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5.

ULSAB-AVC Vehicles Parts List

ULSAB-AVC Engineering Report - Appendix - Section 5.0

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services, Inc. PNGV-Class

C-Class

Parts/Mass ULSAB-AVC

PNGV-Class

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table of Contents: 1. 2. 3. Boundary Conditions GADH System Vehicle Description 3.1 3.2 3.3 3.4 C-Class (Gasoline Engine) C-Class (Diesel Engine) PNGV-Class (Gasoline Engine) PNGV-Class (Diesel Engine)

8/23/01

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Mass Summary Main Components 4.1 C-Class (Gasoline Engine) 4.2 C-Class (Diesel Engine) 4.3 PNGV-Class (Gasoline Engine) 4.4 PNGV-Class (Diesel Engine)

5 6

Picture Report Mass summary main components 6.1 C-Class Gasoline Engine 6.2 C-Class Diesel Engine 6.3 PNGV-Class Gasoline Engine 6.4 PNGV-Class Diesel Engine

8/23/01

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services, Inc. PNGV-Class

1.

Boundary Conditions Mass in kg x 10-3 Summary mass is not rounded. Parts which are not designed and/or the weight is estimated are indicated with * Single masses comprised of more than one part (e.g. bolts) are calculated by dividing and rounding The mass of parts with a double function (e.g. brackets) ascribed to the main component according to their main function. The mass of brackets is not separately listed, when they are included in the main component. The mass of material for improving NVH behavior is estimated.

8/23/01

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

GADH Code System

For the listing of parts, the GADH (Gewicht Austausch Deutscher Hersteller) number system was used. This number system is an agreed system from the main car manufacturers in Europe to evaluate vehicle mass and to compare the data.

8/23/01

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Number System of GADH-Numeration


GADH-Numeration
1 1000 1010 1020 1310 1315 1320 1330 1340 1350 1510 1515 1520 1525 1530 1540 1610 1710 1720 1729 1730 1740 1750 1760 1910 1911 1920 1921

Parts Name
Engine Complete engine Crank case Crank case ventilation Crankshaft with suspension Belt pulley Connecting rod Piston and piston rings Balance wheel Balance shaft incl. drive Cylinder head Valve guide Camshaft with suspension Camshaft adjustment Valve Drive camshaft Shipping hook Oil pump Oil pan Automotive fluids (engine lubrication) Oil tank with lines Oil filter Oil filler and dipstick Oil cooling Water pump Air-condition fan Collecting channels Air deflector

GADH-Numeration
1930 1940 1949 1950 1999 2010 2019 2020 2030 2095 2099 2110 2115 2120 2130 2140 2410 2420 2430 2499 2610 2615 2620 2630 2695 2699 2710 2720

Parts Name
Air-condition fan Water hose Automotive fluids (engine ventilation) Engine bay ventilation welded body assembly parts Tank (canister) Automotive fluids Fuel pump Active carbon Heat-protection measurements welded body assembly parts Blower Cooling complete Drive blower Charge-air cooler Tubing Air-filter system Intake tube and intake distributor Mixture preparation welded body assembly parts Exhaust routing Exhaust manifold Catalyzer Emission control Heat-protection measurements welded body assembly parts Generator Starter

7/31/01

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Number System of GADH-Numeration


GADH-Numeration
2730 2740 2750 2799 2810 2910 2915 2920 2925 2930 2935 2999 3 3010 3020 3030 3200 3210 3219 3220 3230 3240 3250 3260 3295 3299 3310 3320 3329

Parts Name
Ignition coil Distributor Control unit welded body assembly parts Auxiliary drive Engine suspension Engine support Transmission suspension Transmission support Differential suspension Differential support welded body assembly parts Gearbox/Transmission Clutch disc Release bearing Clutch cover Manual transmission (mech. maneuver) complete Gear hose Automotive fluids (gear lubrication) Transmission wheel and -shaft Gear shift mechanism interior Overdrive Gear oil cooler Gear oil pump Heat-protection measurements welded body assembly parts Torque converter Gear hose Automotive fluids (gear lubrication)

GADH-Numeration
3330 3340 3350 3360 3370 3395 3399 3410 3420 3499 3510 3519 3520 3530 3595 3599 3610 3619 3620 4 4010 4020 4025 4029 4095 4099 4210 4220 4225

Parts Name
Transmission wheel and -shaft Switch element and control element (automatic) Overdrive Gear oil cooler Gear oil pump Heat-protection measurements welded body assembly parts Axle shaft Drive train (cardan shaft) welded body assembly parts Differential hose Automotive fluids (gear lubrication) Differential Locking element and gear element for differential Heat-protection measurements welded body assembly parts Transfer gear Fluids (distributor gear) Relay lever Chassis Front-axle bracket with wheel control Suspension and damping front Vehicle-lever controller, suppl. front Fluids (vehicle-lever controller) Heat-protection measurements welded body assembly parts Rear-axle bracket with wheel control Suspension and damping rear Vehicle-lever controller, suppl. rear

7/31/01

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Number System of GADH-Numeration


GADH-Numeration
4229 4295 4299 4310 4320 4330 4339 4340 4350 4360 4395 4399 4410 4420 4430 4495 4499 4610 4620 4630 4639 4640 4650 4695 4699 4810 4820 4830 4839

Parts Name
Fluids (vehicle-lever controller) Heat-protection measurements welded body assembly parts Pedal suspension Gas pedal choke control Clutch pedal Fluids (coupling hydraulic) Brake pedal with main brake cylinder Parking brake Gear-shift welded body assembly parts welded body assembly parts Wheels (ready for operation) Tires (ready for operation) Spare wheel Heat-protection measurements welded body assembly parts Front wheel brakes Rear brake Brake hydraulic Fluids (brake hydraulic) Control system (brake) Parking brake Heat-protection measurements welded body assembly parts Steering gear / rack steering Steering column Steering help (servo steering) Fluids

GADH-Numeration
4850 4895 4899 4910 4920 4930 4940 4995 4999 5 5000 5010 5011 5020 5021 5025 5030 5031 5035 5040 5041 5210 5220 5230 5299 5510 5515 5520

Parts Name
Rear-wheel steering Heat-protection measurements welded body assembly parts Tools Jack Warning device and first-aid kit Operating instructions and full service history Heat-protection measurements welded body assembly parts Body Body assembly Underbody - platform screwed body assembly parts Front part screwed body assembly parts Fender front (if screwed) Side part and rear panel screwed body assembly parts Fender rear Rood welded body assembly parts Bumper front Bumper rear Underride protection (engine, gear, trunk) welded body assembly parts Lid front Assembly parts Lid rear

7/31/01

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Number System of GADH-Numeration


GADH-Numeration
5525 5530 5535 5599 5710 5715 5717 5718 5720 5725 5727 5728 5799 5910 5920 5925 5930 6110 6120 6410 6420 6430 6610 6620 6630 6810 6815 6820

Parts Name
Assembly parts Lid mid Assembly parts welded body assembly parts Door front Mounting parts door front Window lift mech. Window lift electr. Rear door Mounting parts door rear Window lift mech. Window lift electr. welded body assembly parts Paints Underbody coating Wheel-house tray Body seal Sunroof Convertible top Front glazing Side glazing Rear glazing Exterior equipment Underside covering Underride protection Carpets, with damping Carpets, with damping Interior covering

GADH-Numeration
6825 6830 6840 6850 6899 6910 6920 6930 6999 7205 7206 7210 7211 7212 7220 7221 7225 7226 7230 7240 7250 7260 7299 8010 8020 8030 8039

Parts Name
Trunk covering Instrument panel Restraint system Interior equipment welded body assembly parts Engine bay Interior Trunk welded body assembly parts Seat system assembly left part Seat system assembly right part Seat frame front Seat front left Seat front right Bolster and trim, front Bolster and trim, front right Bolster and trim, front left Bolster and trim, front, right Holder and cover, front Seat frame rear Bolster and trim, rear Holder and cover, rear welded body assembly parts Heat Ventilation Air-condition Refrigerant

7/31/01

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Number System of GADH-Numeration


GADH-Numeration
9 9010 9020 9030 9040 9050 9099 9110 9120 9130 9210 9220 9230 9239 9240 9249 9250 9259 9299 9410 9420 9430 9499 9710 9720 9730 9740 9799

Parts Name
Electrics Indicator for instruments Alarm system Steering column switch Automatical speed control Misc. welded body assembly parts Radio Radio Misc. Wiper system front window Wiper system rear window Wash installation windshield Fluids (washing water) Car wash rear window Fluids (washing water if not included) Headlamp cleaning system Fluids (washing water if not included) welded body assembly parts Lighting front/sideward Lighting back/sideward Interior lamp welded body assembly parts Center electrics, suspension plate Cabling Engine cable loom Battery cable branch welded body assembly parts

GADH-Numeration
9910 9920 9995 9999

Parts Name
Battery Holders Heat-protection measurements welded body assembly parts

7/31/01

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

3. Vehicle Description 3.1 C-Class Gasoline Engine Overall length Overall height Overall width Total Vehicle Mass Engine layout Displacement Power Gearbox Standard Equipment: 4178 mm 1460 mm 1785 mm 932.090 kg (according to DIN 70020-2) VR 3 Cyl. 1200cm3 61kW(81,8HP) 5-speed 2 Airbags front Side airbags front ABS Central locking system Electric Window lifter 3 headrests rear Immobilize System Air conditioning Audio System
10

8/23/01

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture: C-Class (Gasoline Engine)

8/23/01

11

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

3.2 C-Class Diesel Engine Overall length Overall height Overall width Total Vehicle Mass Engine layout Displacement Power Gearbox Standard Equipment: 4178 mm 1460 mm 1785 mm 961.105 kg (according to DIN 70020-2) VR 3 Cyl. 1200cm3 54kW(72,4HP) 5-speed 2 Airbags front Side airbags front ABS Central locking system Electric Window lifter 3 headrests rear Immobilize System Air conditioning Audio System

8/23/01

12

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture: C-Class (Diesel Engine)

8/23/01

13

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

3.3 PNGV-Class Gasoline Engine Overall length Overall height Overall width Total Vehicle Mass Engine layout Displacement Power Gearbox Standard Equipment: 4750 mm 1456 mm 1814 mm 1009.564 kg (according to DIN 70020-2) VR 3 Cyl. 1200cm3 61kW(81,8HP) 5-speed 2 Airbags front Side airbags front ABS Central locking system Electric Window lifter 3 headrests rear Immobilize System Air conditioning Audio System

8/23/01

14

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture: PNGV-Class (Gasoline Engine)

8/23/01

15

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

3.4 PNGV-Class Diesel Engine Overall length Overall height Overall width Total Vehicle Mass Engine layout Displacement Power Gearbox Standard Equipment: 4178 mm 1460 mm 1785 mm 1026.959 kg (according to DIN 70020-2) VR 3 Cyl. 1200cm3 54kW(72,4HP) 5-speed 2 Airbags front Side airbags front ABS Central locking system Electric Window lifter 3 headrests rear Immobilize System Air conditioning Audio System

8/23/01

16

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture: PNGV-Class (Diesel Engine)

8/23/01

17

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

4. Mass Summary Main Components 4.1 C-Class Gasoline Engine Body in White Closures and Fender Glazing Chassis/Suspension Engine Transmission Exterior Interior Electrics Automotive Fluids Paint Brackets and Undercover Total Vehicle Mass 201.776 55.200 23.875 182.053 122.096 43.064 50.092 147.485 36.682 39.900 16.000 15.000 932.473

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18

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

4.2 C-Class Diesel Engine: Body in White Closures and Fender Glazing Chassis/Suspension Engine Transmission Exterior Interior Electrics Automotive Fluids Paint Brackets and Undercover Total Vehicle Mass 201.776 55.200 23.875 182.053 150.896 44.064 50.592 147.485 36.682 42.900 16.000 15.000 965.773

7/31/01

19

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

4.3 PNGV-Class Gasoline Engine: Body in White Closures and Fender Glazing Chassis/Suspension Engine Transmission Exterior Interior Electrics Automotive Fluids Paint Brackets and Undercover Total Vehicle Mass 218.124 81.760 26.451 182.053 123.696 43.064 53.118 155.395 35.492 39.900 20.000 20.000 997.593

7/31/01

20

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

4.4 PNGV-Class Diesel Engine: Body in White Closures and Fender Glazing Chassis/Suspension Engine Transmission Exterior Interior Electrics Automotive Fluids Paint Brackets and Undercover Total Vehicle Mass 218.124 81.760 26.451 182.053 152.496 44.064 53.618 155.395 35.492 42.900 20.000 20.000 1030.893

7/31/01

21

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture Report

Table 1a Complete Gasoline Engine

Index

Parts Name Gasoline Engine complete incl. Auxiliaries

GADH-No. 1000

Pieces 1

Single mass 83000

Total mass 83000

Material Cast iron/aluminum

Total:

83000

8/23/01

22

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 1a Gasoline Engine Engine complete Incl. Auxiliaries (Shown with gearbox)

8/23/01

23

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 2a Cooling System Gasoline Engine

Index 1

2 3 4

5 6

Parts Name GADH-No. Pieces Single mass Ventilator incl. bracket 1930 1 1400 *Additional resistor incl. bracket 1930 1 70 *Air routing 1940 1 300 Water hose incl. bracket 1940 1 210 Water hose incl. bracket 1940 1 100 Water cooling system 1940 1 2100 *Bracket for water hose 1940 1 5 *Rubber grip 1940 4 45 Cooling-water tank 1940 1 550 Cooling Frame incl. Bracket 1940 1 1200

Total mass 1400 70 300 210 100 2100 5 180 550 1200

Material Steel/Plastics Steel Plastics Rubber Rubber Light alloy Plastics Rubber Plastics Steel

Total:

6115

8/23/01

24

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 2a Cooling System Gasoline Engine

1 3 4

8/23/01

25

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 1b Complete Diesel Engine

Index

Parts Name Diesel Engine complete incl. Auxiliaries

GADH-No. 1000

Pieces 1

Single mass 113000

Total mass 113000

Material Cast iron/aluminum

Total:

113000

8/23/01

26

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 1b Diesel Engine Engine complete Incl. Auxilaries (Shown with gearbox)

8/23/01

27

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 2b Cooling System Diesel

Index 1

2 3 4

5 6 7

Parts Name GADH-No. Pieces Single mass Ventilator incl. bracket 1930 1 1400 *Additional resistor incl. Bracket 1930 1 70 *Air routing 1940 1 300 Water hose incl. bracket 1940 1 210 Water hose incl. bracket 1940 1 100 Water cooling system 1940 1 2100 *Bracket for water hose 1940 1 5 *Rubber grip 1940 4 45 Cooling-water tank 1940 1 550 Cooling Frame incl. Bracket 1940 1 1200 Intercooler incl. Hoses 1940 1 1200 Total:

Total mass 1400 70 300 210 100 2100 5 180 550 1200 1200 7315

Material Steel Steel Plastics Rubber Rubber Light alloy Plastics Rubber Plastics Steel Alloy/plastic

8/23/01

28

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 2b

Cooling System Diesel

3 7

6 4 2 1 5

8/23/01

29

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 3 Fuel System

Index 1 2 3 4

Parts Name Fuel tank Fuel Filler door incl. Bracket Tank band incl. bracket Filler cap *Ventilation hose incl. Bracket *Ventilation hose *Rubber seal *Roll-over valve incl. line *Line *Fuel pump incl. cover Aktivated carbon filter

GADH-No. Pieces Single mass Total mass 2010 1 4456 4456 2010 1 130 130 2010 1 500 500 2010 1 100 100 2020 1 110 110 2020 1 60 60 2020 1 40 40 2020 1 110 110 2020 2 25 50 2020 1 815 815 2030 1 700 700

Material Steel Plastics Steel Plastics Rubber Plastics Rubber Plastics Rubber Plastics Plastics

Total:

7071

8/23/01

30

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 3 Fuel System


5 2

8/23/01

31

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 4 Fuel Lines (No Picture)

Index

Parts Name *Tube set incl. bracket *Bracket for fuel filter *Fuel filter *Fuel valve incl. bracket

GADH-No. Pieces 2020 3 2020 1 2020 1 2030 1

Single mass 380 80 150 225

Total mass 1140 80 150 225

Material Steel Steel Steel Plastics

Total:

1595

8/23/01

32

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 5 Air Filter System (No Picture)

Index

Parts Name *Air-filter hose *Cover inkl. bracket *Air-filter insert *Air-filter box with bearing rubber *Intake hose inkl. bracket *Volume air-flow meter inkl. bracket *Bracket for hitch line

GADH-No. Pieces Single mass 2410 1 620 2410 1 550 2410 1 150 2410 1 500 2430 1 350 2430 1 220 4330 1 50

Total mass 620 550 150 500 350 220 50

Material Rubber Plastics Unspecified materials Plastics Plastics Plastics Steel

Total:

2440

8/23/01

33

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 6a Exhaust System C-Class Gasoline

Index Parts Name GADH-No.PiecesSingle massTotal mass 1 Exhaust system 2610 1 12900 12900 *Seal 2615 1 25 25 *Exhaust rubber of catalyst 2615 2 65 130 *Exhaust rubber mean and end muffle 2615 3 85 255 *Heat shield tunnel incl. bracket 2695 1 2750 2750 Total: 16060

Material Steel Steel Rubber Rubber Light Alloy

Table 6a Exhaust System PNGV-Class Gasoline


Index Parts Name GADH-No.PiecesSingle massTotal mass 1 Exhaust system 2610 1 13740 13740 *Seal 2615 1 25 25 *Exhaust rubber of catalyst 2615 2 65 130 *Exhaust rubber mean and end muffle 2615 3 85 255 *Heat shield tunnel incl. bracket 2695 1 2890 2890 Material Steel Steel Rubber Rubber Light Alloy

Total:
8/23/01

17040
34

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 6a Exhaust System (Gasoline C- and PNGV-Class)

8/23/01

35

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 6b Exhaust System Diesel C-Class


Index 1 Parts Name Exhaust system Seal Exhaust rubber of catalyst Exhaust rubber mean and end muffler Heat shield tunnel incl. bracket GADH-No. Pieces Single mass 2610 1 10500 2615 1 25 2615 2 65 2615 3 85 2695 1 2750 Total: Total mass 10500 25 130 255 2750 13660 Material Steel Steel Rubber Rubber Steel

Table 6b Exhaust System Diesel PNGV-Class

Index 1

Parts Name Exhaust system Seal Exhaust rubber of catalyst Exhaust rubber mean and end muffler Heat shield tunnel incl. bracket

GADH-No. Pieces Single mass 2610 1 11340 2615 1 25 2615 2 65 2615 3 85 2695 1 2890 Total:

Total mass 11340 25 130 255 2890 14640

Material Steel Steel Rubber Rubber Steel

8/23/01

36

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 6b Exhaust System Diesel C-and PNGV-Class

8/23/01

37

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 7a Gearbox complete


Index Parts Name 1 Gear Box complete Electric shift actuator GADH-No. Pieces Single mass Total mass 3200 1 31000 31000 3200 1 5000 5000 Total: 36000 Material Steel/Aluminum

Table 7b Drive Shaft Gasoline

Index

Parts Name Drive Shaft left Drive Shaft right

GADH-No. Pieces Single mass Total mass 3410 1 3454 3454 3410 1 3503 3503 Total: 6957

Material Steel Steel

Table 7c Drive Shaft Diesel

Index

Parts Name Drive Shaft right Drive Shaft left

GADH-No. Pieces Single mass Total mass Material 3410 1 3954 3954 Steel 3410 1 4003 4003 Steel Total: 7957
38

8/23/01

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 7 Gearbox Complete

8/23/01

39

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 8 Front Axle incl. Drive shaft, Brakes and Engine Mounting Brackets

Index 1 2 3 4 5 6 7 8 9

Parts Name Lock Nut Upper W hishbone Assembly Lower W hishbone Assembly Subframe Leaf Spring with support rubber Damper incl Brackets Steering knuckle complete Brake Disk Brake Caliper Engine Mounting Brackets

GADH-No. 3410 4010 4010 4010 4020 4020 4010 4610 4610 4010

Pieces 2 2 2 1 1 2 2 2 2 1

Single mass 53 1678 4258 17112 2300 1310 5166 3750 4410 2569 Total:

Total mass 107 3356 8516 17112 2300 2620 10332 7500 8829 2569 63241

Material Steel Steel Steel Steel Plastic composite Steel Steel Steel Steel Steel

8/23/01

40

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 8 Front Axle incl. Brakes


7

4 5
8/23/01

1 3 8

41

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 9 Rear Axle incl. Brakes (shown with parking brake)


Index 1 2 3 4 5 6 7 Parts Name Twist- beam rear axle W heel bearing Rubber bushing Nuts Shock absorber Spring Brake Disc Brake caliper GADH-No. 4210 4210 4210 4210 4220 4220 4620 4620 Pieces 1 2 2 2 2 2 2 Single mass 17221 825 343 253 1334 1505 3300 2918 Total: Total mass 17221 1650 706 506 2668 3010 6600 5836 38197 Material Steel Steel Rubber Steel Steel Steel Steel Steel

8/23/01

42

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 9 Rear Axle incl. Brakes

1 4

5 2 3 6

8/23/01

43

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 10 Electrical Parking Brake System

Index 1 2

Parts Name Hand brake lever incl. bracket Hand brake control cable incl. bracket EPB Unit

GADH-No. Pieces Single mass Total mass 4350 1 203 203 4350 1 610 610 4350 1 1300 1300 Total: 2113

Material Plastics Steel Other

8/23/01

44

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 10 Hand Brake System and Gear Shifting

8/23/01

45

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 11 Wheels (ready for operation)

Index Parts Name Bolts 1 Steel rims Tyres 17/65R 14 Tire Fit

GADH-No. 4410 4410 4420 4420

Pieces 16 4 4 1

Single mass 83 3720 6500 1000

Total mass 1328 14880 26000 1000

Material Steel Steel Rubber Other

Total:

43208

8/23/01

46

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 11 Wheels (ready for operation)

8/23/01

47

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 12 Brake System/Pedal System

Index 1 2 3 4 5 6 7 8 9 10 11

12

Parts Name Base Plate C onnection Base Plate Upper G uide Lower G uide Upper rail Lower R ail G as Pressure Spring C onnection Platform C onnection IP-Structure Brakepedal G aspedal *A ttachements *C over *Brake Tubes E HB-Unit *Brake F luid

G A DH-No. 4330 4330 4330 4330 4330 4330 4330 4330 4330 4340 4320 4330 4330 4630 4630 4639

Pieces 1 1 1 2 1 2 1 1 1 1 1 1 1

Single mass 2479 428 215 40 230 120 1227 165 558 415 215 200 268 2500 5100 500 Total:

Total mass 2479 428 215 80 230 240 1227 165 558 415 215 200 268 2500 5100 500 14820

Material Magnesium Steel F iber composite F iber composite Steel Steel Steel/ Plastic Steel Steel Steel Plastic Steel/ Plastic Plastic Steel Steel/ Plastic O ther

8/23/01

48

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 12 Brake System/Pedal System


8 3 9 5

6 1

7 10 11 12

8/23/01

49

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 13 Steering System


Inde x Parts Name 1 E le ctrical Pow e re d A siste d S te e ring G e ar 2 S te e ring column incl. ve rtical adj. and bracke t 3 S te e ring w he e l incl. bracke t A irbag Modul G A D H-No. 4810 4820 4820 6840 Pie ce s S ingle mass Total mass 1 14150 14150 1 5500 5500 1 2450 2450 1 1050 1050 Total: 23150 Mate rial (S te e l) S te e l Light alloy Plastics

8/23/01

50

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 13 Steering System

8/23/01

51

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 15a Body structure C-Class

Index Parts Name Body structure Paint and PVC

GADH-No. Pieces Single mass 5000 1 201776 5000 16000

Total mass Material 201776 Steel 16000 Other

Total:

217776

8/23/01

52

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 15a Body structure C-Class

8/23/01

53

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 15b Body structure PNGV-Class

Index Parts Name GADH-No. Pieces Single mass Body structure with paint and PVC 5000 1 218124 Paint and PVC 5000 20000

Total mass Material 218124 Steel 20000 Other

Total:

238124

8/23/01

54

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 15b Body structure PNGV-Class

8/23/01

55

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 16a Front End Gasoline

Index 1 2 3 4 5 6

Parts name Fascia Front Wheelhouse Liner/ Radiator Frame Radiator Air Intake Assy Crash Box Bumper Front Bumper Beam Front Inner Bumper Beam Front Outer *Bolts assy Crash Box

GADH-No. Pieces Single mass 5210 1 4290 5210 1 8340 5210 1 649 5210 2 704 5210 1 1940 5210 1 2640 5210 8 40 Total:

Total mass 4290 8340 649 1408 1940 2640 320 19587

Material Plastics Nylon hybride Plastics Steel Steel Steel Steel

8/23/01

56

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 16a Front End Gasoline


5 6

8/23/01

57

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 16b Front End Diesel

Index 1 2 3 4 5 6

Parts name Fascia Front Wheelhouse Liner/ Radiator Frame Radiator Air Intake Assy Crash Box Bumper Front Bumper Beam Front Inner Bumper Beam Front Outer *Bolts assy Crash Box

GADH-No. Pieces 5210 1 5210 1 5210 1 5210 2 5210 1 5210 1 5210 8

Single mass 4290 8340 1149 704 1940 2640 40

Total mass 4290 8340 1149 1408 1940 2640 320 20087

Material Plastics Nylon hybride Plastics Steel Steel Steel Steel

8/23/01

58

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 16b Front End Diesel


4 5 1 3 6 2

8/23/01

59

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 17 Engine Cover and Service Module

Index 1 2 3

Parts name G A DH-No. E ngine C over 5210 Service Box 5210 1730 Dry Sump O il R eserv

Pieces 1 1 1

Single mass 8924 600 1750

Total mass 8924 600 1750 11274

Material Nylon hybride Plastics Steel

8/23/01

60

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 17 Engine Cover


2

8/23/01

61

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 18 Fender front

Index Parts Name Fender

GADH-No. 5025

Pieces 2

Single mass 1608

Total mass 3216

Material Steel

Total:

3216

8/23/01

62

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 18 Fender front (LHS/RHS)

8/23/01

63

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 19a Bumper rear C-Class

Index 1 2 3 4

Parts Name Assy Crash Box Bumper Bumper Beam Rear Outer Bumper Beam Rear Inner Fascia rear *Fixing Rail Rear end *Impact Protection *Bolts assy Crash Box

GADH-No. Pieces Single mass Total mass 5220 2 460 920 5220 1 1312 1312 5220 1 2064 2064 5220 1 3737 3737 5220 1 600 600 5220 1 900 900 5220 8 40 320 Total: 9853

Material Steel Steel Steel Plastics Steel Unspecified Materials Steel

8/23/01

64

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 18a Bumper rear C-Class


3 2 1

8/23/01

65

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 18b Bumper rear PNGV-Class

Index 1 2 3 4

Parts Name Assy Crash Box Bumper Rear Bumper Beam Rear Outer Bumper Beam Rear Inner Fascia rear *Fixing Rail Rear end *Impact Protection *Bolts assy Crash Box

GADH-No. Pieces Single mass Total mass 5220 2 460 920 5220 1 1536 1536 5220 1 2336 2336 5220 1 4867 4867 5220 1 600 600 5220 1 900 900 5220 8 40 320

Material Steel Steel Steel Plastics Steel Unspecified Materials Steel

Total:

11479

8/23/01

66

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 18b Bumper rear PNGV-Class


3 1 4

8/23/01

67

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 19 Hood

Index Parts Name 1 Hood *Engine hood mounting incl. bracket *Engine hood lock incl. bracket *Operation Mechanism for Lock *Spraying nozzle 2 Service Modul Door incl. Brakets

GADH-No. Pieces 5510 1 5515 2 5515 1 5515 1 9230 2 5510 1

Single mass 9534 340 270 200 20 548

Total mass 9534 680 270 200 40 548

Material Steel Steel Steel Other Plastics Steel

Total:

11272

8/23/01

68

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 19 Hood

8/23/01

69

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 20a Lift Gate C-Class

Index Parts Name GADH-No. 1 Liftgate 5520 *Gas spring incl. bracket 5525 *Hinges Liftgate incl. Bolts 5525 *Liftgate Sealing 5525 *Rear-window seal 5525 2 Rear-window incl. bracket 6430 *Lock incl. Control and Brackets 5525 *Rear Console for License plate iluminatitio 6610

Pieces 1 2 2 1 1 1 1 1

Single mass Total mass 8564 8564 350 700 340 680 1000 1000 300 300 3806 3806 520 520 250 250 Total: 15820

Material Steel Steel Steel Rubber Rubber Glass Steel/Plastics Plastics

8/23/01

70

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 20a Lift Gate PNGV-Class


2

8/23/01

71

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 20b Deck lid PNGV-Class

Index Parts Name 1 Deck lid *Gas spring incl. bracket *Hinge lid rear *Lid rear Sealing Rear-window incl. bracket *Lock incl. Control *Rear Console for License Plate Ilumination *Rear Window Seal

GADH-No. Pieces Single mass 5520 1 10270 5525 2 350 5525 2 550 5525 1 408 6430 1 5298 5525 1 560 6610 1 250 5525 1 20 Total:

Total mass 10270 700 1100 408 5298 560 250 320 18906

Material Steel Steel Steel Rubber Glass Steel/Plastics Plastics Rubber

8/23/01

72

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 20b Deck lid PNGV-Class


1

8/23/01

73

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 21a Door Front C-Class

Index Parts Name 1 Door structure *Door Check Strap *Door Bracket Trim Attachment *Door Latch Assembly *Door Outside Remote Handle *Door Outer Belt Seal *Door Mirror Flag Seal *Door Boot Harness *Door Window Regulator Assembly 2 Door Glass *Door Vapor Barrier 3 Trim Panel Assembly *Inner Belt Seal *Door Switch Assembly *Inside Remote Handle *Door Speaker *Door Mirror Flag Cover *Hinges incl. Bolts and Brackets *Door Sealing (cop Ford Focus)

GADH-No. Pieces Single mass 5710 2 10796 5715 2 410 6820 4 4 5715 2 370 5715 2 470 5715 2 140 5715 2 140 5715 2 40 5718 2 1910 6420 2 3150 6820 2 170 6820 2 3200 6820 2 290 6820 2 40 6820 2 80 9110 2 560 6820 2 30 5715 2 739 5715 2 1200 Total:

Total mass 21592 820 16 740 940 280 280 80 3820 6300 340 6400 580 80 160 1120 60 1478 2400 47486

Material Steel Steel Plastic Steel/Plastics Plastic/Steel Rubber Rubber Rubber Steel/Aluminum Glass Plastic Plastic Rubber Plastic Plastic Steel/Other Plastics Steel Rubber

8/23/01

74

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 21a Door Front C-Class

8/23/01

75

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 21b Door Front PNGV-Class


Index Parts Name 1 Door structure Door Check Strap Door Bracket Trim Attachment Door Latch Assembly Door Outside Remote Handle Door Outer Belt Seal Door Mirror Flag Seal Door Boot Harness Door Window Regulator Assembl 2 Door Glass Door Vapor Barrier 3 Trim Panel Assembly Inner Belt Seal Door Switch Assembly Inside Remote Handle Door Speaker Door Mirror Flag Cover Hinges incl. Bolts and Brackets *Door Sealing (cop Ford Focus) GADH-No. 5710 5715 6820 5715 5715 5715 5715 5715 5718 6420 6820 6820 6820 6820 6820 9110 6820 5715 5715 Pieces 2 2 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Single mass 9593 410 4 370 470 130 140 40 1910 2847 150 3000 270 40 80 560 30 739 1052 Total: Total mass 19186 820 16 740 940 260 280 80 3820 5694 300 6000 540 80 160 1120 60 1478 2104 43678 Material Steel Steel Plastic Steel/Plastics Plastic/Steel Rubber Rubber Rubber Steel/Aluminum Glass Plastic Plastic Rubber Plastic Plastic Steel/Other Plastics Steel Rubber

8/23/01

76

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 21b Doors Front PNGV-Class

8/23/01

77

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 21c Doors Rear PNGV-Class


Index Parts Name 1 Door structure Door Check Strap Door Bracket Trim Attachment Door Latch Assembly Door Outside Remote Handle Door Outer Belt Seal Door Boot Harness Door Window Regulator Assembly 2 Door Glass Door Vapor Barrier 3 Trim Panel Assembly Inner Belt Seal Door Switch Assembly Inside Remote Handle Hinges incl. Bolts and Brackets *Door Sealing (cop Ford Focus) GADH-No. 5720 5725 6820 5725 5725 5725 5725 5718 6420 6820 6820 6820 6820 6820 5725 5725 Pieces Single 2 2 4 2 2 2 2 2 2 2 2 2 2 2 2 2 mass Total mass 9278 18556 410 820 4 16 370 740 470 940 140 280 40 80 1910 3820 2882 5764 150 300 3000 6000 290 580 40 80 80 160 739 1478 1000 2000 Total: 41614 Material Steel Steel Plastic Steel/Plastics Plastic/Steel Rubber Rubber Steel/Aluminum Glass Plastic Plastic Rubber Plastic Plastic Steel Rubber

8/23/01

78

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 21c Doors Rear PNGV-Class

3 1

8/23/01

79

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 22 Wheel Houses (No Pictures)

Index

Parts Name *Wheel-house liner back

GADH-No. Pieces Single mass 5925 2 550

Total mass 1100

Material Plastics

Total:

1100

8/23/01

80

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 23a Windshield and Side Windows C-Class

Index 1 2

Parts Name Windshield incl. Bracket and trim strip *Window seal Adhesive Windshield Side Window *Window seal Adhesive side Windows

GADH-No. Pieces Single mass 6410 1 9695 6410 1 350 6420 2 2037 6420 2 150

Total mass 9695 350 4074 300

Material Glass adhesive Glass

Total:

14419

8/23/01

81

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 23a Windshield and Side Windows C-Class

2 1

8/23/01

82

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 23b Windshield PNGV-Class

Index 1

Parts Name Windshield incl. Bracket and trim strip *Window seal Adhesive Windshield

GADH-No. Pieces Single mass 6410 1 9695 6410 1 350

Total mass 9695 350

Material Glass adhesive

Total:

10045

8/23/01

83

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 23b Windshield PNGV-Class

8/23/01

84

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 24a Covers and Seals C-Class

Index 1

Parts Name Cover *Sealing Rubber Apliquet Roof Side incl. Clips B-Pillar Cover and Seal

GADH-No. 6610 6610 6610 6610

Pieces Single mass 1 440 1 506 2 1290 2 750 Total:

Total mass 440 506 2580 1500 5026

Material Plastic Rubber Plastic/ Steel Plastic

Table 24a Covers and Seals PNGV-Class

Index 1

Parts Name Cover *Sealing Rubber Apliquet Roof Side incl. Clips B-Pillar Cover and Seal

GADH-No. 6610 6610 6610 6610

Pieces Single mass 1 440 1 480 2 1430 2 750 Total:

Total mass 440 480 2860 1500 5280

Material Plastic Rubber Plastic/ Steel Plastic

8/23/01

85

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 24 Covers and Seals

8/23/01

86

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 25 Rear View Camera System

Index Parts Name *Camera incl. Wire loom *Camera Case

GADH-No. Pieces 6610 2 6610 2

Single mass 100 150

Total mass 200 300

Material Other Plastics

Total:

500

8/23/01

87

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 25 Rear View Camera System

8/23/01

88

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 26a Floor Carpet incl. Damping and Sound Isolations C-Class

Index

Parts Name 1 Floor carpet incl. damping 2 Floor carpet incl. Damping Trunk Sound Insulation Front Wall 3 Insulation Tunnel Anti Noise Foil Other Covers and Isolations

GADH-No. Pieces 6815 1 6825 1 6910 1 6815 1 6815 1 6815 1

Single mass 15000 2500 5300 6100 2600 5180 Total:

Total mass 15000 2500 5300 6100 2600 5180 36680

Material Unspecified Unspecified Unspecified Unspecified Bitumen Unspecified

materials materials materials materials materials

8/23/01

89

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 26a Floor Carpet incl. Damping and Sound Isolations C-Class

8/23/01

90

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 26b Floor Carpet incl. Damping and Sound Isolations PNGV-Class

Index

Parts Name GADH-No. Pieces 1 Floor carpet incl. damping 6815 1 2 Floor carpet incl. Damping Trun 6825 1 Sound Insulation Front Wall 6910 1 3 Insulation Tunnel 6815 1 Anti Noise Foil 6815 1 Other Covers and Isolations 6815 1

Single mass 16000 4000 5300 6100 2600 5740 Total:

Total mass 16000 4000 5300 6100 2600 5740 39740

Material Unspecified Unspecified Unspecified Unspecified Bitumen Unspecified

materials materials materials materials materials

8/23/01

91

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 26b Floor Carpet incl. Damping and Sound Isolations PNGV-Class

8/23/01

92

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 27a Interior Coverings C-Class

Index 1 2 3 4 5 6 7

Parts Name A-pillar covering bottom incl. bracket Entrance strip incl. bracket A-pillar covering incl. bracket B-pillar covering incl. bracket C-pillar covering incl. Bracket Side Panel Rear incl. Bracket Cover Rocker Inner *Rear Deck Mounting Bracket

GADH-No. Pieces Single mass 6820 2 300 6820 2 160 6820 2 380 6820 2 340 6820 2 190 6820 2 1250 6820 2 125 6820 2 475 Total:

Total mass 600 320 760 680 380 2500 250 950 6440

Material Plastics Plastics Plastics Plastics Plastics Plastics Plastics Plastics

8/23/01

93

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 27a Interior Coverings C-Class


4

5 2

7 6

8/23/01

94

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 27b Interior Coverings PNGV-Class

Index 1 2 3 4 5 6 7

Parts Name A-pillar covering bottom incl. bracket Entrance strip incl. bracket A-pillar covering incl. bracket B-pillar covering incl. bracket C-pillar covering incl. Bracket Cover Rocker Inner B-Pillar lower Covering

GADH-No. Pieces Single mass 6820 2 300 6820 4 140 6820 2 380 6820 2 340 6820 2 595 6820 4 175 6820 2 680

Total mass 600 560 760 680 1190 700 1360

Material Plastics Plastics Plastics Plastics Plastics Plastics Plastics

Total:

5850

8/23/01

95

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 27b Interior Coverings PNGV-Class

4 5 2 2

6 7 6

8/23/01

96

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 28a Roof liner C-Class

Index 1 4 5

Parts Name Roofliner incl. bracket Sun vizor incl. bracket Interior lamp incl. bracket

GADH-No. Pieces 6820 1 6850 2 9430 1

Single mass 1800 330 170

Total mass 1800 660 170

Material Plastics Plastics Plastics

Total:

2630

8/23/01

97

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 28a Roofliner C-Class

8/23/01

98

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 28b Roof liner PNGV-Class

Index 1 4 5

Parts Name Roofliner incl. bracket Sun vizor incl. bracket Interior lamp incl. bracket

GADH-No. Pieces 6820 1 6850 2 9430 1

Single mass 1600 330 170

Total mass 1600 660 170

Material Plastics Plastics Plastics

Total:

2430

8/23/01

99

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 28b Roof liner PNGV-Class

8/23/01

100

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 29a Interior C-Class, 3rd Stop Light (No Pictures)

Index

Parts Name GADH-No. Pieces Single mass *Rear deck 6820 1 2000 *Cover Liftgate 6825 1 1300 *Cover rear Luggage compartement 6825 1 150 *Cover rear side Luggage Compartemen 6825 2 100 *3. Stop light incl. bracket and nozzle 9420 1 110 Total:

Total mass 2000 1300 150 200 110 3760

Material Fiber composite Plastics Plastics Plastics Plastics

8/23/01

101

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 29b Interior, 3rd Stop Light PNGV-Class

Index 1

GADH-No. Pieces Single mass 6820 1 1200 6825 1 1000 *Cover Deck Lid *Cover rear side Luggage compartemen 6825 1 150 *Cover rear side Luggage Compartemen 6825 2 150 3. Stop light incl. bracket and nozzle 9420 1 110 Total:

Parts Name Rear deck

Total mass 1200 1000 150 300 110 2760

Material Plastics Plastics Plastics Plastics Plastics

8/23/01

102

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 29b Interior, 3rd Stop Light PNGV-Class

8/23/01

103

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 30 Center Console

Index Parts Name GADH-No. Pieces Single mass Total mass 1 Center console incl. Bracket and Cupholder 6830 1 1500 1500

Material Plastics

Total:

1500

8/23/01

104

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 30 Center Console

8/23/01

105

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 31 Control Panel incl. Center Console

Index

Parts Name *Covers left and right incl. bracket *Cover Instrument Steering console incl. Bracket *Control panel incl. bracket Crossmember Instrument Panel incl. Brackets *Airbag module incl. cover and bracket (cop FF) *Cover center, ashtray and heater circuit *Instrument cluster incl. bracket *Steering Column Cover *LCD Displays Rear View

GADH-No. Pieces 6820 2 6830 1 6830 1 6830 1 6840 1 8020 1 9010 1 6830 1 9010 3

Single mass 200 300 6300 6315 4300 850 600 600 400 Total:

Total mass 400 300 6300 6315 4300 850 600 600 1200 20865

Material Plastics Plastics Plastics Steel Steel Plastics Plastics Plastics Plastics

8/23/01

106

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 31 Control Panel

8/23/01

107

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 32 Seat Belt System (No Picture)

Index

Parts Name *Lap Belt Rear *Belt Lock Rear incl. Bracket *Belt set back incl. Bracket and D-Rings *Belt set front incl. bracket *Belt Lock Front incl. Bracket

GADH-No. Pieces 6840 1 6840 3 6840 2 6840 2 6840 2

Single mass 265 165 1650 1750 175

Total mass 265 495 1650 1750 350

Material Steel/Plastics Steel/Plastics Steel Steel Steel

Total:

4510

8/23/01

108

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 33 Front Seat Structure

Index 1

Parts Name FRONT Seat LH/RH Module

GADH-No. Pieces 7205 1

Single mass 19364

Total mass 19364

Material Steel

Total:

19364

8/23/01

109

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 33 Front Seat Frame

8/23/01

110

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 34 Front Seat Facing

Index 1 2 3 4 5 6 7 8 3

Parts Name Seat bolster Seat back bolster trim Bolster head rest incl. Frame Trim Headrest Seat back bolster Bracket seat bolster Seat Bolster Trim Atatchment Bolts and bracke Airbag Module incl. Bracket

GADH-No. 7225 7225 7225 7225 7225 7225 7250 7250 6840

Pieces 2 2 2 2 2 30 2 6 2

Single mass Total mass 1050 2100 750 1500 580 1160 110 220 1000 2000 1 30 420 840 34 200 680 1360 Total: 9410

Material Unspecified Unspecified Unspecified Unspecified Unspecified Steel Unspecified Plastics

materials materials materials materials materials materials

8/23/01

111

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 34 Seat Facing

8/23/01

112

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 35 Rear Seat incl. Facing

Index 1 2 3 4 5 7 9

Parts Name Rear Seat Frame incl. Brackets Seat Bolster upper and lower Seat Trim Head rest Seat back trim Seat back bolster Mounting seat back trim Cover back incl. bracket

GADH-No. 7240 7250 7250 7250 7250 7250 7250 7260

Pieces Single mass Total mass 1 10151 10151 1 2400 2400 1 660 660 3 1000 3000 1 600 600 1 2400 2400 35 1 35 1 600 600 Total: 19846

Material Steel Unspecified Unspecified Unspecified Unspecified Plastics Steel Plastics

materials materials materials materials

8/23/01

113

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 35 Rear Seat

8/23/01

114

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 36 Heating System (No Picture)

Index

Parts Name GADH-No. Pieces Single mass Total mass *Mounting heat exchanger 8010 1 10 10 *Seal heat exchanger - front wall 8010 1 60 60 *Heat exchanger 8010 1 1100 1100 *Air guide on the tunnel 8020 1 300 300 *Air guide right incl. bracket 8020 1 60 60 *Heat case incl. vertical mot. and bracket 8020 1 2300 2300 *Heater fan 8020 1 1500 1500 *Bracket heater case 8020 4 25 100 *Pollen filter 8020 1 450 450 *Seal heating slot 8020 1 10 10 *Seal pollen filter 8020 2 60 120 *Air guide left incl. bracket 8020 1 80 80 *Seat vaporizer - front wall 8030 1 70 70 *Vaporizer 8030 1 1600 1600

Material Plastics Unspecified Light alloy Plastics Plastics Plastics Steel Steel Plastics Unspecified Unspecified Plastics Unspecified Light alloy

materials

materials materials materials

Total:

7760

8/23/01

115

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 37 Air System (No Picture)

Index

Parts Name *Air channel incl. bracket *Air distributor *Air guide left incl. bracket *Air guide right incl. bracket *Air outlet nozzle center *Air outlet nozzle exterior

GADH-No. Pieces 8020 2 8020 1 8020 1 8020 1 8020 2 8020 2

Single mass 90 370 220 140 115 130

Total mass 180 370 220 140 230 260

Material Plastics Plastics Plastics Plastics Plastics Plastics

Total:

1400

8/23/01

116

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 38 Air Conditioning System (No Picture)

Index

Parts Name *Mounting climatic line *Bracket for dryer incl. mount *Dryer incl. line *Climatic line cooler - heating *Climate cooler *Climatic fluid

GADH-No. Pieces 8030 10 8030 1 8030 1 8030 1 8030 1 8039 1

Single mass 15 300 1800 600 2500 350

Total mass 150 300 1800 600 2500 350

Material Steel Steel Light alloy Light alloy Light alloy

Total:

5700

8/23/01

117

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 39 Audio System (No Picture)

Index 1 2 3

Parts Name Antenna base Antenna rod Radio

GADH-No. 9110 9110 9110

Pieces 1 1 1

Single mass 130 40 1300

Total mass 130 40 1300

Material Plastics Plastics Other

Total:

1470

8/23/01

118

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 40a Wiper System C-Class


Index Parts Name *Wiper leaf incl. Bracket front *Wiper arm incl. Bracket front Wiper linkage incl. engine and bracket front *Wiper Blade rear *Wiper Arm rear *Wiper Engine rear inc. Brackets *Splash hose front incl. bracket Washer tank incl. bracket *Pump with rubber seal *Splash hose back incl. bracket *Rain Sensor GADH-No. Pieces Single mass Total mass Material 9210 2 170 340 Steel 9210 2 330 660 Steel 9210 1 2780 2780 Steel 9220 1 60 60 Steel 9220 1 100 100 Steel 9220 1 1500 1500 Steel 9230 1 50 50 Rubber 9230 1 400 400 Plastics 9230 1 90 90 Plastics 9240 1 150 150 Rubber 9210 1 50 50 Other

Table 40b Wiper System PNGV-Class


Index Parts Name *Wiper leaf incl. Bracket front *Wiper arm incl. Bracket front Wiper linkage incl. engine and bracket front *Splash hose front incl. bracket Washer tank incl. bracket *Pump with rubber seal *Rain Sensor

Total:

6180

1 2

GADH-No. Pieces Single mass Total mass Material 9210 2 170 340 Steel 9210 2 330 660 Steel 9210 1 2780 2780 Steel 9230 1 50 50 Rubber 9230 1 400 400 Plastics 9230 1 90 90 Plastics 9210 1 50 50 Other

Total:
8/23/01

4370
119

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 40 Wiper System

8/23/01

120

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 41 Lamp System

Index 1 2

Parts Name Main headlamp incl. Flasher Tail lamp incl. bracket

GADH-No. Pieces 9410 2 9420 2

Single mass 1500 1100

Total mass 3000 2200

Material Plastics Plastics

Total:

5200

8/23/01

121

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Picture 41 Lamp System


1 2

8/23/01

122

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 42a Wiring Loom C-Class (No Picture)

Index

Parts Name Wiring loom

GADH-No. Pieces 9720 1

Single mass 7350

Total mass 7350

Material Plastics

Total:

7350

Table 42b Wiring Loom PNGV-Class (No Picture)

Index

Parts Name Wiring loom

GADH-No. Pieces 9720 1

Single mass 7970

Total mass 7970

Material Plastics

Total:

7970

8/23/01

123

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 43 Engine Electronic System (No Picture)

Index

Parts Name *Engine controller *Holder for control unit *Airbag control unit incl. bracket *Bracket for horn *Horn *Fuse Box *Bracket for cable loom *Battery *Battery box incl. Cover *Bracket battery

GADH-No. Pieces Single mass Total mass 2750 1 700 700 2750 1 150 150 6840 1 300 300 9050 1 80 80 9050 1 346 346 9720 1 1000 1000 9730 1 300 300 9910 1 12300 12300 9920 1 946 946 9920 1 90 90

Material Steel Plastics Light alloy Steel Steel Plastics Steel Unspecified materials Plastics Plastics

Total:

16212

8/23/01

124

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Table 44a Fluids and Oil Gasoline Engine (No Picture)

Index

Parts Nam e Engine oil Cooling water Fuel Gear oil Washing water

GADH-No. 1729 1949 2019 3219 9239

Pieces 1 1 1 1 1

Single m ass 5000 5000 27000 1400 1500

Total m ass 5000 5000 27000 1400 1500

Material

Total:

39900

Table 44b Fluids and Oil Diesel Engine (No Picture)


Index Parts Name E ngine oil C ooling w ater F uel G ear oil W ashing w ater G A DH-No. 1729 1949 2019 3219 9239 Pieces 1 1 1 1 1 Single mass 5000 5000 30000 1400 1500 Total mass 5000 5000 30000 1400 1500 Material

Total:

42900

8/23/01

125

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

Mass summary main components

6.1 C-Class Gasoline Engine


PART 1000 Complete Engine Gasoline Engine complete 1729 Automotive Fluids (engine lubrication) Engine oil 1730 Oil tank with lines Dry Sump Oil Reservoir 1930 Air-condition fan Ventilator incl. bracket *Additional resistor incl. Bracket 1940 Water hose *Air routing Water hose incl. bracket Water hose incl. bracket Water cooling system *Bracket for water hose *Rubber grip Cooling-water tank Cooling Frame incl. Bracket Intercooler incl. Hoses 1949 Automotive fluids (engine ventilation) Cooling water GADH Number 1000 1 Weight 83000 total Weight Material

83000 Cast iron/aluminum

1729

5000

5000

1730

1750

1750 Steel

1930 1930

1 1

1400 70

1400 Steel 70 Steel

1940 1940 1940 1940 1940 1940 1940 1940 1940

1 1 1 1 1 4 1 1 1

300 210 100 2100 5 45 550 1200 1200

300 Plastics 210 Rubber 100 Rubber 2100 Light alloy 5 Plastics 180 Rubber 550 Plastics 1200 Steel 1200 Alloy/plastic

1949

5000

5000

7/31/01

126

ULSAB-AVC
C-Class PART 2010 Tank (canister) Fuel tank Fuel Filler door incl. Bracket Tank band incl. bracket Filler cap 2019 Automotive fluids Fuel 2020 Fuel pump *Ventilation hose incl. Bracket *Ventilation hose *Rubber seal *Roll-over valve incl. line *Line *Fuel pump incl. cover *Tube set incl. bracket *Bracket for fuel filter *Fuel filter 2030 Active Carbon Aktivated carbon filter *Fuel valve incl. bracket 2410 Air Filter system *Air-filter hose Cover inkl. bracket *Air-filter insert Air-filter box with bearing rubber 2430 Mixture preperation Intake hose inkl. bracket *Volume air-flow meter inkl. bracket Diesel Engine

Parts / Mass
Gasoline Engine GADH Number 2010 2010 2010 2010 1 1 1 1 Weight 4456 130 500 100 total Weight

Porsche Engineering Services Inc. PNGV-Class Material

4456 Steel 130 Plastics 500 Steel 100 Plastics

2019

27000

27000

2020 2020 2020 2020 2020 2020 2020 2020 2020

1 1 1 1 2 1 3 1 1

110 60 40 110 25 815 380 80 150

110 Rubber 60 Plastics 40 Rubber 110 Plastics 50 Rubber 815 Plastics 1140 Steel 80 Steel 150 Steel

2030 2030

1 1

700 225

700 Plastics 225 Plastics

2410 2410 2410 2410

1 1 1 1

620 550 150 500

620 Rubber 550 Plastics 150 Unspecified materials 500 Plastics

2430 2430

1 1

350 220

350 Plastics 220 Plastics

7/31/01

127

ULSAB-AVC
C-Class PART 2610 Exhaust routing Exhaust system 2615 Exhaust manifold Seal Exhaust rubber of catalyst Exhaust rubber mean and end muffler 2695 Heat-protection measurements Heat shield tunnel incl. bracket 2750 Controll Unit *Engine controller *Holder for control unit 3200 Transmission complete Gear Box complete Electric shift actuator 3219 Automotive fluids Gear oil 3410 Axle shaft Drive Shaft right Drive Shaft left Lock Nut 4010 Front axle bracket with wheel control Upper Whishbone Assembly Lower Whishbone Assembly Subframe Steering knuckle complete Engine Mounting Brackets Diesel Engine

Parts / Mass
Gasoline Engine GADH Number 2610 1 Weight 12900 total Weight

Porsche Engineering Services Inc. PNGV-Class Material

12900 Steel

2615 2615 2615

1 2 3

25 65 85

25 Steel 130 Rubber 255 Rubber

2695

2750

2750 Steel

2750 2750

1 1

700 150

700 Steel 150 Plastics

3200 3200

1 1

31000 5000

31000 Steel/Aluminum 5000

3219

1400

1400

3410 3410 3410

1 1 2

3454 3503 53

3454 Steel 3503 Steel 107 Steel

4010 4010 4010 4010 4010

2 2 1 2 1

1678 4258 17112 5166 2569

3356 Steel 8516 Steel 17112 Steel 10332 Steel 2569 Steel

7/31/01

128

ULSAB-AVC
C-Class PART 4020 Suspension and Damping front Leaf Spring with support rubber Damper incl Brackets 4210 Rear axle bracket with wheel control Twist- beam rear axle Wheel bearing Rubber bushing Nuts 4220 Suspension and Damping rear Shock absorber Spring 4310 Pedal Box *Bracket for hitch line Base Plate Connection Base Plate Upper Guide Lower Guide Upper rail Lower Rail Gas Pressure Spring Connection Platform Connection IP-Structure *Attachements *Cover 4320 Gas pedal choke control Gaspedal 4340 Brake pedal with main brake cylinder Brakepedal Diesel Engine

Parts / Mass
Gasoline Engine GADH Number 4020 4020 1 2 Weight 2300 1310 total Weight

Porsche Engineering Services Inc. PNGV-Class Material

2300 Plastic composite 2620 Steel

4210 4210 4210 4210

1 2 2

17221 825 343 506

17221 Steel 1650 Steel 706 Rubber 506 Steel

4220 4220

2 2

1334 1505

2668 Steel 3010 Steel

4310 4310 4310 4310 4310 4310 4310 4310 4310 4310 4310 4310

1 1 1 1 2 1 2 1 1 1 1

50 2479 428 215 40 230 120 1227 165 558 200 268

50 Steel 2479 Magnesium 428 Steel 215 Fiber composite 80 Fiber composite 230 Steel 240 Steel 1227 Steel/Plastic 165 Steel 558 Steel 200 Steel/Plastic 268 Plastic

4320

215

215 Plastic

4340

415

415 Steel

7/31/01

129

ULSAB-AVC
C-Class PART 4350 Parking Brake Hand brake lever incl. bracket Hand brake control cable incl. bracket EPB Unit 4410 Wheels (ready for operation) Bolts Steel rims 4420 Tires (ready for operation) Tyres 17/65R 14 Tire Fit 4610 Front wheel brakes Brake Disk Brake Caliper 4620 Rear brake Brake Disc Brake caliper 4630 Brake hydraulic *Brake Tubes EHB-Unit 4639 Fluids (brake hydraulic) *Brake Fluid 4810 Steering gear/rack steering Electrical Powered Asisted Steering Gear Diesel Engine

Parts / Mass
Gasoline Engine GADH Number 4350 4350 4350 1 1 1 Weight 203 610 1300 total Weight

Porsche Engineering Services Inc. PNGV-Class Material

203 Plastics 610 Steel 1300 Other

4410 4410

16 4

83 3720

1328 Steel 14880 Steel

4420 4420

4 1

6500 1000

26000 Rubber 1000 Other

4610 4610

2 2

3750 4414

7500 Steel 8829 Steel

4610 4610

2 2

3300 2918

6600 Steel 5836 Steel

4630 4630

2500 5100

2500 Steel 5100 Steel/Plastic

4639

500

500 Other

4810

14150

14150 Steel

4820 Steering column Steering column incl. vertical adj. and bracket Steering wheel incl. bracket
7/31/01

4820 4820

1 1

5500 2450

5500 Steel 2450 Light alloy


130

ULSAB-AVC
C-Class PART 5000 Body assembly Body structure Paint and PVC 5025 Fender front Fender 5210 Bumper front Fascia Front Wheelhouse Liner/Radiator Frame Radiator Air Intake Assy Crash Box Bumper Front Bumper Beam Front Inner Bumper Beam Front Outer *Bolts assy Crash Box Engine Cover Service Box 5220 Bumper rear *Bolts assy Crash Box Assy Crash Box Bumper Bumper Beam Rear Outer Bumper Beam Rear Inner Fascia rear *Fixing Rail Rear end *Impact Protection 5510 Lid front Hood Service Modul Door incl. Brakets 5515 Assembly parts *Engine hood mounting incl. bracket *Engine hood lock incl. bracket
7/31/01

Parts / Mass
Diesel Engine GADH Number 5000 5000 1 Gasoline Engine Weight 201776 16000 total Weight

Porsche Engineering Services Inc. PNGV-Class Material

201776 Steel 16000 Other

5025

1608

3216 Steel

5210 5210 5210 5210 5210 5210 5210 5210 5210

1 1 1 2 1 1 8 1 1

4290 8340 649 704 1940 2640 40 8924 600

4290 Plastics 8340 Nylon hybride 649 Plastics 1408 Steel 1940 Steel 2640 Steel 320 Steel 8924 Nylon hybride 600 Plastics

5220 5220 5220 5220 5220 5220 5220

8 2 1 1 1 1 1

40 460 1312 2064 3737 600 900

320 Steel 920 Steel 1312 Steel 2064 Steel 3737 Plastics 600 Steel 900 Unspecified Materials

5510 5510

1 1

9534 548

9534 Steel 548 Steel

5515 5515

2 1

340 270

680 Steel 270 Steel


131

ULSAB-AVC
C-Class PART *Operation Mechanism for Lock 5520 Rear lid Liftgate 5525 Assembly parts *Gas spring incl. bracket *Hinges Liftgate incl. Bolts *Liftgate Sealing *Rear-window seal *Lock incl. Control and Brackets 5710 Door front Door structure 5715 Mounting parts door dront *Door Latch Assembly *Door Outside Remote Handle *Door Outer Belt Seal *Door Mirror Flag Seal *Door Boot Harness *Hinges incl. Bolts and Brackets *Door Check Strap *Door Sealing (cop Ford Focus) 5718 Window lift electr. Front *Door Window Regulator Assembly 5925 Wheel-house tray *Wheel-house liner back 6410 Front glazing Windshield incl. Bracket and trim strip *Window seal Adhesive Windshield
7/31/01

Parts / Mass
Diesel Engine GADH Number 5515 1 Gasoline Engine Weight 200 total Weight

Porsche Engineering Services Inc. PNGV-Class Material

200 Other

5520

8564

8564 Steel

5525 5525 5525 5525 5525

2 2 1 1 1

350 340 1000 300 520

700 Steel 680 Steel 1000 Rubber 300 Rubber 520 Steel/Plastics

5710

10796

21592 Steel

5715 5715 5715 5715 5715 5715 5715 5715

2 2 2 2 2 2 2 2

370 470 140 140 40 739 410 1200

740 Steel/Plastics 940 Plastic/Steel 280 Rubber 280 Rubber 80 Rubber 1478 Steel 820 Steel 2400 Rubber

5718

1910

3820 Steel/Aluminum

5925

550

1100 Plastics

6410 6410

1 1

9695 350

9695 Glass 350 adhesive


132

ULSAB-AVC
C-Class PART 6420 Side glazing Door Glass *Window seal Adhesive side Windows Side Window 6430 Rear glazing Rear-window incl. bracket Diesel Engine

Parts / Mass
Gasoline Engine GADH Number 6420 6420 6420 2 2 2 Weight 3150 150 2037 total Weight

Porsche Engineering Services Inc. PNGV-Class Material

6300 Glass 300 4074 Glass

6430

3806

3806 Glass

6610 Exterior equipment *Rear Console for License plate iluminatition Cover *Sealing Rubber Apliquet Roof Side incl. Clips B-Pillar Cover and Seal *Camera incl. Wire loom *Camera Case 6815 Carpets with damping Floor carpet incl. damping Insulation Tunnel Anti Noise Foil Other Covers and Isolations 6820 Interior covering *Door Bracket Trim Attachment *Door Vapor Barrier Trim Panel Assembly *Inner Belt Seal *Door Switch Assembly *Inside Remote Handle *Door Mirror Flag Cover A-pillar covering bottom incl. bracket Entrance strip incl. bracket A-pillar covering incl. bracket
7/31/01

6610 6610 6610 6610 6610 6610 6610

1 1 1 2 2 2 2

250 440 506 1290 750 100 150

250 Plastics 440 Plastic 506 Rubber 2580 Plastic 1500 Plastic 200 Other 300 Plastics

6815 6815 6815 6815

1 1 1 1

15000 6100 2600 5180

15000 Unspecified materials 6100 Unspecified materials 2600 Bitumen 5180 Unspecified materials

6820 6820 6820 6820 6820 6820 6820 6820 6820 6820

4 2 2 2 2 2 2 2 2 2

4 170 3200 290 40 80 30 300 160 380

16 Plastic 340 Plastic 6400 Plastic 580 Rubber 80 Plastic 160 Plastic 60 Plastics 600 Plastics 320 Plastics 760 Plastics
133

ULSAB-AVC
C-Class PART B-pillar covering incl. bracket C-pillar covering incl. Bracket Side Panel Rear incl. Bracket Cover Rocker Inner *Rear Deck Mounting Bracket Roofliner incl. bracket *Rear deck *Covers left and right incl. bracket 6825 Trunk covering Floor carpet incl. Damping Trunk *Cover Liftgate *Cover rear Luggage compartement *Cover rear side Luggage Compartement Diesel Engine

Parts / Mass
Gasoline Engine GADH Number 6820 6820 6820 6820 6820 6820 6820 6820 2 2 2 2 2 1 1 2 Weight 340 190 1250 125 475 1800 2000 200 total Weight

Porsche Engineering Services Inc. PNGV-Class Material

680 Plastics 380 Plastics 2500 Plastics 250 Plastics 950 Plastics 1800 Plastics 2000 Fiber composite 400 Plastics

6825 6825 6825 6825

1 1 1 2

2500 1300 150 100

2500 Unspecified materials 1300 Plastics 150 Plastics 200 Plastics

6820 Instrument Panel Center console incl. Bracket and Cupholder *Cover Instrument Steering console incl. Bracket *Control panel incl. bracket Crossmember Instrument Panel incl. Brackets *Steering Column Cover 6840 Restraint system Airbag Modul *Airbag module incl. cover and bracket (cop FF) *Lap Belt Rear *Belt Lock Rear incl. Bracket *Belt set back incl. Bracket and D-Rings *Belt set front incl. bracket *Belt Lock Front incl. Bracket Airbag Module incl. Bracket *Airbag control unit incl. bracket 6850 Interior equipment
7/31/01

6830 6830 6830 6830 6830

1 1 1 1 1

1500 300 6300 6315 600

1500 Plastics 300 Plastics 6300 Plastics 6315 Steel 600 Plastics

6840 6840 6840 6840 6840 6840 6840 6840 6840

1 1 1 3 2 2 2 2 1

1050 4300 265 165 1650 1750 175 680 300

1050 Plastics 4300 Steel 265 Steel/Plastics 495 Steel/Plastics 1650 Steel 1750 Steel 350 Steel 1360 Plastics 300 Light alloy

134

ULSAB-AVC
C-Class PART Sun vizor incl. bracket 6910 Engine bay Sound Insulation Front Wall 7210 Seat frame front FRONT Seat LH/RH Module 7225 Bolster and Trim front Bolster head rest incl. Frame Seat bolster Seat back bolster trim Trim Headrest Seat back bolster Bracket seat bolster 7240 Seat frame rear Rear Seat Frame incl. Brackets 7250 Bolster and trim rear Head rest Seat Bolster Trim Atatchment Bolts and brackets Seat Bolster upper and lower Seat Trim Seat back trim Seat back bolster Mounting seat back trim Cover back incl. bracket 8010 Heat *Mounting heat exchanger *Seal heat exchanger - front wall *Heat exchanger
7/31/01

Parts / Mass
Diesel Engine GADH Number 6850 2 Gasoline Engine Weight 330 total Weight

Porsche Engineering Services Inc. PNGV-Class Material

660 Plastics

6910

5300

5300 Unspecified materials

7205

19364

19364 Steel

7225 7225 7225 7225 7225 7225

2 2 2 2 2 30

580 1050 750 110 1000 1

1160 Unspecified 2100 Unspecified 1500 Unspecified 220 Unspecified 2000 Unspecified 30 Steel

materials materials materials materials materials

7240

10151

10151 Steel

7250 7250 7250 7250 7250 7250 7250 7250 7250

3 2 6 1 1 1 1 35 1

1000 420 34 2400 660 600 2400 1 600

3000 Unspecified 840 Unspecified 200 2400 Unspecified 660 Unspecified 600 Unspecified 2400 Plastics 35 Steel 600 Plastics

materials materials materials materials materials

8010 8010 8010

1 1 1

10 60 1100

10 Plastics 60 Unspecified materials 1100 Light alloy


135

ULSAB-AVC
C-Class PART 8020 Ventilation *Cover center, ashtray and heater circuit *Air guide on the tunnel *Air guide right incl. bracket *Heat case incl. vertical mot. and bracket *Heater fan *Bracket heater case *Pollen filter *Seal heating slot *Seal pollen filter *Air guide left incl. bracket *Air channel incl. bracket *Air distributor *Air guide left incl. bracket *Air guide right incl. bracket *Air outlet nozzle center *Air outlet nozzle exterior 8030 Air condition *Seat vaporizer - front wall *Vaporizer *Mounting climatic line *Bracket for dryer incl. mount *Dryer incl. line *Climatic line cooler - heating *Climate cooler 8039 Refrigerant *Climatic fluid 9010 Indicator for Instruments *LCD Displays Rear View *Instrument cluster incl. bracket Diesel Engine

Parts / Mass
Gasoline Engine GADH Number 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 1 1 1 1 1 4 1 1 2 1 2 1 1 1 2 2 Weight 850 300 60 2300 1500 25 450 10 60 80 90 370 220 140 115 130 total Weight

Porsche Engineering Services Inc. PNGV-Class Material

850 Plastics 300 Plastics 60 Plastics 2300 Plastics 1500 Steel 100 Steel 450 Plastics 10 Unspecified materials 120 Unspecified materials 80 Plastics 180 Plastics 370 Plastics 220 Plastics 140 Plastics 230 Plastics 260 Plastics

8030 8030 8030 8030 8030 8030 8030

1 1 10 1 1 1 1

70 1600 15 300 1800 600 2500

70 Unspecified materials 1600 Light alloy 150 Steel 300 Steel 1800 Light alloy 600 Light alloy 2500 Light alloy

8039

350

350

9010 9010

3 1

400 600

1200 Plastics 600 Plastics

7/31/01

136

ULSAB-AVC
C-Class PART 9050 Misc. *Bracket for horn *Horn 9110 Radio *Door Speaker Antenna base Antenna rod Radio 9210 Wiper system front *Wiper leaf incl. Bracket front *Wiper arm incl. Bracket front Wiper linkage incl. engine and bracket front *Rain Sensor 9220 Wiper system rear *Wiper Blade rear *Wiper Arm rear *Wiper Engine rear inc. Brackets 9230 Wash installation windshield *Spraying nozzle *Splash hose front incl. bracket Washer tank incl. bracket *Pump with rubber seal 9239 Fluids (washing water) Washing water 9240 Car wash rear window *Splash hose back incl. Bracket and nozzle 9410 Lighting front/sideward
7/31/01

Parts / Mass
Diesel Engine GADH Number 9050 9050 1 1 Gasoline Engine Weight 80 346 total Weight

Porsche Engineering Services Inc. PNGV-Class Material

80 Steel 346 Steel

9110 9110 9110 9110

2 1 1 1

560 130 40 1300

1120 Steel/Other 130 Plastics 40 Plastics 1300 Other

9210 9210 9210 9210

2 2 1 1

170 330 2780 50

340 Steel 660 Steel 2780 Steel 50 Other

9220 9220 9220

1 1 1

60 100 1500

60 Steel 100 Steel 1500 Steel

9230 9230 9230 9230

2 1 1 1

20 50 400 90

40 Plastics 50 Rubber 400 Plastics 90 Plastics

9239

1500

1500

9240

150

150 Rubber

137

ULSAB-AVC
C-Class PART Main headlamp incl. Flasher 9420 Lighting back/sideward *3. Stop light incl. bracket and nozzle Tail lamp incl. bracket 9430 Interior lamp Interior lamp incl. bracket 9720 Cabling Wiring loom *Fuse Box *Bracket for cable loom 9910 Battery *Battery 9920 Brackets *Battery box incl. Cover *Bracket battery Diesel Engine

Parts / Mass
Gasoline Engine GADH Number 9410 2 Weight 1500 total Weight

Porsche Engineering Services Inc. PNGV-Class Material

3000 Plastics

9420 9420

1 2

110 1100

110 Plastics 2200 Plastics

9430

170

170 Plastics

9720 9720 9720

1 1 1

7350 1000 300

7350 Plastics 1000 Plastics 300 Steel

9910

12300

12300 Unspecified materials

9920 9920

1 1

946 90

946 Plastics 90 Plastics

917473
Brackets and Underfloor Cover Total weight 15000

932473

7/31/01

138

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

6.2 C-Class Diesel Engine


PART 1000 Complete Engine Diesel Engine complete 1729 Automotive Fluids (engine lubrication) Engine oil 1730 Oil tank with lines Dry Sump Oil Reservoir 1930 Air-condition fan Ventilator incl. bracket *Additional resistor incl. Bracket 1940 Water hose *Air routing Water hose incl. bracket Water hose incl. bracket Water cooling system *Bracket for water hose *Rubber grip Cooling-water tank Cooling Frame incl. Bracket Intercooler incl. Hoses 1949 Automotive fluids (engine ventilation) Cooling water 2010 Tank (canister) Fuel tank PART
7/31/01

GADH Number 1000 1

Weight 113000

total Weight

Material

113000 Cast iron/aluminum

1729

5000

5000

1730

1750

1750 Steel

1930 1930

1 1

1400 70

1400 Steel 70 Steel

1940 1940 1940 1940 1940 1940 1940 1940 1940

1 1 1 1 1 4 1 1 1

300 210 100 2100 5 45 550 1200 1200

300 Plastics 210 Rubber 100 Rubber 2100 Light alloy 5 Plastics 180 Rubber 550 Plastics 1200 Steel 1200 Alloy/plastic

1949

5000

5000

2010 GADH Number

4456 Weight

4456 Steel total Weight

Material

139

ULSAB-AVC
C-Class Fuel Filler door incl. Bracket Tank band incl. bracket Filler cap 2019 Automotive fluids Fuel 2020 Fuel pump *Ventilation hose incl. Bracket *Ventilation hose *Rubber seal *Roll-over valve incl. line *Line *Fuel pump incl. cover *Tube set incl. bracket *Bracket for fuel filter *Fuel filter 2030 Active Carbon Aktivated carbon filter *Fuel valve incl. bracket 2130 Charge air cooler Intercooler incl. Hoses 2410 Air Filter system *Air-filter hose Cover inkl. bracket *Air-filter insert Air-filter box with bearing rubber 2430 Mixture preperation Intake hose inkl. bracket *Volume air-flow meter inkl. bracket PART 2610 Exhaust routing
7/31/01

Parts / Mass
Diesel Engine 2010 2010 2010 1 1 1 Gasoline Engine 130 500 100

Porsche Engineering Services Inc. PNGV-Class 130 Plastics 500 Steel 100 Plastics

2019

30000

30000

2020 2020 2020 2020 2020 2020 2020 2020 2020

1 1 1 1 2 1 3 1 1

110 60 40 110 25 815 380 80 150

110 Rubber 60 Plastics 40 Rubber 110 Plastics 50 Rubber 815 Plastics 1140 Steel 80 Steel 150 Steel

2030 2030

1 1

700 225

700 Plastics 225 Plastics

2130

1200

1200 Alloy/plastic

2410 2410 2410 2410

1 1 1 1

620 550 150 500

620 Rubber 550 Plastics 150 Unspecified materials 500 Plastics

2430 2430 GADH Number

1 1

350 220 Weight

350 Plastics 220 Plastics total Weight Material

140

ULSAB-AVC
C-Class Exhaust system 2615 Exhaust manifold Seal Exhaust rubber of catalyst Exhaust rubber mean and end muffler 2695 Heat-protection measurements Heat shield tunnel incl. bracket 2750 Controll Unit *Engine controller *Holder for control unit 3200 Transmission complete Gear Box complete Electric shift actuator 3219 Automotive fluids Gear oil 3410 Axle shaft Drive Shaft right Drive Shaft left Lock Nut 4010 Front axle bracket with wheel control Upper Whishbone Assembly Lower Whishbone Assembly Subframe Steering knuckle complete Engine Mounting Brackets PART 4020 Suspension and Damping front Leaf Spring with support rubber
7/31/01

Parts / Mass
Diesel Engine 2610 1 Gasoline Engine 10500

Porsche Engineering Services Inc. PNGV-Class 10500 Steel

2615 2615 2615

1 2 3

25 65 85

25 Steel 130 Rubber 255 Rubber

2695

2750

2750 Steel

2750 2750

1 1

700 150

700 Steel 150 Plastics

3200 3200

1 1

31000 5000

31000 Steel/Aluminum 5000

3219

1400

1400

3410 3410 3410

1 1 2

3954 4003 53

3954 Steel 4003 Steel 107 Steel

4010 4010 4010 4010 4010 GADH Number 4020

2 2 1 2 1

1678 4258 17112 5166 2569 Weight

3356 Steel 8516 Steel 17112 Steel 10332 Steel 2569 Steel total Weight Material

2300

2300 Plastic composite


141

ULSAB-AVC
C-Class Damper incl Brackets 4210 Rear axle bracket with wheel control Twist- beam rear axle Wheel bearing Rubber bushing Nuts 4220 Suspension and Damping rear Shock absorber Spring 4310 Pedal Box *Bracket for hitch line Base Plate Connection Base Plate Upper Guide Lower Guide Upper rail Lower Rail Gas Pressure Spring Connection Platform Connection IP-Structure *Attachements *Cover 4320 Gas pedal choke control Gaspedal 4340 Brake pedal with main brake cylinder Brakepedal PART 4350 Parking Brake Hand brake lever incl. bracket Hand brake control cable incl. bracket
7/31/01

Parts / Mass
Diesel Engine 4020 2 Gasoline Engine 1310

Porsche Engineering Services Inc. PNGV-Class 2620 Steel

4210 4210 4210 4210

1 2 2

17221 825 343 506

17221 Steel 1650 Steel 706 Rubber 506 Steel

4220 4220

2 2

1334 1505

2668 Steel 3010 Steel

4310 4310 4310 4310 4310 4310 4310 4310 4310 4310 4310 4310

1 1 1 1 2 1 2 1 1 1 1

50 2479 428 215 40 230 120 1227 165 558 200 268

50 Steel 2479 Magnesium 428 Steel 215 Fiber composite 80 Fiber composite 230 Steel 240 Steel 1227 Steel/Plastic 165 Steel 558 Steel 200 Steel/Plastic 268 Plastic

4320

215

215 Plastic

4340 GADH Number 4350 4350

415 Weight

415 Steel total Weight 203 Plastics 610 Steel


142

Material

1 1

203 610

ULSAB-AVC
C-Class EPB Unit 4410 Wheels (ready for operation) Bolts Steel rims 4420 Tires (ready for operation) Tyres 17/65R 14 Tire Fit 4610 Front wheel brakes Brake Disk Brake Caliper 4620 Rear brake Brake Disc Brake caliper 4630 Brake hydraulic *Brake Tubes EHB-Unit 4639 Fluids (brake hydraulic) *Brake Fluid 4810 Steering gear/rack steering Electrical Powered Asisted Steering Gear 4820 Steering column Steering column incl. vertical adj. and bracket Steering wheel incl. bracket PART 5000 Body assembly Body structure Paint and PVC Diesel Engine

Parts / Mass
Gasoline Engine 4350 1 1300

Porsche Engineering Services Inc. PNGV-Class 1300 Other

4410 4410

16 4

83 3720

1328 Steel 14880 Steel

4420 4420

4 1

6500 1000

26000 Rubber 1000 Other

4610 4610

2 2

3750 4414

7500 Steel 8829 Steel

4610 4610

2 2

3300 2918

6600 Steel 5836 Steel

4630 4630

2500 5100

2500 Steel 5100 Steel/Plastic

4639

500

500 Other

4810

14150

14150 Steel

4820 4820 GADH Number 5000 5000

1 1

5500 2450 Weight 201776 16000

5500 Steel 2450 Light alloy total Weight Material 201776 Steel 16000 Other

7/31/01

143

ULSAB-AVC
C-Class 5025 Fender front Fender 5210 Bumper front Fascia Front Wheelhouse Liner/Radiator Frame Radiator Air Intake Assy Crash Box Bumper Front Bumper Beam Front Inner Bumper Beam Front Outer *Bolts assy Crash Box Engine Cover Service Box 5220 Bumper rear *Bolts assy Crash Box Assy Crash Box Bumper Bumper Beam Rear Outer Bumper Beam Rear Inner Fascia rear *Fixing Rail Rear end *Impact Protection 5510 Lid front Hood Service Modul Door incl. Brakets 5515 Assembly parts *Engine hood mounting incl. bracket *Engine hood lock incl. bracket PART *Operation Mechanism for Lock 5520 Rear lid Liftgate Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

5025

1608

3216 Steel

5210 5210 5210 5210 5210 5210 5210 5210 5210

1 1 1 2 1 1 8 1 1

4290 8340 1149 704 1940 2640 40 8924 600

4290 Plastics 8340 Nylon hybride 1149 Plastics 1408 Steel 1940 Steel 2640 Steel 320 Steel 8924 Nylon hybride 600 Plastics

5220 5220 5220 5220 5220 5220 5220

8 2 1 1 1 1 1

40 460 1312 2064 3737 600 900

320 Steel 920 Steel 1312 Steel 2064 Steel 3737 Plastics 600 Steel 900 Unspecified Materials

5510 5510

1 1

9534 548

9534 Steel 548 Steel

5515 5515 GADH Number 5515

2 1 1

340 270 Weight 200

680 Steel 270 Steel total Weight 200 Other

Material

5520

8564

8564 Steel

7/31/01

144

ULSAB-AVC
C-Class 5525 Assembly parts *Gas spring incl. bracket *Hinges Liftgate incl. Bolts *Liftgate Sealing *Rear-window seal *Lock incl. Control and Brackets 5710 Door front Door structure 5715 Mounting parts door dront *Door Latch Assembly *Door Outside Remote Handle *Door Outer Belt Seal *Door Mirror Flag Seal *Door Boot Harness *Hinges incl. Bolts and Brackets *Door Check Strap *Door Sealing (cop Ford Focus) 5718 Window lift electr. Front *Door Window Regulator Assembly 5925 Wheel-house tray *Wheel-house liner back 6410 Front glazing Windshield incl. Bracket and trim strip *Window seal Adhesive Windshield PART 6420 Side glazing Door Glass *Window seal Adhesive side Windows Side Window 6430 Rear glazing
7/31/01

Parts / Mass
Diesel Engine Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

5525 5525 5525 5525 5525

2 2 1 1 1

350 340 1000 300 520

700 Steel 680 Steel 1000 Rubber 300 Rubber 520 Steel/Plastics

5710

10796

21592 Steel

5715 5715 5715 5715 5715 5715 5715 5715

2 2 2 2 2 2 2 2

370 470 140 140 40 739 410 1200

740 Steel/Plastics 940 Plastic/Steel 280 Rubber 280 Rubber 80 Rubber 1478 Steel 820 Steel 2400 Rubber

5718

1910

3820 Steel/Aluminum

5925

550

1100 Plastics

6410 6410 GADH Number 6420 6420 6420

1 1

9695 350 Weight 3150 150 2037

9695 Glass 350 adhesive total Weight Material 6300 Glass 300 4074 Glass

2 2 2

145

ULSAB-AVC
C-Class Rear-window incl. bracket 6610 Exterior equipment *Rear Console for License plate iluminatition Cover *Sealing Rubber Apliquet Roof Side incl. Clips B-Pillar Cover and Seal *Camera incl. Wire loom *Camera Case 6815 Carpets with damping Floor carpet incl. damping Insulation Tunnel Anti Noise Foil Other Covers and Isolations 6820 Interior covering *Door Bracket Trim Attachment *Door Vapor Barrier Trim Panel Assembly *Inner Belt Seal *Door Switch Assembly *Inside Remote Handle *Door Mirror Flag Cover A-pillar covering bottom incl. bracket Entrance strip incl. bracket A-pillar covering incl. bracket PART B-pillar covering incl. bracket C-pillar covering incl. Bracket Side Panel Rear incl. Bracket Cover Rocker Inner *Rear Deck Mounting Bracket Roofliner incl. bracket *Rear deck
7/31/01

Parts / Mass
Diesel Engine 6430 1 Gasoline Engine 3806

Porsche Engineering Services Inc. PNGV-Class 3806 Glass

6610 6610 6610 6610 6610 6610 6610

1 1 1 2 2 2 2

250 440 506 1290 750 100 150

250 Plastics 440 Plastic 506 Rubber 2580 Plastic 1500 Plastic 200 Other 300 Plastics

6815 6815 6815 6815

1 1 1 1

15000 6100 2600 5180

15000 Unspecified materials 6100 Unspecified materials 2600 Bitumen 5180 Unspecified materials

6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 GADH Number 6820 6820 6820 6820 6820 6820 6820

4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1

4 170 3200 290 40 80 30 300 160 380 Weight 340 190 1250 125 475 1800 2000

16 Plastic 340 Plastic 6400 Plastic 580 Rubber 80 Plastic 160 Plastic 60 Plastics 600 Plastics 320 Plastics 760 Plastics total Weight Material 680 Plastics 380 Plastics 2500 Plastics 250 Plastics 950 Plastics 1800 Plastics 2000 Fiber composite
146

ULSAB-AVC
C-Class Diesel Engine *Covers left and right incl. bracket 6825 Trunk covering Floor carpet incl. Damping Trunk *Cover Liftgate *Cover rear Luggage compartement *Cover rear side Luggage Compartement

Parts / Mass
Gasoline Engine 6820 2 200

Porsche Engineering Services Inc. PNGV-Class 400 Plastics

6825 6825 6825 6825

1 1 1 2

2500 1300 150 100

2500 Unspecified materials 1300 Plastics 150 Plastics 200 Plastics

6820 Instrument Panel Center console incl. Bracket and Cupholder *Cover Instrument Steering console incl. Bracket *Control panel incl. bracket Crossmember Instrument Panel incl. Brackets *Steering Column Cover 6840 Restraint system Airbag Modul *Airbag module incl. cover and bracket (cop FF) *Lap Belt Rear *Belt Lock Rear incl. Bracket *Belt set back incl. Bracket and D-Rings *Belt set front incl. bracket *Belt Lock Front incl. Bracket Airbag Module incl. Bracket *Airbag control unit incl. bracket 6850 Interior equipment PART Sun vizor incl. bracket 6910 Engine bay Sound Insulation Front Wall 7210 Seat frame front FRONT Seat LH/RH Module

6830 6830 6830 6830 6830

1 1 1 1 1

1500 300 6300 6315 600

1500 Plastics 300 Plastics 6300 Plastics 6315 Steel 600 Plastics

6840 6840 6840 6840 6840 6840 6840 6840 6840

1 1 1 3 2 2 2 2 1

1050 4300 265 165 1650 1750 175 680 300

1050 Plastics 4300 Steel 265 Steel/Plastics 495 Steel/Plastics 1650 Steel 1750 Steel 350 Steel 1360 Plastics 300 Light alloy

GADH Number 6850 2

Weight 330

total Weight 660 Plastics

Material

6910

5300

5300 Unspecified materials

7205

19364

19364 Steel

7/31/01

147

ULSAB-AVC
C-Class 7225 Bolster and Trim front Bolster head rest incl. Frame Seat bolster Seat back bolster trim Trim Headrest Seat back bolster Bracket seat bolster 7240 Seat frame rear Rear Seat Frame incl. Brackets 7250 Bolster and trim rear Head rest Seat Bolster Trim Atatchment Bolts and brackets Seat Bolster upper and lower Seat Trim Seat back trim Seat back bolster Mounting seat back trim Cover back incl. bracket 8010 Heat *Mounting heat exchanger *Seal heat exchanger - front wall *Heat exchanger PART 8020 Ventilation *Cover center, ashtray and heater circuit *Air guide on the tunnel *Air guide right incl. bracket *Heat case incl. vertical mot. and bracket *Heater fan *Bracket heater case *Pollen filter *Seal heating slot
7/31/01

Parts / Mass
Diesel Engine Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

7225 7225 7225 7225 7225 7225

2 2 2 2 2 30

580 1050 750 110 1000 1

1160 Unspecified 2100 Unspecified 1500 Unspecified 220 Unspecified 2000 Unspecified 30 Steel

materials materials materials materials materials

7240

10151

10151 Steel

7250 7250 7250 7250 7250 7250 7250 7250 7250

3 2 6 1 1 1 1 35 1

1000 420 34 2400 660 600 2400 1 600

3000 Unspecified 840 Unspecified 200 2400 Unspecified 660 Unspecified 600 Unspecified 2400 Plastics 35 Steel 600 Plastics

materials materials materials materials materials

8010 8010 8010 GADH Number 8020 8020 8020 8020 8020 8020 8020 8020

1 1 1

10 60 1100 Weight 850 300 60 2300 1500 25 450 10

10 Plastics 60 Unspecified materials 1100 Light alloy total Weight Material 850 Plastics 300 Plastics 60 Plastics 2300 Plastics 1500 Steel 100 Steel 450 Plastics 10 Unspecified materials
148

1 1 1 1 1 4 1 1

ULSAB-AVC
C-Class *Seal pollen filter *Air guide left incl. bracket *Air channel incl. bracket *Air distributor *Air guide left incl. bracket *Air guide right incl. bracket *Air outlet nozzle center *Air outlet nozzle exterior 8030 Air condition *Seat vaporizer - front wall *Vaporizer *Mounting climatic line *Bracket for dryer incl. mount *Dryer incl. line *Climatic line cooler - heating *Climate cooler 8039 Refrigerant *Climatic fluid 9010 Indicator for Instruments *LCD Displays Rear View *Instrument cluster incl. bracket PART 9050 Misc. *Bracket for horn *Horn 9110 Radio *Door Speaker Antenna base Antenna rod Radio Diesel Engine

Parts / Mass
Gasoline Engine 8020 8020 8020 8020 8020 8020 8020 8020 2 1 2 1 1 1 2 2 60 80 90 370 220 140 115 130

Porsche Engineering Services Inc. PNGV-Class 120 Unspecified materials 80 Plastics 180 Plastics 370 Plastics 220 Plastics 140 Plastics 230 Plastics 260 Plastics

8030 8030 8030 8030 8030 8030 8030

1 1 10 1 1 1 1

70 1600 15 300 1800 600 2500

70 Unspecified materials 1600 Light alloy 150 Steel 300 Steel 1800 Light alloy 600 Light alloy 2500 Light alloy

8039

350

350

9010 9010 GADH Number 9050 9050

3 1

400 600 Weight

1200 Plastics 600 Plastics total Weight 80 Steel 346 Steel Material

1 1

80 346

9110 9110 9110 9110

2 1 1 1

560 130 40 1300

1120 Steel/Other 130 Plastics 40 Plastics 1300 Other

7/31/01

149

ULSAB-AVC
C-Class Diesel Engine 9210 Wiper system front *Wiper leaf incl. Bracket front *Wiper arm incl. Bracket front Wiper linkage incl. engine and bracket front *Rain Sensor 9220 Wiper system rear *Wiper Blade rear *Wiper Arm rear *Wiper Engine rear inc. Brackets 9230 Wash installation windshield *Spraying nozzle *Splash hose front incl. bracket Washer tank incl. bracket *Pump with rubber seal 9239 Fluids (washing water) Washing water 9240 Car wash rear window *Splash hose back incl. Bracket and nozzle 9410 Lighting front/sideward PART Main headlamp incl. Flasher 9420 Lighting back/sideward *3. Stop light incl. bracket and nozzle Tail lamp incl. bracket 9430 Interior lamp Interior lamp incl. bracket 9720 Cabling Wiring loom
7/31/01

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

9210 9210 9210 9210

2 2 1 1

170 330 2780 50

340 Steel 660 Steel 2780 Steel 50 Other

9220 9220 9220

1 1 1

60 100 1500

60 Steel 100 Steel 1500 Steel

9230 9230 9230 9230

2 1 1 1

20 50 400 90

40 Plastics 50 Rubber 400 Plastics 90 Plastics

9239

1500

1500

9240

150

150 Rubber

GADH Number 9410 2

Weight 1500

total Weight 3000 Plastics

Material

9420 9420

1 2

110 1100

110 Plastics 2200 Plastics

9430

170

170 Plastics

9720

7350

7350 Plastics
150

ULSAB-AVC
C-Class *Fuse Box *Bracket for cable loom 9910 Battery *Battery 9920 Brackets *Battery box incl. Cover *Bracket battery Diesel Engine

Parts / Mass
Gasoline Engine 9720 9720 1 1 1000 300

Porsche Engineering Services Inc. PNGV-Class 1000 Plastics 300 Steel

9910

12300

12300 Unspecified materials

9920 9920

1 1

946 90

946 Plastics 90 Plastics

950773
Brackets and Underfloor Cover Total weight 15000

965773

7/31/01

151

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

6.3 PNGV-Class Gasoline Engine


PART 1000 Complete Engine Gasoline Engine complete 1729 Automotive Fluids (engine lubrication) Engine oil 1730 Oil tank with lines Dry Sump Oil Reservoir 1930 Air-condition fan Ventilator incl. bracket *Additional resistor incl. bracket 1940 Water hose *Air routing Water hose incl. bracket Water hose incl. bracket Water cooling system *Bracket for water hose *Rubber grip Cooling-water tank Cooling Frame incl. Bracket 1949 Automotive fluids (engine ventilation) Cooling water 2010 Tank (canister) Fuel tank Fuel Filler door incl. Bracket PART
7/31/01

GADH-No. 1000

Pieces 1

Single mass 83000

Total mass

Material

83000 Cast iron/aluminum

1729

5000

5000

1730

1750

1750 Steel

1930 1930

1 1

1400 70

1400 Steel/Plastics 70 Steel

1940 1940 1940 1940 1940 1940 1940 1940

1 1 1 1 1 4 1 1

300 210 100 2100 5 45 550 1200

300 Plastics 210 Rubber 100 Rubber 2100 Light alloy 5 Plastics 180 Rubber 550 Plastics 1200 Steel

1949

5000

5000

2010 2010 GADH-No.

1 1 Pieces

4456 130 Single mass

4456 Steel 130 Plastics Total mass Material

152

ULSAB-AVC
C-Class Tank band incl. bracket Filler cap 2019 Automotive fluids Fuel 2020 Fuel pump *Ventilation hose incl. Bracket *Ventilation hose *Rubber seal *Roll-over valve incl. line *Line *Fuel pump incl. cover *Tube set incl. bracket *Bracket for fuel filter *Fuel filter 2030 Active Carbon Aktivated carbon filter *Fuel valve incl. bracket 2410 Air Filter system *Air-filter hose Cover inkl. bracket *Air-filter insert Air-filter box with bearing rubber 2430 Mixture preperation Intake hose inkl. bracket *Volume air-flow meter inkl. bracket 2610 Exhaust routing Exhaust system PART 2615 Exhaust manifold
7/31/01

Parts / Mass
Diesel Engine 2010 2010 1 1 Gasoline Engine 500 100

Porsche Engineering Services Inc. PNGV-Class 500 Steel 100 Plastics

2019

27000

27000

2020 2020 2020 2020 2020 2020 2020 2020 2020

1 1 1 1 2 1 3 1 1

110 60 40 110 25 815 380 80 150

110 Rubber 60 Plastics 40 Rubber 110 Plastics 50 Rubber 815 Plastics 1140 Steel 80 Steel 150 Steel

2030 2030

1 1

700 225

700 Plastics 225 Plastics

2410 2410 2410 2410

1 1 1 1

620 550 150 500

620 Rubber 550 Plastics 150 Unspecified materials 500 Plastics

2430 2430

1 1

350 220

350 Plastics 220 Plastics

2610 GADH-No.

1 Pieces

14150 Single mass

14150 Steel Total mass Material

153

ULSAB-AVC
C-Class *Seal *Exhaust rubber of catalyst *Exhaust rubber mean and end muffler 2695 Heat-protection measurements *Heat shield tunnel incl. bracket 2750 Controll Unit *Engine controller *Holder for control unit 3200 Transmission complete Gear Box complete Electric shift actuator 3219 Automotive fluids Gear oil 3410 Axle shaft Drive Shaft left Drive Shaft right Lock Nut 4010 Front axle bracket with wheel control Upper Whishbone Assembly Lower Whishbone Assembly Subframe Steering knuckle complete Engine Mounting Brackets 4020 Suspension and Damping front Leaf Spring with support rubber Damper incl Brackets PART 4210 Rear axle bracket with wheel control Twist- beam rear axle
7/31/01

Parts / Mass
Diesel Engine 2615 2615 2615 1 2 3 Gasoline Engine 25 65 85

Porsche Engineering Services Inc. PNGV-Class 25 Steel 130 Rubber 255 Rubber

2695

2890

2890 Light Alloy

2750 2750

1 1

700 150

700 Steel 150 Plastics

3200 3200

1 1

31000 5000

31000 Steel/Aluminum 5000

3219

1400

1400

3410 3410 3410

1 1 2

3454 3503 53

3454 Steel 3503 Steel 107 Steel

4010 4010 4010 4010 4010

2 2 1 2 1

1678 4258 17112 5166 2569

3356 Steel 8516 Steel 17112 Steel 10332 Steel 2569 Steel

4020 4020 GADH-No. 4210

1 2 Pieces 1

2300 1310 Single mass 17221

2300 Plastic composite 2620 Steel Total mass Material 17221 Steel
154

ULSAB-AVC
C-Class Wheel bearing Rubber bushing Nuts 4220 Suspension and Damping rear Shock absorber Spring 4310 Pedal Box *Bracket for hitch line Base Plate Connection Base Plate Upper Guide Lower Guide Upper rail Lower Rail Gas Pressure Spring Connection Platform Connection IP-Structure *Attachements *Cover 4320 Gas pedal choke control Gaspedal 4340 Brake pedal with main brake cylinder Brakepedal 4350 Parking Brake Hand brake lever incl. bracket Hand brake control cable incl. bracket EPB Unit PART 4410 Wheels (ready for operation) Bolts Steel rims
7/31/01

Parts / Mass
Diesel Engine 4210 4210 4210 2 2 Gasoline Engine 825 343 506

Porsche Engineering Services Inc. PNGV-Class 1650 Steel 706 Rubber 506 Steel

4220 4220

2 2

1334 1505

2668 Steel 3010 Steel

4310 4310 4310 4310 4310 4310 4310 4310 4310 4310 4310 4310

1 1 1 1 2 1 2 1 1 1 1

50 2479 428 215 40 230 120 1227 165 558 200 268

50 Steel 2479 Magnesium 428 Steel 215 Fiber composite 80 Fiber composite 230 Steel 240 Steel 1227 Steel/Plastic 165 Steel 558 Steel 200 Steel/Plastic 268 Plastic

4320

215

215 Plastic

4340

415

415 Steel

4350 4350 4350 GADH-No. 4410 4410

1 1 1 Pieces 16 4

203 610 1300 Single mass 83 3720

203 Plastics 610 Steel 1300 Other Total mass Material 1328 Steel 14880 Steel
155

ULSAB-AVC
C-Class Diesel Engine 4420 Tires (ready for operation) Tyres 17/65R 14 Tire Fit 4610 Front wheel brakes Brake Disk Brake Caliper 4620 Rear brake Brake Disc Brake caliper 4630 Brake hydraulic *Brake Tubes EHB-Unit 4639 Fluids (brake hydraulic) *Brake Fluid 4810 Steering gear/rack steering Electrical Powered Asisted Steering Gear 4820 Steering column Steering column incl. vertical adj. and bracket Steering wheel incl. bracket 5000 Body assembly Body structure Paint and PVC PART 5025 Fender front Fender 5210 Bumper front
7/31/01

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

4420 4420

4 1

6500 1000

26000 Rubber 1000 Other

4610 4610

2 2

3750 4414

7500 Steel 8829 Steel

4620 4620

2 2

3300 2918

6600 Steel 5836 Steel

4630 4630

2500 5100

2500 Steel 5100 Steel/Plastic

4639

500

500 Other

4810

14150

14150 Steel

4820 4820

1 1

5500 2450

5500 Steel 2450 Light alloy

5000 5000 GADH-No. 5025

218124 20000 Single mass 1608

218124 Steel 20000 Other Total mass 3216 Steel Material

Pieces 2

156

ULSAB-AVC
C-Class Fascia Front Wheelhouse Liner/Radiator Frame Radiator Air Intake Assy Crash Box Bumper Front Bumper Beam Front Inner Bumper Beam Front Outer *Bolts assy Crash Box Engine Cover Service Box 5220 Bumper rear Assy Crash Box Bumper Rear Bumper Beam Rear Outer Bumper Beam Rear Inner Fascia rear *Fixing Rail Rear end *Impact Protection *Bolts assy Crash Box 5510 Lid front Hood Service Modul Door incl. Brakets 5515 Assembly parts *Engine hood mounting incl. bracket *Engine hood lock incl. bracket *Operation Mechanism for Lock 5520 Rear lid Deck lid PART 5525 Assembly parts *Gas spring incl. bracket *Hinge lid rear *Lid rear Sealing *Lock incl. Control
7/31/01

Parts / Mass
Diesel Engine 5210 5210 5210 5210 5210 5210 5210 5210 5210 1 1 1 2 1 1 8 1 1 Gasoline Engine 4290 8340 649 704 1940 2640 40 8924 600

Porsche Engineering Services Inc. PNGV-Class 4290 Plastics 8340 Nylon hybride 649 Plastics 1408 Steel 1940 Steel 2640 Steel 320 Steel 8924 Nylon hybride 600 Plastics

5220 5220 5220 5220 5220 5220 5220

2 1 1 1 1 1 8

460 1536 2336 4867 600 900 40

920 Steel 1536 Steel 2336 Steel 4867 Plastics 600 Steel 900 Unspecified Materials 320 Steel

5510 5510

1 1

9534 548

9534 Steel 548 Steel

5515 5515 5515

2 1 1

340 270 200

680 Steel 270 Steel 200 Other

5520 GADH-No. 5525 5525 5525 5525

1 Pieces 2 2 1 1

10270 Single mass 350 550 408 560

10270 Steel Total mass

Material

700 Steel 1100 Steel 408 Rubber 560 Steel/Plastics


157

ULSAB-AVC
C-Class *Rear Window Seal 5710 Door front Door structure 5715 Mounting parts door dront Door Latch Assembly Door Outside Remote Handle Door Outer Belt Seal Door Mirror Flag Seal Door Boot Harness Hinges incl. Bolts and Brackets Door Check Strap *Door Sealing (cop Ford Focus) 5718 Window lift electr. Front Door Window Regulator Assembly 5720 Rear Door Door structure 5725 Mounting parts door rear Door Latch Assembly Door Outside Remote Handle Door Outer Belt Seal Door Boot Harness Door Check Strap *Door Sealing (cop Ford Focus) Hinges incl. Bolts and Brackets PART 5728 Window lift electr. Rear Door Window Regulator Assembly 5925 Wheel-house tray *Wheel-house liner back Diesel Engine

Parts / Mass
Gasoline Engine 5525 1 320

Porsche Engineering Services Inc. PNGV-Class 320 Rubber

5710

9593

19186 Steel

5715 5715 5715 5715 5715 5715 5715 5715

2 2 2 2 2 2 2 2

370 470 130 140 40 739 410 1052

740 Steel/Plastics 940 Plastic/Steel 260 Rubber 280 Rubber 80 Rubber 1478 Steel 820 Steel 2104 Rubber

5718

1910

3820 Steel/Aluminum

5720

9278

18556 Steel

5725 5725 5725 5725 5725 5725 5725 GADH-No. 5728

2 2 2 2 2 2 2 Pieces 2

370 470 140 40 410 952 739 Single mass 1910

740 Steel/Plastics 940 Plastic/Steel 280 Rubber 80 Rubber 820 Steel 1904 Rubber 1478 Steel Total mass Material 3820 Steel/Aluminum

5925

550

1100 Plastics

7/31/01

158

ULSAB-AVC
C-Class 6410 Front glazing Windshield incl. Bracket and trim strip *Window seal Adhesive Windshield 6420 Side glazing Door Glass Door Glass 6430 Rear glazing Rear-window incl. bracket 6610 Exterior equipment *Rear Console for License Plate Ilumination Cover *Sealing Rubber Apliquet Roof Side incl. Clips B-Pillar Cover and Seal *Camera incl. Wire loom *Camera Case 6815 Carpets with damping Floor carpet incl. damping Insulation Tunnel Anti Noise Foil Other Covers and Isolations 6820 Interior covering Door Bracket Trim Attachment PART Door Vapor Barrier Trim Panel Assembly Inner Belt Seal Door Switch Assembly Inside Remote Handle Door Mirror Flag Cover Door Bracket Trim Attachment
7/31/01

Parts / Mass
Diesel Engine Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

6410 6410

1 1

9695 350

9695 Glass 350 adhesive

6420 6420

2 2

2847 2882

5694 Glass 5764 Glass

6430

5298

5298 Glass

6610 6610 6610 6610 6610 6610 6610

1 1 1 2 2 2 2

250 440 480 1430 750 100 150

250 Plastics 440 Plastic 480 Rubber 2860 Plastic 1500 Plastic 200 Other 300 Plastics

6815 6815 6815 6815

1 1 1 1

16000 6100 2600 5740

16000 Unspecified materials 6100 Unspecified materials 2600 Bitumen 5740 Unspecified materials

6820 GADH-No. 6820 6820 6820 6820 6820 6820 6820

4 Pieces 2 2 2 2 2 2 4

4 Single mass 150 3000 270 40 80 30 4

16 Plastic Total mass 300 Plastic 6000 Plastic 540 Rubber 80 Plastic 160 Plastic 60 Plastics 16 Plastic

Material

159

ULSAB-AVC
C-Class Door Vapor Barrier Trim Panel Assembly Inner Belt Seal Door Switch Assembly Inside Remote Handle A-pillar covering bottom incl. bracket Entrance strip incl. bracket A-pillar covering incl. bracket B-pillar covering incl. bracket C-pillar covering incl. Bracket Cover Rocker Inner B-Pillar lower Covering Roofliner incl. bracket Rear deck *Covers left and right incl. bracket 6825 Trunk covering Floor carpet incl. Damping Trunk *Cover Deck Lid *Cover rear side Luggage compartement *Cover rear side Luggage Compartement 6820 Instrument Panel Center console incl. Bracket and Cupholder *Cover Instrument Steering console incl. Bracket *Control panel incl. bracket Crossmember Instrument Panel incl. Brackets PART *Steering Column Cover 6840 Restraint system Airbag Modul *Airbag module incl. cover and bracket (cop FF) *Lap Belt Rear *Belt Lock Rear incl. Bracket *Belt set back incl. Bracket and D-Rings
7/31/01

Parts / Mass
Diesel Engine 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 2 2 2 2 2 2 4 2 2 2 4 2 1 1 2 Gasoline Engine 150 3000 290 40 80 300 140 380 340 595 175 680 1600 1200 200

Porsche Engineering Services Inc. PNGV-Class 300 Plastic 6000 Plastic 580 Rubber 80 Plastic 160 Plastic 600 Plastics 560 Plastics 760 Plastics 680 Plastics 1190 Plastics 700 Plastics 1360 Plastics 1600 Plastics 1200 Plastics 400 Plastics

6825 6825 6825 6825

1 1 1 2

4000 1000 150 150

4000 Unspecified materials 1000 Plastics 150 Plastics 300 Plastics

6830 6830 6830 6830 GADH-No. 6830

1 1 1 1 Pieces 1

1500 300 6300 6315 Single mass 600

1500 Plastics 300 Plastics 6300 Plastics 6315 Steel Total mass Material 600 Plastics

6840 6840 6840 6840 6840

1 1 1 3 2

1050 4300 265 165 1650

1050 Plastics 4300 Steel 265 Steel/Plastics 495 Steel/Plastics 1650 Steel
160

ULSAB-AVC
C-Class *Belt set front incl. bracket *Belt Lock Front incl. Bracket Airbag Module incl. Bracket *Airbag control unit incl. bracket 6850 Interior equipment Sun vizor incl. bracket 6910 Engine bay Sound Insulation Front Wall 7210 Seat frame front FRONT Seat LH/RH Module 7225 Bolster and Trim front Bolster head rest incl. Frame Seat bolster Seat back bolster trim Trim Headrest Seat back bolster Bracket seat bolster 7240 Seat frame rear Rear Seat Frame incl. Brackets 7250 Bolster and trim rear PART Head rest Seat Bolster Trim Atatchment Bolts and brackets Seat Bolster upper and lower Seat Trim Seat back trim Seat back bolster Mounting seat back trim Cover back incl. bracket
7/31/01

Parts / Mass
Diesel Engine 6840 6840 6840 6840 2 2 2 1 Gasoline Engine 1750 175 680 300

Porsche Engineering Services Inc. PNGV-Class 1750 Steel 350 Steel 1360 Plastics 300 Light alloy

6850

330

660 Plastics

6910

5300

5300 Unspecified materials

7210

19364

19364 Steel

7225 7225 7225 7225 7225 7225

2 2 2 2 2 30

580 1050 750 110 1000 1

1160 Unspecified 2100 Unspecified 1500 Unspecified 220 Unspecified 2000 Unspecified 30 Steel

materials materials materials materials materials

7240

10151

10151 Steel

GADH-No. 7250 7250 7250 7250 7250 7250 7250 7250 7250

Pieces 3 2 6 1 1 1 1 35 1

Single mass 1000 420 34 2400 660 600 2400 1 600

Total mass

Material materials materials materials materials materials

3000 Unspecified 840 Unspecified 200 2400 Unspecified 660 Unspecified 600 Unspecified 2400 Plastics 35 Steel 600 Plastics

161

ULSAB-AVC
C-Class Diesel Engine 8010 Heat *Mounting heat exchanger *Seal heat exchanger - front wall *Heat exchanger 8020 Ventilation *Cover center, ashtray and heater circuit *Air guide on the tunnel *Air guide right incl. bracket *Heat case incl. vertical mot. and bracket *Heater fan *Bracket heater case *Pollen filter *Seal heating slot *Seal pollen filter *Air guide left incl. bracket *Air channel incl. bracket *Air distributor *Air guide left incl. bracket *Air guide right incl. bracket *Air outlet nozzle center *Air outlet nozzle exterior 8030 Air condition PART *Seat vaporizer - front wall *Vaporizer *Mounting climatic line *Bracket for dryer incl. mount *Dryer incl. line *Climatic line cooler - heating *Climate cooler 8039 Refrigerant *Climatic fluid
7/31/01

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

8010 8010 8010

1 1 1

10 60 1100

10 Plastics 60 Unspecified materials 1100 Light alloy

8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020

1 1 1 1 1 4 1 1 2 1 2 1 1 1 2 2

850 300 60 2300 1500 25 450 10 60 80 90 370 220 140 115 130

850 Plastics 300 Plastics 60 Plastics 2300 Plastics 1500 Steel 100 Steel 450 Plastics 10 Unspecified materials 120 Unspecified materials 80 Plastics 180 Plastics 370 Plastics 220 Plastics 140 Plastics 230 Plastics 260 Plastics

GADH-No. 8030 8030 8030 8030 8030 8030 8030

Pieces 1 1 10 1 1 1 1

Single mass 70 1600 15 300 1800 600 2500

Total mass

Material

70 Unspecified materials 1600 Light alloy 150 Steel 300 Steel 1800 Light alloy 600 Light alloy 2500 Light alloy

8039

350

350
162

ULSAB-AVC
C-Class Diesel Engine 9010 Indicator for Instruments *Instrument cluster incl. bracket *LCD Displays Rear View 9050 Misc. *Bracket for horn *Horn 9110 Radio Door Speaker Antenna base Antenna rod Radio 9210 Wiper system front *Wiper leaf incl. Bracket front *Wiper arm incl. Bracket front Wiper linkage incl. engine and bracket front *Rain Sensor 9230 Wash installation windshield *Spraying nozzle *Splash hose front incl. bracket PART Washer tank incl. bracket *Pump with rubber seal 9239 Fluids (washing water) Washing water 9410 Lighting front/sideward Main headlamp incl. Flasher 9420 Lighting back/sideward 3. Stop light incl. bracket and nozzle
7/31/01

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

9010 9010

1 3

600 400

600 Plastics 1200 Plastics

9050 9050

1 1

80 346

80 Steel 346 Steel

9110 9110 9110 9110

2 1 1 1

560 130 40 1300

1120 Steel/Other 130 Plastics 40 Plastics 1300 Other

9210 9210 9210 9210

2 2 1 1

170 330 2780 50

340 Steel 660 Steel 2780 Steel 50 Other

9230 9230 GADH-No. 9230 9230

2 1 Pieces 1 1

20 50 Single mass 400 90

40 Plastics 50 Rubber Total mass Material 400 Plastics 90 Plastics

9239

1500

1500

9410

1500

3000 Plastics

9420

110

110 Plastics
163

ULSAB-AVC
C-Class Tail lamp incl. bracket 9430 Interior lamp Interior lamp incl. bracket 9720 Cabling Wiring loom *Fuse Box *Bracket for cable loom 9910 Battery *Battery 9920 Brackets *Battery box incl. Cover *Bracket battery Diesel Engine

Parts / Mass
Gasoline Engine 9420 2 1100

Porsche Engineering Services Inc. PNGV-Class 2200 Plastics

9430

170

170 Plastics

9720 9720 9720

1 1 1

7970 1000 300

7970 Plastics 1000 Plastics 300 Steel

9910

12300

12300 Unspecified materials

9920 9920

1 1

946 90

946 Plastics 90 Plastics

977593
Brackets and Underfloor Cover Total weight 20000

997593

7/31/01

164

ULSAB-AVC
C-Class Diesel Engine

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

6.4 PNGV-Class Diesel Engine


PART 1000 Complete Engine Diesel Engine complete 1729 Automotive Fluids (engine lubrication) Engine oil 1730 Oil tank with lines Dry Sump Oil Reservoir 1930 Air-condition fan Ventilator incl. bracket *Additional resistor incl. Bracket 1940 Water hose *Air routing Water hose incl. bracket Water hose incl. bracket Water cooling system *Bracket for water hose *Rubber grip Cooling-water tank Cooling Frame incl. Bracket 1949 Automotive fluids (engine ventilation) Cooling water 2010 Tank (canister) Fuel tank Fuel Filler door incl. Bracket Tank band incl. bracket Filler cap PART
7/31/01

GADH Number 1000 1

Weight 113000

total Weight

Material

113000 Cast iron/aluminum

1729

5000

5000

1730

1750

1750 Steel

1930 1930

1 1

1400 70

1400 Steel 70 Steel

1940 1940 1940 1940 1940 1940 1940 1940

1 1 1 1 1 4 1 1

300 210 100 2100 5 45 550 1200

300 Plastics 210 Rubber 100 Rubber 2100 Light alloy 5 Plastics 180 Rubber 550 Plastics 1200 Steel

1949

5000

5000

2010 2010 2010 2010 GADH Number

1 1 1 1

4456 130 500 100 Weight

4456 Steel 130 Plastics 500 Steel 100 Plastics total Weight Material
165

ULSAB-AVC
C-Class 2019 Automotive fluids Fuel 2020 Fuel pump *Ventilation hose incl. Bracket *Ventilation hose *Rubber seal *Roll-over valve incl. line *Line *Fuel pump incl. cover *Tube set incl. bracket *Bracket for fuel filter *Fuel filter 2030 Active Carbon Aktivated carbon filter *Fuel valve incl. bracket 2130 Charge air cooler Intercooler incl. Hoses 2410 Air Filter system *Air-filter hose Cover inkl. bracket *Air-filter insert Air-filter box with bearing rubber 2430 Mixture preperation Intake hose inkl. bracket *Volume air-flow meter inkl. bracket 2610 Exhaust routing Exhaust system PART 2615 Exhaust manifold
7/31/01

Parts / Mass
Diesel Engine Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

2019

30000

30000

2020 2020 2020 2020 2020 2020 2020 2020 2020

1 1 1 1 2 1 3 1 1

110 60 40 110 25 815 380 80 150

110 Rubber 60 Plastics 40 Rubber 110 Plastics 50 Rubber 815 Plastics 1140 Steel 80 Steel 150 Steel

2030 2030

1 1

700 225

700 Plastics 225 Plastics

2130

1200

1200 Alloy/plastic

2410 2410 2410 2410

1 1 1 1

620 550 150 500

620 Rubber 550 Plastics 150 Unspecified materials 500 Plastics

2430 2430

1 1

350 220

350 Plastics 220 Plastics

2610 GADH Number

11750 Weight

11750 Steel total Weight Material

166

ULSAB-AVC
C-Class Diesel Engine Seal Exhaust rubber of catalyst Exhaust rubber mean and end muffler 2695 Heat-protection measurements Heat shield tunnel incl. bracket 2750 Controll Unit *Engine controller *Holder for control unit 3200 Transmission complete Gear Box complete Electric shift actuator 3219 Automotive fluids Gear oil 3410 Axle shaft Drive Shaft right Drive Shaft left Lock Nut 4010 Front axle bracket with wheel control Upper Whishbone Assembly Lower Whishbone Assembly Subframe Steering knuckle complete Engine Mounting Brackets 4020 Suspension and Damping front Leaf Spring with support rubber Damper incl Brackets PART 4210 Rear axle bracket with wheel control Twist- beam rear axle
7/31/01

Parts / Mass
Gasoline Engine 2615 2615 2615 1 2 3 25 65 85

Porsche Engineering Services Inc. PNGV-Class 25 Steel 130 Rubber 255 Rubber

2695

2890

2890 Steel

2750 2750

1 1

700 150

700 Steel 150 Plastics

3200 3200

1 1

31000 5000

31000 Steel/Aluminum 5000

3219

1400

1400

3410 3410 3410

1 1 2

3954 4003 53

3954 Steel 4003 Steel 107 Steel

4010 4010 4010 4010 4010

2 2 1 2 1

1678 4258 17112 5166 2569

3356 Steel 8516 Steel 17112 Steel 10332 Steel 2569 Steel

4020 4020 GADH Number 4210

1 2

2300 1310 Weight 17221

2300 Plastic composite 2620 Steel total Weight Material 17221 Steel
167

ULSAB-AVC
C-Class Wheel bearing Rubber bushing Nuts 4220 Suspension and Damping rear Shock absorber Spring 4310 Pedal Box *Bracket for hitch line Base Plate Connection Base Plate Upper Guide Lower Guide Upper rail Lower Rail Gas Pressure Spring Connection Platform Connection IP-Structure *Attachements *Cover 4320 Gas pedal choke control Gaspedal 4340 Brake pedal with main brake cylinder Brakepedal 4350 Parking Brake Hand brake lever incl. bracket Hand brake control cable incl. bracket EPB Unit PART 4410 Wheels (ready for operation) Bolts Steel rims
7/31/01

Parts / Mass
Diesel Engine 4210 4210 4210 Gasoline Engine 2 2 825 343 506

Porsche Engineering Services Inc. PNGV-Class 1650 Steel 706 Rubber 506 Steel

4220 4220

2 2

1334 1505

2668 Steel 3010 Steel

4310 4310 4310 4310 4310 4310 4310 4310 4310 4310 4310 4310

1 1 1 1 2 1 2 1 1 1 1

50 2479 428 215 40 230 120 1227 165 558 200 268

50 Steel 2479 Magnesium 428 Steel 215 Fiber composite 80 Fiber composite 230 Steel 240 Steel 1227 Steel/Plastic 165 Steel 558 Steel 200 Steel/Plastic 268 Plastic

4320

215

215 Plastic

4340

415

415 Steel

4350 4350 4350 GADH Number 4410 4410

1 1 1

203 610 1300 Weight 83 3720

203 Plastics 610 Steel 1300 Other total Weight Material 1328 Steel 14880 Steel
168

16 4

ULSAB-AVC
C-Class Diesel Engine 4420 Tires (ready for operation) Tyres 17/65R 14 Tire Fit 4610 Front wheel brakes Brake Disk Brake Caliper 4620 Rear brake Brake Disc Brake caliper 4630 Brake hydraulic *Brake Tubes EHB-Unit 4639 Fluids (brake hydraulic) *Brake Fluid 4810 Steering gear/rack steering Electrical Powered Asisted Steering Gear 4820 Steering column Steering column incl. vertical adj. and bracket Steering wheel incl. bracket 5000 Body assembly Body structure Paint and PVC PART 5025 Fender front Fender 5210 Bumper front
7/31/01

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

4420 4420

4 1

6500 1000

26000 Rubber 1000 Other

4610 4610

2 2

3750 4414

7500 Steel 8829 Steel

4610 4610

2 2

3300 2918

6600 Steel 5836 Steel

4630 4630

2500 5100

2500 Steel 5100 Steel/Plastic

4639

500

500 Other

4810

14150

14150 Steel

4820 4820

1 1

5500 2450

5500 Steel 2450 Light alloy

5000 5000 GADH Number 5025

218124 20000 Weight

218124 Steel 20000 Other total Weight 3216 Steel Material

1608

169

ULSAB-AVC
C-Class Diesel Engine Fascia Front Wheelhouse Liner/Radiator Frame Radiator Air Intake Assy Crash Box Bumper Front Bumper Beam Front Inner Bumper Beam Front Outer *Bolts assy Crash Box Engine Cover Service Box 5220 Bumper rear *Bolts assy Crash Box Assy Crash Box Bumper Rear Bumper Beam Rear Outer Bumper Beam Rear Inner Fascia rear *Fixing Rail Rear end *Impact Protection 5510 Lid front Hood Service Modul Door incl. Brakets 5515 Assembly parts *Engine hood mounting incl. bracket *Engine hood lock incl. bracket *Operation Mechanism for Lock 5520 Rear lid Deck lid PART 5525 Assembly parts *Gas spring incl. bracket *Hinge lid rear *Lid rear Sealing *Lock incl. Control
7/31/01

Parts / Mass
Gasoline Engine 5210 5210 5210 5210 5210 5210 5210 5210 5210 1 1 1 2 1 1 8 1 1 4290 8340 1149 704 1940 2640 40 8924 600

Porsche Engineering Services Inc. PNGV-Class 4290 Plastics 8340 Nylon hybride 1149 Plastics 1408 Steel 1940 Steel 2640 Steel 320 Steel 8924 Nylon hybride 600 Plastics

5220 5220 5220 5220 5220 5220 5220

8 2 1 1 1 1 1

40 460 1536 2336 4867 600 900

320 Steel 920 Steel 1536 Steel 2336 Steel 4867 Plastics 600 Steel 900 Unspecified Materials

5510 5510

1 1

9534 548

9534 Steel 548 Steel

5515 5515 5515

2 1 1

340 270 200

680 Steel 270 Steel 200 Other

5520 GADH Number 5525 5525 5525 5525

10270 Weight 350 550 408 560

10270 Steel total Weight

Material

2 2 1 1

700 Steel 1100 Steel 408 Rubber 560 Steel/Plastics


170

ULSAB-AVC
C-Class *Rear Window Seal 5710 Door front Door structure 5715 Mounting parts door dront Door Latch Assembly Door Outside Remote Handle Door Outer Belt Seal Door Mirror Flag Seal Door Boot Harness Hinges incl. Bolts and Brackets Door Check Strap *Door Sealing (cop Ford Focus) 5718 Window lift electr. Front Door Window Regulator Assembly 5720 Rear Door Door structure 5725 Mounting parts door rear Door Latch Assembly Door Outside Remote Handle Door Outer Belt Seal Door Boot Harness Door Check Strap *Door Sealing (cop Ford Focus) Hinges incl. Bolts and Brackets PART 5728 Window lift electr. Rear Door Window Regulator Assembly 5925 Wheel-house tray *Wheel-house liner back Diesel Engine

Parts / Mass
Gasoline Engine 5525 1 320

Porsche Engineering Services Inc. PNGV-Class 320 Rubber

5710

9593

19186 Steel

5715 5715 5715 5715 5715 5715 5715 5715

2 2 2 2 2 2 2 2

370 470 130 140 40 739 410 1052

740 Steel/Plastics 940 Plastic/Steel 260 Rubber 280 Rubber 80 Rubber 1478 Steel 820 Steel 2104 Rubber

5718

1910

3820 Steel/Aluminum

5710

9278

18556 Steel

5710 5710 5710 5710 5715 5715 5720 GADH Number 5728

2 2 2 2 2 2 2

370 470 140 40 410 952 739 Weight 1910

740 Steel/Plastics 940 Plastic/Steel 280 Rubber 80 Rubber 820 Steel 1904 Rubber 1478 Steel total Weight Material 3820 Steel/Aluminum

5925

550

1100 Plastics

7/31/01

171

ULSAB-AVC
C-Class Diesel Engine 6410 Front glazing Windshield incl. Bracket and trim strip *Window seal Adhesive Windshield 6420 Side glazing Door Glass Door Glass 6430 Rear glazing Rear-window incl. bracket 6610 Exterior equipment *Rear Console for License Plate Ilumination Cover *Sealing Rubber Apliquet Roof Side incl. Clips B-Pillar Cover and Seal *Camera incl. Wire loom *Camera Case 6815 Carpets with damping Floor carpet incl. damping Insulation Tunnel Anti Noise Foil Other Covers and Isolations 6820 Interior covering Door Bracket Trim Attachment PART Door Vapor Barrier Trim Panel Assembly Inner Belt Seal Door Switch Assembly Inside Remote Handle Door Mirror Flag Cover Door Bracket Trim Attachment
7/31/01

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

6410 6410

1 1

9695 350

9695 Glass 350 adhesive

6420 6420

2 2

2882 2847

5764 Glass 5694 Glass

6430

5298

5298 Glass

6610 6610 6610 6610 6610 6610 6610

1 1 1 2 2 2 2

250 440 480 1430 750 100 150

250 Plastics 440 Plastic 480 Rubber 2860 Plastic 1500 Plastic 200 Other 300 Plastics

6815 6815 6815 6815

1 1 1 1

16000 6100 2600 5740

16000 Unspecified materials 6100 Unspecified materials 2600 Bitumen 5740 Unspecified materials

6820 GADH Number 6820 6820 6820 6820 6820 6820 6820

4 Weight 2 2 2 2 2 2 4

4 150 3000 270 40 80 30 4

16 Plastic total Weight 300 Plastic 6000 Plastic 540 Rubber 80 Plastic 160 Plastic 60 Plastics 16 Plastic

Material

172

ULSAB-AVC
C-Class Diesel Engine Door Vapor Barrier Trim Panel Assembly Inner Belt Seal Door Switch Assembly Inside Remote Handle A-pillar covering bottom incl. bracket Entrance strip incl. bracket A-pillar covering incl. bracket B-pillar covering incl. bracket C-pillar covering incl. Bracket Cover Rocker Inner B-Pillar lower Covering Roofliner incl. bracket Rear deck *Covers left and right incl. bracket 6825 Trunk covering Floor carpet incl. Damping Trunk *Cover Deck Lid *Cover rear side Luggage compartement *Cover rear side Luggage Compartement

Parts / Mass
Gasoline Engine 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 6820 2 2 2 2 2 2 4 2 2 2 4 2 1 1 2 150 3000 290 40 80 300 140 380 340 595 175 680 1600 1200 200

Porsche Engineering Services Inc. PNGV-Class 300 Plastic 6000 Plastic 580 Rubber 80 Plastic 160 Plastic 600 Plastics 560 Plastics 760 Plastics 680 Plastics 1190 Plastics 700 Plastics 1360 Plastics 1600 Plastics 1200 Plastics 400 Plastics

6825 6825 6825 6825

1 1 1 2

4000 1000 150 150

4000 Unspecified materials 1000 Plastics 150 Plastics 300 Plastics

6820 Instrument Panel Center console incl. Bracket and Cupholder *Cover Instrument Steering console incl. Bracket *Control panel incl. bracket Crossmember Instrument Panel incl. Brackets PART *Steering Column Cover 6840 Restraint system Airbag Modul *Airbag module incl. cover and bracket (cop FF) *Lap Belt Rear *Belt Lock Rear incl. Bracket *Belt set back incl. Bracket and D-Rings
7/31/01

6830 6830 6830 6830 GADH Number 6830

1 1 1 1 1

1500 300 6300 6315 Weight 600

1500 Plastics 300 Plastics 6300 Plastics 6315 Steel total Weight Material 600 Plastics

6840 6840 6840 6840 6840

1 1 1 3 2

1050 4300 265 165 1650

1050 Plastics 4300 Steel 265 Steel/Plastics 495 Steel/Plastics 1650 Steel
173

ULSAB-AVC
C-Class Diesel Engine *Belt set front incl. bracket *Belt Lock Front incl. Bracket Airbag Module incl. Bracket *Airbag control unit incl. bracket 6850 Interior equipment Sun vizor incl. bracket 6910 Engine bay Sound Insulation Front Wall 7210 Seat frame front FRONT Seat LH/RH Module 7225 Bolster and Trim front Bolster head rest incl. Frame Seat bolster Seat back bolster trim Trim Headrest Seat back bolster Bracket seat bolster 7240 Seat frame rear Rear Seat Frame incl. Brackets 7250 Bolster and trim rear PART Head rest Seat Bolster Trim Atatchment Bolts and brackets Seat Bolster upper and lower Seat Trim Seat back trim Seat back bolster Mounting seat back trim Cover back incl. bracket
7/31/01

Parts / Mass
Gasoline Engine 6840 6840 6840 6840 2 2 2 1 1750 175 680 300

Porsche Engineering Services Inc. PNGV-Class 1750 Steel 350 Steel 1360 Plastics 300 Light alloy

6850

330

660 Plastics

6910

5300

5300 Unspecified materials

7210

19364

19364 Steel

7225 7225 7225 7225 7225 7225

2 2 2 2 2 30

580 1050 750 110 1000 1

1160 Unspecified 2100 Unspecified 1500 Unspecified 220 Unspecified 2000 Unspecified 30 Steel

materials materials materials materials materials

7240

10151

10151 Steel

GADH Number 7240 7250 7250 7250 7250 7250 7250 7250 7250 3 2 6 1 1 1 1 35 1

Weight 1000 420 34 2400 660 600 2400 1 600

total Weight

Material materials materials materials materials materials

3000 Unspecified 840 Unspecified 200 2400 Unspecified 660 Unspecified 600 Unspecified 2400 Plastics 35 Steel 600 Plastics

174

ULSAB-AVC
C-Class Diesel Engine 8010 Heat *Mounting heat exchanger *Seal heat exchanger - front wall *Heat exchanger 8020 Ventilation *Cover center, ashtray and heater circuit *Air guide on the tunnel *Air guide right incl. bracket *Heat case incl. vertical mot. and bracket *Heater fan *Bracket heater case *Pollen filter *Seal heating slot *Seal pollen filter *Air guide left incl. bracket *Air channel incl. bracket *Air distributor *Air guide left incl. bracket *Air guide right incl. bracket *Air outlet nozzle center *Air outlet nozzle exterior 8030 Air condition PART *Seat vaporizer - front wall *Vaporizer *Mounting climatic line *Bracket for dryer incl. mount *Dryer incl. line *Climatic line cooler - heating *Climate cooler 8039 Refrigerant *Climatic fluid
7/31/01

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

8010 8010 8010

1 1 1

10 60 1100

10 Plastics 60 Unspecified materials 1100 Light alloy

8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020 8020

1 1 1 1 1 4 1 1 2 1 2 1 1 1 2 2

850 300 60 2300 1500 25 450 10 60 80 90 370 220 140 115 130

850 Plastics 300 Plastics 60 Plastics 2300 Plastics 1500 Steel 100 Steel 450 Plastics 10 Unspecified materials 120 Unspecified materials 80 Plastics 180 Plastics 370 Plastics 220 Plastics 140 Plastics 230 Plastics 260 Plastics

GADH Number 8030 8030 8030 8030 8030 8030 8030 1 1 10 1 1 1 1

Weight 70 1600 15 300 1800 600 2500

total Weight

Material

70 Unspecified materials 1600 Light alloy 150 Steel 300 Steel 1800 Light alloy 600 Light alloy 2500 Light alloy

8039

350

350
175

ULSAB-AVC
C-Class Diesel Engine 9010 Indicator for Instruments *Instrument cluster incl. bracket *LCD Displays Rear View 9050 Misc. *Bracket for horn *Horn 9110 Radio Door Speaker Antenna base Antenna rod Radio 9210 Wiper system front *Wiper leaf incl. Bracket front *Wiper arm incl. Bracket front Wiper linkage incl. engine and bracket front *Rain Sensor 9230 Wash installation windshield *Spraying nozzle *Splash hose front incl. bracket PART Washer tank incl. bracket *Pump with rubber seal 9239 Fluids (washing water) Washing water 9410 Lighting front/sideward Main headlamp incl. Flasher 9420 Lighting back/sideward 3. Stop light incl. bracket and nozzle
7/31/01

Parts / Mass
Gasoline Engine

Porsche Engineering Services Inc. PNGV-Class

9010 9010

1 3

600 400

600 Plastics 1200 Plastics

9050 9050

1 1

80 346

80 Steel 346 Steel

9110 9110 9110 9110

2 1 1 1

560 130 40 1300

1120 Steel/Other 130 Plastics 40 Plastics 1300 Other

9210 9210 9210 9210

2 2 1 1

170 330 2780 50

340 Steel 660 Steel 2780 Steel 50 Other

9230 9230 GADH Number 9230 9230

2 1 1 1

20 50 Weight 400 90

40 Plastics 50 Rubber total Weight Material 400 Plastics 90 Plastics

9239

1500

1500

9410

1500

3000 Plastics

9420

110

110 Plastics
176

ULSAB-AVC
C-Class Tail lamp incl. bracket 9430 Interior lamp Interior lamp incl. bracket 9720 Cabling Wiring loom *Fuse Box *Bracket for cable loom 9910 Battery *Battery 9920 Brackets *Battery box incl. Cover *Bracket battery Diesel Engine

Parts / Mass
Gasoline Engine 9420 2 1100

Porsche Engineering Services Inc. PNGV-Class 2200 Plastics

9430

170

170 Plastics

9720 9720 9730

1 1 1

7970 1000 300

7970 Plastics 1000 Plastics 300 Steel

9910

12300

12300 Unspecified materials

9920 9920

1 1

946 90

946 Plastics 90 Plastics

1010893
Brackets and Underfloor Cover Total weight 20000

1030893

7/31/01

177

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