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L3 PQRforQualification

This document is a procedure qualification record (PQR) containing the results of welding procedure qualification tests. It includes information such as the welder's name, welding process, joint details, electrodes used, shielding gas, base metal specifications, preheat and interpass temperatures, test specimen details, and the results of tension, side bend, macroetch, and radiographic tests. Upon completion of testing, the record is signed by a state/third party witness and manufacturer/contractor to certify that the welding procedure was qualified according to the specified welding code.

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0% found this document useful (0 votes)
126 views1 page

L3 PQRforQualification

This document is a procedure qualification record (PQR) containing the results of welding procedure qualification tests. It includes information such as the welder's name, welding process, joint details, electrodes used, shielding gas, base metal specifications, preheat and interpass temperatures, test specimen details, and the results of tension, side bend, macroetch, and radiographic tests. Upon completion of testing, the record is signed by a state/third party witness and manufacturer/contractor to certify that the welding procedure was qualified according to the specified welding code.

Uploaded by

Bernardo Leor
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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ANNEX L AASHTO/AWS D1.5/D1.

5M:2008

PROCEDURE QUALIFICATION RECORD


PQR NUMBER_________________ (Include PQR Number on All Supporting Documents)
Welder’s Name _____________________ ID________ Welding Test Date ______________________________
Process ________________ Position______________ Joint Detail: Fig. 5.1 Fig. 5.2
Electrode(s) Mfg. Designation_____________________ Joint Detail: Fig. 5.3 Fig. 5.8
AWS Electrode Classification _____________________ Electrical Stick Out ______________________________
Flux Mfg. Designation ___________________________ AWS Flux Classification __________________________
Postweld Heat Treatment: Temp._______________ Hold Time_______________ Heating/Cooling Rate _________
Current
Diam.
_________ Current
_________ WFS*
_________ Voltage
_________ and Polarity
_________
Electrode (1) _________ _________ _________ _________ _________
(2) _________ _________ _________ _________ _________
(3) _________ _________ _________ _________ _________
Calculated Heat Input (see 5.12) __________________
Shielding Gas _________ Dew Point ____________ Flow Rate _____________ Gas Cup Size __________
Travel Speed: Min. ___________ Max.____________
Base Metal Specification and Thickness_____________ Heat Number __________________________________
Backing Metal Specification and Thickness __________ Heat Number __________________________________
Base Metal Carbon Equivalent (see 5.4.2) ______________________________________________________________
(Attach Copy of Certified Mill Test Report for Base and Backing Materials)
Preheat Temp._________________________________ Interpass Temp. Min. __________ Max. ___________
SPECIMEN TEST RESULTS
All Weld Metal Tension (AWMT) Tensile Strength________________________________________________
ksi MPa Yield Strength _________________________________________________
Elongation in 50 mm [2 in] (%) ____________________________________
Reduction in Area % ____________________________________________
Visual Inspection: Acceptable Unacceptable **Macro Test: Acceptable Unacceptable
Side Bends 1. ____________ 2. ____________ 3. ____________ 4. ____________
Reduced Section Tension Tension Strength 1. ____________ Location of Break 1. ____________
ksi MPa 2. ____________ 2. ____________
Charpy V-Notch Impact ( ___________ , ___________ , ___________ , ___________ , ________ )
Toughness of Weld Metal ( ___________ , ___________ , ___________ )
SMAW, SAW, FCAW, GMAW—5 Req’d. aAvg. ft·lbs, J ___________ @ ___________ °F [°C]
ESW and EGW—8 Req’d. aDiscard the highest and lowest values and average the 3 remaining.

**Chemistry of Deposited Weld Metal C ________ Mn _______ Si ________ P ________ S ___________


When Required by Contract Documents* Ni ________ Cr________ Mo _______ V ________ Cu __________
Radiographic Test: Acceptable Unacceptable Remarks: _____________________________________
Fillet Weld Soundness Maximum Size Single Pass: __________ 1.__________ 2.__________ 3.__________
Macroetch Minimum Size Multiple Pass: __________ 1.__________ 2.__________ 3.__________
We, the undersigned, certify that the above described WPQR/FWS has been qualified in accordance with Clause 5 of the
AASHTO/AWS D1.5M/D1.5, ( __________ ) Bridge Welding Code.
(year)
State/3rd Party Witness _________________________ Mfr./Contractor _________________________________
Date ________________________________________
Authorized By __________________________________
Agency Results Reviewed________________________
Date ________________________________________ Date _________________________________________
*Optional **Optional for CJP
Form L-3
Form L-3—Procedure Qualification Record (PQR)
for Qualification, Pretest, and Verification Results

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