Canon BJC-6200 Service Manual
Canon BJC-6200 Service Manual
Canon BJC-6200 Service Manual
Apr. 2000
QY8-1370-000
COPYRIGHT 2000 CANON INC. CANON BJC-6200 0400 AB 0.20-0 PRINTED IN JAPAN (IMPRIME AU JAPON)
042000 AB 0.20-0
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality.
Corrections
This manual could include technical inaccuracies or typographical errors due to improvements or changes in the products. When changes occur in applicable products or in the content of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new editions of this manual
The following paragraph does not apply to any countries where such provisions are inconsistent with local law. Trademarks
The product names and company names described in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc., except in the case of internal business use.
Copyright 2000 by Canon Inc. CANON INC. BJ Printer Technical Support Dept. 11 16-1, Shimonoge 3-chome, Takatsu-ku, Kawasaki, Kanagawa 213-8512, Japan
This manual has been produced on an Apple Power Macintosh 7300/180 personal computer and OKI MICROLINE 803 PSIIV laser beam printer; artworks of printing films were printed on Agfa SelectSet Avantra 25. All page layouts, logos, and parts-list data were saved with Canon Optical Disc Subsystem mo-5001S and Optical Disc Cartridge mo-502M, and Interface Kit mo-IF2 for Macintosh. All graphics were produced with MACROMEDIA FREEHAND 7.0J. All documents and all page layouts were created with QuarkXpress 3.3 Japanese version.
Product Specifications
Troubleshooting
Part 2: Troubleshooting A guide to troubleshooting the product and identifying the parts and units needing replacement. Troubleshooting is described according to problem descriptions as well as error indications by the status indicator.
Part 3: Appendix Block diagrams, information on the hardware technologies, and pin configurations.
Appendix
Disassembly and reassembly procedures are not fully covered in this manual. Refer to the separate Parts Catalog instead.
Part 1: PRODUCT SPECIFICATIONS 1. PRODUCT OUTLINE 1.1 Product Outline 2. SPECIFICATIONS 2.1 Printer Specifications 2.1.1 Printer specifications 2.1.2 Printer service life 2.2 Paper Specifications 2.2.1 Paper sizes and weights 2.2.2 Paper types and handling 2.2.3 Printable area 2.3 BJ Cartridge Specifications 2.4 Optional Scanner Cartridge Specifications 2.4.1 Scannable area 2.5 Printer and Scanner Drivers 3. PACKING CONFIGURATION 4. PARTS CODE LIST Part 2: TROUBLESHOOTING
1. PRINTER OPERATION 1.1 Status Indicator 1.1.1 Status display via the indicator 2. SERVICING 2.1 Before Troubleshooting 2.2 Detectable Problems from System Start to Exit 2.3 Troubleshooting Problems 2.4 Troubleshooting With Error Indications 3. DISASSEMBLY AND REASSEMBLY 3.1 Cautions for Disassembly and Reassembly 3.1.1 Ink stains (Ink path/ink mist) 3.1.2 Static electricity damage 3.1.3 Spur tips deformation 3.1.4 Feed gear damage 3.1.5 Tap screw removal and installation 3.2 Exploded View 3.3 Disassembly and Reassembly 3.3.1 Carriage lock release 3.3.2 Removing and installing tap screws 3.3.3 Removing the upper cover unit 3.3.4 Removing the printer unit 3.3.5 Removing the pressure roller unit 3.3.6 Spur positions on the spur base unit 3.3.7 Removing the ASF unit 3.3.8 Removing the head gap adjustment section 3.4 Adjustments and Settings After Disassembly and Reassembly 3.4.1 Adjustments 3.4.2 Applying grease 3.4.3 Print head position adjustment 3.4.4 Setting the EEPROM 3.4.5 Adjusting the carriage belt tension 3.4.6 Adjusting the head gap
2- 1 2- 1 2- 1 2- 2 2- 2 2- 3 2- 6 2- 7 2 -10 2 -10 2 -10 2 -10 2 -10 2 -10 2 -10 2 -11 2 -13 2 -13 2 -13 2 -14 2 -14 2 -15 2 -15 2 -16 2 -16 2 -17 2 -17 2 -18 2 -19 2 -20 2 -20 2 -21
II
Page 2 -23 2 -23 2 -24 2 -24 2 -25 2 -25 2 -25 2 -25 2 -26 2 -26 2 -26 2 -27 2 -28 2 -28 2 -29 2 -30 2 -31 2 -31 2 -31 2 -31 2 -31
4. OPERATION CHECK AFTER DISASSEMBLY AND REASSEMBLY 4.1 Check Procedure 5. TRANSPORTING THE PRINTER 5.1 Preparation for Transport 6. PARTS REPLACEMENT, PERIODIC INSPECTIONS, & TOOLS 6.1 Parts Replacement 6.2 Periodic Inspections 6.3 Tool List 6.4 Operation with the Printer's Operation Panel 6.4.1 Cleaning 6.4.2 Printing the nozzle check pattern 6.4.3 Roller cleaning 7. SERVICE-RELATED FEATURES 7.1 Service Mode Operations 7.2 Service/Factory Test Printout 7.3 Printing the EEPROM Information 7.4 Resetting the EEPROM 7.5 Setting the Model with the EEPROM 7.6 Ink Availability Check 7.7 Auto Print Head Position Adjustment 7.8 Power Off/Carriage Lock
Part 3: APPENDIX
3- 1 3- 1 3- 2 3- 2 3- 3 3- 3 3- 4 3- 5 3- 5 3- 5 3- 6 3 -10 3 -11 3 -12 3 -13 3 -13 3 -14 3 -14 3 -14 3 -15 3 -15 3 -15 3 -17 1. TECHNICAL REFERENCE 1.1 Print Mode List 1.2 Purge Unit's Capping and Cleaning Functions 1.3 Cautions About the Inks 1.4 Operation with a Computer 1.4.1 Setting functions with the printer driver 1.5 Detection Functions by Sensors 1.6 Electronic Circuit Description 1.6.1 Circuit block diagram 1.6.2 Power source line block diagram 2. CONNECTOR LOCATIONS AND PIN CONFIGURATIONS 2.1 Carriage Board 2.2 BJ Cartridge 2.3 Scanner Cartridge (Optional) 2.4 AC Adapter 2.5 DC Power Cable 2.6 Carriage Motor 2.7 Paper Feed Motor 2.8 ASF Motor 2.9 Ink Sensor 2.10 Printing Position Sensor 2.11 Purge Sensor Connector 2.12 Circuit Diagrams
III
Part 2: TROUBLESHOOTING
2- 1 2 -11 2 -13 2 -14 2 -14 2 -15 2 -15 2 -16 2 -16 2 -18 2 -19 2 -20 2 -21 2 -22 2 -27 2 -29 2 -30 Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure 2- 1 2- 2 2- 3 2- 4 2- 5 2- 6 2- 7 2- 8 2- 9 2 -10 2 -11 2 -12 2 -13 2 -14 2 -15 2 -16 2 -17 Operation Panel Exploded View Carriage Lock Release Upper Cover Unit Removal and Installation Removing the Printer Unit Removing the Pressure Roller Unit Spur Positions on the Spur Base Unit (Bottom View) Removing the ASF Unit Carriage Shaft Position Adjustment Bearing Applying Grease Print Position Adjustment Pattern Carriage Belt Tension Adjustment Head Gap Adjustment 1 Head Gap Adjustment 2 Nozzle Check Pattern Printout (Color Sample) Service/Factory Test Printout (Sample) EEPROM Information Printout (Sample)
Part 3: APPENDIX
3- 3 3- 4 3- 5 3- 5 3- 6 3- 6 3 -10 3 -11 3 -12 3 -13 3 -13 3 -14 3 -14 3 -14 3 -15 3 -15 3 -15 Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure 3- 1 3- 2 3- 3 3- 4 3- 5 3- 6 3- 7 3- 8 3- 9 3 -10 3 -11 3 -12 3 -13 3 -14 3 -15 3 -16 3 -17 Printer Driver Utilities (Sample) Sensor Locations Block Diagram Power Source Line Block Diagram Control Board Printer Diagram Carriage Board BJ Cartridge Scanner Cartridge AC Adapter DC Power Cable Carriage Motor Paper Feed Motor ASF Motor Ink Sensor Print Position Sensor Purge Sensor
IV
Part 2: TROUBLESHOOTING
2- 7 Table 2- 1 ERROR INDICATIONS
Part 3: APPENDIX
3- 1 3- 2 Table Table 3- 1 3- 2 PRINT MODE LIST INK CONSUMPTION DURING CLEANING (GENERAL GUIDE)
Part 1
PRODUCT SPECIFICATIONS
Page 1- 1 1- 1 1- 2 1- 2 1- 3 1- 4 1- 5 1- 6 1- 7 1- 8
1. PRODUCT OUTLINE 1.1 Product Outline 2. SPECIFICATIONS 2.1 Printer Specifications 2.2 Paper Specifications 2.3 BJ Cartridge Specifications 2.4 Optional Scanner Cartridge Specifications 2.5 Printer and Scanner Drivers 3. PACKING CONFIGURATION 4. PARTS CODE LIST
BJC-6200
1. PRODUCT OUTLINE
1.1 Product Outline
"Standard Color Printer for Personal Use" 1) Dual cartridge system for high-speed monochrome printing and high-speed color printing. 2) Printer cartridge incorporates ink drop modulation technology for high-quality 1440 720 dpi printing. 3) Separate ink cartridges and tanks for all colors to reduce running costs. 4) USB interface enables connection to Windows 98/2000, iMac, and Power Macintosh G3/G4 computers. 5) Optional drop-in scanner cartridge. 6) Photo cartridge enables six-color, density-matched photo-quality printing. 7) Black cartridge contains pigment-colored ink for truer black text printing. 8) Highly precision ink-low detection with an optical system and dot count. 9) Stabilized image printing with the easy to use automatic print position adjustment. Product Specifications
Cartridge Container
Black (Optional)
Color BJ Cartridges
Photo (Optional)
BJC-6200
2. SPECIFICATIONS
2.1 Printer Specifications 2.1.1 Printer specifications
Type Paper Feed System Resolution Throughput (Reference only) Desktop serial printer Automatic feed only (No manual feed) 1440 720 dpi (Max. resolution)
High-speed BC-30 + BC-31 Cartridge Black Text (PC Magazine) New monochrome pattern (J) New color pattern (J) BC-32 Photo + BC-31 Cartridge Full Address Printing 9.6 ppm 10 ppm * 7 ppm * Standard 7.7 ppm 8.3 ppm * 3.7 ppm * High-quality 1.7 ppm 2.0 ppm 1.2 ppm 0.14 ppm *
Printing Direction
Power Source
* Catalog specification. HS mode (180 180 dpi): Bidirectional HQ mode (360 360 dpi, 720 720 dpi): Unidirectional/Bidirectional Fine mode (360 360 dpi, 720 720 dpi, 1440 1440 dpi): Bidirectional 203 mm USB, IEEE 1284-standard, 8-bit parallel (Compatible/Nibble/ECP) Plain paper: Max. 10 mm (Approx. 100 sheets with 64 g/m2) BJ Printer paper: Max. 10 mm (Approx. 80 sheets of high-quality paper) Front cover-open sensor Printing position sensor BJ cartridge sensor Paper sensor BJ cartridge ID sensor Waste-ink capacity sensor No-ink sensor Paper width sensor: None Internal temperature sensor Approx. 45 dB (A) Sound pressure level conforms to ISO 9296. During operation: Temperature 5C-35C (41F-95F) Humidity 10%-90% RH (No condensation) During non-operation: Temperature 0C-35C (32F-95F) Humidity 5%-95% RH (No condensation) Power voltage/frequency Power consumption During standby 100-120 VAC 50/60 Hz Approx. 30 W 3.5 W 220-240 VAC 50/60 Hz Approx. 30 W 3.5 W Approx. 455 mm (W) 312 mm (D) 173 mm (H) (With retracted paper support and no output tray.) Approx. 455 mm (W) 562 mm (D) 248 mm (H) (With output tray and retracted paper support.) Approx. 4.1 kg Radio-wave interference: FCC, IC, CE Mark, Taiwan EMC, C-Tick, VCCI Electrical safety: UL, C-UL, CB Report, GS, CE Mark, FIMKO, SEMCO, IEC, AS, CCIB, SISIR, Korean Electric Commerce, NEMKO Environmental: Energy Star, Blue Angel
1-2
BJC-6200
2.2 Paper Specifications 2.2.1 Paper sizes and weights
(1) Paper sizes A4, B5, A5, A5 landscape, letter, legal, envelope (C4 and C6), postcard (2) Weight 64 g - 105 g/m2 for auto feeding
Product Specifications
Plain paper for Color BJ High-quality paper Photo glossy paper Glossy film Transparency film Back print film Banner T-shirt transfer Photo glossy card Postcard Envelope
If the Paper Thickness Lever is not properly set, problems with paper feeding or printing may occur.
1-3
BJC-6200
Envelope
5.0mm 6.4mm (COM#10: 31.4mm) (DL size: 10.4mm) (2) 26mm (1) 23mm 3.4mm: A4/A5/B5 6.3mm: LTR/ LGL
3mm 3.4mm
Banner Paper
3.4mm Max. 6 sheets printable. After printing, the seventh sheet is cut off. 32mm
Construction Head Ink colors Tank Weight Service Life Printable Sheets
1-4
BJC-6200
2.4 Optional Scanner Cartridge Specifications
Designation Type Resolution (dpi) Imaging Sensor Light Source Scanning System/Direction Document Feeding Interface External Dimensions Weight Other Specifications
IS-32 Cartridge replacement type color scanner 90 90, 180 180, 200 180, 300 360, 360 360, 720 720 256-pixel, linear (single line) CCD RGB (Red, Green, Blue) RGB-switching progressive scanning Document inserted in scanning holder and fed via the ASF ECP/Nibble Approx. 41 mm (W) 90 mm (D) 77 mm (H) Approx. 100 g Printer setting for scanning: Paper thickness lever must be up. Paper sizes for scanning: A4/LTR size or smaller (with BJ F620) Paper thickness for scanning: 0.25 mm or less Approx. 3 min. 14 sec. (DTP color mode: A4, 180 dpi) Approx. 6 min. 15 sec. (Photo mode: A4, 360 dpi)
Product Specifications
* Measurement Conditions Computer: Dell XPS T550 (Pentium III 550 MHz, 256MB RAM) Interface: Parallel interface, ECP mode Scanning paper size: A4 The scanning time spans from the start of the carriage scanning operation to the output of the document.
Scanning area
** The actual scannable area may vary slightly depending on the monitor's display resolution and the scanner's scanning resolution. ** If the B5 Scanning Holder (provided with Scanner Cartridge IS-32) is used to scan a large-size document, the optional A4/LTR Scanning Holder (SH-101) will be required.
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BJC-6200
Compatible. v: Conditionally compatible. !: Incompatible. For USB, compatibility is assured only with personal computers with Windows 98/2000 preinstalled. Compatible with iMac and Power Macintosh G3. iMac running on Mac OS 8.1 requires iMac updater 1.0. *** Common driver for Windows 95/98/NT 4.0/2000. Operates in Nibble or ECP mode. 1) Window Drivers Win 95/98 BJ raster printer driver (IEEE 1284, 8-bit parallel and USB supported) Win NT 4.0 BJ raster printer driver Win 2000 BJ raster printer driver Windows 95/98/NT 4.0/2000 scanner driver IS Scan 2) Macintosh Drivers Mac BJ printer driver (USB) Mac scanner driver IS Scan (USB)
1-6
BJC-6200
3. PACKING CONFIGURATION
After opening the package, make sure all the items below have been included.
Quick Start Guide
Product Specifications
BJ Cartridges
Printer
Packing Materials
Tape
Packing Materials
Tape
Tape
BJC-6200
Ink cartridge
* Items included with BJC-6200: BC-30, BC-31, BCI-3BK, BCI-3C, BCI-3M, BCI-3Y, SB-30.
1-8
Part 2
TROUBLESHOOTING
Page 2- 1 2- 1 2- 2 2- 2 2- 3 2- 6 2- 7 2 -10 2 -10 2 -11 2 -13 2 -17 2 -23 2 -23 2 -24 2 -24 2 -25 2 -25 2 -25 2 -25 2 -26 2 -28 2 -28 2 -29 2 -30 2 -31 2 -31 2 -31 2 -31 2 -31
1. PRINTER OPERATION 1.1 Status Indicator 2. SERVICING 2.1 Before Troubleshooting 2.2 Detectable Problems from System Start to Exit 2.3 Troubleshooting Problems 2.4 Troubleshooting With Error Indications 3. DISASSEMBLY AND REASSEMBLY 3.1 Cautions for Disassembly and Reassembly 3.2 Exploded View 3.3 Disassembly and Reassembly 3.4 Adjustments and Settings After Disassembly and Reassembly 4. OPERATION CHECK AFTER DISASSEMBLY AND REASSEMBLY 4.1 Check Procedure 5. TRANSPORTING THE PRINTER 5.1 Preparation for Transport 6. PARTS REPLACEMENT, PERIODIC INSPECTIONS, & TOOLS 6.1 Parts Replacement 6.2 Periodic Inspections 6.3 Tool List 6.4 Operation with the Printer's Operation Panel 7. SERVICE-RELATED FEATURES 7.1 Service Mode Operations 7.2 Service/Factory Test Printout 7.3 Printing the EEPROM Information 7.4 Resetting the EEPROM 7.5 Setting the Model with the EEPROM 7.6 Ink Availability Check 7.7 Auto Print Head Position Adjustment 7.8 Power Off/Carriage Lock
BJC-6200
Part 2: Troubleshooting
1. PRINTER OPERATION
The printer's operation status is indicated by the status indicator, and the printer can be controlled from the computer or with the printer itself.
Troubleshooting
Indicator
Figure 2-1 Operation Panel 1.1.1 Status display via the indicator
The operation status indicated by the indicator is as follows. Indicator Green light Green blinking Operation Status Power ON Power ON operation in progress, power OFF operation in progress, reset operation in progress, cleaning in progress, test printing, front cover open, printing in progress. Power OFF
OFF
2-1
Part 2: Troubleshooting
BJC-6200
2. SERVICING
2.1 Before Troubleshooting
Before troubleshooting the printer, check the following and see if any of the applicable problems can be fixed. Problem The printer does not operate at all Probable Cause The power outlet is not supplying the required voltage. The power cord is not properly connected to the printer or power outlet. The power switch is not ON. The recommended paper is not being used. There is foreign matter in the paper feed section (sheet feeder, pinch roller, LF roller, platen, spurs). The paper thickness lever is not set properly. The print head needs cleaning. The ink cartridge is empty. The BJ cartridge has not been used for a prolonged period. The recommended paper is not being used. The print head is installed in the wrong position. The orange tape is still affixed to the print head. The print head position adjustment has not been done. Solution Connect the AC cord to a power outlet that supplies the required voltage. Check that the power cord is connected properly. Turn on the power switch. Use the recommended paper. Remove the foreign matter.
Set the lever to the proper setting. Conduct cleaning. Replace the ink cartridge. Conduct cleaning. If the problem still persists, replace the BJ cartridge. Use the recommended paper. Install the print head properly. Remove the orange tape. Execute the print head position adjustment. See page 2-19.
No printing
2-2
BJC-6200
2.2 Detectable Problems from System Start to Exit
Part 2: Troubleshooting
AC power connection
AC power supplied
Troubleshooting
ROM check
DRAM check
No error indication
EEPROM read
Power ON
Indicator blinks
To next page
2-3
Part 2: Troubleshooting
BJC-6200
Error check
Normal? Yes
No
Indicator repeats: Blinks 3 times in
Normal? Yes
No
orange/green, then one long blink in green. (See page 2-8) Indicator repeats: Blinks once in orange, repeatedly. ROM error* (See page 2-8) Indicator repeats: Blinks 2 times in RAM error* orange, repeatedly. (See page 2-8) Indicator repeats: Blinks 6 times in Waste ink-full error orange/green, followed by a long blink in green, repeatedly. (See page 2-8) Internal temperature Indicator repeats: Blinks 5 times in sensor error orange/green, followed by a long blink in green, repeatedly. (See page 2-8) * Any ROM/RAM errors are indicated as described above only during initialization. EEPROM error Abnormal head temperature error Diode sensor error
Indicator repeats: Blinks 7 times in
Normal? Yes
No
2-4
BJC-6200
Part 2: Troubleshooting
No
Indicator repeats: Blinks 10 times in
Troubleshooting
No
Cartridge installation error I/F busy canceled No-cartridge error Cartridge error
orange, followed by a long blink in green, repeatedly. (See page 2-7) Indicator repeats: Blinks 7 times in orange, followed by a long blink in green, repeatedly. (See page 2-7) Indicator repeats: Blinks 7 times in orange, followed by a long blink in green, repeatedly. (See page 2-7)
END
2-5
Part 2: Troubleshooting
BJC-6200
Use a soft cloth dampened with water to clean. Disassemble the paper transport parts and use a soft cloth dampened with water to clean. Pass several sheets through. Replace the spur unit. Set it to the proper position. Readjust the printing position. Apply proper amount of grease on the stipulated parts. Replace carriage motor. Replace faulty part. Replace faulty part.
2-6
BJC-6200
2.4 Troubleshooting With Error Indications
Part 2: Troubleshooting
1) Error indication when a user-recoverable error occurs The indicator indicates an error by blinking in orange for a certain number of times. After it blinks in orange to indicate the error, it blinks once, long, in green. This indication is repeated. 2) Error indication when an error un-recoverable by the user occurs The indicator indicates an error by blinking alternately in orange and green for a certain number of times. After it blinks in orange and green to indicate the error, it blinks once, long, in green. This indication is repeated. The error code is displayed by the computer. With the iMac and Power Macintosh G3, a "D" or "M" is appended to the beginning of the error code. ** The waste-ink warning can be canceled by pressing the RESUME button. *** Error information for internal errors is not displayed nor indicated. You can check it by printing the EEPROM information. See 7.3 Printing the EEPROM Information on page 2-30. **** If a ROM or RAM error occurs, the error indication might not be correct. *
Troubleshooting
3 times in orange 1
---
---
---
-----
Cause: Paper feed does not work even when the paper feed operation is attempted. Suspect: Paper feed section, sheet feeder unit, paper-end sensor, control board Cause: The paper is not ejected, even when the paper ejection operation is attempted for 23 inches. Suspect: Paper feed section, paper-end sensor, control board Cause: No ink in the respective ink tank (ink compartment and sponge). Suspect: Ink tank Cause: The wrong cartridge (BJ cartridge or scanner cartridge) is installed in the carriage for printing or scanning. Suspect: BJ cartridge, scanner cartridge Cause: No cartridge has been installed. Suspect: Cause: The cartridge installed is defective. Suspect: BJ cartridge
User-recoverable errors are indicated by the specified number of blinks in orange, followed by a long blink in green, repeated.
2-7
Part 2: Troubleshooting
BJC-6200
Waste-ink warning** Cause: The total waste-ink count recorded in the EEPROM exceeds 95% of the stipulated amount indicating waste-ink full. Suspect: Waste-ink absorber, control board Cause: Auto head position adjustment problem occurred. Suspect: BJ cartridge, ink tank, printing position sensor, control board carriage ribbon cable
8 times in orange
---
9 times in orange
---
User-recoverable errors are indicated by the specified number of blinks in orange, followed by a long blink in green, repeated.
Non User-Recoverable Errors --ROM error**** 1 time in orange/green --RAM error**** 2 times in orange/green
3 times in orange/green 4 times in orange/green 6800 EEPROM error
5100
5400
7 times in orange/green
5200
Cause: ROM check failed during initialization. Suspect: ROM, control board Cause: RAM check failed during initialization. Suspect: DRAM, MPU & print controller, control board Cause: EEPROM cannot be written to properly. Suspect: EEPROM, MPU & print controller, control board Cause: The carriage's home position cannot be detected because the home position sensor is faulty (disconnected, etc.). Suspect: Home position sensor, purge unit, carriage motor, paper feed motor, control board, carriage ribbon cable, carriage board, DC cable Cause: The temperature sensor (TH501) on the control board is faulty (disconnected, etc.). Suspect: Thermistor, control board Cause: The waste-ink absorber reached 100% of the waste-ink capacity. Suspect: Waste-ink absorber, control board Solution: Reset the EEPROM, replace waste-ink absorber, replace control board Cause: The print head's temperature is abnormally high. Suspect: BJ cartridge, control board, no ink in ink tank
Non User-Recoverable Errors are indicated by the specified number of blinks in orange and green, followed by a long blink in green, repeated.
2-8
BJC-6200
8 times in orange/green 9 times in orange/green 5200 Print head temperature sensor (diode sensor) error No cartridge error
Part 2: Troubleshooting
5600
10 times in orange/green
5700
5210 5000
Cause: Faulty temperature sensor in the BJ cartridge. Suspect: BJ cartridge, control board Cause: The cartridge cannot be detected other than at the cartridge replacement position. Suspect: Cartridge, control board, carriage board, carriage ribbon cable. Improper contact between cartridge and carriage. Cause: During the pick-up operation, the pick-up roller does not rotate, or, the pick-up roller sensor cannot detect the pick-up roller flag. Suspect: Sheet feeder unit, purge unit, control board Cause: Faulty data in the scanner cartridge. Suspect: Scanner cartridge, control board Cause: While AP motor or LF motor runs, the PG sensor does not turn ON or OFF. Suspect: Purge unit, AP motor, LF motor, control board
Troubleshooting
---
Ink sensor
error***
Cause: The check by the ink sensor during initialization indicates that ink is available when there is none. The ink sensor does not check the ink until the AC power is turned off. In this case, the ink compartment is always recognized to have ink. Suspect: Control board, ink sensor, ink tank, EEPROM
2-9
Part 2: Troubleshooting
BJC-6200
2-10
BJC-6200
Part 2: Troubleshooting
Troubleshooting
BJC-6200
3.3 Disassembly and Reassembly
Part 2: Troubleshooting
Cautions for disassembling and reassembling the printer are stated below. As for the disassembly procedure, refer to the Parts Catalog. The illustrations in the Parts Catalog are numbered according to the order of disassembly.
Figure 2-3 Carriage Lock Release 3.3.2 Removing and installing tap screws
The printer uses tap screws to fasten the printer unit and base. The removed tap screws will have residue from the mold in which the internal thread was made. Since the residue may crush the screw threads, clean off the residue from the tap screws before re-installing or use new tap screws.
2-13
Part 2: Troubleshooting
BJC-6200
Figure 2-4 Upper Cover Unit Removal and Installation 3.3.4 Removing the printer unit
Remove the printer unit as shown in the figure below. 1) First remove the two screws securing the printer unit and bottom case. 2) Release the bottom case's two hooks at the back of the printer unit. (Arrows 1 and 2) 3) Hold the two handles on the sides of the printer unit and lift up at an angle as shown by arrow 3.
Screw
1 2
BJC-6200
3.3.5 Removing the pressure roller unit
Part 2: Troubleshooting
To remove the pressure roller unit, release the three hooks in turn as shown by the arrows in the figure. Then pull it out from rear of the printer unit. When releasing the hooks, start with the one on the left (when facing the front of the pressure roller unit). This will make removal easier.
Troubleshooting
Figure 2-6 Removing the Pressure Roller Unit 3.3.6 Spur positions on the spur base unit
The figure below shows the position of the spurs on the spur base. The side (bottom) where the spurs are installed is shown. If you removed any of the spurs by mistake, use this diagram to install then at the correct position.
Spur positions
Spur positions
Figure 2-7 Spur Positions on the Spur Base Unit (Bottom View)
2-15
Part 2: Troubleshooting
BJC-6200
Figure 2-8 Removing the ASF Unit 3.3.8 Removing the head gap adjustment section
Secured to the printer frame, the head gap adjustment plate is for adjusting the gap between the BJ cartridge's nozzles and platen so that the optimum printing quality is obtained. If the set screw securing the head gap adjustment plate to the printer frame is loosened, the head gap will change and head gap adjustment will be necessary. The set screw is painted in red to distinguish it from the other screws and to prevent accidental loosening. If you have loosened it by mistake, do the head gap adjustment as described in 3.4.6 Adjusting the head gap on page 2-21.
2-16
BJC-6200
Part 2: Troubleshooting
3.4 Adjustments and Settings After Disassembly and Reassembly 3.4.1 Adjustments
(1) User Level Timing After BJ cartridge installation/removal Adjustment BJ cartridge printing position adjustment Time Required Tools Required 2 min. 2 sheets of B5 or larger paper
(2) Serviceman Level Timing After idler pulley installation/removal After control board replacement or waste-ink absorber replacement After replacement/disassembly of carriage unit parts After loosening the head gap set screws Parts to be greased Adjustment Belt tension EEPROM setting Time Required Tools Required 1 min. Tension spring (QY9-0043) 1 min. None
Troubleshooting
2 min.
2 sheets of B5 or larger paper Gap gauge (QY9-0038) Grease PG-641 (CK-0562), Floil 946P, brush
5 min. ---
When applying grease, be careful not to get any grease on the wiper and cap.
2-17
Part 2: Troubleshooting
BJC-6200
Cam friction surface Approx. 27 mg (Molykote PG-641) Pick-up roller friction surface Approx. 7 mg (Molykote PG-641)
Carriage shaft friction surface (No dripping) Floil 946P Rear of carriage rail (Apply on entire surface) Approx. 48 mg (Molykote PG-641)
Feed roller friction surfaces (Three places on back of platen) Approx. 14 mg x 3 places (Molykote PG-641)
2-18
BJC-6200
3.4.3 Print head position adjustment
Part 2: Troubleshooting
Since the printer has two BJ cartridges installed, the ejected ink's placement can be thrown off due to the differences in the BJ cartridges and the installation conditions. Less than optimum printing quality will result. To eliminate this misalignment, perform the auto print head position adjustment with the printer driver's utility after installing the BJ cartridges. The print head position can also be adjusted in Service Mode with the printer alone, without using a computer. The procedure is described in 7.1 Service Mode Operations on page 2-28. Place one B5 or larger sheet of plain paper in the auto sheet feeder, then start the test printing of the print head position adjustment pattern with the printer driver's utility sheet.
Troubleshooting
LED Calibration
360 dpi vertical position adjustment
360 dpi bi-directional rough adjustment 360 dpi bi-directional fine adjustment 180 dpi bi-directional rough adjustment 180 dpi bi-directional fine adjustment 360 dpi horizontal position forward direction rough adjustment 360 dpi horizontal position forward direction fine adjustment 360 dpi horizontal position return direction rough adjustment 360 dpi horizontal position return direction fine adjustment 180 dpi horizontal position forward direction rough adjustment 180 dpi horizontal position forward direction fine adjustment 180 dpi horizontal position return direction rough adjustment 180 dpi horizontal position return direction fine adjustment 720 dpi horizontal position forward direction rough adjustment 720 dpi horizontal position forward direction fine adjustment 1440 dpi horizontal position forward direction rough adjustment 1440 dpi horizontal position forward direction fine adjustment Printing position check pattern
Printing the nozzle check pattern requires B5 or larger paper. If the paper's width is narrower than the nozzle check pattern, the platen will be printed on and the ink will soil the platen.
2-19
Part 2: Troubleshooting
BJC-6200
Once the data in the EEPROM is reset, a test printout cannot be used to confirm the old data. Be sure to print the data before resetting the EEPROM. The various settings (except the model setting), sheet count, and waste-ink amount will be reset. The various settings and waste-ink amount stored in the old EEPROM cannot be written to the new (replacement) EEPROM.
The waste-ink full error is expected to occur only when the printer prints more than the number of sheets specified for its service life. However, how soon this error occurs varies depending on how many times the printer has been turned on/off, the number of times the BJ cartridge has been replaced (front cover open/closing), and the operating environment.
Tension spring
Idler pulley
BJC-6200
3.4.6 Adjusting the head gap
Part 2: Troubleshooting
If the set screws securing the head gap adjustment plate to the printer frame are loosened or removed, the head gap adjustment will be necessary. Preparation 1) Remove the upper cover unit and bottom case. (Or, reassemble the printer so that the upper cover unit and bottom case are to be attached next.) 2) Remove the paper thickness lever spring and the left and right shaft clips, then attach the bottom case. 3) Loosen the red set screws on both sides of the printer chassis by a half rotation from the fully tightened position. 4) Set the paper thickness lever to the down position (for thick paper). Troubleshooting Before doing the adjustment, make sure the gap gauge is not deformed and that no foreign matter is adhering to it or to the platen.
Black BJ cartridge
Paper thickness lever Normal paper position Thick paper position Paper thickness lever spring
2-21
Part 2: Troubleshooting
BJC-6200
Adjustment Procedure 1) Set the gap gauge (QY9-0038) to position A1. 2) Move the carriage belt by hand so that the carriage goes to position A2. Align the bottom case's rib with the carriage's right end. 3) Install a black BJ cartridge without ink tank in the carriage. 4) Move the paper thickness lever up and down two or three times, then, while holding the lever in the normal paper (up) position, tighten the red set screw on the right end. 5) Remove the black BJ cartridge. 6) Place the gap gauge at position B1. 7) Set the paper thickness lever to the thick paper (down) position. 8) Move the carriage belt by hand so that the carriage goes to position B2. Align the ink sensor's edge with the carriage's left end. 9) Install a black BJ cartridge without ink tank in the carriage. 10) Move the paper thickness lever up and down two or three times, then while holding the lever in the normal paper (up) position, tighten the red set screw on the left end. 11) Remove the black BJ cartridge. 12) Loosen the red set screw on the right end by a half turn. Then repeat steps 1) to 5) to complete the adjustment. Remove the bottom case and attach the paper thickness lever spring and the left and right shaft clips.
Position A1
Position A2
QY9-0038
QY9-0054
Align the bottom case's rib with the carriage's right end.
Position B1
Position B2
QY9-0038
QY9-0054
Align the ink sensor cover's edge with the carriage's left end.
BJC-6200
Part 2: Troubleshooting
The service/factory test printout must show the correct ROM version and model designation. It must also show the printed sheet count and that the total waste-ink amount has been cleared. The printer driver must be able to print the nozzle check pattern. The service/factory test printout must show that the total waste-ink amount has been cleared.
2-23
Part 2: Troubleshooting
BJC-6200
2-24
BJC-6200
Part 2: Troubleshooting
Troubleshooting
Serviceman
2-25
Part 2: Troubleshooting
BJC-6200
6.4.1 Cleaning
With the printer turned on, hold down the RESUME button and release after the green indicator blinks once. The cleaning will then start. Cleaning can also be performed from the printer driver's utility, while connected to a computer.
Printing the nozzle check pattern requires B5 or larger paper. If the paper's width is narrower than the nozzle check pattern, the platen will be printed on and the ink will soil the platen. To stop the printing of the test pattern midway, press the POWER button. The printing will stop and the sheet will be discharged. Then the printer will turn off.
2-26
BJC-6200
Part 2: Troubleshooting
Black BJ cartridge
Large-dot printing
Large-dot printing by the 1st nozzle
Color BJ cartridge
Large-dot printing by the 1st nozzle Yellow Cyan 48 nozzles 48 nozzles
Black
Magenta 48 nozzles
Small-dot printing
Troubleshooting
(Y)
(X2)
(X4)
(X6)
(B1)
(B2)
Figure 2-15 Nozzle Check Pattern Printout (Color Sample) 6.4.3 Roller cleaning
With the printer turned on, hold down the RESUME button and release after the green indicator blinks three times. The roller cleaning will then start. The cleaning sheet placed in the auto sheet feeder will be sent through, and the paper fibers, etc., will be cleaned from the pick-up rollers and paper feed rollers.
2-27
Part 2: Troubleshooting
BJC-6200
7. SERVICE-RELATED FEATURES
The printer has a Service Mode for accessing service settings and executing test printouts. The operations can be selected via the operation panel buttons.
Lights in orange Lights in green Lights in orange Lights in green Lights in orange
4) After making the selection, press the POWER button. The green indicator lights and the function will be executed. (After the function is executed, the printer will power off.) * After selecting model setting, press the RESUME button the number of times indicated below to set the product type. (During the initialization, the green indicator blinks. Each time the RESUME button is pressed, the indicator's color toggles between orange and green.) Press 0 times 1 time 2 times or more Indicator Lights in green Lights in orange --Function BJ F620 (Japan) BJC-6200 (All other countries) Saved as a reserved area where the setting will not be rewritten.
After selecting the model, press the POWER button to finalize the setting. (After the printer executes the function, it will turn off.) Before entering the service mode, install the BJ cartridges. The service mode cannot be executed without the cartridges installed. After setting the model, confirm the setting with the service/factory test printout.
2-28
BJC-6200
7.2 Service/Factory Test Printout
Part 2: Troubleshooting
The header of the service/factory test printout shows the control ROM version, model setting, total printed sheet count, total waste-ink absorption amount, and other information.
Total printed sheet count with photo/color BJ cartridge Installed cartridges Model designation ROM version Total printed sheet count with black/color BJ cartridge Unused Unused Total passed sheet count with scanner cartridge
ROM Ver Vx.xx BJC-6200 Use Head <BC-30,BC-31> HeadTemp0=031.0 HeadTemp1=032.5 EnvironmentTemp=031.0 Bk=00000 C1=00257 Ph=00000 Sc=00000 ScC1=00000 Factory Area=01 00 00 00 00 01 1B 89 LostInkCount =03.9% Destination =01 USBSerialNo=(109BNF)
Troubleshooting
Serial No.* for USB Total waste-ink amount (Waste-ink absorber's absorption capacity: %)
2-29
Part 2: Troubleshooting
BJC-6200
- EEPROM Information <Hex.> Address +0 +1 +2 +3 +4 00000000 05 20 00 0A 00 00000010 00 00 00 00 2A 00000020 35 6C B7 AB 33 00000030 14 00 0A 07 04 00000040 04 90 00 08 00 00000050 00 00 00 00 00 00000060 00 00 00 1D 00 00000070 00 00 00 00 00 00000080 00 00 00 72 00 00000090 3C 00 00 10 10 000000A0 0C 04 00 08 00 000000B0 00 00 00 00 04 000000C0 00 00 00 00 15 000000D0 04 19 57 AB 98 000000E0 35 36 30 30 35 000000F0 00 00 00 D6 67
+5 00 6A BC 02 00 00 58 00 00 0C 0C 04 0B 1A 36 7C
+6 B8 51 E9 02 00 04 00 00 00 0C 0C 00 BB 72 30 73
+7 83 A1 71 02 44 44 1B 08 2E 08 00 00 19 13 30 FF
+8 00 38 32 00 00 00 00 00 00 0C FD 00 35 00 35 01
+9 0C 54 DD 00 00 00 01 00 00 10 07 00 1A 45 36 FF
+A 9F AA 02 00 00 00 00 00 00 0C 00 00 D5 93 30 FF
+B 40 A0 0C 00 44 00 2F 08 30 0C 00 00 C6 6B 30 FF
+C 09 1E 00 0A 00 00 00 00 83 0C 04 00 13 46 FF FF
+D 35 16 00 80 00 00 06 00 00 10 04 00 0A 34 FF FF
+E 1C DA 00 00 00 02 00 00 00 0C 00 00 46 63 FF FF
+F 28 3C 00 00 44 B9 00 08 00 0C 00 00 61 E3 F0 FF
2-30
BJC-6200
7.4 Resetting the EEPROM
Part 2: Troubleshooting
The EEPROM stores information such as the various settings; the total printed sheet count of the black, color, and photo BJ cartridges and scanner cartridge; the total waste-ink absorption amount; and the error history of the last three non user-recoverable errors. The printer uses the total waste-ink absorption amount recorded by the EEPROM as the basis for determining whether the waste ink is full. Therefore, after replacing the waste-ink absorber, be sure to reset the EEPROM's total waste-ink absorption amount. Also, after replacing the control board, be sure to reset the new control board's EEPROM and to also replace the waste-ink absorber.
2-31
Part 2: Troubleshooting
BJC-6200
2-32
Part 3
APPENDIX
Page 3- 1 3- 1 3- 2 3- 2 3- 3 3- 4 3- 5 3- 6 3 -10 3 -11 3 -12 3 -13 3 -13 3 -14 3 -14 3 -14 3 -15 3 -15 3 -15 3 -17
1. TECHNICAL REFERENCE 1.1 Print Mode List 1.2 Purge Unit's Capping and Cleaning Functions 1.3 Cautions About the Inks 1.4 Operation with a Computer 1.5 Detection Functions by Sensors 1.6 Electronic Circuit Description 2. CONNECTOR LOCATIONS AND PIN CONFIGURATIONS 2.1 Carriage Board 2.2 BJ Cartridge 2.3 Scanner Cartridge (Optional) 2.4 AC Adapter 2.5 DC Power Cable 2.6 Carriage Motor 2.7 Paper Feed Motor 2.8 ASF Motor 2.9 Ink Sensor 2.10 Printing Position Sensor 2.11 Purge Sensor Connector 2.12 Circuit Diagrams
BJC-6200
Part 3: Appendix
1. TECHNICAL REFERENCE
1.1 Print Mode List
The print mode list for the black, color, and photo BJ cartridges is shown below. By setting the printer driver's "Dithering," "Paper Type," and "Printing Quality" settings, the printer will operate in the printing modes below.
Appendix
Photo/Color Cartridge
Printing Quality Dithering Paper Type High-speed 180 180 L/R Error Dispersion Plain paper High quality Glossy Glossy film Photo card T-shirt transfer Back print film Transparency Envelope Pattern Plain paper High quality Postcard Envelope ------------------1 pass/bi-directional ------Standard (Faster Speed) 360 360 L/R 1 pass/bi-directional 2 passes/bi-directional ----------2 passes/uni-directional 1 pass/uni-directional 1 pass/bi-directional 2 passes/bi-directional 1 pass/uni-directional 1 pass/uni-directional Standard (Higher Quality) 360 360 L/L/R ----------6 passes/uni-directional 6 passes/uni-directional 4 passes/uni-directional ----------High Quality 360 360 L/S/P 2 passes/uni-directional 3 passes/uni-directional 4 passes/uni-directional 4 passes/uni-directional 3 passes/uni-directional ------3 passes/uni-directional --------Highest Quality 720 720 S/P 4 passes/uni-directional 4 passes/uni-directional 6 passes/uni-directional 6 passes/uni-directional 4 passes/uni-directional ------4 passes/uni-directional ---------
Note 1: R and P indicate the ink used for printing. R is color inks (4 colors), and P is the photo inks (6 colors). Note 2: L (large) and S (small) indicate the ink's dot size for multi-drop printing. Note 3: The table also indicates the number of passes and the printing direction. If the number of passes differ in the gray scale mode, it is indicated in parentheses.
3-1
Part 3: Appendix
BJC-6200
Print head refreshing via the printer driver. Cleaning executed via the printer driver. Operation executed via printer's button. 72 hours or more elapsed since the last cleaning. The printed dot count exceeds the stipulated dot count. Before a banner is printed (the dot count since the last cleaning exceeds the stipulated dot count, or the time since the last cleaning exceeds the stipulated time). Power is turned on (for the first time). 0.58 0.79 0.77 1.07 Power is turned on (uncapped after AC connection). 0.39 0.53 0.52 0.72 * Power is turned on (capped after AC connection). 0.20 0.27 0.30 0.41 * At replacement of the BJ cartridge or ink tank. 0.39 0.53 0.52 0.72 * In this case, cleaning is not immediately executed. Cleaning is executed the next time any of following is executed: Printing starts, soft power on, paper feeding, paper ejection. (Reason: When the preconditions for cleaning overlap, delaying the cleaning results in the cleaning being executed only once, reducing ink consumption.)
Do not consume the inks or get it into your eyes. Should ink get into your eyes, rinse with lots of water and consult a doctor. Should a large amount of ink be consumed by mistake, promptly see a doctor. Since the inks contain pigments, they will permanently stain clothing.
3-2
BJC-6200
1.4 Operation with a Computer
You can set the printer's functions via the dedicated printer driver.
Part 3: Appendix
Appendix
Part 3: Appendix
BJC-6200
Ink sensor
3-4
BJC-6200
1.6 Electronic Circuit Description 1.6.1 Circuit block diagram
Part 3: Appendix
A block diagram of the printer's electronic circuit comprising the control board and carriage board is shown below.
Control Board
DC/DC converter & reset IC (IC501)
48MHz (X101)
RESETX
XT1 XT2
ROM_D0-15
ROM_A0-19
D0-15 8-Mbit
CS0X
CE
RAM_A0-9
MD0-15
RAM_D0-15
D0-15
PB1-3 CR_CLK CR_STB CR_DATA LF_CLK LF_STB LF_DATA PD2 ST1/TST2 ST2/SOT ST3 ST4/TST3 ST5/TST4 ST6/TST5 PC1
EEPROM (IC402)
Driver IC (IC401)
PM PM
PA0 PA1
Driver IC (IC503)
PM
ANI5
PC3
PC2 PC0
ANI1
A0-19
Appendix
P04/PWM1 ANI3
HVH HVDD
Carriage board
*VHLED *VDD
Cartridge connector
BJ cartridge or scanner cartridge (optional)
BJ cartridge
Figure 3-3 Block Diagram 1.6.2 Power source line block diagram
The printer uses an internal power voltage of 5 V/24 V/3.3 V. The power source line's block diagram is shown below.
Power source input connector (CN501)
+24 VDC
Motor driver (IC401)
+24 VDC
AC in
AC adapter
+5 VDC
+24 VDC
EEPROM (IC402)
OP amp (IC201)
DRAM (IC103)
Thermistor (TH401)
Q203: Printing position sensor (CN202) Q401: Parallel interface (CN304) Q402: HP sensor (CN202) Q402: Pick-up roller sensor (PS402) Q402: Paper-end sensor (PS401) Q402: Purge sensor (CN402) Q403: Cartridge (CN203) Q404: Ink sensor (CN401)
+3.3 VDC
+3.3 VDC
Part 3: Appendix
BJC-6200
CN504
CN502 28 28
20
4 18 36
CN503
Purge unit
Paper feed/suction drive switching section
BJ cartridge or scanner cartridge (optional) Paper-feed rollers Paper-feed motor Carriage motor Ink sensor CN4 CN1
ASF unit
Carriage unit
ASF motor
Purge sensor
CN402 CN504
CN503
CN502
Mechanical control
CN501
Indicator control
Switch detection
CN304
CN305
Indicator
Control Section
3-6
CN304
BJC-6200
CN304 (Parallel Interface Connector)
Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Compatible Mode STROBE DATA1 DATA2 DATA3 DATA4 DATA5 DATA6 DATA7 DATA8 ACKNLG BUSY P.E. SELECT AUTO FEED XT N.C. GND GND +5.0V STROBE-RET (GND) DATA1-RET (GND) DATA2-RET (GND) DATA3-RET (GND) DATA4-RET (GND) DATA5-RET (GND) DATA6-RET (GND) DATA7-RET (GND) DATA8-RET (GND) ACKNLG-RET (GND) BUSY-RET (GND) P.E.-RET (GND) INIT ERROR GND N.C +5.0V SELECT IN Nibble Mode HostClk Data1 Data2 Data3 Data4 Data5 Data6 Data7 Data8 PrtClk PrtBusy AckDataReq Xflag HostBusy Undefined Gnd Gnd Vcc Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd INIT DataAvail Undefined Undefined Undefined 1284Active
Part 3: Appendix
ECP Mode HostClk Data1 Data2 Data3 Data4 Data5 Data6 Data7 Data8 PeriphClk PeriphAck AckReverse Xflag HostAck Undefined Gnd Gnd Vcc Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd ReverseReq PeriphReq Undefined Undefined Undefined 1284Active
Appendix
3-7
Part 3: Appendix
BJC-6200
3-8
BJC-6200
CN202 (Carriage Ribbon Cable Connector) CN2: Carriage Board
Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21, 22 23 24 25 26 27 28 Signal IN/OUT Function DIR OUT Serial data I/O direction control signal HENB3 OUT Front heater driving signal for nozzles 113-160 in the head HENB2 OUT Rear heater driving signal for nozzles 113-160 in the head HENB1 OUT Front heater driving signal for nozzles 1-112 in the head HENB0 OUT Rear heater driving signal for nozzles 1-112 in the head BENB1* OUT Heater enable decoder's output signal-generation signal BENB0* OUT Heater enable decoder's output signal-generation signal EVEN OUT Heater selection signal for even-numbered nozzles in the head block ODD OUT Heater selection signal for odd-numbered nozzles in the head block HALT OUT Timing signal for latching serial data HRSTX OUT Reset signal ... ... GND HSEL2B0 OUT Front heater selection for the head block's lower nozzles (9-16, 25-32, ..., 153-160) HSEL2A0 OUT Rear heater selection for the head block's lower nozzles (9-16, 25-32, ..., 153-160) HSEL1B0 OUT Front heater selection for the head block's upper nozzles (1-8, 17-24, ..., 145-152) HSEL1A0 OUT Rear heater selection for the head block's upper nozzles (1-8, 17-24, ..., 145-152) ... ... GND HCLOCK0 IN/OUT Clock signal for transferring the serial data ... ... GND HDATA0 IN/OUT Serial data (left carriage) transferred according to the clock signal ... ... GND DIA0 IN Head temperature sensor's (diode) anode in the head DIK0 IN Head temperature sensor's (diode) cathode HPA OUT Home position sensor signal pull-up voltage SNS_HP IN Home position sense signal REGA OUT Drive voltage to the print position sensor's LED REGC IN Voltage varying according to the reflected light amount BENB1 Low Low High High Applicable Nozzles 1, 2, 9, 10,..., 153, 154 (1+8n, 2+8n : n=0~19) 3, 4, 11, 12,..., 155, 156 (3+8n, 4+8n : n=0~19) 5, 6, 13, 14,..., 157, 158 (5+8n, 6+8n : n=0~19) 7, 8, 15, 16,..., 159, 160 (7+8n, 8+8n : n=0~19)
Part 3: Appendix
Appendix
3-9
Part 3: Appendix
BJC-6200
4 2
CN4
32 34
4 2
CN5
32 34
1 3 33
31
1 3 33
31
CN3
18
CN1
...
3-10
CN2
27
CN6 4
27
BJC-6200
2.2 BJ Cartridge
Part 3: Appendix
32 28 24 20 16 12 30 26 22 18 14 10
8 6
4 2
31 27 23 19 15 11 29 25 21 17 13 9
7 5
3 1
Appendix
19 HLAT OUT 20 ODD OUT 21 EVEN OUT 22 BENB0* OUT 23 BENB1* OUT 24 HENB0/4 OUT 25 HENB1/5 OUT 26 HENB2/4 OUT 27 HENB3/5 OUT 28 DIR OUT 29 HRSTX OUT 30 DIA0(DIA1) OUT 31 DIK0(DIK1) OUT 32 ... ... * Details on BENB0 and BENB1 BENB0 Low High Low High BENB1 Low Low High High
Applicable Nozzles 1, 2, 9, 10, ..., 153, 154 (1+8n, 2+8n : n=0~19) 3, 4, 11, 12, ..., 155, 156 (3+8n, 4+8n : n=0~19) 5, 6, 13, 14, ..., 157, 158 (5+8n, 6+8n : n=0~19) 7, 8, 15, 16, ..., 159, 160 (7+8n, 8+8n : n=0~19)
3-11
Part 3: Appendix
BJC-6200
32 28 24 20 16 12 30 26 22 18 14 10
8 6
4 2
31 27 23 19 15 11 29 25 21 17 13 9
7 5
3 1
3-12
BJC-6200
2.4 AC Adapter
Part 3: Appendix
13
57
68
Appendix
2.5 DC Power
3 4 5 1
3-13
Part 3: Appendix
BJC-6200
3-14
BJC-6200
2.9 Ink Sensor
3 1 1 3 3 1
Part 3: Appendix
Appendix
3-15
Part 3: Appendix
BJC-6200
3-16
BJC-6200
2.12 Circuit Diagrams
8 7 6 5 4 3 2 1
CR BOARD
CN1
1 LGND
Part 3: Appendix
CN2
1 REGC
CN3
HVH 1 C4 1F,50V HVDD SUBH0
CN4
1 HVH
CN5
1
F
2 C5 1F,50V 2 3 SUBH1 3
REGA
HPC
HPA
4 DIK1 5 5
DIK0
DIA0
DIA1
SNSG
SNSG
8 8 8 HDATA0 8 HDATA0 9 9 9 HGND 10 10 HCLOCK0 10 HENB4 HSEL1B0 11 HGND 11 11 HENB5 HVDD 12 12 HSEL1A0 12 HCLOCK0 13 13 13 HDATA1 13 HCLOCK1 10 HGND 9 HDATA1
10
11
HSEL1B1
11
Appendix
12
HVDD
12
13
14 SUBH1
14
HSEL1B0
14
15
15
HSEL2A0
15
15
16
16
HSEL2B0
16
LGND HSEL2A0
16
LGND
16
17 SUBH0
17
LGND
17
HSEL1A1 HSEL2B0
17
HSEL2A1
17
18
18
HRSTX
18
HSEL1B1 HLAT
18
HSEL2B1
18
19
19
HLAT
19
HSEL2A1 ODD
19
HLAT
19
20
20
ODD
20
HSEL2B1 EVEN
20
ODD
20
21
21
EVEN BENB0
21
EVEN
21
22
22
BENB0 BENB1
22
BENB0
22
23
23
BENB1 HENB0
23
BENB1
23
24
24
HENB0
CN6
HENB1 REGA 1 HENB2
24
HENB4
24
25
25
HENB1
25
HENB5
25
26
26
HENB2
SNSG
26
HENB4
26
2 HENB3 27 HENB5 27
27 HVH
27
HENB3
REGC
3 DIR 28 DIR 28
28
28
DIR
LGND
4 HRSTX 29 HRSTX 29
30
DIA1
30
31
DIK1
31
32
32
33
33
34
34
3-17
BJC-6200
Part 3: Appendix
8
+5V +5U FB103 1 2 FB BK2125HS330
7
5V POWER for PORT of IC101
4
<04-F8> <02-C8> <04-F3> <04-F8> <04-F8> <04-E8> <04-E8>
RA101 2 10K,0.063 W 4 6 8
3
+3.3V 1 3 5
2
2
+3.3R R123 0,1A 2 1 C123 1 1U,10V
1
LOGIC BOARD 01
+5U
<05-F6> <02-A8,F5>
+3.3U 3.3V POWER for OUTSIDE-PORT of IC101
RESETX
POW_SW RESUME_SW REG_PW_C INK_PWM DOOR LED_POW HEADCONT23 HEADCONT24 HEADCONT25 HEADCONT26 LED_RES 1 1 1 1 1
HEADCONT[26:0]
+3.3V FB104 1 2 FB BK2125HS330 +3.3R FB105 1 2 FB BK2125HS330 3.3V POWER for INSIDE-LOGIC of IC101 1
ROMA[19:0] ROMA19 ROMA18 ROMA17 ROMA10 ROMA11 ROMA12 ROMA13 ROMA14 ROMA15 ROMA8 ROMA9 ROMA7 ROMA6 ROMA5 ROMA4 ROMA3 ROMA2 ROMA1
CP144
CP141
CP140
CP134
CP133
INKS
DIODE1
REGI
THERMO
C130 0.1U,25V
P17
P16
JP3
+3.3R
GND_INT3 139 3.3VDD_INT3 138 RESETX 137 AVSS_AVREFM 136 AVSS 135
GND9 156
GND8 155
5VDD4 154
HSEL1A1 153
HSEL1B1 152
HSEL2A1 151
HSEL2B1 150
P00/INTP100 149
P04/PWM0 148
P05/PWM1 147
P01/INTP101 146
P02/INTP102 145
P03/INTP103 144
PA0 143
PA1 142
P17/RXD 141
P16/TXD 140
ANI7 134
ANI6 133
JP2
ANI5 131
ANI2 130
ANI3 129
ANI1 128
ANI0 127
DIODE0
<01-E6>
check
check
check
check
P03
check
AVDD 126
125
ROM_A19 124
ROM_A18 123
ROM_A8 122
ROM_A17 121
ROM_A9 120
ROM_A7 119
ROM_A10 118
ROM_A6 117
ROM_A11 116
ROM_A5 115
ROM_A12 114
ROM_A4 113
ROM_A13 112
ROM_A3 111
ROM_A14 110
ROM_A2 109
ROM_A15 108
ROM_A1 107
GND7 106
C124 1U,10V
+3.3U
AVREF_AVREFP
GND6 105
ROMD[15:0]
<01-D1>
+5U +3.3R
ROMA[19:0]
<01-F1>
ROM_A0 101
check
R101 1
CP100
161 XT2 162 GND_INT4 163 H_CLK1 HEADCONT20 164 H_D1 HEADCONT19 1 2 165 DIR HEADCONT18 166 HENB5 HEADCONT17 167 HENB4 HEADCONT16 168 HENB3
1 ROMD15
ROM_A20
1 FB 2 CS0X
<01-D8>
FB106 BK1608HS121
ROM_D15 98
ROMD7
ROM_D7 97
IC102
3
X101
OUT2 OUT1 GND N.C A8 A9 A10 A11 A12 A13 A14 A15 A16
ROMD0
ROM_D0 96
1 2 3 4 5 6 7 8 9 10
DILB42P-8J
A18 A17 A7 A6 A5 A4 A3 A2 A1 A0 CE GND1 OE D0 D8 D1 D9 D2 D10 D3 D11
42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22
ROMD14
ROM_D14 95
ROMD8
ROM_D8 94
ROMD6
ROM_D6 93
CSACW4800MX40001
ROMD5
ROM_D5 89
HEADCONT11 FB FB101 VV1-2000000 173 BENB0 HEADCONT10 174 EVEN HEADCONT9 1 175 ODD HEADCONT8 176 H_LTH HEADCONT7 177 H_RST HEADCONT6
ROM_D4 85 ROM_D10 86 ROM_D12 87 ROM_D2 88
ROMD2 ROMD12
ROMA1
FB107
Appendix
FB 2
2 2
<01-E1>
150,1/16W
BK1608HS121
11 12
CS0X
C131:10P,50V/NOTMNT C133:10P,50V/NOTMNT
C133
C131
13 14 15 16 17 18 19 20 21
ROMD15
HEADCONT5
IC101
ROM_D3 84
ROMD11
ROM_D11 83
ROMD[15:0]
<01-E6> <03-D8>
USB_PW_C
PD0 82 NTEST2 81
check
179 HSEL2A0 HEADCONT4 180 HSEL1B0 HEADCONT3 181 HSEL1A0 182 GND_INT5 183 3.3VDD_INT5 HEADCONT1 184 H_CLK0 HEADCONT0 185 H_D0 HEADCONT2 186 SUBH0 1 HEADCONT22 187 SUBH1 1
CP188
check
CP80
NTEST1/TST7 80 GND_INT2 79
NTEST1
+3.3R
3.3VDD_INT2 78 GND5 77
ROMD12 ROMD4
R120 USB_DX
USB_D
USB_D 75
2 1 1 C120 1U,10V
USB_DX 76
<03-C8> <03-C8>
10,1/16W
IFCONT0
STB 74
C101
C102
1U,10V
BZ
2
SNS_PW_C
IF_D1 72
IFD3
IF_D3 70
+3.3V 2
<02-B8>
PD6
VHC_PW_C
IF_D5 68
1
CP194
check
FB
FB102
BK2125HS330
<05-D1>
MOT_RESETX MOT_CR_LF0
2
IFD7
IF_D7 66
IFD[7:0]
<03-F5>
R103 1 3.3K,1/16W
1
MD[15:0]
MOT_CR_LF[5:0]
MOT_CR_LF4
<05-E1>
MA[9:0]
IC103
MB81V18165B-60PFTN
SNS_HP SNS_PE 203 PC1 SNS_ASF 204 PC2 SNS_DO_RUCK 205 PC3 MOT_ASF0 27 3.3VDD_INT1 206 ST0 4 ST1/TST2 10 ST4/TST3 11 ST5/TST4 12 ST6/TST5 13 ST7/TST6 26 GND_INT1
<03-E6>
IF_PW_C
PB0 55 5VDD1 54
2 3 4 5 6
3 3.3VDD1
7 ST2/SOT
31 RAM_D15
32 RAM_D14
33 RAM_D13
34 RAM_D12
35 RAM_D11
36 RAM_D10
I/O_1 I/O_2 I/O_3 I/O_4 VCC2 I/O_5 I/O_6 I/O_7 I/O_8 NC1
I/O_16 I/O_15 I/O_14 I/O_13 GND2 I/O_12 I/O_11 I/O_10 I/O_9 NC7
49 48 47 46 45 44 43 42 41 40
6 ITEST/SIN
VCC1
GND3
50
<04-D6>
+5U +3.3U
14 RAM_D0
15 RAM_D1
16 RAM_D2
17 RAM_D3
18 RAM_D4
19 RAM_D5
20 RAM_D6
21 RAM_D7
25 RAM_A0
28 RAM_A1
29 RAM_A2
30 RAM_A3
37 RAM_D9
38 RAM_D8
42 RAM_A9
43 RAM_A8
44 RAM_A7
45 RAM_A6
46 RAM_A5
47 RAM_A4
3.3VDD2 53
23 RASX0
24 RASX1
39 LCASX
40 UCASX
8 TST1
51 GND3
CP13
CP24
7 8 9 10 11
MD11
MOT_ASF1 MOT_ASF2 MOT_ASF3 +3.3U
52 GND4
5 SMC
9 ST3
22 WEX
41 OEX
48 PB3
49 PB2
50 PB1
MOT_ASF4
MOT_ASF5
MOT_ASF6
EEPROM_SK
ST7
MA1
MA2
MA3
MD8
MOT_ASF[6:0]
RASX1 MA0
MD9
MD15
MD14
MD13
MD12
MD11
MD10
MD0
MD1
MD2
MD3
MD4
MD5
MD6
MD7
MD9
MA9
MA8
MA7
MA6
MA5
MA4
<05-C6>
MD8
15 16
36 35 34 33 32 31 30 29 28 27 26
WEX RASX0
17 18 19 20
+3.3R
21 22 23 24 25
EEPROM_D
check
check
MD10
EEPROM_CS
MA4
1U,10V C106 1 2 C105 1 2
1U,10V
1U,10V
C108 1 2
C109 1 2
C113 1 2
C107 1 2
C114 1 2
C115 1 2
C103
1 1 1U,10V
C104
1000P,50V
C116 1 2
3-18
BJC-6200
Part 3: Appendix
8
+5V
7
+5V
6
DIA1
5
<02-A5,B1> <01-F6> <02-A8>
HEADCONT[26:0]
1
LOGIC BOARD 02
R201
1 2
6 1 5
DIK1
<02-A6,B1>
HEADCONT0
RA202
FB201
FK2125T256AL 1 2 3 1
FB202
FK2125T256AL 2 3
FB207 FB208
FK2125T256AL FK2125T256AL
<01-F3>
DIODE1
IC201
11 LA6324NML 8
IC201
LA6324NML
1K
FB203
BK32164S601
R23533,1/16W
1 2
HRSTX HLAT ODD EVEN BENB0 BENB1 HENB0 HENB1 HENB2 HENB3 HENB4 HENB5 DIR
1 3 5 7 1 3 5 7 1 3 5 7
2 4 6 8 2 4 6 8 2 4 6 8
FB204
BK32164S601
HEADCONT10 HEADCONT11
C201
1 0.1U,25V
DIA0
+5V
<02-B3,B5> FB205
BK32164S601
R251
1 2
390K,1/16W RA204 100K 13 5 12 1 4 8 RA204 100K +5V 2 RA204 7 6 33K 12K RA204 3 RA203 100 2 7 8 4
9 8 10
DIK0
<02-B3,B6> FB206
BK32164S601
HEADCONT16 HEADCONT17
DIODE0
<01-F3>
14
IC201
11 LA6324NML 1
RA203 1K
IC201
11 LA6324NML
HEADCONT18 HEADCONT19
<02-B3,B5> <02-B3,C6> <02-C3,C6> <02-C3,C5> <02-C3,C5> <02-C3,C6> <02-C3,C6> <02-C3,C5> <02-C3,C5> <02-C3,C6> <02-C3,C6> <02-C3,C5> <02-C3,C5> <02-C3,D6> <02-C3,D6> <02-C3,D5> <02-A5,B1> <02-A6,B1> <02-C3,D5>
1 3
2 1 3 2
1 3 5 7
2 4 6 8
FB209
BK32164S601
+24V
<04-C4>
VSEN
R210
1 2
HPA
ZD201 <02-B3,B6>
SUBH1
1 2 5
HVH
220,1/8W
<02-B6,C4>
SUBH0
Appendix
R211
1 2
22K,1/16W
<02-A6,C4>
3 NNCD27G
<02-A6,C4>
<01-C5>
SNS_HP
2
SNS_HP
<02-B3,B5> C202
1000P,50V 1
D
ZD202
HENB2
<02-C3,E3>
+3.3V
1 2
HENB3
<02-C3,E3>
DIR
<02-C3,E3>
HENB1
4 NNCD6.8G
<02-C3,E3>
R260
1
R261
5.1K,1/16W
1K,1/16W 2
ZD203
REGC
<01-F3>
REGI
<02-B3,B6>
<02-C3,E3> <02-C3,E3>
BENB0
1 2
BENB1
<02-C3,E3> <02-B6,D5>
HENB0
HVH
J28P
1 2
C260
1 0.1U,25V
EVEN
4 NNCD6.8G
J28P
<02-C3,E3>
J28P J28P
3 4 5
J28P
ZD204
2 +5V
HRSTX
1 2
HLAT
6
J28P
<02-C3,F3>
ODD
C203 0.01U,50V
7
J28P
HSEL2B0
4 NNCD6.8G
Q203
RN2415
<02-C3,F3> <02-A6,D5>
SUBH0
J28P
9
J28P
<01-F4>
REG_PW_C
3 2
10
J28P
REGA
<02-B3,B5> <02-C3,F3>
ZD205
HSEL1A0
1 2 5
11
J28P
HSEL1B0
12
<02-C3,F3>
HSEL2A0
J28P
13
J28P
R263
47K,1/16W
1
<02-B3,F3>
HCLOCK0
4 NNCD6.8G
<02-C3,F3> <02-A6,D6>
SUBH1
J28P J28P
14 15 16
J28P
ZD206
DIK0
+24V
17
<02-B3,E6>
HPA
1 2
DIA0
J28P
<02-B3,E6>
HDATA0
18
J28P
19
J28P
<02-B3,D6> Q204
1 8 7 6 5
2
4 NNCD6.8G
<02-B3,F3>
20
J28P
21
J28P
22
ZD207
1 5
J28P
<01-C5>
VHC_PW_C
R214
1 2
23
REGA
J28P
100,1/16W
<02-B3,C6>
J28P
24 25
R213
2
3
1
HVH
R215
10K,1/16W
1
10K,1/16W 4
2
<02-C4,D5>
REGC
<02-B3,C6>
4 NNCD6.8G
SNS_HP
J28P
<02-B3,D6>
J28P J28P
26 27 28
J28P
R216
10K,1/16W
1
R221
TPC8402
1
100K,1/16W
CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201
<02-D5,E3> <02-D5,E3> <02-D6,E3> <02-D6,E3> <02-C5,E3> <02-C5,E3> <02-C6,E3> <02-C6,E3> <02-C5,F3> <02-C5,F3> <02-C6,F3> <02-C6,F3> <02-C5,F3> <02-C5,F3> <02-C6,F3> <02-C6,F3> <02-B5,F3>
DIR HENB3 HENB2 HENB1 HENB0 BENB1 BENB0 EVEN ODD HLAT HRSTX
J28P
1 2
J28P
3
J28P
4
J28P
5
J28P
6
J28P
7
J28P
8
J28P
9
J28P
10
J28P
11
J28P
12
J28P
13
J28P
14
J28P
15
J28P
16
J28P
17
HCLOCK0
J28P
18
J28P
19
HDATA0
J28P
20
J28P
21
J28P
22
J28P
DIA0
J28P
23 24
J28P
DIK0 HPA
J28P
25 26
J28P
27
J28P
28
J28P
CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202
HSEL2B1
J20P
1 2
J20P
HSEL2A1 HSEL1B1
J20P
3 4
J20P
HSEL1A1
J20P
HCLOCK1
J20P J20P
6 7
HDATA1
J20P J20P
8 9
HENB5
J20P
10 11
J20P
HENB4
J20P
12 13
J20P
14
J20P
DIA1
J20P
15 16
J20P
DIK1 HVDD
J20P
17 18
J20P
19
J20P
20
J20P
CN203 CN203 CN203 CN203 CN203 CN203 CN203 CN203 CN203 CN203 CN203 CN203 CN203 CN203 CN203 CN203 CN203 CN203 CN203 CN203
HSEL2B1
<02-C1,F1>
HSEL1A1
HSEL1B1
4 NNCD6.8G
<02-C1,F1>
H_GND LOGIC_GND LOGIC_GND
CN202-22pin:SENSOR_GND
LOGIC_GND
<01-F6> <02-F5>
HCLOCK1
<02-C1,F1>
HENB4
HENB5
4 NNCD6.8G
Q205
1
<02-B1,E3>
R240
100,1/16W
1
2
2 2
SUBH1
<02-C4,D6> <02-B1,F6>
SUBH0
ZD210
DIK1
1 2 5 +5V 4 NNCD6.8G
DIA1
A
<02-B1,F6>
R241
1
R242
100,1/16W
1
3 4
10K,1/16W
<02-C4,D5>
<02-B1> <04-B4>
HVDD
R243
10K,1/16W
1
TPC8201
3-19
BJC-6200
Part 3: Appendix
1
LOGIC BOARD 03
VIF
<04-D4>
IFD[7:0]
FB302 BK32164S471 CA301 NFA3216G2C100R6R8 1 3 4 5 6 2 7 8 9 1 10 3 4 5 6 2 RA303 3.3K,0.063W RA301 0.10A,FERRITE 1 3 5 7 7 8 9 10 CA302 NFA3216G2C100R6R8
SYMBOL = RCA4E2
F
3 2
J36P
<01-C1>
1 3 5 7 1 3 5 7
2 4 6 8 2 4 6 8
2 4 6 8 2 4 6 8
1 2
J36P
3 4
J36P
4 5 1
J36P
5
J36P
1 3 5 7
6 7
J36P
2 4
J36P
8 9
J36P
5 RA304 3.3K,0.063W
D1 D2 D3 D4 D5 D6 D7 D8
FB303 BK32164S471
RA302 0.10A,FERRITE
RA306
1K,0.063 W
RA308
RA307
3.3K,0.063W 3.3K,0.063W
IFCONT[8:0]
1K,1/16W
<01-C1> R323
1 3 5 7
1
3 1 2 4 5
3 1 2 4 5
R317
IFCONT0 IFCONT6 IFCONT7 IFCONT8
R316
100,1/16W
1 2
R324
1K,1/16W
1 2
100,1/16W
1
J36P
1 3 5
2
J36P
14
1 2
4 6 81K,0.063 W 10,1/16W
1 3 5
2
J36P
31 36
J36P
4 6 8
J36P
Appendix
RA309 7
IFCONT1 IFCONT2 IFCONT3
33K,1/16W
R318
FB311
BK32164S601
7 1 3 5 7
10 11
J36P
1 3 5 7
2 4 6 8
2 4
J36P
<01-F3>
SNS_USB
R339
1 2
12 13
J36P
IFCONT4 IFCONT5
6 8
J36P
22K,1/16W
32
R340
RA305
0.10A,FERRITE 2 2 2 2 2 2 2 2 2
FB312
BK32164S601
+3.3V
<01-D1>
USB_PW_C VUSB
Q301
RN2415
15
C311 R341
1.5K,1/16W 10P,50V
C313
10P,50V
C315
10P,50V
C317
10P,50V
C319
10P,50V
J36P
16
J36P
R338
47K,1/16W
2 2
17
C312
10P,50V
C314
C316
C320
R319
1 2
J36P
470P,50V 10P,50V
470P,50V
18
J36P
390,1/8W 1CN305
J4P
19
J36P
R342
1 1
24,1/16W 24,1/16W 5 4
1 2 3
6
J4P
2CN305 3CN305
J4P
20
J36P
5 4
J4P
21
J36P
R343
4CN305
22
J36P
23
J36P
617CM1427
24
J36P
ZD305
FTZ6.8E/NOTMNT 1 2 3
25
J36P
26
J36P
27
J36P
28
J36P
29
J36P
30
J36P
33
J36P
34
J36P
35
J36P
CN304 CN304 CN304 CN304 CN304 CN304 CN304 CN304 CN304 CN304 CN304 CN304 CN304 CN304 CN304 CN304 CN304 CN304 CN304
E001
1 E 2 3
3-20
BJC-6200
Part 3: Appendix
1
LOGIC BOARD 04
+5V
+3.3V
F
+3.3V
<01-F4> <01-F4>
RESUME_SW DOOR
<01-F4>
POW_SW
2SW401
TH401
1 2
R407
1 2
<01-F4>
INK_PWM
3 2
47K,0.063W
Q404
FP1L3N
R413
1 2
68K,1/16W
R412
C401
C402
C403
150,1/4W
FB 2 1 BK1608HS121
1
J3P
CN401
C408 <01-F3>
1
FB404
FB 2 1 BK1608HS121 2
J3P
THERMO
2 1 0.01U,50V
CN401
FB405
100P,50V 100P,50V 100P,50V
<01-F3>
INKS
2
R414
1 2
1K,1/16W
FB 2 1 BK1608HS121
3
J3P
CN401
C410
0.1U,25V
FB406
+5V
E
+5V 1 FB 2 BK1608HS601
LED401
LED_POW
<01-F4>
R401
1 2
POWER(GREEN)
180,1/10W
LED401
LED_RES
<01-F4>
R402
1 2
RESUME(ORANGE)
FB402
SEC2494C
180,1/10W SEC2494C
+5V
FB403 <01-B1>
IF_PW_C
1 2 FB BK1608HS601 3
Q401
RN2415 2
Appendix
VIF
IC402 <03-F3>
1 2
NC VCC CS SK TEST GND DO DI
R408
47K,1/16W
8 7 6 5
<01-B2> <01-B2>
EEPROM_CS EEPROM_SK
3 4
R425
1 2
EEPROM_D
3.3K,1/16W
<01-B2>
S-93C56AFJ-TF
C411
0.1U,25V
2 2
R404
39K,1/16W
1 1
R405
390,1/16W
+5V
<01-C5>
SNS_PE
2
C404
1 100P,50V 2 4
PS401
TLP831(CANO)
<01-C5>
SNS_PW_C
3 2
Q402
RN2415
VSEN
<02-D8> R409
47K,1/16W
1 2
C
+5V BK1608HS601
R431
39K,1/16W
1 1
R432
390,1/16W
<01-C5>
SNS_ASF
1 2 3
1 2
FB
Q403
FP1L3N
C430
1 100P,50V 2 4
PS402
TLP832(CANO)
HVDD
<02-A6,B1>
R410
47K,1/16W
1
R434
39K,1/16W
1 1
R435
390,1/16W 1CN402
J3P
2CN402
J3P
<01-B5>
SNS_DO_RUCK
J3P
3CN402 2
C431
1 100P,50V
3-21
BJC-6200
Part 3: Appendix
1
LOGIC BOARD 05
FB501
+5V
+5V
CN501
J4P
FBMH3216HM501NT 1 2 FB
C501
100U,35V
IC501
+3.3V 1U,10V 1 N.C.
CD 8
F
ZD501
1 2 3 4 NNCD27G/NOTMNT 1CN502 5
+5V-GND
CN501
J4P
C502
1K,1/16W
R502
2 C530 1 1000P,50V
HGND
CN501
J4P
2 2
4 VIN
C503 47U,35V
R530 0,1A
2 2
FB
1 2
RESETX
+24V
<01-F6>
by IC501
by FB102(IC103)
J4P
2CN502
J4P
3CN502
J4P
CN501
J4P
FBMH3216HM501NT 1 2 FB FB503
2
4CN502
J4P
R503
12K,1/10W
1
+24U +5V
FU501 D501
2 1 D1FS4A FCC3220202 1 2
+24U
<01-C5>
C505
220U,35V
IC401
+5V 390,1/16W +24U 1
VMB OUT_B RS_B PGND1 OUT_BNC CCP_A CR_AB VREF_AB VSS1 VREF_CD CR_CD CCP_B CCP_C OUT_DPGND2 RS_D OUT_D VMD VMA OUT_ARS_A PGND4 OUT_A STROBE_ABCLK_AB DATA_AB RESET VSS2 VDD DATA_CD CLK_CD STROBE_CDOUT_C PGND3 RS_C OUT_CVMC
R504
1 100K,1/16W
1
+5V
+5V
36 35 34 33 32 31 30 29 28 38 27 26 25 24 23 22 21 20 19
+24U
R509
0.75,1/4W
1 2
2 3 4 5 6
R511
0.75,1/4W
1 2
R508
R506
FU502
FCC3220202 1 2
+24R
R507
C504 1000U,35V
C507 1000P,50V
2K,1/16W
MOT_CR_LF[5:0]
<01-C6>
MOT_CR_LF0 MOT_CR_LF1 MOT_CR_LF2 MOT_RESETX
C506
220U,35V
R505
1 100K,1/16W
1
C508
0.22U,50V 2 1
7 8 9 37
Appendix
<01-C6>
C517 680P,50V/NOTMNT 1 2
10
C509
RD2.7SB1 2 1 0.1U,25V 1 2 +24U 0.015U,50V 2 1
11 12 13 14
1000P,50V 1 2
C516
ZD503
C518
R513
0.75,1/4W
1 2
15 16 17 18
R515
0.75,1/4W
1 2
+24R
+5V
TB62201AF
C519
0.01U,50V
2 1
C520
0.01U,50V
1 1 1 1
FB FB FB FB
2
J4P
1CN503 2CN503
J4P
2 2
J4P
3CN503 4CN503
J4P
IC503
1 NC1 2 OUT1 3 NC2 4 VMMA 5 RSA 6 OUT2 26 GND1 7 OUT3 8 RSB 9 VMMB 10 NC3 11 OUT4 12 VCC1
VCC2 24
MOT_ASF[6:0]
100P,50V 2
<01-B6>
FBMH2016HM251N *4
MOT_ASF1 MOT_ASF4
C510
1 0.01U,50V
C511
1 0.01U,50V
IN1 23
MOT_ASF0
C5131
C5151
C5121
C5141
B
R522
390,1/16W
0.51,1/4W
0.51,1/4W
R517
R519
R521
ZD505
RD3.3SB2
ZD504
RD2.7SB1 2
3300P,50V
C521
3 1
MOT_ASF6
Q501
FA1L4M
1CN504
J4P
2CN504
J4P
3CN504
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4CN504
J4P
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