Strategic Quality Management: .. Semester III 40 Contact Hrs. 4 Credits
Strategic Quality Management: .. Semester III 40 Contact Hrs. 4 Credits
Strategic Quality Management: .. Semester III 40 Contact Hrs. 4 Credits
..
TQM is a philosophy that represents a set of guiding principles that lays the foundation of a continuously improving and customer driven organization
The first job we have is to turn out quality merchandise that consumers will buy and keep on buying. If we produce it efficiently and economically, we will earn a profit, in which you will share. - William Cooper Procter
TQM IS Encompassing and mobilizing entire organization to satisfy the customer Improving each individual and groups within the organization Integrating the philosophy and practices in day to day approach to work Influencing all product, services, systems, process & technology Long term and continuous and is sensitive to the social responsibilities of the enterprise Supporting High Performance Culture through teamwork, trust & leadership IT IS NOT A program, that has a beginning & an end. It is a continuous journey.
History
Craftsmen Early days, generations learning, own inspector. Early 20th Century Unskilled repetitive, start of interchangeability. Ford Story. Standardization, concepts for quality, Mass Mfg. Post War.. American Society for Quality 1944
Safety, Public interest producer beware
American Society for Quality identifies future challenges Partnering, Learning system, Adaptability and speed of change Environmental Sustainability, Knowledge Focus, Globalization Customization & Differentiation, Shifting Demographics
Journey to TQM.
Quality Control
10
Definitions of Quality
Transcendent definition: excellence
Product-based definition: quantities of product attributes
12
Quality Perspectives
transcendent & product-based user-based
needs
Customer
value-based
Marketing
Design
manufacturingbased
Manufacturing Distribution
Information flow Product flow
13
Paradigm Shift
From.
Management of Quality
to
Quality of Management
Malcolm Baldrige
Criteria
Leadership Strategic Planning Customer & Market Focus Information & Analysis Human Resources Development & Planning Process Management Business Results
Understanding of Criteria
1. Leadership Leadership System.. How the senior leaders guide the company in setting directions and in developing and sustaining an effective leadership system. Company Responsibility & Citizenship How the company addresses the its responsibility to the public and how it practices good citizenship. Strategic Planning Strategy Development Process.. How the company sets strategic directions to better define and strengthen its competitive position and how the development process leads to action plan for deploying and aligning key plan and performance requirements. Company Strategy.. How the performance requirements and measures align with the human resource plan and how the plans project the cos future as compared to the competitors and key benchmarks. Customer & Market Focus Customer & Market Knowledge.. How the company determines the long term requirements and preference of target and potential customers and market and anticipate needs to develop business opportunities . Customer Relationship & Satisfaction Enhancement..How the company determines and enhances the satisfaction of customers to strengthen relationships to improve current offerings and to support customer and market related planning.
2.
3.
Leadership
The ability to positively influence people and systems under ones authority to have a meaningful impact and achieve important results
Leadership
Operations
Executive Leadership
Defining and communicating business directions Ensuring that goals and expectations are met Reviewing business performance and taking appropriate action Creating an enjoyable work environment Soliciting input and feedback from customers Ensuring that employees are effective contributors Motivating, inspiring, and energizing employees Recognizing employee contributions Providing honest feedback
Key Idea
Effective leadership requires five core leadership skills:
vision
Empowerment
Intuition self-understanding and value congruence.
Leadership System
Leadership System .. how decisions are made, communicated, and carried out at all levels; mechanisms for leadership development, self-examination, and improvement Effectiveness of Leadership System depends in part on its organizational structure
24
Key Idea
An Effective Leadership System respects the capabilities and requirements of employees and other stakeholders, and sets high expectations for performance and performance improvements.
Governance
Governance . The system of management and controls exercised in the stewardship of an organization.
Approving strategic direction Monitoring and evaluating CEO performance Succession planning Financial auditing Executive compensation Disclosure Shareholder reporting
Key Idea
Practicing good citizenship refers to leadership and supportwithin the limits of an organizations resourcesof publicly important purposes, including improving education, community health, environmental excellence, resource conservation, community service, and professional practices.
Leadership
Definition
..TQM relevance
Traditional Leadership for Quality Assortment of behaviors vision, hope, stimulation, mission, transformation dreams to reality, stewardship, Integration, courage, communication, consensual, conviction, empowering deploying, motivating, motivating and tenacity. Executive Leadership-not the only one Changed Business Scenario & New Economy demanding Unit, Team, Project and Transformational Leadership No more the one or few men show Strategic Plan Integration Quality is the key element to strategic planning for Quality management and Performance Excellence under the current business environment Identification of such competitive advantages that is driven by customer and market.
Leadership
Effective Leadership
..TQM relevance
Five Core Skills vision, empowerment, intuition, self-understanding & value congruence
Leadership Practices
Customer Focus, Strategic vision, Quality value Creating sustainable leadership, environment, empowerment, innovate Setting high expectations, demonstrate substantial personal commitment and involvement, missionary zeal and constancy of purpose Integrating quality values in daily values, extensive communication Integrate public responsibility and community support in business practices
TQ Leadership Contrasts
Traditional
Plan Projects Make plans Organize resource Preach M.B.O Push Products Lip service to quality Sell to customer Perform R&D Control People Control through systems Reward conformance punish deviation Maintain status QUO
TQ Leaders
Practice Envision the future Optimize the resource Participative management Produce Exemplary quality Service the customer Innovate Motivate people Development, talent & system Reward effort, skill development and empower Continuous improvement
Strategic Planning
The process of envisioning organizations future and developing necessary procedures and operations to shape and achieve that future
Concept
Plan that integrates an organizations major goals Policies and actions sequences in alignment and supporting the goals Marshalling and allocating organizations resources into an unique and viable posture Based on ones relative strengths and competencies and anticipated changes in the environment Counter measures and actions anticipating contingent moves by intelligent opponents
Strategic Planning
Influence of TQ culture
Leading Practices Top management, employees & even customers actively participate in the planning process Systematic planning process for strategy development and deployment including measurement, feedback and review. Gathering and analysis of variety of data external & internal factors Alignment of short-term action plans with long term strategic objectives. Derive human resource plans from strategic objectives and action plans
Strategy Development
Environmental Scan
Strategies
Objectives
Action Plans
Mission
Definition of products and services, markets, customer needs, and distinctive competencies
Solectron: to provide worldwide responsiveness to our customers by offering the highest quality, lowest total cost, customized, integrated, design, supply chain, and manufacturing solutions through long-term partnerships based on integrity and ethical business practices.
Vision
.Where the organization is headed and what it intends to be.
Brief and memorable - grab attention Inspiring and challenging - creates excitement Descriptive of an ideal state - provides guidance Appealing to all stakeholders - employees can identify with
Solectron:
Be the best and continuously improve
Pepsico:
Integrity, Honesty, Teamwork, Balance, Accountability Whirlpool: Respect, Integrity, Teamwork, Trust
Leadership, Customer Passion
Environmental Assessment
TEMPLES or PESTLE
Customer and market requirements, expectations and opportunities Technological and other innovations Organizational strengths and weaknesses Financial, societal, ethical, regulatory and other potential risks Changes in global or national economy Factors unique to the organization, such as partner and supply chain needs
Key Idea
Strategies are broad statements that set the direction for the organization to take in realizing its mission and vision. Strategic objectives are what an organization must change or improve to remain or become competitive. Action plans are things that an organization must do to achieve its strategic objectives.
Strategic Deployment
TQ way
Converting the strategies into small doable goals and then ultimately deployed to the right teams & people in form of SMART objectives
Balance Scorecard Hoshin Kanri or Hoshin Planning or Policy Deployment Management by Planning
Team based deployment is most suited to TQ environment
Key Idea
As more and more companies accept the process view of organizations, they are structuring the quality organization around functional or cross-functional teams.
Caliberations
Strategic Planning
Customer & market driven quality integrated into bloodstream Integrated into the product, operations and service processes Operational Excellence to deliver on above
Deployment
Deployment to the right people with smart objectives Organizations ability to translate strategic objective into action plans TQ aspects include Empowerment Diffused Leadership Institutionalized Learning Innovation and Experimentation
Focusing on Customers
44
Key Idea
To create satisfied customers, the organization needs to identify customers needs, design the production and service systems to meet those needs, and measure the results as the basis for improvement.
Key Idea
Customer wants and needs drive competitive advantage, and statistics show that growth in market share is strongly correlated with customer satisfaction.
Customer expectations
49
Key Idea
Many organizations still focus more on processes and products from an internal perspective, rather than taking the perspective of the external customer.
Leading Practices
Define and segment key customer groups and markets Understand the voice of the customer (VOC) Understand linkages between VOC and design, production, and delivery Build relationships through commitments, provide accessibility to people and information, set service standards, and follow-up on transactions Effective complaint management processes Measure customer satisfaction for improvement
Process level
internal customer units or groups
Performer level
individual internal customers
Your Suppliers
Inputs
Your Processes
Outputs
Your Customers
54
Key Idea
The natural customer-supplier linkages among individuals, departments, and functions build up the chain of customers throughout an organization that connect every individual and function to the external customers and consumers, thus characterizing the organizations value chain.
Customer Segmentation
Demographics Geography Volumes Profit potential
Key Idea
Segmentation allows a company to prioritize customer groups, for instance by considering for each group the benefits of satisfying their requirements and the consequences of failing to satisfy their requirements.
60
Key Idea
As customers become familiar with them, exciters/delighters become satisfiers over time. Eventually, satisfiers become dissatisfiers.
62
Key Idea
Companies use a variety of methods, or listening posts, to collect information about customer needs and expectations, their importance, and customer satisfaction with the companys performance on these measures.
Moments of Truth
Every instance in which a customer comes in contact with an employee of the company.
Example (airline)
Making a reservation Purchasing tickets Checking baggage Boarding a flight Ordering a beverage Requests a magazine Deplanes Picks up baggage
Key Idea
An organization builds customer loyalty by developing trust, communicating with customers, and effectively managing the interactions and relationships with customers through approaches and its people. Companies must carefully select customer contact employees, train them well, and empower them to meet and exceed customer expectations.
Key Idea
To improve products and processes effectively, companies must do more than simply fix the immediate problem. They need a systematic process for collecting and analyzing complaint data and then using that information for improvements.
Key Idea
An effective customer satisfaction measurement system results in reliable information about customer ratings of specific product and service features and about the relationship between these ratings and the customers likely future market behavior.
Survey Design
Identify purpose Determine who should conduct the survey Select the appropriate survey instrument Design questions and response scales
Key Idea
The types of questions to ask in a survey must be properly worded to achieve actionable results. By actionable, we mean that responses are tied directly to key business processes, so that what needs to be improved is clear; and information can be translated into cost/revenue implications to support the setting of improvement priorities.
Performance-Importance Analysis
Performance
Low High
Low High
Who cares?
Overkill
Importance
Vulnerable
Strengths
Key Idea
Appropriate customer satisfaction measurement identifies processes that have high impact on satisfaction and distinguishes between low performing processes low performance and those that are performing well.
Difficulties with
Relationship of Customer Satisfaction and Profitability Total Satisfaction for captive customers Tyranny of Averages Satisfying Target Segments Ultimate Source of Focus: affinity Groups
Organization that have not identified the customers they are targeting have a special handicap in achieving total customer satisfaction and create many merely satisfieds.
Customer tell about only extra-ordinary experience Only on third of the dissatisfied tell but the talk alright.