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Calculating The Switching Frequency

The document provides specifications for designing a transformer including an input voltage of 20-26V, output voltage of 3.7V, output current of 7A, and frequency of 100kHz. It calculates the necessary core properties including a flux density of 0.1T and an effective cross-sectional area of 0.24cm^2. Based on the skin depth and required current, it determines that AWG #26 wire should be used. It then calculates additional core parameters and winding requirements to design a transformer meeting the given specifications.
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0% found this document useful (0 votes)
61 views4 pages

Calculating The Switching Frequency

The document provides specifications for designing a transformer including an input voltage of 20-26V, output voltage of 3.7V, output current of 7A, and frequency of 100kHz. It calculates the necessary core properties including a flux density of 0.1T and an effective cross-sectional area of 0.24cm^2. Based on the skin depth and required current, it determines that AWG #26 wire should be used. It then calculates additional core parameters and winding requirements to design a transformer meeting the given specifications.
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Transformer Design

The requirements are as follow.

Input Voltage ¿ 24 V (20 V −26 V )


Output Voltage ¿ 3.7 V
Output current ¿7 A
Frequency ¿ 100 kHz
Efficiency ¿ 0.98
Regulation ¿ 0.5
Flux Density ¿ 0.1 T
Dmax = 0.365

6.62
Skin depth (₰) =
√f
=0.0209 cm
Wire diameter = 2₰

= 0.0418cm

πD2
Bare wire area ( AW ) =
4

= 0.00137 cm2

Hence appropriate AWG will be #26.

Output power ( P0 ) = I 0 (V 0 +V d )

= 7(3.7 +0.9)

= 32.2 w
The apparent output power (due to the interruption of the current) Pt = P0 (
√ 2 + √ 2)
η

=32.2(
√ 2 + √2)
0.98

=92w

K e =0.145 × K f 2 × f 2 × Bm 2 ×10−4

¿23200 ( K f =4 for square waves )

Pt
K g=
2× α × K e

=0.003966 cm5

So based on those values we decided to use the core mentioned above.

V P ( min) ×10 4
N P=
f × B AC × AC × K f

20× 104
=
100,000× 0.1× 0.24 × 4

¿ 20.833
≈ 21

Pt ×10 4
J=
f × B AC × A P × K U × K f

A
¿ 276.4423
cm2

P0
I ¿=
η ×V 0

32.2
= 0.98 ×28

= 1.173 A

I ¿ √ D max
A℘ =
J

= 0.00256 cm2

A℘
snp=
¿ 26

= 2.003 (use 2 sets of windings∈the primary core)


μΩ μΩ
new (for primary)= ÷s
cm cm np

= 1345/2
= 672.5

μΩ
Primary winding resistance (R P) = MLT ×21 × ×10−6
cm

= 0.04805 Ω

N P× V s α
Ns= (1+ )
V P (min) 100

= 4.855 (use 5 windings)


I o √ D max
AWs =
J

= 0.007986 cm2

A Ws
sns=
¿ 26

= 6.23 (use 6 sets of windings ∈the secondary core)

μΩ μΩ
new ( for secondary )= ÷s
cm cm ns

= 1345/6
= 224

μΩ
Secondary winding resistance ( RS )= MLT ×5 × ×10−6
cm

= 0.004783 Ω

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