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MECH.306: Project Using Cncez Milling Simulator

The document is a CNC milling code and simulation for a part. It contains: 1) The G-code for milling the part using different tools and motions. 2) Screenshots of the 3D model, plane views, and machine status from the CNC milling simulation. 3) Calculations of feed rate, material removal rate, cutting time, volume removed, cutting speed, and power requirement for specific lines of the G-code using an 8mm end mill.

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EnginBener
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79 views8 pages

MECH.306: Project Using Cncez Milling Simulator

The document is a CNC milling code and simulation for a part. It contains: 1) The G-code for milling the part using different tools and motions. 2) Screenshots of the 3D model, plane views, and machine status from the CNC milling simulation. 3) Calculations of feed rate, material removal rate, cutting time, volume removed, cutting speed, and power requirement for specific lines of the G-code using an 8mm end mill.

Uploaded by

EnginBener
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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MECH.

306
MANUFACTURING PROCESS AND SYSTEMS

SPRING 2010

PROJECT
USING
CNCez MILLING SIMULATOR

ENGİN BENER
Problem 1

CNC – Code:

%
:10
N5 G90
N10 G21
N15 M06 T1
N20 M03 S1000
N25 G00 Z5
N30 G00 X140 Y-20
N35 G00 Z-5
N40 G01 Y320 F300
N45 G00 X160
N50 G01 Y-20
N55 G00 X180
N60 G01 Y320
N65 G00 X200
N70 G01 Y-20
N75 G00 X220
N80 G01 Y320
N85 G00 X240
N90 G01 Y-20
N91 G00 X260
N92 G01 Y320
N93 G00 X200 Z-10
N94 G01 Y-20
N95 G00 Z5
N100 G00 X-20 Y115
N105 G00 Z-5
N110 G01 X85
N115 G01 Y185
N120 G01 X-20
N125 G00 Y165
N130 G01 X80
N135 G01 Y145
N140 G01 X-20
N145 G00 Y125
N150 G01 X80
N155 G01 X-20
N160 G00 Z5
N165 G00 X420 Y115
N170 G00 Z-5
N175 G01 X315
N180 G01 Y185
N185 G01 X420
N190 G00 Y165
N195 G01 X320
N200 G01 Y145
N205 G01 X420
N210 G00 Y125
N215 G01 X320
N220 G01 X420
N221 G00 Z5
N225 M06 T2
N230 G00 X-5 Y50
N235 G00 Z-5
N240 G01 X25
N245 G02 X50 Y25 R25
N250 G01 Y-5
N255 G00 X350
N260 G01 Y25
N265 G02 X375 Y50 R25
N270 G01 X405
N275 G00 Y250
N280 G01 X375
N285 G02 X350 Y275 R25
N290 G01 Y305
N295 G00 X50
N300 G01 Y275
N305 G02 X25 Y250 R25
N310 G01 X-5
N315 G00 Z5
N320 M06 T3
N325 G00 X25 Y25
N330 G01 Z-25
N335 G01 Z5
N340 G00 Y275
N345 G01 Z-25
N350 G01 Z5
N355 G00 X375
N360 G01 Z-25
N365 G01 Z5
N370 G00 Y25
N375 G01 Z-25
N380 G01 Z5
N385 G00 X0 Y0 Z0
N90 M05
N95 M02

Simulation Snapshots:

Figure 1 – 3D Model of the machined part. White regions are remained unmachined while the grade of blueness shows the
depth of the machining.
Figure 2 – Plane View of the machined part. Yellow lines show the pathway of the cutting tool while rapid motion without
chip removal. Red lines show the pathway of the cutting tool while removing chips.

Figure 3 – xz-plane and yz-plane views of the machined part. Again the red and yellow lines show the path of the cutting tool
in the plane.

Machine status data


obtained from the simulator.
Problem 2:

a) Technical drawing of the part


b) Calculations (Tool: 8.0mm End Mill [Tool2])

 The feed rate is given as 200 mm/min. It is equal to the lineal feed during the execution of
line number 55.
 Conventional feed is calculated as follows:

f = v / (n * N)

= 200 / (8 * 3000)

¿ 8,333 x 10−3 (mm/tooth)


 MRR during the execution of line number 55 is calculated as follows:,

MRR = (width * depth of cut * v)


= (8*4*200) = 6400 [mm3 /min]
= 6400 / 60 = 106.67 [mm3 /s]

 Time to complete the execution of line number 55 is

path traveled (50−20)mm


t= = =0,15 min¿ 9 s
lineal speed 200 mm /min

 Time to complete the execution of the lines 40 + 42 + 45 + 55 + 57 is

t=
path traveled [80+30+
lineal speed
= ( 2∗π∗20∗1
4 )+30+ 40]mm =1.057 min ¿ 63.425 s
200 mm/min

 The volume of material removed during the execution of lines 40 + 42 + 45 + 55 + 57 is

V = 4*8*([80+30+ ( 2∗π∗20∗1
4 )+30+ 40]mm) = 6764.8 mm 3

 Cutting speed during the execution of line 55 is

V = π D N = π * 0.008 * 3000
= 75.40 m/min

 Power requirement during the execution of line 55 is

MRR = 106.67 mm3 / s


Power = MRR * u
= (106.67) * (10)
= 1066.7 W
= 1.067 kW

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