Boilers

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BOILERS

14-1. Types of Boilers


The two most general classifications of heating boilers pertain to the method of
manufacture, i.e., by
casting (cast iron boilers) or fabrication (steel boilers). Those that are cast
usually use iron, bronze, or
brass in their construction. Those which are fabricated use steel, copper, or br
ass, with steel being the
most common material.
a. Steel boilers. Steel boilers can be generally divided into two types: fire tu
be and water tube.
(1) In fire-tube boilers, gases of combustion pass through the inside of the tub
es with water
surrounding the outside of the tubes. The advantages of a fire-tube boiler are i
ts simple construction and
less rigid water treatment requirements. The disadvantages are the excessive wei
ght per pound of steam
generated, excessive time required to raise steam pressure because of the relati
vely large volume of water,
and inability to respond quickly to load changes, again due to the large water v
olume. The most common
fire-tube boilers used in facility heating applications are often referred to as
scotch or scotch marine
boilers, as this boiler type was commonly used for marine service because of its
compact size (firebox
integral with boiler section).
(2) In the water-tube boiler, the water is inside the tubes and gases of combust
ion pass around the
outside of the tubes. The advantages of a water-tube boiler are a lower unit wei
ght per pound of steam
generated, less time required to raise steam pressure, a greater flexibility for
responding to load changes,
and a greater ability to operate at high rates of steam generation.
b. Cast iron boilers. Cast iron boilers are made in three general types: horizon
tal sectional, vertical
sectional, and one-piece. Most of the sectional boilers are assembled with push
nipples or grommet type
seals, but some are assembled with external headers and screw nipples. Horizonta
l, sectional, cast iron
boilers are made up of sections stacked one above the other, like pancakes, and
assembled with push
nipples. Vertical, sectional, cast iron boilers are made up of sections standing
vertically, like slices in a
loaf of bread. One-piece cast iron boilers are those in which the pressure vesse
l is made as a single
casting.

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