PROD Scheme Compl
PROD Scheme Compl
PROD Scheme Compl
SEMESTER 1
08O101 08P102 08P103 08O104 08P105 08P106 08P110 08P211 08P212 Calculus and its Applications Applied Physics Applied Chemistry I Communication Skills in English Problem Solving and C Programming Introduction to Manufacturing Systems Computer Aided Engineering Graphics Physics Laboratory 0 Chemistry Laboratory 19 2 11 24 0 3 Refer Semester 2 and Footnote # 3 3 3 3 2 3 2 2 0 0 0 0 0 0 0 0 0 2 2 0 4 4 3 3 4 3 3 4 50 50 50 50 50 50 100& 50 50 50 50 50 50 100 100 100 100 100 100 100
SEMESTER 2
08O201 08P202 08P203 08P204 08P205 08P206 08O___ 08P210 08P211 08P212 Linear Algebra and Fourier Series Materials Science Applied Chemistry II Foundry Technology Engineering Mechanics Engineering Metallurgy Language Elective Engineering Practices Physics Laboratory 0 Chemistry Laboratory 21 4 5 0 3 1.5 27 100# 100 3 3 3 3 3 3 3 0 2 0 0 0 2 0 0 0 0 0 0 0 0 0 0 2 4 3 3 3 4 3 3 1 1.5 50 50 50 50 50 50 50 100
& #
50 50 50 50 50 50 50 -
100
CA - Continuous Assessment FE - Final Examination & - 40 marks for final test to be scheduled by the faculty
- Continuous Assessment marks are awarded for performance in both semesters 1 & 2 with 40 marks for final test to be scheduled by the faculty concerned at the end of semester 2 covering the entire syllabus.
SEMESTER 3
08O301 08O302 08P303 08P304 08P305 08P306 08P310 08P311 08P312 Transforms and Complex Analysis Economics for Business Decisions Kinematics of Machinery Machining Technology Strength of Materials Electrical and Electronics Engineering Machining Technology Laboratory Metallurgy and Strength of Materials Laboratory Electrical and Electronics Engineering Laboratory 3 3 3 3 3 3 0 0 0 18 2 0 1 0 1 0 0 0 0 4 0 0 0 0 0 0 3 3 3 9 4 3 3.5 3 3.5 3 1.5 1.5 1.5 24.5 50 50 50 50 50 50 100& 100& 100& 50 50 50 50 50 50 100 100 100 100 100 100 100 100 100
SEMESTER 4
08P401 08P402 08P403 08P404 08O___ 08O___ 08P410 08P411 Fluid Mechanics and Machinery## Dynamics of Machinery Thermal Systems and Heat Transfer Welding Technology Mathematics Elective I Humanities Elective Machine Drawing Thermal Engineering and Fluid Machinery Laboratory Industry Visit 3 3 3 3 3 3 2 0 1 1 1 0 1 0 0 0 0 0 0 0 0 0 4 3 3.5 3.5 3.5 3 3.5 3 4 1.5 50 50 50 50 50 50 100 100
& &
50 50 50 50 50 50 -
08P420
0 20
0 4
3 10
1.5 27
100&
100
CA FE & ## -
Continuous Assessment Final Examination 40 marks for final test to be scheduled by the faculty The course includes atleast one assignment with mathematical modeling and/ or simulation of a practical situation.
SEMESTER 5
08P501 08P502 08P503 08P504 08P505 08O___ 08P510 08P511 Metal Forming Processes Industrial Hydraulics and Pneumatics Process Planning and Cost Estimation Metrology and Quality Control Theory of Metal Cutting## Mathematics Elective II Manufacturing Technology Laboratory Metrology and Instrumentation Laboratory Mini Project I 3 3 3 3 3 3 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 3 3 3 3 3 3 3 3.5 1.5 1.5 50 50 50 50 50 50 100
&
50 50 50 50 50 50 -
100&
08P520
0 18
0 1
2 8
1 22.5
100
100
SEMESTER 6
08P601 08P602 08P603 08P604 08P605 08____ 08P610 08P611 08P620 Design of Machine Elements Industrial Engineering and Operations Research## Design of Production Tooling CNC Machines Design for Manufacture and Assembly Elective I Industrial Engineering and Simulation Laboratory Fluid Power and CNC Laboratory Mini Project II 3 3 3 3 3 3 0 0 0 18 2 0 0 0 0 0 0 0 0 2 0 0 2 0 0 0 3 3 2 10 4 3 4 3 3 3 1.5 1.5 1 24 50 50 50 50 50 50 100
&
50 50 50 50 50 50 -
100& 100
CA - Continuous Assessment FE - Final Examination & - 40 marks for final test to be scheduled by the faculty
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## - The course includes atleast one assignment with mathematical modeling and/ or simulation of a practical situation.
SEMESTER 7
08P701 08P702 08P703 08P704 08____ 08____ 08P710 08P711 08P720 Environmental Science and Engineering Non-Traditional Machining Techniques Production and Operations Management## Automation and CIM Elective II Elective III Product Design and Development Laboratory Computer Aided Engineering Laboratory Project Work I 3 3 3 3 3 3 0 0 0 18 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3 3 6 12 3 3 3 3 3 3 1.5 1.5 3 24 50 50 50 50 50 50 100& 100& 100 50 50 50 50 50 50 100 100 100 100 100 100 100 100 100
SEMESTER 8
08____ 08____ 08P820 Elective IV Elective V Project Work II 3 3 0 6 CA FE & ## 0 0 0 0 0 0 24 24 3 3 12 18 50 50 50 50 50 50 100 100 100
Continuous Assessment Final Examination 40 marks for final test to be scheduled by the faculty The course includes atleast one assignment with mathematical modeling and/ or simulation of a practical situation.
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ELECTIVES MATHEMATICS (A minimum of two electives) 08O001 08O002 08O003 08O004 08O005 08O006 08O007 08O008 PHYSICS 08O016 08O017 08O018 08O019 08O020 08O021 08O022 08O023 08O024 08O025 08O026 08O027 08O028 08O029 08O030 CHEMISTRY 08O031 08O032 08O033 08O034 08O035 08O036 08O037 08O038 08O039 08O040 08O041 08O042 08O043 08O044 08O045 Energy Storing Devices and Fuel Cells Polymers in Electronics Organic Electronics Functional Coatings by Polymer Micro Encapsulation Analytical Methods for Textiles and Textile Ancillaries Polymers and Composites Corrosion Science and Engineering Chemistry of Nanomaterials Polymer Chemistry and Polymer Processing Electroanalytical Methods Instrumental Methods of Chemical Analysis Advanced Reaction Mechanism Chemical Sensors and Biosensors Computational Physical Chemistry Molecular Spectroscopy Micro Machining and Micro Sensors Nano Science and Technology Integrated Circuit Technology Thin Film Technology Laser Technology Composite Materials Electronic Ceramics Plasma Technology Computational Materials Science Quantum Mechanics Electro Optic Materials Analytical Methods in Materials Science Vacuum Science and Deposition Techniques Semi Conducting Materials and Device Sensors for Engineering Applications Applied Numerical Methods Business Statistics Mathematical Modeling Optimization Techniques Statistics and Quality Control Stochastic Models Database Systems Mathematical Modeling for Mechanical Sciences
HUMANITIES (A minimum of one elective) 08O046 08O047 08O048 08O049 08O050 08O051 08O052 08O053 08O054 08O055 08O056 08O057 08O058 08O059 08O060 Principles of Management Human Resource Management Introduction to Management Organizational Behaviour Value Management Human Values and Professional Ethics Micro Economic Environment Marketing Systems Entrepreneurship Analysis of Manufacturing and Service Systems Financial and Management Accounting Managerial Finance Working Capital Management Cost Management Technology Incubators and Commercialization of Innovation
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LANGUAGE (A minimum of one elective) 08O061 08O062 08O063 08O064 Professional English Initiative to German Language Basic French Basic Conversational Skills in Japanese Language
DEPARTMENT ELECTIVES (A minimum of three electives)# 08P001 08P002 08P003 08P004 08P005 08P006 08P007 08P008 08P009 08P010 08P011 08P012 08P013 08P014 08P015 08P016 08P017 08P018 08P019 08P020 08P021 08P022 08P023 08P024 08P025 08P026 08P027 Mechatronics Mechanical Measurements Industrial Robotics Maintenance and Safety Engineering Mechanical Vibrations Financial Management and Accounting Finite Element Applications in Manufacturing Micro Systems Technology Composite Materials Processing Product Development Strategies Design and Manufacture of Gears Product Data Management and Collaborative Product Commerce Cleaner Production Total Quality Management Surface Engineering and Tribology Manufacture of Automotive Components Quality Assurance and Reliability Simulation of Manufacturing Systems Supply Chain Management Project Engineering Computational Fluid Dynamics Applied Heat Transfer in Manufacturing Production Planning and Control Strategic Quality Management Value Engineering Lean Manufacturing Resource Management Techniques
# - A candidate may be permitted to take a maximum of two electives in lieu of department elective courses from the list of core and elective courses of other departments / branches of BE / BTech degree programmes with specific permission from the concerned Heads of the Departments.
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SEMESTER 1
08O101 CALCULUS AND ITS APPLICATIONS 3204
BASIC CONCEPTS: Limits and Continuity - Revision. (2) MAXIMA AND MINIMA: Maxima and minima of two variables, Constrained maxima and minima - Lagrange multiplier method. (4) INTEGRAL CALCULUS: Evaluation of multiple integrals, Change the order of integration, Application of multiple integrals to find area and volume - Applications to engineering problems. Beta and Gamma Integrals - Evaluation of definite integrals in terms of Beta and Gamma functions. (8) ORDINARY DIFFERENTIAL EQUATIONS OF FIRST ORDER: Basic concepts, Geometrical meaning, Separable differential equations. Modeling: Separable equations. Exact differential equations, Integrating factors, Linear differential equations, Bernouli equations Applications to engineering problems. (8) LINEAR DIFFERENTIAL EQUATIONS OF SECOND AND HIGHER ORDER: Homogeneous linear equations of second order and higher order equations with constant coefficients. Euler-Cauchy equation, Non-homogeneous equations, Solution by variation parameter Applications to engineering problems. (10) VECTOR CALCULUS: Differentiation of vectors Gradient, Divergence, Curl, Directional derivatives. Line, Surface integrals-Statement of Greens, Gauss Divergence and Stokes Theorems - Applications to engineering problems. (10) Total 42 TEXT BOOKS: 1. Erwin Kreyszig, Advanced Engineering Mathematics, John Wiley & Sons, 2004. 2. George B, Thomas Jr. and Ross L Finney, Calculus and Analytical Geometry, Addison Wesley, 2004. REFERENCES: 1. Ray Wylie C and Louis C Barrett, Advanced Engineering Mathematics, Tata McGraw Hill Publishing Company Ltd., 2003. 2. Riely K F, Hobson M P and Bence S J, Mathematical Methods for Physics and Engineering, Cambridge University Press, 2002.
3003
ULTRASONICS: Introduction. Production magnetostriction effect, magnetostriction generator, inverse piezoelectric effect, piezoelectric generator. Ultrasonics detection, Properties, Cavitation. Industrial applications drilling, welding, soldering and cleaning. Non Destructive Testing pulse echo system, through transmission, resonance system. Medical applications cardiology, neurology, ophthalmology, ultrasonic imaging. (9) LASER TECHNOLOGY: Introduction. Principle - spontaneous emission, stimulated emission, Population inversion. Pumping mechanisms. Types of lasers - He-Ne, CO2, Nd:YAG, Excimer, Dye lasers, Semiconductor laser. Applications - Spectroscopic analysis of materials, lasers in microelectronics, drilling, welding, heat treatment, cutting, holography, defence and ranging. (9)
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FIBER OPTICS AND SENSORS: Principle. Modes of propagation. Fabrication techniques rod and tube method, crucible-crucible technique. Classification based on materials, refractive index profile, modes. Splicing. Losses in optical fiber. Light sources for fiber optics. Detectors. Fiber optical communication links. Fiber optic sensors - temperature, displacement, voltage and magnetic field measurement. (8) QUANTUM PHYSICS AND MICROSCOPY: Development of quantum theory. Dual nature of matter and radiation - de Broglie wave length. Uncertainty principle. Schroedingers equation-Time dependent, Time independent. Particle in a box. Limitations of optical microscopy. Electron microscope. Scanning electron microscope, Transmission electron microscope, Scanning Transmission Electron Microscope, applications. (8)
VACUUM SCIENCE AND TECHNOLOGY: Introduction. Concepts of vacuum - Throughput, Pumping speed, Effective pumping speed and Conductance. Types of pumps - Working principle and construction of rotary pump, diffusion pump, turbo molecular pump. Operation of pressure gauges - pressure range, measurement of vacuum using Pirani and Penning gauges, merits and limitations. Working of a vacuum system Applications and scope. (8) Total 42 TEXT BOOKS: 1. Avadhanulu M N and Kshir Sagar P G, A Text Book of Engineering Physics, S. Chand & Company Ltd., New Delhi, 2007. 2. Rao V V, Ghosh T B and Chopra K L, Vacuum Science and Technology, Allied Publishers Limited, New Delhi, 1998. REFERENCES: 1. Jayakumar S, Engineering Physics, R K Publishers, Coimbatore, 2007. 2. Kannan M D and Balusamy V, Engineering Physics, Vikas Publishing House, New Delhi, 2003. 3. Palanisamy P K, Engineering Physics, Scitech Publications, Chennai, 2002. 4. Ageov N, Zuev A I and Kokora A, "Laser and Electron Beam Materials Processing", Mir Publications, Moscow, 1998.
3003
REACTION KINETICS: Integrated rate Laws, elementary reactions, experimental methods for determining reaction rates, temperature dependence of reaction rates, theories of reaction rates, kinetics of complex reactions. Chain reactions - mechanism of combustion process kinetics of combustion of hydrogen and hydrocarbons, flame travel. (10) WATER: Hardness determination (EDTA method). Softening zeolite and demineralization processes. Boiler troubles and remedies removal of oils and silica, internal conditioning. Treatment of water for municipal supply break point chlorination, desalination by electro-dialysis and reverse osmosis. Water quality standards and parameters. BOD and COD - definitions, determination and significance. (10) POLYMER AND PLASTICS: Classification, Molecular weight of polymer. Functionality of monomers, Polymerization reactions chain, condensation, copolymerization and co-ordination polymerizations, Plastics advantages and disadvantages. thermo plastics and thermoset plastics, compounding of plastics, polymer processing by injection, extrusion and blow moulding techniques. synthetic rubbers applications. Polymer composites, polymer alloys. Criteria for selection of polymers for different engineering applications. (10) PRINCIPLES OF ELECTROCHEMISTRY: Origin of electrode potential types of electrodes, standard hydrogen electrode, reference electrodes - calomel and silver/silver chloride, ion selective electrodes. emf series measurement of emf. Free energy and emf, Nernst equation. irreversible processes kinetic treatment - overpotential, activation, concentration and IR overpotential practical significance. (8) CHEMISTRY OF ADVANCED MATERIALS: Organic electronic material, solid oxide materials, shape memory alloys, nanomaterials, fullerenes, ceramics- cemented carbides. (4) Total 42 TEXT BOOKS: 1. Jain P C and Monica Jain, Engineering Chemistry, Dhanpat Rai Publishing Company (P) Ltd., New Delhi, 2002. 2. Atkins P, The Elements of Physical Chemistry, Oxford University Press, New Delhi, 2001.
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REFERENCES: 1. Kumaravel M, Kaniappan K, Murugavel S C and Senthilkumaar S, Engineering Chemistry, R. K. Publishers, Coimbatore, 2003. 2. Gopalan R, Venkappayya D and Nagarajan S, Engineering Chemistry, Vikas Publishing House (P) Ltd., New Delhi, 1999.
TECHNICAL WRITING: Definition, Description, Instructions, and Writing Technical Papers. TRANSCODING: Interpreting Graphics and Writing coherent paragraphs. Writing for focus MIND MAP: Organisation of Coherent Paragraphs and Essays Close Test to improve Vocabulary, syntax and reading skills Letter Writing and Short reports PRACTICALS: (6) (2) (2) (4)
SPEAKING: Practice in Speech Making Process To develop Communicative Ability Techniques for speaking fluently, using body language, developing fluency and confidence. Short Speeches (10) Group Discussions and Role-plays (8) Listening Activities (10) Total 70 TEXT BOOKS: 1. Teaching Material prepared by the Faculty, Department of English. 2. Sankaranarayanan V, Sureshkumar S and Palanisamy, Technical English for Engineering Students, PHI, 2008 REFERENCES: 1. Rodney Huddleston and Geoffrey K Pullam, A Students Introduction to English Grammar, Cambridge University Press, U K, 2005. 2. Bert Decker, The Art of Communicating, Decker Communications, Inc., USA, 2004. 3. Meenakshi Raman and Sangeeta Sharma, Technical Communication: Principles and Practice, Oxford University Press, U K, 2004. 4. Dr. AjayRai, Effective English for Engineers and Technologies : Reading, Writing & Speaking, Crest Publishing House, New Delhi, 2003. 5. Paul V Anderson, Technical Communication: A Reader Centered Approach, Asia Pte. Ltd., Singapore, 2003. 6. Albert Joseph, Writing Process 2000, Prentice Hall, New Jersey, 1996.
2023
INTRODUCTION TO PROBLEM SOLVING: Program development - Analyzing and Defining the Problem - Modular Design Algorithm-Flow Chart. (3) PROGRAMMING LANGUAGES: Development What is programming language - Types of programming language - Program Environment.
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(2) C: The C character set Identifiers and keywords Data types Constants Variables Arrays Declarations Expressions Statements Symbolic constants Operators & expressions Arithmetic operators Unary operators Relational & logical operators Assignment operators Conditional operators Library functions Data input & output functions. (4) CONTROL STATEMENTS: While statement Do While statement For Nested loops if else Switch Break continue comma operator go to statement programs. (2) FUNCTIONS: Defining a function Accessing a function Passing arguments to functions Specifying arguments data types Function prototypes Storage classes auto Static Extern and register variables. (3) ARRAYS: Defining an array Processing array Passing array to a function Multi dimensional array Array & strings. (3) POINTERS: Declarations Pointers to a function Pointer and one dimensional arrays Operating a pointer Pointer and multi dimensional arrays Arrays of pointers Passing functions to other functions. (4) STRUCTURES AND UNIONS: Definitions Processing a structure User defined data types Structures and pointers Passing structure to functions Self referential structures. (2) FILES: (3) Preprocessor Directives - Command Line Arguments. (2) Total 28 TEXT BOOKS: 1. Kernighan B W and Ritchie D M, C Programming Language (ANSI C), Pearson Education, 2004. 2. Herbert Schildt, C The Complete Reference, McGraw Hill, 2001. 3. Michael Schneider G, Steven W, Weingart and David M Perlman, An Introduction to Programming and Problem Solving with Pascal, John Wiley and Sons, 1998. REFERENCES: 1. Gottfried B, Programming With C, McGraw Hill, 2004. 2. Deitel H M and Deitel P J, C : How To Program, Pearson Education, 2001. Open Close Process Operations on a file.
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MANUFACTURING MANAGEMENT: Quality control - SQC and six sigma; Maintenance of industrial systems - types, introduction to TPM; Industrial productivity labour, material, equipment productivity Types of industries organization of a manufacturing company various departments and systems labour legislation, industrial safety, environment norms. (10) Total 42 TEXT BOOK: 1. Groover M P, Fundamentals of Modern Manufacturing: Materials, Processes and Systems, John Wiley, 2006. REFERENCES: 1. Richard B Chase, F Robert Jacobs, Nicholas J Aquilano, Operations Management for Competitive Advantage, Tata McGraw Hill Publishing Company, New Delhi, 2004. 2. Hwaiyu Geng, Manufacturing Engineering Handbook, McGraw Hill, 2004. 3. Kalpakijian, Manufacturing Engineering and Technology, Addison Wesley Publishing Company, England, 2003. 4. Paul Degarmo, Black J T, Materials Processes in Manufacturing, John Wiley & Sons, 2003. 5. Rao P N, Manufacturing Technology, Foundry, Forming and Welding, Tata McGraw Hill Publishing Company, 2002.
ORTHOGRAPHIC PROJECTION: Principles of orthographic projection, Projection of Points, Lines, Planes and Solids. (8) PICTORIAL PROJECTION: Isometric view, conversion of isometric to orthographic and orthographic to isometric, exercise on missing views. (4) SECTION OF SOLIDS: Type of sections, section of regular and engineering components. (4)
DEVELOPMENT OF SURFACES: Development of regular, truncated and simple engineering sheet metal components exercises. (4) 3D MODELING: Introduction to 3D part modeling, extraction of 2D views. (2)
Total 30 TEXT BOOK: 1. A primer on Engineering Drawing using Pro/Engineer, Department of Production Engineering & CAD/CAM Centre, PSG College of Technology, 2007. REFERENCES: 1. Venugopal K and Prabhuraja V, Engineering Graphics, New Age International, 2007. 2. Natarajan K V, A Text Book of Engineering Graphics, Dhanalakshmi Publisher, Chennai, 2006. 3. Luzadder W J, Fundamentals of Engineering Drawing, Prentice Hall, 1998. 4. Gopalakrishna K R, Engineering Drawing, Vol. 1 & Vol. 2, Subhas Publisher, 1993. 5. Bhatt N D, Engineering Drawing, Chapman and Hall Publishers, 1992.
0 0 3 1.5
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Youngs modulus of a material-cantilever method. Magnetic hysteresis. Coefficient of thermal conductivity of bad conductor Disc Method Coefficient of viscosity-Poiseuilles Method. Lattice Parameters-powder photographic technique. Measurement of temperature-thermistor Efficiency of solar cell Electrical conductivity of metal and Alloy-Carey Foster Bridge. Demonstration of optical phenomena using He-Ne Laser Demonstration of determination of laser parameters.
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0 0 3 1.5
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Determination of Redwood / Saybolt numbers, kinematic viscosity and viscosity index of lubricating oils. Determination of flash point, fire point, cloud and pour point of oils. Determination of acid value, saponification number and iodine value of oils. Proximate analysis of coal. Determination of total, temporary, permanent, calcium and magnesium hardness of water. Determination of chloride, sulphate and alkalinity of water. Determination of corrosion rate of steel in acid media by weight loss method. Determination of inhibitor efficiency on the corrosion rate of steel in acid media by weight loss method. Anodizing of aluminium and determination of thickness of anodic film. Electroplating of nickel and determination of cathode efficiency.
Demo Experiments 1. 2. 3. 4. Glass transition temperature of polymers - DSC curves and discussion. Analysis of a flue gas by Orsats apparatus / Gas chromatography. Determination of calorific value of a solid fuel by bomb calorimeter/ determination of calorific value of a gaseous fuel by Boys gas calorimeter. Preparation and testing of greases, gels, defoamers, cutting emulsions.
SEMESTER 2
08O201 LINEAR ALGEBRA AND FOURIER SERIES 3204
LINEAR ALGEBRA:, Euclidean n-space, General vector spaces, Subspaces, Linear independence, Basis and dimension, Row and column spaces, Rank, Finding bases, Inner product spaces, Length and Angle in inner product spaces, Orthonormal bases; Gram Schmidt process, Change of basis. (12) LINEAR TRANSFORMATIONS: Introduction, Properties-Kernal and range, Linear Transformation from Rn to Rm, Matrices of linear transformations. (7) EIGEN VALUES AND EIGEN VECTORS: Eigen values and Eigen vectors, Diagonalization, Orthogonal Diagonalization, Symmetric Matrices. Quadratic Forms and its Applications. (7) FOURIER SERIES: Dirchlets conditions, Statement of Fourier theorem, Fourier coefficients, Change of scale, Half range series. (6) BOUNDARY VALUE PROBLEMS: Separable partial differential equations - Classical equations and Boundary value problems, One dimensional wave equations, One dimensional heat equations, two dimensional heat equations - Solution by Fourier series. (10) Total 42 TEXT BOOKS: 1. Howard Anton and Chris Rorres, Elementary Linear Algebra, John Wiley & Sons, 2005. 2. Erwin Kreyszig, Advanced Engineering Mathematics, John Wiley & Sons, 2004.
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REFERENCES: 1. Dennis G Zill and Michael R Cullen,Advanced Engineering Mathematics, Jones and Barlett Publisher, 2005. 2. David C Lay, Linear Algebra and its Applications , Addison-Wesley, 2004. 3. Ray Wylie C and Louis C Barrett, Advanced Engineering Mathematics, Tata McGraw Hill Publishing Company Ltd., 2003.
3003
MECHANICAL PROPERTIES: Elastic deformation. Tensile properties. Plastic deformation. Plasticity. Ductility. Dislocation and strengthening mechanisms. Viscoelastic deformation - Maxwell model, Voigt-Kelvin model. Creep method to increase creep resistance. Fracture. Fatigue - Method to increase fatigue resistance. (9) COMPOSITES: Definition, function of matrix and reinforcement in composites. Classification of composites based on reinforcement. Types of composite materials - polymer, metallic and ceramic matrix composites (qualitative). Law of mixtures. Comparison with conventional materials. Applications in surgery, sports equipments. (9) SEMICONDUCTING MATERIALS AND SENSORS: Elemental and compound semiconductors. Intrinsic and extrinsic semiconductors properties. Carrier concentration in intrinsic semiconductors. Carrier concentration in n-type and ptype semiconductors. Material preparation Czochralskis techniques and zone refining technique. Hall effect, Hall coefficient in extrinsic semiconductors, experimental determination of Hall coefficient, Application of Hall effect. Semiconductor devices LDR, LED, photo diode, Solar cells, Strain gauges and LCD. (9) HEAT AND THERMODYNAMICS: Thermal conductivity Forbes and Lees disc methods. Radial flow of heat. Thermal conductivity of rubber and glass. Laws of thermodynamics. Concepts of entropy. Carnot cycle as heat engine and refrigerator, Carnot theorem, Ideal Otto and diesel engines. (7) ADVANCED MATERIALS: Nanophase materials - Synthesis techniques, properties, applications. Shape Memory Alloys (SMA) Characteristics, properties of NiTi alloy, application, advantages and disadvantages of SMA. Superconductivity. Types of superconductors - High Tc superconductors, comparison with low Tc superconductors. Application of superconductors. Metallic glasses Preparation, properties, applications. (8) Total 42 TEXT BOOKS: 1. William D Callister Jr, Material Science and Engineering, John Wiley and Sons, New York, 2007. 2. Jayakumar S, Materials Science, R K Publishers, Coimbatore, 2007. 3. Raghavan V, Materials Science and Engineering A First Course, Prentice Hall of India, New Delhi, 2001. REFERENCES: 1. Palanisamy P K, Materials Science, SCITECH Publications, Chennai, 2003. 2. Kannan M D and Balusamy V, Engineering Physics, Vikas Publishing House, New Delhi, 2003. 3. Shaffer J P, Saxena A, Antolovich S D, Sanders Jr T H and Warner S B, The Science and Design of Engineering Materials, McGraw Hill Co. Inc, New York, 1999.
3003
PETROLEUM PROCESSING: Distillation, stabilization, cracking, reforming, polymerization, alkylations, isomerisation, cyclisation, aromatization, hydrogenation, purification, sweetening, sulphur removal, deasphalting, dewaxing. (4) PROPERTIES AND TESTING OF PERTROLEUM AND PETROLEUM PRODUCTS: Specific gravity, viscosity index, flash and fire points, cloud and pour points, smoke point and char value, sulphur content, ash content, calorific value. Fuel to match the engine - power output and fuel quality, spontaneous ignition temperature and hydrocarbon structure, knocking, grading of gasoline octane rating, gasoline improvers, diesel fuel, combustion stages, cetane rating, improvers, diesel index, antifreeze additives. (8) COAL: Proximate analysis, coking. Calorific value- determinations, Flue gas analysis Orsats method. (4) COMBUSTION CALCULATIONS: Theoretical air requirement, adiabatic flame temperature, calculations based on flue gas analysis. (4)
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LUBRICATION AND LUBRICANTS: Lubrication - lubricating oils, petroleum fractions - dewaxing, testing of lubricating oils - viscosity index, oxidation resistance, carbon residue, neutralization number and other properties. Mechanism of lubrication, additives and improvers. Lubricating emulsions, gels and greases, synthetic lubricants, fluolubes-silicone lubricants, solid lubricants. (6) CORROSION AND ITS CONTROL: Corrosion losses, mechanism of galvanic corrosion, differential oxygenation corrosion, Stress corrosion cracking, graphitization, fretting and cavitation, erosion. Factors influencing corrosion oxidation potential, effect of over voltage, metal purity, physical state, relative anode and cathode area, relative volume of corrosion product, solubility of corrosion products, role of medium and presence of inhibitors. Corrosion control sacrificial anode and impressed current methods, corrosion control at deign stage. (8) CELLS AND BATTERIES: Construction and working of Lechlanche cell, lead-acid battery, nickel-cadmium battery. Batteries for automobiles and UPS. Outline of fuel cells, (4) ELECTROCHEMICAL PROCESS IN MECHANICAL ENGINEERING: Electropolishing, electrochemical machiningcutting, grinding, deburring and contour machining. Electrophoretic painting in automotive industry, technology of electropriming. (4) Total 42 TEXT BOOKS: 1. Dara S S, A Text Book of Engineering Chemistry, S. Chand Co. (P) Ltd., New Delhi, 2003. 2. Samir Sarkar, Fuels and Combustion, Orient Longman, India, 1996. REFERENCES: 1. Kumaravel M, Kaniappan K, Murugavel S C and Senthilkumaar S, Engineering Chemistry, R. K. Publishers, Coimbatore, 2003. 2. Derek Pletcher and Frank C Walsh, Industrial Electrochemistry, Blackie Academic and Professional, London, 1993. 3. Gopalan Rao M and Marshall Sitting, Outlines of Chemical Technology, Affiliated East-West Press Pvt. Ltd., New Delhi, 1973.
2.
REFERENCES: 1. Jain P L, Principles of Foundry Technology, Tata McGraw Hill, New Delhi, 2006. 2. Elliot R, Cast Iron Technology, Jaico Publications, 2005. 3. Taylor H F, Flemings M C and Wulff J, "Foundry Engineering", 1993.
4.
5. 6.
ASM Metals Handbook - Castings, Vol .15, ASM Int. Metals Park, OHIO, 1991. Indian Foundry Journal (Institute of Indian Foundrymen - IIF). Manuals on CAD/CAM Software (like ProEngineer, Unigraphics, etc.).
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3204
STATICS OF PARTICLES: Forces Systems of forces - Concurrent forces in plane and space-Resultant - Problems involving the equilibrium of a particle-free body diagram-equilibrium of particle in space. (7) STATICS OF RIGID BODIES IN TWO DIMENSIONS: Rigid bodies - Two dimensional structure-moment of force about an axis - moment of a couple - equivalent systems of coplanar forces - Rigid body in equilibrium - Problems involving equilibrium of rigid body - types of supports - reactions of beams and frames. (6) FRICTION: Laws of friction-coefficient of friction-problems involving dry friction - wedge & ladder friction. (4) APPLICATION OF STATICS: Roof trusses - Method of joints, Method of sections & Tension Coefficient method. (5) CENTROID, CENTRE OF GRAVITY AND MOMENT OF INERTIA: Centroids of areas, composite areas, determination of moment of inertia of plane figures, polar moment of inertia-radius of gyration mass moment of inertia of simple solids. (6) KINEMATICS OF PARTICLES: Introduction-plane, rectilinear motion-time dependent motion-rectangular coordinates projectile motion. (5) KINETICS OF PARTICLES: Equation of motion-rectilinear motion - Newtons II law DAlemberts principle- Energy potential energy - kinetic energy - conservation of energy - Work done by a force - work energy method. (5) IMPULSE AND MOMENTUM: Concept of conservation of momentum- Impulse-Momentum principle- Impact-Direct central impact-oblique central impact. (4) Total 42 TEXT BOOKS: 1. Beer F P and Johnson E R, Vector Mechanics for Engineers, Statics & Dynamics, Tata McGraw Hill Publishing Co. Ltd., New Delhi, 2006. 2. Rajasekaran S and Sankarasubramanian G, Engineering Mechanics-Statics and Dynamics, Vikas Publishing House Pvt. Ltd., New Delhi, 2006. REFERENCES: 1. Bansal R K, Engineering Mechanics, Laxmi Publications (P), New Delhi, 2006. 2. Bhavikatti S S, Engineering Mechanics, New Age International (P) Ltd., New Delhi, 2003.
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NON-FERROUS MATERIALS: Copper, Aluminium, Nickel, Magnesium, Titanium, Lead, Tin, alloys. Their composition properties and applications. (4) NON-METALLIC MATERIALS: Introduction to polymers, Composites and Ceramics. (5) SELECTION OF MATERIALS: Factors to be considered for selection of materials with specific examples. (3) Total 42 TEXT BOOK: 1. Kenneth G Budinski and Michael K Budinski, Engineering Materials, Prentice Hall of India Private Limited, Fourth Indian Reprint, 2002. REFERENCES: 1. Raghavan V, Materials Science and Engineering, Prentice Hall of India Pvt. Ltd., 1999. 2. William D Callister, Material Science and Engineering, John Wiley and Sons 1997. 3. Sidney H Avner, Introduction to Physical Metallurgy, McGraw Hill Book Company, 1994.
0021
FITTING: Introduction to filing, tools and equipments, filing flat, parallel, angle and shaped surfaces, measuring tools. (1) POWER TOOLS: Introduction to wood working, circular saw, jig saw sander, router, planer, nibbler and electric hammer. (2) WELDING: Introduction, classification of welding, gas welding, metal arc welding, equipment, applications, advantages and disadvantages. (3) MACHINE TOOLS: Introduction to lathe, CNC, injection, moulding machine. PNEUMATICS AND AUTOMOBILE ENGINEERING: automobile engineering and power transmission. (3) (3)
FOUNDRY: Introduction, metal casting, patterns, moulding sand, core, gates, runners, furnaces and applications. (2) CARPENTRY: (1) Introduction, tools and equipments, planing, chiseling, types of joints, measuring tools, applications. Total 15 REFERENCE: 1. Laboratory manual prepared by Department of Mechanical Engineering
SEMESTER 3
08O301 TRANSFORMS AND COMPLEX ANALYSIS 3204
TRANSFORM METHODS: Concept of Transformation Examples for Transformation. (2)
LAPLACE TRANSFORM: Definition Transforms of standard functions Transform of unit step function Dirac -Delta function- Transforms of derivatives and integrals Transforms of Periodic functions Inverse Laplace transform Convolution theorem Method of solving ordinary linear differential equations with constant coefficient by Laplace transform technique. Some applications to engineering problems. (10)
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FOURIER TRANSFORM: Fourier integrals Fourier transform Finite and infinite Fourier sine and Cosine transform Transforms of standard functions properties, Convolution theorem(Statement only) Discrete Fourier and Fast Fourier Transforms Discrete convolution Periodic sequence and circular convolution Discrete Fourier transform decimation- in-time algorithm Computation of inverse DFT. (10) Z-TRANSFORM: z-transform of standard functions, inverse Z-transform (Partial fraction expansions) properties of Z transform Solution of difference equations. (8) COMPLEX VARIABLES: Analytic functions Cauchy Reimann equations in Cartesian and polar coordinates Statement of sufficient conditions properties of analytic functions Finding analytic function whose real / imaginary part is given conformal mapping , Bilinear map study of mappings w = exp(z), sinz, cosz , sinhz , coshz, 1/z, z+k/z Complex integration Cauchys fundamental theorem and formula - Taylors series Laurents series (Statement only) Singularities Residue theorem Cauchys lemma and Jordans Lemma (Statement only) Evaluation of real integrals using contour integration along semi circle and unit circle. (12) Total 42 REFERENCES: 1. Riley K F, Hobson M P and Bence S J, Mathematical Methods for Physics and Engineering, Cambridge University, 2004. 2. Erwin Kreyszig, Advanced Engineering Mathematics, John Wiley & Sons, 2001. 3. Ray Wylie C and Louis C Barret, Advanced Engineering Mathematics, McGraw Hill, 2001. 4. Robert A Gabel and Richard A Roberts, Signals and Linear Systems, John Wiley & Sons, 1995.
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(5) AGGREGATE EXPENDITURES AND FISCAL POLICY: (Fiscal Policy) Objectives of Fiscal Policy Instruments of Fiscal Policy Taxation. Highlights of Current Fiscal Policy. (6) MONEY AND BANKING: (Monetary Policy) Functions of Money - Value of Money - Objectives and instruments of Monetary Policy Highlights of Current Monetary Policy Banking Types of Banks - Central Bank and Commercial Banks - Objectives and Functions of Central Bank and Various Types of Commercial Banks and Its Functions. (4) ECONOMIC GROWTH: Meaning Benefits and Costs of Growth. (2) Total 42 TEXT BOOK: 1. Paul A Samuelson and William D Nordhaus, Economics, Tata McGraw Hill, New Delhi, 2007. REFERENCES: 1. Karl E Case and Ray C Fair, Principles of Economics, Prentice Hall, 2008. 2. Misra S K and Puri V K, Economic Environment of Business, Himalaya Publishing House, New Delhi, 2002. 3. Richard G Lipsey, Colin Harbury Weidenfeld and Nicolson, Principles of Economics, London, 1990.
KINEMATICS OF CAM: Classifications, displacement diagrams-parabolic - uniform velocity, simple harmonic paths. Layout of plate cam profiles for different types of followers - knife - edged, roller, mushroom, flat type, derivatives of follower motion, pressure angle. (8) GEARS: Spur gear terminology and definitions - fundamental law of toothed gearing and tooth forms. Interchangeable gears, gear tooth action-interference, pressure angle and undercutting. Helical, bevel, worm, rack and pinion gears (basics only). Gear trains, epicyclic gear trains, differentials, automotive transmission gear trains. (9) GYROSCOPIC COUPLE: Gyroscopic couple and its effect in ship, car, motorcycle, aircraft and space vehicles, gyroscopic stabilization. (8) TOTAL 42 TEXT BOOKS: 1. Rattan S S, Theory of Machines, Tata McGraw Hill, 2005. 2. John N Uicker, Gordon R Pennock and Joseph E Shigley, Theory of Machines and Mechanisms, Oxford and IBH Publishing Co. Pvt. Ltd., 2003. REFERENCES: 1. Thomas Bevan, Theory of Machines, CBS Publishers & Distributors, 2005. 2. Sadhu Singh, Theory of Machines, Pearson Education, 2002. 3. John Hannah and Stephen R C, Mechanics of Machines, Viva Low Priced Student Edition, New Delhi, 1999. 4. Rao J S and Dutkipatti R V, Mechanism and Machine Theory, Wiley Eastern Limited, New Delhi, 1992. 5. Ghosh and Mallick A K, Theory of Machines and Mechanisms, Affiliated East West Private Limited, New Delhi, 1988.
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3.
4. 5. 6. 7.
Mikel P Groover, Fundamentals of Modern Manufacturing, John Wiley & Sons, 2002. Chapman W A J, Workshop Technology, Vol I, II, ELBS, London, 2000. Milton C. Shaw, "Metal Cutting Principles", Clarendon Press, Oxford, 1999. Philip F. Oswald and Jairo Munoz, Manufacturing Process and System, John Wiley & Sons, New York, 1998. Heinrich Gerling and Karl H Heller, All About Machine Tools, Newness Butterworth, 1997.
3 1 0 3.5
STRESSES AND STRAINS: Stress and strain due to axial force - elastic limit - Hooke's law-factor of safety - stepped bars, uniformly varying sections, stresses in composite bar due to axial force. Strain Energy due to axial force - proof resilience, stresses due to gradual load, sudden load and impact load. (7) CHANGES IN DIMENSIONS AND VOLUME: Lateral strain - Poisson's ratio, volumetric strain, changes in dimensions and volume, shear stress, shear strain, relationship between elastic constants. Hoop and Longitudinal stresses in thin cylindrical and spherical shells under internal pressure-changes in dimensions and volume. (7) BENDING MOMENT AND SHEAR FORCE: Relationship between load, shear force and bending moment - shear force and bending moment diagrams for cantilever, simply supported and overhanging beams under concentrated loads, uniformly distributed loads, maximum bending moment and point of contra flexure. (5) FLEXURE IN BEAMS: Theory of simple bending and assumptions - derivation of equation, section modulus, normal stresses due to flexure. (5) TORSION: Theory of torsion and assumptions-derivation of the equation, polar modulus, stresses in solid and hollow circular shafts, power transmitted by a shaft, close coiled helical spring with axial load. (6)
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PRINCIPAL STRESSES AND STRAINS: (Two dimensional only) State of stress at a point - normal and tangential stresses on a given plane, principal stresses and their planes, plane of maximum shear stress, analytical method, Mohr's circle method, application to simple problems. (6) DEFLECTION OF DETERMINATE BEAMS: Governing differential equation - Macaulay's method-moment area method, application to simple problems. (6) Total 42 TEXT BOOK: 1. Punmia B C and Jain A K, "Strength of Materials and Theory of Structures", Vol.1, Laxmi Publications, New Delhi, 1992. REFERENCES: 1. Ramamrutham S and Narayan R, "Strength of Materials", Dhanpat Rai and Sons, New Delhi, 1997. 2. Bedi D S, "Strength of Materials", S Chand and Co. Ltd., New Delhi, 1984. 3. Hearn E J, "Mechanics of Materials", Vol. I, Pergamon Press, 1977. 4. Popov E P, "Mechanics of Materials", Prentice Hall Inc., Englewood Cliffs, New Jersey, 1976.
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5. 6. 7. 8. 9. 10.
Study of servo motor characteristics Study of half wave and full wave rectifiers Application of BJT as an amplifier & switch Applications of operational amplifier Study of logic gates and implementation of Boolean functions Implementation of binary adder / subtractor
SEMESTER 4
08P401 FLUID MECHANICS AND MACHINERY## 3 1 0 3.5
INTRODUCTION: Properties of fluids. Concept of gauge and absolute pressures. Measurement of pressure using manometers of different types. Types of flow - laminar, turbulent, unsteady, steady, non-uniform and uniform flows. Stream line, streak line and path line. (4) IDEAL FLOW: Irrotational and rotational, stream function, potential function, continuity equation, derivation of three dimensional equations. (4) FLUID DYNAMICS: Control volume concept - statement of Navier Stokes equation, derivation of Bernoullis equation, Navier stokes equation, and Eulers equation, derivation of energy equation and examples illustrating the use of energy equations. (7) BOUNDARY LAYER THEORY: Development of boundary layer, boundary layer equations, Blasius solution, integral momentum equation, drag on a flat plate, boundary layer separation and its control, streamlined and bluff bodies-flow around circular bodies and aero foils, calculation of lift and drag. (5) DIMENSIONAL ANALYSIS AND MODEL TESTING: Buckinghams theorem, Reynolds, Froude and Mach number and their application in model testing. (4) BASICS OF CFD: Comparisons between AFD, EFD and CFD Philosophy behind CFD case studies CFD tools. (5) FLOW THROUGH PIPES: Friction loss calculation, turbulent flow, Reynolds number, Darcy-Weisbach equation, use of Moody diagram, minor losses, design and layout of piping. (4) PUMPS: Compressors, fans and blowers, principles of operation selection and testing. (4) HYDRAULIC TURBINES: Impact of jets, momentum equation, force on blades - plane and curved - Pelton wheel, Francis turbine, Kaplan turbine, cavitation in turbines, performance characteristics of various turbines, specific speed, draft tubes. (5) Total 42 TEXT BOOK: 1. Yunus A. Cengel and John M. Cimbala, "Fluid Mechanics Fundamentals and Applications", Tata McGraw Hill Publishing Company Limited, New Delhi, 2006. REFERENCES: 1. Streeter Wylie and Bedford, "Fluid Mechanics", McGraw Hill Publishing Company Limited, New York, 1998. 2. Robert W Fox, "Introduction to Fluid Mechanics", John Wiley and Sons, Singapore, 1994. 3. Irwing H Shames, "Mechanics of Fluids", McGraw Hill Inc., New York, 1992. 4. Kumar K L, Engineering Fluid Mechanics, Eurasia Publications Limited, New Delhi, 1990. ## - The course includes atleast one assignment with mathematical modeling and/ or simulation of a practical situation.
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DYNAMIC FORCE ANALYSIS OF MECHANISM: Inertia force and D Alemberts principle. Dynamic force analysis of mechanisms including slider crank mechanism. (6) FLYWHEEL: Turning moment diagram-fluctuation of energy and speed, weight of flywheel required. (7) BALANCING: Balancing of revolving, reciprocating masses in single plane and several planes-primary and secondary forces and couples, balancing of multicylinder inline engine. Balancing of V type of engines, direct and reverse crank technique. Balancing machinesfield balancing, single and two planes. (8) FREE VIBRATION: Basic features of vibratory systems-elements, degrees of freedom, single degree of freedom system. Undamped free vibration-equation of motion, natural frequency. Damped free vibration, equation of motion, logarithmic decrement. Critical speed of shaft. (5) FORCED VIBRATION: Response to periodic forcing-forcing by unbalance, support motion, force and amplitude transmissibility, force transmissibility, vibration isolation. (4)
TORSIONAL VIBRATION: Torsional vibration of two and three rotor systems, geared systems, critical speed, signature analysis, two degrees of freedom system. (6) Total 42 TEXT BOOKS: 1. Rattan S S, Theory of Machines, Tata McGraw Hill, 2005. 2. John N Uicker, Gordon R Pennock and Joseph E Shigley, Theory of Machines and Mechanisms, Oxford and IBH Publishing Co. Pvt. Ltd., 2003. REFERENCES: 1. Thomas Bevan, Theory of Machines, CBS Publishers & Distributors, 2005. 2. Sadhu Singh, Theory of Machines, Pearson Education, 2002. 3. John Hannah and Stephen R C, Mechanics of Machines, Viva Low Priced Student Edition, New Delhi, 1999. 4. Rao J S and Dutkipatti R V, Mechanism and Machine Theory, Wiley Eastern Limited, New Delhi, 1992. 5. Ghosh and Mallick A K, Theory of Machines and Mechanisms, Affiliated East West Private Limited, New Delhi, 1988.
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1. 2. 3.
Nag P K, "Engineering Thermodynamics", Tata McGraw Hill Publishing Company, New Delhi, 2004. Ganesan V, "Internal Combustion Engines", Tata McGraw Hill Publishing Company, New Delhi, 2004. Holman J P, Heat Transfer, Tata McGraw Hill Publishing Company, New Delhi, 2000.
CONVENTIONS: Code of practice for engineering drawing, conventional representation of details - drilled and tapped holes, countersunk and counter bored holes, internal and external threads, undercuts, grooves, chamfers, fillet radii and keyways. Conventions to represent standard components-bolts, nuts, washers, screws, cotters, pins, circlips, bearings, gears, springs and flanges. (6) ASSEMBLY CONCEPTS: Methods and concepts of assemblies-assembly requirements, Bill of materials. Methods of assembly-bolts, nuts, studs, screws and pins. Methods of arresting motion of a member in an assembly, making free hand sketches of typical subassemblies. (8) FITS AND TOLERANCES: Limits, fits and tolerances-need, types, representation of tolerances on drawing, calculation of minimum and maximum clearances and allowances. Geometric tolerance-uses, types of form and position tolerances, symbols, method of indicating geometric tolerances on part drawings. Surface finish symbols - methods of indicating the surface roughness. (8) ASSEMBLY USING SOLID MODELING: Modeling and assembly using software-extracting views and sections. Modeling of components and assemblies, screw jack, universal coupling, stuffing box, tail stock assembly and gear box assembly. (4) Total 28 TEXT BOOKS: 1. Gopalakrishna K R, "Machine Drawing", Subhas Stores, Bangalore, 1996. 2. Hart K R, Engineering Drawing with Problems and Solutions, ELBS Publishers, 1973.
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REFERENCES: 1. Practice of Machine Drawing using Pro/Engineer, Prepared by CAD/CAM Centre, PSG College of Technology, 2007. 2. Varghese P I and John K C, "Machine Drawing", Jovast Publishers, Thrissur, 1993. 3. Faculty of Mechanical Engineering, PSG College of Technology," Design Data Book", M/s. DPV Printers, Coimbatore, 1993.
6. Study of Arc welding, TIG welding, Gas welding, Ultrasonic welding 7. Study of jigs and fixtures locating system clamping systems and bushes 8. Study of CNC lathe construction, features, controls and programming 9. Study of CNC machining centre construction, features, controls and programming 10. Study of casting process a) Pattern and core making b) Mould making c) Casting process d) Inspection techniques
SEMESTER 5
08P501 METAL FORMING PROCESSES 3003
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MECHANICS OF METAL FORMING: State of stress, components of stress, tension and compression in metal working, true stress and true strain, flow stress, effects of strain rate, temperature on metal working, Tresca yield criteria, comparison of yield criteria, Octahedral shear stress and shear strain, hot, cold and warm working, hydrostatic pressure, residual stresses, Bauschinger effect. (6) FORGING: Forging types of presses and hammers, classification, open die forging, closed die forging, die design, calculation of forging loads, forging, defects, causes and remedies. (7) ROLLING: Rolling of blooms, billets, slabs and sheet, types of rolling mills, forces and geometrical relationship in rolling, analysis of rolling load, torque and power, forward slip and position of neutral point, maximum possible reduction, gauge control, factors which determine rolling load, minimum thickness and spread, rolling defects, causes and remedies. (7) EXTRUSION: Types of extrusion process, Direct, Indirect extrusion, equipments, hydrostatic extrusion. Analysis of extrusion load, tube extrusion and production of seamless pipe and tube, extrusion defects causes and remedies. (5) DRAWING OF RODS, WIRES AND TUBES: Simple analysis of wire and tube drawing, residual stress in rod, wire and tubes. (3) BENDING: Theory of bending, types of bending operation, bending load calculations, bending defects and remedies. (5) SPECIAL FORMING METHODS: Explosive forming, electro magnetic forming, electro hydraulic forming, peen forming, high velocity forming, super plastic forming. (4) POWDER METALLURGY: Process fundamentals, production of metal powders, characteristics, power blending, compacting, P/M product design, sintering, secondary operations, special P/M processes. (5) Total 42 TEXT BOOKS: 1. Taylan Altan, Cold and Hot Forging, Fundamentals and Applications, ASM International Materials Park Ohio, 2005. 2. Dieter G E, Mechanical Metallurgy, McGraw Hill Co., New York, 2001. REFERENCES:
1.
2. 3.
Sharma P C, A Text Book of Production Engineering, S. Chand & Co. Ltd., 2005. Serope Kalpakjian and Steven R Schmid, Manufacturing Process for Engineering Materials, Pearson Education Pvt. Ltd., 2003. Mikell P Groover, Fundamentals of Modern Manufacturing, John Wiley & Sons, 2002.
4.
5.
Serope Kalpakjian, "Manufacturing Engineering and Technology, Addison Wesley Publication Co., England, 1995. Taylan Altan, Soo IK Oh and Harold L Gegei, Metal Forming Fundamentals and Applications, ASM Metals Park, USA, 1983.
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PNEUMATIC SYSTEMS DESIGN: General approach, travel step diagram. Types - sequence control, cascade, step counter method. K.V.Mapping for minimization of logic equation. (6) TYPICAL INDUSTRIAL APPLICATIONS OF PNEUMATIC SYSTEMS: Metal working, handling, clamping, application with counters. (6) ADVANCED TOPICS IN HYDRAULICS AND PNEUMATICS: Electro-pneumatics, ladder diagram. Servo and Proportional valves - types, operation, application. Hydro-Mechanical servo systems. PLC-construction, types, operation, programming (5) Tot al 42 TEXT BOOKS: 1. Anthony Esposito, Fluid Power with Application, Prentice Hall, New Jersey, 2003. 2. Werner Deppert and Kurt Stoll, Pneumatic Controls : An Introduction to Principles, Vogel-Druck Wurzburg, Germany, 1975. REFERENCES: 1. Majumdar S R, Pneumatic Systems: Principles and Maintenance, Tata McGraw Hill, 2007. 2. Majumdar S R, Oil Hydraulic Systems: Principles and Maintenance, Tata McGraw Hill, 2006. 3. Srinivasan R, Hydraulic and Pneumatic Controls, Vijay Nicole Imprints Private Ltd., 2004. 4. Majumdar S R, Oil Hydraulic Systems: Principles and Maintenance, Tata McGraw Hill Publishing Company Ltd., New Delhi, Fourth Reprint, 2003. 5. Peter Rohner, Fluid Power Logic Circuit Design Analysis, Design Method and Worked Examples, The Macmillan Press Ltd., UK, 1979.
OPTIMUM MACHINING CONDITIONS: Taylors equation, deriving the equation for optimum cutting speed for minimum cost model for maximum production condition. (3) COST MANAGEMENT: Break even analysis concept and different areas of applications, multi product break even; value engineering steps job plan, phases, function analysis system technique (FAST); cost / benefit analysis; introduction to target costing. (6) Total 42 TEXT BOOKS: 1. Peter Scallan, Process Planning, Butterworth Heinemann, 2004. 2. Kannappan D, Mechanical Estimating and Costing, Tata McGraw Hill Publishing Co. Ltd., New Delhi, 2003. REFERENCES: 1. Narang C B S and Kumar V, Production and Casting, Khanna Publishers, New Delhi, 2005. 2. Kesavon R and others, Process Planning and Cost Estimation, New Age International (P) Ltd., Chennai, 2005. 3. Banga T R and Sharma S C, Mechanical Estimating and Costing, Khanna Publishers, New Delhi, 2002.
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4. 5. 6. 7. 8.
Samuel Eilon, Elements of Production Planning and Control, MacMillan, London, 1985. Haslehurst M, Manufacturing Technology, ELBS, 1985. Chang T C and Wysk R A, An Introduction to Automated Process Planning Systems, Prentice Hall Inc, 1984. Frederic C Jelen and James H Black, Cost and Optimization Engineering, McGraw Hill International Book Company, New York, 1983. ASME, Manufacturing Planning and Estimation-Hand Book, McGraw Hill, Inc., New York, 1963.
THREAD AND GEAR MEASUREMENT: Standard thread profiles, Measurement of major, minor and effective diameter, 3 wire method and best wire size, gear tooth profile measurement, run out and composite error measurement, gear pitch measurements. (5) SURFACE METROLOGY: Sources of surface irregularity in manufacturing, functional significance of surfaces, elements of surface texture and surface integrity, analysis of surface traces, amplitude and spatial surface roughness parameters and their measurements, measurement of geometric forms; straightness, flatness and roundness, measurement of parallelism and perpendicularity. (8) ADVANCES IN METROLOGY: Coordinate measuring machine (CMM), classification, construction, applications, touch trigger probe, programming; interferometry, laser interferometer, working principle, applications, alignment and errors; Machine Vision, elements of vision system, applications in manufacturing; introduction to atomic force microscopy (AFM), Scanning tunneling microscopy (STM), nanometrology. (7) INSPECTION GAUGES AND COMPARATORS: Gauge blocks assembling gauge block stacks, limit gauge types, Taylors principle of gauge design, gauge repeatability and reproducibility, height master - optical profile projector. Comparators Mechanical, Electrical, Electronic and Pneumatic comparators, in process gauging, measurement of coating thickness. (6) QUALITY CONTROL: Production systems and quality assurance, quality control charts for variables and attributes and their interpretation, acceptance sampling, operating characteristic (OC) curve, design of single and double sampling plans, Average out going quality limit (AOQL), approach to six sigma, ISO 9000 quality systems - concepts and practices, ISO/TS 16949. (8) Total 42 TEXT BOOKS: 1. Connie L Dotson, Fundamentals of Dimensional Metrology, Thomson Delmer Learning, 2006. 2. Stephen B Vardeman and Marcur Jobe J, Statistical Quality Assurance Methods for Engineers, John Wiley & Sons, 2000. REFERENCES: 1. Sons, 2005. 2. Education, 2004. Douglas Montgomery, Introduction to Statistical Quality Control, John Wiley and Gerald M Smith, Statistical Process Control and Quality Improvement, Pearson
3.
Gupta I C, Text Book of Engineering Metrology, Dhanpat Rai Publishers, 2003. 4. Liam Blunt and Xiang Jiang, Advanced Techniques for Assessment of Surface Topography, Butterworth Heinemann, 2003. 5. Gary J Griffith, Geometric Dimensioning and Tolerancing: Applications and Inspection, Prentice Hall, 2002. 6. Francis T Farago and Mark A Curtis, Hand Book of Dimensional Measurements, Industrial Press, 1994. 7. J F W Gayler and C R Shotbolt, Metrology for Engineers, ELBS, 1988. 8. Kennady, Hoffman and Bond, Inspection and Gauging, Industrial Press, 1987.
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(4) ANALYSIS OF MACHINING: Concept of orthogonal and oblique cutting, cutting forces, Merchant circle, relation between angles and forces - theoretical value of shear angles, temperature distribution in the machining zone, adaptation of orthogonal cutting to turning, milling and drilling, measurement of cutting forces and cutting temperature in machining. (8) MACHINABILITY AND SURFACE INTEGRITY: Tool wear, tool life, Taylor's equation, machinability, surface texture and the concept of surface integrity in machining, chatter in machining, cutting fluids and their applications. (5) CUTTING TOOLS: Requirements for cutting tool, different types of cutting tool materials and their capabilities, processes to develop cutting tool materials, manufacturing of inserts, edge preparation and chip breakers, PVD and CVD coating on inserts, selection of inserts and tool holders. (6) ABRASIVE FINISHING: Analysis of the grinding process, grinding wheel wear, effect of grinding conditions on wheel behavior, selection of grinding wheels, lapping, honing, buffing and super finishing, analysis and applications. (7) SELECTION OF CUTTING TOOLS: Design of general purpose lathe tools and boring tools, tool strength and rigidity calculations, tools for boring, nomenclature, classification and selection of twist drills, milling cutters, taps, thread chasers, reamers, broaches, gear hob and gear shaper cutters, design aspects of milling cutters, drill bit and broaches. (8) OTHER MACHINING PROCESSES: Diamond tuning, hard turning, high speed machining, machining of ceramic, composites and aerospace materials. (4) Total 42 TEXT BOOKS: 1. Milton C Shaw, "Metal Cutting Principles", Oxford University Press, Indian Edition, 2005. 2. Stephenson D A and Agapiou J S, Metal Cutting Theory and Practice, CRC Press, 2005. REFERENCES: 1. Juneja B L, Shekhon G S and Nitin Seth, Fundamentals of Metal Cutting and Machine Tools, New Age International, 2005. 2. Erick Oberg, Franklin D Jones, Machinery's Handbook, Industrial Press, 2004. 3. Groover M P, Fundamentals of Modern Manufacturing, Materials, Processing and Systems, John Wiley, 2003. 4. HMT, Production Technology, Tata McGraw Hill, 2002. 5. Boothroyd G and Knight W A, Fundamentals of Metal cutting and Machine Tools", Marcel and Dekker, 2000. 6. Edward M Trend and Paul K Wright, Metal Cutting, Butterworth Publications, 2000. 7. Sadasivan T A and Sarathy D, Cutting tools for Productive Machining, Widia India Ltd., Bangalore, 1999. 8. Ashok Kumar Mallik and Amithabha Ghosh, Manufacturing Science, East West Press, 1988. 9. Bhattacharya A, Metal Cutting Theory and Practice, New Central Book Agency Pvt. Ltd., 1984. ## - The course includes atleast one assignment with mathematical modeling and/ or simulation of a practical situation.
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SEMESTER 6
08P601 DESIGN OF MACHINE ELEMENTS 3204
INTRODUCTION: Preferred numbers basic and derived series mechanical properties of materials Types of stresses stress-strain diagram in tension static stress equation in axial, bending and torsional loading criteria for failure factor of safety - eccentric loading of members - combination of normal and shear stresses - principal stresses. (5) STATIC FAILURE THEORIES: failure of ductile materials under static loading distortion energy theory, maximum shear stress theory maximum normal stress theory; failure of brittle materials under static loading Coulomb-Mohr theory, modified Mohr theory; fracture mechanics theory, fracture toughness Kc. (7) FATIGUE FAILURE THEORIES: Mechanism of fatigue failure, fatigue failure models stress life approach, strain life approach, fatigue loads, S-N curve; theoretical estimation of fatigue strength, correction factors, Soderberg, modified Goodmann and Gerber equations stress concentration factor, notch sensitivity factor - finite life - designing for multiaxial stresses in fatigue, cumulative damage in fatigue, Miners rule. (7) DESIGN OF SHAFTS AND COUPLINGS: Forces on shafts due to gears, belts and chains, estimation of shaft size based on strength and critical speed, couplings, types and applications, rigid couplings, flexible flange couplings, selection -
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design of square keys, use of standards. (6) SPRINGS: Spring configurations spring rate, spring materials, helical compression springs, end details, active coils, spring index, stresses in helical compression spring, buckling, design for static and fatigue loading helical tension spring, coil preloads, design of leaf springs. (6) BOLTED AND WELDED JOINTS: Threaded fasteners, Thread forms stresses in threads, Preloaded fasteners in tension, joint stiffness factor, controlling preload, fasteners in shear - eccentrically loaded joints - types of welded joints, weld symbols, strength of welds, centrally loaded, unsymmetrical sections, axially loaded and eccentrically loaded joints. (6) BEARING SELECTION: Static and dynamic load capacity, cubic mean load, variable load, probability of survival, selection of bearings - (deep groove, angular contact ball bearings and taper roller bearings). Hydrodynamic and hydrostatic bearings - (theory, applications, advantages and limitations), Sommerfield number, dimensionless parameters, optimum bearings, newer bearing materials, design of hydrodynamic bearings. (5) Total 42 TEXT BOOKS: 1. Robert L Norton, Machine Design an Integrated Approach, Pearson Education, New Delhi, 2005. 2. Joseph E Shigley and Charles R Mischke, Mechanical Engineering Design, Tata McGraw Hill, New Delhi, 2004. REFERENCES: 1. Bhandari V B, Design of Machine Elements, Tata McGraw Hill, New Delhi, 2007. 2. Bernard J Hamrock, Jacobson B O and Stern R Schmid, Fundamentals of Machine Elements, McGraw Hill Inc., USA, 2006. 3. Gitin M Maitra and Prasad L V, Handbook of Mechanical Design, Tata McGraw Hill, New Delhi, 2006. 4. Faculty of Mechanical Engineering, PSG College of Technology, "Design Data Book", M/s. DPV Printers, Coimbatore, 1993. 5. Acherkhan, "Machine Tool Design", Vol. 2 & 4, MIR Publisher, Moscow, 1983.
3003
INTRODUCTION: Evolution of industrial engineering fields and functions; industrial productivity types, measurement; work systems engineering - recording tools and techniques, motion study, PMTS, therbligs, work sampling, work measurement, rating systems, ergonomics. (7) PLANT DESIGN: Plant location decision analysis; plant layout types, characteristics, design techniques systematic layout planning (SLP), computerized relative allocation of facilities technique (CRAFT); material handling principles equipments; introduction to line balancing. (6) PRODUCTION PLANNING AND CONTROL: Functions demand management forecasting techniques, forecast errors sources; scheduling basics single machine scheduling; flow shop scheduling; job shop scheduling, heuristic procedures; priority dispatching rules. (6) OPERATIONS RESEARCH: Origin, scope, areas of application; mathematical modeling and solving a problem; linear programming problem formulation, deriving the solution graphical, simplex methods; duality theory. (6) TRANSPORTATION MODEL: Formulation, solution northwest corner, Vogels, stepping stone, MODI methods; degeneracy; Assignment models Hungarian algorithm; Sequencing models processing n jobs through two machines and three machines, processing two job through n machines. (6) INVENTORY MODELS: Classification of fixed order quantity models, deterministic demand models - types, inventory models with probabilistic demand, price breaks, quantity discount, safety stocks, selective inventory control techniques. (6) QUEUING MODELS: Elements, operating characteristics; single channel queuing theory models for arrival and service times; models for multichannel queuing theory. (5) Total 42 TEXT BOOKS:
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1. Frederick S Hillier and Gerald J Liberman, Introduction to Operations Research, Tata McGraw Hill Publishing Company Ltd., New Delhi, 2006. 2. Chase R B, Jacob F R and Aquilano NJ, Operations Management for Competitive Advantage, Tata McGraw Hill, New Delhi, 2004. REFERENCES: 1. Jay Heizer and Barry Render, Production and Operations Management, Prentice Hall, 2008. 2. Gupta P K and Hira D S, Operations Research, S. Chand & Co., New Delhi, 2008. 3. Paneerselvam R, Production and Operations Management, Prentice Hall of India (P) Ltd., 2007. 4. Hamdy A Taha, Operations Research; an introduction, Prentice Hall of India, 2002. 5. Kanti Swarup et al, Operations Research, S. Chand & Sons, New Delhi, 2000. 6. Dilworth B James, Operations Management Design, Planning and Control for Manufacturing Services, McGraw Hill Inc., 1992. 7. Elwood S Buffa, Modern Production / Operations Management, Wiley Eastern, 1991. 8. Gaither N, Production and Operations Management, Dryden Press, 1990. ## - The course includes atleast one assignment with mathematical modeling and/ or simulation of a practical situation.
DESIGN OF PLASTIC INJECTION MOLDING DIES: Introduction to plastics, various plastic processing process and machines, two plate injection mold assembly design, design of gates, runners, ejectors, under cut molds, finger cam design, three plate injection mold, hot / runner less mold, mold materials, mold manufacturing, polishing. (10) Total 42 TEXT BOOKS: 1. Donaldson C, Tool Design, Tata McGraw Hill, New Delhi, 2003. 2. R G W PYE, Injection Mold Design, Longman, 1991. REFERENCES: 1. Edward G Hoffman, Jigs and Fixture Design, Thomson Delmar Learning, Singapore 2004. 2. Joshi P H, Jigs and Fixtures, Tata McGraw Hill Publishing Company Limited, New Delhi 2004. 3. Hiram E Grant, Jigs and Fixture Tata McGraw Hill, New Delhi, 2003. 4. Tool Design, SME, 2003. 5. Kempster, Jigs and Fixtures Design, The English Language Book Society, 1998.
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SELECTIVE ASSEMBLY: Interchangeable and selective assembly, deciding the number of groups-model-I: group tolerances of mating parts equal; model-II: total and group tolerances of shaft, control of axial play-introducing secondary machining operations, laminated shims, examples. (6) DATUM SYSTEMS: Degrees of freedom, grouped datum systems-different types, two and three mutually perpendicular grouped datum planes, grouped datum system with spigot and recess, pin and hole, grouped datum system with spigot and recess pair and tongue-slot pair-computation of translational and rotational accuracy, geometric analysis and applications. (5) FORM DESIGN OF CASTINGS AND WELDMENTS: Redesign of castings based on parting line considerations, minimising core requirements, redesigning cast members using weldments, use of welding symbols, design of weldments. (5) TOLERANCE CHARTING TECHNIQUE: Operation sequence for typical shaft type of components, preparation of process drawings for different operations, tolerance worksheets and centrality analysis, examples, design features to facilitate machining, datum features - functional and manufacturing, component design-machining considerations, redesign for manufacture, examples. (8) Total 42 TEXT BOOKS: 1. Harry Peck, "Designing for Manufacture", Pitman Publications, London, 1983. 2. Matousek R, "Engineering Design - A Systematic Approach", Blackie and Son Ltd., London, 1974. REFERENCES: 1. Creveling C M, "Tolerance Design - A Hand Book for Developing Optimal Specifications", Addison Wesley Longman Inc., USA, 1997. 2. Mamboed M Farag, "Material Selection for Engineering Design", Prentice Hall, New Jersey, 1997. 3. Pahl G and Beitz W, "Engineering Design-Systematic Approach", Springer Verlag Pub., New York, 1996. 4. "Poka-Yoke Improving Product Quality by Preventing Defects", Productivity Press, New York, 1992. 5. Trucks H E, "Design for Economic Production", Society of Manufacturing Engineers, Michigan, 1987. 6. Spotts M F, "Dimensioning and Tolerance for Quantity Production", Prentice Hall Inc., New Jersey, 1983. 7. James G Bralla, "Hand Book of Product Design for Manufacturing", McGraw Hill Publications, New York, 1983. 8. Oliver R Wade, "Tolerance Control in Design and Manufacturing", Industrial Press Inc., New York, 1967.
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6. 7. 8. 9. 10.
Velocity measurement of a pneumatic piston using virtual instrumentation software Programming and machining in CNC Lathe simple turning Programming and machining in CNC Lathe using canned cycles turning Preparation of CNC codes using software Programming in CNC machining centre
Problem Identification A statement of system / process specifications proposed to be developed (Block Diagram / Concept tree) List of possible solutions including alternatives and constraints Cost benefit analysis Time Line of activities
A report highlighting the design finalization [based on functional requirements & standards (if any) ] A presentation including the following: Implementation Phase (Hardware / Software / both) Testing & Validation of the developed system Learning in the Project
SEMESTER 7
08P701 ENVIRONMENTAL SCIENCE AND ENGINEERING
(Also common with 08L602/ 08Z602/ 08I602/ 08D602/08M701/ 08E701/ 08Y701/ 08T701/ 08A701/
08B701) 3003
NATURAL RESOURCES, ECOSYSTEMS AND BIODIVERSITY: Environment - Definition, scope and importance Forest resources: Use and overexploitation, Water resources: Use and over-utilization, dams-benefits and problems Energy resources: Growing energy needs, renewable and non renewable energy sources, use of alternate energy sources. Land resources: land degradation Role of an individual in conservation of natural resources Ecosystem Structure and function Ecological succession Introduction to various ecosystems. Biodiversity Definition and types Threats to Biodiversity in India and its impacts Conservation of Biodiversity. Wildlife Protection Act - Forest Conservation Act. (8) AIR POLLUTION AND CONTROL: Introduction atmospheric constituents Chemical reaction in the atmosphere air pollutants classification effects on human, animal, plant, property and environment control methods for particulates and gaseous pollutants acid rain - control of pollutants from automobiles Burning of plastics PCBs and their impact. (6) GLOBAL ENVIRONMENTAL ISSUES: Green house gases green house effects - climate change - global warming and its effects international climate conventions, protocols and perspectives technology and policy options for GHG emission mitigation -ozone layer depletion and solutions. (6)
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WATER POLLUTION AND CONTROL: Sources characteristics BOD, COD - pollutants and their effects heavy metal pollution inorganic and organic pollutants control methods screening, sedimentation, biological processes working and design principles advanced waste water treatment techniques - self purification of rivers eutrophication of lakes sludge management. (8) OTHER ENVIRONMENTAL POLLUTIONS: Definition Causes, effects and control measures of: Soil pollution, Marine pollution, Noise pollution, Thermal pollution, Nuclear hazards. Solid waste management: causes, effects and control measures of urban and industrial solid wastes - Environment Protection Act Air (Prevention and Control of Pollution) Act Water Act Introduction to EIA and ISO 14000. (8) SOCIAL ISSUES AND THE ENVIRONMENT: From Unsustainable to Sustainable development Urban problems related to energy Water conservation, rain water harvesting, watershed management - Population growth, variation among nations Population explosion - Environment and human health Role of Information Technology in Environment and human health - Disaster management: floods, earthquake, cyclone and landslides. (6) Total 42 TEXT BOOKS: 1. Santhosh Kumar Garg, Rajeswari Garg and Ranjani Garg, Environmental Science and Ecological Studies, Khanna Publishers, Second Edition, New Delhi, 2007. 2. Deswal S and Deswal A, A Basic Course in Environmental Studies, Dhanpat Rai & Co, First Edition, Delhi, 2004. 3. Kurian Joseph and Nagendran R, Essentials of Environmental Studies, Pearson Education Pvt ltd., First Edition, Delhi, 2004. REFERENCES: 1. Gilbert M Masters, Introduction to Environmental Engineering and Science, Pearson Education Pvt. Ltd., Second Edition, 2004. 2. Cunningham, Cooper W P and Gorhani T H, Environmental Encyclopedia, Jaico Publ., House, Mumbai, 2001. 3. Tivedi R K, Handbook of Environmental Laws, Rules, Guidelines, Compliances and Standards, Vol. I and II, Enviro Media., 1998 4. Wager K D, Environmental Management, W.B. Saunders Co., Philadelphia, USA, 1998. 5. http://www.ipcc.ch/index.htm 6. http://unfccc.int/2860.php
ELECTRON BEAM AND PLASMA ARC MACHINING: Production of electron beam, description of the apparatus, application of electron beam machining, process principles, equipments, effect of process parameters, processes capabilities, Generation of plasma arc, description of the equipment, process parameters, applications and limitations. (6) LASER BEAM MACHINING (LBM): Laser beam production, description of the apparatus, thermal features, cutting speed, accuracy, three dimensional machining, applications, laser beam welding. (4) ELECTRICAL DISCHARGE MACHINING (EDM): Description of the EDM equipment, electrical circuits, electrolytes, electrode materials, metal removal rate, applications, Electric Discharge Wire Cutting: process principle, equipment, effect of process parameters, process capabilities, and applications in die making. (6)
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ELECTRO CHEMICAL MACHINING (ECM): Description of the equipment, chemistry of the process, electrolytes, metal removal rate, accuracy and surface finish obtained, Electro chemical grinding equipment, application, electro chemical deburring and honing, chemical etching process, applications. (6) MICRO MACHINING: Need and applications, mechanics of machining at micro scale, concept of minimum chip thickness, micro turning and hole making. (5) Total 42 TEXT BOOKS: 1. Hassan El-Hofy, Advanced Machining Process: Non Traditional and Hybrid Machining Process, McGraw Hill, 2005. 2. Jain V K, Advanced Machining Processes, Allied Publishers Pvt. Ltd., New Delhi, 2002. REFERENCES: 1. Hassan El-Hofy, Fundamentals of Machining Process-Conventional and Non Conventional Processes, CRC Press, 2007. 2. McGeough J, Micromachining of Engineering Materials, Marcel Dekker, 2002. 3. James Brown, Advanced Machining Technology Hand Book, McGraw Hill ,1998. 4. Benedict G F, Nontraditional Manufacturing Processes, Marcel Dekker, 1997. 5. Pandey P C, Modern Machining Processes", Tata McGraw Hill Publication, New Delhi, 1996. 6. Mallik A K and Gosh A, Manufacturing Science, East West Press, 1990.
Total 42 TEXT BOOKS: 1. Chase R B, Jacob F R and Aquilano NJ, Operations Management for Competitive Advantage, Tata McGraw Hill, New Delhi, 2004. 2. Gaither N, Production and Operations Management, Dryden Press, 1990. REFERENCES: 1. Jay Heizer and Barry Render, Production and Operations Management, Prentice Hall of India (P) Ltd., 2008. 2. Paneerselvam R, Production and Operations Management, Prentice Hall of India (P) Ltd., 2007. 3. Elwood S Buffa, Modern Production / Operations Management, Wiley Eastern, 2004. 4. Hamdy A Taha, Operations Research an Introduction, Prentice Hall of India, 2002. 5. Kanti Swarup et al, Operations Research, S. Chand & Sons, New Delhi, 2000.
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6. 7.
Joseph G Monks, Operations Management : Theory and Problems, McGraw Hill, New York, 1990. Srinath L S, PERT and CPM Principles and Applications, EWP, New Delhi, 1982.
## - The course includes atleast one assignment with mathematical modeling and/ or simulation of a practical situation.
REFERENCE: 1. Kevin N Otto and Kristin L Wood, Product Design: Techniques in Reverse Engineering and New Product Development, Pearson Education, 2006.
45
REFERENCE: 1. 641004.
SEMESTER 8
08P820 PROJECT WORK II 0 0 24 12
The project work involves the following: Preparing a project - brief proposal including
Problem Identification A statement of system / process specifications proposed to be developed (Block Diagram / Concept tree) List of possible solutions including alternatives and constraints Cost benefit analysis Time Line of activities
A report highlighting the design finalization [based on functional requirements & standards (if any) ] A presentation including the following: Implementation Phase (Hardware / Software / both) Testing & Validation of the developed system Learning in the Project
46
, , , FINITE DIFFERENCES AND INTERPOLATION: Finite difference operators E , , D . InterpolationNewton-Gregory forward and backward interpolation, Lagranges interpolation formula, Newton divided difference interpolation formula. Solution of linear second order difference equations with constant coefficients. (8)
DIFFERENTIATION AND INTEGRATION: Numerical differentiation using Newton-Gregory forward and backward polynomials. Numerical Integration-Gaussian quadrature, Trapezoidal rule and Simpsons one third rule. (5) ORDINARY DIFFERENTIAL EQUATIONS: Taylor series method, Euler and Modified Euler method, (Heuns method). Runge-Kutta method, Milnes method, Adams-Moulton method, Solution of boundary value problems of second order by finite difference method. (6) PARTIAL DIFFERENTIAL EQUATIONS: Classification of partial differential equations of second order. Liebmanns method for Laplace equation and Poisson equation, Explicit method and Crank Nicolson method for parabolic equations. Explicit method for hyperbolic equations. (5) MATLAB: Matlab Tools kits 2D Graph plotting, 3D Graph plotting, Data analysis. Total 42 REFERENCES: 1. Steven C Chapra and Raymond P Canale, Numerical Methods for Engineers with Software and Programming Applications, Tata McGraw Hill, 2004. 2. John H Mathews and Kurtis D Fink, Numerical Methods using MATLAB, Prentice Hall, 2004. 3. Curtis F Gerald and Patrick O Wheatly, Applied Numerical Analysis, Pearson Education, 2002. 4. Rober J Schilling and Sandra L Harries, Applied Numerical Methods for Engineers using MATLAB and C, Thomson Brooks/Cole, 1999.
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PROBABILITY DISTRIBUTIONS: Types of Probability Probability rules Probabilities under conditions of Statistical independence and dependence Bayes theorem Binomial, Poisson, Geometric, Exponential and Normal Distributions. (8) SAMPLING AND SAMPLING DISTRIBUTIONS: Random Sampling Design of Experiments Sampling Distributions Sampling - Sample size and standard error. (6) ESTIMATION: Introduction - Point Estimates - interval Estimates Basic Concepts Interval Estimates and Confidence Intervals Calculating Interval Estimates of the Mean from Large Samples Calculating Interval estimates of the Proportion from Large samples Interval Estimates using the t Distribution Determining the sample size in estimation. (6) TESTING OF HYPOTHESES: One sample tests Introduction Concepts Basic to the Hypothesis Testing Procedure Testing Hypotheses Hypothesis Testing of Means - Population Standard Deviation Measuring the power of a Hypothesis test Hypothesis Testing of Proportions Large Samples Hypothesis Testing of Means. (6) REGRESSION AND CORRELATION: Estimation using the Regression Line Correlation Analysis Making Inferences about population parameters Using Regression and correlation analyses Limitations. Errors and Caveats - Multiple Regression and Correlation Analysis Finding the Multiple Regression Equation - The Computer and Multiple Regression Making Inferences about Population Parameters Modeling Techniques. (6) TIME SERIES AND FORECASTING: Variations in Time Series Trend Analysis Cyclical Variation Seasonal Variation Irregular Variation A Problem Involving all Four Components of a Time Series Time Series Analysis in Forecasting. (4) Total 42 REFERENCES: 1. Paul Newbold, William Carlson and Betty Thorne, Statistics for Business and Economics, Pearson Education, 2007. 2. Richard I Levin and David S Rubin, Statistics for Management, Pearson Education, 2005. 3. Mark Berenson, Timothy Krehbiel and David Levine, Basic Business Statistics, Pearson Education, 2005.
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2. 3. 4. 5.
Jerry Banks, John S Carson and Barry L Nelson, Discrete Event System Simulation, Prentice Hall, 2002. Edward A Bender, An Introduction to Mathematical Modeling, Dover, 2000. Averil M Law and W David Ketlton W, Simulation Modeling and Analysis, Tata McGraw Hill, 2000. Giordano F R, Weir M D and Fox W P, A First Course in Mathematical Modeling, Brooks/Cole, 1997.
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TESTING OF HYPOTHESIS AND ANALYSIS OF VARIANCE: Large Sample Tests Tests for means, variances and proportions. Small Sample Tests Tests for means variances and attributes. Design of Experiments ANOVA, completely randomized design, Randomized block design, Latin square design. (8) STATISTICAL QUALITY CONTROL: Statistical basis for control charts control limits control charts for variables charts for defective charts for defects. (6) SAMPLING AND ACCEPTANCE SAMPLING BY ATTRIBUTES: Single sampling plan Double sampling plan Multiple sampling plan Type A and Type B OC curves, consumers risk, producers risk. ASN, ATI, AOQ curves MILSTD-105D sampling plans. (5) CONCEPT OF RELIABILITY, HAZARD RATE AND MEAN TIME TO FAILURE: Mathematical models for reliability studies Normal, Exponential and Weibull failure laws. System failure rate, system mean time to failure, Series system, Parallel system, (k,n) system, Series-Parallel system. (6) Total 42 REFERENCES: 1. Jay L Devore, Probability and Statistics for Engineering and Sciences, Thomson Duxbury, 2007. 2. Douglas C Montgomery and George C Runges, Applied Statistics and Probability for Engineers, John Wiley and Sons, 2006. 3. Sheldon Ross, A First course in Probability, Pearson Education, 2005. 4. Daleh H Besterfield, Quality Control, Prentice Hall, 2003. 5. Charles E Ebeling, An Introduction to Reliability and Maintainability Engineering, McGraw Hill, 2000.
QUEUEING THEORY: Introduction Characteristics Steady State Solution: M/M/1, M/M/c, M/M/c/k Models- Queues with unlimited Service Open Queuing Networks Closed Queuing Networks Cyclic Queues Applications. (10)
Total 42 REFERENCES: 1. Saeed Ghahramani, Fundamentals of Probability with Stochastic Processes, Prentice Hall, 2005. 2. Sheldon M Ross, Stochastic Processes, John Wiley & Sons, Inc., 2004. 3. Sheldon M Ross, Introduction to Probability Models, Academic Press, 2003. 4. Medhi J, Stochastic Processes, New Age International Publishers, 2002. 5. Samuel Karlin and Howard E Taylor, A First course in Stochastic Processes, Academic Press, 2002. 6. D L (Paul) Minh, Applied Probability Models, Duxbury Thomson Learning, 2002. 7. Gross D and Harrish C M, Fundamentals of Queuing Theory, John Wiley & Sons, New Delhi, 1998.
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DATA MODELING: Entity sets attributes and keys - Relationships (ER) - Database modeling using entity - Type role and structural constraints - Weak and Strong entity types - Enhanced entity-relationship (EER) - Entity-Relationship Diagram Design of an E-R Database schema Object modeling - Specialization and generalization - Modeling of union types. (5) RELATIONAL MODEL: Relational model -basic concepts - Enforcing Data Integrity Constraints Relational Algebra Operations - Extended Relational Algebra Operations - Relational Calculus - Assertion and Triggers - Introduction on views - Introduction to SQL Basic queries in SQL - Advanced queries in SQL - Functions in SQL - Basic data retrieval Aggregation Categorization - Updates in SQLs - Views in SQL - Different types of views - Theoretical Updatability of Views. (8) DATABASE DESIGN: Database design process - Relational database design - Relation Schema - Anomalies in a database - Functional dependencies - Membership and minimal covers - Normal forms - First Normal Form - Second Normal Form - Third Normal Form - Boyce-Codd Normal form - Reduction of an E-R schema to Tables - Converting EER Diagrams to relations - Practical database design tuning - Effect of de-normalization on database performance. (8) FILE ORGANIZATION, INDEXING AND HASHING: Overview of file organization techniques - Secondary storage devices - Operations in files - Heap files and sorted files - Basic concepts Indexing and Hashing Basics of RAID technology. (6) OBJECT ORIENTED DATABASE DESIGN: Introduction OODBMS - Approaches to OODs - Object oriented data model - Object identity - Complex Objects - Persistence - Type and class hierarchies - Inheritance - Modeling and designing of OODs OODBMS for CAD / CAM application. (6) CASE STUDY ON POPULAR DATABASE PACKAGES: Oracle Implementation of CAD / CAM design data in Oracle database. (3) Total 42 REFERENCES: 1. Date C J, An Introduction to Database Systems, Pearson Education Asia, 2005. 2. Elmasri R and Navathe S B, Fundamentals of Database Systems, Addison Wesley, 2004. 3. Raghu Ramakrishnan, Database Management Systems, McGraw Hill, 2004. 4. Silberschatz, Korth H and Sudharshan S, Database System Concepts, McGraw Hill, 2003. 5. Graeme C Simsion, Data Modeling Essentials, Dreamtech, 2001.
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MATHEMATICAL MODELS: Modeling free vibration, the classical equations, the vibrating string membrane, waves in an elastic medium, conduction of solids in the circular membrane, the gravitational potential, some problems. (10) Total 42 REFERENCES: 1. Pieter Wesseling, Principles of Computational Fluid Dynamics, Springer, 2004. 2. Chung T J, Computational Fluid Dynamics, Cambridge University Press, London, 2002. 3. David C Wilcox, Turbulence Modeling for Computational Fluid Dynamics, DCW Industries Inc, 1993. 4. Batchelor G K, Fluid Dynamics, Cambridge University Press, 1993.
2. 3. 4. 5. 6.
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INTRODUCTION AND CLASSIFICATION: Classification of nanostructures, nanoscale architecture Effects of the nanometre length scale Changes to the system total energy, changes to the system structures, vacancies in nanocrystals, dislocations in nanocrystals Effect of nanoscale dimensions on various properties Structural, thermal, chemical, mechanical, magnetic, optical and electronic properties effect of nanoscale dimensions on biological systems. (8) NANOMATERIALS AND CHARACTERIZATION: Fabrication methods Top down processes Milling, lithographics, machining process Bottom-up process Vapour phase deposition methods, plasma-assisted deposition process, MBE and MOVPE, liquid phase methods, colloidal and solgel methods Methods for templating the growth of nanomaterials Ordering of nanosystems, self-assembly and self-organisation Preparation, safety and storage issues. (8) GENERIC METHODOLOGIES FOR NANOTECHNOLOGY: Characterisation: General classification of characterisation methods Analytical and imaging techniques Microscopy techniques - Electron microscopy, scanning electron microscopy, transmission electron microscopy, STM, field ion microscopy, scanning tunnelling microscopy, atomic force microscopy Diffraction techniques Spectroscopy techniques Raman spectroscopy Surface analysis and depth profiling Mechanical properties, electron transport properties, magnetic and thermal properties. (8) INORGANIC SEMICONDUCTOR NANOSTRUCTURES: Quantum confinement in semiconductor nanostructures Quantum wells, quantum wires, quantum dots, superlattices, band offsets and electronic density of states Fabrication techniques Requirements, epitaxial growth, lithography and etching, cleared edge overgrowth Growth on vicinal substrates, strain-induced dots and wires, electrostatically induced dots and wires, quantum well width fluctuations, thermally annealed quantum wells and self-assembly techniques. (6) SELF ASSEMBLING NANOSTRUCTURED MOLECULAR MATERIALS AND DEVICES: Introduction Building blocks Principles of self-assembly, non-covalent interactions, intermolecular packing, nanomotors Self assembly methods to prepare and pattern nanoparticles Nanopartcles from micellar and vesicular polymerization, functionalized nano particles, colloidal nanoparticles crystals, self-organizing inorganic nano particles, bio-nanoparticles nanoobjects. (6) NANODEVICES AND THEIR VARIOUS APPLICATIONS: Nanomagnetic materials Particulate nanomagnets and geometrical nanomagnets Magneto resistance Probing nanomagnetic materials Nanomagnetism in technology Carbon nanotubes fabrication- applications Organic FET, organic LEDs Organic photovoltaics Injection lasers, quantum cascade lasers, optical memories, electronic applications, colulomb blockade devices. (6) TOTAL 42 REFERENCES: 1. Kelsall Robert W, Ian Hamley, Mark Geoghegan, Nanoscale Science and Technology, Wiley Eastern, 2004. 2. Michael Kohler, Wolfgang, Fritzsche, Nanotechnology: Introduction to Nanostructuring Techniques, 2004. 3. William Goddard, Donald W Brenner, Handbook of Nano Science Engineering and Technology, CRC Press, 2004. 4. Bharat Bhushan, Springer Handbook of Nanotechnology, 2004. 5. Charles P Poole, Frank J Owens, Introduction to Nanotechnology, John Wiley and Sons, 2003. 6. Mark Ratner, Danial Ratner, Nanotechnology: A Gentle Introduction to the Next Big Idea, Pearson, 2003. 7. Gregory Timp, Nanotechnology, Springer-Verlag, 1999.
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PHOTOLITHOGRAPHY: Process overview photoresist, process sequence, photomasks, wafer fabrication environment, chemicals and cleaning procedures, particle monitoring technology personal and clean room procedures. (9) IC RESISTORS: Sheet resistance, geometrical factors, diffused resistors, tolerance, temperature coefficient, pinch resistors, thin and thick film resistors, IC capacitors, oxide capacitors, junction capacitors, thin and thick film capacitors. (9) IC TRANSISTORS: NPN transistors, current gain, breakdown voltage, saturation voltage and resistance, leakage currents, noise, frequency response, switching transistors, PNP transistors, diodes, Zener diodes, Schottky barrier diodes, Maximum voltage, current, power and frequency. (8) Total 42 REFERENCES: 1. Peter Gise and Richard Blanchard, "Modern Semiconductor Fabrication Technology", Prentice Hall, 1986. 2. John Allison, "Electronic Integrated Circuits-Their Technology and Design", McGraw Hill, 1975 3. Hans R Camenzind, "Electronic Integrated Systems Design", Van Nostrand Reinhold Co., 1972.
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POLYMER MATRIX COMPOSITES: Types Processing Thermal matrix composites Hand layup and spray technique, filament winding, Pultrution, resin transfer moulding, autoclave moulding Thermoplastic matrix composites Injection moulding, film stacking Diaphragm forming Thermoplastic tape laying. Glass fibre/polymer interface. Mechanical properties Fracture. Applications. (7) METAL MATRIX COMPOSITES: Types. Important metallic matrices. Processing Solid state, liquid state, deposition, insitu. Sic fibre / Titanium interface. Mechanical properties. Applications. (6) CERAMIC MATRIX COMPOSITES: Ceramic matrix materials Processing Hot pressing, liquid infiltration technique, Lanxide process, insitu chemical reaction techniques CVD, CVI, sol gel process. Interface in CMCs. Mechanical properties Thermal shock resistance Applications.
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(7) GEOMETRICAL ASPECTS: Unidirectional laminas Volume fraction and weight fraction Woven roving, in-plane random fibres Fibre length and fibre orientation distribution Voids Fibre orientation during flow. (5) FATIGUE AND CREEP IN COMPOSITE MATERIALS: Fatigue S-N curves Fatigue behaviors of CMCs Fatigue of particle and whisker reinforced composites Hybrid composites Thermal fatigue Creep. (5) TOTAL 42 REFERENCES: 1. Mathews F L and Rawlings R D, Composite Materials: Engineering and Science, CRC Press and Woodhead Publishing Limited, 2002. 2. Krishnan K Chawla, Composite Materials Science and Engineering, Springer, 2001. 3. Handbook of Composites American Society of Metals, 1990. 4. Derek Hull, An introduction to Composite Materials, Cambridge University Press, 1988.
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ARC DISCHARGE: Definition and characteristics - features of arc discharge - types of arcs, high intensity arcs classification of arcs- free burning arc - wall, vortex, electrode, forced convention and magnetically stabilized arcs - Non thermal arcs; low pressure and low intensity arcs - initiation of arcs - low pressure arc with externally heated cathode plasma temperature V-I characteristics electron and gas temperatures. (8) Thermally induced random motion of particles - distribution of temperature and velocity in a gas - ionization of atoms and molecules - Saha equation - degree of ionization - electron concentration - thermodynamic equilibrium of plasma in an electrical discharge definition of thermodynamic properties of plasma. (7) LABORATORY PLASMA SOURCES/DEVICES: Low temperature plasma generation - transferred and non-transferred arc torches and their characteristics - heat transfer efficiency of plasma torches - design accepts - special type of torch for metallurgical applications vacuum plasma torches rf torch and their characteristics. (7) APPLICATIONS: Plasma spraying of ceramic, alloys and metals - vacuum spraying - plasma reduction of ores and minerals - plasma disassociation of compound oxides - plasma refining and remelting - plasma furnace in steel making plasma cutting - sputtering - plasma enhanced chemical vapour deposition - plasma nitriding and surface cleaning. (7) PLASMA DIAGNOSTICS: Electrical probe techniques - spectroscopic methods - charged particle methods - energy balance technique. (3) Total 42 REFERENCES: 1. Taritkumar Bose, High Temperature Gas Dynamics, Springer, 2004. 2. Brown S C, Introduction to Electrical Discharge in Gases, John Wiley, New York, 1996. 3. Yuri P Raizer, Gas Discharge Physics, Springer Verlag, Berlin, 1991. 4. Rossnagel S M, Cuomo J J and Westwood W D, Handbook of Plasma Processing Technology, William Andrew Publishing, 1990. 5. Plasma Metallurgy, The Principles of Materials Science Monographs, 23, Vladmir Dembovsky, Elsevier Science, Jan. 1985. 6. Francis F Chen, Introduction to Plasma Physics, Plenum press (New York), 1984. 7. George Schmidt, Physics of High Temperature Plasma, Academic press, New York, 1979. 8. Dresvin S V and Donskoi A V, Physics and Technology of Low Temperature Plasmas, John Wiley and Sons, 1977. 9. Lochite W and Holtgrevan, Plasma Diagnostics, North Holland Publishing Company, 1968. 10. Plasma Physics and Controlled Nuclear Fusion Research, Vol. 1, 2 & 3, IAEA Publication. 11. Plasma Processing and Synthesis of Materials, Materials Research Society Symposia Proceedings, Vol. 30.
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EMPIRICAL METHODS AND COARSE GRAINING: Introduction - Reduction to classical potentials polar systems, Vander Waals potential, potential for covalent bonds , Embedded-atom potential. The Connolly Williams, approximation Lattice gas model, Connolly Williams approximation; Potential renormalization. Basic idea; Two step renormalization scheme. The first step, second step and applications to Si. (8) MONTE CARLO METHODS: Introduction to probability and statistics Basics of the Monte Carlo method Stochastic processes, Markov process and Ergodicity. Algorithms for Monte Carlo simulation Random Numbers, simple sampling technique, importance of sampling technique, General comments on dynamic models. Applications to systems of classical particles, modified Monte Carlo techniques, percolation and polymer systems. (8) APPLICATIONS OF MANTE-CARLO: Ramdom walk, self-avioding walk. Nucleation, crystal growth, Fractal system. (6) QUANTUM MONTE CARLO (QMC) METHODS: Introduction - Variational Monte Carlo methods, Diffusion Monte Carlo method, path integral Monte Carlo method, Quantum spin models and other Quantum Monte Carlo methods. (7) Total 42 REFERENCES: 1. Richard Catlow and Eugene Kotomin, Computational Materials Science, IOS Press, 2003. 2. Meyer M and Pontikis V, Computer Simulation in Material Science: Inter Atomic Potentials, Simulation Techniques and Applications, Kluwer, Academic Press, 2002. 3. Ohno K, Esfarjani K and Kawazoe Y, Introduction to Computational Materials Science from AB inito to Montecarlo Methods, Springer- Verlag, 1999. 4. Frenkel D and Smith B, Understanding Molecular Simulation from Algorithm to Applications, Kluwer, Academic press, 1999. 5. Rabbe D, Computational Materials Science: The Simulation of Materials Microstructure and Properties, Wiley-VCH, 1998. Classical spin system- Ising model,
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(4) TIME DEPENDENT PERTURBATION THEORY: First order correction interaction between electromagnetic wave and atoms transition probabilities Einsteins coefficients selection rules for harmonic oscillator and hydrogen atom (rigorous derivation not included). (6) Total 42 REFERENCES: 1. Amit Goswami, "Quantum Mechanics", WCB Publishers, 1992. 2. Rajput Pragati Prakashan B S, "Advanced Quantum Mechanics", 1990. 3. Kakani and Chandalia, Quantum Mechanics", Sultan Chand & Sons, 1980. 4. Schiff L I, "Quantum Mechanics", McGraw Hill Book Co.,1975. 5. Ghatak and Lokanathan, "Quantum Mechanics", The MacMillan Co., of India Ltd 1975. 6. Coulson ELBS and Oxford University Press, "Valence", 1969. 7. John C Slater, "Quantum Theory of Molecules and Solids" (Vol.I), McGraw Hill Book Co., 1965.
FUNDAMENTALS OF CRYSTALLOGRAPHY: Symmetry operations and symmetry elements, point groups, tensor properties, dielectric description of a crystal, crystal structure of KDP, BaTiO3 and LiNbO3 (6) PROPAGATION OF ELECTROMAGNETIC WAVES: Anisotropic media - index ellipsoid, propagation in uniaxial crystals, Birefringence, wave plates and compensators, optical activity. (5) MATERIALS SELECTION FOR ELECTRO-OPTIC AND ACOUSTO-OPTIC DEVICES: Growth of single crystals Czochralski, Bridgmann and Zone refining techniques. (4) ELECTRO-OPTIC EFFECT: E-O effect in KDP E-O retardation, E-O modulation - longitudinal and transverse E-O effect in cubic crystals, E-O Qswitching (Experimental) Beam deflectors. (6) ACOUSTO-OPTIC AND ELASTO-OPTIC EFFECTS: Materials and devices based on these effects - modulators. (4) NON LINEAR (5) PHENOMENA: SHG, mode locking and frequency mixing materials and devices.
NON LINEAR OPTICAL MATERIALS AND DEVICES: Semiconductors - measurement of third order optical nonlinearities in semiconductors. Optical switching devices employing optical non-linearities in semiconductors. Glasses origin of non-linearity in glasses SHG. (5) MOLECULAR CRYSTALS: Growth of molecular crystals by temperature difference method. Liquid crystal E-O devices (brief). (2) Total 42 REFERENCES: 1. Munn R W (Ed) and Ironsid C N, "Non Linear Optical Materials", Blackie Academic & Professional, Glassgow, 1993. 2. Kochner W, "Solid State Laser Engineering", Springer-Verlag, New York, 1976. 3. Yariv A, Quantum Electronics", John Wiley & Sons, 1975. 4. Ivan P Kaminov, "An Introduction to Electro-Optic Devices", Academic press, New York, 1974.
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CRYSTAL STRUCTURE: Lattice directions and planes - Miller indices - Stereographic projection - Wulff netMeasurement of angle between poles - determination of Miller indices of an unknown pole. X-ray diffraction, Bragg's law, direction of diffracted beam. Diffraction under nonideal conditions - Scherrer formula for estimation of particle size. (5) X-RAY DIFFRACTION METHODS: Laue method, rotating crystal method, powder method, Debye-Scherrer camera. Intensity of diffracted beams, scattering by an electron; scattering by an atom; scattering by a unit cell - structure factor Structure factor calculations. (7) SURFACE STUDY: The need for surface study. Surface chemical composition: The extension of bulk techniques to surface studies - Mass spectroscopy and X-ray emission spectroscopy (Principle and limitations) - Quadrapole mass spectrometer. Special surface techniques: Electron spectroscopy for chemical analysis (ESCA), ultraviolet photo electron spectroscopy (UPS), X ray photoelectron spectroscopy (XPS), Auger electron spectroscopy (AES), Electron energy analysers, Laser Raman Spectroscopy, Secondary ion mass spectrometry, mass spectrometer types - Applications. (7) SURFACE STRUCTURE AND SURFACE STRUCTURE ANALYSIS: Unit meshes of five types of surface nets diffraction from diperiodic structures. Surface methods using electron, low energy electron diffraction (LEED), reflection high energy electron diffraction (RHEED), Scanning Probe microscope. (7) ELECTRON BEAM TECHNIQUES: Transmission electron Microscopy (TEM), Scanning Transmission Electron Microscopy (STEM). Ion Beam Techniques: Rutherford Backscattering Spectrometry (RBS), Field Ion Microscopy (FIM). (7) ADVANCED MICROSCOPIC TECHNIQUES: Scanning Tunnelling Microscopy, Constant current and constant height mode - Instrumentation - Atomic Force Microscopy, Imaging modes, Force sensor, Deflection detection. (4) THERMAL ANALYTICAL TECHNIQUES: Principles of differential thermal analysis, differential scanning calorimetry and thermogravimetric analysis - Instrumentation - determination of transition temperature, heats of transition of plastics, metals and alloys and other materials. (5) Total 42 REFERENCES: 1. Treatise on Materials Science and Technology, Volume 27, "Analytical Techniques for Thin Films", Academic Press, Inc., New York, 1991. 2. Prutton M, "Surface Physics", Clarenden Press Oxford, 1975. 3. Rodriquez F, Principles of Polymer Systems", Tata McGraw Hill Co., 1974. 4. Edward A Colline, Jan Bares and Fred W Billmeyer, "Experiments in Polymer science", Jr Wiley - Interscience, 1973. 5. Cullity Addision B D, "Elements of X-ray Diffraction", Wesley Publishing Co., 1967. 6. Bacon G E, "X- ray and Neutron Diffraction", Pergamon Press, 1966. 7. Rohert S Shankaland, "Atomic and Nuclear Physics", The Macmillan Co., New York, 1960.
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ULTRA HIGH VACUUM GAUGES: X-ray limit of ionisation gauges, Baird Albert gauge, Klopfer gauge, Helmer gauge, Lafferty gauge, Red head gauge. (3) MATERIALS USED IN VACUUM SYSTEM: Metals and their alloys, elastomer, glasses, ceramics, vacuum greases, oils, cements and waxes, drying and sorption agents. (3) Total 42 REFERENCES: 1. Pipko A, et al., "Fundamentals of Vacuum Techniques", Mir Publishers, 1987. 2. Leon I Maissel and Reinard Glang, "Hand Book of Thin Film Technology", McGraw Hill, 1970. 3. Green G L, Design and Construction of Small Vacuum System", Chapman and Hall Ltd, 1968. 4. Dennis N TM and Heppel TA, "Vacuum Systems Design", Chapman and Hall Ltd., 1968. 5. Albert E Barrington, "High Vacuum Engineering", Prentice Hall, 1964. 6. Andrew Guthrie, "Vacuum Technology", John Wiley, 1963. 7. Davy J R, Industrial High Vacuum", Sir Isaac Pitman and Sons, 1963.
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(9) HEAT AND TEMPERATURE: Bimetallic strip, Bourdon temperature gauge, thermocouples, Resistance thermometers, thermistors, PTC thermistors, bolometer, Pyroelectric detector. (8) ELECTRONIC SENSORS: Proximity detectors Inductive and capacitive, ultrasonic, photo beam detectors Reed switch, magnet and Hall-effect units, Doppler detectors, liquid level detectors, flow sensors, smoke sensors. (8) Total 42 1. 2. 3. 4. REFERENCES: Poebelin, E O, Measurement Systems, Application and Design, McGraw Hill, Fifth Edition, 2004. Jack P Holman, Experimental Methods for Engineers, Seventh Edition, McGraw Hill, USA, 2001. Ian R Sinclair, Sensors and Transducers, Third Edition, Newnes Publishers, 2001. Robert G Seippel, Transducers, Sensors and Detectors, Reston Publishing Company, USA, 1983.
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08O032
POLYMERIC MATERIALS: Introduction Origin, classification, formation of polymers chain growth and step growth polymerization, copolymerization. Thermoplastics and thermosets. Micro structures in polymers polymer length, molecular weight, amorphous and crystalline, thermal transitions in plastics. (8) IC FABRICATION PROCESSES: Starting material processes Silica purification, ingot growth, wafer generation. Imaging processes pretreatment, coating, softbaking, exposure, development. Deposition and Growth processes Oxidation, epitaxy, diffusion, ion implantation, metallization, chemical-vapor deposition. Etching and Masking processes Undoped silicon dioxide etching, doped silicon dioxide etching, polysilicon etching, silicon nitride etching, Aluminium etching, metal lift-off, polyimide etching, resist implant masking, photomask etching. (10)
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PHOTORESISTS: Chemistry and types of photoresists Synthetic photopolymers Photochemistry of crosslinking Wafer processable photoresists Resist processing Development of crosslinking resists. (6) ELECTRONICALLY CONDUCTING POLYMERS: General description Band theory, insulators, semiconductors, metals, semimetals, poly(sulfur nitride), polyacetylene Synthesis, structure and morphology. Conductivity doping, theory, uses. Phenylene polymers poly(para-phenylene), poly(phenylene vinylenes),poly(phenylene sulfide). Polypyrrole and Polythiophene, Polyaniline. Stacked phtalocyanine polymers, polymers with transition metals in the sidegroup structure. (10)
PRINCIPLES OF OPTICAL LITHOGRAPHY: Introduction Generalized Photolithographic systems. Optical exposure techniques contact proximity printing, projection printing. Photoresists and substrates General properties of photoresists, optical properties of positive photoresists, the wafer substrate, substrate topography, multilayer resist technology. Characterisation of lithographic image. (8) Total 42 TEXT BOOKS: 1. David J Elliot, Integrated Circuit Fabrication Technology, McGraw Hill Book Company, USA, 1982. 2. Norman G Einspruch, VLSI Electronics Microstructure Science, Volume 1, Academic Press, New York, 1981. REFERENCES: 1. Harry R Allcock, Frederick W Lampe and James E Mark, Contemporary Polymer Chemistry, Third Edition, Pearson Prentice Hall, 2005. 2. Arnost Reiser, Photoreactive Polymers the Science and Technology of Resists, Wiley Interscience, New York, 1989.
08O033
INTRODUCTION TO ORGANIC ELECTRONIC MATERIALS: Organic electronic materials classification. Organic Thinfilm transistor architecture, operating mode, fabrication techniques, Structure - property relationships. Methods of improving performance structural perfection, device architecture. Electrical and environmental stability chemical effects on stability. Gate dielectrics on electrical functionality. (12) ADVANCED MATERIALS FOR ORGANIC ELECTRONICS: Pentacene transistors - performance. Engineered pentacenes Reversible functionalization end-substituted derivatives, perifunctionalized pentacenes. Heteropentacenes. Semiconductors based on polythiophene and Indolo[3,2-b]carbazole polydialkylterthiophenes, polydialkylquaterthiophenes, polythiophene nanoparticles, indocarbazole designs. (10) MANUFACTURE METHODS: Production of substrates for organic electronics - Reel-to-reel Vacuum metallization. Organic vapor phase deposition production of TFTs, OLED, organic photovoltaics. Micro- and nanofabrication techniques thermal imaging, printing. Digital lithography for TFT fabrication, solution based printing. (10) DEVICES, APPLICATIONS AND PRODUCTS: Transistors to Integrated circuits fabrication and characterization of ICs. Non-rigid display Roll-up Active-matrix displays design. Active matrix Light-emitting displays advantages over LCDs, fabrication process. Large-area detectors and sensors future prospects. Organic semiconductor-based chemical sensors. (10) Total 42 TEXT BOOK: 1. Hagen Klauk, Organic Electronics: Materials, Manufacturing and Applications, Wiley-VCH 2006.
3003
SUITABILITY OF TEXTILES: Textile reactive sites cellulose, protein, amide, acrylonitrile, ester, urethane, Linkages ionic, covalent, co-ordinate, vander Waals Absorption and adsorption Glass transition temperature and properties. (9) CHEMICALS AND POLYMERS FOR DEPOSITS: Titanium oxide, zinc oxide, carbon black, barium sulphate polyamine, polystyrene, polyalcohol, polyester, polyurethane eco parameters, surface tension and surface active compounds. (8) APPLICATION METHODS: Selection of methods for suitable fabric deposition and reaction type resin finishing, silicone finishing, emulsion finishing, enzyme finishing mechanism of durable finishing heat setting, chemical and electrochemical theory colloidal theory, solid solution theory. (9) EFFECT OF TECHNIQUES: repellent/water (8) QUALITY ASSESSMENT: character (8) Total 42 TEXT BOOKS: 1. Palmer John W, Textile Processing and Finishing Aids Recent Advance, Mahajan Book Distributors, 1996. 2. Peter R H, Textile Chemistry Vol III, The Physical Chemistry of Dyeing, Elsevier, 1975. REFERENCES: 1. Perkins W S, Textile Colouration and Finishing, Carolina Academic Press, UK, 1996. 2. Pradip V Mehta, An Introduction to Quality Control for the Apparel Industry, ASQC Quality Press, NY, 1992. 3. Chaplin and Bucke, Enzyme Technology, Cambridge University Press, Cambridge, 1990. Assessment for durability, strength, softness, stiffness hydrophilic and hydrophobic Suitable testing methods. Finishing effect UV protection, stain repellent, anti static, flame retardant, water proof, anti microbial.
08O035
MOLECULAR WEIGHT DETERMINATION: Number Average, Weight Average, Viscosity average molecular weights. Methods of determination of molecular weight for original and suitably chemical treated textiles. (8) QUALITATIVE ANALYSIS: Identification of textile polymers confirmation of different groups in the textile polymers cellulose, protein, amide, ester methods of analysis, Fastness characters of different dyes Investigation of dyes. (6) QUANTITATIVE ANALYSIS: Density gradient (6) MICROSCOPIC, AND X-RAY STUDY: Projection microscopes, Scanning Electron Microscope, X-ray diffractionAssessment of alignment, morphology, phases and differences that arise during treatments. (8) Analysis of textile polymers in blends chemicals for different polymers, methods method, solvent method, X-ray method.
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(8)
QUALITY STUDY: Efficiency of achievement in quality using various suitable chemical treatments scouring, mercerising, dyeing, printing and finishing, cleaning by wet and solvent methods Stain removal. (6) Total 42 TEXT BOOKS: 1. Venkataraman K, The Chemistry of Synthetic Dyes Vol. I & II, Academic Press, New York, 1990. 2. Willard H H, Meritt L L, Dean J A and Settle F A, Instrumental Methods of Analysis, CBS Publishers and Distributors, New Delhi, 1986. 3. Shenai V A, Evaluation of Textile Chemicals, Sevak Publications, Mumbai, 1980. REFERENCES: 1. Skoog D A, Holler F J and Nieman TA, Principles of Instrumental Analysis, Harcourt Barace College Publishing, FI, 1998. 2. Mukhopadhyay S K, Advances in Fiber Science, The Textile Institute, UK, 1992. 3. McLaren K, The Colour Science of Dyes and Pigments, Adam Hilger, Bristol, UK, 1983. 4. ISI Hand book of Textile Testing, Indian Standards Institution, New Delhi, 1982.
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Total 42 TEXT BOOKS: 1. Deborah Chung D L, Composite Materials: Science and Applications, Springer International, USA, 2004. 2. Matthews F L and Rawlings R D, Composite Materials: Engineering and Science, Woodhead Publishers, England, 1999. REFERENCES: 1. Parag Diwan and Ashish Bharadwaj, Nano Composites, Pentagon Press, India, 2006. 2. George Lubin, Handbook of Fiberglass and Advanced Plastics Composites, Van Nostrand Reinhold Company, New York, 1969.
08O037
THERMODYNAMICS OF AQUEOUS CORROSION: Electrode processes electrode potential, free energy, emf series, potential measurements, computation and construction of Pourbaix diagrams of Fe, Al, practical use of E-pH diagrams. Chemical Vs electrochemical mechanisms of corrosion reactions, corrosion rate expressions. (7)
KINETICS OF AQUEOUS CORROSION: Corrosion current density and corrosion rate, exchange current density, polarization - activation control, Tafel equation, concentration polarisation, mixed potential theory, combined polarization. Passivity- potentiostatic polarization curves, factors affecting passivity, mechanism of action of passivators. (7) FACTORS AFFECTING AQUEOUS CORROSION: Effect of environmental variable - effect of pH, oxidation potential, temperature, velocity/fluid flow rate, concentration, biological effects. Effect of metallurgical variables - metals and their surfaces, alloys and their surfaces, effect of alloying on corrosion resistance, effect of heat treatment. (5)
FORMS OF CORROSION: General corrosion - atmospheric corrosion, galvanic corrosion, general biological corrosion. Localised corrosion - filiform corrosion, crevice corrosion, pitting corrosion, localized biological corrosion. Metallurgically influenced corrosion-inter granular corrosion, de-alloying. Mechanically assisted corrosion - erosion corrosion, fretting corrosion, corrosion fatigue. Environmentally induced cracking mechanisms of stress corrosion cracking and hydrogen embitterment. (8)
PREVENTION AND CONTROL OF CORROSION: Corrosion control by design. Selection of corrosion resistant materials alloying, stainless steel and brass. Oxidation resistant materials, control of high temperature oxidation. Cathodic and anodic protection methods. Use of inhibitors-types, applications. Corrosion in cold water pipes - Langalier saturation index. (6)
CORROSION MONITORING: Introduction - On-stream monitoring Electrical resistance, linear polarization, hydrogen test probe, ultrasonic testing, radiography and corrosion coupons. Off-stream monitoring equipments Acoustic emission testing, eddy current inspection, liquid penetration inspection. (5) CORROSION TESTING: Purpose and classification. Dimensional charge - Ultrasonic thickness measurements, eddy current, microscopic examination. Weight charge Specimen preparation, test conditions and evaluation of results for
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overall corrosion, SCC, IGC. Electrochemical techniques Polarization curves, Tafel extrapolation, linear polarization, AC impedance methods (EIS). (4) Total 42 TEXT BOOKS: 1. Kenneth R Trethewey and John Chamberlain, Corrosion For Science and Engineering, Second Edition, Longman Inc., 1996. 2. Rajnarayan, Metallic Corrosion and Prevention, Oxford Publications, 1988. 3. Mars G Fontana, Corrosion Engineering, Third Edition, McGraw Hill Inc., 1987. 4. Herbert H Uhlig and Winston Revie R, Corrosion and Corrosion Control An Introduction to Corrosion Science and Engineering, Third Edition, John Wiley & Sons, 1985. REFERENCES: 1. ASM Hand Book Vol 13 : Corrosion, ASM International, 2001. 2. Denny A. Jones, Principles and Prevention of Corrosion, Second Edition, Prentice Hall Inc., 1996. 3. Philip A Schweitzer, Corrosion and Corrosion Protection Handbook, USA, 1983.
1.
Rao C N R, Muller A and Cheetham A K, The Chemistry of Nano Materials: Synthesis, Properties and Applications, Vol. 1 & 2, Wiley-VCH, 2004. REFERENCE: 1. Interrante L V and Hampden-Smith M J,Chemistry of Advanced Materials, Wiley -VCH, 1988.
08O039
POLYMERIC MATERIALS: Introduction Origin, classification, formation of polymers chain growth and step growth polymerization, copolymerization. Thermoplastics and thermosets. Micro structures in polymers polymer length, molecular weight, amorphous and crystalline, thermal transitions in plastics. Physical basis of polymer processing Liquids and viscosity, viscosity and polymer processing, shear stress in polymer system, non-newtonian flow, melt flow index. (10)
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MIXING: Polymers and additives Modifying and protective additives. Physical form of polymer mixes Types of mixing Machines for mixing Twin drum tumbler, ribbon blender high speed mixer, ball mill, two roll mill, banbury mixer. (5) INJECTION AND EXTRUSION MOULDING: Injection moulding principle, equipment, material and product considerations, operations and control, special injection molding processes. Extrusion molding principle, features of single screw extruder, flow mechanism, twin screw extruder, extruder and die characteristics. (7) BLOW MOLDING AND THERMOFORMING: Principle extrusion blow molding, injection blow molding, molds and dies, operation and control for blow molding. Thermoforming: Principle, equipment and product considerations, vacuum forming. (6) COMPRESSION AND TRANSFER MOLDING PROCESS: Principle, thermosetting compounds, compression molding and transfer moulding, reaction injection molding cold forming, sintering and ram extrusion. (5) CASTING AND FOAMING PROCESS: Casting process equipment, product considerations, operation and control. Foaming process: Process to create foams in resins, processes to shape and solidify foams, foam insulation. (5) FIBER REINFORCED PLASTICS: Materials, hand lay-up process, sheet moulding compound (SMC), dough moulding compound, process variants, mechanical strength of fiber reinforce plastics. (4) Total 42 TEXT BOOKS: 1. Brent Strong A, Plastics: Materials and Processing, Prentice Hall, New Jersey, 2000. 2. Morton-Jones D.H, Polymer Processing, Chapman and Hall, New York, 1989. REFERENCES: 1. Brydson J A, Plastic Materials, Butterworths, London. 2. Deborah D L Chung, Composite Materials : Science and Applications, Springer International, USA, 2004.
08O040
FUNDAMENTAL CONCEPTS: Electroanalysis, faradaic processes, mass-transport-controlled reactions, potential-step experiment, potential-sweep experiments, rate of electron transfer, activated complex theory, electrical double layer, electrocapillary effect. (8) ELECTRODE REACTIONS AND INTERFACIAL PROPERTIES: Cyclic voltammetry, reversible, irreversible and quasireversible systems, study of reaction mechanisms, adsorption processes, quantitative applications. Electrochemiluminescence. Scanning probe microscopy. Impedance spectroscopy. (10) CONTROLLED-POTENTIAL TECHNIQUES: Chronoamperometry, polarography, pulse voltammetry, normal-pulse voltammetry, differential-pulse voltammetry, square-wave voltammetry, staircase voltammetry, ac voltammetry. Stripping analysis. (10) EXPERIMENTAL TECHNIQUES: Construction of cells and instrumentation. Working electrodes and their types. Solvents and supporting electrolytes. (4) POTENTIOMETRY: Principles of potentiometric measurements, Ion-selective electrodes - glass electrodes, pH electrodes, glass electrodes, liquid membrane electrodes, ion exchanger electrodes, neutral carrier electrodes and solidstate electrodes. (10) Total 42 REFERENCES: 1. Joseph Wang, Analytical Electrochemistry, Third Edition, Wiley Interscience, 2006. 2. Jeffery G H, Bassett J, Mendham J and Denney R C, Vogels Text book of Quantitative Chemical Analysis, ELBS, Fifth Edition, Longman, Singapore Publishers, Singapore, 1996.
08O041
SEPARATION TECHNIQUES: Chromatographic methods - principles, classification Column chromatography, Liquid chromatography, Paper chromatography, HPLC, Thin layer chromatography, Ion-exchange chromatography, Gas chromatography, GC-Mass chromatography. Supercritical fluid chromatography; Capillary electrophoresis principles, instrumentation and applications. (8)
69
THERMAL METHODS OF ANALYSIS: Thermal analytical techniques TGA, DTA, DSC principles, instrumentation and applications. (5) SPECTRAL METHODS: Atomic absorption spectroscopy, Atomic emission spectroscopy, ICP-AES spectroscopy principles, instrumentation and applications. Flame emission spectroscopy Flame spectrophotometers, quantitative analysis by flame emission spectroscopy. Light scattering methods nephelometry, turbidometry, Raman scattering principles and applications. (10) UV-VIS SPECTROSCOPY: Basics types of transitions Instrumentation double beam UV-VIS spectrophotometer Factors influencing max Woodward fieser rules applications. (5) IR SPECTROSCOPY: Basics - theory Instrumentation sample handling working of double beam IR spectrophotometer modes of vibrations selection rules factors influencing vibrational frequencies interpretation of spectra Finger print region PQR branches characteristic group frequencies applications to organic and inorganic compounds problems. Raman Spectroscopy: Basics Stokes and antistokes lines comparison of IR & Raman mutual exclusion principle applications. (6) MASS SPECTROMETRY: Principles Instrumentation double focusing mass spectrometer molecular ions metastable ions fragmentation pattern McLafferty rearrangement Retro diels alder reaction determination of molecular weight nitrogen rule fragmentation in organic compounds. Mossbauer spectroscopy: Mossbauer nuclei Doppler effect isomer shift quadrupole splitting magnetic hyperfine interactions applications. (8) Total 42 TEXT BOOKS: 1. Banwell C N and McCash E M, Fundamentals of Molecular Spectroscopy, Fourth Edition, Tata McGraw Hill, New Delhi, 1995. 2. Kemp W, Organic Spectroscopy, Third Edition, ELBS, McMillan, London, 1991. 3. Williams D H and Fleming I, Spectroscopic Methods in Organic Chemistry, Fourth Edition, McGraw Hill, New York, 1989. REFERENCES: 1. Pavia D L, Lampman G M and Kriz G S, Introduction to Spectroscopy, Third Edition, Brooks/Cole Pub, Singapore, 2001. 2. Drago R, Physical Methods for Chemists, Saunders, Philadelphia, 1992. 3. Pasto D, Johnson C and M Miller, Experiments and Techniques in Organic Chemistry, Prentice Hall Inc., New Jersey, 1992. 4. Silverstein R M, Bassler G C and Morril T C, Spectrometric Identification of Organic Compounds, John Wiley, New York, 1991.
SUBSTITUTION REACTIONS: Aliphatic nucleophilic substitutions SN1, SN2 and SNi mechanisms- effects of substrate, attacking nucleophile, leaving group and solvent- stereochemistry of nucleophilic substitution reactions- substitutions at carbonyl, bridgehead, vinylic and allylic carbons- neighbouring group participation, norbornyl cation and other nonclassical carbocations, ambident nucleophiles O versus C alkylation. aromatic nucleophilic substitutions - mechanisms effects of substrate, structure, leaving group and attacking nucleophile. various methods of benzyne generation and reactions of benzynes, reactions of aryl diazonium salts. Vicarious nucleophilic substitution (VNS), Chichibabin and Schiermann reactions Aromatic electrophilic substitution reactions and mechanisms. (10)
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ELIMINATION REACTIONS: E1, E2 and ElcB mechanisms stereochemistry of E2 elimination competition between elimination and substitution reactions orientation effects in elimination reactions effects of substrate structures, attacking base, leaving group and medium on E1 and E2 reactions pyrolytic eliminations Bredts rule. (8) REARRANGEMENTS: General mechanistic considerations, nature of migration, migratory aptitude - nucleophilic, electrophilic and free radical rearrangements Wagner Meerwein, McLafferty, Demyanov, Benzil-benzilic acid, Favorskii, Fritsch-Buttenberg-Wiechell, Neber, Hofmann, Curtius, Beckmann, Schmidt, Lossen, Wolff, Baeyer Villiger, Stevens, Wittig, Chapman, Wallach, Orton, Bamberger, Pummerer and Von Ritchter rearrangements. (8) REAGENTS IN ORGANIC SYNTHESIS: Diborane, lithium aluminium hydride, sodium borohydride, selenium dioxide, osmium tetroxide, phenyl isothiocyanate, NBS, dicyclohexylcarbodiimide(DCC), lead tetraacetate, pyridinium cholorochromate(PCC), Swern oxidation, p-toluenesulphonyl chloride, trifluoroacetic acid, lithium diisopropylamide (LDA), 1,3-dithiane (reactive umpolung), crown ethers, trimethyl silyl iodide, dichlorodicyanobenzoquinone (DDQ), Gilmans reagent, lithium dimethylcuprate, tri-n-butyltin hydride, di-tert-butoxy dicarbonate, dihydropyran, phase transfer catalysts, Wilkinsons catalysts, Petersons synthesis, Merrifield resin and diethylaluminium cyanide. (8) Total 42 TEXT BOOKS: 1. Finar I L, Organic Chemistry, Vol. II, Fifth Edition, ELBS Longmann Group Ltd., London, 2001. 2. Francis A Carey and Richard J Sundberg, Advanced Organic Chemistry, Part A and Part B, Third Edition, Plenum Press, New York, 1993. 3. Lowry T H and Richardson K S, Mechanism and Theory in Organic Chemistry, Second Edition, Harper and Row Publishers, 1981. REFERENCES: 1. Kalsi P S, Organic Reactions and Their Mechanisms, New Age International Publishers, New Delhi, 2006. 2. Jerry March, Advanced Organic Chemistry, Fourth Edition, Wiley-Indersciences, New York, 2003. 3. Francis A Carey, Organic Chemistry, Fifth Edition, Tata McGraw Hill, New Delhi, 2003. 4. Mackie and Smith, Organic Synthesis, Second Edition, Longmann Group Ltd., London, 1990.
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1.
2.
Copper J M and Cass E G A, Biosensors, Second Edition, Oxford University Press, 2004. Blum L J and Coulet P R, Biosensor Principles and Applications, Marcel Dekker Inc., 1991.
08O045
UV-VIS SPECTROSCOPY: Basics types of transitions Instrumentation double beam UV-VIS spectrophotometer Factors influencing max Woodward fieser rules applications. (6) IR SPECTROSCOPY: Basics - theory Instrumentation sample handling working of double beam IR spectrophotometer modes of vibrations selection rules factors influencing vibrational frequencies interpretation of spectra Finger print region PQR branches characteristic group frequencies applications to organic and inorganic compounds problems.
72
Raman Spectroscopy: Basics Stokes and antistokes lines comparison of IR & Raman mutual exclusion principle applications. (10) MASS SPECTROMETRY: Principles Instrumentation double focusing mass spectrometer molecular ions metastable ions fragmentation pattern McLafferty rearrangement Retro diels alder reaction determination of molecular weight nitrogen rule fragmentation in organic compounds. Mossbauer spectroscopy: Mossbauer nuclei Doppler effect isomer shift quadrupole splitting magnetic hyperfine interactions applications. (12)
NUCLEAR MAGNETIC RESONANCE SPECTROSCOPY: Proton magnetic resonance theory relaxation processes chemical shift factors affecting chemical shift spin-spin coupling coupling constants first order splitting patterns and second order effects on spectrum AMX, ABX and ABC systems Nuclear overhausear effect Double resonance 13C NMR spectra theory chemical shifts and correlations. (10) ELECTRON SPIN RESONANCE SPECTROSCOPY: Principle factors affecting the intensity hyperfine splitting g values and their significance application to simple systems. (4) Total 42 TEXT BOOKS: 1. Banwell C N and McCash E M, Fundamentals of Molecular Spectroscopy, Fourth Edition, Tata McGraw Hill, New Delhi, 1995. 2. Kemp W, Organic Spectroscopy, Third Edition, ELBS, McMillan, London, 1991. REFERENCES: 1. Pavia D L, Lampman G M and Kriz G S, Introduction to Spectroscopy, Third Edition. Brooks/Cole Pub, Singapore, 2001. 2. Pasto D, Johnson C and Miller M, Experiments and Techniques in Organic Chemistry, Prentice Hall Inc., New Jersey, 1992. 3. Drago R, Physical Methods for Chemists, Saunders, Philadelphia, 1992. 4. Silverstein R M, Bassler G C and Morril T C, Spectrometric Identification of Organic Compounds, John Wiley, New York, 1991. 5. Williams D H and Fleming I, Spectroscopic Methods in Organic Chemistry, Fourth Edition, McGraw Hill, New York, 1989.
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MATERIALS MANAGEMENT: Importance and Scope of Materials Management, Purchase Procedure, Inventory Control and Systems for Inventory Control ROL, EOQ, MRP, ABC Analysis, VED, FSN and Value Analysis. (4) MARKETING MANAGEMENT: Definition and Approaches to Marketing Management Marketing Environment. The Marketing Process. Marketing Mix, Advertising, Sales Promotion and Consumer Behaviour. (4) HUMAN RESOURCE MANAGEMENT: Importance, Objectives and Functions, Job Analysis and Recruitment, Selection and Placement, Training and Development Case Discussion. (4) JOB EVALUATION: Meaning and Methods of Job Evaluation. Performance Appraisal Meaning and Methods of Performance Appraisal. (3) WELFARE IN INDUSTRY: Working condition, service facilities, legal legislation Factories Act, 1948 and Workmens Compensation Act. (3) Total 42 TEXT BOOKS: 1. Harold Koontz, Heinz Weihrich and Ramachandra Aryasri, Principles of Management, Tata McGraw Hill, New Delhi, 2004. 2. Mamoria C B, Personnel Management, Sultan Chand & Sons, New Delhi, 2002. REFERENCES: 1. Philip Kotler, Marketing Management, Pearson Education Asia, New Delhi, 2003. 2. Khanna O P, Industrial Engineering and Management, Dhanpat Rai Publications, New Delhi, 2003. 3. John W Newstrom, Keith Davis, Organizational Behavior, Tata McGraw Hill, New Delhi, 2002.
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WORK ENVIRONMENT AND TERMS AND CONDITIONS OF EMPLOYMENT: Fatigue Safety Accident Prevention Accident Records Industrial Relations. (4) INTERNATIONAL HRM: Model, Variables that outline difference between local and International HRM approaches to IHRM, Linking HRM to International Expansion Strategies. (5) TRENDS IN HR: HR Outsourcing HRIS Management of Turnover and retention Workforce Relationlization Managing Separation Trends in Employee Engagement and Retention. (7) Total 42 TEXT BOOK: 1. Gary Dessler, Human Resource Management, Prentice Hall of India, New Delhi, 2003. REFERENCES: 1. Bernardin H and John, Human Resource Management An experiential Approach, Tata McGraw Hill, 2004. 2. Cascio H and Wayne, Managing Human Resources Productivity, Quality of Work Life and Profits, Tata McGraw Hill, 2004. 3. Dezenzo A David and Robbins P Robbins, Human Resource Management, John Wiley and Sons, Inc, MA, 2002. 4. Aswathappa K, Human Resource and Personnel Management Text and Cases, Tata McGraw Hill, 2002.
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(4) MANAGING ORGANIZATIONAL CHANGE AND INNOVATION: Steps in the Change Process Understanding Resistance to Change Overcoming Resistance to Change Changing Business Processes Organization Development The Innovation Process Forms of Innovation The Failure to Innovate Promoting Innovation in Organizations. (5) MANAGING HUMAN RESOURCES INORGANIZATIONS: The Strategic Importance of HRM The Legal Environment of HRM Human Resource Planning Recruiting Human Resources Selecting Human Resources Training and Development Performance Appraisal Performance Feedback. (4) MANAGING WORK GROUPS AND TEAMS: Types of Groups and Teams The reality of Virtual Teams Stages of Group and Team Development Behavioural Norms Cohesiveness Formal and Informal Leadership The Nature of Conflict Causes of Conflict Stimulating Conflict Controlling Conflict Resolving and Eliminating Conflict. (4) Total 42 TEXT BOOK: 1. Ricky W Griffin, Management, Houghton Mifflin, 2002. REFERENCES: 1. Radha R Sharma, Change Management Concepts and Applications, Tata McGraw Hill, New Delhi, 2007. 2. Philip Kotler, Marketing Management, Pearson Education Asia, New Delhi, 2003. 3. Khanna O P, Industrial Engineering & Management, Dhanpat Rai Publications, New Delhi, 2003.
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AND
NEGOTIATION.
Leadership
Styles
and
Effectiveness.
EMPLOYMENT RELATIONSHIP AND CAREER DYNAMICS: The Psychological Contract Socialization Organizational Careers Contingent Workforce. (4) ORGANIZATIONAL CHANGE: Forces for Change Force - Resistance to change Field - Analysis Model Organization Development. (4) WORK (4) CASES (3) Total 42 TEXT BOOK: 1. Luthan Fred, Organizational Behaviour, McGraw Hill Inc., New York, 2000. REFERENCES: 1. Mcshane Vonglinow, Organisational Behaviour, Tata McGraw Hill, 2001. 2. Robbins Stephen P, Organizational Behaviour, Prentice Hall (India) Pvt. Ltd., New Delhi, Ninth Edition, 2000. 3. Kreitner Robert, Kinicki, Angelo, Organisational Behaviour, Irwin Inc., Illinois, 1997. 4. New Newstorm John W and Davis Keiuth, Organizational Behaviour Human Behaviour at Work, Tata McGraw Hill Publishing Co. Ltd., New Delhi, 1995. STRESS: Causes and Consequences Stress coping Strategies.
Basic
Concepts,
Motivation
Theories,
Problems
in
Motivation.
77
(3) ORGANIZATIONAL CULTURE: Element, Culture and Performance Merging Organizational, Cultures, Changing and Strengthening Culture. (3) CONFLICTS (3) LEADERSHIP: (4) EMPLOYMENT RELATIONSHIP AND CAREER DYNAMICS: The Psychological Contract Socialization Organizational Careers Contingent Workforce. (4) ORGANIZATIONAL CHANGE: Forces for Change Force - Resistance to change Field - Analysis Model Organization Development. (4) WORK (4) CASES (3) Total 42 TEXT BOOK: 1. Hill Inc., New York, 2000. Luthan Fred, Organizational Behaviour, McGraw STRESS: Causes and Consequences Stress coping Strategies. Theories of Leadership, Leadership Styles and Effectiveness. AND NEGOTIATION.
REFERENCES: 1. Mcshane Vonglinow, Organisational Behaviour, Tata McGraw Hill, 2001. 2. Robbins Stephen P, Organizational Behaviour, Prentice Hall (India) Pvt. Ltd., New Delhi, Ninth Edition, 2000. 3. Kreitner Robert, Kinicki, Angelo, Organisational Behaviour, Irwin Inc., Illinois, 1997. 4. New Newstorm John W and Davis Keiuth, Organizational Behaviour Human Behaviour at Work, Tata McGraw Hill Publishing Co. Ltd., New Delhi, 1995.
78
HUMAN VALUES: Value Crisis in Contemporary Indian Society, Aesthetic Values, Moral and Ethical Values, Spiritual Values, Values in the Work Place. (4) INTERPERSONAL RELATIONSHIPS: Managing Emotions, Emotional Intelligence, Building Better Interpersonal Relations, Managing the Boss, Dealing with Subordinates Case Study. (5) CREATIVITY: Creativity and Problem Solving Creativity Process Creative Individuals and their Characteristics Techniques for Creative Problem Solving. (4) HUMAN RESOURCE MANAGEMENT: Importance, Objectives, Functions, Job Analysis and Recruitment, Selection and Placement. (4) HUMAN RESOURCE DEVELOPMENT: Training and Learning, Determining Training Needs and Priorities, Formal Employee Training Methods, Management Development , Methods for Developing Managers, Evaluating Training Effectiveness Case Study. (5) LEADERSHIP: Definition, Characteristics of Leadership, Leadership styles, Theories of Leadership Tannenbaum Schmidt Leadership Continuum Managerial Grid Theory. (4)
MOTIVATION: Meaning and Definition Mechanism of Motivation Maslows Need Hierarchy Theory, Mc Gregors Theory X and YHerzbergs Two Factor Theory. (4) Total 42 TEXT BOOKS: 1. Tripathi A N, Human Values , New Age International Pvt. Ltd., New Delhi, 2002 2. Mamoria C B, Personnel Management, Sultan Chand & Sons, New Delhi, 2002. REFERENCES: 1. Jayshree Suresh and Raghavan B S, Professional Ethics, S. Chand & Company Ltd., New Delhi, 2005. 2. Harold Koontz, Heinz Weihrich and Ramachandra Aryasri, Principles of Management, Tata McGraw Hill, New Delhi, 2004. 3. Bishop, Sue, Assertiveness Skills Training A Source Book of Activities, Viva Books Pvt. Ltd., New Delhi, 2002.
79
(4) THEORY (4) MARKET (6) INTRODUCTION (5) EXTERNALITIES (4) UNCERTAINTY (4) Total 42 TEXT BOOK: 1. Alee Chrystal K and Richard G Lipsey, Economics for Business and Management, Oxford University Press, 1997. REFERENCES: 1. Francis Cheraneelam, Business Environment Text & Cases, Himalaya Publishing House, Mumbai, 2006. 2. Pindych R S and Rubin Feld D L., Micro Economics, Prentice Hall of India, 2002. AND RISK. AND PUBLIC GROWTH. TO GAME THEORY. STRUCTURE: Perfect competition, monopoly, oligopoly and monopolistic competition. OF PRODUCTION AND COSTS: Short run and long run Economies of Scale.
80
PRODUCTMIX STRATEGIES: Branding Strategies Sustaining Competitive Advantage over the Product Life Cycle. (3) PRICING: Setting of Price Initiating Price Changes Responding to Price Changes Discount Structure Factors Influencing Price Determination Price Strategies. (3) MARKETING CHANNEL AND PHYSICAL DISTRIBUTION: Channel Design Channel Management Channel Modification Retailing Wholesaling. (3) INTRODUCTION TO ADVERTISING, SALES PROMOTION AND PUBLIC RELATIONS: Publicity and Personal Selling. (3) DEVELOPING (3) INDUSTRIAL MARKETING: Characteristics of Industrial Markets Consumer Markets and Industrial Markets Buying Behaviour Models. (4) Total 42 TEXT BOOK: 1. Philip Kotler and Kevin Keller, Marketing Management, Prentice Hall of India, Twelfth Edition, 2005. REFERENCES: 1. Michael J Etzel, Brucc Walker, William J Stanton and Ajay Pandit, Marketing Concepts and Cases, Tata McGraw Hill, 2006. 2. Walker, Boyd, Mullins and Lanrcher, Marketing Strategy A Decision Focused Approach, Tata McGraw Hill, 2003. AND MANAGING AN ADVERTISING PROGRAM: Effectiveness of Advertising.
81
THE MARKETING FUNCTION: Industry Analysis Competitor Analysis Marketing Research for the New Venture Defining the Purpose or Objectives Gathering Data from Secondary Sources Gathering Information from Primary Sources Analyzing and Interpreting the Results The Marketing Process. (6) MANAGING GROWTH OF NEW VENTURES: Challenges of Growth Strategies for Firm Growth Internal and External Growth Strategies. (4) ETHICAL AND SOCIAL RESPONSIBILITY CHALLENGES FOR ENTREPRENEURS: Ethics, Values and Social Responsibility Ethics and Business Decisions. (4) Total 42 TEXT BOOK: 1. Robert D Hisrich, Michael P Peters and Dean Shepherd, Entrepreneurship, Tata McGraw Hill, 2007. REFERENCES: 1. Bruee R Barringer and Duane Ireland, Entrepreneurship Successfully Launching New Ventures, Pearson Prentice Hall, 2006. 2. Mary Coulter, Entrepreneurship in Action, Prentice Hall of India, 2006. 3. Marc J Dollinger, Entrepreneurship Strategies and Resources, Pearson Education, 2003.
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WORK MEASUREMENT: Definition Objectives Techniques of Work Measurement Time Study Procedure Advantages. (4) PRODUCTION MANAGEMENT: Types of Production Characteristics Application Standardization Objectives PPC Objectives Functions Preplanning Routing Scheduling Dispatching and Controlling. (6) Total 42 TEXT BOOK: 1. Buffa E S and Sarin R K, Modern Production / Operations Management, John Wiley & Sons, Singapore, 2000. REFERENCES: 1. Lee J Krajewski and Larry P Ritzman, Operations Management-Strategy and Analysis, Pearson Education, 2005. 2. Chase R B, Aquilano N J and Roberts F R, Production and Operations Management: (Manufacturing and Services), Tata McGraw Hill, New Delhi, 1999. 3. Heizer J and Render B, Production and Operations Management: (Strategies and Tactics), Prentice Hall New Jersey, 1996.
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(4) WORKING (2) RECEIVABLES MANAGEMENT, INVENTORY MANAGEMENT AND CASH MANAGEMENT: Basic Concepts Only. (2) Total 42 TEXT BOOK: 1. Damodaran Aswath, Corporate Finance - Theory and Practice, Tata McGraw Hill, New Delhi, 2005. REFERENCES: 1. Ross S A, Westerfield R W and Jordan B D, Fundamentals of Corporate Finance, Tata McGraw Hill, New Delhi, 2006. 2. Myers Brealey, Principles of Corporate Finance, Vikas Publishing House P. Ltd., 2005. 3. Pandey IM, Financial Management, Ninth Edition, Vikas Publishing House P. Ltd., 2005. 4. Prasanna Chandra, Financial Management, Tata McGraw Hill, New Delhi, 2004. CAPITAL: Policies for Financing Current Assets.
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(4) Total 42 TEXT BOOK: 1. Fred Weston J and Thomas E Copeland, Managerial Finance, The Dryden Press, London, 1982. REFERENCES: 1. Samuels J M, Wilkas F M and Bray Shaw R E, Financial Management and Decision Making, International Thomson Business Press, 1999. 2. John J Pringle and Robert S Harris, Essentials of Managerial Finance, SCOH Foresman and Company, London, 1987. 3. Fred Weston J and Eugene F Brigham, Essentials of Managerial Finance, Holt-Saunders International Editions, New York, 1982.
SHORT-TERM FINANCING: Trade Credit Short-Term Financing by Commercial Banks Commercial Paper Bankers Acceptances Secured Short-Term Financing Accounts Receivable Financing Inventory Financing. (6) Total 42 TEXT BOOK: 1. Fred Weston J and Thomas E Copeland, Managerial Finance, The Dryden Press, London, 1982. REFERENCES: 1. Krish Rangarajan and Anil Misra, Working Capital Management, Excel Book, New Delhi, 2005. 2. Bhalla V K, Working Capital Management, Anmol Publications Pvt. Ltd., New Delhi, 2003. 3. Srinivasan S, Cash and Working Capital Management, Vikas Publishing House Pvt. Ltd., 1999.
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VARIABLE (4)
(MARGINAL)
COSTING:
Concepts
of
Absorption
and
Variable
Costing.
(CVP)
RELATIONSHIP:
Techniques
of
CVP
Analysis.
PROBLEMS:
Decision-making
types
of
decision-making
problems.
DECISIONS:
Factors
Influencing
Pricing
Decisions
Different
Methods
of Pricing.
BUDGETING: Concept of Budgeting Concept of Budgetary Control Objectives and Functions of Budgeting. (5) ACTIVITY-BASED MANAGEMENT: Traditional Product Costing Meaning of Activity-based Costing Comparing ABC with Conventional Costing System. (4) INVENTORY (4) QUAMTITATIVE TECHNIQUES FOR DECISION MAKING AND COST MANAGEMENT: LP PERT CPM. (4) Total 42 TEXT BOOK: 1. Jawahar Lal, Cost Management, Tata McGraw Hill, New Delhi, 2004. REFERENCES: 1. Edward J Blocher, Kung H Chen, Gary Cokins and Thomas W Lin, Cost Management, Tata McGraw Hill, New Delhi, 2006. 2. Bhattacharyya S K and John Dearden, Costing for Management, Vikas Publishing House Pvt. Ltd., New Delhi, 2002. 3. Ronald W Hilton, Michael W Maher and Frank H Selto, Cost Management, Tata McGraw Hill, 2002. MANAGEMENT: Meaning Inventory Systems.
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TECHNOLOGY BUSINESS INCUBATOR: Benefits of TBI Agencies Involved Global Scenario of TBI Indicators of Success for TBI. (6) DIFFERENT MODELS OF TBI: Features Incubation Process Tenant Idea Technology Based. (6) GLOBALIZING (6) Total 42 TEXT BOOK: 1. Shlomo Maital and Seshadri D V R, Innovation Management, Response Books, New Delhi, 2007. REFERENCES: 1. John E Ettlie and Buherworth-Heinemann, Managing Innovation, Elsevier, New Delhi, 2006. 2. Sudan A S and Naveen Kumar, Organization Effectiveness and Change, Anmol Publications Pvt. Ltd., New Delhi, 2004. 3. Shajahan S, New Product Strategy and Management, Himalaya Publishing House, Mumbai, 2001. CHANGE: Joint Production versus Co-Production Global New Product Launch.
87
Body
Language,
Telephone
Conversation
etc.
report
writing
Mass Communication email writing / public speaking/ presentation techniques/ preparing Advertisements (6) Total 42 TEXT BOOK: 1. Teaching Material prepared by the Faculty, Department of English. REFERENCES: 1. Bert Decker, The Art of Communicating, Decker Communications, Inc., USA, 2004. 2. Meenakshi Raman and Sangeeta Sharma, Technical Communication: Principles and Practice. Oxford University Press, U K, 2004. 3. Dale A Level Jr and William P Galle Jr, Managerial Communications, Business Publications, INC., Plano, Texas, 1988. 4. Albert Joseph, Writing Process 2000, Prentice Hall, New Jersey, 1996.
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INTRODUCTION (2) DOSSIER O: rencontres, presentations , nationalities - saluer, vous excuser, vous presemter - demander et donner votre identite - computer et peeler des mots - les verbes etre, avoir et s appeler, au present (singulier) -des noms et des adjectives au singulier - Cest + nom ou pronom - // est + adjective - La negation ne pas - Des phrases interrogatives. (10) DOSSIER 1: I arrivee en France - une inscription (a un club de cyclotourisnce) - ce qu on dit en classe ( consignes) Vous informer sur l identite dune personne - distinguer les formes familieres et les formes de politesse - des articles et des adjectives possesifs, au singulier - des mots interrogatifs: quell (adjective), qui (pronoun) ou, comment (adverbs) des noms de professions. (10) DOSSIER 2: la famille - quelques personagers celebres - presener votre famille et des amis - dire ou sont les gens et dou ils viennent - les verbes en-er, etre, avoir, faire et venire au present - le plural des noms, des adjectives, des articles et des adjectives possessifs - la negation ne pas de + nom - l interrogation avel est ce que - a, an et de + nouns de villes et de pays. (10) DOSSIER 3: maisons et appartements - demenagements, locations, petites annonces monuments parisiens - situer des meubles et des objects ( la localisation) - indiquer la possession - donner des orders et des interdictions - exprimer l accord et le refus-les verbes ener, faire, prendre et nettre, au present et a I imperative - le pronom on - les pronoms toniques aprs preposition - les adjectives demonstratifs - les adjectives ordinaux - la response si - il ya un / des. (10) Total 42 REFERENCE: 1. Capelle, Guy and Gidon, Noelle. Le Nouvel Escapes. Paris: Hachette Livre, 1998.
89
REFERENCE: 1. Minna no Nihongo I Honsatsu Roma-ji ban (Main Textbook Romanized version).
90
91
(6) TEMPERATURE MEASUREMENT: Liquid in glass thermometer, pressure thermometer, resistance temperature detector thermocouples and thermopiles, thermistor, radiation methods, optical pyrometer, infrared imaging systems, temperature measuring problem in flowing fluid. (6) PRESSURE AND FLOW MEASUREMENT: Basic methods of pressure measurements, measurement of low, moderate and high pressure, elastic and metallic diaphragm transducer, pressure cell, bulk modulus pressure gauge, thermal conductivity gauges, calibration of pressure gauge, flow visualization, flow velocity and direction measurements, turbine type meter, hotwire and hot film anemometer, magnetic flow meter, MEMS sensors. (8) MISCELLANEOUS MEASUREMENTS: Viscosity measurements, humidity measurements, heat flux meters, measurement of environmental air pollution parameters, combustion products measurements. (5) Total 42 TEXT BOOKS: 1. Ernest O Doebelin, Measurement Systems : Applications and Design, Tata McGraw Hill, 2006. 2. Richard S Figliola and Donald E Beasley, Theory and Design of Mechanical Measurements, John Wiley and Sons, 2004. REFERENCES: 1. Nakra B C and Choudhry K K, Instrumentation, Measurements and Analysis, Tata McGraw Hill, 2005. 2. Holmen J P, Experimental Methods for Engineers, Tata McGraw Hill Publications Co. Ltd., New Delhi, 2004. 3. Beckwith T G, Marangoni and Lienhard, Mechanical Measurements, Pearson Education, 2004. 4. John G Webster, Mechanical Variables Measurements, CRC Press, 2000.
2.
Mikell P Groover, Industrial Robotics Technology, Programming and Applications, McGraw Hill, 1986.
REFERENCES: 1. James A Rehg, Introduction to Robotics in CIM Systems, Prentice Hall of India, 2002. 2. Shiman Y Nof, "Handbook of Industrial Robotics", John Wiley & Sons, New York, 1999. 3. Deb S R, "Robotics Technology and Flexible Automation", Tata McGraw Hill, New Delhi, 1994. 4. Janaki Raman P A, Robotics and Image Processing, Tata McGraw Hill, 1991.
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MAINTENANCE: Types breakdown, preventive, predictive, TPM; elements of preventive maintenance checklist, schedule, procedure. (5) TOTAL PRODUCTIVE MAINTENANCE: Principles; preparatory stages of implementation TPM organisation structure, creation; basic TPM policies and aids, master plan. (6) TPM IMPLEMENTATION: Small group activities, autonomous maintenance, establishing planned maintenance, training, developing equipment management program. (6) SAFETY SYSTEMS ANALYSIS: Definitions, safety systems; safety information system: basic concept, safety cost / benefit analysis; industrial safety engineering, OSHA regulations. (5) HAZARD ANALYSIS: General hazard analysis: electrical, physical and chemical hazard, detailed hazard analysis. Cost effectiveness in hazard elimination. Logical analysis: map method, tabular method, fault tree analysis and hazop studies. (5) FIRE PROTECTION SYSTEM: Chemistry of fire, water sprinkler, fire hydrant, alarm and detection system. Suppression system: CO2 system, foam system, Dry Chemical Powder (DCP) system, halon system, portable extinguisher. (5) SAFETY IN MACHINE OPERATION: Design for safety, lock out system, work permit system, safety in use of power press, cranes. Safety in foundry, forging, welding, hot working and cold working, electroplating and boiler operation. (5) SAFETY AND LAW: Provisions in factory act for safety, explosive act, workmen compensation act, compensation calculation. Boiler act and pollution control act. (5) Total 42 TEXT BOOKS: 2. John Ridley, Safety at Work, Butter Worth Publisher, Oxford, 1997. 3. Robinson C J and Ginder A P, Implementing TPM, Productivity Press, USA, 1995. REFERENCES: 1. Dhillon B S, Maintainability, Maintenance and Reliability for Engineers, CRC Press, 2006. 2. Heinrich H W, Industrial Accident Prevention, National Safety Council, Chicago, 1998. 3. Personal Protective Equipment, National Safety Council, Bombay, 1998. 4. Accident Prevention Manual for Industrial Operations, National Safety Council, Chicago, 1995. 5. Patrick A Michaud, Accident Prevention and OSHA Compliance, CRC Press, 1995. 6. Derek James, Fire Prevention Handbook, Butter Worth & Co., Oxford, 1991. 7. Dan Peterson, Techniques of Safety Management, 1990.
93
2. Thomson W T, "Theory of Vibration with Applications", CBS Publishers and Distributors, New Delhi, 1990. REFERENCES: 1. Ashok Kumar Mallik, Principles of Vibration Control, Affiliated East-West Press (P) Ltd., New Delhi, 1990. 2. Seto, Mechanical Vibrations", Schaum Outline Series, McGraw Hill Book Company, New York, 1990. 3. Grover G K, "Mechanical Vibrations ", New Chand and Brothers, Roorkey, 1989. 4. Tse Morse and Hinkle, Mechanical Vibration, Prentice Hall of India Ltd., New Delhi, 1987. 5. Kewal Pujara and Pujara R S, Noise for Engineers, Dhanpat Rai and Sons, New Delhi, 1984. 6. Lewis H Bell, Industrial Noise Control Fundamentals and Applications, Marcel Dekker Incl., New York, 1982.
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FEA FOR METAL FORMING: Elements of theory of plasticity applied to metal forming processes, flow curve, Modelling of forging, and plane strain upsetting, models for friction and heat transfer, computer implementation. Problem on rolling and extrusion, modelling temperature distribution in metal cutting (single point tool) using FEA tools. (10) MODELLING OF HEAT TREATMENT PROCESSES: (4) Case studies on quenching and its solution using FEA.
METAL CASTING AND WELDING: Mathematical modelling of casting processes, boundary conditions, initial conditions solutions by FEA - simple case studies on sand mold and die casting, mathematical modeling of arc welding, boundary conditions, solutions by FEA. (9) INJECTION MOULDING: Modelling for analysis of an injection molded component using CAE software. (4) Total 42 TEXT BOOKS: 1. Edward R Champion, Finite Element Analysis in Manufacturing Engineering, McGraw Hill, New York, 1992. 2. Shiro Kobayashi, Soo Ikoh and Taylan Altan, Metal Forming and the Finite Element Method, Oxford and IBH Publishing, New Delhi, 1989. REFERENCES:
1.
2.
Reddy J N, Introduction to Finite Element Method, Tata McGraw Hill, 2005. Claudio R Boer, Hans A B Rydstad and Ginther Schroder, "Process Modelling of Metal Forming and Thermo Mechanical Treatment", BBC Brown, Borern & Company Ltd. Research Centre, Springer Verlag, New York, 1986. Owen D R J and Himton E, "Finite Elements in Plasticity, Theory and Practice", Pinevidge Press Ltd., 1980. Moldflow, C-Mold and Procast Manuals.
3.
4.
VLSI TECHNOLOGY: Introduction to semi conductors, Diode, transistors, BJT, FET, MOSFET, CMOS, silicon growth, Czchrolaski process, wafer manufacturing, oxidation, resist spinning, lithography, advances in lithography, etching-wet and dry, plasma, RIE, Doping-diffusion, ion implantation, thin film technology-sputtering, CVD, PVD, epitaxy, clean room, packaging. (14) MEMS DESIGN: Background and fundamentals properties, multi physics, design and fabrication modeling, application in various fields, scaling, materials, software. (6) MEMS FABRICATION: Bulk machining, surface micro machining, LIGA and other process, MEMS packaging, Characterisation. (4) MICRO SENSORS: Classification of sensors, signal conversion, ideal characteristics of sensor, mechanical sensors, displacement and accelerometers, pressure and flow sensors. (5) NANO SYSTEMS: Introduction, top down and bottom up approach, nano science and molecular engineering. (2)
APPLICATION OF NANO ENGINEERING: Nano-grating system, machining of soft metal mirrors with diamond turning, mirror grinding of ceramics, ultra-precision block gauges, balls for rolling bearings, development in nano engineering. (5) NANO MEASUREMENT: Atomic force microscope, scanning tunneling microscope. In process or in situ measurement of position of processing point, post process and on line measurement of dimensional features and surface, mechanical measuring systems, optical measuring systems, electron beam measuring systems. (3) Total 42 TEXT BOOKS: 1. May G S and Sze S M, Fundamentals of Semiconductor Fabrication, John Wiley & Sons Inc, 2004. 2. Gardener J W and Varadan V K, Micro Sensors, MEMS and Smart Devices, John Wiley & Sons Limited, 2001. REFERENCES: 1. Bharat Bhushan, Handbook of Nano Technology, Springer, Germany, 2004. 2. Tai Ran Hsu, MEMS & Micro Systems Design and Manufacture, Tata McGraw Hill, 2003. 3. Norio Taniguchi, "Nanotechnology", Oxford University Press, New York, 2003. 4. Chang C V and Sze S M, "VLSI Technology", Tata McGraw Hill, New Delhi, April 2003. 5. Mark J Madou, "Fundamentals of Micro Fabrication", CRC Press, 2002. 6. Julian W Gardner, "Micro Sensors, Principles and Applications", CRC Press, 1997. 7. Sze S M, "Semiconductors Sensors", McGraw Hill, New York, 1994. 8. Jaeger R C, "Introduction to Microelectronics Fabrication", Addison Wesley, England, 1988.
95
3003
INTRODUCTION: Need for composite development, classification of composite materials, advantages. REINFORCEMENTS: Types, role of reinforcement, manufacture of reinforcements. (4) (4)
POLYMER MATRIX COMPOSITE: Characteristics of PMC, matrix materials, rule of mixtures, processing methods prepreg lay-up, wet lay-up, spray up, filament winding, pultrusion, resin transfer molding, compression molding, roll warpping, diaphragm forming, injection molding - applications. (8) MECHANICS OF POLYMER MATRIX COMPOSITE: Evaluation of elastic moduli, strength of unidirectional lamina, strength of unidirectional laminate. (8) METAL MATRIX COMPOSITE: Characteristics of MMC, matrix materials, processing methods solid state, liquid state, vapour deposition, applications. (6) CERAMIC MATRIX COMPOSITE: Characteristics of CMC, matrix materials, processing methods solid, liquid and vapour deposition methods, applications. (6) ADVANCED TOPICS IN COMPOSITES: Joining of composite adhesive bonding, mechanical joints, hybrid composites, machining of composite, introduction to nano composite. (6) Total 42 TEXT BOOKS: 1. Sanjay K Mazumdar, Composites Manufacturing : Materials, Product, and Process Engineering, CRC Press LLC Publisher, 2002. 2. Robert M Jones, "Mechanics of Composite Materials", Taylor& Francis, Inc, Philadelphia, 1999. REFERENCES: 1. Deborah D L Chung, Composite Materials: Science and Applications Functional Materials for Modern Technologies, Springer-Verlag, 2006. 2. Matthews F L and Rawlings R D, "Composite Materials: Engineering and Science", Wood Head Publishing Limited, Cambridge Publisher, 2005. 3. Kishan K Chawla, "Composite Materials Science and Engineering", Springer Verlag, Germany, 1998. 4. Autar K Kaw, "Mechanics of Composite Materials", CRC Press, New York, 1997.
INDUSTRIAL DESIGN: Definition, ergonomics, anthropometric data, visual effects of line and form, color, aesthetic concepts, style, styling and design studios, CAD. (5) ENGINEERING APPROACHES: Taguchi methods, QFD, FMEA, Design for six sigma, DFMA, design for safety, reliability and environment, axiomatic design. (12) INTELLECTUAL PROPERTY RIGHTS: Introduction to IPR. Procedure for Applications, PCT, infringes. (2) REVERSE ENGINEERING: Scanning methods, cloud points, NURBS surfaces, reengineering, tear down approach, bench marking. (4) MANAGING DESIGN PROJECTS: Tasks, selecting team members, Collaborators and consultants, Design for environment issues (5) Total 42 TEXT BOOKS: 1. Chitale A K and Gupta R C, Product Design and Manufacturing, Prentice Hall of India, 2005. 2. Karl T Ulrich and Steven D Eppinger, Product Design and Development, Tata McGraw Hill, 2004.
96
REFERENCES: 1. Michael Grieves, Product Life Cycle Management, Tata McGraw Hill, 2006. 2. Kevin Otto and Kristin Wood, Product Design, Pearson, 2001. 3. Mayall W H, Industrial Design for Engineers, London Iliffe Books, 1967.
3003
INTRODUCTION: Product development process and functions-present market constraints-need for collaboration use of internet class technologies and data transfer, variants of e-commerce. (6) PRODUCT LIFE CYCLE: Concept of product life cycle management and the benefits, value addition to customer. Lifecycle models, concepts on roles, users and project management, system administration, access control and its use in life cycle. (9) AUTOMATING BUSINESS PROCESS: Work flows, life cycle-work flow integration, product configuration, product structure. configuration management and change management. (11) CAD INTEGRATION IN PDM: use of CAD neutral visualization tools in product development, Examples, tools used for integration of CAD systems with PDM/PLM systems. (4)
97
ERP SYSTEM: Integration with PDM use of middleware in integrating business applications in product development. (6) SOFTWARE: PDM/CPC/PLM softwares and their comparison. (6)
TOTAL 42 TEXT BOOKS: 1. Michael Grieves, Product Life Cycle Management, Tata McGraw Hill, 2006. 2. David S Linthicum, B2B Application Integration, Addison Wesley, England, 2001. 3. Faisal Hogue, E-Enterprise Business Models Architecture and Components, Cambridge University Press, United Kingdom, 2000. REFERENCES: 1. Alexis Leon, Enterprise Resource Planning, Tata McGraw Hill, New Delhi, 2002. 2. Danier Amor, The E-Business Revolution, Pearson Education Asia, New Delhi, PHI, 2000. 3. John W Gosnay and Christine M Mears, Business Intelligence with Cold Fusion, Prentice Hall India, New Jersey, 2000. 4. David Ferry and Larry Whipple, Building an Intelligent e-business, Prima Publishing, California, EEE Edition, 2000. 5. Terry Quatrain, Visual Modelling with Rational Rose and UML, Addison Westey, England, 1998. 6. David Bedworth, Mark Hederson and Phillip Wolfe, Computer Integrated Design and Manufacturing McGraw Hill Inc., New York, 1991. 7. Windchill R5.0 Reference manuals.
98
INTRODUCTION: Definition of TQM - Basic approach-Gurus of TQM - TQM Framework Awareness - Defining Quality Historical review Obstacles - Benefits of TQM. (5) LEADERSHIP: Definitions - Characteristics of Quality Leaders - Leadership Concepts - The 7 Habits of Highly Effective People Ethics -The Deming Philosophy - Role of TQM leaders - Implementation - Quality Council - Core Values, Concepts and Framework - Quality Statements - Strategic planning - Communications. (6) CONTINUOUS PROCESS IMPROVEMENT: The Juran Trilogy - Improvement strategies - Types of Problems - The PDSA cycle - Problem - Solving method, TRIZ - problem solving process, Kaizen, Quality Circles. (5) PERFORMANCE MEASURES: Basic concepts- Strategy - Performance measure presentation - Quality costs - Malcolm Baldrige National Quality Award. (5) QUALITY MANAGEMENT SYSTEMS: Benefits of ISO 9001 registration - ISO 9000 series of standards Sector specific standards - ISO 9001 requirements - Implementation - Documentation - Writing the documents - Internal audits Registration - Closing comments. (6) CONVENTIONAL TOOLS AND TECHNIQUES: Pareto diagram - Process flow diagram - Cause and effect diagram Checksheets - Histogram - Benchmarking process - Pitfalls and criticisms of Benchmarking, experimental design, One factor at a time, Orthogonal design, Two factors. (5) MANAGEMENT TOOLS: WhyWhy Analysis - Force Field Analysis - Nominal Group Technique - Affinity diagram Interrelationship diagram - Tree diagram - Matrix diagram - Prioritization matrices - Process Decision program chart Activity network diagram. (5) INFORMATION TECHNOLOGY: Computers and the quality function - The internet and other electronic communication Information quality issues - Technologies of the future. (5) Total 42 TEXTBOOKS: 1. Besterfield D H, Besterfield-MICHNA C, Besterfield G H and Besterfield-Sacre M, Total Quality Management, Pearson Education, Private Limited, India, 2003. 2. Logothetis N, Managing for Total Quality From Deming to Taguchi and SPC, Prentice Hall of India Private Limited, New Delhi, 1997. 3. Yang K and El-Haik B O, Design for Six Sigma A Rodmap for Product Development, McGraw Hill Publishing Company Limited, New York, 2003. REFERENCES: 1. Juran J M and Gryna F M, Quality Planning and Analysis, Tata McGraw Hill Publishing Company Limited, India, 1995. 2. Bounds G, Yorks L, Adams M and Ranney G, Beyond Total Quality Management: Toward the Emerging Paradigm, McGraw Hill Inc, Singapore, 1994. 3. Zairi M, Total Quality Management for Engineers, Woodhead Publishing Limited, England, 2005.
99
FRICTION AND WEAR: Laws of dry friction, mechanism of friction, sliding friction of metals and polymers, stick slips in machine tool slides, frictional heating and contact temperature, wear mechanisms, abrasive, erosive and cavitation wear, effects of adhesion between wearing surfaces, seizure and scuffing, corrosive wear and fatigue wear, wear analysis and measurement. (9) Total 42 TEXT BOOKS: 1. Bharat Bhushan, Principles and Applications of Tribology, John Wiley and Sons, 2003. 2. Tadeusz Burakowski and Tadeusz W, Surface Engineering of Metals : Principals, Equipments and Technologies, CRC Press, 2000. REFERENCES: 1. Basu S K, Sengupta S N and Ahuja D B, Fundamentals of Tribology, Prentice Hall of India, 2005. 2. Sharma and Rajan, Heat Treatment Principals and Techniques, Prentice Hall of India, 2004. 3. Bharat Bhushan, Modern Tribology Hand Book, John Wiley and Sons, 2002. 4. Biran Griffiths, Manufacturing Surface Technology, Surface Integrity and Functional Performance, Elsevier, 2001. 5. ASM Metals Handbook, Vol. 5, Surface Engineering, 2000. 6. Gwidon W S and Andrew W Batchelor, Engineering Tribology, Butterworth Heinemann, 2000. 7. Kenneth C Ludema, Friction, Wear, Lubrication: A Textbook in Tribology, CRC Press, 1996. 8. Ernest Rabinowicz, Friction and Wear of Materials John Wiley and Sons, 1995.
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DESIGN AND EVALUATION OF SIMULATION EXPERIMENTS: Length of simulation runs, variance reduction techniques, experimental layout, validation. (6) MANUFACTURING SYSTEMS EXAMPLES: Simulation of single machine job shop, two machine job shop, simulation of inventory system and simulation of projects networks. (6) INTRODUCTION TO SIMULATION SOFTWARE: Programming for discrete event systems, Case studies. (6) Total 42 TEXT BOOKS: 1. Jerry Banks and John S Carson, "Discrete Event System Simulation", Prentice Hall of India, New Delhi, 2003. 2. Gordon G, "Systems Simulation", Prentice Hall of India Ltd., New Delhi, 2003. 3. Narsingh Deo, "System Simulation with Digital Computer", Prentice Hall of India, New Delhi, 2001. REFERENCES: 1. A M & Kelton W D, Simulation, Modelling and Analysis, McGraw Hill, New York, 2000. 2. Carrle A, Simulation of manufacturing systems, John Wiley and Sons Inc, 1988
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INTRODUCTION TO SUPPLY CHAIN MANAGEMENT: Definition, global optimization, Key issues in SCM. Logistics networks - data collection, data aggregation, transportation rates, mileage estimation, warehouse costs, warehouse capacities, potential warehouse locations, service level requirements, future demand, model and data validation, solution techniques. (7) INVENTORY MANAGEMENT: Introduction, a single warehouse, Inventory example, economic lot size model, effect of demand uncertainty. Risk pooling, centralized and decentralized system, managing inventory in the supply chain, practical issues, forecasting. (7) VALUE OF INFORMATION: Bullwhip effect, information and supply chain trade-offs, supply chain integration - push, pull and push-pull system. Demand driven strategies, impact of internet on SCM, distribution strategies. (7) STRATEGIC ALLIANCES: Framework for strategic alliance, third party logistics, retailer, supplies partnerships, distributor - integration, procurement and outsourcing strategies. (7) INTERNATIONAL ISSUES IN SCM: Introduction, risks and advantages, issues, design for logistics, supplier integration into new product development, mass customization. The dimensions of customer value. (7) INFORMATION TECHNOLOGY FOR SCM: technology. Goals, standardization, infrastructure, integrating supply chain information (7)
Total 42 TEXT BOOK: 1. Simchi Levi Davi, Kaminsky Philip and Simchi-Levi Edith, Designing and Managing the Supply Chain, Tata McGraw Hill Publishing Company Ltd, New Delhi, 2003. REFERENCES: 1. Jorg Thomas Dickersbach, SCM with APO : Structures Modelling Approaches, Springer Verlag, New York, 2004. 2. Gerhard Knolmayer and Peter Merte NS, SCM Based SAP Systems, Springer Verlag, New York, 2004. 3. Robert B Hand Field and Ernest Nichols, Supply Chain Management, Prentice Hall, New Jersey, 1999. 4. Hartmud Stadler and Christoph Kilger, Supply Chain Management and Advanced Planning : Concepts Models, Software, Springer Verlag, New York, 2000.
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PROJECT MANAGEMENT TECHNIQUES: PERT/CPM principles applications; time - cost trade off; resource leveling. (7) INTEREST AND TIME VALUE OF MONEY: Simple interest, compound interest, uniform series payments, interest factors, use of interest tables, nominal and effective interest rates, continuous compounding, uniform continuous paymentuniform gradient. (7) METHODS OF TANGIBLE EVALUATION OF ALTERNATIVES: Equivalent annual worth comparisons, present worth comparisons, equal, un-equal lived, capitalized cost, rate of return comparisons. (8) REPLACEMENT ANALYSIS: Items deteriorating with time and items that fail completely, not accounting for time value of money and with accounting for time value of money, replacement policy for new and old machine with infinite horizon, group replacement. (5) RISK ANALYSIS: Risk in economic analysis, measuring risk investment, risk profiles, decision trees, formulation of discounted decision tree, simulation. (6) Total 42 TEXT BOOKS: 1. James L Riggs, Engineering Economics, Tata McGraw Hill Book Co., New Delhi, 2004. 2. Prasanna Chandra, Projects, Tata McGraw Hill, New Delhi, 2002. REFERENCES: 1. James L Pappas and Eugene F Brigham, Managerial Economics, Holt, Rinehaut and Winston Ltd., 1983. 2. Srinath L S, PERT and CPM Principles and Applications, EWP, New Delhi, 1982. 3. Norman N Barish, Economic Analysis for Engineering, McGraw Hill Book Company, New York, 1978.
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INTRODUCTION: Basic concepts of fluid flow-derivation of the governing equations, conservation of mass, momentum and energy. Mathematical classification of flow - hyperbolic, parabolic, elliptic and mixed flow types. (7) DISCRETISATION: Finite difference method - forward, backward and central difference schemes, explicit and implicit methods. Properties of numerical solution methods - stability analysis, error estimation, difference between the FDM and FVM methods. (9) INTRODUCTION TO GRID GENERATION: Choice of grid, grid oriented velocity components, cartesian velocity components, staggered and collocated arrangements, adaptive grids. (6) CFD TECHNIQUES: Lax - Wendroff technique MacCormacks technique, relaxation technique. Artificial viscosity, ADI technique, Pressure correction technique - SIMPLE algorithm, Upwind schemes - flux vector splitting. (9) TURBULENCE MODELING: Turbulence energy equation- one-equation model, the k- model, the k- model. CASE STUDIES: Solving industrial problems using CFD packages. (5) (6)
Total 42 TEXT BOOKS: 1. Muralidhar K and Sundararajan T, Computational Fluid Flow and Heat Transfer, Narosa Publications, New Delhi, 2003. 2. John D Anderson, Computational Fluid Dynamics The Basics with Applications, McGraw Hill, New York, 1995. REFERENCES: 1. Chung T J, Computational Fluid Dynamics, Cambridge University Press, London, 2002. 2. Versteeg H K and Malalasekara W, An Introduction to Computational Fluid Dynamics - The Finite Volume Method', Longman, 1995. 3. David C Wilcox, Turbulence Modeling for CFD, DCW Industries, Inc., 1993.
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INTRODUCTION: manufacturing.
(3) CONDUCTIVE TRANSFER: Governing equations of heat conduction, boundary conditions and their physical meaning Steady and unsteady state heat conduction, applications in metal casting, welding, metal cutting and metal forming. (9) CONVECTIVE TRANSFER: Convection Governing equations, Boundary conditions - Free and forced convection, definition of heat transfer coefficient, Nusselt and Reynolds number. Thermal and velocity boundary layers, applications in heat treatment, moving work pieces and tools as in metal forming and metal cutting. (9) RADIATIVE TRANSFER: Governing equations, view factor, grey body, black body situations. Application to furnaces and laser assisted materials processing. (9) CASE STUDIES: Modelling and simulation of temperature field during heat treatment, freezing of a casting in a mold, temperature field in a weldment, heat transfer in Laser Assisted Material Processing (LAMP), temperature distribution in cutting tools during metal cutting and temperature distribution in an Injection molded component. (12) Total 42 TEXT BOOKS: 1. Byron Bird R, Warren E Stervart and Edwin N Light toot, Transport Phenomena , John Wiley & Sons, 2000. 2. Poulikakos D, Conduction Heat Transfer, Prentice Hall International, 1994. REFERENCES: 1. Christie J Geankoplis, Transport Processes and Unit Operations, Prentice Hall of India, 2002. 2. Frank P Incropera and David P Dewitt, Fundamentals of Heat and Mass Transfer, John Wiley & Sons, 2002. 3. Patrick H Oosthnizen and David Naylor, Introduction to Convective Heat Transfer Analysis, McGraw Hill International Edition, 1999. 4. Yildiz Bayazitogln and Necati Ozisik M, Elements of Heat Transfer, McGraw Hill Book Company, International Edition, 1988.
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2. Panneerselvam R, Production and Operations Management, Prentice Hall of India Private Limited, New Delhi, 2002. REFERENCES: 1. Mukhopadhyay S K, Production Planning and Control : Text and Cases, Prentice Hall of India, 2004. 2. Stefan Vob and David L Woodruff, Introduction to Computational Optimization Models for Production Planning, Springer-Verlag, 2003. 3. Daniel Sipper and Robert L Bulfin, Production: Planning Control and Integration, Tata McGraw Hill, 1998.
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3. Logothetis N, Managing for Total Quality From Deming to Taguchi and SPC, Prentice Hall of India Private Limited, New Delhi, 1997.
IMPLEMENTATION PHASE: Design department - Materials department - Production Planning & Control - Quality Control Manufacturing Marketing - Need for co-ordinated teams - The Action Plan. (4) Total 42 TEXT BOOK: 1. Vittal M S, Achieving Competitive Edge through Value Engineering, Systems Consultance Services, 1997. REFERENCES: 1. Kumar S, Singh R K and Jha J K (Ed), Value Engineering, Narosa Publishing House, 2005. 2. Park RJ, Value Engineering: A Plan for Invention, St.Lucie Press, NewYork, 1999.
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LOGISTICS ELEMENT: Planning/control function- priority panning (forward plan) - Capacity planning (workload) Capacity control (input/output control) - Priority control (dispatch list) - A,B,C material handling - Service cells Customer /supplier alignment - Just-in-time (JIT) Kanban demand signals - Cell tem work plan - Level loading - Mix-model manufacturing - Workable work. (6) MANUFACTURING FLOW ELEMENT: Introduction - Product/Quantity Analysis (Product Grouping) - Process Mapping Routing Analysis (Process, Work content, Volume matrices) Takt time - Workload balancing and One-Piece flow - Cell Design Criteria - Cell Layout - Kanban Sizing. (6) PROCESS CONTROL ELEMENT: Single-Minute exchange of dies - Total Productive Maintenance - Poka-Yoke (Fail Safe) - 5S (Housekeeping) Visual controls - Graphic work instructions. (6) IMPLEMENTATION OF LEAN MANUFACTURING PROGRAMME: Setting the stage - Beginning- game plan - Project charter - Milestone plan - lean assessment - Current state gap- Future state design Deployment - Evaluation of results. (6) Total 42 TEXT BOOK: 1. Field W M, Lean Manufacturing: Tools, Techniques, and How to Use Them, St.Lucie Press, London, 2001. REFERENCES: 1. Carreira B, Lean Manufacturing That Works - Powerful; Tools for Dramatically Reducing Waste and Maximizing Profits, Prentice Hall of India Private Limited, New Delhi, India 2007. 2. Hobbs D P, Lean Manufacturing Implementation - A Complete Execution Manual for any Size Manufacturer, J.Ross Publishing, Inc., USA, India 2004.
GAME THEORY: The formulation of two-person, zero-sum games solving simple games games with mixed strategies graphical solution procedure solving by linear programming extensions. (4) MARKOV DECISION PROCESSES: A model for Markov decision processes linear programming and optimal policies policy improvement algorithm for finding optimal policies discounted cost criterion. (6) SIMULATION: The essence of simulation some common types of applications of simulation generation of random numbers generation of random observations from a probability distribution outline of a major simulation study performing simulations on spreadsheets. (6) Total 42 TEXT BOOKS: 1. Frederick S Hillier and Gerald J Liberman, Introduction to Operations Research, Tata McGraw Hill Publishing Company Ltd., New Delhi, 2006. 2. Gupta P K and Hira D S, Operations Research, S. Chand & Co., New Delhi, 2006. REFERENCES: 2. Feinberg E A and Shwastz, Handbook of Markov Decision Processes : Methods and Applications, Kluwer Academic Publishers, Boston, 2002. 3. Vanderberi, Linear Programming : Foundations and Extensions, Kluwer Academic Publishers, Boston, 2001. 4. Bank J, Handbook of Simulation, Methodology Advances, Applications and Practice, Wiley, New York, 1998. 5. Glover F D, Klingman and Philips N V, Network Models in Optimization and their Applications in Practice, Wiley, New York, 1992. 6. Sniedovich M, Dynamic Programming, Marcel Dekker, New York, 1991. 7. Srinath L S, PERT/CPM Principles and Applications, East West Press, New Delhi, 1982.
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