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Design Formulas For Full Wave Ei Core Transformer - New

The document provides formulas for calculating key parameters in the design of an EI-core transformer. The formulas allow calculation of output voltage and current, power, turns ratios, winding dimensions, losses and efficiency based on the transformer specifications, core type and operating conditions. Design goals are to maximize efficiency while meeting voltage regulation requirements within the core window area.

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Viet Hoang Le
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2K views2 pages

Design Formulas For Full Wave Ei Core Transformer - New

The document provides formulas for calculating key parameters in the design of an EI-core transformer. The formulas allow calculation of output voltage and current, power, turns ratios, winding dimensions, losses and efficiency based on the transformer specifications, core type and operating conditions. Design goals are to maximize efficiency while meeting voltage regulation requirements within the core window area.

Uploaded by

Viet Hoang Le
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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DESIGN FORMULAS FOR EI-CORE

TRANSFORMER
PARTS FORMULAS NOTES
2.35 = twice the ratio of the
DC output voltage (Edc) E s=2.35 × E dc RMS to the average value +
5% regulation.
Non-bridge Bridge
DC output current (Idc) I s=K × I dc Full 0.707 1.06
Half 1.40 2.20
Pout =E s × I s
Output power (Pout)
Pout =E s 1 × I s 1+ E s 2 × I s 2 This is used in multi-tap.
Pout
Power input (VA) VA =
efficiency %

VA
Tongue Area (A) A= √ A in sq.inch
5.58

Tongue width (tw) Get the next highest value if g


g=tw=√ A
Stacking height (g) or tw is higher than standard.

Window width (W) W =0.5 ×tw


3
tl= ×tw
Tongue lenght (tl) 2

3.49 × E p ×10 6
Primary turns (Np) N p= f = frequency
f ×B× A
A = standard tw
1.05 × E s × N p
Secondary turns (Ns) Ns= B = flux density in gauss
Ep

VA
I p=
Eac Diameter result refer to
Magnetic wire size d p=1.13× log VA ×(
√ I p −585) commercial size & use the
2470 next highest size if not of
√ I s −585) same value
d s =1.13 ×log VA ×(
2470

Winding lenght (wl) wl=tl−( 2 ×0.125 )−(2 ×0.032)

wl
T /L=
dp
Turn / layer (T/L) With insulation
wl
T /L=
ds
Np
L ¿ ¿ p=
T / Lp
Number of layers (L#)
N
L ¿ ¿s= s
T / Ls

WB p=L ¿¿ p ×(d p +0.002) Compare WBtotal against


Winding build-up (WB) WB s=L ¿ ¿s ×(d s +0.002) Window width (W). It should
WB total=1.1×[0.095+WB p+ WBs + ( 2∗0.002 ) ] not exceed 90% of W

Lenght (L) of magnet MLT p =2× ( tw+ g +4 b ) +( π ×WB p)


wire to be used MLT s=2 × ( tw + g+4 b ) +(π ×WB s )
Lenght of turn (MLT) of L p=MLT p × N p
each winding Ls =MLT s × N s

Lp f
Ww p= ×
12 1000
Wire weight (Ww) f = weight in pounds / 1000 ft.
Ls f
Ww s= ×
12 1000
Rlp = (Lp/12) * (R / 1000)
Rls = (Ls / 12) * (R / 1000)
Lcup = Ip squared * Rclp
Coil resistance (Rl)
Lcus = Is squared * Rcls R is resistance / 1000 ft.
Copper losses (Lcu)
Core loss (Lc) = (Approximate core
Core loss (Lc)
loss) * (Core weight) / lb.
Voltage drop (Vdp)
Lc = (w/lb) * (lb.) / lb.
Vdp = Ip * Rclp
Vds = Is * Rcls
P out
η=
Efficiency (n) Pout + Lc + Lcup + Lcus
Voltage regulation (Vr) (N s + N p )2 × RI p
V r =( I s × RI s )+
Es

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