RECTANGULAR TANK DESIGN CALCULATION REPORT

TANK PROPERTIES Tank dimensions: mm 2750 3000 2500 in 108.2677 118.1102 98.4252 67.88% Yes Seam: 33m Tank volume: effective: total: Liquid weight: 14.000 m 20.625 m 11802 kg 11.80 ton

rev. 0 8/5/2010

Lenght: Width: Height:

Effective capacity: With cover plate?

Material properties of plates: Material: Stress value: Elasticity Modulus: Corrosion allowance: A36 250 36259 200 29007 1.6 0.0630 MPa psi GPa kpsi mm in

Material properties of stiffenings: Material: Stress value: Elasticity Modulus: A36 250 36259 200 29007 MPa psi GPa kpsi

Density of the liquid: Liquid Specific gravity:

843 kg/m 0.843

Cover plate thickness:

mm 4.7625

in 3/16

RECTANGULAR TANK DESIGN CALCULATION REPORT

BOTTOM PLATE AND I BEAM DESIGN N of bottom plate beams mm 9.5250 4 in 3/8 Distance between beams: Minimum bottom plate thickness: Safety factor mm 966.00 8.59

rev. 0 8/5/2010

Actual bottom plate thickness:

in 38.0315 0.3383 1.86

ACTUAL PLATE THICKNESS>REQUIRED PLATE THICKNESS BOTTOM PLATE THICKNESS SATISFACTORY Material properties of I Beams: Material: Stress value: Elasticity Modulus: A36 Actual moment of inertia: 250 36259 200 29007 MPa psi GPa kpsi 2.75 mm I BEAM TYPE: Actual height of beam: Width of beam: Maximum deflection Maximum stress Safety factor 1686 cm^4 W 200 x 19,3 203 mm 102 mm 2.45 mm 63.030 MPa 3.97 I beams minimum required moment of inertia: 1499.59 cm^4

Maximum deflection (1st attempt): *sugestion 2.75 mm Liquid weight: Bottom plate weight: Cover plate weight: Total force/beam: Uniform load on each beam: 11802 617 308 30458 11

kg kg kg N N/mm

MAXIMUM STRESS<MAXIMUM ALLOWABLE STRESS BEAM SATISFACTORY

RECTANGULAR TANK DESIGN CALCULATION REPORT

TOP EDGE STIFFENING DESIGN From table x-x Constant beta: 0.13798 mm 11.71 12.7000 in 0.4612 1/2

rev. 0 8/5/2010

Ratio H/L

0.83

Constant alfa

0.01514

Minimum plate thickness: Actual plates thickness:

Maximum deflection of plate Safety factor

2.43 1.58

ACTUAL PLATE THICKNESS>REQUIRED PLATE THICKNESS SIDE PLATE THICKNESS SATISFACTORY Stiffening Frame: Load per unit of lenght: Reaction R1: Reaction R2: lb/in 147.00 44.100 102.899 kg/mm 2.63 0.79 1.84 3.0818 in^4 128 cm^4 cm^4 154 in^4 3.6999

Minimum required moment of inertia:

ANGLE TYPE: Height/Width of beam Beam thickness

4 '' x 12,19 101.6 mm 7.94 mm

Top edge stiffening: Actual moment of inertia:

ACTUAL STIFFENING Ixx>REQUIRED STIFFENING Ixx TOP EDGE STIFFENING SATISFACTORY

RECTANGULAR TANK DESIGN CALCULATION REPORT

VERTICAL STIFFENING DESIGN From table x-x Constant beta 0.38000 2 mm 7.9375 in 5/16 Distance between stiffenings: Required plate thickness: Safety factor:

rev. 0 8/5/2010

Ratio H/l N of vertical stiffenings:

2.50

Constant alfa

0.07000 mm in 1000.00 39.3701 7.20 0.2833 2.01

Actual plates thickness:

ACTUAL PLATE THICKNESS>REQUIRED PLATE THICKNESS SIDE PLATE THICKNESS SATISFACTORY Stiffening Frame properties: Load per unit of lenght: Reaction R1: Reaction R2: Vertical stiffening: Required section modulus: Actual section modulus: lb/in 146.998 44.100 102.899 cm 33 33.4 kg/mm 2.63 0.79 1.84 in 2.0171 2.0382 cm^4 205 208 in^4 4.9309 4.9972 Vertical stiffening: ANGLE TYPE: 5 '' x 15,31 Height/Width of beam: 127 mm Beam thickness: 7.94 mm ACTUAL STIFFENING Zxx>REQUIRED STIFFENING Zxx VERTICAL STIFFENING SATISFACTORY Top-edge stiffening: ANGLE TYPE: 4 '' x 16,8 Height/Width of beam: 101.6 mm Beam thickness: 11.11 mm ACTUAL STIFFENING Ixx>REQUIRED STIFFENING Ixx TOP EDGE STIFFENING SATISFACTORY

Top-edge stiffening: Minimum required moment of inertia: Actual moment of inertia:

RECTANGULAR TANK DESIGN CALCULATION REPORT

HORIZONTAL STIFFENING DESIGN Spacing of Stiffenings: Larger height H1: Smaller height H2: Safety factor mm 1500 1000 in 59.0551 39.3701 1.96 ACTUAL PLATE THICKNESS>REQUIRED PLATE THICKNESS SIDE PLATE THICKNESS SATISFACTORY Stiffening Frame Properties: Load per unit of lenght: Reaction R1: Reaction R2: Reaction R3: lb/in 147.00 8.820 44.100 94.079 kg/mm 2.63 0.16 0.79 1.68 cm^4 34 35 cm^4 171 183 in^4 0.8218 0.8409 in^4 4.1091 4.3966

rev. 0 8/5/2010

Required plate thickness: Actual plates thickness:

mm 8.41 9.525

in 0.3310 3/8

Top-edge stiffening: ANGLE TYPE: 2 1/2'' x 7,44 Height/Width of beam: 63.5 mm Beam thickness: 7.94 mm ACTUAL STIFFENING Ixx>REQUIRED STIFFENING Ixx TOP EDGE STIFFENING SATISFACTORY Intermediate stiffening: ANGLE TYPE: 4 '' x 14,57 Height/Width of beam: 101.6 mm Beam thickness: 9.5 mm ACTUAL STIFFENING Ixx>REQUIRED STIFFENING Ixx INTERMEDIATE STIFFENING SATISFACTORY

Top-edge stiffening: Minimum required moment of inertia: Actual moment of inertia: Intermediate stiffening: Minimum required moment of inertia: Actual moment of inertia:

RECTANGULAR TANK DESIGN CALCULATION REPORT

TIE ROD DESIGN Number of tie rod columns: 2 Distance between top line and tie rod first row h1*: Distance between side line and tie rod last column: mm 1000 1000 in 39.3701 39.3701 mm 750 1000 in 29.5276 39.3701

rev. 0 8/5/2010

750 mm --->

*sugestion

Vertical pitch**: Horizontal pitch:

1000 mm --->

**sugestion mm 1750 750 in 68.8976 29.5276 Tie Rods Material: A36

Distance between top line and tie rod second row h2: Distance between tie rod second row and bottom line: mm 6.92 7.9375 in 0.2723 5/16

Required plate thickness: Actual plate thickness: Safety factor 2.23 ACTUAL PLATE THICKNESS>REQUIRED PLATE THICKNESS SIDE PLATE THICKNESS SATISFACTORY lb 3240.910 1388.961 kg 1470.05 630.02 in 0.0894 0.0383 mm 57.6655 24.7138

Required row 2 rods diameter: Required row 1 rods diameter:

mm 10.17 7.21

in 0.4003 0.2838

Row 2: mm in Actual Rods diameter: 11.1125 7/16 Safety factor 1.68 ACTUAL ROD DIAMETER>REQUIRED ROD DIAMETER ROD DIAMETER SATISFACTORY Row 1: mm in Actual Rods diameter: 7.9375 5/16 Safety factor 2.00 ACTUAL ROD DIAMETER>REQUIRED ROD DIAMETER ROD DIAMETER SATISFACTORY

Load on tie rod on row 2: Load on tie rod on row 1:

Tie Rod Row 2 Req. cross sectional area: Tie Rod Row 1 Req. cross sectional area:

RECTANGULAR TANK DESIGN CALCULATION REPORT

DESIGN SUMMARY TAG NUMBER: Tank type Tie Rods *Covered Corrosion Allowance: 1.6 mm Dimensions: 2750 x 3000 x 2500 H Material: Plates: A36 Internals: A36 External Stiffeners: I Beams: A36 I Beam type: W 200 x 19,3 (safety factor: 3.97) A36 Thickness of: Bottom plate: Cover plate: Side plates: Tie Rods: Row 2 diameter: Row 1 diameter: -

rev. 0 8/5/2010

Stifenners angle type: Top-edge: Intermediate: Vertical: N of vertical stiffeners:

9.525 mm 4.7625 mm 7.9375 mm

(safety factor: 1.86) (safety factor: 2.23)

11.1125 mm 7.9375 mm

(safety factor: 1.68) (safety factor: 2.00)

H/L constante beta

0.25 0.024

0.286 0.031

0.333 0.041

0.4 0.056

0.5 0.08

0.667 0.116

1 0.16

1.5 0.26

H/L constante alfa H/L ndice 1 ndice 2 beta alfa H/l ndice 1 ndice 2 beta alfa

0.25 0.00027 0.833333 6 7 0.137978 0.015143 2.5 10 11 0.38 0.07

0.286 0.00046

0.333 0.00083

0.4 0.0016

0.5 0.0035

0.667 0.0083 b h B1 B2 teta Aact Areq L Li B2

1 0.022 2.2 0.387919 0.587919 0.2 10

1.5 0.043

0.667 1

0.116 0.16

0.0083 0.022

2.5 3

0.38 0.43

0.07 0.078

0.866711 3.03349 1.857143 6.5 2412.081 mm 2233.939 mm 200 mm

2 0.34

2.5 0.38

3 0.43

3.5 0.47

4 0.49

2 0.06 B1

2.5 0.07 587.9194 mm

3 0.078

3.5 0.086

4 0.091

23.21651