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Teoh Joo Teng: Teoh Joo Teng

The document focuses on describing the horizontal surface grinding machine used at EPI, including its components like the wheel guard, wheel head, grinding wheel, table and magnetic chuck. It also explains the lubrication system and proper wheel dressing procedures.

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Teoh Joo Teng
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39 views14 pages

Teoh Joo Teng: Teoh Joo Teng

The document focuses on describing the horizontal surface grinding machine used at EPI, including its components like the wheel guard, wheel head, grinding wheel, table and magnetic chuck. It also explains the lubrication system and proper wheel dressing procedures.

Uploaded by

Teoh Joo Teng
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PPT, PDF, TXT or read online on Scribd
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University Tun Hussein Onn Malaysia

BDA 4804 Industry Training


NAME MATRIC NO : : TEOH JOO TENG CD070224

INTRODUCTION LNG Resource have 2 plant: 1) Edaran Precision Industries Sdn. Bhd (EPI) 2) Golden City Plastic Sdn. Bhd (GCP) My practical training done at (EPI) plant -Industry Supervisor is Koh Soo Guan (Production Manager)

Main product of company connector moulds, tools, dies, jigs, fixtures and connector parts

Raw Materials

Cutting (M)

CNC Milling (A)/ Milling (M)

Hardening (M)

I training at this department

QA

Grinding (S)

Profile grinding (A) Jig grinding (A)

R-Robotic Machinery A-Automatic Machinery

Laser machining (A)

S-Semi-auto Machinery M-Manual Operation

EDM (A)

wire cut (A)

QA

Horizontal Surface Grinding machine


Wheel guard Wheel head column

Grind wheel In feed (feed up & feed down) Longitudinal Movement of Table Work piece Magnetic chuck

Longitudinal reciprocation

Table driving hand wheel + Saddle driving hand wheel (Cross feed) _ Wheel head driving hand wheel

Lubrication System

1. Column slide ways 2. Elevating lead screw 3. Lubricator 4. Oil Distributor 5. Machine base double V slide ways 6. Cross feed lead screw 7. Table guide ways with ball bearings are lubricated by grease.

Correctly Mounted Wheel

*Each time after mounted grinding wheel, it must dressed the wheel The Purpose of dressing -The dressing of a wheel in order to return the wheel to its original shape

Wheel Dressing

Roughing feed down wheel (60 m~80 m) move the diamond cross the wheel once Finishing feed down wheel (6 m) move the diamond twice

The Whole Grinding process

Blocking work pieces

Blocking Height Good Blocking Too Short

Grinding the square 1) set the work piece at vise

Work piece

Packing block

vise Plate

Continue 2) grinding 90
First finish both side roughing

Next continue to do the finishing at both side

Continue

3) next continue to grinding other side & use 90 part as a base, then process grinding continue until get the require size 4) before do the finishing use dial test indicator to check the flatness (10 m 20 m)

END

Thank You

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