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Connectors Fittings Insualtion Protection

The document provides an overview of an induction review for connectors, fittings, and insulation protection products held in Bangalore, India. It summarizes the product ranges for arrestors, insulators, connectors and fittings, and Axicom units. Manufacturing processes for arrestors/insulators and die casting are also briefly outlined.

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Varun Goel
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107 views11 pages

Connectors Fittings Insualtion Protection

The document provides an overview of an induction review for connectors, fittings, and insulation protection products held in Bangalore, India. It summarizes the product ranges for arrestors, insulators, connectors and fittings, and Axicom units. Manufacturing processes for arrestors/insulators and die casting are also briefly outlined.

Uploaded by

Varun Goel
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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Induction Review for CFIP

MINI S.B.U

Connectors Fittings & Insulation Protection

Venue: Bangalore, India.

12/08/21 (A Tyco Electronics – RPG Enterprise JV) 1


12/08/21 (A Tyco Electronics – RPG Enterprise JV) 2
ARRESTORS (Polymeric)

1.The Range includes 1.1 KV


– 765 KV
2.Crimp design is diameter
crimped.
3.Bowthorpe – Wrap Design
4.Raychem – Crimp Design.

HTV Si – High Temperature Vulcanizing


Silicon
LSR – Liquid Silicon Rubber
OCP – Open Case Polymer
EVA – Ethylene Vinyl Acetate
HDA – Heavy Duty Arrestor
NDA – Normal Duty Arrestor

12/08/21 (A Tyco Electronics – RPG Enterprise JV) 3


INSULATORS (Polymeric)

1.The Range includes 11 KV –


72 KV
2.Approx 0.5% Peroxide is
added to EVA for Cross
Linkage.
3.Pressure Crimping is
applied.

Application
It safe guards the live
200S is the housing of the circuit from the earth
insulator without the module. potential.
MIP – Molded in Place
GCMIP – Galvanized Cascading
Molded in Place

12/08/21 (A Tyco Electronics – RPG Enterprise JV) 4


MANUFACTURING Process
for Arrestors / Insulators

Crimping /
Degreasing Assembly Wrapping

To remove ZnO blocks


the grease & (Arrestors) / FRP Rods
(Insulators), are To remove
dirt from the
stacked as per the
RM required rating with
the end fittings.
moisture Curing
content.
10 KA test is Routine Test
performed on an i.e. PD, For 10 –
arrestor with more 15 min At

er
Residual V,
190°C

im
than 36Kv rating. Leakage I

Pr
For
Packaging Testing Molding better
bonding

12/08/21 (A Tyco Electronics – RPG Enterprise JV) 5


CONNECTORS & FITTINGS

The Range for ABC


connectors includes
66 KV – 1200 KV.

IPC – Insulation Piercing


Connector
UDC – Universal Distribution
Connector

Applications:
1.Tapping
2.Terminations
3.Joints

12/08/21 (A Tyco Electronics – RPG Enterprise JV) 6


CONNECTORS & FITTINGS

IPC

MJPT

Distribution
Box

12/08/21 (A Tyco Electronics – RPG Enterprise JV) 7


AXICOM UNIT

CB Chamber, 72.5 Kv, Fiber Glass.


For ABB, Baroda primarily.

Cap Switcher, Fiber Glass, Only


for Southern States USA.

Operating Rods, 72.5 Kv to 420


Kv, Kevlar.

Blast Cylinder, 420 Kv, Polyester.


For BHEL.

12/08/21 (A Tyco Electronics – RPG Enterprise JV) 8


Manufacturing Process

12/08/21 (A Tyco Electronics – RPG Enterprise JV) 9


Die Casting

4 Bolted Tension Clamps

All ingots are melted at 750 -


Drop clamp 800°C.
Customers include – Areva,
Reliance, Jaypee Associates,
LnT.

Corona Rings

12/08/21 (A Tyco Electronics – RPG Enterprise JV) 10


12/08/21 (A Tyco Electronics – RPG Enterprise JV) 11

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