PVG 32

Proportional Valves

Service Parts
Manual
 PVG 32 Proportional Valve
Service Parts Manual
Survey

SURVEY Page
Sectional drawing ............................................................................................................................................................. 3
Identification and installation....................................................................................................................................... 4
Spare parts...................................................................................................................................................................24-50
Pos. 1: PVP - Pump side module .................................................................................................................... 24
PVPV/M - Pump side module ........................................................................................................... 28
Pos. 2 : PVB - Basic module ............................................................................................................................... 30
Pos. 3: PVLA - Anti-cavitation valve .............................................................................................................. 32
Pos. 4: PVLP - Shock and anti-cavitation valve.......................................................................................... 32
Pos. 5: PVS/PVSI - End plate............................................................................................................................. 34
Pos. 6: PVAS - Assemply kit, PVP..................................................................................................................... 36
PVAS - Assemply kit, PVPV/M............................................................................................................. 38
Pos. 7: PVPX - LS-unloading valve ................................................................................................................. 40
Pos. 8: PVPC - Plug for external pilot supply.............................................................................................. 40
Pos. 9: PVBS - Main spool.................................................................................................................................. 42
Pos. 10: PVM - Mechanical activation ............................................................................................................. 44
Pos. 11: PVMF - Cover for friction detent PVMR or for float position .................................................. 46
Pos. 12: PVH - Cover for hydraulic activation............................................................................................... 46
Pos. 13: PVMD - Cover for machanical activation....................................................................................... 46
Pos. 14: PVEO - Electrical activation ................................................................................................................ 48
Pos 15: PVEM - Electrical activation................................................................................................................ 48
Pos. 16: PVEH/PVES - Electrical activation..................................................................................................... 49
Set of seal sets PVG 32 ......................................................................................................................................... 50

© 2001 Sauer-Danfoss

Sauer-Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Sauer -Danfoss reserves the right
to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without subsequent
changes being necessary in specifications already agreed. All trademarks in this material are properties of the respective companies. Sauer-Danfoss
and the Sauer-Danfoss logotype are trademarks of the Sauer-Danfoss Group. All rights reserved.

Frontpage: P300006.TIF, P300007.TIF, P300010.TIF, F72269.TIF, Drawing 157-195.ai

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Service Parts Manual
Sectional drawing

PVG 32 1. Pressure relief valve 11. Main spool

SECTIONAL DRAWING 2. Pressure reduction valve for pilot 12. LS-pressure relief valve
supply 13. Shock and suction valve, PVLP
3. Pressure gauge connection 14. Pressure compensator
4. Plug, open center 15. LS-connection, port A
5. Orifice, closed center 16. LS-connection, port B
6. Pressure adjustment spool 17. Anti cavitation valve, PVLA
7. Plug, closed center 18. Load drop check valve
8. LS-connection 19. Pilot supply for PVE
9. LS-signal 20. Max. oil flow adjustment screws for
10. Shuttle valve port A and B

COST-FREE REPAIRS We would point out that cost-free repairs as mentioned in Sauer-Danfoss General
Conditions of Sale, are carried out only at Sauer-Danfoss or at service shops authorized
by Sauer-Danfoss.

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 PVG 32 Proportional Valve
Service Parts Manual
Identification

STANDARD 01 3 A 0 0299
INSTALLATION: Week of manufacture
PVM TO THE RIGHT Year of manufacture
OF PVP Day of the week
(A = Monday, B = Tuesday ...)

Issue number
Series number

C: PVG-Number, week and year of installation

D: PVP-pressure setting
E: PVP-Number, Week , year and day manufacturing, issue and series No.
F: PVB-A-Port, Number, Week , year and day manufacturing, issue and series No.

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Installation

INSTALLATION AND PLUG Modul of PVB 1 2 3 4 5 6 7 8 9 10

ORIENTATION L mm 82 130 178 226 274 322 370 418 466 514
L in 3.23 5.12 7.01 8.90 10.79 12.68 14.57 16.46 18.35 20.24

* Room for dismantling

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 PVG 32 Proportional Valve
Service Parts Manual
Installation

STANDARD,
OIL FLOW DIRECTION
AND SETTING OF MAX.
FLOW

PVM TO THE RIGTH OF

PVP

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Installation

STANDARD, Electrical connection

OIL FLOW DIRECTION
AND SETTING OF MAX. Proportional activation
FLOW UDC 11 - 15 V __
–– 22 - 30 V __
––
Pin 1 (U+) 2 (US) 1 (U+) 2 (US)
PVM TO THE RIGTH OF Q: P → A UDC (0.5 → 0.25) × UDC UDC (0.5 → 0.25) × UDC
PVP Q: P → B UDC (0.5 → 0.75) × UDC UDC (0.5 → 0.75) × UDC
Neutral UDC 0.5 × UDC UDC 0.5 × UDC

On/off activation
UDC 11 - 15 V __
–– 22 - 30 V __
––
Pin 1 2 1 2
Q: P → A UDC 0 UDC 0
Q: P → B UDC UDC UDC (UDC
Neutral 0 0 0 0

25 Pin SUB-D connector

with M3 screws (MIL-DTL-24308)

F: Branch circuit for fault indication

E: Emergency circuit braker

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Installation

OPTION,
OIL FLOW DIRECTION
AND SETTING OF MAX
FLOW

PVM TO THE LEFT OF PVP

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Installation

OPTION, Electrical connection

OIL FLOW DIRECTION
AND SETTING OF MAX Proportional activation
FLOW UDC 11 - 15 V __
–– 22 - 30 V __
––
Pin 1 (U+) 2 (US) 1 (U+) 2 (US)
PVM TO THE LEFT OF PVP Q: P → A UDC (0.5 → 0.75) × UDC UDC (0.5 → 0.75) × UDC
Q: P → B UDC (0.5 → 0.25) × UDC UDC (0.5 → 0.25) × UDC
Neutral UDC 0.5 × UDC UDC 0.5 × UDC

On/off activation
UDC 11 - 15 V __
–– 22 - 30 V __
––
Pin 1 2 1 2
Q: P → A UDC 0 UDC 0
Q: P → B UDC UDC UDC (UDC
Neutral 0 0 0 0

25 Pin SUB-D connector

with M3 screws (MIL-DTL-24308)

F: Branch circuit for fault indication

E: Emergency circuit braker

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 PVG 32 Proportional Valve
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Installation

CONNECTIONS,
PUMP SIDE MODULE, PVP

Connection
Max. tightening torque P A/B T LS, M, LSA, LSB, LX
PVH, Accumulator PVS PVSI
Screwed connection BSP.F G 1⁄2 G 3⁄4 G 1⁄2 G 3⁄4 G 1⁄4 G 1⁄8 G 1⁄4
130 Nm 210 Nm 130 Nm 210 Nm 40 Nm 17 Nm 40 Nm
With steel washer
(1150 lbf·in) (1850 lbf·in) (1150 lbf·in) (1850 lbf·in) (350 lbf·in) (150 lbf·in) (350 lbf·in)
30 Nm 50 Nm 30 Nm 50 Nm 20 Nm 15 Nm 20 Nm
With cooper washer
(270 lbf·in) (445 lbf·in) (270 lbf·in) (445 lbf·in) (180 lbf·in) (135 lbf·in) (180 lbf·in)
With aluminium 70 Nm 110 Nm 70 Nm 110 Nm 30 Nm 15 Nm 30 Nm
washer (620 lbf·in) (970 lbf·in) (620 lbf·in) (970 lbf·in) (270 lbf·in) (135 lbf·in) (270 lbf·in)
130 Nm 210 Nm 130 Nm 210 Nm 40 Nm 17 Nm 40 Nm
With cutting edge
(1150 lbf·in) (1850 lbf·in) (1150 lbf·in) (1850 lbf·in) (350 lbf·in) (150 lbf·in) (350 lbf·in)
7 11 7 11 1 3 1
Screwed connection UNF ⁄8 in-14 ⁄16 in-12 ⁄8 in-14 ⁄16 in-12 ⁄2 in-20 ⁄8 in-24 ⁄2 in-20
90 Nm 120 Nm 90 Nm 120 Nm 30 Nm 10 Nm 30 Nm
O-ring
(800 in-lbs) (1060 in-lbs) (800 in-lbs) (1060 in-lbs) (270 in-lbs) (90 in-lbs) (270 in-lbs)

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Installation

INSTALLATION OF LEVER Screw the lever completely home

Base with an angle of 22.5° Base with an angle of 37.5°

PRESSURE SETTING
PVP, LSA, LSB

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Installation

PVE FAULT MONITORING Normal

Green A: External relay

B: Solenoid valve

Fault

Red A: External relay

B: Solenoid valve

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Installation

PVE FAULT MONITORING Reaction time

Fault

Active fault
monitoring

Passiv fault
monitoring

BLOCK DIAGRAM Active Passive

(a): Cut-off of solenoid valves (a): Does not exist
(b): Control signal for LED (b): Control signal for LED
(c): Control signal for alarm output (c): Control signal for alarm output

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Installation

PVEH / PVEM / PVES Check max. lever travel in neutral position

1. Make sure the system is supplied with hydraulic power
ADJUSTMENT OF PVE 2. Connect supply voltage (UDC) (Signal voltage = 0,5 × UDC), or cut off the signal voltage
WHEN MAX. LEVER (US) on pin 2.
TRAVEL IS EXCEEDED
(PVE IS FACTORY-
PRESET)

Lever travel exceeded in PVG 32 Direction of rotation for adjustment of position transducer

Direction A

Direction B

Turn of transducer Movement of lever

1
⁄4 1.5 mm [0.06 in]
1
⁄2 3.0 mm [0.12 in]
3
⁄4 4. 5 mm [0.18 in]

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Installation

EX INSTALLATION PVEH PVEO

INSTALLATION OF PVE PVEH/PVES

PVEM

PVEO

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Installation

BLEEDING (If the group is installed vertically, it is recommended to bleed it at the adjusting screws A)

* Room for dismantling

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Installation

INSTALLATION
AND TECHNICAL DATA
FOR PVPX

Position Across flats Max. tightening torque

24 mm 45 Nm
1
[0.94 in] [400 lbf·in]

Max. operation pressure 350 bar [5076 bar]

Max. coil surface temperature 155°C [311°F]
Rated voltage 12 V __
–– 24 V __
––
22°C (71,6°F) coil temperature 1.55 A 0.78 A
Current consumtion
110°C (230°F) coil temperature 1.00 A 0.50 A
22°C (71,6°F) coil temperature 19 W 19 W
Power consumtion
110°C (230°F) coil temperature 12 W 12 W
Max. permissible deviation from rated supply voltage ±10%

CONNECTION PVPX When installing the wire remember to

connect the built-in diode to the plug
pins.

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Installation

WIRING EXAMPLE FOR

PVPX AND ALARM LOGIC
EHA

PVG 32 with normally open PVPX, PVRE remote control lever and EHA electronic alarm
logic

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Installation

ASSEMBLY FOR PVMR / F 1 2

3 4

TIGHTENING TORQUES * Spring identification

AND WIDTHS ACROSS PVMF Painted blue
FLATS PVMR Non-painted

X Y Z

Width across flats

8 ± 0.5 Nm 15 ± 2 Nm 4 ± 1 Nm
Tightening torque
[70 ± 4.5 lbf·in] [135 ± 20 lbf·in] [35 ± 9 lbf·in]

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Service Parts Manual
Installation

DISMANTLING FOR 1 2
PVMR / F

3 4

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Service Parts Manual
Installation

STANDARD MAIN SPOOL 1 2

→ MAIN SPOOL
FOR PVMR

3 4

8 ±1 Nm
Z
[70 ±9 lbf·in]

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Installation

STANDARD FLOAT P→B→F P→A→F

POSITION SPOOL →
FLOAT POSITION SPOOL
FOR PVMF

8 ±1 Nm 8 ±1 Nm
Z Z
[70 ±9 lbf·in] [70 ±9 lbf·in]

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Notes

NOTES

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 PVG 32 Proportional Valve
Service Parts Manual
PVP

PVP, PUMP SIDE MODULE

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Service Parts Manual
PVP

PVP, PUMP SIDE MODULE

Type Code No.

G - thread UNF -thread
PVP = G 1⁄2 157B5000
P-port<
Open center = 7⁄8-14 UNF 157B5200
PVP = G 3⁄4 Excl. 157B5100
P-port<
Open center = 1 1⁄16-12 UNF pilot 157B5300
PVP = G 1⁄2 supply 157B5001
P-port<
Closed center = 7⁄8-14 UNF for PVE 157B5201
PVP = G 3⁄4 157B5101
P-port<
Closed center = 1 1⁄16-12 UNF 157B5301
PVP Excl. pilot 157B5102
P-port = G 3⁄4
Open center supply for PVE. –
PVP With facilities 157B5103
P-port = G 3⁄4
Closed center for PVPX –
PVP = G 1⁄2 157B5010
P-port<
Open center = 7⁄8-14 UNF 157B5210
PVP = G 3⁄4 Incl. 157B5110
P-port<
Open center = 1 1⁄16-12 UNF pilot 157B5310
PVP = G 1⁄2 supply 157B5011
P-port<
Closed center = 7⁄8-14 UNF for PVE 157B5211
PVP = G 3⁄4 157B5111
P-port<
Closed center = 1 1⁄16-12 UNF 157B5311

Item Description Code No.

1 Inlet compensator, assy – 1 1 1 1 1 1 1 1 1 1
2 Plastic plug 155L5370 1 1 1 1 1 1 1 1 1 1
G 1⁄4 - thread 155L6388 2 2 2 2 2 2 2 2 2 2
4 Plug 1
⁄2-20 UNF - thread 155L6406 2 2 2 2 2 2 2 2
5* Washer 13.5 × 17.5 × 1.5 [0.53 × 0.69 × 0.06 in] G / UNF - thread 684X2120 2 2 2 2 2 2 2 2 2 2
6 Housing – 1 1 1 1 1 1 1 1 1 1
7 Orifice ∅1.0 × M6 [0.04 in × M6] 155L5389 2 2 1 1 1 2 2 2 1 1
G 1⁄2 - thread 633X0074 1 1 1 1
8 Plastic plug 7
⁄8 -14 UNF - thread 633X0017 1 1 1 1
G 3⁄4 - thread 633X0071 2 1 2 1 2 1 2 1
9 Plastic plug
1 1⁄16 - 12 UNF-thread 633X7027 2 1 2 1 2 1 2 1
Spring 155L5217 1 1 1 1
10
Spring 155L5396
11 Cone 155L5376 1 1 1 1
12 Spool 155L5377 1 1 1 1
13* O-ring ∅11.0 × 2.0 [0.43 × 0.08 in] 633B1818 1 1 1 1
14 Plug (incl. item 12) 155L5150 1 1 1 1
15 Filter 155L5365 1 1 1 1 1 1 1 1 1 1
16 Seat 155L6425 1 1 1 1 1 1 1 1 1 1
17 Thrust pad 155L6393 1 1 1 1 1 1 1 1 1 1
18 Spring 155L6370 1 1 1 1 1 1 1 1 1 1
19* O-ring ∅9.0 × 2.0 [0.35 × 0.08 in] 633B1816 1 1 1 1 1 1 1 1 1 1
20 Adjusting screw 155L6387 1 1 1 1 1 1 1 1 1 1
21* Plastic plug 155L6377 1 1 1 1 1 1 1 1 1 1
22 Plug M6; L = 19 [0.75 in] Open center only 155L5153 1 1 1 1 1
23* Bonded seal 6.7 × 10 × 1.0 [0.26 × 0.39 × 0.04 in] 633B9008 1 1 1 2 1 1
24 Screw M6; L = 8 [0.31 in] 681X1506 1 1 1 2 1 1
25 PVPX plug (see page 40) 157B5601
26 Pilot supply 155L5157 1 1 1 1
27 Relief valve 155L6153 1 1 1 1 1 1 1 1 1 1
28 Conversion kit open center → closed center 155L5152 1 1 1 1 1
* Set of seals (see page 50) 157B5999 1 1 1 1 1 1 1 1 1 1

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 PVG 32 Proportional Valve
Service Parts Manual
PVP

PVP, PUMP SIDE MODULE

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Service Parts Manual
PVP

PVP, PUMP SIDE MODULE

Type Code No.

G - thread UNF -thread
PVP = G 1⁄2 157B5012
P-port<
Open center = 7⁄8-14 UNF 157B5212
PVP = G 3⁄4 Incl. pilot 157B5112
P-port<
Open center = 1 1⁄16-12 UNF supply for PVE 157B5312
PVP = G 1⁄2 and facilities 157B5013
P-port<
Closed center = 7⁄8-14 UNF for PVPX 157B5213
PVP = G 3⁄4 157B5113
P-port<
Closed center = 1 1⁄16-12 UNF 157B5313
PVP 3
Incl. pilot supply
P-port = G ⁄4 157B5180
Open center for PVE
PVP and
P-port = G 3⁄4 157B5181
Closed center external Pp
PVP Incl. pilot supply
P-port = G 3⁄4 157B5190
Open center for hydraulic
PVP activation and
P-port = G 3⁄4 157B5191
Closed center external Pp

Item Description Code No.

1 Inlet compensator, assy – 1 1 1 1 1 1 1 1
2 Plastic plug 155L5370 1 1 1 1 1 1 1 1
G 1⁄4 - thread 155L6388 3 3 3 3 2 2 2 2
4 Plug 1
⁄2-20 UNF - thread 155L6406 2 2 2 2
5* Washer 13.5 × 17.5 × 1.5 [0.53 × 0.69 × 0.06 in] G / UNF - thread 684X2120 3 3 3 3 2 2 2 2
6 Housing – 1 1 1 1 1 1 1 1
7 Orifice ∅1.0 × M6 [0.04 in × M6] 155L5389 2 1 2 1 2 2 1 1
G 1⁄2 - thread 633X0074 1 1
8 Plastic plug 7
⁄8 -14 UNF - thread 633X0017 1 1
G 3⁄4 - thread 633X0071 2 2 2 2 2 1 2 1
9 Plastic plug
1 1⁄16 - 12 UNF-thread 633X7027 2 1 2 1
Spring 155L5217 1 1 1 1 1 1
10
Spring 155L5396 1 1
11 Cone 155L5376 1 1 1 1 1 1 1 1
12 Spool 155L5377 1 1 1 1 1 1 1 1
13* O-ring ∅11.0 × 2.0 [0.43 × 2.0 in] 633B1818 1 1 1 1 1 1 1 1
14 Plug (incl. item 12) 155L5150 1 1 1 1 1 1 1 1
15 Filter 155L5365 1 1 1 1 1 1 1 1
16 Seat 155L6425 1 1 1 1 1 1 1 1
17 Thrust pad 155L6393 1 1 1 1 1 1 1 1
18 Spring 155L6370 1 1 1 1 1 1 1 1
19* O-ring ∅9.0 × 2.0 [0.35 × 2.0 in] 633B1816 1 1 1 1 1 1 1 1
20 Adjusting screw 155L6387 1 1 1 1 1 1 1 1
21* Plastic plug 155L6377 1 1 1 1 1 1 1 1
22 Plug M6; L = 19 [0.75 in] Open center only 155L5153 1 1 1 1
23* Bonded seal 6.7 × 10 × 1.0 [0.26 × 0.39 × 0.04 in] 633B9008 1 1 2 2 1 1
24 Screw M6; L = 8 [0.31 in] 681X1506 1 1 2 2 1 1
25 PVPX plug (see page 40) 157B5601 1 1 1 1
26 Pilot supply 155L5157 1 1 1 1 1 1 1 1
27 Relief valve 155L6153 1 1 1 1 1 1 1 1
28 Conversion kit open center → closed center 155L5152 1 1 1 1 1
* Set of seals (see page 50) 157B5999 1 1 1 1 1 1 1 1

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Service Parts Manual
PVPV/M

PVPV/M,
PUMP SIDE MODULE
CLOSED CENTER

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Service Parts Manual
PVPV/M

PVPV/M,
PUMP SIDE MODULE
CLOSED CENTER

Type Code No.

G - thread UNF -thread
PVPV = G1 Incl. pilot 157B5938 –
P/T-port
Closed center = 1 5⁄16 UN supply – 157B5911
PVPVM = G1 for 157B5937 –
P/T-port PVE
Closed center = 1 5⁄16 UN – 157B5912
PVPV = G1 Incl. pilot supply 157B5941 –
P/T-port
Closed center = 1 5⁄16 UN for PVE – 157B5913
PVPVM =G1 and 157B5940 –
P/T-port PVLP 63
Closed center = 1 5⁄16 UN – 157B5914

Item Description Code No.

G 1/4 155L6388 2 2 2 2
1 Plug 9
/16 - 18 UNF 631X2044 2 2 2 2
Washer 13.5 × 17.5 × 1.5 [0.53 × 0.69 × 0.06 in] 684X2120 1 1 1 1
2
O-ring ∅11.89 × 1.98 [0.47 × 0.08 in] – 1 1 1 1
3 orifice ∅1.0 × M6 [0.04 in × M6] 155B8320 1 1 1 1 1 1 1 1
4 Plug (incl. item 5) 155L5150 1 1 1 1 1 1 1 1
5 O-ring 633B1818 1 1 1 1 1 1 1 1
6 Spool 155L5377 1 1 1 1 1 1 1 1
7 Pilot supply 155L5157 1 1 1 1 1 1 1 1
8 Cone 155L5376 1 1 1 1 1 1 1 1
9 Spring 155L5217 1 1 1 1 1 1 1 1
10 Housing – 1 1 1 1 1 1 1 1
11 PVLP shockvalve – 1 1 1 1
12 O-ring ∅15.6 × 1.78 [0.61 × 0.07 in] 633B0293 1 1 1 1
G1 633X0069 2 2 2 2
13 Plastic plug
1 5/16 - 12 UNF 633X0064 2 2 2 2
14 Shuttle assy. – 1 1 1 1
* Set of seals (see page 50) 157B5999 1 1 1 1 1 1 1 1

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PVB

PVB, BASIC MODULE

PVLA,
ANTI-CAVITATION VALVE

PVLP,
SHOCK AND
ANTI-CAVITATION VALVE

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PVB

PVB, BASIC MODULE

Type Code No.

G 1⁄2 thread 7
⁄8-14 UNF-thread
PVB Without compensator/check valve 157B6000 157B6400
PVB With check valve 157B6100 157B6500
Not
PVB With compensator valve 157B6200 157B6600
prepared
With compensator valve, LSA/B
PVB for chock 157B6203 157B6603
relief valve and LSA/B shuttle valve
valves
PVB With damped compensator valve 157B6206 –
A and B
With damped compensator valve, LSA/B
PVB 157B6208 –
relief valve and LSA/B shuttle valve
PVB Without compensator/check valve 157B6030 157B6430
PVB With check valves 157B6130 157B6530
PVB With check valve and LSA/B shuttle valve 157B6136 157B6536
Prepared
PVB With compensator valve 157B6230 157B6630
for chock
Compensator, LSA/B relief and
PVB valves 157B6233 157B6633
LSA/B shuttle valve
A and B
PVB With damped compensator valve 157B6236 –
With damped compensator valve, LSA/B
PVB 157B6238 –
relief valve and LSA/B shuttle valve

Item Description Code No.

1 Compensator valve, assy. – 1 1 1 1 1 1 1 1
2 Housing – 1 1 1 1 1 1 1 1 1 1 1 1 1
4 Thrust pad 155L6150 2 2 2 2
5 Spring 155L6370 2 2 2 2
6* O-ring ∅9.0 × 2.0 [0.35 × 0.08 in] 633B1816 2 2 2 2
7 Adjusting screw 155L6387 2 2 2 2
8* Plastic plug 155L6377 2 2 2 2
G 1⁄2 - thread 633X0074 2 2 2 2 2 2 2 2 2 2 2 2 2
9 Plastic plug 7
⁄8-14 UNF - thread 633X0017 2 2 2 2 2 2 2 2 2
10 Check valve assy. – 1 1 1
11 Shuttle assy. – 1 1 1 1 1
12 Shuttle assy. – 1 1 1 1 1 1 1 1 1 1 1 1 1
13 Pipe – 1 1 1 1 1 1 1 1 1 1 1
14* O-ring ∅6.0 × 1.5 [0.24 × 0.06 in] 633B1810 1 1 1 1
15 Damping screw (incl. item 14) 155L6151 1 1 1 1
16* Washer 13.5 × 17.5 × 1.5 [0.53 × 0.69 × 0.06 in] G / UNF - thread 684X2120 2 2 2 2
G 1⁄4 - thread 155L6388 2 2 2 2
17 Plug 1
⁄2 - 20 UNF thread 155L6406 2 2
22 Relief valve assy. 155L6153 1 1 1 1
* Set of seals (see page 50) 157B6999 1 1 1 1 1 1

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PVB, PVLA and PVLP

PVB, BASIC MODULE

PVLA,
ANTI-CAVITATION VALVE

PVLP,
SHOCK AND
ANTI-CAVITATION VALVE

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PVLA and PVLP

PVLA,
ANTI-CAVITATION VALVE

PVLP,
SHOCK AND
ANTI-CAVITATION VALVE

Type Code No.

Setting pressure 32, 50, 63, 100, 125, 140, 150, 160, 175, 190,
PVLP 157B2...
210, 230, 240, 250, 265, 280, 300, 320 and 350 bar
Setting pressure 464, 725, 914, 1450, 1813, 2030, 2175, 2320, 2538,
PVLP 157B2...
2755, 3045, 3335, 3480, 3625, 3843, 4061, 4351, 4641 and 5075 psi
PVLA Valve 157B2001
PVLA Plug 157B2002

Item Description Code No.

18 PVLP – 1
19 O-ring ∅15.6 × 1.78 [0.61 × 0.08 in] 633B0293 1 1 1
20 PVLA valve – 1
21 PVLA plug (incl. item 19) 155L2001 1

DKMH.PS.570.A5.02 520L0211 33
 PVG 32 Proportional Valve
Service Parts Manual
PVS and PVSI

PVS/PVSI, END PLATE

34 DKMH.PS.570.A5.02 520L0211
 PVG 32 Proportional Valve
Service Parts Manual
PVS and PVSI

PVS/PVSI, END PLATE

Type Code No.

G - thread UNF -thread
PVS without connection 157B2000 157B2020
PVS with LX connection 157B2011 157B2021
PVSI without connection 157B2014 157B2004
PVSI with LX connection 157B2015 157B2005

Item Description Code No.

1 End plate – 1 1 1 1
2* Name plate (incl. item 3) 155L2150 1 1 1 1
3* Drive screw 681Z1011 1 1 1 1
G 1/8 thread 633X0068 1
3
/8 -24 UNF thread 633X0067 1
4 Plastic plug
G 1/4 thread 633X0028 1
1
/2 -20 UNF thread 633X0063 1
* Spare part. Only to be used by change of specification

DKMH.PS.570.A5.02 520L0211 35
 PVG 32 Proportional Valve
Service Parts Manual
PVAS for PVP

PVAS, ASSEMBLY KIT,

PVP

36 DKMH.PS.570.A5.02 520L0211
 PVG 32 Proportional Valve
Service Parts Manual
PVAS for PVP

PVAS, ASSEMBLY KIT,

PVP

Type Code No.

PVAS for 1 PVB on PVGI 157B8000
PVAS for 1 PVB basic module / for 2 PVB on PVGI 157B8001
PVAS for 2 PVB basic module / for 3 PVB on PVGI 157B8002
PVAS for 3 PVB basic module / for 4 PVB on PVGI 157B8003
PVAS for 4 PVB basic module / for 5 PVB on PVGI 157B8004
PVAS for 5 PVB basic module / for 6 PVB on PVGI 157B8005
PVAS for 6 PVB basic module / for 7 PVB on PVGI 157B8006
PVAS for 7 PVB basic module / for 8 PVB on PVGI 157B8007
PVAS for 8 PVB basic module 157B8008
PVAS for 9 PVB basic module 157B8009
PVAS for 10 PVB basic module 157B8010

Item Description Code No.

1 Nut 8,0 681X0526 6 6 6 6 6 6 6 6 6 6 3
2 Washer 8.1 × 15.2 × 1.5 [0.53 × 0.69 × 0.06 in] 684X2591 6 6 6 6 6 6 6 6 6 6 3
Stay bolt M8; L = 91 [3.58 in] 155L8350 3
Stay bolt M8; L = 140 [5.51 in] 155L8351 3
Stay bolt M8; L = 189 [7.44 in] 155L8352 3
Stay bolt M8; L = 238 [9.37 in] 155L8353 3
Stay bolt M8; L = 287 [11.30 in] 155L8354 3
3 Stay bolt M8; L = 336 [13.24 in] 155L8355 3
Stay bolt M8; L = 385 [15.16 in] 155L8356 3
Stay bolt M8; L = 434 [17.09 in] 155L8357 3
Stay bolt M8; L = 483 [19.02 in] 155L8358 3
Stay bolt M8; L = 527 [20.75 in] 155L8359 3
Stay bolt M8; L = 576 [22.68 in] 155L8360 3
4* O-ring ∅5.0 × 2.0 [0.20 × 0.08 in] 633B1809 24 22 20 18 16 14 12 10 8 6 4
5* O-ring ∅44.0 × 2.5 [1.73 × 0.10 in] 155L2389 1 1 1 1 1 1 1 1 1 1 1
6* O-ring ∅16.0 × 2.5 [0.63 × 0.10 in] 633B1817 48 44 40 36 32 28 24 20 16 12 8
7* O-ring ∅10.0 × 2.5 [0.39 × 0.10 in] 633B0120 10 9 8 8 7 6 5 4 3 2 1
* Set of seals (see page 50) 157B8999 1 1 1 1 1 1

DKMH.PS.570.A5.02 520L0211 37
 PVG 32 Proportional Valve
Service Parts Manual
PVAS for PVPV/M

PVAS, ASSEMBLY KIT

PVPV/M

38 DKMH.PS.570.A5.02 520L0211
 PVG 32 Proportional Valve
Service Parts Manual
PVAS for PVPV/M

PVAS, ASSEMBLY KIT

PVPV/M

Type Code No.

PVAS for 1 PVB basic module 157B8021
PVAS for 2 PVB basic module 157B8022
PVAS for 3 PVB basic module 157B8023
PVAS for 4 PVB basic module 157B8024
PVAS for 5 PVB basic module 157B8025
PVAS for 6 PVB basic module 157B8026
PVAS for 7 PVB basic module 157B8027
PVAS for 8 PVB basic module 157B8028
PVAS for 9 PVB basic module 157B8029
PVAS for 10 PVB basic module 157B8030

Item Description Code No.

1 Nut 681X0526 6 6 6 6 6 6 6 6 6 6
2 Washer 8.1 × 15.2 × 1.5 [0.53 × 0.69 × 0.06 in] 684X2591 6 6 6 6 6 6 6 6 6 6
Stay bolt M8; L = 166 [6.54 in] 155L5196 3
Stay bolt M8; L = 213 [8.39 in] 155L5186 3
Stay bolt M8; L = 262 [10.31 in] 155L5187 3
Stay bolt M8; L = 311 [12.20 in] 155L5188 3
3 Stay bolt M8; L = 360 [14.17 in] 155L5189 3
Stay bolt M8; L = 409 [16.10 in] 155L5190 3
Stay bolt M8; L = 458 [17.95 in] 155L5191 3
Stay bolt M8; L = 507 [19.96 in] 155L5192 3
Stay bolt M8; L = 551 [22.00 in] 155L5193 3
Stay bolt M8; L = 600 [23.62 in] 155L5194 3
4 O-ring ∅5.0 × 2.0 [0.20 × 0.08 in] 633B1809 24 22 20 18 16 14 12 10 8 4
5 O-ring ∅44.0 × 2.5 [1.73 × 0.10 in] 155L2389 2 2 2 2 2 2 2 2 2 2
6 O-ring ∅16.0 × 2.5 [0.63 × 0.10 in] 633B1817 48 44 40 36 32 28 24 20 16 12
10 O-ring ∅10.0 × 2.5 [0.39 × 0.10 in] 633B0120 12 11 10 9 8 7 6 5 4 1
1 * Set of seals (see page 50) 157B8999 1 1 1 1 1 1 1 1 1 1

DKMH.PS.570.A5.02 520L0211 39
 PVG 32 Proportional Valve
Service Parts Manual
PVPX and PVPC

PVPX,
LS UNLOADING VALVE

PVPC, PLUG FOR

EXTERNAL PILOT OIL
SUPPLY

40 DKMH.PS.570.A5.02 520L0211
 PVG 32 Proportional Valve
Service Parts Manual
PVPX and PVPC

PVPX,
LS UNLOADING VALVE

Type Code No.

12 Volt 24 Volt
PVPX Normally open 157B4236 157B4238
PVPX Normally closed 157B4246 157B4248
PVPX Normally open with manuel override 157B4256 157B4258
PVPX Normally open with manuel override (26 Volt) 157B4260
Plug 157B5601

Item Description Code No.

PVPX Coil 12 Volt 155L4157 1 1 1
PVPX Coil 24 Volt 155L4158 1 1 1
1 PVPX Coil 12 Volt (before 1996 incl. item 9) 155L4155 1 1 1
PVPX Coil 24 Volt (before 1996 incl. item 9) 155L4156 1 1 1 1
PVPX Coil 26 Volt (incl. item 9) 155L4159 1
PVPX (incl. 5, 6, 8, 9) solenoid valve NO 986L9342 1
2
PVPX (incl. 5, 6, 8, 9) solenoid valve NC 986L9341 1
3 PVPX (incl. 5, 6, 8, 9) solenoid valve NO with manuel override 986L9343 1 1
4 PVPX el - plug 155G5451 1 1 1 1
5* O-ring 9.25 × 1.78 [0.36 × 0.07 in ] 633B1243 1 1 1 1 1
6* O-ring 16.36 × 2.21 [0.64 × 0.08 in ] 633B0046 1 1 1 1 1
7 PVPX plug – 1
8* Backup-ring 12.7 [0.50] 633B0117 1 1 1 1 1
9* O-ring ∅13.0 × 1.0 [0.51 × 0.04 in ] 633B0382
* Set of seals (see page 50) 157B4996

PVPC,
PLUG FOR EXTERNAL
PILOT OIL SUPPLY

Type Code No.

G 1/4 1
/2-20
Thread UNF-thread
PVPC External pilot supply 157B5400 –
PVPC External pilot supply incl. check valve 157B5600 157B5700

Item Description Code No.

10 O-ring ∅5.0 × 1.0 [0.20 × 0.04 in ] 633B1815 1 1
11 PVPC External pilot oil supply G 1⁄4 - thread – 1
G 1⁄4 - thread – 1
12 PVPC External pilot oil supply incl. check valve 1
⁄2-20 UNF - thread – 1

DKMH.PS.570.A5.02 520L0211 41
 PVG 32 Proportional Valve
Service Parts Manual
PVBS

PVBS, MAIN SPOOL

42 DKMH.PS.570.A5.02 520L0211
 PVG 32 Proportional Valve
Service Parts Manual
PVBS

PVBS,
MAIN SPOOL

Type Code No.

PVBS Standard –
PVBS Elec. float position B-port –
PVBS Mec. float position A-port –
PVBS Mec. float position B-port –
PVBS Friction detent –

Item Description Code No.

1 Main spool – 1 1 1 1 1
2 Plug 155L7500 1 1
3 O-ring ∅6.0 × 1.5 [0.24 × 0.06 in ] 633B1810 2 2 2 2 2
4 Spring stop 155L3356 2 1 1 1 2
Spring 155L3358 1 1 1 1
5
Spring hydraulic actuation 155L7504 1
6 Tension rod 155L3351 1 1 1 1 1
7 Spring stop (float position) 155L7505 1 1 1
8 Bushing (float position) 155L7506 1 1 1
9 Float position A-port (incl. item 3) 155L9151 1
10 Float position B-port (incl. item 3) 155L9152 1
11 Friction detent (incl. item 3) 155L9150 1

DKMH.PS.570.A5.02 520L0211 43
 PVG 32 Proportional Valve
Service Parts Manual
PVM

PVM,
MECHANICAL
ACTIVATION

44 DKMH.PS.570.A5.02 520L0211
 PVG 32 Proportional Valve
Service Parts Manual
PVM

PVM, MECHANICAL
ACTIVATION

Type Angle Code No.

PVM 22.5° 157B3171
PVM 37.5° 157B3172
PVM – 157B3173
PVM 37.5° 157B3174
PVM 22.5° 157B3175

Item Description Code No.

1 Seal nut 681X8270 2 2 2 2 2
2 Threaded pin 681X0323 2 2 2 2 2
3 Screw 681X1864 4 4 4 4 4
4* O-ring ∅5.0 × 2.0 [0.2 × 0.08 in ] 633B1809 2 2 2 2 2
5* Profile O-ring 155L3430 1 1 1 1 1
6 Housing 1 1 1 1 1
7 Lever 155L3151 1 1
22.5° 155L3450 1
8 Base
37.5° 155L3451 1
9 Screw 681X9289 1 1 1 1
10 Washer 684X0075 1 1 1 1
11 Base and activation bar with knop and nut 155L3154
* Set of seals (see page 50) 157B3999 1 1 1 1 1

Type Angle Code No.

PVM 22.5° 157B3191
PVM 37.5° 157B3192
PVM – 157B3193
PVM 37.5° 157B3194
PVM 22.5° 157B3195

Item Description Code No.

3 Screw 681X1864 4 4 4 4 4
4* O-ring ∅5.0 × 2.0 [0.20 × 0.08 in ] 633B1809 2 2 2 2 2
5* Profile O-ring 155L3430 1 1 1 1 1
6 Housing 1 1 1 1 1
7 Lever 155L3151 1 1
22.5° 155L3450 1
8 Base
37.5° 155L3451 1
9 Screw 681X9289 1 1 1 1
10 Washer 684X0075 1 1 1 1
11 Base and activation bar with knop and nut 155L3154
* Set of seals (see page 50) 157B3999 1 1 1 1 1

DKMH.PS.570.A5.02 520L0211 45
 PVG 32 Proportional Valve
Service Parts Manual
Cover for PVM, PVMD, PVH, PVMR and PVMF

PVM,
MECHANICAL
ACTIVATION

COVER FOR
PVMD, MECHANICAL
ACTIVATION

PVH, HYDRAULIC
ACTIVATION

PVMR, MECHANICAL
DETENT

PVMF, MECHANICAL
FLOAT

46 DKMH.PS.570.A5.02 520L0211
 PVG 32 Proportional Valve
Service Parts Manual
Cover for PVM, PVMD, PVH, PVMR and PVMF

COVER FOR
PVMD, MECHANICAL
ACTIVATION

PVH, HYDRAULIC
ACTIVATION

PVMR, MECHANICAL
DETENT

PVMF, MECHANICAL
FLOAT

Type Code No.

PVMD 157B0001
G 1/4 - thread 157B0008
PVH (hydraulic activation) 9
/16 - 18 UNF 157B0007
PVMR (friction detent) 157B0004
PVMF (mechanical float position) 157B0005

Item Description Code No.

21* Profile O-ring 155L0356 1 1 1
22* O-ring ∅5.0 × 2.0 [0.2 × 0.08 in ] 633B1809 1 1 4 1
23 Cover 155L0357 1
24 Screw M6; L = 15 [0.59 in] 681X1864 4 4 4 4
25 Cover 155L0358 1 1
26* O-ring ∅19.3 × 2.4 [0.76 × 0.09 in ] 633B1136 1 1
27 Plug 155L0352 1 1
28 Ball ∅5 [0.5 in] 689X1006 3 3
155L0354 3
29 Spring
155L0355 3
30* O-ring ∅6.0 × 1.5 [0.24 × 0.59 in ] 633B1810 3 3
31 Plug 155L0353 3 3
32* O-ring ∅21.3 × 2.4 [0.84 × 0.09 in ] 633B1808 1
G - thread 155L0008 1
33 Cover
UNF - thread 155L0007 1
G - thread 633X0028 2
35 Sealing plug
UNF - thread 633X7023 2
* Set of seals (see page 50) 157B3999 1 1 1 1

DKMH.PS.570.A5.02 520L0211 47
 PVG 32 Proportional Valve
Service Parts Manual
PVES, PVEH, PVEM and PVEO

ELECTRICAL ACTIVATION PVEH/PVES

PVES,
PROPORTIONAL SUPER

PVEH,
PROPORTIONAL HIGH

PVEM,
PROPORTIONAL MEDIUM

PVEO, ON-OFF

PVEM

PVEO

48 DKMH.PS.570.A5.02 520L0211
 PVG 32 Proportional Valve
Service Parts Manual
Spare parts PVES, PVEH, PVEM and PVEO

ELECTRICAL ACTIVATION

PVES,
PROPORTIONAL SUPER

PVEH,
PROPORTIONAL HIGH

PVEM,
PROPORTIONAL MEDIUM

PVEO, ON-OFF

Type Code No.

12 Volt 24 Volt
PVES 0% hysteresis (proportional) 157B4816 157B4828
Standard (proportional) 157B4016 157B4028
PVEH Passive fault monitoring (proportional) 157B4086 157B4088
Float position (proportional) 157B4316 157B4328
Standard (proportional) 157B4116 157B4128
With ∅0.5 [0.02 in] orrifice 157B4516 157B4528
PVEM
Fast version 157B4616 157B4628
Float position (proportional) 157B4416 157B4428
PVEO Standard (on - off ) 157B4216 157B4228

Item Description Code No.

PVES assembly – 1
1
PVEH assembly – 1 1 1
2 PVEM assembly – 1 1 1 1
3 PVEO assembly – 1
white, PG 11 984L3286 1 1 1 1 1 1 1 1
4 El-plug, DIN 43650
black, PG 9 984L3156 1
5 Screw M6; L = 33 [1.30 in] 681X0143 4 4 4 4 4 4 4 4 4
6 Plug 155U2779 1 1 1 1 1 1 1 1
7* O-ring ∅2.5 × 30.0 [0.10 × 1.18 in] 633B0241 1 1 1 1 1 1 1 1 1
8* O-ring ∅2.0 × 8.0 [0.08 × 0.35 in] 633B1056 1 1 1 1 1 1 1 1 1
9* O-ring ∅2.0 × 10.0 [0.08 × 0.39 in] 633B1461 3 3 3 3 3 3 3 3 3
10 Filter 155G4710 1 1 1 1 1 1 1 1 1
11* O-ring ∅1.0 × 4.0 [0.04 × 0.16 in] 633B0204 3 3 3 3 3 3 3 3 3
12 Check valve 155U6780 2 2 3 3 2 2 2 2 2
13 Orifice ∅1.0 [0.04 in] 155U6618 1 1 1 1 1 1 1
14 Orifice ∅0.5 [0.02 in] 155U6616 1
15 Orifice ∅0.8 [0.03 in] 155U6617 1
* Set of seals (see page 50) 157B4997 1 1 1 1 1 1 1 1 1

DKMH.PS.570.A5.02 520L0211 49
 PVG 32 Proportional Valve
Service Parts Manual
Set of seals

SET OF SEALS FOR

PVG 32

Type Code No.

PVP module 157B5999
PVB module 157B6999
PVM / PVH / PVMD / PVMR / PVMF module 157B3999
PVEO / PVEM / PVEH / PVES module 157B4997
PVAS for a PVG with 1 PVB-section 157B8999
PVPX module 157B4996

PVEO/PVEM/PVEH module before middle 1993 157B4999

PVPX module before 1996 157B4998

Description Code No.

O-ring ∅9.0 × 2,0 0.35 × 0.08 in] 633B1816 2 1
O-ring ∅11.0 × 2.0 [0.43 × 0.08 in] 633B1818 1
Washer 13.5 × 17.5 × 1.5 [0.53 × 0.69 × 0.06 in] 684X2120 2 2
Bonded seal 6.7 × 10.0 × 1.0 [0.26 × 0.39 X 0.04 in] 633X9008 2
Plastic plug 155L6377 2 1
O-ring ∅6.0 × 1.5 [0.24 × 0.06 in] 633B1810 3 1
O-ring ∅5.0 × 2.0 [0.20 × 0.08 in] 633B1809 4 4 6
O-ring – 155L2389 1
O-ring ∅16.0 × 2.5 [0.63 × 0.10 in] 633B1817 8
O-ring ∅10.0 × 2.5 [0.39 × 0.10 in] 633B0120 1
Seal 155L0356 1
Seal nut M 6.0 [0.24 in] 681X8270 2
O-ring ∅30.0 × 2.5 [1.18 × 0.10 in] 633B0241 1
O-ring ∅10.0 × 2.0 [0.39 × 0.08 in] 633B1461 3
O-ring ∅ 4.0 × 1.0 [0.16 × 0.04 in] 633B0204 3
O-ring ∅ 8.0 × 2.0 [0.31 × 0.08 in] 633B1056 1
O-ring ∅21.20 × 2.4 [0.83 × 0.09 in] 633B1808 1 1
*O-ring ∅10.5 × 1.8 [0.41 × 0.07 in] 633B1834 2 2
O-ring ∅19.3 × 2.4 [0.76 × 0.09 in] 633B1136 1
O-ring ∅33.0 × 2.5 [1.30 × 0.10 in] 155L3430 1
O-Ring ∅9.25 × 1.78 [0.36 × 0.07 in] 633B1243 1 1
O-Ring ∅16.36 × 2.21 [0.64 × 0.09 in] 633B0046 1 1
Back-up ring ∅9.8 [0.04 in] 633B0117 1 1
O-ring ∅13.0 × 1.0 [0.51 × 0.04 in] 633B0382 2
O-ring ∅14.0 × 1.78 [0.55 × 0.07 in] 633B1981 2

50 DKMH.PS.570.A5.02 520L0211
 PVG 32 Proportional Valve
Service Parts Manual
Notes

NOTES

DKMH.PS.570.A5.02 520L0211 51
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