Gasohol Production

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GASOHOL PRODUCTION

INTRODUCTION
• WHAT IS GASOHOL?

 Gasohol is a mixture of one part ethanol


(commonly known as grain alcohol” or beverage
alcohol) and nine parts unleaded gasoline
 The ethanol is obtained by the fermentation
and subsequent distillation of sugar cane, maize,
potatoes or corn.
 Gasohol has a high octane rating and produces
lower levels of pollutants than ordinary gasoline.
 Gasohol is useful in decreasing the population’s
dependence on foreign oil, and reduces the carbon
monoxide emissions by up to 30 percent.
 The ethanol typically used in the Gasohol
production is derived from fermenting agricultural
crops.
 Fuel containing ethanol normally has an “E”
number which explains the mixture.
 E10 consists of 10 percent ethanol and 90 percent
gasoline whereas E85 is a blend of 85 percent
ethanol and 15 percent gasoline.
 E5 and E7 are also common ethanol blends.
HISTORY OF GASOHOL

 Sep 26, 1978 - American agri-fuels planned for gasohol


production.

 Jan 7, 1980 - WASHINGTON The Carter administration


announce a new program designed production of gasohol.

 Jan 12, 1980 - WASHINGTON -The Carter administration


start a programme for Gasohol production.

 1981 using millions of tons of grains for Gasohol


production in America.
Common Blends of Gasohol

 E5 to E25 are known as low ethanol blends, and have


5 to 25 percent ethanol blended with 95 to 75
percent gasoline.
 E30 to E85 are considered to be high ethanol blends
and have 30 to 85 percent ethanol mixed with 70 to
15 percent gasoline.
 The most popular Gasohol blend is E10, which
consists of 10 percent ethanol and 90 percent
gasoline due to the fact that no modifications are
needed to a vehicle’s engine to use E10.
Ethanol-Gasoline Blend Use

• Countries with ethanol-gasoline blend programs:


– India (E-5)
– USA (E-10 and for FFV E-85)
– Canada (E-10 and for FFV E-85)
– Sweden (E-5 and for FFV E-85)
– Australia (E-10)
– Thailand (E-10
– China (E-10)
– Colombia (E-10)
– Peru (E-10)
– Paraguay (E-7) and, of course
– Brazil (E-20 / E-25 and for FFV any blend).
Production of Gasohol
Corn Wet Milling Production of Gasohol from corn
Clean Corn

Steeps

Germ System

Mill and Screen


System

Centrifugal
Separator

Wash Prime Starch (68%)


Enzymatic Starch Conversion

Starch Slurry

-amylase Liquefaction Maltodextrin

Glucoamylase/
Saccharification
Pullulanase

Ethanol
Gasoline

Gasohol
Biomass
(cellulose, Hemicellulose, lignin)

Mechanical chipping/grinding

Milled Biomass
Pretreatment
(Dilute acid, 180oC)

Pretreated solid Prehydrolysate Liquid


(cellulose, lignin) (xylose, 2-furaldehyde)

Enzymatic saccharification Fermentation


(fungal cellulases)

Ethanol
Hydrolyzed Solid Hydrolysate Liquid
(lignin) (glucose)

fermentation
Ethanol
Reasons for Adoption of Ethanol-Gasoline
Blends
 Effective and environmentally-sound way to
complement gasoline supplies
 Miscibility with gasoline is good;
 Durability of gasoline is not affected by
ethanol;
 Vehicle performance is maintained;
 Vehicle drivability is kept or improved;
 Good materials compatibility
 Vehicle durability is maintained.
Advantage
 Emissions from using Gasohol are less than
that of vehicles using gasoline.
 Using Gasohol assists in the reduction of oil
imported from other countries.
 Crop prices are raised with the production of
Gasohol. Ethanol is an alcohol derived from
crops such as cane, grains and sorghum. This
increases the demand and ultimately the price
of these crops.
• Gasohol is typically cheaper than petroleum as it is
cheaper to manufacture.
• Better performance -adding ethanol to petrol
increases the octane level, and higher octane levels
equal higher performance. Higher octane fuels also
burn more slowly, reducing engine "knocking", and
leading to smoother running.

• Cheaper - Gasohol 95 is about 6% cheaper than


regular 91 octane petrol. Since ethanol is about
40% cheaper to produce than petrol using more
ethanol will reduce the cost of the fuel significantly.
Cleaner - Gasohol helps keep the cars engine
running cleaner by reducing the build up of
residue in the fuel system. Additionally the
environment will benefit from reduced carbon
dioxide emissions. Ethanol blended petrol has
up to 50% less benzene and butadiene
emissions, both of which cause cancer.
Sulphur dioxide emissions are also lower since
ethanol acts as an oxygenate and helps the
petrol to combust more completely
Disadvantages

 Alcohol-based fuels typically require more fuel


to produce the same power output of more
traditional gasoline.

 They also have a low boiling point, which can


create problems with vapor lock in vehicles on
a hot day.This problem can be more serious at
high altitudes.
THANK
YOU

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