Project Report On Stone Industry (Naresh Dhaker)
Project Report On Stone Industry (Naresh Dhaker)
Project Report On Stone Industry (Naresh Dhaker)
By
A PROJECT REPORT
Submitted to
In
April – 2011
2
Bonafide Certificate
Certified that this project report titled Market Analysis for Export of
SANDSTONE to USA is the bonafide work of Mr. NARESH KUMAR DHAKER who
carried out the research under my supervision. Certified further, that to the best of
my knowledge the work reported herein does not form part of any other project
Abstract
Operating in today’s global landscape is different from the previous years due to the
dispersed configuration of business activities.
GPL (Globalization, Privatization, & Liberalization) has opened the doors for almost
any business to go global. The core facilitators for such a drift are growth in the
telecommunication sector, internet, availability of data, grounded infrastructure for
business conduct, growing economy, easy & faster transportation system.
Furthermore, tough competition has made the marketers to compete in terms of not
only quality but also with respect to lower price & value added features. Along with
the establishment of norms and standards in the “organized sectors”, a country such
as India comprises of a huge “unorganized sector” of industries that fail to
understand the current nerve of market.
The “unorganized sector” comprises of industries that have not yet fully adapted to
market forces and lack the degree of professionalism in business conduct.
The aim of this thesis is to shed light on some of the challenges the unorganized
sector faces. In order to do so, we have based our analysis on the Indian Stone
industry that comprises of players that are highly unprofessional and lack the
capability to operate in a globalized economy.
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Acknowledgement
It is my immense pleasure to work under the guidance of Professor Ajay Nagre, & I
heartily thank him for providing me the guidance whenever needed.
My heuristic approach towards the project was one of the major contributors in the
outcomes that we arrived at. I’d like to thank my institution, Amplify Mindware– Pune,
for providing me this great opportunity & attempting to inculcate the traits needed to
succeed.
I am thankful to various mines owner and stockowner stone at Bijolia which help in
getting knowledge about the production and packaging of sandstone.
TABLE OF CONTENTS
Chapter 1 . Introduction 6
1.1 Stone industry in india 7
1.2 Stones Available in India 7
1.3 Physical and Chemical Properties of stone 8
1.4 Varieties of Sandstone 10
1.5 Standard spacification 13
1.6 Prodoction 14
1.7 Packaging and delivery of sand stone 15
1.8 Quality Control & Inspection 17
1.9 USES OF SAND STONE 18
1.10 HS Code for sand stone 26
1.11 Indian custom duty 27
Chapter 1
INTRODUCTION
7
India has more than 11% export share in total world's total stone export. It produces
more than 27% of the total stones produced in throughout the world. India is
recognized as one of the largest raw stone material producer. India is a place of
different types of dimensional stones which include marble, granite, sandstone,
slate, limestone and quartzite that are widespread in every corner of the nation. As
per an estimation Indian stone industry is estimated to be more than Rs 3,200 crore
processing stones.
Indian monuments are supplied in more than 25 nations throughout the world. India
encompasses around 32 various varieties of granite for monuments and more than
90% of them can be find in 3 southern states- Tamil Nadu, Andhra Pradesh and
Karnataka.
More than 95 per cent monument factories are situated in Tamil Nadu, Andhra
Pradesh and Karnataka. Tamil Nadu shares around 75 per cent. There are around
150 units located in Tamil Nadu. India is a renowned producer of natural
dimensional stones, possessing excellent physical and chemical characteristics.
One can find out the enormous opportunities waiting to be geared in the stone
industry. Stones like granites, marbles, sandstones, limestones, slate stones etc. are
characterized as one of the best quality stones in all over world. In present date
stone industry is recognized as one of the fastest growing sector in the Indian
economy.
There are various types of stones with sparkling appearance and fine finishing
available in different places of India. Have a look on some types of stones which are
found within the Indian territory.
White, Jhiri Onyx, Phalodi Pink, Ambaji White, Indo-Italian, Babarmal Pink,
Bhainslana Black, Forest Green, Forest Brown, Agaria White.
Physically, they are very Hard, Compact, Fine grained, equi-granular homogeneous
rocks of sedimentary nature (Sandstone)
SiO2 95-97%
Iron (Fe2O3) 0.5%-1.5%
Alumina 1 to 1.5%
(Al2O3)
Soda (Na2O) Less then 1%
& Potash
(Kro)
Lime (CaO) Less then 0.5%
Magnesia Less then 0.5%
(MgO)
Loss On Less then 0.5%
Ignition (LOI)
They are highly resistant to acids, alkalies and thermal impact. Insolubility in acids
and alkalies is about 97%.
Compressive 41 to 63 N/mm2
Strength
Modulus of 7-11 N/mm2
Rupture
Kandla Gray
Also known as Bhilwara-GREY has quartz grains cemented together by secondary
silica calcite. This sandstone is available in three different shades of bluish gray,
dark gray, and light gray.
Rajpura Green
Also known as Bhilwara-GREEN is a commonly used building stone. Rajpura stone
can be easily carved and dressed into various attractive shapes. It finds various
applications including - roofing, flooring, paving and paneling.
Marson Copper
Also known as Bhilwara-BROWN sandstone is a smooth round stone. This stone is
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Chocolate
This sandstone has high content of iron oxide making it buff to brownish; and
sometimes reddish. The most important usage of this stone is exterior cladding and
is available in natural, sawn as well as polished surface finishes.
Lalitpur Yellow
Also known as LLP - YELLOW this stone is especially meant for exterior cladding in
sea shore buildings due to acid & thermal resistant properties. The saline winds
have negligible effect on LLP Yellow stone(Lalitpur sandstone).
Dholpur-BEIGE
This buff white colored sandstone is one of the highly used sandstone variety. The
peculiarity of the stone is the attractive, minor purple veins that are visible when the
stone is wet. Owing to its regular bedding, uniform grain size, suitable nature and
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durability, it has been used from over centuries and is a constituent of a large
number of historical buildings and monuments.
Dholpur PINK
From Dholpur origin in Rajasthan, this stone is available in form of tiles, slabs,
blocks in either natural, sawn or polished surfaces. The stone is mostly used for
exteriors and has regular bedding, uniform grain size, suitable nature and durability.
Agra Red
Also known as Dholpur-RED is one of the most famous varieties of sandstone ever
since its use in Agra Fort and Delhi Fort. The stone has high degree of tolerance that
does not show weathering effects even for ages. The stone being smooth and soft is
easy to be carved and cut and is therefore used in stone handicrafts.
Khatu Teak
This creamish colored stone is fine grained and bears brown veins through out the
surface. This brownish touch gives the look of wooden finish and hence is also
named as teakwood sandstone. This stone is available only in the form of tiles with
sawn surface finish, since this stone can not be polished.
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Khatu Rainbow
Rainbow stone is made of fine grained quartz and various other minerals. The
presence of other minerals lend attractive color to the stone. Depending on the
percentage of constituent minerals the color varies in the form of brown, violet and
sometimes reddish veins. It is because of the regular color variation that this stone
has been named Rainbow. Like Khatu Teak, rainbow is also available in tiles in
sawn finish only.
Quality
Minor color tonal variations exist but within the tolerance limit Availability -Tiles,
Slabs, Blocks, Cobbles.
Edges
» Both hand chiseled and machine cut (sawn)
Thickness
» 15mm to 50mm with a tolerance of ±5mm
» 18mm to 22mm with a tolerance of ±2mm (for Both sides Sawn)
1.6 PRODUCTION
Gantry Crane
The Big random size blocks are lifted on the trolley of the
dressing machine for proper dimensional size.
Gang Saw
The Slabs produces on the Gang Saw Machine are cut into
tiles of required size and thickness on the Edge Cutting
Machine.
Polishing Machine
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The tiles and slabs are being polished on this machine. The
requires bfinish such as brushing (antique) finish and shine
polish are preformed on this machine.
Shot Blasting
Flaming
Packing
Stone's packaging is very important. Items are carefully packaged for
shipment, and should be checked for external damage on receipt, where sign-
off will be requested. Boxes of tiles are packed in polystyrene and then
secured together on a pallet for delivery. Note some items such as slate are
sold in crates rather than boxes.
STAND PACKING
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PALETTE PACKING
Polished:
The Most popular finish – One side is
Finished by the action of the Abrasives on
polishing head, gives a mirror finish on
Granite, and diminishing in the reflective
properties, as we go from Granite to marble
and slate etc.
Shade:
We strictly maintain the shade of the
merchandise as desired by the client. While
producing cut to size tiles, careful batching is
done even when the material is cut from the
same slab / block.
Thickness:
While sawing, especially marble we take a lot
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Shipping:
Even in F.O.B. & C.& F. shipments consider
it as our duty to investigate and inform the
buyer with various options of suitable
shipping lines offering best freight along with
shortest transit time and satisfactory service.
Our job does not just end upon loading the
container. We maintain the track of container
till it reaches the destination and keep the
client advised of various movements/trans
shipments.
Sandstones are resistant to saline air, which make it perfect for exterior
cladding in sea-shore buildings.
They are also acid and alkali resistant. So, they are used in chemical industry
for flooring, wall-covering.
They are thermal resistant so used for making fireplaces.
Sandstone Flooring
Sandstone is a wonderful material for flooring purposes. Its
high strength make it perfect for making floors of shopping
markets, offices, residences, monuments, parks and many
more. The different colors and patterns make it easy to
choose from that suits your need.
Sandstone Walls
Sandstone walls have been a tradition for years. Be it Red fort, hawa mahal,
Rashtrapati Bhawan or any other historical monument the sandstone walls
have added a great value to their beauty. The durability and long lasting of
these walls show that sandstone is an ideal material for wall construction.
Walls made with white sandstones shows the impact of serenity and purity.
Red sandstones are largely in demand.
Sandstone Pavers
The high strength of sandstone tiles, blocks, and slabs make it suitable for
paving floors. The different shades and patterns of sandstone make your
garden pavement gorgeous. Sandstone enhance the style and look of
pavements making it attractive.
Different type of sandstone tiles and chips are used to create patterns which
enhance the beauty of these pavements.
Sandstone Fireplace
The thermal resistant property of sandstones make it idle for building
fireplaces. Its natural rugged look impart unique look to the fireplace. Red and
yellow sandstones matching with fire waves make it alive and feels realistic.
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Sandstone Properties
USE IN BALCONY
20
USE IN FLOORING
21
USE IN ENTRANCE
23
24
Sandstone-25162000
27
CVD-0%
SPL. CVD-4%
CHAPTER 2
WORLD EXPORT MARKET FOR THE STONE
Over the past 10 years, we have seen a major shift in the countries that are
exporting stone materials to the U.S. While some of the major players from 1992 --
Italy, Spain, Canada, India and Brazil to name a few -- are still high on the list in
many categories, there are many other nations who are now carrying a high profile
among U.S. importers. Some obvious examples are China, Mexico, Turkey and
Israel.
It should be noted, however, that the exporting country recorded by U.S. Customs is
not necessarily the country in which the stone was quarried. It merely represents the
country where the stone was fabricated and shipped. For example, if a granite block
is quarried in Finland and then processed into finished slabs in Italy, the material is
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recorded by U.S. Customs as an “Italian import.” As a result, nations that have well-
established quarrying operations, but somewhat limited fabricating facilities -- such
as Finland and Norway -- are not well-represented in the statistics provided by the
U.S. Department of Commerce. Nevertheless, they play an important role in the U.S.
stone industry that is unfortunately not recorded in terms of specific dollar values.
Spain’s exports of marble, travertine and limestone to the U.S. also increased greatly
over the past decade, rising from $31.1 million in 1992 to $72.8 million in 2002. The
country’s granite exports to the U.S. grew from $7.0 million in 1992 to $21.9 million in
2002. Spain has also advanced its stoneworking capabilities, and its development of
new applications and finishes for natural stone have been well-received on an
international level.
India, which was just beginning to make significant inroads as a supplier to the U.S.
in the early ‘90s, saw some tremendous growth of its exports over the past decade.
Granite exports to the U.S. increased from $16.4 million in 1992 to $70.3 million in
2002, placing it third on the list of granite exporters to the U.S. Also very noteworthy,
India became the leading exporter of slate products to the U.S. over the past
decade, as it saw its total rise from $1.6 million in 1992 to $27.6 million in 2002.
Calcareous stone exports from India to the U.S. also increased from 1992 to 2002,
rising from $1.3 million to $5.7 million. The quality of Indian stone products has been
growing in reputation, as the country’s leading firms have been investing in cutting-
edge technology for more than a decade.
Brazil saw similar growth in the granite and slate sectors, and it has also bolstered
itself by investing in some of the best stoneworking technology from around the
world. Brazil’s granite exports to the U.S. rose from $9.4 million in 1992 to $127.7
million in 2002, making it the second-leading exporter of granite to the U.S. In the
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slate sector, exports to the U.S. from Brazil grew from $2.62 million in 1992 to $11.9
million in 2002. This makes it the third-leading supplier of granite to the U.S. market.
Turkey’s exports of calcareous stone to the U.S. increased by a factor of more than
12 over the past decade. The nation’s marble, limestone and travertine suppliers
shipped nearly $120.6 million worth of material to the U.S. in 2002, up from $9.7
million 10 years earlier. New quarries and factories for calcareous stone in Turkey
are constantly in development, and the country’s leading firms have invested in their
businesses to ensure long-term success. Granite exports from Turkey to the U.S.
also grew as it began to develop new quarries in this sector, rising from only
$127,000 in 1992 to $1.9 million in 2002.
China’s role as an exporter of stone to the U.S. has been recognized not only by the
stone industry, but also by members of the architectural community and other
specifiers. This nation began utilizing advanced Italian stoneworking machinery over
a decade ago. With this in mind, the quality of stone exports from China are
increasing in many cases. As a result, China’s exports to the U.S. have grown
tremendously in every category. In the area of granite, exports from China to the
U.S. grew from $2.5 million in 1992 to $43.3 million in 2002, placing it fourth in the
world for this category. China also became the number two exporter of slate to the
U.S. in 1992, with a total of $20.6 worth of material -- up from $1.9 million 10 years
earlier. Exports of marble, limestone and travertine also rose from $4.2 million in
1992 to $28.6 million in 2002.
Bolstered by NAFTA, Canada and Mexico saw their exports to the U.S. increase --
despite the influx of inexpensive products from other nations. Canadian granite
exports to the U.S. rose from $17.4 million in 1992 to $30.2 million in 2002. The
country’s marble/limestone/travertine exports to the U.S. also grew, from only
$394,000 in 1992 to $9.17 million in 2002.
Another major player in the area of calcareous stone is Israel. The popularity of
“Jerusalem Stone” in the U.S. over the past few years has proven to be much more
than a passing fad, and exports of this material are continuing to increase as
suppliers develop new innovative finishes, such as the unique “brushed” surfacing.
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Whereas exports of calcareous stone from Israel to the U.S. only totaled $207,000 in
1992, this figure jumped to $18.9 million in 2002, placing Israel sixth in the world
among exporters of marble, limestone and travertine to the U.S.
Other new players in the category of marble, limestone and travertine included
Pakistan, whose exports to the U.S. jumped from $765,000 in 1992 to $5.5 million in
2002, and Peru, which went from a figure of zero to $8.79 million during that same
period.
Not every country saw increased business in the U.S., however. Greece, which had
been a source for major architectural projects in the U.S. during the 1980s, saw its
exports of marble, limestone and travertine drop from $15.9 million in 1992 to slightly
under $11 million in 2002. However, the purity of Greek marble can still be of
significant interest to the U.S. marketplace, as evidenced by the recent installation of
350,000 square feet of Thassos marble at The Borgata Casino in Atlantic City, NJ.
(“A colossal display of stone in Atlantic City,” November 2003 Stone World).
France, which was fourth among suppliers of calcareous stone (mostly limestone) to
the U.S. in 1992, dropped to seventh in that category by 2002. France’s total exports
in the category increased from $14.8 million in 1992 to $18.2 million in 2002, but it
was surpassed by surging nations such as Turkey, Mexico, China and Israel.
(Greece and Taiwan, which were ahead of France in 1992, fell below in 2002). Still,
French limestone remains a staple of American architecture, and it is currently being
installed for two major government projects within the U.S. -- Seattle’s City Hall and
the new federal courthouse in Brooklyn, NY (both covered in the October 2003 issue
of Stone World.)
Presently sandstone are exporting to countries like Germany, France, Belgium, U.K,
U.S.A, Spain, Middle East, Australia and New Zealand.
Indian stone is very much in demand in the Far East, where it is used for
monuments, fountains, roads and for outside paving.
Other market outlet for pink red and beige sandstone are Korea, Hong Kong,
Singapore, China and Australia.
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While in Germany and Belgium blue and brown coloured stone material is more
popular for paving and footpaths.
Website
www.mehtaexporthouse.com
Business Type
Indian Importers & Exporters
2.R. K.EXPORTS
City: Shahpura
Distt Jaipur
Pincode: 303103
State: Rajasthan
33
Country: India
Telephone/Fax: +91-1422-222114
Mobile: +91-9829013023
Website: www.rkexports.net
3.ARVICON INTERNATIONAL
Arvicon International
Mr. Sirish Jain
Address : L - 43, Connaught Circus
New Delhi, 110 001 (India)
Phone : +(91)-(11)-23416350/23413351
Mobile : +(91)-9711600107
E-Mail : [email protected],[email protected]
CONTACT Address
CONTACT Information
Email: [email protected]
Province/State : Florida
City : Tampa
Phone : (813) 874 8400
Mobile Phone :
Fax : (813) 874 8444
Website : http://www.acmestone.com
Address : 4608 N.Cortez Ave,Tampa ,Fl 33614
Postcode : 33614
Texas
p: 214.838.2225
f: 214.838.2277
Hours of Operation
Monday to Friday 8:00 am to 5:00 pm
Saturdays 10:00 am to 2:00 pm
Evenings by Appointment
Oklahoma
2201 W. Arkansas St
Durant, OK 74701
p: 580.931.3388
f: 580.931.3998
Hours of Operation
Monday to Friday 8:00 am to 5:00 pm
Saturdays 10:00 am to 2:00 pm
Evenings by Appointment.
Last 5 years, the U.S. natural Stone Sharp rise in imports, while exports relatively
little change. Look at last 5 years U.S. natural Stone Import and export statistics, we
found some intriguing data. The early 90s the economic downturn, people are now
forgotten, since 1993, imports of natural stone there is a significant increase, which
is reflected in the few years Building High regard. But internationally, the U.S. export
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volume of stone is maintained at a level line, which is the world market and its
importance to the development of the stone can not meet consumer.
The other hand, U.S. imports over the past 5 years Marble The number actually
declined, from 1993 to 1.9935 trillion U.S. dollars fell to 1.6817 trillion U.S. dollars in
1998. On the most obvious explanation of this trend is the fact that consumers are
now being directed to the broader field of stone.
Imports from the country-specific terms, Italy has been the largest U.S. supplier of
natural stone, and far ahead. 1997, imports of natural stone from Italy, the value of
2.2506 trillion U.S. dollars, last 5 years the total value of 9.7433 trillion U.S. dollars.
Although the marble is imported Italian marble, the total value of 87.47 million U.S.
dollars, while the granite of the total value of 44.15 million U.S. dollars. Marble
imported from Italy in 1998 the total value and total value is almost the same granite,
imported marble, the total value of 89.94 million U.S. dollars, while the total value of
imported granite 80.42 million U.S. dollars.
Classification from the marble run, over the past five years, the United States imports
from Mexico have great material growth. Due to the North Atlantic Free Trade Area
(including Canada, the United Kingdom and the United States), and more and more
people use Lime The impact of stone, in 1998 U.S. imports from Mexico, such as
marble and limestone to reach 22.39 million U.S. dollars the total value of almost
11.63 million U.S. dollars in 1993, twice.
There are lot of changes, evolutions and emergence of the Natural Stone Power
Centres, while in the major consuming markets there are no big changes .and they
continue to be the major users and buyers. But, when we consider the natural stone
operations from mining, processing and marketing as an integral function in the
Stone sector, we have to zero down to only six countries. They are well recognized
as the new global stone centers for international marketing and servicing and they
are Italy, India, Brazil, Spain, China and Turkey. There are other countries too which
continue to playa dominant role in the Stone Sector and they are USA, Canada,
40
South Africa, Saudi Arabia, Norway, Finland, Zimbabwe etc. These countries are
also strongly supporting the stone sector, but the natural resources, varieties and
suitability of materials for all purposes are limited. There are also certain countries
whose stones are becoming significantly popular in the recent years. They are
Egypt, Iran, Namibia, CIS countries, some African countries etc. and we can point
out each country is bestowed with some stone or other. But, however, I am not
narrating about each country and each stone and their potentialities.
If we take Spain, it has got beautiful marble and limestone varieties. When we
consider Norway and Finland though they are world renowned in some of the special
materials, the varieties are again limited. They are not having global level processing
facilities like Italy or Spain. When we focus on USA and Canada, they are the largest
world market for natural stone industries and almost all the exporting countries focus
their supplies to North America. But, the materials going out of USA and Canada are
again not too many. But, still they have many granite varieties suitable for projects
and monuments as also they have some marbles and limestones. When we consider
processing facilities for building stones, there are only limited factories who, of
course have got global standards.
Then we come to South Africa, Zimbabwe and Saudi Arabia. Zimbabwe has only
black granites and there are no processing factories. These black granite blocks are
exported to many countries. Similarly, South Africa has got about half a dozen stone
varieties. But the factories are not big enough to supply to the global market. After
considering these countries, we have to necessarily give higher weightage to the six
countries.
Similarly, France is well known for its limestones and a couple of granite varieties.
Their processing factories are limited to monuments and a few building stone
factories.
After a detailed study of the world granite resources, the capacities and future
potentialities and also their emergence as processing centers with fabrication
facilities having latest machineries and technologies with competitive advantages,
we have to inevitably consider India, Italy, Spain, Brazil, Turkey and China as the
World Stone Centres.
In this also, there is a kind of perception that Italy which is the world stone capital is
fast losing its competitiveness in granite processing, while their marble processing
capacities are further increasing. In Brazil, granite varieties are plenty and so also
their block exports are also growing world over.
41
They are emerging as granite processing center with local and overseas
investments. Their shipments of containers to many countries directly as processed
granites also signify their upgradation.
They have also emerged as one of the largest importers of natural stones from many
countries for their own direct consumption and as well as re-exporting to many
countries.
Many investments from Taiwan, Japan, Hong Kong, Singapore and a few other
countries have helped them to grow fast in the natural stone sector. They also have
many varieties of marble, sandstone, slate, quartzite etc. The consumption of
granites in Chinese domestic market and the export front will continue to grow and
they will come with many more new granite varieties.
Coming to India, we have to rank India mainly for the granite exports followed by
marble, sandstone, slate and quartzite. There is a history of nearly over 50 years
about the stone exports from India. India continues to introduce many new granite
varieties and as on today for both building stones and for monuments there are over
120 varieties, probably the largest varieties in the world. The global market feels that
this is the only country from where all dominant granite colours like Black, White,
Red, Blue, Green, Yellow, Brown, Violet etc. are available for the world marketing as
well as many variegated granites. The range of the qualities unlike China are more
expensive due to its uniqueness, beautiful colours and strength. The processing of
the Indian stones with the modern factories are spread over the Southern India and
Western India including Rajasthan. Therefore, India is Emerging as the largest
exporters of dimensional blocks and one of the largest exporters of monuments,
building stones and tiles in granite and as well as marble, sandstone and slate. Of
course, we cannot compare the Indian marble producing capacity with Italy, Turkey
or Spain. But, in the Asian region, India is definitely the largest exporter of marble
and calcareous stones.
There are also either marble and granites or only marble and limestones from many
countries in the globe, as every country will definitely possess some varieties of
natural stones, since it is a natural geological phenomena. But, these six countries
will continue to service the global market.
India is also attracting overseas investors in the stone sector through many factories.
When we come to only granites both uniformly grained and variegated with
movement designs, it looks the race will be always between India and Brazil. But,
India has got an edge over Brazil, as the varieties are- more in different colours.
42
The major stone consuming countries like USA, Canada, Europe, Japan, China,
Middle East and Far Eastern countries have now fully recognized the Indian
expertise and capability in supplying the required qualities and quantities.
In the last couple of years, the Indian granite quarries have transformed
tremendously by technologically upgrading the productivity and quality. All major
quarries in every region are using Diamond Wire, Derricks, Front End Loaders,
Excavators and some quarries where the materials are very hard and when they are
far away from the dwelling places also use Jet Burners. As a result, India is
producing good sizes of blocks in reasonably good shapes and in good qualities.
Market Acceptance
As far as the quality standards are concerned, for over two decades India is
producing very good monument blocks from the quarries and we could see the ready
acceptance in the very high quality conscious markets like Japan, Germany,
European countries and North America.
But, the development of the building stone Industry has come to age in the last
decade to international standards. The reason for the slow evolution of the building
stone industry was mainly due to the innumerable varieties of granites numbering
over 90.
Since we have uniform grained stones and variegated movement materials, the
standardization of the quality parameters depending upon the market acceptance
became settled rather slowly, as each market perception is different from the other.
In the Granite Sector, the Indian potentiality with the promotion of selected beautiful
materials suitable for monuments, building stones, tiles and for special works have
come to be well recognized. Similarly, the growth and the increased volume and
value of exports in building slabs and monuments testify that India brand Image has
been strongly built up in this sector world over. Every stone is individually branded
and many countries have registered them as Indian and International Trade Marks
and in many of the foreign Countries the engineering manuals recognize these facts
and use the Indian brand names as well.
The excellent quality products and the consistent supply at competitive rates have
rightfully placed India at a higher place.
In the Marble, Sandstone, Quartzite and Slate Sector also India has come of age
with regular exports of blocks, slabs and tiles and other finish as per the market
demand. Particularly after the big seminar and exhibition in Birmingham, U.K. jointly
organized by CAPEXIL and the Indian High Commission, London where the leading
European architects and businessmen were present, the awareness and demand for
all these types of stones have greatly improved. Similarly, in the whole of Europe
and North America with the regular promotion of these stones in Stona Fair at
Bangalore and India, Stonemart at Jaipur and through the participation of many
Indian Companies at Nuernberg, Verona and many fairs in USA etc., the market is
looking up for Indian decorative stones.
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The Marble, Sandstone, Quartzite, Slate and Limestone Sector has created a vibrant
awareness projecting the Indian potentialities and capabilities. One of the very
important factors which deserve to be complimented is the number of companies'
direct participation in promotion of these stones in various countries by which this
growth has been steadily increasing. The presentation of the stone products, the
catalogues and websites are very eye-catching.
The technical institutions, colleges and universities end their students regularly to
many mines and factories for training and project study. As a matter of fact, the
natural stone is the only mineral based product which is going for non-mineral
application purely as an aesthetic product just for beautifying and decorating
buildings and environment. Therefore, a stone even in rough or finished form can
never be commercially equated to a mineral though only at the mining stage the
stones are treated as mineral products.
Support Needed
The natural stone industry is a peculiar and tough industry involving risk factors. But,
the basic requirements are capital intensive, labour intensive and power intensive.
These factors need to be well recognized by the Government and the financial
institutions. They must support this natural stone sector with preference, as the
stones are normally available in drought prone dry belts of India and offering
livelihood and organized jobs for the community around those areas. When we
consider the natural stone sector as the second largest exporter after iron ore which
is exporting several million tonnes in bulk form, the contribution of the stone industry
is definitely creditable and it deserves further encouragement and support of the
Government and the financial institutions.
In order to fully energise the natural stone sector, I am sure, the State Governments
and the Government of India will together support and strengthen the
competitiveness of Indian stones. Definitely in the last two decades, the perception
of the Government has greatly changed and there is a flexible entrepreneur friendly
approach which is very much welcome. The most important f.actor that the Indian
entrepreneurs in the natural stone sector are looking for international level policy
framework and support measures. All the non-competitive disadvantageous factors
need to be changed and converted into Indian advantages.
Over the past decade, the international stone industry has seen some dramatic
changes. In the American marketplace, stone has moved into the mainstream, and it
is being used at almost every level of the building trade. The trade has grown
tremendously, and as a result, virtually every sector of the industry -- from importers
to fabricators and installers -- has changed the way it does business.
In the commercial sector, stone is still a staple for designs where the goal is to impart
a feeling of quality, and it is being used extensively for interior and exterior
applications. But the biggest changes are being seen in the residential sector. Stone
is no longer limited to wealthy homeowners. It has found its way into middle class
homes, and it is found in “everyday” retailers such as Home Depot, Lowes and
others.
Because of the way natural stone is sold and processed, it is difficult to quantify the
size of the stone industry in the U.S. There have, however, been commendable
endeavors recently. According to a report by Catalina Research Inc. and Ceramic
Tile and Stone Consultants (CTaSC), a total of $3.3 billion worth of stone was
consumed in the U.S. in 2002. This represents an increase of 50% from 1998, when
consumption in the U.S. was reported at approximately $2.2 billion.
But the dramatic growth in the U.S. stone industry began much earlier in the decade.
According to the U.S. Department of Commerce, a total of over $1.28 billion worth of
stone was imported into the U.S. in 2002. Just 10 years ago, in 1992, that total was
$417.4 million, or less than a third of 2002’s figure.
Fabricator optimism
One of the fastest growing segments of the U.S. stone industry is granite kitchen
countertops. We are seeing new fabricators target this market on a daily basis. Since
the start-up costs for this type of endeavor are relatively low, it is quite tempting for a
shop foreman or experienced worker to go out and try to establish their own shop.
But despite the many new entries in the field, the general feeling among stone
fabricators is that there is enough work to go around.
Similar optimism was found by the Marble Institute of America (MIA), which
conducted a survey at the December 2003 StonExpo trade show in Atlanta, GA. The
Institute’s survey revealed that the majority of stone professionals in attendance
expect 2004 to be a better year for their businesses and the U.S. economy. A total of
85.4% of the 400 attendees personally surveyed by the Hudson Economics Group,
L.L.C. are optimistic about the U.S. economy for 2004. Moreover, 26.6% believe the
economy will grow 1-2%; 24.3% think it will grow 2-3%; and 13.9% expect 3-5%
growth.
Both the BNP Media and MIA surveys also revealed that fabricators were planning to
invest money back into their businesses over the coming year -- a practice that is
sure to bolster further growth.
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CHAPTER 3.
United States, the original marble surface of the main processing method is polished
into after 2000 because of environmental reasons (to prevent light pollution) and to
matt processing based (in fact, almost polished and matt), but with the current
fashion trends stone change, since the latter half from 2007 to antique processing
into new trends. In fact, there is also a popular trend to lead Italy, but also Italy, the
provisions of previous legislation on the slippery stone impact.
U.S. home improvement market is huge demand for fireplaces, accounting for nearly
30% of the global market share of the fireplace. Mainly marble fireplace, followed by
the granite fireplace, marble fireplace, granite is almost twice the demand. United
States, concentrated in large fireplace needs of the eastern United States coastal
and Great Lakes surrounding region, many of California's demand. Comparison of
the United States preferred a black marble fireplace and a white fireplace, followed
by green and beige. From the fireplace design styles, the Victorian-style fireplace
comparison by the United States consumers. However, as income the financial
turmoil, the U.S. dropped the marble fireplace a lot of market demand, fell by almost
4 percent.
U.S. home improvement market demand for stone countertops is very large, in the
United States where all the family you can easily see the natural stone countertop
do, such as kitchen countertops, washing table, operating table, the table, bus
station table, desktop, window, counter and so on. Marble table in which the use of
very large, but not limited to bathroom, living room, etc., many of them will be the
marble used in the kitchen, while marble is not suitable for the kitchen environment,
but perhaps because foreign Well Ning conditions better, while foreign technology
more advanced stone conservation, all the family kitchen with stone decoration,
about 1 / 3 of the use of marble. However, marble is relatively speaking, most
Americans still prefer to do with granite countertops, especially the kitchen
countertops, marble countertops granite countertops using two almost only the 1 / 6.
U.S. demand for marble vanity as large and excellent performance as marble carving
and texture, and therefore artistic marble wash basin style and design is bold and
48
American Marble Mosaic market is very large, the world's largest consumer market
of marble mosaic. One of the marble mosaic art of mosaic and water jet also a great
demand, the proportion of the total demand for marble mosaic 1 / 4, and the demand
for granite mosaic quite.
U.S. consumer market leading marble stone shaped products include: fountains,
stairs,, sculpture, columns, tombstones, line, terrace (pavilion), marble vases and
railings may be less. And granite products, marble market in the United States the
phenomenon is very common custom, customized products are the main table,
fireplace, bathtub / shower seats, stone furniture (tables and chairs) and so on. But
strange is very little customization basin are purchased by manufacturers design
models.
United States, the greatest demand on the marble top 10 states (regions) are:
1. Texas (Texas)
2. Vermont (Vermont)
4. Georgia (Georgia)
5. Oklahoma (Oklahoma)
9. Colorado (Colorado)
United States, the greatest demand on the marble top 10 cities are:
49
1. Austin (Austin)
3. Houston (Houston)
4. Dallas (Dallas)
5. Miami (Miami)
7. Richardson (Richardson)
8. Atlanta (Atlanta)
To combat this, the Natural Stone Council (NSC) was formed to design and
implement solutions to this challenge, now and for the future. Made up of a diverse
group of stone industry businesses and trade associations, the NSC’s mission is to
raise the level of awareness and education of natural stone in the North American
market. By pooling resources within the NSC, the stone industry is looking to
collectively make a difference in promoting its products to consumers and decision-
makers in the design community.
In its first year, the NSC has noted admirable support (see “Industry support for
Natural Stone Council is rapidly growing” in this issue’s Forum section). The NSC
has raised nearly $300,000, with the largest donation being a grant of $100,000 from
50
the StonExpo Foundation, which was derived from the revenues generated by the
StonExpo trade show. Additional funding has come from members of the MIA, Allied
Stone Industries, Indiana Limestone Institute, National Building Granite Quarries
Association, Building Stone Institute, Elberton Granite Association, and American
Monument Association.
Individual firms have also pledged their support, and at the recent StonExpo, the
NSC’s booth included a sign-up board for companies who wanted to contribute to the
Council’s collective efforts. In a heartwarming show of industry support, dozens of
firms signed on to donate to the NSC while in Atlanta.
The NSC’s largest initiative yet will take place in June at the AIA National Convention
and Exposition in Chicago. The Council will be exhibiting in one of the show’s largest
booths, and it will be showing a broad range of stone varieties and applications, with
information on their properties, use, cost, installation and recommended care. The
NSC has also developed a CD/DVD that presents the story of natural stone -- from
quarry to installation. It also includes sources for additional technical information on
natural stones and their applications as well as contact information on the stone
companies and organizations that are supporting NSC. The CD/DVD also will be
available on request from NSC following the convention.
Following this endeavor, the NSC will be working on a branding campaign for natural
stone targeted directly at consumers. This will include a seal to identify whether a
material is authentic natural stone.
In addition to its support of the NSC, the MIA has also executed a number of
initiatives to collectively benefit the stone industry. These programs allow U.S.
members of the MIA to collectively save on everyday costs, such as energy and
freight, as a result of new alliances with the Institute.
To summarize, our industry is perhaps more diverse and more international than
ever. It is also larger than ever, and the collaboration among industry members must
continue to maintain this growth and success. There are many challenges to our
industry -- both known and unknown -- and our continued unification will meet these
obstacles. American Stone Market Overview:
Stone Market in the United States is the world's largest consumer market in stone,
stone about the world around 20% of the consumer market. Since the constraints in
the United States laws and national stone industry is not well developed, its domestic
consumer market the basic stone rely on imports to meet the U.S. stone imports
51
ranked first in the world for many years, domestic demand is 80% stone rely on
foreign imports.
Consumer demand in the U.S. mainly stone granite and marble (and some include
travertine limestone) mainly sandstone, slate, quartz stone, giving the proportion of
various species of stone is: 50% of granite, marble, the other 45% stone about 5%.
Although currently the dominant granite, marble and granite, but the share ratio is
reduced further constant which, according to experts estimate that around 2015,
almost marble market share will expand to 55%, while the granite will be reduced to
45%.
As the marble stone in the U.S. consumer market are in high-end products, its
relatively high end retail price, so although the U.S. consumer market by the financial
turmoil, weak demand, purchasing power decline, but instead as low purchasing
power of consumers to buy cheap tiles, or use cheaper granite price (before "of the
U.S. market demand of granite," the article has introduced to the consumer for cheap
/ low demand for granite has increased among), the U.S. domestic market for low-
end Some marble products demand has not increased, but Google's search requests
from quantity can be seen, there is also a downward trend. Basically, marble and
high-end consumer or to the main consumer demand, the price is relatively stable,
did not receive a big impact, while the marble market sales have been affected, but
had little effect, slightly decreased it.
The United States also from Mexico, Indonesia, Brazil, Portugal as part of marble
imported, as the number of other countries import relatively less.
52
CHAPTER 4.
EXPORT-IMPORT PROCESURE
4.1Questionnaire
How Do Import Granite?
I am interested in importing granite slabs into the U.S. for fabrication and re-sale
purposes. I would like to know the following:
Answer
These questions are all very common for first time importers. Because you did not
state otherwise, we’re going to have to assume that you’re importing granite from a
country that maintains normal trade relations with the US (not Cuba or North Korea)
53
and that you have not been previously restricted or barred from importing by US
Customs.
CHAPTER 5
Strength Weakness
1. Different processing machineries 1. Lack of new trends in the
are produced by the local industry due to lack of research
manufactures in this sector. & development.
2. Banking facilities accessibility. 2. Poor product quality due to lack
3. Required laws for companies of financial investment in the
exist. machineries.
4. Unproblematic & simple 3. Slow productivity due to
companies’ registration obsolete machineries.
process. 4. Primeval mining methods cause
5. Easy availability of cheap high wastage, i.e. blasting
labor workforce. 5. Slow production due to lack of
6. Workforce’s hereditary proper availability of electricity.
knowledge of marble industry. 6. Extremely low literacy rate
7. Availability of raw material for comes as a hindrance to
processing. workforce in learning new skills.
8. Availability of wide range of 7. Uncertainty among labors due to
marbles. daily wage system.
9. Competition within the 8. Bureaucracy & corruption cause
industry ushering it ahead. hindrance in the business
10. Meticulous entrepreneurs operation.
keep running the industry 9. Insufficient knowledge of
despite lack of proper marketing & business planning.
infrastructure. 10. Qualities of Finished
11. Sundry investors’ traditions marble’s product not matching
bring knowledge & the international demand.
technology with them. 11. Availability of loans but on
12. Vast quantity & best quality of high interest rates.
Indian marble. 12. Communication gap amongstthe
13. Primitive nature of cluster members.
domestic demand (only 13. Improper support from
some standard size).
government institutions
Opportunity Threat
56
markets.
57
Chapter 6
CONCLUSION
My final conclusion is that marble industrial sector can grow in the Indian market if
the entrepreneurs investigate the ever pacing environment & adopt various
strategies that can boost up their business. Even at its current stage where
globalization, privatization & liberalization took place, more than fifteen years ago,
the marble industry had been growing slow in comparison to the artificial stone
industry.
Inconsistent supply of marble products is one of the major problems in export. All the
way through the value chain the way Indian marble is processed, limits the exports &
creates inadequacies.
A very few entrepreneurs in the past tried to export tiles to the international market,
but they were unable to fulfil their commitments. The major reason was that they
were unable to guarantee constant supply of particular products. This problem
damaged the reputation of both entrepreneurs & of the exporting country in the
international market.
Since this is an unorganized sector & most of the entrepreneurs in this business are
carrying it on as their family business, they are not professionally aligned to the
business.
Furthermore, infrastructures such as roads, power plants, systems & procedures that
are considered as the prime facilitators of this industry are relatively weak. Roads
near most of the quarry areas are in vulnerable condition due to which smooth &
safe supply of raw material from the mines to the processing units cannot be
guaranteed.
This goes more vulnerable during bad weather conditions due to which the owners
have to shut down units for that time period resulting in delayed lead times and
unfulfilled commitments to the clients.
Electricity and power is irregular in most factories & quarries, thereby the businesses
have to invest additional capital such as expensive generators & automatic
stabilizers. This makes it difficult for these firms to experience economies of scale.
Indian marble industry still lacks the technical knowledge.
Besides, lack of standard & modern equipments & the machineries, energy
resources, etc are the other constraints that come as hindrance to immaculately
meet the standards of foreign markets in terms of quality that comes out of value
adding activities such as polishing & machineries. The other important challenge in
demand conditions that exists is lack of understanding of the requirements of the
international buyers.
There is no security for investors to invest in new technology to dig out marble in an
environmental friendly way. One of its reasons is the lack of execution of rules &
regulations.
On one hand, the obsolete mining practices result in to a threat to the sustainability &
inadequacy to the processing units as irregular blocks reduce yield & make
transportation, cutting & wastage disposal a costly affair. Most of the raw materials
get damaged during mining resulting in extensive squandering of marble reserves
that in turn shrink the profit margins. On the other hand, the processing industry uses
ineffective & obsolete technology for finishing of the products, thus limiting the
59
prospects for exports. This is ascribed to the limited power of the machine-
manufacturing sector & forms a backward linkage to the sector.
Furthermore, governmental regulations add to the elevation in the cost structure of
most of the firms in the industry segment as the cost of production is higher on the
incorporation of the royalty fees imposed by the ministry of mines & industries.
Recommendations
In order to circumvent issues with respect to irregular supply, warehouses can be
set-up with a vast space where raw material can be stored to meet any demand from
the international market on time. Constant supply can be made certain from these
warehouses in case of any dispute between owners of the mines & leaseholders.
The government should revamp its policies & pay more attention to the things, which
may benefits, the entrepreneurs. Even if the government has been introducing or
levying things like high amount of royalties or dead rents, it has to make sure that it
all goes for the welfare of mines owners in terms of providing proper infrastructure to
them.
60
Both, the entrepreneurs & the government will have to come forward to provide a
proper heal to this sector. A country full of this natural resource where it also has its
good demand in the global market can do wonders if carried on properly.
Modernization & professionalism is sure required to take this sector to its new, next
phase.
In terms of legislation, the minerals law of India supports development of mineral
activities, though there is a big gap to be filled by new policies & new
strategies/tactics that could practically enforce development of businesses, foreign &
domestic direct investments in the cluster, e.g. the ministry could initiate penetration
pricing policy for couple of years in
order to attract investment in the cluster.
Experts’ visits of key market players in the marble sector will help them keep them
update with new trends in the international market. It will also help in networking &
building linkages for future.
Recently, the local manufacturers have started focusing on machinery, which can
only process the products to semi-finished form and, therefore, requires investment
in imported machinery to meet requirements of the international market. The import
of modern machinery can create an obvious opportunity for growth in the domestic
marble machinery market.
Drawing on the location analysis of marble deposits, vast availability of countrywide
stone resources, and the regulatory environment, it can be conferred that firms need
to work in conjunction with the state governments in order to upgrade their
capabilities, infrastructure and smoothening of governmental policies.
61
CHAPTER 7
BIBLIOGRAPHY
Reports:
Stone Panorama.
Articles:
Websites:
1.http://www.absoluteastronomy.com/topics/Marble
2. http://www.basicsmines.com
3. cdos-india.com
4.http://www.capaxil.com