Guidelines For Lifting Operations by Floating Vessels Cranes
Guidelines For Lifting Operations by Floating Vessels Cranes
Guidelines For Lifting Operations by Floating Vessels Cranes
No: 0027/NDI
PREFACE
This document has been drawn with care to address what are likely to be the main concerns
based on the experience of the Noble Denton organisation. This should not, however, be taken
to mean that this document deals comprehensively with all of the concerns which will need to be
addressed or even, where a particular matter is addressed, that this document sets out the
definitive view of the organisation for all situations. In using this document, it should be treated
as giving guidelines for sound and prudent practice on which our advice should be based, but
these guidelines should be reviewed in each particular case by the responsible person in each
project to ensure that the particular circumstances of that project are addressed in a way which is
adequate and appropriate to ensure that the overall advice given is sound and comprehensive.
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CONTENTS
SECTION PAGE NO.
1 SUMMARY 5
2 INTRODUCTION 6
3 DEFINITIONS 7
4 THE APPROVAL PROCESS 11
4.1 NOBLE DENTON APPROVAL 11
4.2 CERTIFICATE OF APPROVAL 11
4.3 SCOPE OF WORK LEADING TO AN APPROVAL 12
4.4 APPROVAL OF MOORINGS 12
4.5 LIMITATION OF APPROVAL 13
5 LOAD AND SAFETY FACTORS 14
5.1 INTRODUCTION 14
5.2 WEIGHT CONTINGENCY FACTORS 14
5.3 DYNAMIC AMPLIFICATION FACTORS 14
5.4 HOOK LOAD 15
5.5 PADEYE RESOLVED LIFT WEIGHT 15
5.6 SKEW LOAD FACTOR (SKL) 16
5.7 RESOLVED PADEYE LOAD 16
5.8 LATERAL PADEYE LOAD 16
5.9 SLING FORCE 16
5.10 2-HOOK LIFT FACTORS 16
5.11 2-PART SLING FACTOR 17
5.12 TERMINATION EFFICIENCY FACTOR 17
5.13 BENDING EFFICIENCY FACTOR 17
5.14 GROMMETS 18
5.15 SLING OR GROMMET SAFETY FACTORS 18
5.16 SHACKLE SAFETY FACTORS 18
5.17 CONSEQUENCE FACTORS 19
5.18 LIFTING CALCULATIONS FLOW CHART 19
6 THE CRANE AND CRANE VESSEL 21
6.1 HOOK LOAD 21
6.2 DOCUMENTATION 21
7 STRUCTURAL CALCULATIONS 22
7.1 LOAD CASES AND STRUCTURAL MODELLING 22
7.2 STRUCTURE 22
7.3 LIFT POINTS 22
7.4 SPREADER BARS OR FRAMES 22
7.5 ALLOWABLE STRESSES 22
8 LIFT POINT DESIGN 24
8.1 INTRODUCTION 24
8.2 SLING OVALISATION 24
8.3 PLATE ROLLING AND LOADING DIRECTION 24
8.4 PIN HOLES 24
8.5 CAST PADEARS 24
8.6 NON-DESTRUCTIVE TESTING 24
9 CLEARANCES 25
9.1 INTRODUCTION 25
9.2 CLEARANCES AROUND LIFTED OBJECT 25
9.3 CLEARANCES AROUND CRANE VESSEL 25
9.4 CLEARANCES AROUND MOORING LINES AND ANCHORS 25
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FIGURES
Figure 5.1 - Lift Calculation Flowchart 20
TABLES
Table 3.1 - Definitions 10
Table 5.1 - Lift Weight 15
Table 5.2 - Bending Efficiency Factors 17
Table 5.3 - Consequence Factors 19
Table 15.1 - Typically Required Surveys 35
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1 SUMMARY
1.1 This Report provides guidelines on which the design and approval of marine lifting
operations may be based.
1.2 This document supersedes the previous revision, document No. 0027/NDI Rev 3
dated 15th October 2002. A summary of the principal changes is given in Section
2.7.
1.3 These guidelines cover lifting operations by floating crane vessels, including crane
barges, crane ships and semi-submersible crane vessels. They may also be applied to
lifting operations by land-based cranes for the purpose of loadout. They are intended
to lead to an approval by Noble Denton, which may be required where an operation
is the subject of an insurance warranty, or where an independent third party review is
required.
1.4 A description of the approval process is given for those projects which are the
subject of an insurance warranty.
1.5 The report includes guidelines for the load and safety factors to be applied at the
design stage.
1.6 Comments on the practical aspects of the management of the operation are also
offered.
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2 INTRODUCTION
2.1 This report provides guidelines on which the design and approval of marine lifting
operations may be based.
2.2 It covers lifting operations by floating crane vessels, including crane barges, crane
ships and semi-submersible crane vessels. It refers to lifting operations inshore and
offshore. Reference is also made to lifting operations by land-based cranes for the
purpose of loadout onto a barge or other transportation vessel.
2.3 The guidelines and calculation methods set out in this report represent the views of
Noble Denton and are considered to be sound and in accordance with offshore
industry practice. Operators should also consider national and local regulations,
which may be more stringent.
2.4 The Report includes guidelines for the safety factors to be applied, comments on safe
rigging practice and the information and documentation to be produced by others in
order to obtain Noble Denton approval.
2.5 Revision 2 superseded and replaced the previous version, Revision dated 11th
August 1993. Principal changes in Revision 2 included:
• Reference to the ISO Draft Standard on weight control
• Reserves specified on weights as calculated or measured according to the
ISO/DIS
• Limitations of Noble Denton Approval clarified
• Changes to the required clearances on pipelines and other subsea assets
• Addition to a section on heave-compensated lifts
• Addition of a section on lifts using Dynamic Positioning.
2.6 Revision 3 superseded and replaced Revision 2, and includes additional clarification
on safety factors for shackles, and testing and certification requirements.
2.7 Revision 4 superseded and replaced Revision 3, and includes;
• Changes to referenced documents (Sections 2.8 and References)
• Some changes to definitions (Section 3)
• Changes to Dynamic Amplification Factors, to eliminate discontinuities
(Section 5.3)
• Elimination of an anomaly in the definition of Hook Load (Section 5.3)
• Inclusion of consideration of fibre slings (Sections 5.11, 5.14 and 15)
• Elimination of an anomaly in the treatment of spreader bars and frames
(Sections 5.16 and 7.4)
• Modification of the flow chart (Section 5.17)
• Changes to the derivation of bumper and guide design forces (Section 10.3).
2.8 This further Revision 5 supersedes and replaces Revision 4, and corrects a
typographical error in Table 5.1.
2.9 The Report refers as appropriate to other standards, including Noble Denton Report
0013/NDI (Reference 1), ISO 19901-5:2003 (Reference 2) and International Marine
Contractors Association Guidance Document IMCA M 179 (Reference 3).
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3 DEFINITIONS
Term Definition
Approval The act, by the designated Noble Denton representative, of
issuing a ‘Certificate of Approval’
Barge The floating vessel, normally non-propelled, on which the
‘structure’ is transported. (For the purposes of this
document, the term barge can be considered to include
vessel or ship where appropriate).
Bending reduction The factor by which the breaking load of a rope or cable is
factor reduced to take account of the reduction in strength caused
by bending round a shackle, trunnion or crane hook.
Breaking load The load at which a rope or sling will break, calculated in
accordance with one of the methods shown in Ref.. 1. The
breaking load for a sling takes into account the ‘Termination
Efficiency Factor’
Cable-laid sling A cable made up of 6 ropes laid up over a core rope, as
shown in Reference 3, with suitable terminations each end.
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Term Definition
Hook load The hook load is the ‘lift weight’ plus the ‘rigging weight
including dynamic factor’
Indeterminate lift Any lift where the sling loads are not statically determinate
Insurance Warranty A clause in the insurance policy for a particular venture,
requiring the approval of a marine operation by a specified
independent surveyor
Lift point The connection between the ‘rigging’ and the ‘structure’ to
be lifted. May include ‘padear’, ‘padeye’ or ‘trunnion’
Lift weight The lift weight is the ‘gross weight’ times the Dynamic
Amplification Factor
Loadout The transfer of a major assembly or a module from land
onto a barge by horizontal movement or by lifting
Loadout, lifted A ‘loadout’ performed by crane
Minimum required The minimum allowable value of ‘breaking load’ for a
breaking load particular lifting operation
Net weight The calculated or weighed weight of a structure, with no
contingency or weighing allowance
NDI Noble Denton International Limited, 39 Tabernacle Street,
London EC2A 4AA, United Kingdom. The Company within
the Noble Denton Group responsible for issue of this
document.
Noble Denton Any company within the Noble Denton Group including
any associated company which carries out the scope of work
and issues a ‘Certificate of Approval’
Operational The planned duration of the operation, including a
reference period contingency period
Padear A lift point consisting of a central member, which may be of
tubular or flat plate form, with horizontal trunnions round
which a sling or grommet may be passed
Padeye A lift point consisting essentially of a plate, reinforced by
cheek plates if necessary, with a hole through which a
shackle may be connected
Rigging The slings, shackles and other devices including spreaders
used to connect the structure to be lifted to the crane
Rigging weight The total weight of rigging, including slings, shackles and
spreaders
Rope The unit rope from which a cable laid sling or grommet may
be constructed, made from either 6 or 8 strands around a
steel core, as indicated in Reference 1
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Term Definition
Safe working load See Working Load Limit (WLL).
(SWL)
Seafastenings The system used to attach a structure to a barge or vessel for
transportation
Skew load factor The factor by which the load on any lift point or pair of lift
(SKL) points is multiplied to account for sling mis-match in a
statically indeterminate lift
Sling See ‘cable laid sling’
Sling breaking load The breaking load of a ‘sling’, being the calculated breaking
load reduced by ‘termination efficiency factor’ or ‘bending
reduction factor’ as appropriate.
Sling eye A loop at each end of a sling, usually formed by an eye
splice or mechanical termination
Splice That length of sling where the rope is connected back into
itself by tucking the tails of the unit ropes back through the
main body of the rope, after forming the sling eye
Spreader bar (frame) A spreader bar or frame is a structure designed to resist the
compression forces induced by angled slings, by altering the
line of action of the force on a lift point into a vertical plane
Structure The object to be lifted
Survey Attendance and inspection by a Noble Denton
representative. Other surveys which may be required,
including structural, non-destructive testing or dimensional
surveys
Surveyor The Noble Denton representative carrying out a survey.
An employee of a contractor carrying out, for instance, a
dimensional or non-destructive testing survey
Termination The factor by which the breaking load of a wire or cable is
efficiency factor multiplied to take account of the reduction of breaking load
caused by a splice or other end termination.
Trunnion A lift point consisting of a horizontal tubular cantilever,
round which a sling or grommet may be passed. An
upending trunnion is used to rotate a structure from
horizontal to vertical, or vice versa, and the trunnion forms a
bearing round which the sling, grommet or another structure
will rotate
Un-restricted A marine operation which cannot be completed within the
operation limits of a favourable weather forecast (generally less than
72 hours). The design weather conditions must reflect the
statistical extremes for the area and season.
Vessel See ‘barge’
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Term Definition
Weather restricted A marine operation which can be completed within the
operation limits of a favourable weather forecast (generally less than
72 hours), taking contingencies into account. The design
weather conditions need not reflect the statistical extremes
for the area and season. A suitable factor should be applied
between the design weather conditions and the operational
weather limits.
Working Load Limit The maximum mass that the sling or grommet is designed to
(WLL) raise, lower or suspend
50/50 weight The value representing the median value in the probability
estimate distribution of weight
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5.5.2 Where the allowable centre of gravity position is specified as a cruciform or other
geometric shape, then the most conservative centre of gravity position within the
allowable area should be taken.
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For a 2-hook lift, with 2 slings to each hook, the load resolved to each padeye shall
be multiplied by a yaw factor;
Yaw Factor = 1.00 (Onshore Lifts)
Yaw factor = 1.05 (Offshore Lifts)
Padeye resolved lift weight =
(hook resolved lift weight, resolved to each padeye) x (yaw factor)
5.10.2 2-hook lifts with other rigging arrangements will require special consideration.
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5.13.3 For fibre rope slings, the bending efficiency may normally be taken as 1.00, provided
the bending diameter is not less than the minimum specified by the manufacturer.
5.13.4 It should be noted that termination and bending factors should not be applied
simultaneously. The one which results in the lower value of breaking load will
govern, and should be used.
5.13.5 Under no circumstances should the sling or grommet body contact any surface where
the radius is less than 0.5d.
5.14 GROMMETS
5.14.1 Grommets require special consideration, to ensure that the rope breaking load and
bending efficiency have been correctly taken into account. It is assumed that
grommets are constructed and used in accordance with IMCA M 179 (Reference 3).
5.14.2 The load in a grommet shall be distributed into each part in the ratio 45:55, as
indicated by Section 5.11.
5.14.3 The core of a grommet should be discounted when computing breaking load. The
breaking load of each part of a grommet is therefore usually taken as 6 times the unit
rope breaking load, with a factor to account for the spinning losses in cabling. This
factor is normally taken as 0.85.
Grommet BL (each part) = 0.85 x 6 x breaking load of unit rope
5.14.4 Typically, a grommet will be used with one end over the crane hook, and the other
end connected to a padeye by a shackle. The bending efficiency factors at each end
may differ, and the more severe value should be taken. Bending efficiency is derived
as in Section 5.12.1, where rope diameter is the single part grommet diameter. The
total breaking load of the grommet used in this manner is;
2 x (single part grommet BL) x (more severe bending efficiency factor)
5.14.5 Bending in way of grommet butt connections shall be avoided. The location of the
butt connection shall be marked.
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Number in brackets refer to the relevant Section number of this report, and the
factors shown mean the actual factors applied to the sling force calculation.
5.16.2 Where the shackle is at the lower end of the rigging, the weight of the rigging
components above the shackle, (including DAF and taking account of sling angle)
may be deducted from the sling force.
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START
Gross Weight = Weighed Weight x 1.03 Gross Weight = Calculated Weight x Reserve
(See Section 5.2.4) (See Section 5.2.3)
GROSS WEIGHT
No
Use inshore/moving column
Use offshore column in Table 5.1 DAF = 1.0
in Table 5.1
2 or More Vessels
Yes
Adjust accordingly
Yes No
Crane OK
Yes
6.2 DOCUMENTATION
6.2.1 Where Approval is required, the documentation as stated in Section 15 shall be
submitted.
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7 STRUCTURAL CALCULATIONS
7.1 LOAD CASES AND STRUCTURAL MODELLING
7.1.1 Structural calculations, based on the load factors discussed above, shall include
adequate loadcases to justify the structure. For example, for an indeterminate, 4-point
lift the following loadcases should normally be considered;
a. Base case, using lift weight, resolved to the lift points, but with no skew load
factor.
b. Lift weight, with skew load factor applied to one diagonal.
c. Lift weight, with skew load factor applied to the other diagonal.
7.1.2 In all cases the correct sling angle and point of action, and any offset or torsional
loading imposed by the slings shall be considered.
7.2 STRUCTURE
7.2.1 The overall structure shall be analysed for the loadings shown in Section 7.1.
7.2.2 The primary supporting members shall be analysed using the most severe loading
resulting from Section 7.1, with a consequence factor of 1.15 applied (see Section
5.17).
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7.5.2 Alternatively limit state analysis may be applied according to a recognised code,
provided that;
a. The total load factor shall not be less than the product of all the factors required
by Section 5, multiplied by a further factor of 1.30.
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9 CLEARANCES
9.1 INTRODUCTION
9.1.1 The required clearances will depend on the nature of the lift, the proposed limiting
weather conditions, the arrangement of bumpers and guides and the size and motion
characteristics of the crane vessel and the transport barge.
9.1.2 Subject to the above, for offshore lifts, the following clearances should normally be
maintained at each stage of the operation. Smaller clearances may be acceptable for
inshore or onshore lifts.
9.4.3 Clearances should take into account the possible working and stand-off positions of
the crane vessel.
9.4.4 Moorings should never be laid in such a way that they could be in contact with any
subsea asset. This may be relaxed when the subsea asset is a trenched pipeline,
provided it can be demonstrated that the mooring will not cause frictional damage or
abrasion.
9.4.5 Moorings shall never be run over the top of a subsea completion or wellhead.
9.4.6 Whenever an anchor is run out over a pipeline, flowline or umbilical, the anchor
shall be securely stowed on the deck of the anchor handling vessel. In circumstances
where either gravity anchors or closed stern tugs are used, and anchors cannot be
stowed on deck, the anchors shall be double secured through the additional use of a
safety strap or similar.
9.4.7 The vertical clearance between any anchor line and any subsea asset should be not
less that 20 metres in water depths exceeding 40 metres, and 50% of water depth in
depths of less than 40 metres.
9.4.8 Clearance between any mooring line and any structure other than a subsea asset
should be not less than 10 metres.
9.4.9 When an anchor is placed on the same side of a subsea asset as the crane vessel, it
should not be placed closer to the subsea asset than 100 metres.
9.4.10 When the subsea asset lies between the anchor and the crane vessel, the final anchor
position should be not less than 200 metres from the subsea asset.
9.4.11 During lifting operations, crossed mooring situations should be avoided wherever
practical. Where crossed moorings cannot be avoided, the separation between active
catenaries should be not less than 30 metres in water depths exceeding 100 metres,
and 30% of water depth in water depths less than 100 metres.
9.4.12 If any of the clearances specified in Sections 9.4.7 through 9.4.11 are impractical
because of the mooring configuration or seabed layout, a risk assessment shall be
carried out and special precautions taken as necessary.
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11 UNDERWATER LIFTING
11.1 If any part of the lift operation includes lifting or lowering through water,
information shall be submitted, which either;
• Shows how the total in-water lifting loads are derived, taking into account the
weight, buoyancy, entrained mass, boom-tip velocities and accelerations,
inertia and drag forces, or
• Demonstrates that the in-water case is not critical.
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14 PRACTICAL CONSIDERATIONS
14.1 Adequate and safe access and working platforms should be provided for connection
of slings, particularly where connection or disconnection is required offshore or
underwater.
14.2 Seafastening on the transport barge should be designed;
• To minimise offshore cutting
• To provide restraint after cutting
• To allow lift off without fouling.
14.3 All cut lines should be clearly marked. Where a 2-stage lift is planned - eg barge to
SSCV, then SSCV to final position, involving 2 sets of cut lines, these should
preferably be in different colours.
14.4 Adequate equipment must be available on the transport barge, including as
appropriate;
• Burning sets
• Tuggers and lifting gear
• Means of securing loose seafastening material
• Lighting for night operations
• Safety equipment for personnel.
14.5 All loose equipment, machinery, pipework and scaffolding shall be secured against
movement during the lift, and the weights and positions allowed for in the gross
weight.
14.6 Prior to the start of the lift, a forecast of suitable weather shall be received, of a
duration adequate to complete the operation, with contingencies, and taking into
account any subsequent critical marine operations.
14.7 The sling laydown arrangement shall show that;
a. The slinging arrangement is in accordance with acceptable practice.
b. The slings are matched as accurately as possible, unless the rigging
arrangement is deliberately non-symmetrical to take account of centre of
gravity offset, in which case matched pairs of slings should normally be used.
Where minor mismatch in sling length exists, the slings should be arranged to
minimise skew loads.
c. The slings are adequately secured against barge motions, prior to the start of
the lift.
d. The slings will not foul obstructions such as walkways and handrails when
lifted, and any unavoidable obstructions are properly protected.
e. The slings will not kink when lifted.
f. After the lift the slings (and spreaders if used) can be safely laid down again,
without damage.
14.8 Slings with hand spliced terminations must be prevented from rotation.
14.9 No bending is allowed at or close to a termination.
14.10 It is permissible to shackle slings together end-to-end to increase the length.
However, slings of opposite lay should never be connected together.
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14.11 It is permissible to increase the length of a sling by inserting extra shackles. Any
shackle to shackle connections should be pin-to-bow or bow-to-bow, not pin-to-pin.
14.12 Crane vessel motions should be monitored in the period prior to the lift, to confirm
that the dynamic behaviour is acceptable, taking into account the weight and size of
the lifted object, the clearances for lifting off the transport barge, the hoisting speed,
the clearances for installation and the installation tolerances.
14.13 Transport barge motions should be similarly monitored prior to the start of the lift.
The change in attitude of the transport barge when the weight is removed should be
taken into account.
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15.9 SURVEYS
15.9.1 Where Noble Denton approval is required the surveys shown in Table 15.1 will
usually be needed;
Survey Time Place
Sighting of inspection/test. Prior to departure of ND/client's office or
certificates for slings and shackles structure from shore fabrication yard
Sighting of inspection/test. Prior to departure of ND/client's office or
certificates or release notes for lift structure from shore fabrication yard.
points and attachments
Inspection of rigging laydown and Prior to departure of Fabrication yard
seafastening structure from shore
Inspection of securing of loose Prior to departure of Fabrication yard
items inside module structure from shore
Suitability survey of crane vessel, Prior to start of As available
if required marine operations
Inspection of preparations for lift, Immediately prior to At lift site
and issue of Certificate of cutting seafastening
Approval
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REFERENCES
Reference 1 Noble Denton Report 0013/NDI - Guidelines for Loadouts.
Reference 2 ISO International Standard ISO 19901-5:2003 – Petroleum and natural gas
industries – specific requirements for offshore structures – Part 5: Weight
control during engineering and construction.
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