0513

DIAGNOSTICS SFI System (2AZFE)

051ZH05

DIAGNOSTIC TROUBLE CODE CHART

HINT: Parameters listed in the chart may not be exactly the same as your readings due to the type of instrument or other factors. If a malfunction code is displayed during the DTC check in the check mode, check the circuit for the codes listed in the table below. For details of each code, refer to the See page under the respective DTC No. in the DTC chart. SAE DEFINED:
DTC No. (See Page) P0100 (0524) P0101 (0529) P0110 (0530) P0115 (0533) P0116 (0536) P0120 (0537) P0121 (0542) Detection Item Mass Air Flow Circuit Malfunction Mass Air Flow Circuit Range/ Performance Problem Intake Air Temp. Circuit Malfunction Engine Coolant Temp. Circuit Malfunction Engine Coolant Temp. Circuit Range/Performance Problem Throttle/Pedal Position Sensor/ Switch A Circuit Malfunction Throttle/Pedal Position Sensor/ Switch A Circuit Range/Performance Problem Trouble Area S Open or short in mass air flow meter circuit S Mass air flow meter S ECM S Mass air flow meter S Open or short in intake air temp. sensor circuit S Intake air temp. sensor (built in mass air flow meter) S ECM S Open or short in engine coolant temp. sensor circuit S Engine coolant temp. sensor S ECM S Cooling system S Engine coolant temp. sensor S Open or short in throttle position sensor circuit S Throttle position sensor S ECM S Throttle position sensor S Open or short in A/F sensor (bank 1, 2 sensor 1) circuit S A/F sensor (bank 1, 2 sensor 1) S Air induction system S Fuel pressure S Injector S Gas leak in exhaust system S ECM S PCV hose connection S Thermostat S Cooling system S Engine coolant temp. sensor S ECM S Open or short in heated oxygen sensor circuit S Heated oxygen sensor S Open or short in heated oxygen sensor heater circuit S Heated oxygen sensor S ECM S Open or short in heated oxygen sensor circuit S Heated oxygen sensor S Same as DTC No. P0141 MIL Memory

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P0125 (0543)

Insufficient Coolant Temp. for Closed Loop Fuel Control

P0128 (0552) P0136 (0553) P0141 (0557) P0156 (0553) P0161 (0557)

Thermostat Malfunction

Oxygen Sensor Circuit Malfunction (Bank 1 Sensor 2) Oxygen Sensor Heater Circuit Malfunction (Bank 1 Sensor 2) Oxygen Sensor Circuit Malfunction (Bank 2 Sensor 2) Oxygen Sensor Heater Circuit Malfunction (Bank 2 Sensor 2)

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f f f

2003 HIGHLANDER REPAIR MANUAL (RM987U)

Author :

Date :

200

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DIAGNOSTICS SFI System (2AZFE) S Air induction system S Injector blockage S Mass air flow meter S Engine coolant temp. sensor S Fuel pressure S Gas leak in exhaust system S Open or short in heated oxygen sensor (bank 1 sensor 2) circuit S Heated oxygen sensor (bank 1 sensor 2) S ECM S PCV hose connection S Injector leak, blockage S Mass air flow meter S Engine coolant temp. sensor S Ignition system S Fuel pressure S Gas leak in exhaust system S Open or short in heated oxygen sensor (bank 1 sensor 1) circuit S Heated oxygen sensor (bank 1 sensor 1) S ECM S PCV hose connection S Same as the DTC No. P0171 S PCV hose connection S Same as the DTC No. P0172 S PCV hose connection S Open or short in engine wire S Connector connection S Vacuum hose connection S Ignition system S Injector S Fuel pressure S Mass air flow meter S Engine coolant temp. sensor S Compression pressure S Valve clearance S Valve timing S ECM S PCV hose connection S Open or short in engine wire S Connector connection S Vacuum hose connection S Ignition system S Injector S Fuel pressure S Mass air flow meter S Engine coolant temp. sensor S Compression pressure S Valve clearance S Valve timing S ECM S PCV hose connection

P0171 (0560)

System too Lean (Fuel Trim) (Bank 1)

P0172 (0560)

System too Rich (Fuel Trim) (Bank 1)

P0174 (0560) P0175 (0560)

System too Lean (Fuel Trim) (Bank 2) System too Rich (Fuel Trim) (Bank 2)

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P0300 (0567)

Random/Multiple Cylinder Misfire Detected

P0301 (0567)

Cylinder 1 Misfire Detected

2003 HIGHLANDER REPAIR MANUAL (RM987U)

Author :

Date :

201

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DIAGNOSTICS SFI System (2AZFE) S Open or short in engine wire S Connector connection S Vacuum hose connection S Ignition system S Injector S Fuel pressure S Mass air flow meter S Engine coolant temp. sensor S Compression pressure S Valve clearance S Valve timing S ECM S PCV hose connection S Open or short in engine wire S Connector connection S Vacuum hose connection S Ignition system S Injector S Fuel pressure S Mass air flow meter S Engine coolant temp. sensor S Compression pressure S Valve clearance S Valve timing S ECM S PCV hose connection S Open or short in engine wire S Connector connection S Vacuum hose connection S Ignition system S Injector S Fuel pressure S Mass air flow meter S Engine coolant temp. sensor S Compression pressure S Valve clearance S Valve timing S ECM S PCV hose connection S Open or short in knock sensor circuit S Knock sensor (looseness) S ECM S Open or short in crankshaft position sensor circuit S Crankshaft position sensor S Crank angle sensor plate S ECM S Open or short in camshaft position sensor circuit S Camshaft position sensor S Intake Camshaft S ECM S Gas leak on exhaust system S Heated oxygen sensor S Threeway catalytic converter S Gas leak on exhaust system S Heated oxygen sensor S Threeway catalytic converter

P0302 (0567)

Cylinder 2 Misfire Detected

P0303 (0567)

Cylinder 3 Misfire Detected

P0304 (0567)

Cylinder 4 Misfire Detected

P0325 (0578)

Knock Sensor 1 Circuit Malfunction (Bank 1)

P0335 (0581)

Crankshaft Position Sensor A Circuit Malfunction

P0340 (0584)

Camshaft Position Sensor Circuit Malfunction

P0420 (0586) P0430 (0586)

Catalyst System Efficiency Below Threshold (Bank 1) Catalyst System Efficiency Below Threshold (Bank 2)

2003 HIGHLANDER REPAIR MANUAL (RM987U)

Author :

Date :

202

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DIAGNOSTICS SFI System (2AZFE) S Hose or tube cracked, holed, damaged or loose seal ((3), (5), (7), (8), (9), (10) or (11) in Fig.1) S Fuel tank cap incorrectly installed S Fuel tank cap cracked or damaged S Vacuum hose cracked, holed, blocked, damaged or disconnected ((1), (2) or (4) in Fig. 1) S Fuel tank cracked, holed or damaged S Charcoal canister cracked, holed or damaged S Open or short in vapor pressure sensor circuit S Vapor pressure sensor S Fuel tank overfill check valve cracked or damaged S ECM S Vacuum hose cracked, holed, blocked damaged or disconnected((1), (2), (3), (4), (5), (7), (8), (9), (10) and (11) in Fig.1) S Fuel tank cap incorrectly installed S Fuel tank cap cracked or damaged S Open or short in vapor pressure sensor circuit S Vapor pressure sensor S Open or short in VSV circuit for EVAP S VSV for EVAP S Open or short in VSV circuit for pressure switching valve S VSV for pressure switching valve S Fuel tank cracked, holed or damaged S Charcoal canister cracked, holed or damaged S Fuel tank overfill check valve cracked or damaged S ECM S Same as DTC No. P0440 S Same as DTC No. P0441 S Open or short in vapor pressure sensor circuit S Vapor pressure sensor S ECM S Open or short in vapor pressure sensor circuit S Vapor pressure sensor S ECM S Combination meter S Open or short in vehicle speed sensor circuit S Vehicle speed sensor S ECM S Open or short in IAC valve circuit S IAC valve is stuck or closed S Open or short in A/C switch circuit S Air induction system S ECM S PCV hose connection

P0440 (0589)

Evaporative Emission Control System Malfunction

P0441 (05101)

Evaporative Emission Control System Incorrect Purge Flow

P0442 (0589) P0446 (05101) P0450 (05125) P0451 (05125)

Evaporative Emission Control System Malfunction Evaporative Emission Control System Vent Control Malfunction Evaporative Emission Control System Pressure Sensor Malfunction Evaporative Emission Control System Pressure Sensor Range/ Performance Vehicle Speed Sensor Malfunction

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P0500 (05128)

P0505 (05131)

Idle Control System Malfunction

*: f @@@ MIL lights up

2003 HIGHLANDER REPAIR MANUAL (RM987U)

Author :

Date :

203

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DIAGNOSTICS SFI System (2AZFE)

MANUFACTURER DEFINED:
DTC No. (See Page) Detection Item Trouble Area S Open or short in A/F sensor circuit S A/F sensor S Air induction system S Fuel pressure S Injector S ECM S A/F sensor (Bank 1) S Open or short in A/F sensor heater circuit S A/F sensor (Bank 1) S ECM S Open or short in A/F sensor circuit S A/F sensor S Air induction system S Fuel pressure S Injector S ECM S A/F sensor (Bank 2) S Open or short in A/F sensor heater circuit (Bank 2) S A/F sensor (Bank 2) S ECM S Ignition system S Open or short in IGF and IGT1 circuit from No. 1 ignition coil with igniter to ECM S No. 1 ignition coil with igniter S ECM S Ignition system S Open or short in IGF and IGT2 circuit from No. 2 ignition coil with igniter to ECM S No. 2 ignition coil with igniter S ECM S Ignition system S Open or short in IGF and IGT3 circuit from No. 3 ignition coil with igniter to ECM S No. 3 ignition coil with igniter S ECM S Ignition system S Open or short in IGF and IGT4 circuit from No. 4 ignition coil with igniter to ECM S No. 4 ignition coil with igniter S ECM S Same as DTC No. P0335 S Mechanical system (Jumping teeth of timing chain, chain stretched) S ECM S Valve timing S OCV S VVT controller assembly S ECM MIL Memory

P1130 (05135)

A/F Sensor Circuit Range/Performance Malfunction (Bank 1 Sensor 1)

P1133 (05138) P1135 (05145)

A/F Sensor Circuit Response Malfunction (Bank 1 Sensor 1) A/F Sensor Heater Circuit Malfunction (Bank 1 Sensor 1)

P1150 (05135)

A/F Sensor Circuit Range/Performance Malfunction (Bank 2 Sensor 1)

P1153 (05138) P1155 (05145)

A/F Sensor Circuit Response Malfunction (Bank 2 Sensor 1) A/F Sensor Heater Circuit Malfunction (Bank 2 Sensor 1)

P1300 (05147)

Igniter Circuit Malfunction (No. 1)

P1305 (05147)

Igniter Circuit Malfunction (No. 2)

P1310 (05147)

Igniter Circuit Malfunction (No. 3)

P1315 (05147)

Igniter Circuit Malfunction (No. 4)

P1335 (05153) P1346 (05154)

Crankshaft Position Sensor Circuit Malfunction (During engine running) VVT Sensor/Camshaft Position Sensor Circuit Range/Performance Problem (Bank 1) VVT System Malfunction (Bank 1)

P1349 (05155)

2003 HIGHLANDER REPAIR MANUAL (RM987U)

Author :

Date :

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DIAGNOSTICS SFI System (2AZFE) S Open or short in stop light switch signal circuit S Stop light switch S ECM S Open in back up power source circuit S ECM S Body ECU S Communication bus S ECM S Open or short in OCV circuit S OCV S ECM S Short in park/neutral position switch circuit S Neutral start switch S ECM f f

P1520 (05162) P1600 (05166) P1645 (05169) P1656 (05170) P1780 (05173)

Stop Light Switch Signal Circuit

ECM BATT Malfunction

Body ECM Malfunction

OCV Circuit Malfunction

Park/Neutral Position Switch Malfunction

*: f @@@ MIL lights up. @@@MIL does not light up.

2003 HIGHLANDER REPAIR MANUAL (RM987U)

Author :

Date :

205