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GR&R Form

This document analyzes the gauge repeatability and reproducibility of measurements of a part's length characteristic. It records the measurements from 3 operators taking 3 trials each on 10 parts. It calculates the repeatability due to equipment variation, reproducibility due to operator variation, and total repeatability and reproducibility. It finds that the %R&R is 6.262%, which is deemed acceptable under 10%. In summary, this analysis found the gauge measurements of part length to have acceptable repeatability and reproducibility.

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oscarho2004
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557 views1 page

GR&R Form

This document analyzes the gauge repeatability and reproducibility of measurements of a part's length characteristic. It records the measurements from 3 operators taking 3 trials each on 10 parts. It calculates the repeatability due to equipment variation, reproducibility due to operator variation, and total repeatability and reproducibility. It finds that the %R&R is 6.262%, which is deemed acceptable under 10%. In summary, this analysis found the gauge measurements of part length to have acceptable repeatability and reproducibility.

Uploaded by

oscarho2004
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Gauge Repeatability and Reproducibility

Product : Part Name :


Gauge Name: Part: Upper Spec Limit : 65.97
Gauge ID: 1.000 Operator : Lower Spec Limit : 65.77
Place: 测量房 Trial: 3 Spec. Tol. : 0.20
Characteristic : 长度 Unit: mm
(For one-sided limit, choose reasonable second limit based on expected observations.)

Operator
Part # 1st trial 2nd trial 3rd trial Range 1st trial 2nd trial 3rd trial Range 1st trial 2nd trial 3rd trial Range
1 65.90 65.91 65.91 0.01 65.91 65.91 65.91 0.00 65.90 65.91 65.91 0.01
2 65.90 65.90 65.90 0.00 65.90 65.90 65.90 0.00 65.90 65.90 65.90 0.00
3 65.90 65.90 65.90 0.00 65.91 65.91 65.91 0.00 65.90 65.90 65.90 0.00
4 65.90 65.91 65.91 0.01 65.90 65.91 65.90 0.01 65.91 65.91 65.91 0.00
5 65.91 65.92 65.92 0.01 65.91 65.91 65.91 0.00 65.90 65.90 65.90 0.00
6 65.91 65.91 65.91 0.00 65.90 65.90 65.90 0.00 65.91 65.91 65.91 0.00
7 65.92 65.91 65.90 0.02 65.91 65.91 65.91 0.00 65.91 65.91 65.91 0.00
8 65.90 65.91 65.90 0.01 65.90 65.91 65.90 0.01 65.90 65.90 65.90 0.00
9 65.91 65.91 65.91 0.00 65.90 65.91 65.91 0.01 65.91 65.91 65.91 0.00
10 65.91 65.90 65.90 0.01 65.91 65.91 65.91 0.00 65.91 65.91 65.90 0.01
Total 659.06 659.08 659.06 0.07 659.05 659.08 659.06 0.03 659.05 659.06 659.05 0.02
Sum 1977.200 Ra 0.007 Sum 1977.190 Rb 0.003 Sum 1977.160 Rc 0.002
Xa 65.907 Xb 65.906 Xc 65.905
Ravg = 0.004 Xavg = 65.906 Xdiff = 0.001

Calculation Factors Test for Control


Trial Trial Operator UCLr = ( Ravg )x( D4 )
# Tr, Op (k1) D4 (k2) ( 0.004 )x( 2.580 )= 0.010
2 4.560 3.270 3.650 If any individual range exceeds this limit, the measurements or readings
3 3.050 2.580 2.700 should be reviewed and repeated/discarded as appropriate.
# of samples = n = 10.000

Measurement System Analysis % Tolerance Analysis

Repeatability-Equipment Variation (E.V.) % E.V. = E.V. x 100


E.V. = (Ravg) * (k1) USL - LSL
= ( 0.004 )x( 3.050 ) = 0.012 x 100 = 6.100%
= 0.012 ( 65.970 - 65.770 )
Reproducibility-Appraiser Variation (A.V.)
A.V. = ( [(Xdiff)*(k2)]2 - [(E.V.)2/(n*m)] )1/2 % A.V. = A.V. x 100
= 0.003 USL - LSL
= 0.003 x 100 = 1.414%
( 65.970 - 65.770 )
Repeatability and Reproducibility (R & R)

R&R = √ E . V .2 + A . V .2
%R&R = R & R x 100
USL - LSL
= 0.013 0.013 x 100 = 6.262%
( 65.970 - 65.770 )

Criteria: Under 10 % R&R: ACCEPTABLE


10 % to 25 % R&R: Need Improve
Over 25 % R&R: UNACCEPTABLE

NOTES :

E.V. and A.V. are estimates of the range over which 99% of the measurements will occur.

The k1 factors are appropriate only if (#operators) x (#samples) is greater than 15.

Prepare By: 张知用 Date: 2010/5/30 Approval By:张闯 Date:2010/5/30

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