Ct100 SPC Modified

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Brand ID: 001MC617

Foreward
We have pleasure in presenting the Spare Parts Catalogue for CT100 Motorcycle.
This catalogue has been specially designed to assist you in selecting the correct
parts for procurement to maintain 100% availability.
The Bajaj spares are subjected to the stringent quality control standards to ensure
longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares
are used.

All information contained in this manual is based on the


latest product information at the time of publication. Bajaj
Auto Limited accepts no liability for any inaccuracies or
omissions in this publication, although every possible care
has been taken to make it as complete and accurate as
possible. All procedures and specifications subject to change
without prior notice. The right is reserved to make such
changes at any time without prior notice and without
incurring an obligation to make such changes to product

In a continual effort to improve Performance and Efficiency of the vehicles,


Specifications, Diagrams, Illustrations and Part Numbers can change without notice.
Consequently, the description in this Spare Parts Catalogue cannot therefore be final
and binding on us.
The modifications / alterations which are carried out after the issue of this catalogue,
will be conveyed to you through our Service Circulars. You are requested to make
necessary corrections in the Parts Catalogue as per the circulars so as to keep your
catalogue up-to-date. This will ensure the appropriate and speedy delivery of the
Spare Parts as the order placed will bear the latest part numbers.
In case, if you need any technical assistance contact the concerned Regional Office
or write to us on the following address :

manufactured previously. Contact your authorized Bajaj


Dealer for the latest information on product improvements
incorporated after this manual was issued.

Bajaj Auto Limited


Service Department
Akurdi, Pune 411 035 India

DOC. NO.: 36020409

REV. 00, JAN. 06

Phone : 020-27472851
Fax : 020-27407385
E-mail : service@bajajauto.co.in

Brand ID: 001MC617

Brand ID: 001MC617

Instructions for using the Catalogue


1. How to Read the Catalogue : Open the catalogue and from the pictorial index
locate the group in which the part you want to find is present. Turn over to the
concerned page number (as given by pictorial index). Now find out the figure of
the part you wish to order. Write down the part number against that particular
figure number from the text.
In case, if you have the part number and you need the other details, the part index
can be used. The part index (at the end of the catalogue) will give you the figure
and page number of the part you wish to order.
2. How to Order Spare Parts : The part number and the description of the part
required should be invariably mentioned in the order as per the catalogue text.
The latest part number as conveyed through our service circulars should only
appear on the order. In case of ordering painted components, colour shade of the
components should be mentioned.
The quantity shown against the part number is the quantity per vehicle for that
group so that particular quantity should be multiplied by the number of sets
required.
3. Part Number System: We have used 8 digit system for part numbers. The model
or hardware item is indicated by first two digits or alphanumeric, the next two or
four digits indicate main group and the last four or two digits indicate serial number
in main group or serial number or subgroup of fastener respectively. Thus the part
numbers will be indicated by 2-2-4 or 2-4-2 digit system. Understanding this
system will enable you to identify the spare parts easily.
4. Abbreviations : The following abbreviations are used in this catalogue.
assly.

Assembly

Volts

N.I.

Not illustrated

Watts

C'case

Crankcase

accl.

Accelerator

Cyl

Cylinder

Comp.

Complete

o/s.

Over size

Fr

Front

Std.

Standard

Length

A/t.

Alternate

Rr

Rear

R.H.

Right hand

Hex.

Hexagonal

L.H.

Left hand

AR

As required

Index
No.

Description

Page
No.

1
2
3
4
5

Cylinder head
Valve
Camshaft & Tensioner
Cylinder & piston
Crank shaft

1
2
3
4
5

6
7
8
9
10

Transmission
Change drum / Shift fork
Gear change mechanism
Crankcase RH / Engine assly.
Crankcase LH

6
7
8
9
10

11
12
13
14
15

Pipe oil
Cover Generator & Cover Chain
Clutch Cover
Clutch
Kick starter Mechanism

11
12
13
14
15

16
17
18
19
20

Carburettor
Air Filter Assly. & Battery Box
Muffler
Oil pump
Magneto assly

16
17
18
19
20

21
22

Frame
Swing arm /
Rear shock absorber
Stand, Step & Stay LH / RH
Fender (Front & Rear)
Wheel Rim/Spokes/Tyre/Tube

21

23
24
25
26
27
28
29
30
31
32
33

Front Hub
Rear Hub
Brake pedal
Handle bar
Front Fork
Painted Parts (For CT100 RHL)
Painted Parts (For CT100 THL)
Fuel Tank Cap, Tap Assly. &
Fuel Gauge

22&23
24
25
26
27&28
29&30
31
32&33
34&35
36&37
38,39,40

41

No.

Description

Page
No.

34
35

Chain case
Fittings-Petrol tank &Side cover

42
43

36
37
38

44
45

40

Meter assly
Control Cables
Head Lamp Assly.
(For CT100 RHL)
Head Lamp Assly./Fairing
(For CT100 THL)
Turn Signal Lamp

41
42
43
44
45

Front & Rear Number Plate


Tail Lamp Assly.
Electrical Equipment
Tool kit
Seat Assly.

51
52
53
54
55

46

Accessories (Leg Guard,


Saree Guard & Mirrors)
Amendment Sheet (Parts Added)
Amendment Sheet (Parts Deleted)
Kits List
Parts Index

56
57
58
59
60

39

46&47
48&49
50

Brand ID: 001MC617

Pictorial Index
PLATE NO. : 1
CYLINDER HEAD

PLATE NO. : 3
CAMSHAFT / TENSIONER

PAGE NO.:
1

PAGE NO.:
3

PLATE NO. : 2
VALVE

PLATE NO. : 4
CYLINDER AND PISTON

PAGE NO.:
2

PAGE NO.:
4

PLATE NO. : 5

PAGE NO.:

PLATE NO. : 6

PAGE NO.:

CARNKSHAFT

TRANSMISSION

Brand ID: 001MC617

Brand ID: 001MC617

Pictorial Index

Pictorial Index

PLATE NO. : 7
CHANGE DRUM / SHIFT FORK

PLATE NO. : 9
CRANKCASE RH / ENGINE ASSEMBLY

PLATE NO. : 11
PIPE OIL

PAGE NO.:
7

PLATE NO. : 8
GEAR CHANGE MECHANISM

PAGE NO.:

PLATE NO. : 13

PAGE NO.:

CLUTCH COVER

13

PLATE NO. : 15

PAGE NO.:

PLATE NO. : 16

PAGE NO.:

15

CARBURETTOR

16

PAGE NO.:

PLATE NO. : 18

PAGE NO.:

PAGE NO.:

PLATE NO. : 10

PAGE NO.:

CRANKCASE LH

10

PAGE NO.:

PLATE NO. : 12

PAGE NO.:

11

COVER GENERATOR & COVER CHAIN

12

KICK STARTER MECHANISM

PLATE NO. : 17
AIR FILTER ASSEMBLY & BATTERY BOX

17

3
12/13

15
10
11

14

PLATE NO. : 14
CLUTCH

MUFFLER

PAGE NO.:
14

18

Brand ID: 001MC617

Brand ID: 001MC617

Pictorial Index

Pictorial Index

PLATE NO. : 19
OIL PUMP

PLATE NO. : 21
FAME

PLATE NO. : 23
STAND ,STEP AND STAY LH/RH

PAGE NO.:
19

PAGE NO.:
21

PAGE NO.:
24

PLATE NO. : 20
MAGNETO ASSEMBLY

PLATE NO. : 22
SWING ARM / REAR SHOCK ABSORBER

PLATE NO. : 24
FENDER - FRONT & REAR

PAGE NO.:
20

PAGE NO.:
22 & 23

PAGE NO.:
25

PLATE NO. : 25
WHEEL RIM / SPOKES / TYRE / TUBE

PLATE NO. : 27
REAR HUB

PLATE NO. : 29
HANDLE BAR

PAGE NO.:
26

PLATE NO. : 26
FRONT HUB

PAGE NO.:
27 & 28

PAGE NO.:

PLATE NO. : 28

PAGE NO.:

29 & 30

BRAKE PADEL

31

PAGE NO.:

PLATE NO. : 30

PAGE NO.:

32 & 33

FRONT FORK

34 & 35

Brand ID: 001MC617

Brand ID: 001MC617

Pictorial Index

Pictorial Index

PLATE NO. : 31
PAINTED PARTS ( FOR Ct100 RHL )

PAGE NO.:
36 & 37

PLATE NO. : 32

PAGE NO.:

PLATE NO. : 37

PAINTED PARTS ( FOR Ct100 THL )

38, 39 & 40

CONTROL CABLES

PAGE NO.:
45

PLATE NO. : 38
HEAD LAMP ASSLY. (FOR CT 100 RHL)

PAGE NO.:
46 & 47

1
2
3
4

11

9
10

PLATE NO. : 33
FUEL TANK CAP,TAP ASSLY. &
FUEL GAUGE

PAGE NO.:

PLATE NO. : 35

PAGE NO.:

FITTINGS-PETROL TANK & SIDE COVER

41

43

PLATE NO. : 34
CHAIN CASE

PLATE NO. : 36
METER ASSEMBLY

PAGE NO.:
42

PAGE NO.:
44

PLATE NO. : 39
H.L. ASSLY./FAIRING ( FOR CT 100THL)

PLATE NO. : 41
FRONT AND REAR NUMBER PLATE

PAGE NO.:
48 & 49

PAGE NO.:
51

PLATE NO. : 40
TURN SIGNAL LAMP

PLATE NO. : 42
TAIL LAMP ASSEMBLY

PAGE NO.:
50

PAGE NO.:
52

Brand ID: 001MC617

Brand ID: 001MC617

Pictorial Index
PLATE NO. : 43
ELECTRICAL EQUIPMENT

Plate No. 1 : CYLINDER HEAD


PAGE NO.:
53

PLATE NO. : 44
TOOL KIT

PAGE NO.:
54

6
3

9
18
7

7
4
2

3
10

PLATE NO. : 45
SEAT ASSEMBLY

PAGE NO.:
55

PLATE NO. : 46
ACCESSORIES( LEG GARD,S
AREE GUARD & MIRRORS)

PAGE NO.:
56

14

15
12

1
12

11

14
16

13
17

Qty/Veh.
Ct100
CT100
RHL
THL

No.

Part No.

Description

1
2
3
4
5

36 DU10 01
31 1010 06
39 1673 04
31 1010 08
39 1021 21

O Ring Kit
Cap
Flanged bolt
Guide Valve
O Ring

1
2
6
2
2

1
2
6
2
2

6
7
8
9
10
11

DD 1013 47
DD 1013 50
DD 1013 49
DU 1010 69
DU 1012 08
31 1010 07
DD 1013 51

Bolt
Stud
Bolt
Head Comp. Cylinder
Head Comp. Cylinder
Cover (OHC)
Bolt

2
2
4
1
1
1
2

2
2
4
1
1
1
2

12
13
14
15

39 1000 06
DD 1013 43
39 1017 21
DD 1014 81

Hollow Dowel Pin


Gasket head
O Ring
Damper Cylinder Head

2
1
2
4

2
1
2
4

16
17
18

31 1011 75
DU 1010 58
39 1612 11

Insulator (Head Side)


Pipe Intake
Plain washer

1
1
4

1
1
4

Remarks
Ref. Page No.63

New Part 23/08/05

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 2 : VALVE

Plate No. 3 : CAMSHAFT / TENSIONER

2
3

13
3

12

10

6
1

6
8

11

5
7

1
10
11

8
2
7
14

Part No.

4
5

DU 1010 65
DU 1011 91
DF 1010 55
DU 1010 60
DU 1011 90
31 1011 04
39 0702 01

Shaft Rocker
Shaft Rocker
Screw
Rocker arm assembly
Rocker arm assembly
Stopper
Screw Pan Cros

2
2
2
2
2
1
2

2
2
2
2
2
1
2

6
7
8
9

31 1010 18
DD 1014 40
36 3110 08
36 3110 28

Retainer Valve Spring


Spring Stiffer
Collet Seal Oil Kit
Valve Kit

2
2
1
1

2
2
1
1

2
3

Description

Qty/Veh.
CT100
CT100
RHL
THL

No.

Remarks

New Part 23/08/05

New Part 23/08/05

Ref. Page No.63


Ref. Page No.63

Description

Qty/Veh.
CT100
CT100
RHL
THL

No.

Part No.

1
2
3
4
5

36 3110 06
39 2040 21
DU 1010 96
DU 1010 56
DU 1011 02

Chain Guide Kit


O Ring
Hex. Soc.HD Screw
Sprocket (28 T)
Camshaft assly.

1
1
1
1
1

1
1
1
1
1

6
7
8
9
10

31 1010 33
DD 1014 07
39 1959 04
DD 1010 62
39 0748 01

Chain
Tensioner Assly./O ring
Bolt Flanged Small
Bolt
Screw Pan Cross

1
1
2
1
2

1
1
2
1
2

11
12
13
14

39 0999 06
DU 1010 66
DU 1010 67
39 1790 21

Hollow Dowel Pin


Washer Spl. Cam Shaft
Collar Cam
O Ring

2
1
1
1

2
1
1
1

Remarks
Ref. Page No.63

Alt. DU101078

Advik make

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 4 : CYLINDER AND PISTON

Plate No. 5 : CRANK SHAFT


3

4
16

1
2

5
6
4

3
14

13

15
5

11
10

Part No.

1
2
3

39 1000 06
DD 1010 07
DU 1010 94
DU 1012 18
DD 1010 14
36 DD40 01
39 0985 17

Hollow dowel Pin


Gasket - Cyl. Block
Cylinder Block Piston assly
Cylinder Block Piston assly
Piston ring set std.
Piston ring set std.
Wire Clip

2
1
1
1
1
1
2

2
1
1
1
1
1
2

DH 1014 30

Damper

Description

Qty/Veh.
CT100
CT100
RHL
THL

No.

Remarks

New Part 23/08/05

Description

Qty/Veh.
CT100
CT100
RHL
THL

No.

Part No.

1
2
3
4
5

39 1055 15
01 1006 10
DU 1010 05
31 1011 73
31 1010 76
DX 1010 47

Nut
Woodruff Key
Crankshaft Assly.
Key Woodruff
Gear Primary, Helical (23 T)
Gear Primary, Helical (23 T)

1
1
1
2
1
1

1
1
1
2
1
1

New Part 2/01/06

6
7
8
9
10

FA 1013 34
DU 1010 41
39 1699 01
DH 1011 95
DU 1011 03
DX 1010 53

Gear
Cover
Countersunk Screw
Nut
Body Centrifugal Oil Filter(C.I.)
Body Centrifugal Oil Filter(C.I.)

1
1
3
1
1
1

1
1
3
1
1
1

New Part 2/01/06

11
12
13
14
15

DU 1010 10
39 2200 11
DH 1010 66
39 2199 08
DH 1010 67

Gasket Central Oil Filter


Washer
Joint Oil Delivery
Pin Snap
Spring Oil Delivery

1
1
1
1
1

1
1
1
1
1

16

28 1011 07

Key Woodruff

New Part 23/08/05

12

Remarks

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 6 : TRANSMISSION

Plate No. 6 : TRANSMISSION

16

16
9

14

10

14

10

11

15

15

Qty/Veh.
CT100
CT100
RHL
THL

No.

Part No.

1
2

DD 1013 09
DU 1010 97
DX 1010 45
DU 1010 53
DX 1010 48
39 0987 17
DU 1010 36
DX 1010 49

Bushing Floating
Gear 2nd Input
Gear 2nd Input
Gear Transmission Spur(3rd)
Gear Transmission Spur(3rd)
Ring Snap (16 mm)
Gear 4th Input
Gear 4th Input

1
1
1
1
1
2
1
1

1
1
1
1
1
2
1
1

DU 1010 11
DU 1010 80
DU 1010 37
DX 1010 51
31 1010 83
DU 1012 14
DX 1010 46

Shaft Transmission Input


Gear 1st Output
Gear 4th Output
Gear 4th Output
Gear Transmission Spur(3rd)
Shaft Transmission Output
Shaft Transmission Output

1
1
1
1
1
1
1

1
1
1
1
1
1
1

4
5

Remarks

Part No.

11

15

DU 1012 13
DM 1011 15
DX 1010 52
36 DU15 05
36 DU40 03
36 DU40 09
DP 1011 55
31 1012 16
DP 1011 68
39 1018 21
39 1981 04

Plate For Sprocket Output


Plate For Sprocket Output
Plate For Sprocket Output
Chain Sprocket Kit
Chain Sprocket Kit
Chain Sprocket Kit
Collar (Sintered)
Collar (Sintered)
O Ring
O Ring
Bolt

1
1
1
1
1
1
1
1
1
1
2

1
1
1
1
1
1
1
1
1
1
2

16

DD 1014 75

Washer Special

New Part 2/01/06


12
New Part 2/01/06
13
New Part 2/01/06

9
10

New Part 2/01/06

Description

Qty/Veh.
CT100
CT100
RHL
THL

No.

14
6
7
8

13

12

11

Description

13

12

Remarks
New Part 23/08/05
New Part 2/01/06
Ref. page No. 63
New Part 23/08/05
New Part 2/01/06
New Part 12/08/05
New Part 12/08/05

New Part 23/08/05


New Part 2/01/06

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 7 : CHANGE DRUM / SHIFT FORK

Plate No. 8 : GEAR CHANGE MECHANISM

12

4
2

9
13

11
2

Qty/Veh.
CT100
CT100
RHL
THL

No.

Part No.

1
2
3
4
5

31 1011 91
31 1010 51
DU 1010 81
DM 1010 98
31 1011 92

Fork Shift
Rod shift
Drum assly. change
Cup Stopper
Fork shift

1
2
1
1
1

6
7
8
9

39 0992 06
DP 1013 40
DM 1010 99
DU 1010 83

Pin Dowel
Bolt Soc. Head
Plate Spacer
Cam Drum Change

5
1
1
1

Description

10

Remarks

Part No.

1
2
1
1
1

1
2
3
4
5

DU 1010 73
39 1994 04
36 DU10 04
DU 1010 74
39 0746 01

Stopper Comp.Gear Shifter


Bolt
Gear Lever Spring Kit
Plate Position
Screw Pan Cross

1
1
1
1
1

1
1
1
1
1

5
1
1
1

10

DD 1013 36
DU 1011 84
DD 1011 06
39 2474 04
DD 1014 95
DU 1011 85
31 10 1108

Lever Comp. Change Shaft


Lever Comp. Change Shaft
Bolt
Flanged bolt
Lever Change / Damper
Lever Change / Damper
Damper

1
1
1
1
1
1
1

1
1
1
1
1
1
1

11
12
13

31 1011 09
39 2704 11
DU 1010 92

Collar
Washer Spring Steel
Spacer

1
1
1

1
1
1

7
8
9

Description

Qty/Veh.
CT100
CT100
RHL
THL

No.

Remarks

Ref. Page No.63

New Part 25/04/05

New Part 25/04/05

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 9 : CRANKCASE RH / ENGINE ASSEMBLY

Plate No. 10 : CRANKCASE LH

1
15
11

6
7

10

14

12

13

8
1

11

7
7

2
4

5
12
6
9

2
3

13

4
10
3

No.

Part No.

1
2
3
4
5

39
39
39
39
39

6
7
8
9
10
11
12
13
14

10

1225
0248
1068
1056
1864

15
11
04
04
20

Description

Qty/Veh.
CT100
CT100
RHL
THL

Nut
Plain Washer
Bolt
Bolt
Bearing Ball

3
3
2
1
1

3
3
2
1
1

39 0999 06
01 1701 11
31 12 1100
DP 1014 52
DG 1014 98
DD 10 1275

Dowel Pin
Bearing
Oil Strainer
Oil Strainer
Gasket
Plug (Drain)

5
1
1
1
1
1

5
1
1
1
1
1

01 1701 10
DU 1010 75
DU 1010 85
DU 1010 01
DU 1012 20

Bearing
Crankcase Comp. RH
Bushing
Engine Assembly
Engine Assembly

1
1
1
1
1

1
1
1
1
1

Remarks

No.

Alt. to 39229320

New Part 12/08/05

N.I.
New Part 12/08/05

1
2
3
4
5

01
39
39
39
39

1701
1050
1066
1043
1080

6
7
8
9
10

39
39
31
31
39

1008 20
0702 01
10 1056
2010 81
0703 11

11
12
13

39 1075 04
30 1010 15
DD 1011 01
DU 1012 16
DD 1012 19
30 1410 15

14
15

Part No.
11
06
04
19
19

Description
Ball Bearing
Dowel Pin
Bolt Flanged Small
Oil Seal
Seal Oil
Bearing Needle
Screw Pan Cros
Guide
Switch Comp. (Neutral)
Plain Washer
Bolt Flanged Small
Gasket
Crankcase LH
Crankcase LH
Tube rubber
Clamp

Qty/Veh.
CT100
CT100
RHL
THL

1
1
3
1
1

1
1
3
1
1

1
2
1
1
11

1
2
1
1

7
1
1
1
1
2

7
1
1
1
1
2

Remarks

New Part 21/08/05

11

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 11 : PIPE OIL

Plate No. 12 : COVER GENERATOR & COVER CHAIN

4
5

1
3

3
2

10
9

Part No.

DU 1210 05

Pipe Oil

DU 1210 10

Pipe Oil

31 1210 06
39 1023 04
39 1062 04

Gasket
Bolt
Bolt flanged small

4
2
2

4
2
2

2
3
4

Description

Qty/Veh.
CT100
CT100
RHL
THL

No.

Remarks

No.

Use with Bkt.Engine Front


RH DU161094
Use with Bkt.Engine Front
DD161052

1
2
3
4
5

31
39
31
31
31

6
7
8
9

DD 1010 58
39 1074 04
39 0999 06
DM 1010 55
DM 1011 49
39 2147 04

10

12

Part No.
1010
1019
1012
1010
1011

62
21
95
61
13

Description

Qty/Veh.
CT100
CT100
RHL
THL

Bolt
Ring O
Cover Generator
Plug
Gasket

1
1
1
1
1

1
1
1
1
1

Gasket - Generator Cover


Bolt Flanged Small
Pin
Cover Chain (Engine)
Cover Chain (Engine)
Bolt Flanged Small

1
5
2
1
1
3

1
5
2
1
1
3

Remarks

New Part 23/08/05

13

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 13 : CLUTCH COVER

Plate No. 14 : CLUTCH

7
9

11
8
4

10
3
2

10
1
5

14
3
6

9
12
11

Part No.

1
2
3
4
5

DU 1010 13
DU 1012 10
DF 1010 71
39 0999 06
31 1010 67
39 1041 19

Clutch cover/ Graphics/Gauge


Clutch cover/ Graphics/Gauge
Label clutch cover Bajaj
Dowel Pin
Guage
Seal oil

1
1
1
2
1
1

1
1
1
2
1
1

6
7
8
9
10

30 1011 42
DD 1013 25
39 2134 21
DD 1010 60
39 1075 04

Seal oil
Cap oil filler
O ring
Gasket (Clutch cover)
Bolt flanged small

1
1
1
1
10

1
1
1
1
10

14

Description

Qty/Veh.
CT100
CT100
RHL
THL

No.

Remarks

Part No.

1
2
3
4
5

DU 1011 15
DX 1010 54
28 1011 95
39 2600 11
DU 1011 09
DD 1014 92

Housing Comp. clutch


Housing Comp. clutch
Holder
Plain Washer
Collar
Wheel Clutch

1
1
1
2
1
1

1
1
1
2
1
1

6
7
8
9
10

DD 1014 80
30 1010 96
DD 1014 93
28 1012 14
39 0980 04

Plate Friction
Plate Clutch
Hub Clutch
Spring
Hex. Bolt

5
4
1
6
6

5
4
1
6
6

11
12
13
14

39
39
31
31
DX

Hex.Nut/Flange
Bearing
Rod Push
Lever Assly. Complete
Lever Assly. Complete

1
1
1
1
1

1
1
1
1
1

New Part 2/01/06

1053 15
2403 20
10 1148
10 1144
1010 35

Description

Qty/Veh.
CT100
CT100
RHL
THL

No.

13

Remarks

New Part 2/01/06

New Part 2/01/06

15

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 15 : KICK STARTER MECHANISM

Plate No. 16 : CARBURETTOR

9
2
5
8
1
3
4
14
13
12

14

15
13
11

12

14

10

10
9

16

14

13
15

8
4
11

14

2
3

Part No.

1
2
3
4
5

DP 1510 18
DD 1012 64
DD 1012 54
DU 1010 50
30 1011 54

Flanged bolt
Screw Pan Cross
Guide Kick
Lever Assly Kick Comp.
Bush(Damper)

1
2
1
1
1

1
2
1
1
1

6
7
8
9
10

36 DU10 07
22 1502 41
31 1010 41
39 0993 11
31 1010 39

Boss Kick Set


Plain Washer
Spring
Plain Washer
Coil Spring

1
1
1
1
1

1
1
1
1
1

11
12
13
14
15

31 1010 38
DU 1010 38
39 0995 11
39 0738 17
DU 1010 45

Ratchet
Gear Spur Kick Start
Plain Washer
External Circlip Type C
Shaft Kick

1
1
2
4
1

1
1
2
4
1

16

31 1010 40

Guide

16

Description

Qty/Veh.
CT100
CT100
RHL
THL

No.

Remarks

Ref. Page No.63

Description

Qty/Veh.
CT100
CT100
RHL
THL

No.

Part No.

1
2
3
4
5

DU 1210 09
DU 1010 57
39 1283 21
36 DU12 06
36 DU12 04

Carburettor Assly. (PB-16)


Insulator (Carburettor / Intake)
O ring
Carburettor Holder / Jet Kit
Gasket O ring Kit for Carb.

1
1
1
1
1

1
1
1
1
1

6
7
8
9
10

36 DU12 05
36 DU12 02
36 DU12 03
39 1675 04
DU 1210 28

Carburettor Float pin Kit


Idling Screw kit
Air Control Screw Kit
Flanged bolt
Seat for Jet Needle

1
1
1
2
1

1
1
1
2
1

11
12
13
14
15

DD 1211 71
DU 1210 17
DH 1211 01
DH 1211 02
39 1062 04

Screw with washer


Valve throttle
Magnet Assly.
Reed Switch Assly.
Bolt Flanged Small

2
1
1
1
1

2
1
1
1
1

Remarks

Ref. Page No.64


Ref. Page No.63
Ref. Page No.64
Ref. Page No.63
Ref. Page No.63
For mounting Carburettor

TPS Assly.
Parts
TPS Mounting

17

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 17 : AIR FILTER ASSEMBLY AND BATTERY BOX

Plate No. 18 : MUFFLER

10
9
7
8

2
2
12
12
5

3
12/13
9

13

11

15
10
11

14

14

Part No.

3
4
5

DU 1210 01
DF 1210 23
DU 1210 04
DF 1210 25
39 0986 08
DU 1210 08
31 1210 29

Filter assly air


Filter assly air
Case air filter
Case air filter
Pin Cotter
Duct (A/F to Carburettor)
Element air filter

1
1
1
1
1
1
1

1
1
1
1
1
1
1

6
7
8
9
10

36 DU12 01
DH 1211 03
DM 2210 01
39 1680 04
39 2407 01

Air filter Kit


Duct (Inlet)
Band - Tool kit
Flanged bolt (Battery)
Screw (Mounting air filter)

1
1
1
1
2

1
1
1
1
2

11
12
13
14
15

39 1789 24
DM 1210 10
31 1610 07
DM 1210 14
DM 1210 26

Washer (Nylon)
Band (Battery)
Damper battery
Tube oil drain
Clamp

2
1
2
1
1

2
1
2
1
1

18

Description

Qty/Veh.
CT100
CT100
RHL
THL

No.

Remarks

New Part 25/03/05


New Part 25/03/05

Part No.

1
2
3
4
5

31 10 1014
39 0198 11
39 0732 12
39 2145 15
DU 1010 70
52 DU00 85
DU 1011 82
DU 1010 70

Gasket
Plain Washer
Spring washer
Nut
Muffler
Muffler
Muffler
Muffler

1
2
2
2
1
1
1
1

1
2
2
2
1
1
1
1

6
7

DD 1013 66
DF 1010 19
DU 1011 80
39 0197 11
39 0790 12
39 2345 01
DU 1011 33
DH 1016 07
CM 1011 29
CM 1011 28

Flanged Bolt
Shield - silencer
Shield - silencer
Washer A
Spring washer
Hex screw
Shield
Truss Screw
Washer
Hexa Bolt

1
1
1
2
2

1
1
1
2
2

1
2
1
1

1
2
1
1

Ref. Page No.63

8
9
10
11
12
13
14

Description

Qty/Veh.
CT100
CT100
RHL
THL

No.

Remarks

19

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 19 : OIL PUMP

Plate No. 20 : MAGNETO ASSEMBLY


6
4

16

1
9

7
1

15
5

14

13

10
18
11

12

2
17

No.
1
2
3
4
5

20

Part No.
39
39
DF
39
39

1078
0753
1210
0999
1013

01
01
03
06
21

Description
Screw Pan Cros
Screw Pan Cros
Pump Assly. Oil
Pin dowel
Ring O

Qty/Veh.
CT100
CT100
RHL
THL

2
1
1
1
2

Remarks

2
1
1
1
2

Part No.

1
2
3
4
5

DF 1110 15
DD 1110 48
DF 1110 20
39 1042 19
39 1003 20

Magneto assly/Brg. & Oil Seal


Cap Spark plug (R)
Stator assly
Seal Oil (HTA make)
Bearing ball

1
1
1
1
1

1
1
1
1
1

6
7
8
9
10

39
39
DF
31
39

Ring O
Plain washer
Ignitor assly (C.D.I.) / Damper
Pulser Coil
Flanged Bolt

1
3
1
1
2

1
3
1
1
2

11
12
13
14
15

DU 2010 62
DD 1110 18
DF 1110 33
39 0745 01
DD 1013 18

Regulator/Rectifier (R/R) unit


Plug Spark (P-RZ9HC)
H. T. Coil
Screw pan cross
Bolt

1
1
1
1
3

1
1
1
1
3

16
17
18

31 1110 56
DD 1110 11
DD 1110 12

Exciter coil
Grommet Spark plug Cap
Grommet H.T.Cable

1
1
1

1
1
1

1028
1659
1110
1110
1553

21
11
17
58
04

Description

Qty/Veh.
CT100
CT100
RHL
THL

No.

Remarks

Alt.DD 1110 36

21

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 21 : FRAME

Plate No. 21 : FRAME


3

4
6

5
1

15

5
16

15

16

11

11

6
8
11

10

11

10

12
14 14

13

14 14

18

17
14A/14B

12

13

18

17
14A/14B

12

No.

Part No.

1
2
3
4
5

39
31
DF
DF
36

2473
1910
1810
1810
3118

04
02
90
52
03

6
7

30 18 1006
DU 1610 67
DU 1611 25
39 2222 04
39 1068 04
39 2469 04

Description

Qty/Veh.
CT100
CT100
RHL
THL

Flanged Bolt
Clamp
Nut
Cap Steering
Bearing cone kit

1
1
1
1
1

1
1
1
1
1

Ball Steel
Frame Comp./Brg.races
Frame Comp./Brg.races
Flange Bolt
Hex.Bolt
Flanged Bolt

46
1
1
-1
1

46
1
1
4
1
1

12

Remarks

No.

Part No.

11
12

39 2479 15
DU 2210 04
DU 2210 01
DU 2210 07

Flange Nut
Grip frame(Tubular)
Grip frame(die Cast)
Flanged bolt

5
1
-2

5
-1
2

15

DD
DU
DU
DD

Bracket
Bracket
Bracket
Bracket

2
1
1
1

2
1
1
1

16
17
18

DD 1612 04
39 2700 04
39 2221 04

1
1
2

1
1

13

22

Description

Ref. Page No.63


14

8
9
10

Qty/Veh.
CT100
CT100
RHL
THL

Engine Mounting Rubber

1610
1610
1610
1612

52
93
94
03

Engine
Engine
Engine
Engine

Front
Front/Bush LH
Front/Bush RH
Upper LH

Bracket Engine Upper RH


Flange Bolt
Flange Bolt

Remarks

Grip Frame Rear


Mounting

23

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 22 : SWING ARM / REAR SHOCK ABSORBER

Plate No. 22 : SWING ARM / REAR SHOCK ABSORBER

3
2

16

16

18
17

18
17

4
5

16 10

16

10

11

11

15

15
3
1

13
14

13
14
14

12

Description

3
1

14

Qty/Veh.
CT100
CT100
RHL
THL

Part No.

1
2
3
4
5

39 0712 15
39 0737 12
39 0714 11
DU 1710 08
DM 1710 25
36 DF17 01

Domed Cap Nut


Washer Spring
Washer Plain
Rear Shock Absorber
Rear Shock Absorber
Rubber Inner Bush kit

4
4
8
2
2
1

4
4
8
2
2
1

6
7
8
9
10

39
31
39
30
39

Plain Washer
Shaft Swing Arm
Plain Washer
Bushing Rubber
Nut Hex./ flange

2
1
2
2
1

2
1
2
2
1

11

31 1710 01
DU 1710 17
15 1510 61
39 0711 11
39 0292 15
15 1510 62

Arm Comp. Swing / Bush


Arm Comp. Swing / Bush
Adjuster Chain (RH)
Washer Plain
Hex Nut
Adjuster Chain (LH)

1
1
1
2
4
1

1
1
1
2
4
1

Remarks

12
13
14
15

24

14
14

Part No.

16
17
18
19

31 1710 12
39 0454 11
39 0553 02
DU 1710 10
DU 1710 06
DU 1710 03
DU 1710 05

Damper for Swing arm


Plain washer
Self tapping Screw
Spring - Rear Shock Absorber
Spring - Rear Shock Absorber
Spring - Rear Shock Absorber
Damper Assly. Re. Shock Abs.

1
2
2
2
2
2
2

1
2
2
2
2
2
2

DU 1710 07

Damper Assly. Re. Shock Abs.

Ref. Page No.63

Description

Qty/Veh.
CT100
CT100
RHL
THL

No.

20
11
06
11
18
15

13
14

13
12

No.

0248
1710
0201
1710
1225

14

Remarks

Endurance (N.I.)
Gabriel (N.I.)
Endurance (N.I.) (Not
Serviceable)
Gabriel (N.I.)
(Not Sserviceable)

New Part 23/06/05

25

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 23 : STAND ,STEP AND STAY LH/RH

Plate No. 24 : FENDER -FRONT & REAR

2
1
1
16
2
4

5
3
10

14

8
7
6
11

1
5

12/13

6
7
7

9
15

No.

Part No.

1
2
3
4
5

DF
DF
39
DF
39

6
7
8
9
10
11
12

13
25
04
02
15

Damper (PVC)

Qty/Veh.
CT100
CT100
RHL
THL

Flanged Bolt
Bolt
Nyloc Nut

2
1
4
1
1

2
1
4
1
1

DL 1610 48
30 1611 58
30 1611 57
DU 1610 32
39 0787 08

Stand Side
Spring
Shaft Stand
Stand Centre/Damper
Pin Cotter

1
2
1
1
1

1
2
1
1
1

13
14
15

DG 1611 24
DU 1610 77
DU 1611 44
DU 1610 78
39 2481 04
DF 1614 14

Damper
Stay LH / PVC Damper
Stay LH / PVC Damper
Stay RH / PVC Damper
Hex bolt flanged
Rubber Pillion Step (PVC)

1
1
1
1
2
2

1
1
1
1
2
2

16

DH 1611 94

Kick Stopper

26

1614
1614
1940
1611
0422

Description

Holder Step/Damper/Kick Stopper

Remarks
Alt. DF161096
Alt. DD161417

Description

Qty/Veh.
CT100
CT100
RHL
THL

No.

Part No.

1
2
3
4
5

39 2222 04
DJ 1610 68
DD 1610 51
DU 1610 08
DM 1610 09

Flanged Bolt
Cable Guide
Flap
Fender Rear
Fender Rear Front

4
1
1
1
1

4
1
1
1
1

6
7

39 0711 11
39 0817 15

Plain Washer
Hex. Nut Flanged

4
4

4
4

Remarks

Alt. DD161038
For THL alongwith
Adopters. Ref. Page 50

New Part 23/06/05

Alt. DU161027

27

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 25 : WHEEL RIM / SPOKES / TYRE / TUBE

Plate No. 26 : FRONT HUB

20

8
3
2
19
5

21
16

14

13

17

12
4

18

9
7

24

10
15

26

24

25

11

Qty/Veh.
CT100
CT100
RHL
THL

No.

Part No.

1
2

16 1510 66
DF 1510 05
DU 1510 25
DF 1510 06
DU 1510 26
DM 1510 08
DM 1510 29
30 1510 18

Nipple Spoke
Spoke Inner
Spoke Inner
Spoke Outer
Spoke Outer
Wheel Rim
Wheel Rim
Tyre Front

72
36
36
36
36
2
2
1

72
36
36
36
36
2
2
1

DS
30
DS
31
DS

Tyre Front
Tube
Tube
Tyre Rear
Tyre Rear

1
2
2
1
1

1
2
2
1
1

3
4
5

6
7

1510
1510
1510
1510
1510

48
19
49
45
52

Description

Remarks

Proprietary Parts
Not Serviced

Part No.

1
2
3
4
5

39 2680 20
DF 1510 03
31 1510 04
36 DU15 03
39 2681 20

Ball Bearing
Drum Front
Collar
Gear Meter Screw Kit
Ball Bearing

1
1
1
1
1

1
1
1
1
1

6
7
8
9
10

DU 1510 05
DD 1510 09
39 0981 15
39 0775 04
DD 1510 08

Collar Axle Assly.


Indicator Front
Nut Hex. Slotted
Bolt
Lever Brake Cam

1
1
1
1
1

1
1
1
1
1

11
12
13

31
30
31
DL
31
39

Axle
Ring O
Panel Front Brake
Panel Front Brake
Cam Brake
Flange Nut

1
1
1
1
1
1

1
1
1
1
1
1

15 1036
15 1038
15 1039
1510 02
15 1011
0798 15

Description

Qty/Veh.
CT100
CT100
RHL
THL

No.

14
15

28

23

22

Remarks
6300RS1/C3

Ref. Page No.63


6200RS1/C3

For 17" Wheel (23/06/05)

29

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 26 : FRONT HUB

Plate No. 27 : REAR HUB

20

6
8
3

26

2
19

25

1
4

24

21
16
7

14

11

13

17

12

10
12

18

17

14

18

24

10
15

24

25
26

15

23

22

9
16

13

11

22

23

20 21
19

No.

Part No.

Description

Qty/Veh.
CT100
CT100
RHL
THL

Remarks

No.

Part No.

Description

Qty/Veh.
CT100
CT100
RHL
THL

16
17
18
19
20

30
31
39
14
39

1510
1510
1013
1510
0990

37
60
21
21
08

Spring
Shoe Brake Assly.
Ring 'O'
Oil Seal
Cotter Pin

2
2
1
1
1

2
2
1
1
1

1
2
3
4
5

36 DU15 05
39 0978 04
31 15 1029
39 0794 15
39 2240 20

Chain Sprocket Kit


D bolt
Washer
Nut Hex. Fine
Bearing Ball

1
4
2
4
1

1
4
2
4
1

21
22
23
24

31
30
30
30

1510
1511
1511
1510

14
18
19
42

Oil Seal
Stopper Fro bushing
Bushing
Washer

1
1
1
2

1
1
1
2

6
7
8
9
10

39 0798 15
36 DU15 06
39 0988 15
31 1510 26
31 15 1021

Hex. nut
Rear Wheel Bearing Kit
Nut Hex.
Collar
Shock Damper

1
1
1
1
4

1
1
1
1
4

25
26

39 0900 12
39 0840 01

Spring Washer
Screw pan Cross

1
1

1
1

11
12
13
14
15

DF
31
30
31
31

Drum Rear
Collar Assly.
Spring
Shoe Brake Assly.
Brake Cam assly

1
1
2
1
1

1
1
2
1
1

30

15 1009
1510 18
15 1069
1510 60
1510 22

Remarks
Ref. Page No.63

Ref. Page No.63

31

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 27 : REAR HUB

Plate No. 28 : BRAKE PEDAL

16

26

25

4
2

24

1
7

11

10 11

10

12

14
8

6
17

14

18
15

12

22

23

13

15

9
16

13

20 21

14

11 10

19

No.

Part No.

16
17
18
19
20

31
30
31
39
31

21
22
23
24
25
26
27

32

15 1024
15 1038
15 1037
0775 04
15 1001

Description

Qty/Veh.
CT100
CT100
RHL
THL

Panel Rear Brake


Ring O
Lever Brake
Bolt
Axle

1
1
1
1
1

1
1
1
1
1

39 0714 11
39 0982 15
39 0787 08
30 1510 05
DU 1510 06

Washer Plain
Nut Castle
Pin Cotter
Indicator
Collar

1
1
1
1
1

1
1
1
1
1

31 1510 27
31 1510 28

Coupling
Sleeve

1
1

1
1

Remarks

Part No.

1
2
3

39 0808 08
39 0198 11
31 1910 16
DU 1910 30
30 1910 38
DU 1910 07
DM 1910 16

Split pin
Plain Washer
Rod Brake
Rod Brake
Pin
Lever Brake Tubular
Lever Brake Tubular

1
2
1
1
1
1
1

1
2
1
1
1
1
1

6
7
8
9

39
30
30
39

0797
1910
1910
0807

08
31
35
08

Pin Cotter
Spring
Spring
Pin Snap

1
1
1
2

1
1
1
2

10
11
12
13
14

39
39
30
30
30

0708
0789
1910
1910
1510

15
12
37
36
95

Nut Hex.
Washer Spring
Pin
Brake adjusting nut
Bolt

2
2
1
1
2

2
2
1
1
2

15
16

DF 1510 16
DD 1610 78

Torque rod
Damper

1
1

1
1

4
5

Description

Qty/Veh.
CT100
CT100
RHL
THL

No.

Remarks

33

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 29 : HANDLE BAR

Plate No. 29 : HANDLE BAR

2
1

17

18

18
19

21

19

21

8
22

20

26

22

20

23

16
13

16
13

14

24

24

24

27

28

9
Qty/Veh.
CT100
CT100
RHL
THL

Part No.

1
2

DU 1810 21
FD 1810 30
DF 1811 17
39 1074 04
DU 2010 18
DD 2011 55

Handle
Holder Handle Upper
Holder Handle Upper
Flanged Bolt
Control Switch RH
Control Switch LH

1
2
2
4
1
1

1
2
2
4
1
1

DL 1910 12
DU 1910 34
DL 1910 13
DU 1910 35
DL 1910 14
39 1184 15
DU 1910 09
DF 1910 26

Holder Left hand


Holder Left hand
Lever grip - Left
Lever grip - Left
Stud Lever handle
Nyloc nut
Grip - Left hand
Grip - Left hand

1
1
1
1
2
2
1
1

1
1
1
1
2
2
1
1

New Part 2/01/06

DD 1911 41
DF 2010 53

Holder Right hand


Holder Right hand

1
1

1
1

New Part 2/01/06

34

Description

25

27

28

No.

11

14

24

7
10

25

8
9
10

25

16
9

7
10

11

8
25

16

12

15

11

26

23
12

15

3
4
5

17

Remarks

New Part 2/01/06

Part No.

12

DD 1911 42
DF 1910 66
DD 2011 70
DU 1910 03
DF 1910 27
DD 1911 44
DM 1910 14

Lever grip - Right


Lever grip - Right
Front brake switch
Grip assly RH
Grip assly RH
Boot For Lever LH
Boot For Lever LH

1
1
1
1
1
1
1

1
1
1
1
1
1
1

16
17
18
19
20

36 DU19
DU 2010
FD 1810
DF 1810
DF 1810

01
46
31
91
92

Cable Adjuster kit


Plunger with Spring
Holder Handle Lower
Damper Handle Upper
Damper Handle Lower

1
1
2
2
2

1
1
2
2
2

21
22
23
24
25

FD
FD
39
39
39

19
20
15
04
11

Washer Plain Upper


Washer Plain Lower
Nylock Nut
Hex.Bolt
Plain Washer

2
2
2
2
2

2
2
2
2
2

13
14
15

New Part 2/01/06


New Part 2/01/06

1810
1810
2249
0725
0198

Description

Qty/Veh.
CT100
CT100
RHL
THL

No.

Remarks

New Part 2/01/06

New Part 2/01/06


New Part 2/01/06
Ref. Page No.63

35

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 29 : HANDLE BAR

Plate No. 30 : FRONT FORK

10
9

2
1

11

12

21/22

17

19
13

18

20
19

21

8
22

20

25

26

23

12

15
11

21
2/3

16
13

25

16
9

14/15

14

24

7
10

22
8

26

25
24

16

27

28

18

No.
26
27
28

Part No.
DD
DM
DD
DU
DD
DU

1911
1910
1911
1910
1911
1910

43
15
40
31
48
33

Description
Boot For Lever RH
Boot For Lever RH
Lever Assly. grip RH
Lever Assly. grip RH
Lever Assly. grip LH
Lever Assly. grip LH

Qty/Veh.
CT100
CT100
RHL
THL

1
1
1
1
1
1

1
1
1
1
1
1

Remarks

New Part 2/01/06


New Part 2/01/06

Part No.

1
2
3
4
5

DL 1810 80
DD 1810 31
DD 1810 34
31 1811 05
31 1811 06

Seal Oil
Pipe Left Fork Outer
Pipe Right Fork Outer
Gasket
Bolt

1
1
1
2
2

1
1
1
2
2

6
7

9
10

31 1810 15
DD 1810 29
DM 1810 36
DM 1810 08
DE 1810 31
FD 1810 12
30 1810 44

Cyl. Complete Fork


Pipe Comp.Susp.Inner
Pipe Comp.Susp.Inner
Spring Front Fork
Spring Front Fork
Cap Special Nut
Bolt Fork

2
2
2
2
2
1
2

2
2
2
2
2
1
2

11
12
13
14
15

30 1810 29
DF 1810 85
DD 1812 05
DF 1810 87
DF 1810 86

Ring O
Seat Fork Spring
Holder Fork Upper
Cover Fork RH
Cover Fork LH

2
2
1
1
1

2
2
1
---

Remarks

New Part 2/01/06

36

Description

Qty/Veh.
CT100
CT100
RHL
THL

No.

17

New Part
New Part

37

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 30 : FRONT FORK

Plate No. 31 : PAINTED PARTS ( FOR CT100 RHL )


10
9
11

1
4

12

21/22
19

13
20
1
25
7

22
8

21
2/3
14/15

26

16

5
18

Part No.

16
17
18
19

DD 1812 07
39 0789 12
39 1813 04
DD 1810 11
DD 1810 32
30 1810 23

Holder Fork Under


Washer Spring
Bolt Hex.
Dust seal
Dust seal
Ring snap

1
2
2
2
2
2

1
2
2
2
2
2

25

DU 1810 22
DU 1810 14
DU 1810 50
36 3118 03
DU 1810 15
DM 1810 29
DU 1810 16
DM 1810 30
DD 1810 91

Front Fork
Front Fork
Front Fork
Bearing cone Kit
Damper Assly.LH
Damper Assly.LH
Damper Assly.RH
Damper Assly.RH
Cover Trail Top

1
-1
1
1
1
1
1
2

-1
-1
1
1
1
1
--

26

DD 1810 90

Cover Trail Bottom

21

22
23
24

38

Description

Qty/Veh.
CT100
CT100
RHL
THL

No.

20

17

Remarks

No.

Part No.

DU 7101 22
DU 7101 X4
DU 7101 Y7
DU 7101 W1

Tank
Tank
Tank
Tank

36 DF14 44
36 DF14 45

Qty/Veh.
CT100
CT100
RHL
THL

Description
fuel
fuel
fuel
fuel

with
with
with
with

Decal
Decal
Decal
Decal

Remarks

1
1
1
1

-----

Jet Black
Flame Red
Star Blue
Damson Purple

Decal Set
Decal Set

1
1

---

36 DF14 46
36 DF14 47

Decal Set
Decal Set

1
1

---

DU 7301 22
DU 7305 22
DU 7301 X4
DU 7305 X4
DU 7301 Y7
DU 7305 Y7
DU 7301 W1

Cover
Cover
Cover
Cover
Cover
Cover
Cover

1
1
1
1
1
1
1

--------

Jet Black
Flame Red
Ref. Page No. 64
Star Blue R. P. No. 64
Damson Purple
Ref. Page No. 64
Jet Black
Jet Black(Full Painted)
Flame Red
Flame Red(Full Painted)
Star Blue
Star Blue(Full Painted)
Damson Purple

New Part

New Part
Ref.page No. 63
3
New Part
New Part

Side
Side
Side
Side
Side
Side
Side

LH
LH
LH
LH
LH
LH
LH

with
with
with
with
with
with
with

Decal
Decal
Decal
Decal
Decal
Decal
Decal

39

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 31 : PAINTED PARTS ( FOR CT100 RHL )

Plate No. 32 : PAINTED PARTS ( FOR CT100 THL )

4
6
1

4
6
7

5
5

2
2

Qty/Veh.
CT100
CT100
RHL
THL

No.

Part No.

DU 7302 22
DU 7306 22
DU 7302 X4
DU 7306 X4
DU 7302 Y7
DU 7306 Y7
DU 7302 W1

Cover
Cover
Cover
Cover
Cover
Cover
Cover

Side
Side
Side
Side
Side
Side
Side

RH
RH
RH
RH
RH
RH
RH

DU 7303 22
DU 7303 X4
DU 7303 Y7
DU 7303 W1

Cover
Cover
Cover
Cover

Seat
Seat
Seat
Seat

with
with
with
with

DD 1611 05
DD 1613 69
DD 7301 Y7
DU 7304 W1

Fender
Fender
Fender
Fender

40

Description

Front
Front
Front
Front

with
with
with
with
with
with
with

Decal
Decal
Decal
Decal
Decal
Decal
Decal

Decal
Decal
Decal
Decal

Remarks

1
1
1
1
1
1
1

--------

Jet Black
Jet Black(Full Painted)
Flame Red
Flame Red(Full Painted)
Star Blue
Star Blue(Full Painted)
Damson Purple

1
1
1
1

-----

Jet Black
Flame Red
Star Blue
Damson Purple

1
1
1
1

-----

Jet Black
Flame Red
Star Blue
Damson Purple

No.

Part No.

DU 7101 22
DU 7101 X4
DU 7101 Y7
DU 7101 2R
DU 7101 2S
DU 7101 W1
DU 7101 3J
DU 7101 3H
DU 7101 3L
DU 7107 X4
DU 7107 Y7
DU 7107 2R

Tank
Tank
Tank
Tank
Tank
Tank
Tank
Tank
Tank
Tank
Tank
Tank

36 DU14 01

Qty/Veh.
CT100
CT100
RHL
THL

Description

-------------

1
1
1
1
1
1
1
1
1
1
1
1

Jet Black
Flame Red
Star Blue
Olive Green
Brownish Grey
Damson Purple
For JB Red
For JB Blue
For JB Grey
For FL Red
For ST Blue
For Heena Green

Decal Set

--

36 DU14 02

Decal Set

--

36
36
36
36

Decal
Decal
Decal
Decal

-----

1
1
1
1

Jet Black
Ref. Page No.64
Flame Red
Ref. Page No.65
Star Blue
Olive Green Ref. P.No.65
Brownish Grey R.P.No.65
Damson Purple R.P.No.65

DU14
DU14
DU14
DU14

03
04
05
07

fuel
fuel
fuel
fuel
fuel
fuel
fuel
fuel
fuel
fuel
fuel
fuel

Set
Set
Set
Set

with
with
with
with
with
with
with
with
with
with
with
with

Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal

Remarks

41

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 32 : PAINTED PARTS ( FOR CT100 THL )

Plate No. 32 : PAINTED PARTS ( FOR CT100 THL )

6
1

No.

Part No.

DU 7301 22
DU 7305 22
DU 7301 X4
DU 7305 X4
DU 7301 Y7
DU 7305 Y7
DU 7301 2R
DU 7305 2R
DU 7301 2S
DU 7301 W1
DU 7301 3J
DU 7301 3H
DU 7301 3L
DU 7308 X4
DU 7308 Y7
DU 7308 2R

42

Qty/Veh.
CT100
CT100
RHL
THL

Description
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover

Side
Side
Side
Side
Side
Side
Side
Side
Side
Side
Side
Side
Side
Side
Side
Side

LH
LH
LH
LH
LH
LH
LH
LH
LH
LH
LH
LH
LH
LH
LH
LH

with
with
with
with
with
with
with
with
with
with
with
with
with
with
with
with

Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal

-----------------

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Remarks
Jet Black
Jet Black(Full Painted)
Flame Red
Flame Red(Full Painted)
Star Blue
Star Blue(Full Painted)
Olive Green
Heena Green(Full painted)
Brownish Grey
Damson Purple
For JB Red
For JB Blue
For JB Grey
For FL Red
For ST Blue
For Heena Green

No.

Part No.

DU 7302 22
DU 7306 22
DU 7302 X4
DU 7306 X4
DU 7302 Y7
DU 7306 Y7
DU 7302 2R
DU 7306 2R
DU 7302 2S
DU 7302 W1
DU 7302 3J
DU 7302 3H
DU 7302 3L
DU 7309 X4
DU 7309 Y7
DU 7309 2R

Qty/Veh.
CT100
CT100
RHL
THL

Description
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover

Side
Side
Side
Side
Side
Side
Side
Side
Side
Side
Side
Side
Side
Side
Side
Side

RH
RH
RH
RH
RH
RH
RH
RH
RH
RH
RH
RH
RH
RH
RH
RH

with
with
with
with
with
with
with
with
with
with
with
with
with
with
with
with

Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal

-----------------

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Remarks
Jet Black
Jet Black(Full Painted)
Flame Red
Flame Red(Full Painted)
Star Blue
Star Blue(Full Painted)
Olive Green
Heena Green(Full pinted)
Brownish Grey
Damson Purple
For JB Red
For JB Blue
For JB Grey
For FL Red
For ST Blue
For Heena Green

43

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 32 : PAINTED PARTS ( FOR CT100 THL )

Plate No. 32 : PAINTED PARTS ( FOR CT100 THL )

6
1

No.

Part No.

DU 7303 22
DU 7303 X4
DU 7303 Y7
DU 7303 2R
DU 7303 2S
DU 7303 W1
DU 7303 3J
DU 7303 3H
DU 7303 3L
DU 7310 X4
DU 7310 Y7
DU 7310 2R

Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover

Seat
Seat
Seat
Seat
Seat
Seat
Seat
Seat
Seat
Seat
Seat
Seat

DU 7401 22
DU 7401 X4
DU 7401 Y7
DU 7401 2R
DU 7401 2S
DU 7401 W1

Fairing
Fairing
Fairing
Fairing
Fairing
Fairing

with
with
with
with
with
with

44

Qty/Veh.
CT100
CT100
RHL
THL

Description
with
with
with
with
with
with
with
with
with
with
with
with

Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal

Decal
Decal
Decal
Decal
Decal
Decal

Remarks

-------------

1
1
1
1
1
1
1
1
1
1
1
1

Jet Black
Flame Red
Star Blue
Olive Green
Brownish Grey
Damson Purple
For JB Red
For JB Blue
For JB Grey
For FL Red
For ST Blue
For Hena Green

-------

1
1
1
1
1
1

Jet Black
Flame Red
Star Blue
Olive Green
Brownish Grey
Damson Purple

No.

Part No.
DU
DU
DU
DU
DU
DU

7401
7401
7401
7402
7402
7402

Qty/Veh.
CT100
CT100
RHL
THL

Description

3J
3H
3L
X4
Y7
2R

Fairing
Fairing
Fairing
Fairing
Fairing
Fairing

with
with
with
with
with
with

DD 1611 05
DD 1613 69
DD 7301 Y7
DU 7304 2R
DU 7304 2S
DU 7304 W1

Fender
Fender
Fender
Fender
Fender
Fender

Front
Front
Front
Front
Front
Front

Decal
Decal
Decal
Decal
Decal
Decal

Remarks

-------

1
1
1
1
1
1

For
For
For
For
For
For

JB Red
JB Blue
JB Grey
FL Red
ST Blue
Heena Green

-------

1
1
1
1
1
1

Jet Black
Flame Red
Star Blue
Olive Green
Brownish Grey
Damson Purple

45

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 33 : FUEL TANK CAP,TAP ASSLY. & FUEL GAUGE

Plate No. 33 : FUEL TANK CAP,TAP ASSLY. & FUEL GAUGE

10

10

14

14

11

11

10
1

6
15

No.
1
2

Part No.
DD
DU
DU
DF

1211
1810
1810
1810

63
32
28
43

Description
Tube
Lock
Lock
Lock

Fuel
Assly. 3 IN 1
Assly. 3 IN 1
Assly. 3 IN 1

Qty/Veh.
CT100
CT100
RHL
THL

1
1
-1

1
-1
--

4
5

DU 1410 61
DU 1410 68
DF 1411 66
30 1410 39

Cap Assly. Tank


Cap Assly. Tankl
Tap Assly.
Packing For Tap

1
1
1
1

1
1
1
1

6
7
8
9
10

DD 1410 16
30 1410 52
39 0761 01
DD 1412 27
30 1410 31

Clamp Tube
Packing (For Cap)
Screw Pan Cross
Bolt Flanged
O Ring

2
1
2
2
2

2
1
2
2
2

46

13

6
15

12

16

10

13

Remarks

(N.I.)
(N.I.)
Applicable only for
Squre Shaped cap

No.

Part No.

11

DD 2011 68
DU 2010 70
DU 1410 25
30 1410 32
DU 2010 59
39 2484 14
39 2758 21

12
13
14
15
16

New Part

12

16

Description
Gauge Fuel
Gauge Fuel
Tube Rubber
Bolt
Gasket For Gauge Fuel
Bolt
"O" Ring

Qty/Veh.
CT100
CT100
RHL
THL

1
1
1
4
1
1
1

1
1
1
4
1
1
1

Remarks

N. P. 23/06/05 For 4 Mtg.

47

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 34 : CHAIN CASE

Plate No. 35 : FITTINGS-PETROL TANK & SIDE COVER


9

1
6
5

7
3
8

1
4
4

Part No.

1
2
3
4
5

30 16 1271
36 DU40 05
36 DU40 04
DF 1614 15
DF1614 16
39 2475 04

Rubber Pad
Case Chain Kit
Case Chain Kit
Trim case chain
Rubber Cap
Flanged Bolt

1
1
1
1
1
2

1
1
1
1
1
2

39 2473 04

Flanged Bolt

48

Description

Qty/Veh.
CT100
CT100
RHL
THL

No.

Remarks

New Part 23/06/05

Description

Qty/Veh.
CT100
CT100
RHL
THL

No.

Part No.

1
2
3
4
5

DG 1410 19
30 1611 69
39 1789 24
DG 1611 21
31 1610 18

Damper
Damper side cover mtg.
Washer Nylon
Screw
Damper

2
2
1
1
1

2
2
1
1
1

6
7
8
9

DU 1810 32
39 1553 04
DU 1410 27
DD 1610 22

Lock set assly (3 in 1)


Flange Bolt
Collar Assly.
Damper - cover side

1
2
2
2

1
2
2
2

Remarks

N.I.

49

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 36 : METER ASSEMBLY

Plate No. 37 : CONTROL CABLES

1
2
3
4

2
7

8
3

11

4
10

10
9
1

No.
1

Part No.

1
-5
1
1
--1
1

-1
5
--1
1
1
1

DU 1910 19
DU 1910 25
DU 1910 20
DU 1910 26
DU 1910 16
DU 1910 22
DU 1910 18
DU 1910 24
39 0798 15

Speedometer
Speedometer
Meter Fuel
Meter Fuel
Cover case upper
Cover case upper
Cover (white) / Support Plate
Cover (white) W/o Support Plate
Hex. Nut / Flange

1
1
1
1
1
1
1
1
2

1
1
1
1
1
1
1
1
2

10
11

39 1943 04
DU 1810 23

Bolt Flanged
Spacer

2
2

2
--

4
5
6
7
8

50

1910
1910
1910
1910
1910
1910
1910
1910
1910

01
14
20
21
27
28
29
17
23

Qty/Veh.
CT100
CT100
RHL
THL

Meter Assly/ Lamp


Meter Assly/ Lamp
Lamp 12V 3W (W/O Cap)
Bracket Speedo Mtg.
Bracket Speedo Mtg.
Bracket Speedo Mtg.
Bracket Speedo Mtg.
Cover Meter Lower Black
Cover Meter Lower Black

2
3

DU
DU
DL
DU
DU
DU
DU
DU
DU

Description

Remarks

Part No.

DU 1910 08
DM 1910 11
30 19 1070
30 19 1069
30 19 1071
30 19 1072

Cable Brake (FR)


Cable Brake (FR)
Spring
Dust Seal
Rod End
Adjusting Nut

1
1
1
1
1
1

1
1
1
1
1
1

DU 1910 06
DM 1910 17
DU 1910 13
30 1910 67
31 1910 04
DU 1910 05
DM 1910 05

Cable Clutch
Cable Clutch
Cable Speedometer
Oil Seal
Inner Cable Speedo
Cable Throttle
Cable Throttle

1
1
1
1
1
1
1

1
1
1
1
1
1
1

New Part 2/01/06

DD 1911 25
DM 1910 02

Cable starter
Cable starter

1
1

1
1

New Part 2/01/06

2
3
4
5

VDO make
Pricol make
VDO make
Pricol make
VDO make
Pricol make

6
7
8
9
10

VDO make
Pricol make
VDO make
Pricol make
VDO make
Pricol make
VDO make
Pricol make

11

Description

Qty/Veh.
CT100
CT100
RHL
THL

No.

Remarks

New Part 2/01/06

New Part 2/01/06

N.I.

51

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 38 : HEAD LAMP ASSEMBLY ( FOR CT 100 RHL )

14

Plate No. 38 : HEAD LAMP ASSEMBLY ( FOR CT 100 RHL )

17

14

17

15

15
5

20

20

13
7

13
7

10

10

11

11

1
8 16

18

9
19

19

12

No.

Part No.

Description

12

Qty/Veh.
CT100
CT100
RHL
THL

1
2
3
4
5

DU
DD
DU
DJ
DJ

2010
2010
2010
2010
2010

64
17
57
46
51

Head light assly with lamp


Bracket Head Light
Head Light Housing
Head Light Rim
Reflector with Lens

1
1
1
1
1

------

6
7
8
9
10

DU
DU
DD
DD
DD

2010
2010
2010
2010
2010

29
60
47
10
09

Special Screw
Collar
Washer
Damper
Damper

2
2
1
2
2

------

11
12
13
14
15

39
39
39
DF
DL

1684
1683
2479
2011
1910

12
04
15
64
20

Spring Washer
Flange Bolt
Flange Nut
Lamp 12 V 35/35 W
Lamp 12 V 3W

2
2
2
1
1

----

52

8 16

18

Remarks

No.
16
17
18
19
20
21

Part No.
DD
DU
DD
DD
DU
DU

2010
2010
2010
2010
2010
2010

48
28
46
45
28
80

Description
Nut (Nylon)
Lamp Holder (Socket) Assly.
Spring for Adjustment
Screw
Cable
Connector

Qty/Veh.
CT100
CT100
RHL
THL

1
1
1
1
1
1

-------

Remarks

N.I.

53

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 39 : HEAD LAMP ASSLY./FAIRING( FOR CT 100THL)

Plate No. 39 : HEAD LAMP ASSLY./FAIRING( FOR CT 100THL)

21

20

21

20

19

19

16

16
17

17

15

15

7
1

4
6

22

22

13

13
2

18

18
17

12

17

25

24

23

11

Qty/Veh.
CT100
CT100
RHL
THL

No.

Part No.

1
2
3
4
5

DU 2010 47
DU 2010 92
CL 2010 23
30 2010 29
DU 1810 29
DL 1810 10

Head Light Assy./Lamp


Head Light Assy./Lamp
Lamp 12V-35/35W
Lamp 12V-4W
Flap Cowling
Nut Well

-------

1
1
1
1
1
4

6
7
8
9
10

39 2587 01
39 2141 24
35 1610 60
DD 1811 83
DD 1811 84

Screw SS
Washer (Non metallic)
Clip Nut
Bracket Cowling Lower
Bracket Fork Lower

------

5
9
5
1
1

11
12
13
14
15

39 1961 04
39 0817 15
39 0745 01
39 2473 04
DU 1810 47
DD 1811 85

Bolt Flanged Small


Hex.Nut/Flange
Screw Pan Cross
Hex.Bolt/Flange
Bracket Cowling Upper
Bracket Cowling Upper

-------

1
1
2
2
1
1

54

23

10

14

Description

25

24

10
11

12

Remarks

14

Qty/Veh.
CT100
CT100
RHL
THL

No.

Part No.

16
17
18
19
20

DD 1811 86
39 2585 01
39 0813 02
DU 1810 31
DF1810 98

Collar
Screw
Cross Rec.Pan Hd. Tp Screw
Wind Shield/Label
Screw SS

------

2
2
4
1
4

21
22

DD
DU
DU
DU
DU
DU
DU
DU
DU

Label BAJAJ

----------

1
1
1
1
1
1
1
1
1

23
24
25

1812
2010
2010
2010
2010
2010
2010
2010
2010

52
83
87
84
88
85
89
86
90

Description

Remarks

Pricol / VDO
VDO

55

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 40 : TURN SIGNAL LAMP

Plate No. 41 : FRONT AND REAR NUMBER PLATE


3
2
3

1
1

10

6
11

5
5

8
8
Qty/Veh.
CT100
CT100
RHL
THL

No.

Part No.

DU 2010 08
DU 2010 32
DU 2010 10
DU 2010 37
DU 2010 12
DU 2010 50
DU 2010 14
DU 2010 52
06 2010 83

Dir. ind. Front LH with Lamp


Dir. ind. Front LH with Lamp
Dir. ind. Front RH with Lamp
Dir. ind. Front RH with Lamp
Dir. ind. Rear LH with Lamp
Dir. ind. Rear LH with Lamp
Dir. ind. Rear RH with Lamp
Dir. ind. Rear RH with Lamp
Lamp 12 V 10 W

1
-1
-1
-1
-4

-1
-1
-1
-1
4

FD 2010 33
DU 2010 16
DD 1811 92
39 1225 15
DU 2010 42
DU 2010 43

Lens
Lens
Bracket Signal
Hex. Nut
Adopter LH
Adopter RH

-4
-4
---

4
-1
4
1
1

2
3
4
5
6
7
8
9
10

56

Description

Remarks

Alt. DD201146
Alt. DD201148
Alt. FD201008
Alt. FD201009

N.I.
N.I.

Part No.

1
2
3
4
5

DP 1611 44
DD 1811 76
DD 1811 87
39 1783 01
39 2473 04
DP 1611 45

Front Number plate


Bracket Front No. Plate
Bracket Front No. Plate
Truss Screw
Flanged bolt
Number plate Rear

1
1
-2
2
1

1
-1
2
2
1

6
7
8
9
10

DP 1611 01
39 2483 04
39 2407 01
DP 1611 00
DD 2010 02

Bracket No. Plate


Hex head bolt / Flange
Truss Screw
Bracket Fender Rear
Reflector Reflex

1
2
2
1
1

1
2
2
1
1

11
12
13
14
15

39
30
30
39
39

Flanged Nut
Collar
Damper
Flange Bolt
Plain Washer

1
2
2
2
2

1
---

2484
1810
1810
1553
0211

15
61
60
04
11

Description

Qty/Veh.
CT100
CT100
RHL
THL

No.

Remarks

For Front
Number Plate
Mounting (N.I.)

57

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 42 : TAIL LAMP ASSEMBLY

Plate No. 43 : ELECTRICAL EQUIPMENT


1

1
8
7

2
10

11
3
3
4

6
4

6
2
8
7
9

Part No.

1
2
3
4
5

39 0817 15
DU 2010 23
DU 2010 66
DD 2010 34
31 2010 01

Hex Nut / Flange


Tail Light Assly. with lamp
Lens Tail Light
Screw For Lens
Collar

3
1
1
2
3

3
1
1
2
3

6
7
8

30 2010 06
DD 2010 11
39 0211 11

Lamp 12 V, 10/5W
Damper
Plain Washer

1
3
3

1
3
3

58

Description

Qty/Veh.
CT100
CT100
RHL
THL

No.

Remarks

Part No.

1
2
3
4
5

39 1940 04
DF 2011 40
31 2010 79
30 2010 74
DU 2010 07
DU 2010 61

Flanged Bolt
Horn
Switch Rear Brake
Spring Brake Switch
Wiring Harness
Wiring Harness

1
1
1
1
-1

1
1
1
1
1
--

6
7
8
9
10

31
DF
30
31
31

Battery
Fuse - Assly.
Fuse, 15A
Relay assly.
Capacitor Electrolytic

1
1
1
1
1

1
1
1
1
1

11

39 2473 04

Hex Head Bolt / Flange

2010
2011
2010
2010
2010

27
29
85
03
82

Description

Qty/Veh.
CT100
CT100
RHL
THL

No.

Remarks

59

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 44 : TOOL KIT

Plate No. 45 : SEAT ASSEMBLY

3
4

No.
1
*
*
*
*
*

60

Part No.
DF
DF
DF
DF
DF
DF

2210
2210
2210
2210
2210
2210

45
47
43
48
46
49

Description
Tool Kit
Tool Wrench 17 A/F
Tool Driver
Box Spanner 16 x 14
Tool Bag
Tool bar

Qty/Veh.
CT100
CT100
RHL
THL

1
1
1
1
1
1

1
1
1
1
1
1

Remarks

Not
Serviceable

No.

Part No.

1
2
3
4

DU 2110 01
DP 2110 09
39 1211 11
39 1290 04

Description
Seat assly comp. with Damper
Damper
Plain Washer
Hex. Bolt

Qty/Veh.
CT100
CT100
RHL
THL

1
9
2
2

1
9
2
2

Remarks

N.I.

61

Brand ID: 001MC617

Brand ID: 001MC617

Plate No. 46 : ACCESSORIES( LEG GARD,SAREE GUARD & MIRRORS)

KIT LIST FOR CT100 RHL / THL


Sr.
Kit Part No. Kit Description
No.

1
2

3
4
5

36DU1001 O Ring Kit


36311008 Collet Seal Oil Kit

36311028 Valve Kit


36311006 Chain Guide Kit
36DU1004 Gear Lever Spring Kit

36DU1007 Boss Kick Kit

2
7

No.
1
2

Part No.
36 DU22 01
36 DU22 02

Description
Leg / Saree guard kit
Other Accessories Kit

Qty/Veh.
CT100
CT100
RHL
THL

1
1

Remarks

1
1

36DU1201 Air Filter Kit

36311803 Bearing Cone kit

36DF1701 Rubber - Inner Bush Kit

10 36DU1503 Gear Meter Screw Kit


11 36DU1505 Chain Sprocket Kit

12 36DU1506 Rear Wheel Bearing Kit


13 36DU1901 Cable Adjuster Kit
14 36DU1202 Idling Screw Kit
15 36DU1203 Air Control Screw Kit
16 36DU1204 Gasket O ring Kit for Carb.

62

Consisting of Following Parts


Part No.

Description

Qty./Kit

39102021 O Ring

39256921 O Ring

31101019 Collet

39103519 Oil Seal

31101045 Seat Spring

DD101134 Valve Intake

DD101135 Valve Exhaust

31101026 Guide Chain RH

31101025 Guide Chain LH

31101055 Spring

31101054 Spring

DU101084 Spring

30101233

Boss Kick

30101234 Spring

30101236 Ball Steel

30101235 Pin

39085517 E - Type Circlip

DM121007 O Ring for Air Filter

DM121004 Cap

01110609 Plain Washer

39083001 Screw Pan cross

DF161426 Bolt Steeped Flanged

30181007 Bearing Cone

30181008 Bearing race

30181074 Upper Bearing Race

30181009 Bearing Cone

30171030 Rubber Bush

30171031 Inner Bush

DD151005 Speedo Gear (22T)

30151041 Gear Meter Screw

DM151005 Chain (114 Links)

DM151009 Sprocket (47 T)

DM101114 Sprocket 0/P

39268220 Ball Bearing (6301RS1/C3)

39136420 Ball Bearing (6201RS1/C3)

30191017 Nut

DD191147 Screw

DU121024 Screw Idling (Stop Screw)

DD121176 Spring - Idling Screw

DU121025 Screw - Air (Adjust)

DD121178 Spring - Screw Air

DD121170 Gasket - Float Chamber

63

Brand ID: 001MC617

Brand ID: 001MC617

KIT LIST FOR CT100 RHL / THL


Sr.
Kit Part No. Kit Description
No.

17 36DU1205 Carburettor Float Pin Kit


18 36DU1206 Carburettor Holder/Jet Kit

19 36DF1444 Decal Set - Jet Black

20 36DF1445 Decal Set - Flame Red

21 36DF1446 Decal Set - Star Blue

22 36DF1447 Decal Set - Damson Purple

23 36DU1401 Decal Set - Jet Black

24 36DU1402 Decal Set - Flame Red

64

KIT LIST FOR CT100 RHL / THL


Consisting of Following Parts
Part No.

Description

Qty./Kit

Sr.
Kit Part No. Kit Description
No.

Consisting of Following Parts


Part No.

Description

Qty./Kit

DU121023 Gasket Top

DU161051 Cover Side Decal - LH

DD121168 Valve complete Float

DU161052 Cover Side Decal - RH

DU121015 Float Complete

DU161039 Cover Seat Decal - LH

DU121018 Needle Jet

DU161040 Cover Seat Decal - RH

DU121012 Holder - Needle Jet

DU181035 Cowling Decal - LH

DU121013 Main Jet

DU181036 Cowling Decal - RH

DU121014 Slow Jet complete

DU121021 Spring - Valve throttle

DU141015 Tank Decal - LH

DU161053 Cover Side Decal - LH

DU141016 Tank Decal - RH

DU161054 Cover Side Decal - RH

DU161049 Cover Side Decal - LH

DU161043 Cover Seat Decal - LH

DU161050 Cover Side Decal - RH

DU161044 Cover Seat Decal - RH

DU161035 Cover Seat Decal - LH

DU181037 Cowling Decal - LH

DU161036 Cover Seat Decal - RH

DU181038 Cowling Decal - RH

DU141017 Tank Decal - LH

DU141018 Tank Decal - RH

DU161051 Cover Side Decal - LH

DU161087 Cover Side Decal - LH

DU161052 Cover Side Decal - RH

DU161088 Cover Side Decal - RH

DU161039 Cover Seat Decal - LH

DU161089 Cover Seat Decal - LH

DU161040 Cover Seat Decal - RH

DU161090 Cover Seat Decal - RH

DU141019 Tank Decal - LH

DU181043 Cowling Decal - LH

DU141020 Tank Decal - RH

DU181044 Cowling Decal - RH

DU161053 Cover Side Decal - LH

DU161054 Cover Side Decal - RH

DU161043 Cover Seat Decal - LH

DU161083 Cover Side Decal - LH

DU161044 Cover Seat Decal - RH

DU161084 Cover Side Decal - RH

DU141063 Tank Decal - LH

DU161085 Cover Seat Decal - LH

DU141064 Tank Decal - RH

DU161086 Cover Seat Decal - RH

DU161108 Cover Side Decal - LH

DU181041 Cowling Decal - LH

DU161109 Cover Side Decal - RH

DU181042 Cowling Decal - RH

DU161110 Cover Seat Decal - LH

DU161111 Cover Seat Decal - RH

DU141015 Tank Decal - LH

DU161108 Cover Side Decal - LH

DU141016 Tank Decal - RH

DU161109 Cover Side Decal - RH

DU161049 Cover Side Decal - LH

DU161110 Cover Seat Decal - LH

DU161050 Cover Side Decal - RH

DU161111 Cover Seat Decal - RH

DU161035 Cover Seat Decal - LH

DU181063 Cowling Decal - LH

DU161036 Cover Seat Decal - RH

DU181064 Cowling Decal - RH

DU181033 Cowling Decal - LH

DU181034 Cowling Decal - RH

DU141017 Tank Decal - LH

DU141018 Tank Decal - RH

25 36DU1403 Decal Set - Star Blue

26 36DU1404 Decal Set - Olive Green

27 36DU1405 Decal Set - Brownish grey

28 36DU1407 Decal Set - Damson Purple

DU141019 Tank Decal - LH

DU141020 Tank Decal - RH

DU141030 Tank Decal - LH

DU141031 Tank Decal - RH

DU141028 Tank Decal - LH

DU141029 Tank Decal - RH

DU141063 Tank Decal - LH

DU141064 Tank Decal - RH

65

Brand ID: 001MC617

Brand ID: 001MC617

Amendment Sheet (Parts Deleted)


Sr.No.

66

Part No.

Description

Amendment Sheet (Parts Deleted)


Qty.

Page No. Fig.No.

Sr.No.

Part No.

Description

Qty.

Page No. Fig.No.

67

Brand ID: 001MC617

Brand ID: 001MC617

Part Index

68

Part Index

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

01100610
01170110
01170111
01170111
06201083
14151021
15151061
15151062
16151066
22150241
28101107
28101195
28101214
30101015
30101096
30101142
30101154
30141015
30141031
30141032
30141039
30141052
30151038
30151038
30151069
30151005
30151018
30151019
30151037
30151042
30151095
30151118
30151119
30161271
30161157
30161158
30161169
30171018
30181006
30181023
30181029
30181044
30181060
30181061
30191069
30191070
30191071
30191072
30191031
30191035
30191036
30191037

2
11
1
7
5
19
12
15
1
7
16
2
9
12
7
6
5
15
10
13
5
7
12
17
13
24
5
6
16
24
14
22
23
1
8
7
2
9
6
20
11
10
13
12
3
2
4
5
7
8
13
12

5
9
10
9
40
26
22
22
25
15
5
14
14
10
14
13
15
10
33
33
33
33
26
27
27
27
25
25
26
26
28
26
26
34
23
23
35
22
21
30
30
30
41
41
37
37
37
37
28
28
28
28

30191038
30191067
30201006
30201029
30201074
30201085
31101014
31101056
31101108
31101144
31101148
31101006
31101007
31101008
31101018
31101033
31101038
31101039
31101040
31101041
31101051
31101061
31101062
31101067
31101076
31101083
31101104
31101109
31101113
31101173
31101175
31101191
31101192
31101216
31101295
31111056
31111058
31121100
31121006
31121029
31151001
31151011
31151021
31151024
31151029
31151036
31151037
31151039
31151004
31151014
31151018
31151022

4
8
6
3
4
8
1
8
10
14
13
2
10
4
6
6
11
10
16
8
2
4
1
4
5
9
4
11
5
4
16
1
5
13
3
16
9
8
2
5
20
14
10
16
3
11
18
13
3
21
12
15

28
37
42
39
43
43
18
10
8
14
14
1
1
1
2
3
15
15
15
15
7
12
12
13
5
6
2
8
12
5
1
7
7
6
12
20
20
9
11
17
27
26
27
27
27
26
27
26
26
26
27
27

31151026
31151027
31151028
31151045
31151060
31151060
31161007
31161018
31171001
31171006
31171012
31181015
31181105
31181106
31191002
31191004
31191016
31201001
31201003
31201027
31201079
31201081
31201082
35161060
36311006
36311008
36311028
36311803
36311803
36DD4001
36DF1444
36DF1445
36DF1446
36DF1447
36DF1701
36DU1001
36DU1004
36DU1007
36DU1201
36DU1202
36DU1203
36DU1204
36DU1205
36DU1206
36DU1401
36DU1402
36DU1403
36DU1404
36DU1405
36DU1407
36DU1503
36DU1505

9
26
27
7
14
17
13
5
11
7
16
6
4
5
2
9
3
5
9
6
3
9
10
8
1
8
9
5
22
4
2
2
2
2
5
1
3
6
6
7
8
5
6
4
2
2
2
2
2
2
4
1

27
27
27
25
27
26
17
35
22
22
22
30
30
30
21
37
28
42
43
43
43
10
43
39
3
2
2
21
30
4
31
31
31
31
22
1
8
15
17
16
16
16
16
16
32
32
32
32
32
32
26
27

36DU1505
36DU1506
36DU1901
36DU2201
36DU2202
36DU4003
36DU4004
36DU4005
36DU4009
39019711
39019811
39019811
39019811
39020111
39021111
39021111
39024811
39024811
39029215
39042215
39045411
39055302
39070201
39070201
39070311
39070815
39071111
39071111
39071215
39071411
39071411
39072504
39073212
39073712
39073817
39074501
39074501
39074601
39074801
39075301
39076101
39077504
39077504
39078708
39078708
39078912
39078912
39079012
39079415
39079708
39079815
39079815

12
7
16
1
2
12
2
2
12
8
2
2
25
8
8
15
2
6
14
5
17
18
5
7
10
10
13
6
1
3
21
24
3
2
14
13
14
5
10
2
8
9
19
10
23
11
17
9
4
6
6
9

6
27
29
46
46
6
34
34
6
18
18
28
29
22
42
41
9
22
22
23
22
22
2
10
10
28
22
24
22
22
27
29
18
22
15
39
20
8
3
19
33
26
27
23
27
28
30
18
27
28
27
36

69

Brand ID: 001MC617

Brand ID: 001MC617

Part Index

70

Part Index

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

39079815
39080708
39080808
39081302
39081715
39081715
39081715
39084001
39090012
39097804
39098004
39098115
39098215
39098517
39098608
39098717
39098815
39099008
39099206
39099311
39099511
39099906
39099906
39099906
39099906
39099906
39100006
39100006
39100320
39100820
39101321
39101321
39101721
39101821
39101921
39102121
39102304
39102821
39104119
39104219
39104319
39105006
39105315
39105515
39105604
39106204
39106204
39106604
39106804
39106804
39107404
39107404

15
9
1
18
1
7
12
26
25
2
10
8
22
5
3
4
8
20
6
9
13
3
4
6
8
11
1
12
5
6
5
18
14
14
2
5
3
6
5
4
4
2
11
1
4
4
15
3
3
9
3
7

26
28
28
39
42
24
39
26
26
27
14
26
27
4
17
6
27
26
7
15
15
13
19
9
12
3
4
1
20
10
19
26
1
6
12
1
11
20
13
20
10
10
14
5
9
11
16
10
9
21
29
12

39107504
39107504
39107801
39108019
39118415
39121111
39122515
39122515
39122515
39128321
39129004
39155304
39155304
39155304
39161211
39165911
39167304
39167504
39168004
39168304
39168412
39169901
39178301
39178924
39178924
39179021
39181304
39186420
39194004
39194004
39194304
39195904
39196104
39198104
39199404
39204021
39213421
39214124
39214515
39214704
39219908
39220011
39222104
39222204
39222204
39224020
39224915
39234501
39240320
39240701
39240701
39246904

10
11
1
5
9
3
1
8
10
3
4
7
10
14
18
7
3
9
9
12
11
8
3
3
11
14
18
5
1
3
10
8
11
15
2
2
8
7
4
10
14
12
18
1
8
5
23
10
12
8
10
10

13
10
19
10
29
45
9
40
22
16
45
35
20
41
1
20
1
16
17
38
38
5
41
35
17
3
30
9
43
23
36
3
39
6
8
3
13
39
18
12
5
5
21
24
21
27
29
18
14
41
17
21

39247304
39247304
39247304
39247304
39247304
39247404
39247504
39247915
39247915
39248104
39248304
39248414
39248415
39258501
39258701
39260011
39268020
39268120
39270004
39270411
39275821
52DU0085
CL201023
CM101128
CM101129
DD101275
DD101007
DD101014
DD101058
DD101060
DD101062
DD101101
DD101106
DD101219
DD101254
DD101264
DD101309
DD101318
DD101325
DD101336
DD101343
DD101347
DD101349
DD101350
DD101351
DD101366
DD101407
DD101440
DD101475
DD101480
DD101481
DD101492

1
4
6
11
14
8
5
11
13
14
7
15
11
17
6
3
1
5
17
12
16
5
2
14
13
10
2
4
6
9
9
13
7
14
3
2
1
15
7
6
13
6
8
7
11
6
7
7
16
6
15
5

21
41
34
43
39
8
34
21
38
23
41
33
41
39
39
14
26
26
21
8
33
18
39
18
18
9
4
4
12
13
3
10
8
10
15
15
6
20
13
8
1
1
1
1
1
18
3
2
6
14
1
14

DD101493
DD101495
DD111011
DD111012
DD111018
DD111048
DD121163
DD121171
DD141016
DD141227
DD151008
DD151009
DD161022
DD161051
DD161052
DD161078
DD161105
DD161105
DD161203
DD161204
DD161369
DD161369
DD181011
DD181029
DD181031
DD181032
DD181034
DD181090
DD181091
DD181176
DD181183
DD181184
DD181185
DD181186
DD181187
DD181192
DD181205
DD181207
DD181252
DD191125
DD191140
DD191141
DD191142
DD191143
DD191144
DD191148
DD201002
DD201009
DD201010
DD201011
DD201017
DD201034

8
9
17
18
12
2
1
11
6
9
10
7
9
3
14
16
6
7
15
16
6
7
19
7
2
19
3
26
25
2
9
10
15
16
2
7
13
16
21
11
27
11
12
26
15
28
10
10
9
7
2
4

14
8
20
20
20
20
33
16
33
33
26
26
35
24
21
28
31
32
21
21
31
32
30
30
30
30
30
30
30
41
39
39
39
39
41
40
30
30
39
37
29
29
29
29
29
29
41
38
38
42
38
42

71

Brand ID: 001MC617

Brand ID: 001MC617

Part Index

72

Part Index

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

DD201045
DD201046
DD201047
DD201048
DD201155
DD201168
DD201170
DD7301Y7
DD7301Y7
DE181031
DF101019
DF101055
DF101071
DF111015
DF111017
DF111020
DF111033
DF121003
DF121023
DF121025
DF141166
DF151009
DF151003
DF151005
DF151006
DF151016
DF161102
DF161413
DF161414
DF161415
DF161425
DF181043
DF181052
DF181085
DF181086
DF181087
DF181090
DF181091
DF181092
DF181117
DF191026
DF191027
DF191066
DF201053
DF201129
DF201140
DF201164
DF221043
DF221045
DF221046
DF221047
DF221048

19
18
8
16
5
11
13
6
7
8
7
2
2
1
8
3
13
3
1
2
4
11
2
2
3
15
4
1
15
3
2
2
4
12
15
14
3
19
20
2
10
14
12
11
7
2
14
1
1
1
1
1

38
38
38
38
29
33
29
31
32
30
18
2
13
20
20
20
20
19
17
17
33
27
26
25
25
28
23
23
23
34
23
33
21
30
30
30
21
29
29
29
29
29
29
29
43
43
38
44
44
44
44
44

DF221049
DF161416
DF181098
DG101498
DG141019
DG161121
DG161124
DH101066
DH101067
DH101195
DH101430
DH101607
DH121101
DH121102
DH121103
DH161194
DJ161068
DJ201046
DJ201051
DL151002
DL161048
DL181010
DL181080
DL191012
DL191013
DL191014
DL191020
DL191020
DM101055
DM101098
DM101099
DM101115
DM101149
DM121010
DM121014
DM121026
DM151008
DM151029
DM161009
DM171025
DM181008
DM181029
DM181030
DM181036
DM191002
DM191005
DM191011
DM191014
DM191015
DM191016
DM191017
DM221001

1
4
20
9
1
4
11
13
15
9
6
12
13
14
7
16
2
4
5
13
6
5
1
6
7
8
2
15
9
4
8
11
9
12
14
15
4
4
5
4
8
23
24
7
11
10
1
15
26
5
6
8

44
34
39
9
35
35
23
5
5
5
4
18
16
16
17
23
24
38
38
26
23
39
30
29
29
29
36
38
12
7
7
6
12
17
17
17
25
25
24
22
30
30
30
30
37
37
37
29
29
28
37
17

DP101155
DP101168
DP101340
DP101452
DP151018
DP161100
DP161101
DP161144
DP161145
DP211009
DS151048
DS151049
DS151052
DU101001
DU101005
DU101010
DU101011
DU101013
DU101036
DU101037
DU101038
DU101041
DU101045
DU101050
DU101053
DU101056
DU101057
DU101058
DU101060
DU101065
DU101066
DU101067
DU101069
DU101070
DU101070
DU101073
DU101074
DU101075
DU101080
DU101081
DU101083
DU101085
DU101092
DU101094
DU101096
DU101097
DU101102
DU101103
DU101109
DU101115
DU101133
DU101180

13
14
7
8
1
9
6
1
5
2
5
6
7
14
3
11
6
1
5
8
12
7
15
4
3
4
2
17
3
1
12
13
9
5
5
1
4
12
7
3
9
13
13
3
3
2
5
10
4
1
11
7

6
6
7
9
15
41
41
41
41
45
25
25
25
9
5
5
6
13
6
6
15
5
15
15
6
3
16
1
2
2
3
3
1
18
18
8
8
9
6
7
7
9
8
4
3
6
3
5
14
14
18
18

DU101182
DU101184
DU101185
DU101190
DU101191
DU101208
DU101210
DU101213
DU101214
DU101216
DU101218
DU101220
DU121001
DU121004
DU121005
DU121008
DU121009
DU121010
DU121017
DU121028
DU141025
DU141027
DU141061
DU141068
DU151005
DU151006
DU151025
DU151026
DU161008
DU161032
DU161067
DU161077
DU161078
DU161093
DU161094
DU161125
DU161144
DU171003
DU171005
DU171006
DU171007
DU171008
DU171010
DU171017
DU181014
DU181015
DU181016
DU181021
DU181022
DU181023
DU181028
DU181029

5
6
9
3
1
9
1
11
10
13
3
14
1
2
1
4
1
1
12
10
12
8
3
3
6
25
2
3
4
9
7
12
13
14
14
7
12
19
20
19
20
4
19
11
21
23
24
1
21
11
2
4

18
8
8
2
2
1
13
6
6
10
4
9
17
17
11
17
16
11
16
16
33
35
33
33
26
27
25
25
24
23
21
23
23
21
21
21
23
22
22
22
22
22
22
22
30
30
30
29
30
36
33
39

73

Brand ID: 001MC617

Brand ID: 001MC617

Part Index

74

Part Index

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

DU181031
DU181032
DU181032
DU181047
DU181050
DU191001
DU191003
DU191005
DU191006
DU191007
DU191008
DU191009
DU191013
DU191014
DU191016
DU191017
DU191018
DU191019
DU191020
DU191021
DU191022
DU191023
DU191024
DU191025
DU191026
DU191027
DU191028
DU191029
DU191030
DU191031
DU191033
DU191034
DU191035
DU201007
DU201008
DU201010
DU201012
DU201014
DU201016
DU201018
DU201023
DU201028
DU201028
DU201029
DU201032
DU201037
DU201042
DU201043
DU201046
DU201047
DU201050
DU201052

19
2
6
15
21
1
14
10
6
5
1
10
7
1
7
4
8
5
6
3
7
4
8
5
6
3
3
3
3
27
28
6
7
5
1
2
3
4
6
4
2
17
20
6
1
2
9
10
17
1
3
4

39
33
35
39
30
36
29
37
37
28
37
29
37
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
28
29
29
29
29
43
40
40
40
40
40
29
42
38
38
38
40
40
40
40
29
39
40
40

DU201057
DU201059
DU201060
DU201061
DU201062
DU201064
DU201066
DU201070
DU201080
DU201083
DU201084
DU201085
DU201086
DU201087
DU201088
DU201089
DU201090
DU201092
DU211001
DU221001
DU221004
DU221007
DU710122
DU710122
DU71012R
DU71012S
DU71013H
DU71013J
DU71013L
DU7101W1
DU7101W1
DU7101X4
DU7101X4
DU7101Y7
DU7101Y7
DU71072R
DU7107X4
DU7107Y7
DU730122
DU730122
DU73012R
DU73012S
DU73013H
DU73013J
DU73013L
DU7301W1
DU7301W1
DU7301X4
DU7301X4
DU7301Y7
DU7301Y7
DU730222

3
14
7
5
11
1
3
11
21
22
23
24
25
22
23
24
25
1
1
12
12
13
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
3
3
3
3
3
3
3
3
3
3
3
4

38
33
38
43
20
38
42
33
38
39
39
39
39
39
39
39
39
39
45
21
21
21
31
32
32
32
32
32
32
31
32
31
32
31
32
32
32
32
31
32
32
32
32
32
32
31
32
31
32
31
32
31

DU730222
DU73022R
DU73022S
DU73023H
DU73023J
DU73023L
DU7302W1
DU7302W1
DU7302X4
DU7302X4
DU7302Y7
DU7302Y7
DU730322
DU730322
DU73032R
DU73032S
DU73033H
DU73033J
DU73033L
DU7303W1
DU7303W1
DU7303X4
DU7303X4
DU7303Y7
DU7303Y7
DU73042R
DU73042S
DU7304W1
DU7304W1
DU730522
DU730522
DU73052R
DU7305X4
DU7305X4
DU7305Y7
DU7305Y7
DU730622
DU730622
DU73062R
DU7306X4
DU7306X4
DU7306Y7
DU7306Y7
DU73082R
DU7308X4
DU7308Y7
DU73092R
DU7309X4
DU7309Y7
DU73102R
DU7310X4
DU7310Y7

4
4
4
4
4
4
4
4
4
4
4
4
5
5
5
5
5
5
5
5
5
5
5
5
5
7
7
6
7
3
3
3
3
3
3
3
4
4
4
4
4
4
4
3
3
3
4
4
4
5
5
5

32
32
32
32
32
32
31
32
31
32
31
32
31
32
32
32
32
32
32
31
32
31
32
31
32
32
32
31
32
31
32
32
31
32
31
32
31
32
32
31
32
31
32
32
32
32
32
32
32
32
32
32

Part No.

Figure
No.

Page
No.

DU740122
DU74012R
DU74012S
DU74013H
DU74013J
DU74013L
DU7401W1
DU7401X4
DU7401Y7
DU74022R
DU7402X4
DU7402Y7
DX101035
DX101045
DX101046
DX101047
DX101048
DX101049
DX101051
DX101052
DX101053
DX101054
FA101334
FD181012
FD181019
FD181020
FD181030
FD181031
FD201033

6
6
6
6
6
6
6
6
6
6
6
6
14
2
10
5
3
5
8
11
10
1
6
9
21
22
2
18
6

32
32
32
32
32
32
32
32
32
32
32
32
14
6
6
5
6
6
6
6
5
14
5
30
29
29
29
29
40

75

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