PITPRO 107cc 3 Valve Parts List

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The document lists various engine parts for a 107cc 3-valve pit bike engine.

The cylinder head kit includes the cylinder body, gasket, head set, valve guides, gasket, dowel pins, studs, bolts, sleeves, rings, O-rings and a ring.

The cylinder head includes the cover, gasket, left cover, rings, right cover, rings, intake and exhaust valve covers, rings, spark plug, washers, nuts and caps.

Distributed by

PITBIKE AB
SWEDEN
www.pitbike.se

ENGINE PARTS – 107cc, 3 v


Content
E01 – CYLINDER HEAD KIT
E02 – CYLINDER HEAD
E03 – CAMSHAFT & VALVE
E04 – TIMING CHAIN
E05 – CRANKCASE & PUMP
E06 – CRANKSHAFT & PISTON
E07 – CRANKCASE, COVER Lh
E08 – LEFT COVER
E09 – CLUTCH ASSY
E10 – GEARSHIFT DRUM
E11 – START ASSY.
E12 – TRANSMISSION SHAFT
E13 – PUMP ASSY
E14 – FILTER ASSY
PITPRO 107cc, 3 valve

S/N Part No Description Quantity S/N Part No Description Quantity


E01-1 12101-003-0000 Cylinder Body 1 E01-14 91230-B01-0000 O-Ring 3
E01-2 12009-003-0001 Gasket, Cylinder 1 E01-15 JH70.20135 Ring 1
E01-3 1220A-S97-0000 Cylinder Head Set 1
E01-4 12213-B01-0001 Intake Valve Guide 2
E01-5 12214-B01-0001 Exhaust Valve Guide 1
E01-6 1207A-003-0000 Gasket, Cylinder Head 1
E01-7 91162-069-0000 Dowel Pin 9x14 4
E01-8 JH70.20160 Stud 2
E01-9 12005-037-0000 Bolt M6x20 3
E01-10 JH70.20134 Sleeve 1
E01-11 JH70.20128 Sleeve 1
E01-12 JH70.20127 Rectangular Ring 3
E01-13 JH70.20130 Rectangular Ring 1
Copyright PITBIKE AB, Sweden
PITPRO 107cc, 3 valve

S/N Part No Description Quantity S/N Part No Description Quantity


E02-1 12231-003-0000 Cover, Cylinder Head 1 E02-14 12001-076-0000 Nut M7 4
E02-2 12232-003-0000 Gasket Cylinder Head 1 E02-15 Cap Nut 1
E02-3 12311-003-0002 Left Cover, Cylinder Head 1 E02-16 92140-06020 Cap Nut 4
E02-4 12319-003-0000 Ring 1 E02-17 92140-06016 Cap Nut 4
E02-5 12241-S97-0000 Right cover, Cylinder Head 1 E02-18 Gasket, Inlet pipe 1
E02-6 12244-003-0000 Ring 1 E02-19 12401-F37-0000 Inlet Pipe 1
E02-7 12301-003-0000 Intake Valve Cover 1 E02-20 12401-076-0100 Gasket 1
E02-8 12303-003-0000 Ring, Intake Valve Cover 1 E02-21 12405-076-0000 Gasket, Carburettor 1
E02-9 12302-003-0000 Exhaust Valve Cover 1 E02-22 92140-06025 Cap Nut 4
E02-10 12304-003-0001 Ring, Exhaust Valve Cover 1 E02-23 Cylinder Head 1
E02-11 33300-B01-0100 Spark Plug 1
E02-12 90435-076-0000 Washer 3
E02-13 90436-076-0000 Washer 1
Copyright PITBIKE AB, Sweden
PITPRO 107cc, 3 valve

S/N Part No Description Quantity S/N Part No Description Quantity


E03-1 1415A-S97-0000 Position Plate Comp 1 E03-14 14711-003-0001 Intake Valve 2
E03-2 1411A-S97-0000 Camshaft Comp 1 E03-15 14704-003-0100 Exhaust Valve 1
E03-3 14404-003-0001 Shaft, Intake Rocker Arm 1 E03-16 14705-B01-0000 Valve Steam Seal 3
E03-4 14403-003-0000 Intake Rocker Arm 1
E03-5 14404-B01-0000 Shaft of the Rocker Arm 1
E03-6 14405-003-0000 Exhaust Rocker Arm 1
E03-7 JH70.20110 Adjustment screw 3
E03-8 JH70.20109 Adjustment nut 3
E03-9 14702-003-0001 Spring upper retainer 3
E03-10 14701-B01-0000 Valve Cotter 3
E03-11 14707-003-0000 Spring lower retainer 3
E03-12 14703-003-0001 Spring valve 2
E03-13 14704-003-0001 Spring valve 1

Copyright PITBIKE AB, Sweden


PITPRO 107cc, 3 valve

S/N Part No Description Quantity S/N Part No Description Quantity


E04-1 JH70-20123 Timing Driven Sprocket 1 E04-14 JH70.20124 Bolt 3
E04-2 JH70-20122 Timing Chain 1 E04-15 JH70.20414 Gasket, Tensioner 1
E04-3 JH70-20470 Tensioning Arm 1 E04-16 90401-C20-00 Gasket 1
E04-4 1451A-061-0000 Tensioner Roller 1 E04-17 JH70.20126 Gasket 1
E04-5 JH70.20425 Screw 1 E04-18 92140-06025B Bolt 1
E04-6 JH70.20415 Spring 1
E04-7 JH70.20460 Adjusting Rod 1
E04-8 JH70.20416 Cap 1
E04-9 14562-061-0000 Guide Wheel 1
E04-10 JH70.20125 Pivot, Guide Wheel 1
E04-11 452A-037-0000 Roller 1
E04-12 14522-037-0000 Roller Pivot 1
E04-13 JH70.20413 Sealing Plug 1

Copyright PITBIKE AB, Sweden


PITPRO 107cc, 3 valve

S/N Part No Description Quantity S/N Part No Description Quantity


E05-1 11101-S97-0000 Crankcase, Right 1 E05-14 92140-06065B Bolt 4
E05-2 11009-S76-0000 Crankcase Gasket 1 E05-15 JH70.20465 Oil Seal 1
E05-3 11201-S97-0000 Crankcase, Left 1 E05-16 JH70.20438 Oil Seal 1
E05-4 JH70.20423 Exhaust Pipe 1
E05-5 JH70.20428 Pipe Clamp 1
E05-6 JH70.20420 Clamp 1
E05-7 11005-S97-0000 Bolt (A) 2
E05-8 11012-S97-0000 Bolt (B) 2
E05-9 JH70.20412 Washer 1
E05-10 Q/QD921.1-87 Dowel PIN92401-10014 2
E05-11 JH70.20411 Drain Plug 1
E05-12 92140-0606B Bolt 2
E05-13 92140-06050B Bolt 1

Copyright PITBIKE AB, Sweden


PITPRO 107cc, 3 valve

S/N Part No Description Quantity S/N Part No Description Quantity


E06-1 13000-S97-0000 Crankshaft assy 1 E06-12 GB/T276-94 Bearing 6304 2
E06-2 13111-S97-0000 Piston Ring Kit (A) 1 E06-13 13214-C20-0000 Bearing, Connecting rod 1
E06-2 13120-S97-0000 Piston Ring Kit (seal) 1 E06-14 22101-034-0000 Primary Drive Gear 1
E06-2 13112-S97-0000 Piston Ring Kit (B) 1
E06-3 13201-003-0000 Piston 1
E06-4 13102-003-0000 Piston Pin 1
E06-5 JH70.20304 Circlip. Piston Pin 2
E06-6 13216-C20-0000 Connecting Rod 1
E06-7 13212-S97-0000 Crankshaft Rh 1
E06-8 13211-043-0000 Crankshaft Lh 1
E06-9 13215-C20-0000 Crankshaft Pin 1
E06-10 13001-A25-0000 Woodruff Key 1
E06-11 15108-S97-0000 Balance Driver Gear 1

Copyright PITBIKE AB, Sweden


PITPRO 107cc, 3 valve

S/N Part No Description Quantity S/N Part No Description Quantity


E07-1 11333-S97-0000 Crankcase Cover Rh 1 E07-14 11304-S97-0000 Pipe, Guide Oil 1
E07-2 11019-S97-0000 Gasket, Crankcase 1
E07-3 92401-08012 Dowel Pin 2
E07-4 92140-06040B Bolt 5
E07-5 92140-06050B Bolt 1
E07-6 92140-06080B Bolt 2
E07-7 11302-C30-0000 Oil Dip Stick 1
E07-8 JH70.20212 O-ring 1
E07-9 JH70.20230 Oil Seal 1
E07-10 11319-S97-0000 Clamp. Clutch Cable 1
E07-11 1134A-064-0000 Operating Shaft, Clutch 1
E07-12 11341-064-0000 Spring 1
E07-13 91104-064-0000 Oil Seal 12x18x15 1

Copyright PITBIKE AB, Sweden


PITPRO 107cc, 3 valve

S/N Part No Description Quantity S/N Part No Description Quantity


E08-1 11401-S97-0000 Cover, Crankcase, Lh 1
E08-2 JH70.30100 Magneto 1
E08-3 JH70.30131 Rotor 1
E08-4 JH70.30101 Stator Set 1
E08-5 JH70.20313 Nut 1
E08-6 JH70.30104 Oil Seal 1
E08-7 JH70.30103 O-ring 1
E08-8 JH70.20469 O-ring 1
E08-9 GB819-85 Screw 2
E08-10 JH70.20015 Bolt 1
E08-11 JH70.20014 Gasket 2
E08-12 Gasket 1

Copyright PITBIKE AB, Sweden


PITPRO 107cc, 3 valve

S/N Part No Description Quantity S/N Part No Description Quantity


E09-1 2130A-S97-0000 Clutch Cover Assy. 1 E09-14 21148-005-0000 Spline Washer 1
E09-2 21146-005-0000 Dowel Ring 1 E09-15 Clutch Assy 1
E09-3 2101A-S97-0000 Clutch Hub 1
E09-4 2120A-A25-0000 Clutch Plate 4
E09-5 21002-A25-0000 Plate 3
E09-6 21004-034-0000 Inter Plate 1
E09-7 21402-034-0000 End Cover 1
E09-8 GB/T276-94 Bear 6000 1
E09-9 21401-S97-0000 Clutch Spring 4
E09-10 21403-034-0000 Rod Clutch 1
E09-11 GB5781-86 Bolt M6x25 4
E09-12 90202-034-0000 Screw 1
E09-13 JH70.20512 Washer 1

Copyright PITBIKE AB, Sweden


PITPRO 107cc, 3 valve

S/N Part No Description Quantity S/N Part No Description Quantity


E10-1 JH70.20624 Shift Fork 2 E10-14 JH70.20404 Stop Screw 1
E10-2 JH70.20621 Guide Pin 2 E10-15 23309-C20-0000 Cap Screw 1
E10-3 JH70.20623 Clamp, Spring 2 E10-16 90603-C20-0000 Pin 3x8,5 2
E10-4 23201-041-0000 Shift Drum 1 E10-17 11003-037-0000 Screw 1
E10-5 23213-029-0000 Contacts, Neutral Indicator 1 E10-18 2301A-037-0001 Oil Seal, Neutral Indicator 1
E10-6 23311-029-0000 Position Plate 1 E10-19 GB70-85 Screw M6x12 1
E10-7 JH70.20619 Pin, Position Plate 5 E10-21 Shifter Drum Assy. 1
E10-8 2331A-029-0000 Position Plate Assy. 1 E10-22 Shifter Assy. 1
E10-9 JH70.20403 Spring, Position Plate 1
E10-10 JH70.20626 Washer 1
E10-11 2351A-S05-0100 Shifter Assy. 1
E10-12 JH70.20627 Spring 1
E10-13 23302-005-0000 Torsion Spring 1

Copyright PITBIKE AB, Sweden


PITPRO 107cc, 3 valve

S/N Part No Description Quantity S/N Part No Description Quantity


E11-1 Start Gear 1 E11-14 24000-S97-0000 Start Shaft Assy. 1
E11-2 Ratchet 1 E11-15 Spring Cover 1
E11-3 Start Shaft 1 E11-16 Washer 14 2
E11-4 Spring 1
E11-5 Spring Seat, Ratchet 1
E11-6 24116-S97-0000 Guide, Ratchet 1
E11-7 Reset Spring, Start 1
E11-8 Spring Seat, Start Shaft 1
E11-9 GB5783-86 Bolt M6x20 2
E11-10 Washer 1
E11-11 Washer 2
E11-12 Washer 3
E11-13 Snap Ring 1

Copyright PITBIKE AB, Sweden


PITPRO 107cc, 3 valve

S/N Part No Description Quantity S/N Part No Description Quantity


E12-1 22201-S97-0000 Main Shaft 1 E12-14 Bearing 6002 1
E12-2 22202-S97-0000 Countershaft 1 E12-15 Bearing 6003 2
E12-3 Free Pinion 1 E12-16 Washer 1
E12-4 Bush 1 E12-17 Spline Washer 1
E12-5 Pinion 1 E12-18 Spline Washer 3
E12-6 Gear Pinion 1 E12-19 Spline Washer 2
E12-7 Main Gear Pinion 1 E12-20 GB5783-86 Bolt M6x8 2
E12-8 Pinion 1 E12-21 Washer 1
E12-9 Pinion 1 E12-22 Circlip 4
E12-10 Gear Pinion 1 E12-23 Conveying Gears, Start 1
E12-11 22401-B10-0000 Sprocket 1 E12-24 Circlip 1
E12-12 GB894.1-86 Fixing Ring, Sprocket 1 E12-25 Pinion Bushing 1
E12-13 Bearing 6001 1
Copyright PITBIKE AB, Sweden
PITPRO 107cc, 3 valve

S/N Part No Description Quantity S/N Part No Description Quantity


E13-01 15100-S97-0000 Oil Pump Assy. 1 E13-14 92401-08014 Dowel Pin 2
E13-02 15105-S97-0000 Driven Gear 1 E13-15 15101-S97-0000 Body, Oil Pump 1
E13-03 15103-S97-0000 Inner Rotor, Oil Pump 1
E13-04 15104-S97-0000 Outer Rotor, Oil Pump 1
E13-05 JH70.20447 Oil Gauze Filter 1
E13-06 92140-05010 Bolt 2
E13-07 GB896-86 Collar 5 1
E13-08 92140-06035B Bolt 1
E13-09 92140-06040B Bolt 2
E13-10 GB119-87 Pin Shaft Ø 2,5x10 1
E13-11 GB119-87 Pin Shaft Ø 3x16 1
E13-12 15102-076-0000 Oil Pump Cover 1
E13-13 15107-076-0000 Oil Pump Shaft 1

Copyright PITBIKE AB, Sweden


PITPRO 107cc, 3 valve

S/N Part No Description Quantity S/N Part No Description Quantity


E14-01 1521A-034-0000 Rotor, Oil Filter 1 E03-14
E14-02 JH70.20512 Ring 1
E14-03 JH70.20511 Nut 1
E14-04 15209-034-0000 Gasket, Oil Filter Cover 1
E14-05 15202-034-0001 Cover, Oil Filter 1
E14-06 15208-034-0002 Oil Seal 1
E14-07 GB819-85 Screw M5x12 4

Copyright PITBIKE AB, Sweden

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