25 20 31
25 20 31
25 20 31
N164
N164–1
LIST OF REVISIONS
Rev. No. 1 2 3 4 5 6 7
Rev. Date
The data and information contained herein are proprietary to ARTUS. Copy and distribution to a third party are strictly forbidden. Printed in France
ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1
TASK 252031870801A01
1. Description and Operation
A. Description
(1) The control units are used for the controls of the horizontal and vertical position of
the Pilot and 1st Officer seats (BOEING B747, B757, B767 and B777 Aircraft). The
equipped control box mainly consists of:
– A casing
– A monitoring board fitted mainly with three sealed lead projection modules
and five relays
– A grounding wire connecting the cover to the board and the casing
– A jumper
– A cover fitted with four locks
– A plastic bag
– Eighteen male contacts for crimping
– A 6contact female connector, an elbowed cable clamp fitting
– A sleeve and three type DM5 cable clamps
(3) This kit is designed for the connection of the casing to the seat during assembly
at the factory.
(4) The equipment of test units N164 and N1641 is identical; the difference is in the
connection of the cables on the sealed lead projection modules according to the
seat it is assigned to (Pilot or 1st Officer).
(5) Identification
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1
(a) The equipped control box is identified by an identification plate attached to the
front flange by splined pins.
B. Operation
(1) The power supply for the control unit is 115 V/400 Hz between phase and neutral.
(2) Via relays K1 to K5, the control unit supplies the horizontal and vertical motors of
the actuators with 220 V/400 Hz between phases, the relays are supplied with 115
V/400 Hz by action on the "FORWARD" or "AFT" controls and/or "UP" or "DOWN" of
the seat.
– Relay K1
It is used to control seat retraction.
– Relay K2
It is used to control seat advance.
– Relay K3
It is used for motor heat protection, emergency stop or as safety relay.
– Relay K4
It is used to control seat lowering.
– Relay K5
It is used to control seat rising.
(4) End of travel stops (outside the casing) cut of the power supply of relay K1, K2, K4
and K5.
C. Characteristics
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1
Page 4 of 29
252031 Aug 06/10
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Ф5 [0.2"]
Ф6.5 [0.26"]
Ф6.5 [0.26"]
Ф5 [0.2"]
Ф6.5 [0.26"]
Ф3 [0.12"]
+2 +0.08"
198.6 -0 [07.82 -0 ]
ARTUS F1549
P/N
S/N
INSP
DATE
INTERNAL WIRING OF J2
A : 163 D : 130 G : 119 K : 158 N : 166 S : 170
B : 165 E : - H: - L: - P: - T : 144
ABBREVIATED COMPONENT MAINTENANCE MANUAL
252031
+2 +0.08"
186.5 -0 [07.34 -0 ]
Ф11 [0.43"]
The data and information contained herein are proprietary to Artus. Copy and distribution to a third party are strictly forbidden. Printed in France
LLI1-252031-D&O-01-00.CGM
Aug 06/10
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1
K3 K2 K4 K5
K1
J1 J2 J3
Amd: A
LLI1-252031-D&O-02-00.CGM
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1
TASK 252031750801A01
2. Testing and Fault Isolation
Self explanatory
(a) The table below gives the tools, fixtures and equipment are required for the
testing of the component.
(2) Consumables
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1
(a) The table below gives the consumables necessary to test the component.
REFERENCE DESIGNATION
C. Job Setup
SUBTASK 252031800001A01
(1) Test Conditions
(a) Unless specified differently, do the test procedure with the conditions that follow:
1 Make sure that the temperature of the test room is between 15 °C and 35
°C (59 °F and 95 °F).
2 Make sure that the humidity of the test room is not more than 85%.
SUBTASK 252031800002A01
(2) Test Setup
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1
(b) All the test must be performed under normal standard test conditions.
(c) Make sure that the test equipment is calibrated before you start the tests.
Disjoncteur
N164-J1
103
175
162
164
170
168
166
158
176
177
125
114
156
157
J8
Z13
Z10
Z12
Z14
Z11
Z8
Z6
Z4
Z2
Z1
Z9
Z7
Z3
Z5
PH A N164-J2
PH B N164
AC - 10 A
PH C
Ampere-meter
NEUTRE
TERRE
BM90004
J2
TP9 N164-J3
1+
TP8
LIMIT SWITCH
J1 J5 J7
J4 J6
Horizontal Vertical
Actuator Actuator
LLI1-252031-T&FI-01-00.CGM
Test Set-up
Figure 3/GRAPHIC-25-20-31-99B-003-A01
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Aug 06/10
ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1
D. Test Procedure
CAUTION: DO NOT PULL THE LEAD WIRES WHEN YOU REMOVE THE PINS
FROM THE CONNECTOR.
SUBTASK 252031700001A01
(1) First Step
(a) If necessary, remove the protective cap from the equipped control box.
SUBTASK 252031700002A01
(2) Weight
(a) Measure the weight of the equipped control box with Analytical balance.
NOTE: The weight of the equipped control box must not be more than
900 g (1.984 lb).
SUBTASK 252031750001A01
(3) Bonding Resistance Test
(a) Measure the bonding resistance between mating surface and wire number
161 with Bonding meter.
(b) Make sure that the bonding resistance must not be more than 100 mΩ.
SUBTASK 252031750002A01
(4) Dielectric Test
Refer to Figure 3
(a) Dielectric test between GND J1 connector of test bench (BM90004) and other
contacts of J1 connector.
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1
(b) Dielectric test between GND J2 connector of test bench (BM90004) and other
contacts of J2 connector.
(c) Dielectric test between GND J3 connector of test bench (BM90004) and other
contacts of J3 connector.
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1
SUBTASK 252031750003A01
(5) Insulation Resistance Test
Refer to Figure 3
(a) Insulation resistance test between GND J1 connector and other contacts of J1
connector of test bench (BM90004).
(b) Insulation resistance test between GND J2 connector and other contacts of J2
connector of test bench (BM90004).
(c) Insulation resistance test between GND J3 connector and other contacts of J3
connector of test bench (BM90004).
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1
SUBTASK 252031750004A01
(6) Power Applying Test
Refer to Figure 3
SUBTASK 252031750005A01
(7) Emergency Control Test
Refer to Figure 3
SUBTASK 252031750006A01
(8) FWD/AFT Controls Test
(b) Remove the hood from the box. Make sure that the ground wire 145 is not
removed.
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1
(c) Remove the wire 144 between the pins T and U of N164–J2 connector.
(d) Put hood on the box and torque the four captive screws.
(j) Make sure that horizontal rotary actuator rotates in clockwise direction.
(k) Make sure that the demand current on the network must be approximately
0.45 A.
(l) The actuator rotation must be stopped for any one of the reasons given below:
(n) Make sure that horizontal rotary actuator rotates in counter clockwise direction.
(p) Make sure that the demand current on the network must be approximately
0.45 A.
(q) The actuator rotation must be stopped for any one of the reasons given below:
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1
(t) Connect the wire 144 between the pins T and U of N164–J2 connector or
N164–1 connector.
(u) Put the hood on the box. Make sure that ground wire 145 is not damaged.
ARTUS F1549
P/N
S/N
INSP.
DATE
INTERNAL WIRING OF J2
A : 163 D : 130 G : 119 K : 158 N : 166 S : 170
B : 165 E : - H: - L: - P: - T : 144
C : 149 F : 108 J : 157 M : 156 R : 168 U : 144
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1
SUBTASK 252031750007A01
(9) UP/DOWN Controls Test
(e) Make sure that vertical rotary actuator rotates in clockwise direction.
(f) Make sure that the demand current on the network must be approximately
0.45 A.
(g) The actuator rotation must be stopped for any one of the reasons given below:
(j) Make sure that vertical rotary actuator rotates in counter clockwise direction.
(k) Make sure that the demand current on the network must be approximately
0.45 A.
(l) The actuator rotation must be stopped for any one of the reasons given below:
E. Fault Isolation
(1) When a malfunction occurs, fault isolation must be carried out step by step as
given below:
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1
– Relay defective
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1
TASK25-20-31-99F-801-A01
3. Schematic and Wiring Diagram
A. Wiring Diagram of Equipped Control Box
D3 K4
D2 PH_B_V
PH_C_V_D D1 304 E E
C3
PH_C_V 303 C C Phase C EXTERNAL POWER
C2
PH_B_V_D C1 J1 CONNECTOR
B3 GND 302 B B Phase B
1
PH_A_V A 115 V/ 400 Hz
B2 PH3 2
PH_A_V_D B1 B Phase A
PH2 3 301 A A
C
DOWN_S_L A3 PH1 4
A2 D 305 D D NEUTRAL
5
A1 E
NEUTRE 6
F
7 G
NEUTRE 8
H
GND 9
J 162 E E
EM_S 10
11 K
EM_S_TH L 175 D
12 D THERMAL
M
D3 K5 PH_A_H 13 PROTECTION
PH_B_V N 104 F MOTOR
D2 14 F
PH_B_V_D PH_B_H P (HORIZONTAL)
D1 15 1 2
R A
C3 PH_C_H 16 125 A PILOT SEAT
S
C2 PH_C_V EM_E 17 1 2
PH_C_V_D C1 T
EM_S 18 103 B B
U
B3 1
PH_A_V 2
B2 114 C C
PH_A_V_D B1
UP_S_L A3
A2
A1
177 EMERGENCY
OFF
NEUTRE
176 SWITCH ASSY.
D3 K3 163 E E
D2 PH3
PH_B_V_D D1 165 D D
C3 THERMAL
J2 149 PROTECTION
C2 PH2 F F
PH_C_V_D MOTOR
C1 GND 1 (VERTICAL)
A 1 2
B3 EM_S_TH 2 130 A A
B2 PH1 B
EM_S_THV 3 1 2
PH_A_V_D B1 C 108 B
PH_A_V 4 B
A3 D
5 1 2
A2 PH_B_V E
6 119 C C
A1 F
PH_C_V 7 P/N: N164535
EM_E G
8
NEUTRE H 157
FWD_S 9 FWD
J
AFT_S 10
K 158
11 FWD/ AFT
L
EM_S_THV 12
M 156 CONTROL SWITCH
UP_S 13
D3 K2 N
14 P
D2 PH_B_H DOWN_S BACK
15 R
PH_B_V_D D1 PH3 16
S UP
C3 17
PH_C_H AFT_S_L T
C2 18 U 144 CONTROL SWITCH ASSY.
PH_C_V_D C1
B3 166 UP/ DOWN
B2 PH_A_H
CONTROL SWITCH
PH_A_V_D B1 168 DOWN
FWD_S_L A3
A2 170
A1
NEUTRE 204
OFF
J3 202 1ST OFFICER LIMIT SWITCH
D3 K1
PH_B_H 1 A 201
D2 AFT_S_L 1ST OFFICER LIMIT SWITCH
PH_C_V_D 2 OFF
D1 B
3 C
C3 205
4
PH_C_H D
C2 5 E
PH_B_V_D C1 FWD_S 6 160
F
B3 FWD_S_L 7 FWD LIMIT
G
B2 PH_A_H 8 148 FWD LIMIT SWITCH
H
PH_A_V_D B1 9
J
AFT_S_L A3 AFT_S 10 146
K AFT LIMIT SWITCH
A2 11 AFT LIMIT
L
A1 UP_S 12 159
M
UP_S_L 13
N
NEUTRE 14 167
DOWN_S P
15
R UP LIMIT
DOWN_S_L 16
S 153 UP LIMIT SWITCH
GND 17
T
18
U 169
DOWN LIMIT DOWN LIMIT SWITCH
154
SEAT
161
GND GND
145
J1
162 E
175 D
THERMAL
PROTECTION MOTOR
164 F (HORIZONTAL)
15
1 2
125 A 1ST OFFICER
13 1 2
103 B
1 2
114 C
LLI1-252031-S&WD-01-00.CGM
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Aug 06/10
ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1
J1 E NC
J1 G NC
J1 H NC
J1 L NC
J1 P NC
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1
J2 E NC
J2 H NC
J2 L NC
J2 N Monitoring 166 UP
switch cable
J2 P NC
J2 T STRAP 144
J2 U STRAP 144
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1
J3 E NC
J3 H NC
J3 L NC
J3 P NC
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1
J3 U NC
4. Disassembly
Not Applicable
5. Cleaning
Not Applicable
TASK252031700801A01
6. Inspection/Check
A. Visual Check
(1) Make sure that all parts are clean and free from dirt, solder splashes and other
foreign particles.
(3) Make sure that all pins are present on connectors J1, J2 and J3 without damage
and pins are not bent.
(4) Make sure there are no scratches and impact traces on the surface of the equipped
control box.
(5) Make sure that the cables do not have signs of wear and tear.
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1
(6) Make sure that equipped control box does not have cracks or indication of
overheating.
7. Repair
Not Applicable
8. Assembly
Not Applicable
Not Applicable
TASK 252031940801A01
10. Special Tools, Fixtures, Equipment and Consumables
(1) The table below gives the tools, fixtures and equipment necessary for the
maintenance of component.
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1
B. Consumables
(1) The table below gives consumables to be used for maintenance of the component.
– Description
It is used to test the performance of the equipped control box.
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1
GROUND
NEUTRE
Phase C
Phase B
Phase A
J7
FWD LIMIT
EMERGENCY OFF
115 V
AFT LIMIT
UP LIMIT
FWD/AFT Contol
FWD GND J1
2
1
3
Other Contacts J1
5
4
6
BACK
UP/DOWN Control GND J2
2
1 UP
3
Other Contacts J2
5
4
6
DOWN GND J3
Other Contacts J3
J5 J1
LLI1-252031-ST-01-00.CGM
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1
J8
A 1 304
B 2 303
C 3 302
D 4 301
E 5 x
(J1 du N164)
F 6 305
G 7 x
H 8 x
J 9 x
K 10 x
L 11 x
M 12 x
N 13 x
P 14 x
R 15 x
S 16 x
T 17 x
U 18 x
125
Z1
103
Z2
114
Z3
175
Z4
162
Z5
164
Z6
177
Z7
176
Z8
J2
1 A
2 B
3 C
4 D
5 E
6 F
7 G
8 H
9 J
10 K
11 L
J3 12 M
13 N
1 130
A 14
2 108 P
B 15
3 119 R
C 16
4 165 S
D 17
5 163 T
E 18
6 149 U
F 19 V
20 W
21 X
22 Y
23 Z
157 24 a
Z9 25 b
26 c
158
Z10 27 d
28 e
156
Z11 29 f
30 g
166
Z12 31 h
32 k
168
Z13 33 m
170 34 n
Z14 35 p
36 q
37 r
38 s
39 t
40 u
41 v
42 w
J5 43 x
1 204 44 y
A
2 201 45 z
B
3 205 46 AA
C
4 202 47 BB
D
5 48
(J3 du N164)
E x CC
6 160 49 DD
F
7 148 50 EE
G
H 8 x
J 9 146
K 10 159
L 11 x
M 12 167
N 13 153
P 14 x
R 15 169
S 16 154
T 17 x
U 18 x
Z15
161
LLI1-252031-ST-02-00.CGM
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1
TASK 252031550801A01
11. Storage
SUBTASK 252031530001A01
A. Packing
(1) Equipped control box for Pilot seat and 1st Officer seat is packed individually in
cardboard boxes.
(2) The contacts and sleeves are packed in an antistatic plastic bag.
SUBTASK 252031550001A01
B. Removal from Storage
(1) After removal from the store, you must do a check of the component to make sure
that the equipped control box is operating satisfactorily (Refer to TESTING AND
FAULT ISOLATION).
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1
TASK 25203199F802A01
12. Illustrated Parts List
LLI1-252031-10000-01-00.CGM
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Aug 06/10
ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1