NPI process flow chart

Customer MPB
PM receive
New
NPI
product
information

Assign FPL

Set up NPI
team

MPB NPI NPI build

plan preparation
1.Resource plan 1.Engineering documents
2.NPI Schedule 2.Material preparation
3.Sample plan 3.Tool preparation
4.NPI risk Plan 4.Equipment Function
5.NPI Training Check
Plan 5.Test SW Check
Need to 6.Ramp up 6.Training
plan 7.Line Set up
update 8.Calibration
9.GR&R

Confir
m

OK

Need
another NPI Build
build

Confir NPI build

m report

OK

LV

Ramp up

※ ※ PROPRIETARY INFORMATION OF FOXCONN INTERATIONAL HOLDINGS LTD. ※ ※

 Foxconn International Holdings Ltd
系統名稱 (SYSTEM): 主題 (SUBJECT): 文件編號 (DOCUMENT NO)
新產品導入作業辦法
產品開發作業系統 CMOAG-00
Product Development Procedure PAGE 8 OF 11
New Product Introduction Procedure

SMT NPI build flow chart

客戶
市場 PM 工程 ME 企劃 PMC 品管 QA
Customer

Customer
NPI Receive NPI
production

Get the related Get the related

specification and specification and
documents of process documents of process
NG
OK
Make the first evaluation on the
possibility(Evaluate
Equipment/process capability)

Kick-off meeting and make NPI schedule

Inventory
Material
preparation
Approval by Customer Coresponding related
Approva departments principal Empty
l and making up NPI team Buyer IQC check

Making CQP and Check

related engineering Engineering
document documents
SIP Preparation
Fixture Preparation
ESD check
NG
SMD Process
Training
Check

Program and
parameter Check
OK

Product Introduction Meeting (review meeting)

 NG

LCR
Meter
OK

NG Compare with
Confirm Notice custormer
golden sample

OK

OK
V/I

NG

Review NPI report Delivery

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 編號 (DOCUMENT NO):

CMOAG-0015
8 OF 11 REV E

資訊 IT SMT 制造

t the related
cification and
ments of process

SMTprogram
making

SFC ready

g)

Feeding
 SMTprogram adjustment

Double sides
board making

First production
making

Discarding

Unrepairabl
e Repairable
V/I
OK

Repair

Pilot Run

OLDINGS LTD. ※ ※
 Foxconn International Holdings Ltd
系統 名稱 (SYSTEM): 主題 (SUBJECT): 文件 編號 (DOCUMENT NO):
產品開發作業系統 新產品導入作業辦法
CMOAG-0015
Product Development
Procedure PAGE 10 OF 11 REV E
New Product Introduction Procedure

ENO NPI build flow chart

Customer PM ME TE QA PMC ENO Manufacture

Custume Get the related

r NPI Receive NPI specification and
Product documents of process
Get the related Receive
specification and HWID,SWID,
NG documents of process TEST Plan

feasibility evaluate testing /assembly equipment ,

evaluation for fixture design capability and technical
new product capability.
Approval NPI Planning OK
by customer
Approva Kick-off meeting and make NPI planning
l

Material Inventory
download preparatio
software to n
Coresponding related server
departments principal and Empty
making up NPI team IQC check Buyer

Approval by customer Check Engineering

Approva Making CQP and documents
related engineering
l
document
SIP Preparation

ESD check

ENO process check

Fixture Preparation

check version of
HWID/SWID/Test
Training
plan

Product Introduction & review Meeting

get reference phone Feeding

NG

Approva Make 1st pcs

GR&R
l
NG
OK FLALI

OK
NG
Failure analysis& adjust FINUI
tester
OK

NG Bulk
pack

OK

Repairable
repair

Unrepairable

Discarding

Review NPI report Delivery

Rump up
 Rump up

※ ※ PROPRIETARY INFORMATION OF FOXCONN INTERATIONAL HOLDINGS LTD. ※ ※

 Foxconn International Holdings Ltd
系統 名稱 (SYSTEM): 主題 (SUBJECT): 文件 編號 (DOCUMENT NO):
產品開發作業系統 新產品導入作業辦法
New Product Introduction CMOAG-0015
Product Development
Procedure PAGE 11 OF 11 REV E
Procedure

Ramp up flow chart

Customer ME SMT Manufacture QA PMC TE ENO Manufacture

Get the related

Custume
specification and
r Preparing for ramp up
documents of
Product
process

Prepare
IQC check Prepare materials Hardware&softwar Training by TE
Making CQP and e
related engineering Training by ME
document

ESD check
Equipment function
check
Fixture
Preparation
SIP Preparation

2+2 testersTrial
SMT process Run
Produce PCBA
check

Line setup

NG

Approva Gage R&R

l

OK

Trial 100pcs

ESD& process Ramp up 40%

check

Ramp up 90%

Ramp up 100%

Mass production
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