Canon BJC-6200 Service Manual

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REVISION 0

Apr. 2000

QY8-1370-000

COPYRIGHT 2000 CANON INC. CANON BJC-6200 0400 AB 0.20-0 PRINTED IN JAPAN (IMPRIME AU JAPON)

042000 AB 0.20-0

Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality.

Corrections
This manual could include technical inaccuracies or typographical errors due to improvements or changes in the products. When changes occur in applicable products or in the content of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new editions of this manual

The following paragraph does not apply to any countries where such provisions are inconsistent with local law. Trademarks
The product names and company names described in this manual are the registered trademarks of the individual companies.

Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc., except in the case of internal business use.

Copyright 2000 by Canon Inc. CANON INC. BJ Printer Technical Support Dept. 11 16-1, Shimonoge 3-chome, Takatsu-ku, Kawasaki, Kanagawa 213-8512, Japan

This manual has been produced on an Apple Power Macintosh 7300/180 personal computer and OKI MICROLINE 803 PSIIV laser beam printer; artworks of printing films were printed on Agfa SelectSet Avantra 25. All page layouts, logos, and parts-list data were saved with Canon Optical Disc Subsystem mo-5001S and Optical Disc Cartridge mo-502M, and Interface Kit mo-IF2 for Macintosh. All graphics were produced with MACROMEDIA FREEHAND 7.0J. All documents and all page layouts were created with QuarkXpress 3.3 Japanese version.

I. ABOUT THIS MANUAL


This manual consists of three parts containing information for servicing the product.

Product Specifications

Part 1: Product Specifications Product overview and specifications.

Troubleshooting

Part 2: Troubleshooting A guide to troubleshooting the product and identifying the parts and units needing replacement. Troubleshooting is described according to problem descriptions as well as error indications by the status indicator.

Part 3: Appendix Block diagrams, information on the hardware technologies, and pin configurations.

Appendix

Disassembly and reassembly procedures are not fully covered in this manual. Refer to the separate Parts Catalog instead.

II. TABLE OF CONTENTS


Page 1- 1 1- 1 1- 2 1- 2 1- 2 1- 2 1- 3 1- 3 1- 3 1- 4 1- 4 1- 5 1- 5 1- 6 1- 7 1- 8

Part 1: PRODUCT SPECIFICATIONS 1. PRODUCT OUTLINE 1.1 Product Outline 2. SPECIFICATIONS 2.1 Printer Specifications 2.1.1 Printer specifications 2.1.2 Printer service life 2.2 Paper Specifications 2.2.1 Paper sizes and weights 2.2.2 Paper types and handling 2.2.3 Printable area 2.3 BJ Cartridge Specifications 2.4 Optional Scanner Cartridge Specifications 2.4.1 Scannable area 2.5 Printer and Scanner Drivers 3. PACKING CONFIGURATION 4. PARTS CODE LIST Part 2: TROUBLESHOOTING
1. PRINTER OPERATION 1.1 Status Indicator 1.1.1 Status display via the indicator 2. SERVICING 2.1 Before Troubleshooting 2.2 Detectable Problems from System Start to Exit 2.3 Troubleshooting Problems 2.4 Troubleshooting With Error Indications 3. DISASSEMBLY AND REASSEMBLY 3.1 Cautions for Disassembly and Reassembly 3.1.1 Ink stains (Ink path/ink mist) 3.1.2 Static electricity damage 3.1.3 Spur tips deformation 3.1.4 Feed gear damage 3.1.5 Tap screw removal and installation 3.2 Exploded View 3.3 Disassembly and Reassembly 3.3.1 Carriage lock release 3.3.2 Removing and installing tap screws 3.3.3 Removing the upper cover unit 3.3.4 Removing the printer unit 3.3.5 Removing the pressure roller unit 3.3.6 Spur positions on the spur base unit 3.3.7 Removing the ASF unit 3.3.8 Removing the head gap adjustment section 3.4 Adjustments and Settings After Disassembly and Reassembly 3.4.1 Adjustments 3.4.2 Applying grease 3.4.3 Print head position adjustment 3.4.4 Setting the EEPROM 3.4.5 Adjusting the carriage belt tension 3.4.6 Adjusting the head gap

2- 1 2- 1 2- 1 2- 2 2- 2 2- 3 2- 6 2- 7 2 -10 2 -10 2 -10 2 -10 2 -10 2 -10 2 -10 2 -11 2 -13 2 -13 2 -13 2 -14 2 -14 2 -15 2 -15 2 -16 2 -16 2 -17 2 -17 2 -18 2 -19 2 -20 2 -20 2 -21

II

Page 2 -23 2 -23 2 -24 2 -24 2 -25 2 -25 2 -25 2 -25 2 -26 2 -26 2 -26 2 -27 2 -28 2 -28 2 -29 2 -30 2 -31 2 -31 2 -31 2 -31 2 -31

4. OPERATION CHECK AFTER DISASSEMBLY AND REASSEMBLY 4.1 Check Procedure 5. TRANSPORTING THE PRINTER 5.1 Preparation for Transport 6. PARTS REPLACEMENT, PERIODIC INSPECTIONS, & TOOLS 6.1 Parts Replacement 6.2 Periodic Inspections 6.3 Tool List 6.4 Operation with the Printer's Operation Panel 6.4.1 Cleaning 6.4.2 Printing the nozzle check pattern 6.4.3 Roller cleaning 7. SERVICE-RELATED FEATURES 7.1 Service Mode Operations 7.2 Service/Factory Test Printout 7.3 Printing the EEPROM Information 7.4 Resetting the EEPROM 7.5 Setting the Model with the EEPROM 7.6 Ink Availability Check 7.7 Auto Print Head Position Adjustment 7.8 Power Off/Carriage Lock

Part 3: APPENDIX
3- 1 3- 1 3- 2 3- 2 3- 3 3- 3 3- 4 3- 5 3- 5 3- 5 3- 6 3 -10 3 -11 3 -12 3 -13 3 -13 3 -14 3 -14 3 -14 3 -15 3 -15 3 -15 3 -17 1. TECHNICAL REFERENCE 1.1 Print Mode List 1.2 Purge Unit's Capping and Cleaning Functions 1.3 Cautions About the Inks 1.4 Operation with a Computer 1.4.1 Setting functions with the printer driver 1.5 Detection Functions by Sensors 1.6 Electronic Circuit Description 1.6.1 Circuit block diagram 1.6.2 Power source line block diagram 2. CONNECTOR LOCATIONS AND PIN CONFIGURATIONS 2.1 Carriage Board 2.2 BJ Cartridge 2.3 Scanner Cartridge (Optional) 2.4 AC Adapter 2.5 DC Power Cable 2.6 Carriage Motor 2.7 Paper Feed Motor 2.8 ASF Motor 2.9 Ink Sensor 2.10 Printing Position Sensor 2.11 Purge Sensor Connector 2.12 Circuit Diagrams

III

III. ILLUSTRATION INDEX


Page 1- 1 1- 4 1- 5 1- 7

Part 1: PRODUCT SPECIFICATIONS


Figure Figure Figure Figure 11111 2 3 4 Printer Appearance Printable Area Scannable Area Packing Configuration

Part 2: TROUBLESHOOTING
2- 1 2 -11 2 -13 2 -14 2 -14 2 -15 2 -15 2 -16 2 -16 2 -18 2 -19 2 -20 2 -21 2 -22 2 -27 2 -29 2 -30 Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure 2- 1 2- 2 2- 3 2- 4 2- 5 2- 6 2- 7 2- 8 2- 9 2 -10 2 -11 2 -12 2 -13 2 -14 2 -15 2 -16 2 -17 Operation Panel Exploded View Carriage Lock Release Upper Cover Unit Removal and Installation Removing the Printer Unit Removing the Pressure Roller Unit Spur Positions on the Spur Base Unit (Bottom View) Removing the ASF Unit Carriage Shaft Position Adjustment Bearing Applying Grease Print Position Adjustment Pattern Carriage Belt Tension Adjustment Head Gap Adjustment 1 Head Gap Adjustment 2 Nozzle Check Pattern Printout (Color Sample) Service/Factory Test Printout (Sample) EEPROM Information Printout (Sample)

Part 3: APPENDIX
3- 3 3- 4 3- 5 3- 5 3- 6 3- 6 3 -10 3 -11 3 -12 3 -13 3 -13 3 -14 3 -14 3 -14 3 -15 3 -15 3 -15 Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure 3- 1 3- 2 3- 3 3- 4 3- 5 3- 6 3- 7 3- 8 3- 9 3 -10 3 -11 3 -12 3 -13 3 -14 3 -15 3 -16 3 -17 Printer Driver Utilities (Sample) Sensor Locations Block Diagram Power Source Line Block Diagram Control Board Printer Diagram Carriage Board BJ Cartridge Scanner Cartridge AC Adapter DC Power Cable Carriage Motor Paper Feed Motor ASF Motor Ink Sensor Print Position Sensor Purge Sensor

IV

IV. TABLE INDEX


Page 1- 8

Part 1: PRODUCT SPECIFICATIONS


Table 1- 1 PARTS CODE LIST

Part 2: TROUBLESHOOTING
2- 7 Table 2- 1 ERROR INDICATIONS

Part 3: APPENDIX
3- 1 3- 2 Table Table 3- 1 3- 2 PRINT MODE LIST INK CONSUMPTION DURING CLEANING (GENERAL GUIDE)

Part 1
PRODUCT SPECIFICATIONS

Page 1- 1 1- 1 1- 2 1- 2 1- 3 1- 4 1- 5 1- 6 1- 7 1- 8

1. PRODUCT OUTLINE 1.1 Product Outline 2. SPECIFICATIONS 2.1 Printer Specifications 2.2 Paper Specifications 2.3 BJ Cartridge Specifications 2.4 Optional Scanner Cartridge Specifications 2.5 Printer and Scanner Drivers 3. PACKING CONFIGURATION 4. PARTS CODE LIST

BJC-6200

Part 1: Product Specifications

1. PRODUCT OUTLINE
1.1 Product Outline
"Standard Color Printer for Personal Use" 1) Dual cartridge system for high-speed monochrome printing and high-speed color printing. 2) Printer cartridge incorporates ink drop modulation technology for high-quality 1440 720 dpi printing. 3) Separate ink cartridges and tanks for all colors to reduce running costs. 4) USB interface enables connection to Windows 98/2000, iMac, and Power Macintosh G3/G4 computers. 5) Optional drop-in scanner cartridge. 6) Photo cartridge enables six-color, density-matched photo-quality printing. 7) Black cartridge contains pigment-colored ink for truer black text printing. 8) Highly precision ink-low detection with an optical system and dot count. 9) Stabilized image printing with the easy to use automatic print position adjustment. Product Specifications

Paper Guide Front Cover

Operation Panel Paper Support Auto Sheet Feeder

Paper Output Tray Paper Thickness Lever

USB Interface Port Parallel Interface Port

Cartridge Container

Black (Optional)

Color BJ Cartridges

Photo (Optional)

Scanner Cartridge (Optional)

Figure 1-1 Printer Appearance 1-1

Part 1: Product Specifications

BJC-6200

2. SPECIFICATIONS
2.1 Printer Specifications 2.1.1 Printer specifications
Type Paper Feed System Resolution Throughput (Reference only) Desktop serial printer Automatic feed only (No manual feed) 1440 720 dpi (Max. resolution)
High-speed BC-30 + BC-31 Cartridge Black Text (PC Magazine) New monochrome pattern (J) New color pattern (J) BC-32 Photo + BC-31 Cartridge Full Address Printing 9.6 ppm 10 ppm * 7 ppm * Standard 7.7 ppm 8.3 ppm * 3.7 ppm * High-quality 1.7 ppm 2.0 ppm 1.2 ppm 0.14 ppm *

Printing Direction

Max. Printing Width Interface ASF Capacity Sensors

Operating Noise Ambient Conditions

Power Source

External Dimensions Required Space Weight Standard Conformance

* Catalog specification. HS mode (180 180 dpi): Bidirectional HQ mode (360 360 dpi, 720 720 dpi): Unidirectional/Bidirectional Fine mode (360 360 dpi, 720 720 dpi, 1440 1440 dpi): Bidirectional 203 mm USB, IEEE 1284-standard, 8-bit parallel (Compatible/Nibble/ECP) Plain paper: Max. 10 mm (Approx. 100 sheets with 64 g/m2) BJ Printer paper: Max. 10 mm (Approx. 80 sheets of high-quality paper) Front cover-open sensor Printing position sensor BJ cartridge sensor Paper sensor BJ cartridge ID sensor Waste-ink capacity sensor No-ink sensor Paper width sensor: None Internal temperature sensor Approx. 45 dB (A) Sound pressure level conforms to ISO 9296. During operation: Temperature 5C-35C (41F-95F) Humidity 10%-90% RH (No condensation) During non-operation: Temperature 0C-35C (32F-95F) Humidity 5%-95% RH (No condensation) Power voltage/frequency Power consumption During standby 100-120 VAC 50/60 Hz Approx. 30 W 3.5 W 220-240 VAC 50/60 Hz Approx. 30 W 3.5 W Approx. 455 mm (W) 312 mm (D) 173 mm (H) (With retracted paper support and no output tray.) Approx. 455 mm (W) 562 mm (D) 248 mm (H) (With output tray and retracted paper support.) Approx. 4.1 kg Radio-wave interference: FCC, IC, CE Mark, Taiwan EMC, C-Tick, VCCI Electrical safety: UL, C-UL, CB Report, GS, CE Mark, FIMKO, SEMCO, IEC, AS, CCIB, SISIR, Korean Electric Commerce, NEMKO Environmental: Energy Star, Blue Angel

2.1.2 Printer service life


The printer's service life extends until any of the following conditions is attained: (1) A total of 20,000 sheets are printed with 1,500 character standard in black ink. (2) A total of 6,000 sheets are printed at 7.5% duty per color. (3) Five years of operation elapses.

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BJC-6200
2.2 Paper Specifications 2.2.1 Paper sizes and weights
(1) Paper sizes A4, B5, A5, A5 landscape, letter, legal, envelope (C4 and C6), postcard (2) Weight 64 g - 105 g/m2 for auto feeding

Part 1: Product Specifications

Product Specifications

2.2.2 Paper types and handling


Type Plain paper Size A4/B5/LTR/LGL/ A5 (Portrait/ Landscape) A4/LTR A4/LTR A4/LTR A4/LTR A4/LTR A4/LTR A4/LTR A4/LTR 120 mm 216 mm 100 mm 148 mm 241 mm 105 mm 220 mm 110 mm ASF Capacity Paper Thickness Lever Position Approx. 10 mm or less Up (Approx. 100 sheets of 64 g weight) Approx. 10 mm or less Up Approx. 10 mm or less Less than 10 sheets 1 sheet Less than 30 sheets Less than 10 sheets 1 sheet 1 sheet 1 sheet Less than 40 sheets Less than 10 sheets Less than 10 sheets Up Up Up Up Up Down Down Up Up Down Down

Plain paper for Color BJ High-quality paper Photo glossy paper Glossy film Transparency film Back print film Banner T-shirt transfer Photo glossy card Postcard Envelope

LC-301* HR-101* GP-301* HG-201* CF-102* BF-102* BP-101* TR-201* FM-101*

COM #10 DL-size

* Paper dedicated to BJ printers.

If the Paper Thickness Lever is not properly set, problems with paper feeding or printing may occur.

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Part 1: Product Specifications

BJC-6200

2.2.3 Printable area


A4/A5/B5/Letter (LTR)/Legal (LGL)/
3.0mm 32mm 3.0mm

Envelope

5.0mm 6.4mm (COM#10: 31.4mm) (DL size: 10.4mm) (2) 26mm (1) 23mm 3.4mm: A4/A5/B5 6.3mm: LTR/ LGL

5.0mm 3.4mm: A4/A5/B5 6.4mm: LTR/ LGL

3mm 3.4mm

Banner Paper

3.4mm Max. 6 sheets printable. After printing, the seventh sheet is cut off. 32mm

: Recommended printing area : Printable area

(1) For monochrome printing. (2) For color or photo-quality printing.

Figure 1-2 Printable Area 2.3 BJ Cartridge Specifications


Black BJ Cartridge BC-30 Detachable ink tank 160 nozzles (Vertical array) Bk (160 nozzles 1) Pigment black BCI-3BK 60 g (w/o ink tank) Approx. 5000 sheets Approx. 500 sheets/tank (1,500 black characters/page) Color BJ Cartridge BC-31 Detachable ink tank 144 nozzles (Vertical array) C, M, Y (48 nozzles 3) Dye C, M, Y BCI-3C, BCI-3M, BCI-3Y 60 g (w/o ink tank) Approx. 3000 sheets Approx. 280* sheets/tank (7.5% printing per color) Photo BJ Cartridge BC-32 Photo Detachable ink tank 144 nozzles (Vertical array) Bk, C, M (48 nozzles 3) Dye PBk, PC, PM BCI-3BK Photo, BCI-3PC Photo, BCI3PM Photo 60 g (w/o ink tank) Approx. 3000 sheets Approx. 280* sheets/tank (7.5% printing per color)

Construction Head Ink colors Tank Weight Service Life Printable Sheets

* Based on the printable area of A4 paper.

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BJC-6200
2.4 Optional Scanner Cartridge Specifications
Designation Type Resolution (dpi) Imaging Sensor Light Source Scanning System/Direction Document Feeding Interface External Dimensions Weight Other Specifications

Part 1: Product Specifications

Scanning Time (reference)*

IS-32 Cartridge replacement type color scanner 90 90, 180 180, 200 180, 300 360, 360 360, 720 720 256-pixel, linear (single line) CCD RGB (Red, Green, Blue) RGB-switching progressive scanning Document inserted in scanning holder and fed via the ASF ECP/Nibble Approx. 41 mm (W) 90 mm (D) 77 mm (H) Approx. 100 g Printer setting for scanning: Paper thickness lever must be up. Paper sizes for scanning: A4/LTR size or smaller (with BJ F620) Paper thickness for scanning: 0.25 mm or less Approx. 3 min. 14 sec. (DTP color mode: A4, 180 dpi) Approx. 6 min. 15 sec. (Photo mode: A4, 360 dpi)

Product Specifications

* Measurement Conditions Computer: Dell XPS T550 (Pentium III 550 MHz, 256MB RAM) Interface: Parallel interface, ECP mode Scanning paper size: A4 The scanning time spans from the start of the carriage scanning operation to the output of the document.

2.4.1 Scannable area


When scanning a document, be sure to use the scanning holder to prevent paper jamming. Align the document with the scanning baseline when placing it in the scanning holder.
3.4mm 6mm Scanning baseline 32mm

Scanning area

Recommended scanning area

Document Scanning holder 21mm

Figure 1-3 Scannable Area


The document sizes and scanning area are listed below. Document Postcard A5 B5 A4** Letter** Size (W H) mm 100.0 148.0 148.0 210.0 182.0 257.0 210.0 297.0 215.9 279.4 (8.5 11.0 in.) Scannable Area* (W H) mm 93.2 138.0 141.2 200.0 175.2 247.0 203.2 287.0 208.2 269.4

** The actual scannable area may vary slightly depending on the monitor's display resolution and the scanner's scanning resolution. ** If the B5 Scanning Holder (provided with Scanner Cartridge IS-32) is used to scan a large-size document, the optional A4/LTR Scanning Holder (SH-101) will be required.

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Part 1: Product Specifications

BJC-6200

2.5 Printer and Scanner Drivers


The drivers and interface ports that can be used with the printer are listed below. Printer Driver Parallel I/F USB I/F q v* q ! q q* --q** Scanner Driver Parallel I/F USB I/F q*** v* q*** ! q*** q* --q**

Windows 95/98 Windows NT4.0 Windows 2000 Macintosh q: * **

Compatible. v: Conditionally compatible. !: Incompatible. For USB, compatibility is assured only with personal computers with Windows 98/2000 preinstalled. Compatible with iMac and Power Macintosh G3. iMac running on Mac OS 8.1 requires iMac updater 1.0. *** Common driver for Windows 95/98/NT 4.0/2000. Operates in Nibble or ECP mode. 1) Window Drivers Win 95/98 BJ raster printer driver (IEEE 1284, 8-bit parallel and USB supported) Win NT 4.0 BJ raster printer driver Win 2000 BJ raster printer driver Windows 95/98/NT 4.0/2000 scanner driver IS Scan 2) Macintosh Drivers Mac BJ printer driver (USB) Mac scanner driver IS Scan (USB)

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BJC-6200

Part 1: Product Specifications

3. PACKING CONFIGURATION
After opening the package, make sure all the items below have been included.
Quick Start Guide

Product Specifications

Cartridge Container User Manuals Ink Tanks

BJ Cartridges

Printer

Power Cord Output Tray

Packing Materials

Tape

Packing Materials

Tape

Packing Materials Tape

Tape

Figure 1-4 Packing Configuration 1-7

Part 1: Product Specifications

BJC-6200

4. PARTS CODE LIST


A list of printer parts, consumables, and optional equipment are listed below.

Table 1-1 PARTS CODE LIST


Item Printer BJ cartridge Black Color Photo Black Cyan Magenta Yellow Photo black Photo cyan Photo magenta Scanning holder Standard white sheet Designation BJC-6200 BC-30 BC-31 BC-32 Photo BCI-1BK BCI-3C BCI-3M BCI-3Y BCI-3PBK Photo BCI-3PC Photo BCI-3PM Photo SB-30 IS-32 SH-101 Product Code Q30-3310 Q30-3312 F45-1471 F45-1481 F45-1501 F47-2171 F47-2181 F47-2191 F47-2201 F47-2231 F47-2211 F47-2221 Q70-4040 Q70-4070 Q70-3640

Ink cartridge

Cartridge storage box Scanner cartridge A4/LTR scanning holder

* Items included with BJC-6200: BC-30, BC-31, BCI-3BK, BCI-3C, BCI-3M, BCI-3Y, SB-30.

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Part 2
TROUBLESHOOTING

Page 2- 1 2- 1 2- 2 2- 2 2- 3 2- 6 2- 7 2 -10 2 -10 2 -11 2 -13 2 -17 2 -23 2 -23 2 -24 2 -24 2 -25 2 -25 2 -25 2 -25 2 -26 2 -28 2 -28 2 -29 2 -30 2 -31 2 -31 2 -31 2 -31 2 -31

1. PRINTER OPERATION 1.1 Status Indicator 2. SERVICING 2.1 Before Troubleshooting 2.2 Detectable Problems from System Start to Exit 2.3 Troubleshooting Problems 2.4 Troubleshooting With Error Indications 3. DISASSEMBLY AND REASSEMBLY 3.1 Cautions for Disassembly and Reassembly 3.2 Exploded View 3.3 Disassembly and Reassembly 3.4 Adjustments and Settings After Disassembly and Reassembly 4. OPERATION CHECK AFTER DISASSEMBLY AND REASSEMBLY 4.1 Check Procedure 5. TRANSPORTING THE PRINTER 5.1 Preparation for Transport 6. PARTS REPLACEMENT, PERIODIC INSPECTIONS, & TOOLS 6.1 Parts Replacement 6.2 Periodic Inspections 6.3 Tool List 6.4 Operation with the Printer's Operation Panel 7. SERVICE-RELATED FEATURES 7.1 Service Mode Operations 7.2 Service/Factory Test Printout 7.3 Printing the EEPROM Information 7.4 Resetting the EEPROM 7.5 Setting the Model with the EEPROM 7.6 Ink Availability Check 7.7 Auto Print Head Position Adjustment 7.8 Power Off/Carriage Lock

BJC-6200

Part 2: Troubleshooting

1. PRINTER OPERATION
The printer's operation status is indicated by the status indicator, and the printer can be controlled from the computer or with the printer itself.

1.1 Status Indicator


The printer's operation status is indicated by the indicator. When an error occurs, the nature of the error can be known by the number of times the indicator blinks in orange and/or green.

POWER button RESUME button

Troubleshooting

Indicator

Figure 2-1 Operation Panel 1.1.1 Status display via the indicator
The operation status indicated by the indicator is as follows. Indicator Green light Green blinking Operation Status Power ON Power ON operation in progress, power OFF operation in progress, reset operation in progress, cleaning in progress, test printing, front cover open, printing in progress. Power OFF

OFF

2-1

Part 2: Troubleshooting

BJC-6200

2. SERVICING
2.1 Before Troubleshooting
Before troubleshooting the printer, check the following and see if any of the applicable problems can be fixed. Problem The printer does not operate at all Probable Cause The power outlet is not supplying the required voltage. The power cord is not properly connected to the printer or power outlet. The power switch is not ON. The recommended paper is not being used. There is foreign matter in the paper feed section (sheet feeder, pinch roller, LF roller, platen, spurs). The paper thickness lever is not set properly. The print head needs cleaning. The ink cartridge is empty. The BJ cartridge has not been used for a prolonged period. The recommended paper is not being used. The print head is installed in the wrong position. The orange tape is still affixed to the print head. The print head position adjustment has not been done. Solution Connect the AC cord to a power outlet that supplies the required voltage. Check that the power cord is connected properly. Turn on the power switch. Use the recommended paper. Remove the foreign matter.

Paper feeding does not work

Set the lever to the proper setting. Conduct cleaning. Replace the ink cartridge. Conduct cleaning. If the problem still persists, replace the BJ cartridge. Use the recommended paper. Install the print head properly. Remove the orange tape. Execute the print head position adjustment. See page 2-19.

No printing

Stripes appear in the printing

2-2

BJC-6200
2.2 Detectable Problems from System Start to Exit

Part 2: Troubleshooting

AC power connection

AC power supplied

MPU & printer controller initialization

Troubleshooting

ROM check

DRAM check

Ink sensor check/waste ink-full check/internal temperature sensor (TH501) check

Ink sensor error

No error indication

(see page 2-9)

EEPROM read

Power ON

With the POWER button

Indicator blinks

To next page

2-3

Part 2: Troubleshooting

BJC-6200

From preceding page

Error check

Normal? Yes

No
Indicator repeats: Blinks 3 times in

Diode sensor check

Normal? Yes

No

orange/green, then one long blink in green. (See page 2-8) Indicator repeats: Blinks once in orange, repeatedly. ROM error* (See page 2-8) Indicator repeats: Blinks 2 times in RAM error* orange, repeatedly. (See page 2-8) Indicator repeats: Blinks 6 times in Waste ink-full error orange/green, followed by a long blink in green, repeatedly. (See page 2-8) Internal temperature Indicator repeats: Blinks 5 times in sensor error orange/green, followed by a long blink in green, repeatedly. (See page 2-8) * Any ROM/RAM errors are indicated as described above only during initialization. EEPROM error Abnormal head temperature error Diode sensor error
Indicator repeats: Blinks 7 times in

orange/green, followed by a long blink in green, repeatedly.


Indicator repeats: Blinks 8 times in

Carriage lock release

orange/green, followed by a long blink in green, repeatedly. (See page 2-9)

Home position check

Normal? Yes Paper check

No Home position error


Indicator repeats: Blinks 4 times in

orange/green, followed by a long blink in green, repeatedly. (See page 2-8)

Normal? Yes

No

Is there paper inside the printer?

Paper discharge Paper exists Paper jam error


Indicator repeats: Blinks 3 times in orange,

Paper check No paper To next page

followed by a long blink in green, repeatedly. (See page 2-7)

2-4

BJC-6200

Part 2: Troubleshooting

From preceding page

ASF sensor check

Normal (ON)? Yes

No
Indicator repeats: Blinks 10 times in

ASF sensor error BJ cartridge check

orange/green, followed by a long blink in green, repeatedly. (See page 2-9)

Troubleshooting

Normal? Yes Cleaning

No

Cartridge installation Cartridge not recognized Not installed properly

Cover open check

The sensor will determine if the front cover is open or closed.

Open/ Closed? Closed

Open Carriage moves to cartridge replacement position

Cartridge installation error I/F busy canceled No-cartridge error Cartridge error

Indicator repeats: Blinks 5 times in

Ink sensor check

Normal? Ink sensor error

orange, followed by a long blink in green, repeatedly. (See page 2-7) Indicator repeats: Blinks 7 times in orange, followed by a long blink in green, repeatedly. (See page 2-7) Indicator repeats: Blinks 7 times in orange, followed by a long blink in green, repeatedly. (See page 2-7)

I/F busy canceled

END

2-5

Part 2: Troubleshooting

BJC-6200

2.3 Troubleshooting Problems


Problem Power does not come on No printing Probable Cause / Check Items AC adapter, control board, DC cable. BJ cartridge, purge unit, ink tank, or orange cap/tape still affixed to print head. BJ cartridge, faulty BJ cartridge contacts, cartridge ribbon cable, purge unit, control board, ink tank. Ink mist, etc., at the platen's paper guide plate is soiling the paper. Check for any ink adhering to the paper transport parts. (The paper is already soiled when it reaches the platen.) Deformed spur tips. Paper thickness lever not properly set. The nozzle check pattern's printout is misaligned. Guide shaft not greased properly. Faulty carriage motor. Ink sensor, control board LF motor 2-step gear, purge unit, sheet feeder unit, orange cap still attached to the print head. Solution Replace faulty part. Replace faulty part.

White stripes or smearing appear Soiled paper

Replace faulty part.

Spur tracks appear Broken vertical lines

Use a soft cloth dampened with water to clean. Disassemble the paper transport parts and use a soft cloth dampened with water to clean. Pass several sheets through. Replace the spur unit. Set it to the proper position. Readjust the printing position. Apply proper amount of grease on the stipulated parts. Replace carriage motor. Replace faulty part. Replace faulty part.

Error does not occur at ink-out Abnormal noise

2-6

BJC-6200
2.4 Troubleshooting With Error Indications

Part 2: Troubleshooting

1) Error indication when a user-recoverable error occurs The indicator indicates an error by blinking in orange for a certain number of times. After it blinks in orange to indicate the error, it blinks once, long, in green. This indication is repeated. 2) Error indication when an error un-recoverable by the user occurs The indicator indicates an error by blinking alternately in orange and green for a certain number of times. After it blinks in orange and green to indicate the error, it blinks once, long, in green. This indication is repeated. The error code is displayed by the computer. With the iMac and Power Macintosh G3, a "D" or "M" is appended to the beginning of the error code. ** The waste-ink warning can be canceled by pressing the RESUME button. *** Error information for internal errors is not displayed nor indicated. You can check it by printing the EEPROM information. See 7.3 Printing the EEPROM Information on page 2-30. **** If a ROM or RAM error occurs, the error indication might not be correct. *

Troubleshooting

Table 2-1 ERROR INDICATIONS


Indicator Blinking Error Description Code* Probable Cause and Suspected Parts

User-Recoverable Errors 2 times in --Paper feed error orange 1

3 times in orange 1

---

Paper jam error

4 times in orange 1 5 times in orange 1

---

Out of ink error

---

Cartridge installation error

6 times in orange 1 7 times in orange 1


1

-----

No-cartridge error Cartridge error

Cause: Paper feed does not work even when the paper feed operation is attempted. Suspect: Paper feed section, sheet feeder unit, paper-end sensor, control board Cause: The paper is not ejected, even when the paper ejection operation is attempted for 23 inches. Suspect: Paper feed section, paper-end sensor, control board Cause: No ink in the respective ink tank (ink compartment and sponge). Suspect: Ink tank Cause: The wrong cartridge (BJ cartridge or scanner cartridge) is installed in the carriage for printing or scanning. Suspect: BJ cartridge, scanner cartridge Cause: No cartridge has been installed. Suspect: Cause: The cartridge installed is defective. Suspect: BJ cartridge

User-recoverable errors are indicated by the specified number of blinks in orange, followed by a long blink in green, repeated.

2-7

Part 2: Troubleshooting

BJC-6200
Waste-ink warning** Cause: The total waste-ink count recorded in the EEPROM exceeds 95% of the stipulated amount indicating waste-ink full. Suspect: Waste-ink absorber, control board Cause: Auto head position adjustment problem occurred. Suspect: BJ cartridge, ink tank, printing position sensor, control board carriage ribbon cable

8 times in orange

---

9 times in orange

---

Auto Print Position Adjustment

User-recoverable errors are indicated by the specified number of blinks in orange, followed by a long blink in green, repeated.

Non User-Recoverable Errors --ROM error**** 1 time in orange/green --RAM error**** 2 times in orange/green
3 times in orange/green 4 times in orange/green 6800 EEPROM error

5100

Home position error

5 times in orange/green 6 times in orange/green

5400

Internal temperature sensor error

5B00 Waste ink-full error

7 times in orange/green

5200

Abnormal print head temperature error

Cause: ROM check failed during initialization. Suspect: ROM, control board Cause: RAM check failed during initialization. Suspect: DRAM, MPU & print controller, control board Cause: EEPROM cannot be written to properly. Suspect: EEPROM, MPU & print controller, control board Cause: The carriage's home position cannot be detected because the home position sensor is faulty (disconnected, etc.). Suspect: Home position sensor, purge unit, carriage motor, paper feed motor, control board, carriage ribbon cable, carriage board, DC cable Cause: The temperature sensor (TH501) on the control board is faulty (disconnected, etc.). Suspect: Thermistor, control board Cause: The waste-ink absorber reached 100% of the waste-ink capacity. Suspect: Waste-ink absorber, control board Solution: Reset the EEPROM, replace waste-ink absorber, replace control board Cause: The print head's temperature is abnormally high. Suspect: BJ cartridge, control board, no ink in ink tank

Non User-Recoverable Errors are indicated by the specified number of blinks in orange and green, followed by a long blink in green, repeated.

2-8

BJC-6200
8 times in orange/green 9 times in orange/green 5200 Print head temperature sensor (diode sensor) error No cartridge error

Part 2: Troubleshooting

5600

10 times in orange/green

5700

ASF sensor error

11 times in orange/green 12 times in orange/green

5210 5000

Scanner cartridge error Recovery system error

Cause: Faulty temperature sensor in the BJ cartridge. Suspect: BJ cartridge, control board Cause: The cartridge cannot be detected other than at the cartridge replacement position. Suspect: Cartridge, control board, carriage board, carriage ribbon cable. Improper contact between cartridge and carriage. Cause: During the pick-up operation, the pick-up roller does not rotate, or, the pick-up roller sensor cannot detect the pick-up roller flag. Suspect: Sheet feeder unit, purge unit, control board Cause: Faulty data in the scanner cartridge. Suspect: Scanner cartridge, control board Cause: While AP motor or LF motor runs, the PG sensor does not turn ON or OFF. Suspect: Purge unit, AP motor, LF motor, control board

Troubleshooting

Internal Error No error indication

---

Ink sensor

error***

Cause: The check by the ink sensor during initialization indicates that ink is available when there is none. The ink sensor does not check the ink until the AC power is turned off. In this case, the ink compartment is always recognized to have ink. Suspect: Control board, ink sensor, ink tank, EEPROM

2-9

Part 2: Troubleshooting

BJC-6200

3. DISASSEMBLY AND REASSEMBLY


3.1 Cautions for Disassembly and Reassembly 3.1.1 Ink stains (Ink path/ink mist)
During servicing, be careful not to touch the ink path and get ink stains on the printer, work table, and your hands and clothing. The ink path includes the BJ cartridge's ink tank supply inlet, the BJ cartridge's ink filter, the ink nozzles and maintenance jet receptacle, head cap, wiper, and waste-ink absorber. Also, a printer that has seen long-term use or heavy-duty use may have ink mist soiling the platen, inside the front cover, and purge section. Such soiled parts can soil the paper or your hands and clothing during servicing. To prevent this, use a soft cloth dampened with water to clean the parts thoroughly.

3.1.2 Static electricity damage


The rubbing of clothing can build up static electricity within the human body. Static electricity can destroy electrical components or alter the electrical characteristics of components. Never touch the ink sensor's contacts or the contacts on the BJ cartridge on the carriage.

3.1.3 Spur tips deformation


Be careful not to deform the spur tips. The spur tips contact the paper after the printing. Since the spur tips' contact area is small, any ink adhering to the spur will be a minuscule amount that can be wiped off by the spur cleaner. It therefore will not soil the paper. However, if the spur's tips are bent of out of shape, the contact area with the paper will be larger, resulting in a larger amount of ink adhering to the spur, which might not be completely cleaned. The spurs will then soil the paper with dotted lines.

3.1.4 Feed gear damage


When disassembling or reassembling the printer, do not touch the paper feed gears (feed roller gear and feed drive gear). Note that even a slight scratch on the paper feed gear will cause irregular paper feeding during high-quality printing.

3.1.5 Tap screw removal and installation


The printer uses tap screws to fasten the printer unit and base. The removed tap screws will have residue from the mold in which the internal thread was made. Since the residue may crush the screw threads, clean off the residue from the tap screws before re-installing them, or use new tap screws.

2-10

3.2 Exploded View

BJC-6200

Part 2: Troubleshooting

Troubleshooting

2-11 Figure 2-2 Exploded View

BJC-6200
3.3 Disassembly and Reassembly

Part 2: Troubleshooting

Cautions for disassembling and reassembling the printer are stated below. As for the disassembly procedure, refer to the Parts Catalog. The illustrations in the Parts Catalog are numbered according to the order of disassembly.

3.3.1 Carriage lock release


Normally, when a cartridge is installed on the carriage and the power is turned off, the printer moves the carriage to the capping position to lock it. And when the power is turned on, the carriage lock is normally released. However, if the printer does not operate properly, you can release the carriage lock manually as shown in the illustration below. Remove the cartridge, and while holding down the purge unit's lever, move the carriage to the left. This releases the carriage lock. Troubleshooting

Figure 2-3 Carriage Lock Release 3.3.2 Removing and installing tap screws
The printer uses tap screws to fasten the printer unit and base. The removed tap screws will have residue from the mold in which the internal thread was made. Since the residue may crush the screw threads, clean off the residue from the tap screws before re-installing or use new tap screws.

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Part 2: Troubleshooting

BJC-6200

3.3.3 Removing the upper cover unit


To remove the upper cover unit, see the figure below. 1) Unhook the upper cover unit's four hooks on the sides and back. 2) Unhook the two hooks on the front. To reinstall, follow this procedure in reverse.

Figure 2-4 Upper Cover Unit Removal and Installation 3.3.4 Removing the printer unit
Remove the printer unit as shown in the figure below. 1) First remove the two screws securing the printer unit and bottom case. 2) Release the bottom case's two hooks at the back of the printer unit. (Arrows 1 and 2) 3) Hold the two handles on the sides of the printer unit and lift up at an angle as shown by arrow 3.

Screw

1 2

Figure 2-5 Removing the Printer Unit 2-14

BJC-6200
3.3.5 Removing the pressure roller unit

Part 2: Troubleshooting

To remove the pressure roller unit, release the three hooks in turn as shown by the arrows in the figure. Then pull it out from rear of the printer unit. When releasing the hooks, start with the one on the left (when facing the front of the pressure roller unit). This will make removal easier.

Troubleshooting

Figure 2-6 Removing the Pressure Roller Unit 3.3.6 Spur positions on the spur base unit
The figure below shows the position of the spurs on the spur base. The side (bottom) where the spurs are installed is shown. If you removed any of the spurs by mistake, use this diagram to install then at the correct position.
Spur positions

Spur positions

Figure 2-7 Spur Positions on the Spur Base Unit (Bottom View)

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Part 2: Troubleshooting

BJC-6200

3.3.7 Removing the ASF unit


Set screw

ASF unit Set screw

Figure 2-8 Removing the ASF Unit 3.3.8 Removing the head gap adjustment section
Secured to the printer frame, the head gap adjustment plate is for adjusting the gap between the BJ cartridge's nozzles and platen so that the optimum printing quality is obtained. If the set screw securing the head gap adjustment plate to the printer frame is loosened, the head gap will change and head gap adjustment will be necessary. The set screw is painted in red to distinguish it from the other screws and to prevent accidental loosening. If you have loosened it by mistake, do the head gap adjustment as described in 3.4.6 Adjusting the head gap on page 2-21.

Head gap adjustment plate

Head gap adjustment plate

Figure 2-9 Carriage Shaft Position Adjustment Bearing

2-16

BJC-6200

Part 2: Troubleshooting

3.4 Adjustments and Settings After Disassembly and Reassembly 3.4.1 Adjustments
(1) User Level Timing After BJ cartridge installation/removal Adjustment BJ cartridge printing position adjustment Time Required Tools Required 2 min. 2 sheets of B5 or larger paper

(2) Serviceman Level Timing After idler pulley installation/removal After control board replacement or waste-ink absorber replacement After replacement/disassembly of carriage unit parts After loosening the head gap set screws Parts to be greased Adjustment Belt tension EEPROM setting Time Required Tools Required 1 min. Tension spring (QY9-0043) 1 min. None

Troubleshooting

BJ cartridge printing position adjustment Head gap See page 2-18

2 min.

2 sheets of B5 or larger paper Gap gauge (QY9-0038) Grease PG-641 (CK-0562), Floil 946P, brush

5 min. ---

When applying grease, be careful not to get any grease on the wiper and cap.

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Part 2: Troubleshooting

BJC-6200

3.4.2 Applying grease


Apply the correct grease to the places shown below. Use a flat brush to spread a thin coat of grease. To disassemble and reassemble the printer, refer to the Parts Catalog. When applying grease, be careful not to get any grease on the wiper and cap.

Cam friction surface Approx. 27 mg (Molykote PG-641) Pick-up roller friction surface Approx. 7 mg (Molykote PG-641)

Carriage shaft friction surface (No dripping) Floil 946P Rear of carriage rail (Apply on entire surface) Approx. 48 mg (Molykote PG-641)

Feed roller friction surfaces (Three places on back of platen) Approx. 14 mg x 3 places (Molykote PG-641)

Figure 2-10 Applying Grease

2-18

BJC-6200
3.4.3 Print head position adjustment

Part 2: Troubleshooting

Since the printer has two BJ cartridges installed, the ejected ink's placement can be thrown off due to the differences in the BJ cartridges and the installation conditions. Less than optimum printing quality will result. To eliminate this misalignment, perform the auto print head position adjustment with the printer driver's utility after installing the BJ cartridges. The print head position can also be adjusted in Service Mode with the printer alone, without using a computer. The procedure is described in 7.1 Service Mode Operations on page 2-28. Place one B5 or larger sheet of plain paper in the auto sheet feeder, then start the test printing of the print head position adjustment pattern with the printer driver's utility sheet.

Troubleshooting

LED Calibration
360 dpi vertical position adjustment

360 dpi bi-directional rough adjustment 360 dpi bi-directional fine adjustment 180 dpi bi-directional rough adjustment 180 dpi bi-directional fine adjustment 360 dpi horizontal position forward direction rough adjustment 360 dpi horizontal position forward direction fine adjustment 360 dpi horizontal position return direction rough adjustment 360 dpi horizontal position return direction fine adjustment 180 dpi horizontal position forward direction rough adjustment 180 dpi horizontal position forward direction fine adjustment 180 dpi horizontal position return direction rough adjustment 180 dpi horizontal position return direction fine adjustment 720 dpi horizontal position forward direction rough adjustment 720 dpi horizontal position forward direction fine adjustment 1440 dpi horizontal position forward direction rough adjustment 1440 dpi horizontal position forward direction fine adjustment Printing position check pattern

Figure 2-11 Print Position Adjustment Pattern

Printing the nozzle check pattern requires B5 or larger paper. If the paper's width is narrower than the nozzle check pattern, the platen will be printed on and the ink will soil the platen.

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Part 2: Troubleshooting

BJC-6200

3.4.4 Setting the EEPROM


After replacing the control board or waste-ink absorber, reset the EEPROM, set the model settings, and do a test printout to confirm the settings. The EEPROM (IC502) on the control board stores various printer data such as the waste-ink amount and other printer specific settings. The procedure is described in 7.1 Service Mode Operations on page 2-28. (1) After control board replacement If the waste-ink absorption amount is over 7 percent at the time you replace the control board, also replace the waste-ink absorber. Then reset the EEPROM and restore the printer settings. To check the waste-ink absorption amount, you can either check the service/factory text printout from the old control board or visually check the waste-ink absorber's waste-ink absorption amount. Also, the new control board (EEPROM) data is undefined. The EEPROM must be reset. Otherwise, the waste-ink full error will not occur, even when the wasteink absorber's capacity has been exceeded, thereby leaking ink. (2) After waste-ink absorber replacement Clear the EEPROM's waste-ink counter.

Once the data in the EEPROM is reset, a test printout cannot be used to confirm the old data. Be sure to print the data before resetting the EEPROM. The various settings (except the model setting), sheet count, and waste-ink amount will be reset. The various settings and waste-ink amount stored in the old EEPROM cannot be written to the new (replacement) EEPROM.

The waste-ink full error is expected to occur only when the printer prints more than the number of sheets specified for its service life. However, how soon this error occurs varies depending on how many times the printer has been turned on/off, the number of times the BJ cartridge has been replaced (front cover open/closing), and the operating environment.

3.4.5 Adjusting the carriage belt tension


If the carriage belt tension has been loosened to remove the carriage, etc., adjust the carriage belt tension. When securing the pulley assembly, use the tension spring (QY9-0043) and tighten the screws. After tightening the screws, remove the tension spring.
Screws

Tension spring

Idler pulley

Figure 2-12 Carriage Belt Tension Adjustment 2-20

BJC-6200
3.4.6 Adjusting the head gap

Part 2: Troubleshooting

If the set screws securing the head gap adjustment plate to the printer frame are loosened or removed, the head gap adjustment will be necessary. Preparation 1) Remove the upper cover unit and bottom case. (Or, reassemble the printer so that the upper cover unit and bottom case are to be attached next.) 2) Remove the paper thickness lever spring and the left and right shaft clips, then attach the bottom case. 3) Loosen the red set screws on both sides of the printer chassis by a half rotation from the fully tightened position. 4) Set the paper thickness lever to the down position (for thick paper). Troubleshooting Before doing the adjustment, make sure the gap gauge is not deformed and that no foreign matter is adhering to it or to the platen.

Carriage belt Head gap adjustment plate (left side)

Head gap adjustment plate (right side) Shaft clip

Red set screw

Red set screw

Black BJ cartridge

Paper thickness lever Normal paper position Thick paper position Paper thickness lever spring

Figure 2-13 Head Gap Adjustment 1

2-21

Part 2: Troubleshooting

BJC-6200

Adjustment Procedure 1) Set the gap gauge (QY9-0038) to position A1. 2) Move the carriage belt by hand so that the carriage goes to position A2. Align the bottom case's rib with the carriage's right end. 3) Install a black BJ cartridge without ink tank in the carriage. 4) Move the paper thickness lever up and down two or three times, then, while holding the lever in the normal paper (up) position, tighten the red set screw on the right end. 5) Remove the black BJ cartridge. 6) Place the gap gauge at position B1. 7) Set the paper thickness lever to the thick paper (down) position. 8) Move the carriage belt by hand so that the carriage goes to position B2. Align the ink sensor's edge with the carriage's left end. 9) Install a black BJ cartridge without ink tank in the carriage. 10) Move the paper thickness lever up and down two or three times, then while holding the lever in the normal paper (up) position, tighten the red set screw on the left end. 11) Remove the black BJ cartridge. 12) Loosen the red set screw on the right end by a half turn. Then repeat steps 1) to 5) to complete the adjustment. Remove the bottom case and attach the paper thickness lever spring and the left and right shaft clips.

Position A1

Position A2

QY9-0038

QY9-0054

Align the bottom case's rib with the carriage's right end.

Position B1

Position B2

QY9-0038

QY9-0054

Align the ink sensor cover's edge with the carriage's left end.

Figure 2-14 Head Gap Adjustment 2 2-22

BJC-6200

Part 2: Troubleshooting

4. OPERATION CHECK AFTER DISASSEMBLY AND REASSEMBLY


4.1 Check Procedure
After disassembly and reassembly, follow the procedure below to check the printer's operation. 1) After service/factory test printout with the printer alone Check that the printer can print properly. The procedure is described in 7.1 Service Mode Operations on page 2-28. After replacing the control board or the ink absorber, the following check procedure is also necessary in addition to 1) above. Troubleshooting

After control board replacement

After waste ink absorber replacement

The service/factory test printout must show the correct ROM version and model designation. It must also show the printed sheet count and that the total waste-ink amount has been cleared. The printer driver must be able to print the nozzle check pattern. The service/factory test printout must show that the total waste-ink amount has been cleared.

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BJC-6200

5. TRANSPORTING THE PRINTER


Before moving or transporting the printer, put one BJ cartridge (with the ink tank installed) in the cartridge container. This is to prevent the ink from leaking and the BJ cartridge's ink nozzles from drying up. Before returning the repaired printer back to the customer, move the carriage to the cartridge replacement position and tape it at that position.

5.1 Preparation for Transport


When transporting the printer, follow the procedure below. 1) With the printer turned on, open the front cover and move the carriage to the cartridge replacement position. 2) Remove one cartridge from the carriage and put it in the cartridge container. 3) Turn off the printer by pressing the POWER button. 4) Then, from Service Mode, conduct the power off/carriage lock procedure. For details, refer to 7.1 Service Mode Operations on page 2-28. 5) Disconnect the interface cable (s). 6) Disconnect the AC plug from the power outlet. 7) Close the front cover. 8) Pack the printer in its original packaging. If you do not have the original packaging, use sufficient cushioning material when packing the printer.

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BJC-6200

Part 2: Troubleshooting

6. PARTS REPLACEMENT, PERIODIC INSPECTIONS, & TOOLS


6.1 Parts Replacement
Level User Serviceman Level User Periodically Replaced Parts None None Consumables Black BJ cartridge: BC-30 Color BJ cartridge: BC-31 Photo BJ cartridge: BC-32 Black BJ cartridge ink tank (Black: BCI-3BK) Color BJ cartridge ink tank (Black: BCI-3BK, Cyan: BCI-3C, Magenta: BCI-3M, Yellow: BCI-3Y) Photo BJ cartridge ink tank (Black: BCI-3BK Photo, Cyan: BCI-3C Photo, Magenta: BCI-3M Photo) None

Troubleshooting

Serviceman

6.2 Periodic Inspections


Level User Serviceman Periodic Inspections None None

6.3 Tool List


Ordinary Tools Phillips screwdriver Blade screwdriver Needle-nosed pliers Tweezers Flat brush Multi-meter Special Tools (Part No.) Gap gauge 2.3 mm (QY9-0054-000) Tension spring (QY9-0043-000) Grease Molykote PG-641 (CK-0562-000) Grease FLOIL 946P (QY9-0045-000) Remarks For the removal and installation of screws. For the removal of plastic parts. For the removal and installation of springs. For the disconnection and connection of flexible cables, etc. For applying grease. For troubleshooting. Remarks For Head gap adjustment (see Figure 2-14 on page 2-22). Use 1. For carriage belt tension adjustment (see Figure 2-12 on page 2-20). To be applied on the specified parts (see Figure 2-10 on page 2-18). To be applied on the specified parts (see Figure 2-10 on page 2-18).

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Part 2: Troubleshooting

BJC-6200

6.4 Operation with the Printer's Operation Panel


The printer can be operated in the offline operation mode, with the power turned on and without connection to a computer. With the printer turned on, you can start various printer operations by holding down the RESUME button and releasing after the green indicator blinks the stipulated number of times. Operation Cleaning Nozzle check pattern printout Roller cleaning --Indicator Blinking 1 time 2 times 3 times 4 times Remarks --Stops after 1 sheet is printed. Passes one cleaning sheet through. No operation executed.

6.4.1 Cleaning
With the printer turned on, hold down the RESUME button and release after the green indicator blinks once. The cleaning will then start. Cleaning can also be performed from the printer driver's utility, while connected to a computer.

6.4.2 Printing the nozzle check pattern


With the printer turned on, hold down the RESUME button and release after the green indicator blinks twice. The printer will then start printing the nozzle check pattern. If any printing defects appear in the test printout, clean the BJ cartridges. If printing defects persist even after cleaning the BJ cartridges five times or more, replace the BJ cartridges.

Printing the nozzle check pattern requires B5 or larger paper. If the paper's width is narrower than the nozzle check pattern, the platen will be printed on and the ink will soil the platen. To stop the printing of the test pattern midway, press the POWER button. The printing will stop and the sheet will be discharged. Then the printer will turn off.

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BJC-6200

Part 2: Troubleshooting

Black BJ cartridge
Large-dot printing
Large-dot printing by the 1st nozzle

Color BJ cartridge
Large-dot printing by the 1st nozzle Yellow Cyan 48 nozzles 48 nozzles

Black

160 nozzles Large-dot printing by the 48th nozzle


Large-dot printing by the 160th nozzle

Magenta 48 nozzles

Small-dot printing

Small-dot printing by the 1st nozzle

Small-dot printing by the 1st nozzle

Small-dot printing by the 160th nozzle

Small-dot printing by the 48th nozzle

Troubleshooting

360 dpi vertical position

(Y)

180 dpi horizontal position forward direction (X1)

180 dpi horizontal position return direction

(X2)

360 dpi horizontal position forward direction (X3)

360 dpi horizontal position return direction

(X4)

720 dpi horizontal position forward direction (X5)

720 dpi horizontal position return direction

(X6)

180 dpi bi-directional

(B1)

360 dpi bi-directional

(B2)

Figure 2-15 Nozzle Check Pattern Printout (Color Sample) 6.4.3 Roller cleaning
With the printer turned on, hold down the RESUME button and release after the green indicator blinks three times. The roller cleaning will then start. The cleaning sheet placed in the auto sheet feeder will be sent through, and the paper fibers, etc., will be cleaned from the pick-up rollers and paper feed rollers.

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Part 2: Troubleshooting

BJC-6200

7. SERVICE-RELATED FEATURES
The printer has a Service Mode for accessing service settings and executing test printouts. The operations can be selected via the operation panel buttons.

7.1 Service Mode Operations


1) With the printer turned off, hold down the RESUME button and press and hold the POWER button (the green indicator lights). 2) While holding down POWER button, release the RESUME button and then press the RESUME button twice in succession. Then release both the RESUME button and POWER button. (Each time the RESUME button is pressed, the indicator's color toggles between orange and green.) 3) During the printer initialization, the green indicator blinks. When the green indicator stops blinking and lights on, press the RESUME button the stipulated number of times to execute the desired operation listed below. (Each time the RESUME button is pressed, the indicator's color toggles between orange and green.) Press 0 times 1 time 2 times Indicator Lights in green Lights in orange Lights in green Function Service/factory test printout EEPROM information printout EEPROM initialization (All the information will be reset to the default, except for the model setting.) Clears the waste-ink counter Model setting*: The setting procedure is described below. Ink availability check and print Auto print head position adjustment Power off/Carriage lock

3 times 4 times 5 times 6 times 7 times or more

Lights in orange Lights in green Lights in orange Lights in green Lights in orange

4) After making the selection, press the POWER button. The green indicator lights and the function will be executed. (After the function is executed, the printer will power off.) * After selecting model setting, press the RESUME button the number of times indicated below to set the product type. (During the initialization, the green indicator blinks. Each time the RESUME button is pressed, the indicator's color toggles between orange and green.) Press 0 times 1 time 2 times or more Indicator Lights in green Lights in orange --Function BJ F620 (Japan) BJC-6200 (All other countries) Saved as a reserved area where the setting will not be rewritten.

After selecting the model, press the POWER button to finalize the setting. (After the printer executes the function, it will turn off.) Before entering the service mode, install the BJ cartridges. The service mode cannot be executed without the cartridges installed. After setting the model, confirm the setting with the service/factory test printout.

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BJC-6200
7.2 Service/Factory Test Printout

Part 2: Troubleshooting

The header of the service/factory test printout shows the control ROM version, model setting, total printed sheet count, total waste-ink absorption amount, and other information.

Total printed sheet count with photo/color BJ cartridge Installed cartridges Model designation ROM version Total printed sheet count with black/color BJ cartridge Unused Unused Total passed sheet count with scanner cartridge

ROM Ver Vx.xx BJC-6200 Use Head <BC-30,BC-31> HeadTemp0=031.0 HeadTemp1=032.5 EnvironmentTemp=031.0 Bk=00000 C1=00257 Ph=00000 Sc=00000 ScC1=00000 Factory Area=01 00 00 00 00 01 1B 89 LostInkCount =03.9% Destination =01 USBSerialNo=(109BNF)

Troubleshooting

Serial No.* for USB Total waste-ink amount (Waste-ink absorber's absorption capacity: %)

Figure 2-16 Service/Factory Test Printout (Sample)


* USB serial No. If multiple BJS-6200 printers are connected via USB, each printer will have a unique USB serial No. (in accordance with USB standards) so that the computer can distinguish between them. The unique USB serial No. is written in the EEPROM when the control board is manufactured. The USB serial No. written in the EEPROM is not cleared even when the EEPROM is reset. Also, the USB serial No. cannot be modified.

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Part 2: Troubleshooting

BJC-6200

7.3 Printing the EEPROM Information


The EEPROM stores information such as the various settings; the total printed sheet count of the black, color, and photo BJ cartridges and scanner cartridge; the total waste-ink absorption amount; and the error history of the last three non user-recoverable errors. The information stored in the EEPROM is printed in the hexadecimal dump format in the EEPROM information printout. The EEPROM information serves as a general guide to how much the printer has been used.

- EEPROM Information <Hex.> Address +0 +1 +2 +3 +4 00000000 05 20 00 0A 00 00000010 00 00 00 00 2A 00000020 35 6C B7 AB 33 00000030 14 00 0A 07 04 00000040 04 90 00 08 00 00000050 00 00 00 00 00 00000060 00 00 00 1D 00 00000070 00 00 00 00 00 00000080 00 00 00 72 00 00000090 3C 00 00 10 10 000000A0 0C 04 00 08 00 000000B0 00 00 00 00 04 000000C0 00 00 00 00 15 000000D0 04 19 57 AB 98 000000E0 35 36 30 30 35 000000F0 00 00 00 D6 67

+5 00 6A BC 02 00 00 58 00 00 0C 0C 04 0B 1A 36 7C

+6 B8 51 E9 02 00 04 00 00 00 0C 0C 00 BB 72 30 73

+7 83 A1 71 02 44 44 1B 08 2E 08 00 00 19 13 30 FF

+8 00 38 32 00 00 00 00 00 00 0C FD 00 35 00 35 01

+9 0C 54 DD 00 00 00 01 00 00 10 07 00 1A 45 36 FF

+A 9F AA 02 00 00 00 00 00 00 0C 00 00 D5 93 30 FF

+B 40 A0 0C 00 44 00 2F 08 30 0C 00 00 C6 6B 30 FF

+C 09 1E 00 0A 00 00 00 00 83 0C 04 00 13 46 FF FF

+D 35 16 00 80 00 00 06 00 00 10 04 00 0A 34 FF FF

+E 1C DA 00 00 00 02 00 00 00 0C 00 00 46 63 FF FF

+F 28 3C 00 00 44 B9 00 08 00 0C 00 00 61 E3 F0 FF

Error history 1 Error history 2 Error history 3

Figure 2-17 EEPROM Information Printout (Sample)


The error history records the last three (starting with the most recent one) non user-recoverable errors that have occurred. It does not include ROM/RAM errors. The error codes are shown in ASCII format. Error Error Code ASCII Code Carriage error 5100 35 31 30 30 Abnormal head temperature 5200 35 32 30 30 Scanner cartridge error 5210 35 32 31 30 Abnormal internal temperature error 5400 35 34 30 30 No head error (in operation) 5600 35 36 30 30 ASF sensor error 5700 35 37 30 30 Ink sensor error 5910 35 39 31 30 Waste-ink full error 5B00 35 42 30 30 Pump sensor error 5C00 35 43 30 30 EEPROM Read/Write error 6800 36 38 30 30

2-30

BJC-6200
7.4 Resetting the EEPROM

Part 2: Troubleshooting

The EEPROM stores information such as the various settings; the total printed sheet count of the black, color, and photo BJ cartridges and scanner cartridge; the total waste-ink absorption amount; and the error history of the last three non user-recoverable errors. The printer uses the total waste-ink absorption amount recorded by the EEPROM as the basis for determining whether the waste ink is full. Therefore, after replacing the waste-ink absorber, be sure to reset the EEPROM's total waste-ink absorption amount. Also, after replacing the control board, be sure to reset the new control board's EEPROM and to also replace the waste-ink absorber.

7.5 Setting the Model with the EEPROM


The control board used in the BJC-6200 is also used in other printers. After replacing the control board, the default information for the respective printer must be set. After setting the model, confirm it with the service/factory test printout. Troubleshooting

7.6 Ink Availability Check


When this function is selected, the printer scans the carriage to check for ink in the ink tank's ink compartments. The result is printed out. Whether the ink sensor is working properly can be confirmed by: (1) Installing an empty ink tank in the BJ cartridge. (2) Using this Service Mode function and print out the results. (3) Checking that the "ExistInk" value is 0 (indicating an empty ink tank).

7.7 Auto Print Head Position Adjustment


The print head position can be adjusted with the printer alone, without connection to a computer. The adjustment is the same as when the user executes the auto printing position adjustment via the computer. For details on the head printing position adjustment, see 3.4.3 Print head position adjustment on page 2-19.

7.8 Power Off/Carriage Lock


When this function is selected, the printer moves the carriage (whether BJ cartridges are installed or not) to the home position and locks the carriage. Then the power turns off.

2-31

Part 2: Troubleshooting

BJC-6200

This page intentionally left blank

2-32

Part 3
APPENDIX

Page 3- 1 3- 1 3- 2 3- 2 3- 3 3- 4 3- 5 3- 6 3 -10 3 -11 3 -12 3 -13 3 -13 3 -14 3 -14 3 -14 3 -15 3 -15 3 -15 3 -17

1. TECHNICAL REFERENCE 1.1 Print Mode List 1.2 Purge Unit's Capping and Cleaning Functions 1.3 Cautions About the Inks 1.4 Operation with a Computer 1.5 Detection Functions by Sensors 1.6 Electronic Circuit Description 2. CONNECTOR LOCATIONS AND PIN CONFIGURATIONS 2.1 Carriage Board 2.2 BJ Cartridge 2.3 Scanner Cartridge (Optional) 2.4 AC Adapter 2.5 DC Power Cable 2.6 Carriage Motor 2.7 Paper Feed Motor 2.8 ASF Motor 2.9 Ink Sensor 2.10 Printing Position Sensor 2.11 Purge Sensor Connector 2.12 Circuit Diagrams

BJC-6200

Part 3: Appendix

1. TECHNICAL REFERENCE
1.1 Print Mode List
The print mode list for the black, color, and photo BJ cartridges is shown below. By setting the printer driver's "Dithering," "Paper Type," and "Printing Quality" settings, the printer will operate in the printing modes below.

Table 3-1 PRINT MODE LIST


Black/Color Cartridge
Printing Quality Dithering Paper Type High-speed 180 180 L/R Error Dispersion Plain paper High quality Glossy Glossy film Photo card T-shirt transfer Back print film Transparency Envelope Pattern Plain paper High quality Envelope Pattern (High speed) Plain paper High quality Auto Plain paper High quality ------------------1 pass/bi-directional ----1 pass/bi-directional --1 pass/bi-directional --Standard (Faster Speed) 360 360 L/R 1 pass/bi-directional 2 passes/bi-directional ----------2 passes/uni-directional 1 passes/uni-directional 1 pass/bi-directional 2 passes/bi-directional 1 pass/uni-directional 1 pass/bi-directional 2 passes/bi-directional 1 pass/bi-directional 2 passes/bi-directional Standard (Higher Quality) 360 360 L/S/R 2 passes/uni-directional 3 passes/uni-directional (4 passes) 4 passes/uni-directional 4 passes/uni-directional 3 passes/uni-directional 6 passes/uni-directional 6 passes/uni-directional L/L 4 passes/uni-directional L/L 3 passes/uni-directional (4 passes) --------------High Quality 720 720 S/R 4 passes/uni-directional 4 passes/uni-directional 6 passes/uni-directional (8 passes) 6 passes/uni-directional (8 passes) 4 passes/uni-directional ------4 passes/uni-directional --------------Highest Quality 1440 720 S/R --4 passes/uni-directional 6 passes/uni-directional (8 passes) --4 passes/uni-directional -----------------------

Appendix

Photo/Color Cartridge
Printing Quality Dithering Paper Type High-speed 180 180 L/R Error Dispersion Plain paper High quality Glossy Glossy film Photo card T-shirt transfer Back print film Transparency Envelope Pattern Plain paper High quality Postcard Envelope ------------------1 pass/bi-directional ------Standard (Faster Speed) 360 360 L/R 1 pass/bi-directional 2 passes/bi-directional ----------2 passes/uni-directional 1 pass/uni-directional 1 pass/bi-directional 2 passes/bi-directional 1 pass/uni-directional 1 pass/uni-directional Standard (Higher Quality) 360 360 L/L/R ----------6 passes/uni-directional 6 passes/uni-directional 4 passes/uni-directional ----------High Quality 360 360 L/S/P 2 passes/uni-directional 3 passes/uni-directional 4 passes/uni-directional 4 passes/uni-directional 3 passes/uni-directional ------3 passes/uni-directional --------Highest Quality 720 720 S/P 4 passes/uni-directional 4 passes/uni-directional 6 passes/uni-directional 6 passes/uni-directional 4 passes/uni-directional ------4 passes/uni-directional ---------

Note 1: R and P indicate the ink used for printing. R is color inks (4 colors), and P is the photo inks (6 colors). Note 2: L (large) and S (small) indicate the ink's dot size for multi-drop printing. Note 3: The table also indicates the number of passes and the printing direction. If the number of passes differ in the gray scale mode, it is indicated in parentheses.

3-1

Part 3: Appendix

BJC-6200

1.2 Purge Unit's Capping and Cleaning Functions


Capping is executed at the following times: When the power is turned off with the POWER button. When uncapped and print signals have not been received within the stipulated time during standby. During paper feeding: After 20 min. Other times: After 30 sec. After the front cover has been left open for 10 minutes. Cleaning is executed at the times listed in the table below. As ink suction is performed on both BJ cartridges simultaneously, ink suction for only one BJ cartridge is not possible.

Table 3-2 INK CONSUMPTION DURING CLEANING (GENERAL GUIDE)


Printer Status Ink Consumption (approx. mg) Black Color Photo Color 0.39 0.53 0.52 0.72 0.20 0.27 0.30 0.41 0.20 0.27 0.30 0.41 0.20 0.27 0.30 0.41 0.20 0.27 0.30 0.41 0.20 0.27 0.30 0.41

Print head refreshing via the printer driver. Cleaning executed via the printer driver. Operation executed via printer's button. 72 hours or more elapsed since the last cleaning. The printed dot count exceeds the stipulated dot count. Before a banner is printed (the dot count since the last cleaning exceeds the stipulated dot count, or the time since the last cleaning exceeds the stipulated time). Power is turned on (for the first time). 0.58 0.79 0.77 1.07 Power is turned on (uncapped after AC connection). 0.39 0.53 0.52 0.72 * Power is turned on (capped after AC connection). 0.20 0.27 0.30 0.41 * At replacement of the BJ cartridge or ink tank. 0.39 0.53 0.52 0.72 * In this case, cleaning is not immediately executed. Cleaning is executed the next time any of following is executed: Printing starts, soft power on, paper feeding, paper ejection. (Reason: When the preconditions for cleaning overlap, delaying the cleaning results in the cleaning being executed only once, reducing ink consumption.)

1.3 Cautions About the Inks


Although the inks do not contain any substances harmful to humans, they do contain organic solvents. 1) Black ink Contains glycerin 56-81-5 and diethylene glycol 111-46-6. 2) Yellow ink Contains glycerin 56-81-5 and isopropyl alcohol 67-63-0. 3) Cyan, magenta, photo cyan, photo magenta, photo black inks Contain glycerin 56-81-5, isopropyl alcohol 67-63-0, ethylene glycol 107-21-1, and diethylene glycol 111-46-6.

Do not consume the inks or get it into your eyes. Should ink get into your eyes, rinse with lots of water and consult a doctor. Should a large amount of ink be consumed by mistake, promptly see a doctor. Since the inks contain pigments, they will permanently stain clothing.

3-2

BJC-6200
1.4 Operation with a Computer
You can set the printer's functions via the dedicated printer driver.

Part 3: Appendix

1.4.1 Setting functions with the printer driver


You can use the dedicated printer driver's utilities to set or execute the following: 1) Cleaning 2) Head refreshing 3) Pick-up roller cleaning 4) Nozzle check pattern printout 5) Print head position adjustment 6) Printer power off 7) Automatic power setting 8) Status monitor startup 9) Special settings Set the printer to ECP mode (Factory default: Disabled) High-speed printing (Factory default: Enabled): Sets the printer's response time (ACKNLG) from 4 ms to 0.9 ms. Pause page (Factory default: Disabled) Pause scan (Factory default: Disabled) Execute automatic head position adjustment after BJ cartridge replacement (Factory default: Disabled) Adjust head position manually (Factory default: Disabled) <<Special Menu for Users (User or Service Mode)>> The Special Menu for users can be accessed by holding down the Shift key and clicking the Custom Settings button. Economy Cleaning (Factory default: Disabled) The cleaning operations after the AC power is connected and the power turned on for the first time is disabled. When the printer is being repaired or when it turns on in tandem with the computer turning on, the subsequent ink consumption can be reduced. However, this function is disabled if the power is turned on and over 72 hours elapse after the AC power supply is active. Prevent inter-sheet ink transfer (Factory default: Disabled) The ink transfer control prevents ink smearing caused by paper chafing during paper discharge when the black BJ cartridge is used for high-duty printing on plain paper. This ink transfer control can be disabled. The discharged printed sheets can be removed individually to prevent lower throughput.

Appendix

Figure 3-1 Printer Driver Utilities (Sample) 3-3

Part 3: Appendix

BJC-6200

1.5 Detection Functions by Sensors


The printer has the following sensors to detect the printer's operating status.
Internal temperature sensor
Pick-up roller sensor Paper-end sensor Home position sensor (Carriage unit) Purge sensor (Purge unit)

Ink sensor

Printing position sensor (Carriage unit)

Figure 3-2 Sensor Locations

3-4

BJC-6200
1.6 Electronic Circuit Description 1.6.1 Circuit block diagram

Part 3: Appendix

A block diagram of the printer's electronic circuit comprising the control board and carriage board is shown below.
Control Board
DC/DC converter & reset IC (IC501)
48MHz (X101)

Address bus ROM A0 - A19 Data bus ROM D0 - D15

RESETX

XT1 XT2

ROM_D0-15

ROM_A0-19

D0-15 8-Mbit

USB interface (CN305)

CS0X

CE

DRAM (IC103) MA0-9


16-Mbit A0-9

Parallel interface (CN304)

RAM_A0-9

MD0-15

MPU & Printer Controller (IC101)

RAM_D0-15

D0-15

PB1-3 CR_CLK CR_STB CR_DATA LF_CLK LF_STB LF_DATA PD2 ST1/TST2 ST2/SOT ST3 ST4/TST3 ST5/TST4 ST6/TST5 PC1

EEPROM (IC402)

POWER switch (SW401) RESUME switch (SW402)


Front cover switch (SW403) Power indicator Error indicator (LED401) Ink sensor (CN401 Ink sensor) Purge sensor (CN402 Purge sensor) Internal temperature sensor (TH401)

PO0/INTP100 PO1/INTP101 PO2/INTP102

Driver IC (IC401)

PM PM

Carriage motor Paper feed motor ASF motor

PA0 PA1

Driver IC (IC503)

PM

ANI5

Paper-end sensor (PS401) Pick-up roller sensor (PS402)

PC3

PC2 PC0

ANI1

Control ROM (C102)


2 Kbit

A0-19

Appendix

P04/PWM1 ANI3

HDATA0,1 HCLOCK0,1 HRSTX HLAT DIR

HSEL1A0,1 HSEL1B0,1 HSEL2A0,1 HSEL2B0,1 ODD,EVEN

BENB0,1 HENB0-5 SUBH0,1 DIA0,1 DIK0,1

*DTCK *ST0 *LNST *RST *SCHKR

*DIA *DIK *RWR *REN *RDT

HVH HVDD

Carriage board

* Signal name when a scanner cartridge is used.

*VHLED *VDD

Cartridge connector
BJ cartridge or scanner cartridge (optional)

Home position sensor (PS1)

BJ cartridge

Printing position sensor (CN6 Printing position sensor)

Figure 3-3 Block Diagram 1.6.2 Power source line block diagram
The printer uses an internal power voltage of 5 V/24 V/3.3 V. The power source line's block diagram is shown below.
Power source input connector (CN501)

+24 VDC
Motor driver (IC401)
+24 VDC

AC in

AC adapter

Motor driver (IC503)


+24 VDC

+5 VDC

Carriage motor (CN502) Paper feed motor (CN503)

ASF motor (CN504)

+24 VDC

MPU & Printer Controller (IC101)

EEPROM (IC402)

OP amp (IC201)

Q204: Cartridge (CN201)


+5 VDC

DC/DC converter & reset IC (IC501)

Control ROM (IC102)

DRAM (IC103)

Thermistor (TH401)

Q203: Printing position sensor (CN202) Q401: Parallel interface (CN304) Q402: HP sensor (CN202) Q402: Pick-up roller sensor (PS402) Q402: Paper-end sensor (PS401) Q402: Purge sensor (CN402) Q403: Cartridge (CN203) Q404: Ink sensor (CN401)
+3.3 VDC

+3.3 VDC

Q301: USB interface (CN305)

Figure 3-4 Power Source Line Block Diagram 3-5

Part 3: Appendix

BJC-6200

2. CONNECTOR LOCATIONS AND PIN CONFIGURATIONS


CN402 3 1 CN501 5 1 1 CN201 1 1 CN202 1 4 1 4 CN203 CN401 1 3 CN305 1 4 1 19

CN504

CN502 28 28

20

4 18 36

CN503

Figure 3-5 Control Board

Purge unit
Paper feed/suction drive switching section

BJ cartridge or scanner cartridge (optional) Paper-feed rollers Paper-feed motor Carriage motor Ink sensor CN4 CN1

BJ cartridge CN5 CN3 CN2

Home position sensor

Print position sensor CN6

ASF unit

ASF/wiper drive switching section

Carriage unit

ASF motor
Purge sensor

CN402 CN504

CN503

CN502

CN401 CN201 CN203 CN202

Pick-up roller sensor

Paper-end sensor Internal temperature sensor

Motor control AC AC adapter +24V DC +5V DC +3.3V DC Interface control


Parallel USB

Mechanical control

CN501

Indicator control

Switch detection

CN304

CN305

Indicator

Control button Front cover switch

Control Section

Figure 3-6 Printer Diagram

3-6

CN304

BJC-6200
CN304 (Parallel Interface Connector)
Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Compatible Mode STROBE DATA1 DATA2 DATA3 DATA4 DATA5 DATA6 DATA7 DATA8 ACKNLG BUSY P.E. SELECT AUTO FEED XT N.C. GND GND +5.0V STROBE-RET (GND) DATA1-RET (GND) DATA2-RET (GND) DATA3-RET (GND) DATA4-RET (GND) DATA5-RET (GND) DATA6-RET (GND) DATA7-RET (GND) DATA8-RET (GND) ACKNLG-RET (GND) BUSY-RET (GND) P.E.-RET (GND) INIT ERROR GND N.C +5.0V SELECT IN Nibble Mode HostClk Data1 Data2 Data3 Data4 Data5 Data6 Data7 Data8 PrtClk PrtBusy AckDataReq Xflag HostBusy Undefined Gnd Gnd Vcc Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd INIT DataAvail Undefined Undefined Undefined 1284Active

Part 3: Appendix

ECP Mode HostClk Data1 Data2 Data3 Data4 Data5 Data6 Data7 Data8 PeriphClk PeriphAck AckReverse Xflag HostAck Undefined Gnd Gnd Vcc Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd Signal Gnd ReverseReq PeriphReq Undefined Undefined Undefined 1284Active

Appendix

CN305 (USB Interface Connector)


Pin No. 1 2 3 4 Signal PWR DD+ GND IN/OUT Function IN Cable power source Data Data ... Cable GND

3-7

Part 3: Appendix

BJC-6200

CN401 (Ink Sensor Connector)


Pin No. 1 2 3 Signal INK_PWM ... INKS IN/OUT OUT ... IN Function Photo LED drive signal in the ink sensor GND Voltage varying according to the reflected light amount

CN402 (Pump Sensor Connector)


Pin No. 1 2 3 Signal VSEN ... SNS_DO_RUCK IN/OUT OUT ... IN Function Photo LED drive signal in the ink sensor GND Pump sensor sense signal High (sense)/Low

CN501 (DC Power Source Connector)


Pin No. 1 2 3 4 Signal +24V HGND +5-GND +5V IN/OUT IN ... ... IN Function +24VDC GND GND +5VDC

CN502 (Carriage Motor Connector)


Pin No. 1 2 3 4 Signal CRA CRB CRA CRB IN/OUT OUT OUT OUT OUT Function Carriage motor phase A Carriage motor phase B Carriage motor phase A Carriage motor phase B

CN503 (Paper-Feed Motor Connector)


Pin No. 1 2 3 4 Signal LFA LFB LFA LFB IN/OUT OUT OUT OUT OUT Function Paper-feed motor phase A Paper-feed motor phase B Paper-feed motor phase A Paper-feed motor phase B

CN504 (ASF Motor Connector)


Pin No. 1 2 3 4 Signal ASFA ASFB ASFA ASFB IN/OUT OUT OUT OUT OUT Function Purge (ASF) motor phase A Purge (ASF) motor phase B Purge (ASF) motor phase A Purge (ASF) motor phase B

CN201 (Carriage Ribbon Cable Connector) CN1: Carriage Board


Pin No. 1~10 11, 12, 13 14, 15, 16 17~26 27, 28 Signal HVH SUBH0 SUBH1 HVH HVDD IN/OUT OUT OUT OUT OUT OUT Function Head driving voltage VH Subheater's driving voltage (left side of carriage) Subheater's driving voltage (right side of carriage) Head driving voltage VH Logic driving voltage in the head CN2 Pin No. 19~28 16, 17, 18 13, 14, 15 3~12 1, 2

3-8

BJC-6200
CN202 (Carriage Ribbon Cable Connector) CN2: Carriage Board
Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21, 22 23 24 25 26 27 28 Signal IN/OUT Function DIR OUT Serial data I/O direction control signal HENB3 OUT Front heater driving signal for nozzles 113-160 in the head HENB2 OUT Rear heater driving signal for nozzles 113-160 in the head HENB1 OUT Front heater driving signal for nozzles 1-112 in the head HENB0 OUT Rear heater driving signal for nozzles 1-112 in the head BENB1* OUT Heater enable decoder's output signal-generation signal BENB0* OUT Heater enable decoder's output signal-generation signal EVEN OUT Heater selection signal for even-numbered nozzles in the head block ODD OUT Heater selection signal for odd-numbered nozzles in the head block HALT OUT Timing signal for latching serial data HRSTX OUT Reset signal ... ... GND HSEL2B0 OUT Front heater selection for the head block's lower nozzles (9-16, 25-32, ..., 153-160) HSEL2A0 OUT Rear heater selection for the head block's lower nozzles (9-16, 25-32, ..., 153-160) HSEL1B0 OUT Front heater selection for the head block's upper nozzles (1-8, 17-24, ..., 145-152) HSEL1A0 OUT Rear heater selection for the head block's upper nozzles (1-8, 17-24, ..., 145-152) ... ... GND HCLOCK0 IN/OUT Clock signal for transferring the serial data ... ... GND HDATA0 IN/OUT Serial data (left carriage) transferred according to the clock signal ... ... GND DIA0 IN Head temperature sensor's (diode) anode in the head DIK0 IN Head temperature sensor's (diode) cathode HPA OUT Home position sensor signal pull-up voltage SNS_HP IN Home position sense signal REGA OUT Drive voltage to the print position sensor's LED REGC IN Voltage varying according to the reflected light amount BENB1 Low Low High High Applicable Nozzles 1, 2, 9, 10,..., 153, 154 (1+8n, 2+8n : n=0~19) 3, 4, 11, 12,..., 155, 156 (3+8n, 4+8n : n=0~19) 5, 6, 13, 14,..., 157, 158 (5+8n, 6+8n : n=0~19) 7, 8, 15, 16,..., 159, 160 (7+8n, 8+8n : n=0~19)

Part 3: Appendix

CN2 Pin No. 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 7, 8 6 5 4 3 2 1

Appendix

* Details on BENB0 and BENB1 BENB0 Low High Low High

CN203 (Carriage Ribbon Cable Connector) CN3: Carriage Board


Pin No. Signal IN/OUT Function 1 HSEL2B1 OUT Front heater selection for the head block's lower nozzles (9-16, 25-32, ..., 153-160) 2 HSEL2A1 OUT Rear heater selection for the head block's lower nozzles (9-16, 25-32, ..., 153-160) 3 HSEL1B1 OUT Front heater selection for the head block's upper nozzles (1-8, 17-24, ..., 145-152) 4 HSEL1A1 OUT Rear heater selection for the head block's upper nozzles (1-8, 17-24, ..., 145-152) 5 ... GND ... 6 HCLOCK1 IN/OUT Clock signal for transferring serial data 7 ... ... GND 8 HDATA1 IN/OUT Serial data (right carriage) transferred according to the clock signal 9 ... ... GND 10 HENB5 OUT Front heater driving signal for nozzles 1-160 in the head 11 HENB4 OUT Rear heater driving signal for nozzles 1-160 in the head 12, 13, 14 ... ... GND 15 DIA1 IN Head temperature sensor's (diode) anode 16 DIK1 IN Head temperature sensor's (diode) cathode 17 ... ... GND 18, 19, 20 HVDD IN Logic drive voltage in the head CN3 Pin No. 20 19 18 17 16 15 14 13 12 11 10 7, 8, 9 6 5 4 1, 2, 3

3-9

Part 3: Appendix

BJC-6200

2.1 Carriage Board

4 2

CN4

32 34

4 2

CN5

32 34

1 3 33

31

1 3 33

31

CN3

18

CN1

Figure 3-7 Carriage Board CN1 (Carriage Ribbon Cable Connector)


See page 3-8 (CN201 Carriage Ribbon Cable Connector).

CN2 (Carriage Ribbon Cable Connector)


See page 3-9 (CN202 Carriage Ribbon Cable Connector).

CN3 (Carriage Ribbon Cable Connector)


See page 3-9 (CN203 Carriage Ribbon Cable Connector).

CN4/CN5 (Left/Right Cartridge)


Pin No. 1~32 33, 34 Signal IN/OUT Function See page 3-11 (BJ Cartridge). ... N.C.

...

CN6 (Print Position Sensor Connector)


Pin No. 1 2 3 4 Signal REGA SNSG REGC LGND IN/OUT OUT ... OUT ... Function Drive voltage to the print position sensor's LED GND Voltage varying according to the reflected light amount GND

3-10

CN2

27

CN6 4

27

BJC-6200
2.2 BJ Cartridge

Part 3: Appendix

32 28 24 20 16 12 30 26 22 18 14 10

8 6

4 2

31 27 23 19 15 11 29 25 21 17 13 9

7 5

3 1

Figure 3-8 BJ Cartridge


Pin No. 1, 2, 3 4, 6 5, 7, 8, 10 9 11 12 13 14, 16 15 17 18 Signal HVH SUBH0/1 VHG HDATA0/1 HSEL1B0/1 HVDD HCLK0/1 GND HSEL1A0/1 HSEL2A0/1 HSEL2B0/1 IN/OUT OUT OUT ... OUT OUT OUT OUT OUT OUT OUT Function Head heater driving voltage VH +24 V Subheater's driving voltage Head driving voltage VHGND Serial data transferred according to the clock signal (H_CLK) Includes head identification information and rank resistance Rear heater selection signal for the head block's upper nozzles (18, 17-24, ..., 145-152) Head's logic driving voltage +5 V Clock signal for transferring the serial data Head's logic driving voltage HVDD's GND Front heater selection signal for the head block's upper nozzles (1-8, 17-24, ..., 145-152) Front heater selection signal for the head block's lower nozzles (9-16, 25-32, ..., 153-160) Rear heater selection signal for the head block's lower nozzles (916, 25-32, ..., 153-160) Timing signal for latching serial data Heater selection signal for odd-numbered nozzles in the head block Heater selection signal for even-numbered nozzles in the head block Heater enable decoder's output signal-generation signal Heater enable decoder's output signal-generation signal Rear heater drive signal for nozzles 1-112 in the head Front heater drive signal for nozzles 1-112 in the head Rear heater drive signal for nozzles 113-160 in the head Front heater drive signal for nozzles 113-160 in the head Serial data I/O direction control signal Reset signal Head temperature sensor's (diode) anode Head temperature sensor's (diode) cathode Unused

Appendix

19 HLAT OUT 20 ODD OUT 21 EVEN OUT 22 BENB0* OUT 23 BENB1* OUT 24 HENB0/4 OUT 25 HENB1/5 OUT 26 HENB2/4 OUT 27 HENB3/5 OUT 28 DIR OUT 29 HRSTX OUT 30 DIA0(DIA1) OUT 31 DIK0(DIK1) OUT 32 ... ... * Details on BENB0 and BENB1 BENB0 Low High Low High BENB1 Low Low High High

Applicable Nozzles 1, 2, 9, 10, ..., 153, 154 (1+8n, 2+8n : n=0~19) 3, 4, 11, 12, ..., 155, 156 (3+8n, 4+8n : n=0~19) 5, 6, 13, 14, ..., 157, 158 (5+8n, 6+8n : n=0~19) 7, 8, 15, 16, ..., 159, 160 (7+8n, 8+8n : n=0~19)

3-11

Part 3: Appendix

BJC-6200

2.3 Scanner Cartridge (Optional)

32 28 24 20 16 12 30 26 22 18 14 10

8 6

4 2

31 27 23 19 15 11 29 25 21 17 13 9

7 5

3 1

Figure 3-9 Scanner Cartridge


Pin No. 1, 2, 3 4 5 6 7, 8 9 10 11 12 13 14 15 16 17 18 19 20, 21, 22 23 24 25 26, 27, 28 29 30 31 32 Signal VHLED N.C. GNDLED N.C. GNDLED DT0 GNDLED RWR VDD DTCK VSS REN VSS RDT SCHKR LNST N.C. DT1 DT2 DT3 N.C. RST DIA DIK ... IN/OUT IN ... ... ... ... IN/OUT ... IN IN IN/OUT ... IN ... IN IN IN IN IN IN IN IN IN OUT OUT ... Function +24 V for LED Unused GND Unused GND Scanned image's serial data GND Write clock for setting the internal resistor +5 V Scanned image's serial data clock GND Enable signal for setting the internal resistor GND Internal resistor setting data Scanner cartridge detection and recognition Scan start signal (1-line scanning) Unused For factory use For factory use For factory use Unused Reset Scanner cartridge detection and recognition Scanner cartridge detection and recognition Unused

3-12

BJC-6200
2.4 AC Adapter

Part 3: Appendix

13

57

68

Figure 3-10 AC Adapter


Pin No. 1 2 3 4 5 6 7 8 Signal ... ... +24V ... +5V +5-GND ... HGND IN/OUT ... ... ... ... OUT ... ... ... Function N.C. N.C. +24V DC N.C. +5V DC GND N.C. GND

Appendix

2.5 DC Power

3 4 5 1

Figure 3-11 DC Power Cable


Pin No. 1 2 3 4 5 Signal +24V ... HGND +5V-GND +5V IN/OUT OUT ... ... ... OUT Function +24V DC GND GND +5V DC

3-13

Part 3: Appendix

BJC-6200

2.6 DC Carriage Motor


1 4

Figure 3-12 Carriage Motor


Pin No. 1 2 3 4 Signal CRA CRB CRA CRB IN/OUT IN IN IN IN Function Carriage motor phase A Carriage motor phase B Carriage motor phase A Carriage motor phase B

2.7 Paper Feed Motor


1 4

Figure 3-13 Paper Feed Motor


Pin No. 1 2 3 4 Signal LFA LFB LFA LFB IN/OUT IN IN IN IN Function Paper-feed motor phase A Paper-feed motor phase B Paper-feed motor phase A Paper-feed motor phase B

2.8 ASF Motor


1 4

Figure 3-14 ASF Motor


Pin No. 1 2 3 4 Signal ASFA ASFB ASFA ASFB IN/OUT IN IN IN IN Function ASF motor phase A ASF motor phase B ASF motor phase A ASF motor phase B

3-14

BJC-6200
2.9 Ink Sensor
3 1 1 3 3 1

Part 3: Appendix

Figure 3-15 Ink Sensor


Pin No. 1 2 3 Signal INK/PWM ... INKS IN/OUT IN ... OUT Function Photo LED drive voltage in the ink sensor GND Voltage varying according to the reflected light amount

2.10 Printing Position Sensor


1 4

Appendix

Figure 3-16 Print Position Sensor


Pin No. 1 2 3 4 Signal REGA SNSG REGC LGND IN/OUT OUT ... OUT ... Function Drive voltage to the print position sensor's LED GND Voltage varying according to the reflected light amount GND

2.11 Purge Sensor Connector

Figure 3-17 Purge Sensor


Pin No. 1 2 3 Signal VSEN ... SNS_DO_RUCK IN/OUT IN ... OUT Function Photo LED drive voltage in the ink sensor GND Pump sensor sense signal High (sense)/Low

3-15

Part 3: Appendix

BJC-6200

This page intentionally left blank

3-16

BJC-6200
2.12 Circuit Diagrams
8 7 6 5 4 3 2 1
CR BOARD
CN1
1 LGND

Part 3: Appendix

CN2
1 REGC

CN3
HVH 1 C4 1F,50V HVDD SUBH0

CN4
1 HVH

CN5
1

F
2 C5 1F,50V 2 3 SUBH1 3

REGA

HPC

HPA

4 DIK1 5 5

DIK0

DIA0

DIA1

SNSG

SNSG

8 8 8 HDATA0 8 HDATA0 9 9 9 HGND 10 10 HCLOCK0 10 HENB4 HSEL1B0 11 HGND 11 11 HENB5 HVDD 12 12 HSEL1A0 12 HCLOCK0 13 13 13 HDATA1 13 HCLOCK1 10 HGND 9 HDATA1

10

11

HSEL1B1

11

Appendix

12

HVDD

12

13

14 SUBH1

14

HSEL1B0

14 14 HSEL1A0 HCLOCK1 LGND 15 HSEL1A1

14

15

15

HSEL2A0

15

15

16

16

HSEL2B0

16

LGND HSEL2A0

16

LGND

16

17 SUBH0

17

LGND

17

HSEL1A1 HSEL2B0

17

HSEL2A1

17

18

18

HRSTX

18

HSEL1B1 HLAT

18

HSEL2B1

18

19

19

HLAT

19

HSEL2A1 ODD

19

HLAT

19

20

20

ODD

20

HSEL2B1 EVEN

20

ODD

20

21

21

EVEN BENB0

21

EVEN

21

22

22

BENB0 BENB1

22

BENB0

22

23

23

BENB1 HENB0

23

BENB1

23

24

24

HENB0

CN6
HENB1 REGA 1 HENB2

24

HENB4

24

25

25

HENB1

25

HENB5

25

26

26

HENB2

SNSG

26

HENB4

26

2 HENB3 27 HENB5 27

27 HVH

27

HENB3

REGC

3 DIR 28 DIR 28

28

28

DIR

LGND

4 HRSTX 29 HRSTX 29

DIA0 HVDD HPA DIK0 HPC 1 C3 0.1F,50V 3

30

DIA1

30

31

DIK1

31

PS1 TLP832(CANO) 2 4 LGND SNSG

32

32

33

33

34

34

3-17

BJC-6200

Part 3: Appendix

8
+5V +5U FB103 1 2 FB BK2125HS330

7
5V POWER for PORT of IC101

4
<04-F8> <02-C8> <04-F3> <04-F8> <04-F8> <04-E8> <04-E8>
RA101 2 10K,0.063 W 4 6 8

3
+3.3V 1 3 5
2

2
+3.3R R123 0,1A 2 1 C123 1 1U,10V

1
LOGIC BOARD 01

+5U

<05-F6> <02-A8,F5>
+3.3U 3.3V POWER for OUTSIDE-PORT of IC101

RESETX
POW_SW RESUME_SW REG_PW_C INK_PWM DOOR LED_POW HEADCONT23 HEADCONT24 HEADCONT25 HEADCONT26 LED_RES 1 1 1 1 1

HEADCONT[26:0]

+3.3V FB104 1 2 FB BK2125HS330 +3.3R FB105 1 2 FB BK2125HS330 3.3V POWER for INSIDE-LOGIC of IC101 1

<03-D8> <02-F8> <04-E3> <02-C8> <04-E6> <02-E8>

ROMA[19:0] ROMA19 ROMA18 ROMA17 ROMA10 ROMA11 ROMA12 ROMA13 ROMA14 ROMA15 ROMA8 ROMA9 ROMA7 ROMA6 ROMA5 ROMA4 ROMA3 ROMA2 ROMA1

CP144

CP141

CP140

CP134

CP133

INKS

ANI4 132 SNS_USB

DIODE1

REGI

THERMO

C130 0.1U,25V

P17

P16

JP3

+3.3R
GND_INT3 139 3.3VDD_INT3 138 RESETX 137 AVSS_AVREFM 136 AVSS 135

GND9 156

GND8 155

5VDD4 154

HSEL1A1 153

HSEL1B1 152

HSEL2A1 151

HSEL2B1 150

P00/INTP100 149

P04/PWM0 148

P05/PWM1 147

P01/INTP101 146

P02/INTP102 145

P03/INTP103 144

PA0 143

PA1 142

P17/RXD 141

P16/TXD 140

ANI7 134

ANI6 133

JP2

ANI5 131

ANI2 130

ANI3 129

ANI1 128

ANI0 127

DIODE0

<01-E6>

check

check

check

check

P03

check

AVDD 126

125

ROM_A19 124

ROM_A18 123

ROM_A8 122

ROM_A17 121

ROM_A9 120

ROM_A7 119

ROM_A10 118

ROM_A6 117

ROM_A11 116

ROM_A5 115

ROM_A12 114

ROM_A4 113

ROM_A13 112

ROM_A3 111

ROM_A14 110

ROM_A2 109

ROM_A15 108

ROM_A1 107

GND7 106

C124 1U,10V

+3.3U

AVREF_AVREFP

GND6 105

ROMD[15:0]

157 3.3VDD4 158 5VDD5 159 3.3VDD_INT4 160 XT1

3.3VDD3 104 5VDD3 103 ROM_A16 102

+3.3U +5U ROMA16 ROMA0

<01-D1>

+5U +3.3R

ROMA[19:0]

<01-F1>

ROM_A0 101
check

R101 1

CP100

0,1A R102 1 2 68K,1/16W HEADCONT21

161 XT2 162 GND_INT4 163 H_CLK1 HEADCONT20 164 H_D1 HEADCONT19 1 2 165 DIR HEADCONT18 166 HENB5 HEADCONT17 167 HENB4 HEADCONT16 168 HENB3

ROM_A20 100 CS0X 99

1 ROMD15

ROM_A20
1 FB 2 CS0X

<01-D8>

FB106 BK1608HS121

ROM_D15 98

ROMD7
ROM_D7 97

IC102
3

X101
OUT2 OUT1 GND N.C A8 A9 A10 A11 A12 A13 A14 A15 A16

ROMD0
ROM_D0 96

ROMA18 ROMA17 ROMA7 ROMA6 ROMA5 ROMA4 ROMA3 ROMA2


ROMA0
R105
1 2

1 2 3 4 5 6 7 8 9 10

DILB42P-8J
A18 A17 A7 A6 A5 A4 A3 A2 A1 A0 CE GND1 OE D0 D8 D1 D9 D2 D10 D3 D11

42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22

ROMA19 ROMA8 ROMA9

ROMD14
ROM_D14 95

ROMD8
ROM_D8 94

ROMD6
ROM_D6 93

CSACW4800MX40001

HEADCONT15 169 HENB2 HEADCONT14


ROM_D1 92

ROMD1 ROMD13 170 HENB1


ROM_D13 91

ROMA10 ROMA11 ROMA12


HEADCONT12 2 +3.3V HEADCONT13

ROMD9 171 HENB0 172 BENB1


ROM_D9 90

ROMD5
ROM_D5 89

ROMA13 ROMA14 ROMA15 ROMA16

HEADCONT11 FB FB101 VV1-2000000 173 BENB0 HEADCONT10 174 EVEN HEADCONT9 1 175 ODD HEADCONT8 176 H_LTH HEADCONT7 177 H_RST HEADCONT6
ROM_D4 85 ROM_D10 86 ROM_D12 87 ROM_D2 88

ROMD2 ROMD12

ROMA1
FB107

Appendix

ROMD10 ROMD4 ROMD3 178 HSEL2B0

FB 2

2 2

<01-E1>

150,1/16W

BK1608HS121

11 12

_BYTE/VPP GND2 D15/A1-1 D7 D14 D6 D13 D5 D12 D4 VDD

CS0X
C131:10P,50V/NOTMNT C133:10P,50V/NOTMNT

C133

C131

13 14 15 16 17 18 19 20 21

ROMD15
HEADCONT5

IC101

ROM_D3 84

ROMD11
ROM_D11 83

ROMD[15:0]

<01-E6> <03-D8>

USB_PW_C
PD0 82 NTEST2 81
check

ROMD0 ROMD8 ROMD1 ROMD9 ROMD2 ROMD10 ROMD3 ROMD11

ROMD7 ROMD14 ROMD6 ROMD13 ROMD5


1000P,50V/NOTMNT +3.3R
2

179 HSEL2A0 HEADCONT4 180 HSEL1B0 HEADCONT3 181 HSEL1A0 182 GND_INT5 183 3.3VDD_INT5 HEADCONT1 184 H_CLK0 HEADCONT0 185 H_D0 HEADCONT2 186 SUBH0 1 HEADCONT22 187 SUBH1 1
CP188
check

CP80

NTEST1/TST7 80 GND_INT2 79

NTEST1
+3.3R

3.3VDD_INT2 78 GND5 77

ROMD12 ROMD4

R122 0,1A 2 1 C122 10P,50V

R120 USB_DX

USB_D
USB_D 75

2 1 1 C120 1U,10V

USB_DX 76

<03-C8> <03-C8>

10,1/16W

IFCONT0
STB 74

C101

C102

1U,10V

BZ
2

IFD0 188 BZ 189 PD1


IF_D0 73

<04-C6> <05-E2> <04-B6>


PD4

SNS_PW_C
IF_D1 72

IFD1 IFD2 190 PD2


IF_D2 71

MOT_SET CVDC_PW_C 191 PD3 1


CP192
check

IFD3
IF_D3 70

IFD4 192 PD4 193 PD5


IF_D4 69

+3.3V 2

<02-B8>
PD6

VHC_PW_C
IF_D5 68

IFD5 IFD6 194 PD6 195 PD9


IF_D6 67

1
CP194
check

FB

FB102
BK2125HS330

<05-D1>

MOT_RESETX MOT_CR_LF0
2

IFD7
IF_D7 66

IFD[7:0]

<03-F5>

IFCONT1 196 CR_STB


ACK 65

R103 1 3.3K,1/16W
1

MOT_CR_LF1 197 CR_CLK MOT_CR_LF2 198 CR_DATA MOT_CR_LF3 199 LF_DATA


SLCT 62 PE 63 BUSY 64

IFCONT2 IFCONT3 IFCONT4 IFCONT5 200 LF_CLK


FAULT 61

MD[15:0]
MOT_CR_LF[5:0]

MOT_CR_LF4

<05-E1>
MA[9:0]

MOT_CR_LF5 201 LF_STB


AFXT/SCK 60

IFCONT6 IFCONT7 202 PC0


INIT 59 5VDD2 58 SELIN 57 AMC 56

IC103
MB81V18165B-60PFTN

<02-D8> <04-D8> <04-B8> <04-A8>


+5U +3.3U

SNS_HP SNS_PE 203 PC1 SNS_ASF 204 PC2 SNS_DO_RUCK 205 PC3 MOT_ASF0 27 3.3VDD_INT1 206 ST0 4 ST1/TST2 10 ST4/TST3 11 ST5/TST4 12 ST6/TST5 13 ST7/TST6 26 GND_INT1

+5U IFCONT8 IFCONT[8:0]

<03-E6>

IF_PW_C
PB0 55 5VDD1 54

MD0 MD1 MD2 MD3

2 3 4 5 6

3 3.3VDD1

7 ST2/SOT

31 RAM_D15

32 RAM_D14

33 RAM_D13

34 RAM_D12

35 RAM_D11

36 RAM_D10

I/O_1 I/O_2 I/O_3 I/O_4 VCC2 I/O_5 I/O_6 I/O_7 I/O_8 NC1

I/O_16 I/O_15 I/O_14 I/O_13 GND2 I/O_12 I/O_11 I/O_10 I/O_9 NC7

49 48 47 46 45 44 43 42 41 40

MD15 MD14 MD13 MD12

207 5VDD6 208 3.3VDD5 1 GND1 2 GND2

6 ITEST/SIN

VCC1

GND3

50

<04-D6>

+5U +3.3U

14 RAM_D0

15 RAM_D1

16 RAM_D2

17 RAM_D3

18 RAM_D4

19 RAM_D5

20 RAM_D6

21 RAM_D7

25 RAM_A0

28 RAM_A1

29 RAM_A2

30 RAM_A3

37 RAM_D9

38 RAM_D8

42 RAM_A9

43 RAM_A8

44 RAM_A7

45 RAM_A6

46 RAM_A5

47 RAM_A4

3.3VDD2 53

23 RASX0

24 RASX1

39 LCASX

40 UCASX

8 TST1

51 GND3

MD4 MD5 MD6 MD7

CP13

CP24

7 8 9 10 11

MD11
MOT_ASF1 MOT_ASF2 MOT_ASF3 +3.3U

52 GND4

5 SMC

9 ST3

22 WEX

41 OEX

48 PB3

49 PB2

50 PB1

MOT_ASF4

MOT_ASF5

MOT_ASF6

EEPROM_SK

ST7

MA1

MA2

MA3

MD8
MOT_ASF[6:0]

RASX1 MA0

MD9

MD15

MD14

MD13

MD12

MD11

MD10

MD0

MD1

MD2

MD3

MD4

MD5

MD6

MD7

MD9

MA9

MA8

MA7

MA6

MA5

MA4

<05-C6>

MD8

15 16

NC2 NC3 WE RAS NC4 NC5 A0 A1 A2 A3 VCC3

NC6 LCAS UCAS OE A9 A8 A7 A6 A5 A4 GND1

36 35 34 33 32 31 30 29 28 27 26

LCASX UCASX OEX MA9 MA8 MA7 MA6 MA5


1000P,50V 1000P,50V 1000P,50V 1000P,50V 1000P,50V 1000P,50V +5U +3.3U R121 0,1A 2 1 C121 C117 1 2 1 1000P,50V 1U,10V
2

WEX RASX0

17 18 19 20

+3.3R

MA0 MA1 MA2 MA3

21 22 23 24 25

<04-D3> <04-D3> <04-D1>

EEPROM_D

check

check

MD10

EEPROM_CS

MA4
1U,10V C106 1 2 C105 1 2

1U,10V

1U,10V

C108 1 2

C109 1 2

C113 1 2

C107 1 2

C114 1 2

C115 1 2

C103
1 1 1U,10V

C104
1000P,50V

C116 1 2

3-18

BJC-6200

Part 3: Appendix

8
+5V

7
+5V

6
DIA1

5
<02-A5,B1> <01-F6> <02-A8>
HEADCONT[26:0]

1
LOGIC BOARD 02

R201
1 2

390K,1/16W 2 RA201 100K 4 5 7 3 8 11 1 RA201 100K RA202 100 7 2 4

6 1 5

DIK1

<02-A6,B1>
HEADCONT0
RA202

FB201
FK2125T256AL 1 2 3 1

FB202
FK2125T256AL 2 3

FB207 FB208
FK2125T256AL FK2125T256AL

<01-F3>

DIODE1

HDATA0 HCLOCK0 HSEL1A0 HSEL1B0 HSEL2A0 HSEL2B0

IC201
11 LA6324NML 8

HEADCONT1 HEADCONT3 HEADCONT4


1 3 5 7 2 4 6 8

IC201
LA6324NML

1K

+5V RA201 3 7 +5V 33K 2 12K RA201 6

+5V RA202 3 5 180K 4 7.5K RA202 6

FB203
BK32164S601

HEADCONT5 HEADCONT6 HEADCONT7 HEADCONT8 HEADCONT9

R23533,1/16W
1 2

HRSTX HLAT ODD EVEN BENB0 BENB1 HENB0 HENB1 HENB2 HENB3 HENB4 HENB5 DIR

1 3 5 7 1 3 5 7 1 3 5 7

2 4 6 8 2 4 6 8 2 4 6 8

FB204
BK32164S601

HEADCONT10 HEADCONT11

C201
1 0.1U,25V

DIA0
+5V

<02-B3,B5> FB205
BK32164S601

HEADCONT12 HEADCONT13 HEADCONT14 HEADCONT15

R251
1 2

390K,1/16W RA204 100K 13 5 12 1 4 8 RA204 100K +5V 2 RA204 7 6 33K 12K RA204 3 RA203 100 2 7 8 4

9 8 10

DIK0

<02-B3,B6> FB206
BK32164S601

HEADCONT16 HEADCONT17

DIODE0

<01-F3>

14

IC201
11 LA6324NML 1

RA203 1K

IC201
11 LA6324NML

HEADCONT18 HEADCONT19

<02-B3,B5> <02-B3,C6> <02-C3,C6> <02-C3,C5> <02-C3,C5> <02-C3,C6> <02-C3,C6> <02-C3,C5> <02-C3,C5> <02-C3,C6> <02-C3,C6> <02-C3,C5> <02-C3,C5> <02-C3,D6> <02-C3,D6> <02-C3,D5> <02-A5,B1> <02-A6,B1> <02-C3,D5>

HEADCONT20 HEADCONT21 HEADCONT23 HEADCONT24 HEADCONT25 HEADCONT26

1 3

2 1 3 2

HDATA1 HCLOCK1 HSEL1A1 HSEL1B1 HSEL2A1 HSEL2B1

1 3 5 7

2 4 6 8

<02-A6,C1> <02-A5,C1> <02-B5,C1> <02-B6,C1> <02-B6,C1> <02-B5,C1>

FB209
BK32164S601

+5V 4 RA203 5 6 180K 7.5K RA203 3

+24V

<04-C4>

VSEN

R210
1 2

HPA

ZD201 <02-B3,B6>
SUBH1
1 2 5

HVH

220,1/8W

<02-B6,C4>
SUBH0

Appendix

R211
1 2

22K,1/16W

<02-A6,C4>

3 NNCD27G

<02-A6,C4>

<01-C5>

SNS_HP
2

SNS_HP

<02-B3,B5> C202
1000P,50V 1

D
ZD202
HENB2

<02-C3,E3>
+3.3V

1 2

HENB3

<02-C3,E3>
DIR

<02-C3,E3>

HENB1

4 NNCD6.8G

<02-C3,E3>

R260
1

R261
5.1K,1/16W

1K,1/16W 2

ZD203
REGC

<01-F3>

REGI

<02-B3,B6>

<02-C3,E3> <02-C3,E3>

BENB0

1 2

BENB1

<02-C3,E3> <02-B6,D5>
HENB0

HVH
J28P

1 2

C260
1 0.1U,25V

EVEN

4 NNCD6.8G

J28P

<02-C3,E3>
J28P J28P

3 4 5
J28P

ZD204
2 +5V

<02-C3,F3> <02-C3,F3> R262


220,1/8W
1 2

HRSTX

1 2

HLAT

6
J28P

<02-C3,F3>
ODD

C203 0.01U,50V

7
J28P

HSEL2B0

4 NNCD6.8G

Q203
RN2415

<02-C3,F3> <02-A6,D5>
SUBH0

J28P

9
J28P

<01-F4>

REG_PW_C

3 2

10
J28P

REGA

<02-B3,B5> <02-C3,F3>

ZD205
HSEL1A0
1 2 5

11
J28P

HSEL1B0

12

<02-C3,F3>
HSEL2A0

J28P

13
J28P

R263
47K,1/16W
1

<02-B3,F3>

HCLOCK0

4 NNCD6.8G

<02-C3,F3> <02-A6,D6>

SUBH1
J28P J28P

14 15 16
J28P

ZD206
DIK0
+24V

17

<02-B3,E6>
HPA

1 2

DIA0

J28P

<02-B3,E6>
HDATA0

18
J28P

19
J28P

<02-B3,D6> Q204
1 8 7 6 5
2

4 NNCD6.8G

<02-B3,F3>

20
J28P

21
J28P

22

ZD207
1 5

J28P

<01-C5>

VHC_PW_C

R214
1 2

23

REGA

J28P

100,1/16W

<02-B3,C6>
J28P

24 25

R213
2

3
1

HVH

R215
10K,1/16W
1

10K,1/16W 4
2

<02-C4,D5>

REGC

<02-B3,C6>

4 NNCD6.8G

SNS_HP

J28P

<02-B3,D6>
J28P J28P

26 27 28
J28P

R216
10K,1/16W
1

R221
TPC8402
1

100K,1/16W

ZD208 <02-C1,F1> <02-C1,F1>


HSEL2A1
1 2 5

CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201 CN201

<02-D5,E3> <02-D5,E3> <02-D6,E3> <02-D6,E3> <02-C5,E3> <02-C5,E3> <02-C6,E3> <02-C6,E3> <02-C5,F3> <02-C5,F3> <02-C6,F3> <02-C6,F3> <02-C5,F3> <02-C5,F3> <02-C6,F3> <02-C6,F3> <02-B5,F3>

DIR HENB3 HENB2 HENB1 HENB0 BENB1 BENB0 EVEN ODD HLAT HRSTX
J28P

1 2
J28P

3
J28P

4
J28P

5
J28P

6
J28P

7
J28P

8
J28P

9
J28P

10
J28P

11
J28P

12

HSEL2B0 HSEL2A0 HSEL1B0 HSEL1A0

J28P

13
J28P

14
J28P

15
J28P

16
J28P

17

HCLOCK0

J28P

18
J28P

19

HDATA0

J28P

20
J28P

21
J28P

22
J28P

<02-B5,E6> <02-B6,E6> <02-B6,D6> <02-B5,D6> <02-B5,C6> <02-B6,C6>

DIA0
J28P

23 24
J28P

DIK0 HPA
J28P

25 26
J28P

SNS_HP REGA REGC

27
J28P

28
J28P

CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202 CN202

<02-B5,F1> <02-B6,F1> <02-B6,F1> <02-B5,F1> <02-A5,F1> <02-A6,F1> <02-A6,E3> <02-A5,E3>

HSEL2B1
J20P

1 2
J20P

HSEL2A1 HSEL1B1
J20P

3 4
J20P

HSEL1A1
J20P

HCLOCK1
J20P J20P

6 7

HDATA1
J20P J20P

8 9

HENB5
J20P

10 11
J20P

HENB4
J20P

12 13
J20P

14
J20P

<02-A5,F6> <02-A6,F6> <02-A6> <04-B4>

DIA1
J20P

15 16
J20P

DIK1 HVDD
J20P

17 18
J20P

19
J20P

20
J20P

CN203 CN203 CN203 CN203 CN203 CN203 CN203 CN203 CN203 CN203 CN203 CN203 CN203 CN203 CN203 CN203 CN203 CN203 CN203 CN203

HSEL2B1

<02-C1,F1>
HSEL1A1

HSEL1B1

4 NNCD6.8G

<02-C1,F1>
H_GND LOGIC_GND LOGIC_GND
CN202-22pin:SENSOR_GND

LOGIC_GND

<01-F6> <02-F5>

HEADCONT[26:0] HDATA1 HEADCONT2 HEADCONT22

ZD209 <02-C1,F1> <02-B1,E3>


8 7 6 5 1 2 5

HCLOCK1

<02-C1,F1>
HENB4

HENB5

4 NNCD6.8G

Q205
1

<02-B1,E3>

R240
100,1/16W
1

2
2 2

SUBH1

<02-C4,D6> <02-B1,F6>
SUBH0

ZD210
DIK1
1 2 5 +5V 4 NNCD6.8G

DIA1

A
<02-B1,F6>

R241
1

R242
100,1/16W
1

3 4

10K,1/16W

<02-C4,D5>

<02-B1> <04-B4>

HVDD

R243
10K,1/16W
1

TPC8201

3-19

BJC-6200

Part 3: Appendix

1
LOGIC BOARD 03

VIF

<04-D4>
IFD[7:0]
FB302 BK32164S471 CA301 NFA3216G2C100R6R8 1 3 4 5 6 2 7 8 9 1 10 3 4 5 6 2 RA303 3.3K,0.063W RA301 0.10A,FERRITE 1 3 5 7 7 8 9 10 CA302 NFA3216G2C100R6R8
SYMBOL = RCA4E2

F
3 2
J36P

<01-C1>

IFD0 IFD1 IFD2 IFD3 IFD4 IFD5 IFD6 IFD7

1 3 5 7 1 3 5 7

2 4 6 8 2 4 6 8

2 4 6 8 2 4 6 8

1 2
J36P

3 4
J36P

4 5 1
J36P

5
J36P

1 3 5 7

6 7
J36P

2 4
J36P

8 9
J36P

5 RA304 3.3K,0.063W

CN304 CN304 CN304 CN304 CN304 CN304 CN304 CN304

D1 D2 D3 D4 D5 D6 D7 D8

FB303 BK32164S471

RA302 0.10A,FERRITE

RA306
1K,0.063 W

RA308

RA307

3.3K,0.063W 3.3K,0.063W

IFCONT[8:0]

1K,1/16W

<01-C1> R323
1 3 5 7
1

3 1 2 4 5

3 1 2 4 5

R317
IFCONT0 IFCONT6 IFCONT7 IFCONT8

R316
100,1/16W
1 2

R324

1K,1/16W
1 2

100,1/16W

1
J36P

1 3 5

2
J36P

14
1 2

4 6 81K,0.063 W 10,1/16W

1 3 5

2
J36P

31 36
J36P

4 6 8
J36P

CN304 CN304 CN304 CN304 CN304 CN304 CN304 CN304 CN304

STB AFXT INIT SELIN

Appendix

RA309 7
IFCONT1 IFCONT2 IFCONT3
33K,1/16W

R318

FB311
BK32164S601

7 1 3 5 7

10 11
J36P

ACK BUSY PE SLCT FAULT

1 3 5 7

2 4 6 8

2 4
J36P

<01-F3>

SNS_USB

R339
1 2

12 13
J36P

IFCONT4 IFCONT5

6 8
J36P

22K,1/16W

32

R340

RA305
0.10A,FERRITE 2 2 2 2 2 2 2 2 2

FB312
BK32164S601

+3.3V

<01-D1>

USB_PW_C VUSB

Q301
RN2415

15

C311 R341
1.5K,1/16W 10P,50V

C313
10P,50V

C315
10P,50V

C317
10P,50V

C319
10P,50V

J36P

16
J36P

R338
47K,1/16W
2 2

17

C312
10P,50V

C314

C316

C320

R319
1 2

J36P

470P,50V 10P,50V

470P,50V

18
J36P

CF301 <01-D1> <01-D1>


USB_DX USB_D

390,1/8W 1CN305
J4P

19
J36P

PWR DD+ Gnd

R342
1 1

24,1/16W 24,1/16W 5 4

1 2 3

6
J4P

2CN305 3CN305
J4P

20
J36P

5 4
J4P

21
J36P

R343

4CN305

22
J36P

23
J36P

617CM1427

24
J36P

ZD305
FTZ6.8E/NOTMNT 1 2 3

25
J36P

26
J36P

27
J36P

28
J36P

29
J36P

30
J36P

33
J36P

34
J36P

35
J36P

CN304 CN304 CN304 CN304 CN304 CN304 CN304 CN304 CN304 CN304 CN304 CN304 CN304 CN304 CN304 CN304 CN304 CN304 CN304

E001
1 E 2 3

3-20

BJC-6200

Part 3: Appendix

1
LOGIC BOARD 04

+5V

+3.3V

F
+3.3V

<01-F4> <01-F4>

RESUME_SW DOOR

SKQNLA 1 2SW402 SKQNLA 1 2SW403 SKHVLH 2

<01-F4>

POW_SW

2SW401

POWER RESUME DOOR

SKQNLA SKQNLA SKHVLH


TBPS1473J475H5Q

TH401
1 2

R407
1 2

<01-F4>

INK_PWM

3 2

47K,0.063W

Q404
FP1L3N

R413
1 2

68K,1/16W

R412

C401

C402

C403

150,1/4W

FB 2 1 BK1608HS121

1
J3P

CN401

C408 <01-F3>
1

FB404
FB 2 1 BK1608HS121 2
J3P

THERMO
2 1 0.01U,50V

CN401

FB405
100P,50V 100P,50V 100P,50V

<01-F3>

INKS
2

R414
1 2

1K,1/16W

FB 2 1 BK1608HS121

3
J3P

CN401

C410
0.1U,25V

FB406

+5V

E
+5V 1 FB 2 BK1608HS601

LED401
LED_POW

<01-F4>

R401
1 2

POWER(GREEN)

180,1/10W

LED401
LED_RES

<01-F4>

R402
1 2

RESUME(ORANGE)

FB402

SEC2494C

180,1/10W SEC2494C

+5V

FB403 <01-B1>
IF_PW_C
1 2 FB BK1608HS601 3

Q401
RN2415 2

Appendix

VIF

IC402 <03-F3>
1 2
NC VCC CS SK TEST GND DO DI

R408
47K,1/16W

8 7 6 5

<01-B2> <01-B2>

EEPROM_CS EEPROM_SK

3 4

R425
1 2

EEPROM_D

3.3K,1/16W

<01-B2>

S-93C56AFJ-TF

C411
0.1U,25V
2 2

R404
39K,1/16W
1 1

R405
390,1/16W

+5V

<01-C5>

SNS_PE
2

C404
1 100P,50V 2 4

PS401
TLP831(CANO)

<01-C5>

SNS_PW_C

3 2

Q402
RN2415

VSEN

<02-D8> R409
47K,1/16W
1 2

C
+5V BK1608HS601

FB408 FB407 <01-C5>


CVDC_PW_C
2 FB 3 1 BK1608HS601

R431
39K,1/16W
1 1

R432
390,1/16W

<01-C5>

SNS_ASF
1 2 3

1 2

FB

Q403
FP1L3N

C430
1 100P,50V 2 4

PS402
TLP832(CANO)

HVDD

<02-A6,B1>

R410
47K,1/16W
1

R434
39K,1/16W
1 1

R435
390,1/16W 1CN402
J3P

2CN402
J3P

<01-B5>

SNS_DO_RUCK
J3P

3CN402 2

C431
1 100P,50V

3-21

BJC-6200

Part 3: Appendix

1
LOGIC BOARD 05

FB501

+5V

+5V

CN501
J4P

FBMH3216HM501NT 1 2 FB

C501
100U,35V

IC501
+3.3V 1U,10V 1 N.C.
CD 8

F
ZD501
1 2 3 4 NNCD27G/NOTMNT 1CN502 5

+5V-GND

CN501
J4P

2 RESETX GND 7 3 CONT


N.C 6 VOUT 5

C502

1K,1/16W

R502

2 C530 1 1000P,50V

HGND

CN501
J4P

2 2

4 VIN

C503 47U,35V

R530 0,1A
2 2

R531 0,1A C531 1000P,50V

FB

MM1478FFBE FB502 FBMH3216HM501NT

1 2

CRA* CRB* CRA CRB

RESETX
+24V

<01-F6>

by IC501

by FB102(IC103)

J4P

2CN502
J4P

3CN502
J4P

24V for BJ-HEAD +24V

CN501
J4P

FBMH3216HM501NT 1 2 FB FB503
2

4CN502
J4P

R503
12K,1/10W
1

+24U +5V

FU501 D501
2 1 D1FS4A FCC3220202 1 2

+24U

MOT_SET 24V for TB62201F


22K,1/16W/NOTMNT

<01-C5>

C505
220U,35V

IC401
+5V 390,1/16W +24U 1
VMB OUT_B RS_B PGND1 OUT_BNC CCP_A CR_AB VREF_AB VSS1 VREF_CD CR_CD CCP_B CCP_C OUT_DPGND2 RS_D OUT_D VMD VMA OUT_ARS_A PGND4 OUT_A STROBE_ABCLK_AB DATA_AB RESET VSS2 VDD DATA_CD CLK_CD STROBE_CDOUT_C PGND3 RS_C OUT_CVMC

R504
1 100K,1/16W
1

+5V

+5V

36 35 34 33 32 31 30 29 28 38 27 26 25 24 23 22 21 20 19

+24U

R509
0.75,1/4W
1 2

2 3 4 5 6

R511
0.75,1/4W
1 2

R508

R506

FU502
FCC3220202 1 2

24V for MTD2002G

+24R

R507

C504 1000U,35V

C507 1000P,50V

2K,1/16W

MOT_CR_LF[5:0]

<01-C6>
MOT_CR_LF0 MOT_CR_LF1 MOT_CR_LF2 MOT_RESETX

C506
220U,35V

R505
1 100K,1/16W
1

C508
0.22U,50V 2 1

7 8 9 37

Appendix

<01-C6>

C517 680P,50V/NOTMNT 1 2

10

C509
RD2.7SB1 2 1 0.1U,25V 1 2 +24U 0.015U,50V 2 1

11 12 13 14

MOT_CR_LF3 MOT_CR_LF4 MOT_CR_LF5


+24U

1000P,50V 1 2

C516

ZD503

C518

R513
0.75,1/4W
1 2

15 16 17 18

R515
0.75,1/4W
1 2

+24R

+5V

TB62201AF

C519
0.01U,50V

2 1

C520
0.01U,50V

FB520 FB521 FB522 FB523


2100P,50V 100P,50V 2 100P,50V 2

1 1 1 1

FB FB FB FB

2
J4P

1CN503 2CN503
J4P

LFA LFB LFA* LFB*

2 2
J4P

3CN503 4CN503
J4P

IC503
1 NC1 2 OUT1 3 NC2 4 VMMA 5 RSA 6 OUT2 26 GND1 7 OUT3 8 RSB 9 VMMB 10 NC3 11 OUT4 12 VCC1
VCC2 24

MOT_ASF[6:0]

100P,50V 2

<01-B6>

FBMH2016HM251N *4

IN2 22 I0 21 VSA 20 VR 19 GND2 25 CR 18 VSB 17 STB 16 I1 15 IN3 14 IN4 13

MOT_ASF1 MOT_ASF4

C510
1 0.01U,50V

C511
1 0.01U,50V

IN1 23

MOT_ASF0

C5131

MOT_ASF5 MOT_ASF2 MOT_ASF3

MTD2002G +5V +5V 22K,1/16W


2

C5151

C5121

C5141

B
R522
390,1/16W

0.51,1/4W

0.51,1/4W

R517

R519

R521

ZD505

RD3.3SB2

ZD504
RD2.7SB1 2

3300P,50V

C521

3 1

MOT_ASF6

Q501
FA1L4M

1CN504
J4P

ASFA ASFB ASFA* ASFB*

2CN504
J4P

3CN504
J4P

4CN504
J4P

3-22

The printing paper contains 100% waste paper.

PRINTED IN JAPAN (IMPRIME AU JAPON)

CANON INC.

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