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    WeldDocs WPS

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    MDSIKKU_2005
    This document provides specifications for welding steel pipe and fittings using the SMAW (shielded metal arc welding) process. It specifies details such as the pipe material, dimensions, joint design, filler metals, welding positions, and test procedures and results. The welding will be done manually with E7016 root pass and E7018 for filler and cap passes. Welding parameters like voltage, current, speed of travel and preheat/stress relief requirements are provided. Testing on 3/23/2009 showed the weld met the minimum tensile strength requirements and was qualified.

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    WeldDocs WPS

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    MDSIKKU_2005
    229 views2 pages
    This document provides specifications for welding steel pipe and fittings using the SMAW (shielded metal arc welding) process. It specifies details such as the pipe material, dimensions, joint design, filler metals, welding positions, and test procedures and results. The welding will be done manually with E7016 root pass and E7018 for filler and cap passes. Welding parameters like voltage, current, speed of travel and preheat/stress relief requirements are provided. Testing on 3/23/2009 showed the weld met the minimum tensile strength requirements and was qualified.

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    This document provides specifications for welding steel pipe and fittings using the SMAW (shielded metal arc welding) process. It specifies details such as the pipe material, dimensions, joint design, filler metals, welding positions, and test procedures and results. The welding will be done manually with E7016 root pass and E7018 for filler and cap passes. Welding parameters like voltage, current, speed of travel and preheat/stress relief requirements are provided. Testing on 3/23/2009 showed the weld met the minimum tensile strength requirements and was qualified.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    229 views2 pages

    WeldDocs WPS

    Uploaded by

    MDSIKKU_2005
    This document provides specifications for welding steel pipe and fittings using the SMAW (shielded metal arc welding) process. It specifies details such as the pipe material, dimensions, joint design, filler metals, welding positions, and test procedures and results. The welding will be done manually with E7016 root pass and E7018 for filler and cap passes. Welding parameters like voltage, current, speed of travel and preheat/stress relief requirements are provided. Testing on 3/23/2009 showed the weld met the minimum tensile strength requirements and was qualified.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    Pyramid Co.

    API 1104 PROCEDURE SPECIFICATION NO. WPS 123


    For Arc Welding of Steel Pipe & Fittings

    Process SMAW Method Manual

    Material Yield less than or equal to 5LX 42

    Pipe Outside Diameter 3.125 Pipe Wall Thickness 0.33

    Joint Design Fillet Branch

    Filler Metal E7016 - Root E7018 Filler & Cap No. of Beads

    Electrical or Flame Characteristics DCEP

    Position 5F, Pipe Horizontal

    Direction of Welding Horizontal

    No. of Welders 1

    Time Lapse Between Passes 5 Minutes Maximum

    Type and Removal of Lineup Clamp N/A

    Cleaning and/or Grinding Power brush & abrasive wheel

    Preheat Stress Relief 150° - when pipe is colder than 50°

    Shielding Gas N/A Flow Rate N/A

    Shielding Flux N/A

    Speed of Travel 6-8 IPM

    Plasma Gas Composition Plasma Gas Orifice Size Plasma Gas Flow Rate

    Sketches and Tabulations Attached

    Tested 10-2-2008 Welder Joe Bazooka

    Approved David Craig Welding Supervisor David Craig

    Adopted Chief Engineer David Craig

    ELECTRODE SIZE & NUMBER OF BEADS


    Bead Number Electrode Voltage Amperage Polarity Speed
    Size Type
    Root 3/32 in. E7016 20-22 90-110 6 IPM
    Hot Pass 3/32 in. E7018 22-24 100-125 6 IPM
    Filler/Cap 3/32 in. E7018 22-24 100-125 6 IPM
    API 1104 Coupon Test Report
    Date 3/23/2009 Test No. Test 123

    Location Here

    State MO Weld Position: Roll X Fixed

    Welder Bazooka Joe Mark

    Welding Time 45 Min Time of Day 11:05 am

    Mean Temp. 60 F Wind Break Used None

    Weather Conditions cloudy

    Voltage 20-22 Amperage 90-110

    Welding Machine Type Welding Inc. Welding Machine Size Large

    Filler Metal E7016 - Root / E7018 - Filler & Cap

    Reinforcement Size 1/8"

    Pipe Type API 5L Pipe Grade Grade X42

    Wall Thickness .33 Outside Diameter 3.125


    1 2 3 4 5 6 7
    Coupon Stenciled

    Original Specimen Dimensions

    Original Specimen Area

    Maximum Load

    Tensile Strength

    Fracture Location

    X Procedure X Welder X Qualifying Test Line Test X Qualified Disqualified

    Maximum Tensile Minimum Tensile Average Tensile

    Remarks on Tensile-Strength Tests


    1.
    2.
    3.
    4.

    Remarks on Bend Tests


    1.
    2.
    3.
    4.

    Remarks on Nick-Break Tests Acceptable


    1. Nick 1
    2. Nick 2
    3. Nick 3
    4. Nick 4

    Test Made at David Craig Date 3/23/2009


    Tested by David Craig Supervised by David Craig

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