Haulotte Compact 8-10-12 Elec Scissor Manual

OPERATING AND MAINTENANCE
INSTRUCTIONS
SELF-PROPELLED SCISSOR PLATFORM

COMPACT 8, 8W, 10N, 10 and 12
242 032 6060 - E 10.05 Ind. A GB

Quality
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er S
ISO
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Reg
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9001
V2000
CERTIFIED COMPANY
Distribué par / Distributed by/ Distribuito da
Haulotte France Centre Mondial Pièces de Rechange

Tél / Phone +33 (0)4 72 88 05 70 Spare Parts International Centre
Fax / Fax +33 (0)4 72 88 01 43 Tél / Phone +33 (0)4 77 29 24 51
Fax / Fax +33 (0)4 77 29 98 88
Haulotte Hubarbeitsbühnen Haulotte Portugal

Tél / Phone + 49 76 33 806 920 Tél / Phone + 351 21 955 98 10
Fax / Fax + 49 76 33 806 82 18 Fax / Fax + 351 21 995 98 19
Haulotte UK Haulotte U.S. Inc.

Tél / Phone + 44 (0) 1952 292753 Main tool free 1-877-HAULOTTE
Fax / Fax² + 44 (0) 1952 292758 Service tool free 1-877-HAULOT-S
Haulotte Asia Haulotte Netherlands BV

Tél / Phone + 65 6536 3989 Tél / Phone + 31 162 670 707
Fax / Fax + 65 6536 3969 Fax / Fax + 31 162 670 710
Haulotte Australia PTY Ltd Haulotte Italia

Tél / Phone + 61 3 9706 6787 Tél / Phone + 39 05 17 80 813
Fax / Fax + 61 3 9706 6797 Fax / Fax + 39 05 16 05 33 28
Haulotte Do Brazil Haulotte Scandinavia AB u.b.

Tél / Phone + 55 11 3026 9177 Tél / Phone + 46 31 744 32 90
Fax / Fax + 55 3026 9178 Fax / Fax + 46 31 744 32 99
Haulotte Iberica - Madrid Haulotte Iberica - Sevilla

Tél / Phone + 34 91 656 97 77 Tél / Phone + 34 95 493 44 75
Fax / Fax + 34 91 656 97 81 Fax / Fax + 34 95 463 69 44
REVIEW JOURNAL
Issue Date Subject

10.05 27/10/2005 Created (Index a)
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Operating and maintenance instructions
GENERAL
You have just taken delivery of your mobile elevating work platform
It will give you complete satisfaction if you follow the operating and maintenance
instructions exactly.
The purpose of this instruction manual is to help you in this.
We stress the importance:

• of complying with the safety instructions relating to the machine itself, its use
and its environment,
• of using it within the limits of its performances,
• of proper maintenance upon which its service life depends.
During and beyond the warranty period, our After-Sales Department is at your
disposal for any service you might need.
Contact in this case our Local Agent or our Factory After-Sales Department,
specifying the exact type of machine and its serial number.
When ordering consumables or spares, use this documentation, together with the
«Spares» catalogue so as to receive original parts, the only guarantee of
interchangeability and perfect operation.
This manual is supplied with the machine and is included on the delivery
note.
REMINDER:You are reminded that our machines comply with the provisions of
the «Machines Directive» 89/392/EEC of June 14th 1989 as
amended by the directives 91/368/EEC of June 21st 1991, 93/44/
EEC of June 14th 1993, 93/68/EEC of July 22nd 1993 and 89/336/
EEC of May 3rd 1989, directive 2000/14/CE and directive EMC/89/
336/CE.
Caution!
The technical data contained
in this manual cannot involve
our responsibility and we
reserve the right to proceed
with improvements or
modifications without
amending this manual.
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Operation and Servicing - Compact 8, 8W, 10N, 10 and 12
CONTENTS
1- GENERAL RECOMMENDATIONS - SAFETY ............................................................ 1
1.1 - GENERAL WARNING ................................................................................................. 1

1.1.1 - Manual ..................................................................................................................................... 1
1.1.2 - Labels ...................................................................................................................................... 1
1.1.3 - Safety....................................................................................................................................... 1
1.2 - GENERAL SAFETY INSTRUCTIONS......................................................................... 2

1.2.1 - Operators ................................................................................................................................. 2
1.2.2 - Environment............................................................................................................................. 2
1.2.3 - Using the machine ................................................................................................................... 2
1.3 - RESIDUAL RISKS ....................................................................................................... 4

1.3.1 - Risks of jolting - Overturning.................................................................................................... 4
1.3.2 - Electrical risks .......................................................................................................................... 4
1.3.3 - Risks of explosion or burning................................................................................................... 4
1.3.4 - Risks of collision ...................................................................................................................... 4
1.3.5 - Abnormal noise ........................................................................................................................ 4
1.4 - VERIFICATIONS ......................................................................................................... 4

1.4.1 - Routine verifications................................................................................................................. 4
1.4.2 - Examination of suitability of a machine.................................................................................... 5
1.4.3 - State of conservation ............................................................................................................... 5
1.5 - REPAIRS AND ADJUSTMENTS................................................................................. 5
1.6 - VERIFICATIONS AT THE TIME OF PUTTING BACK INTO SERVICE...................... 5
1.7 - BEAUFORT SCALE .................................................................................................... 6
1.8 - MINIMUM SAFETY DISTANCES ................................................................................ 6
2- PRESENTATION ......................................................................................................... 7
2.1 - IDENTIFICATION ........................................................................................................ 7
2.2 - GENERAL OPERATION ............................................................................................. 7
2.3 - MAIN COMPONENTS ................................................................................................. 8
iii
Operation and Servicing -Compact 8, 8W, 10N, 10 and 12
2.4 - WORK AREA ...............................................................................................................9

2.4.1 - Work area, Compact 8 ............................................................................................................. 9
2.4.2 - Work area, Compact 8W ........................................................................................................ 10
2.4.3 - Work area, Compact 10N....................................................................................................... 11
2.4.4 - Work area, Compact 10 ......................................................................................................... 12
2.4.5 - Work area, Compact 12 ......................................................................................................... 13
2.5 - TECHNICAL CHARACTERISTICS ............................................................................14

2.5.1 - Compact 8, 8W technical characteristics .............................................................................. 14
2.5.2 - Compact 10N, 10 technical characteristics ........................................................................... 15
2.5.3 - Compact 12 technical characteristics..................................................................................... 16
2.6 - OVERALL DIMENSIONS ...........................................................................................17

2.6.1 - Compact 8 .............................................................................................................................. 17
2.6.2 - Compact 8W........................................................................................................................... 17
2.6.3 - Compact 10N ......................................................................................................................... 17
2.6.4 - Compact 10 ............................................................................................................................ 18
2.6.5 - Compact 12 ............................................................................................................................ 18
2.7 - LABELS......................................................................................................................19
2.7.1 - Common "yellow" labels......................................................................................................... 19
2.7.2 - Common "orange" labels........................................................................................................ 19
2.7.3 - Common "red" labels.............................................................................................................. 20
2.7.4 - Other common labels ............................................................................................................. 20
2.7.5 - Labels specific to models ....................................................................................................... 21
2.7.6 - Labels specific : Option .......................................................................................................... 22
2.7.7 - References of the machine's labels ....................................................................................... 22
2.7.8 - Positioning of the labels on the machine................................................................................ 23
3- OPERATING PRINCIPLE...........................................................................................25
3.1 - HYDRAULIC CIRCUIT ...............................................................................................25

3.1.1 - Raising the lift......................................................................................................................... 25
3.1.2 - Travel (machine travel)........................................................................................................... 25
3.1.3 - Steering .................................................................................................................................. 25
3.2 - ELECTRICAL CIRCUIT .............................................................................................25

3.2.1 - Electronic variable speed unit ................................................................................................ 25
3.2.2 - Battery charge monitor / Hour counter ................................................................................... 25
iv
3.3 - SAFETY..................................................................................................................... 28
3.3.1 - Checking the inclination ......................................................................................................... 28
3.3.2 - Travel speeds ........................................................................................................................ 28
3.3.3 - Pothole safety system............................................................................................................ 29
3.3.4 - Platform load control .............................................................................................................. 29
4- USING THE MACHINE .............................................................................................. 31
4.1 - GENERAL INSTRUCTIONS...................................................................................... 31

4.1.1 - The machine's environment ................................................................................................... 31
4.1.2 - Manual extension................................................................................................................... 31
4.2 - OFFLOADING - LOADING ........................................................................................ 32

4.2.1 - Offloading by lifting ................................................................................................................ 32
4.2.2 - Offloading with ramps ............................................................................................................ 33
4.2.3 - Loading .................................................................................................................................. 33
4.2.4 - Transport instructions ............................................................................................................ 33
4.3 - OPERATIONS BEFORE FIRST PUTTING INTO SERVICE..................................... 33

4.3.1 - Familiarisation with the control posts ..................................................................................... 34
4.3.2 - Checks before any putting into service .................................................................................. 35
4.4 - DRIVING.................................................................................................................... 36
4.4.1 - General recommendations..................................................................................................... 36
4.4.2 - Operations from the ground (see Photo 9, page 34) ............................................................. 37
4.4.3 - Operation from the platform (see Photo 10, page 34) ........................................................... 37
4.5 - USING THE ON-BOARD CHARGER........................................................................ 38

4.5.1 - Characteristics ....................................................................................................................... 38
4.5.2 - Starting charging.................................................................................................................... 38
4.5.3 - Holding charge....................................................................................................................... 38
4.5.4 - Interrupting charging .............................................................................................................. 38
4.5.5 - Precautions in use ................................................................................................................. 39
4.6 - USING AND SERVICING BATTERIES ..................................................................... 39

4.6.1 - Recommendations ................................................................................................................. 39
4.6.2 - Putting into service................................................................................................................. 39
4.6.3 - Discharging ............................................................................................................................ 39
4.6.4 - Charging ................................................................................................................................ 40
4.6.5 - Servicing ................................................................................................................................ 40
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4.7 - RESCUE AND REPAIR OPERATIONS.....................................................................41

4.7.1 - Emergency lowering............................................................................................................... 41
4.7.2 - Manual repair ......................................................................................................................... 42
4.8 - BRAKE RELEASE .....................................................................................................42
5- MAINTENANCE..........................................................................................................43
5.1 - GENERAL RECOMMENDATIONS............................................................................43
5.2 - MAINTENANCE DEVICE...........................................................................................43
5.3 - MAINTENANCE SCHEDULE ....................................................................................44

5.3.1 - Consumables ......................................................................................................................... 44
5.3.2 - Maintenance diagram............................................................................................................. 45
5.4 - OPERATIONS............................................................................................................46
5.4.1 - Summary table ....................................................................................................................... 46
5.4.2 - Procedure............................................................................................................................... 46
5.4.3 - Greasing of the slideways: .................................................................................................... 48
5.4.4 - List of consumables................................................................................................................ 48
5.5 - MANUFACTURER’S RECOMMENDATIONS............................................................48
6- OPERATING FAULTS................................................................................................49
6.1 - PLATFORM LIFTING SYSTEM .................................................................................49
6.2 - TRAVEL SYSTEM .....................................................................................................50
6.3 - DIRECTION SYSTEM................................................................................................50
7- ELECTRIC DIAGRAM ................................................................................................51
7.1 - ELECTRIC COMPONENTS.......................................................................................52
7.2 - WIRING DIAGRAM E614...........................................................................................53
7.3 - POSITION AND FUNCTION OF CONTACT SWITCHES..........................................54

7.3.1 - SQ1: Low position contactor .................................................................................................. 54
7.3.2 - SQ3: Top position contactor................................................................................................... 54
7.3.3 - SQ4: Travel interruption switch ( for Compact 12 only).......................................................... 54
7.3.4 - SQ5 & SQ6: Pothole system out ............................................................................................ 54
7.3.5 - SQ 7: Extension system out ................................................................................................... 54
vi
7.3.6 - SQ 10 : Tilt sensor ................................................................................................................. 54

7.3.7 - A1: Angle sensor.................................................................................................................... 54
7.3.8 - G1: Pressure sensor .............................................................................................................. 54
8- HYDRAULIC DIAGRAMS.......................................................................................... 57
8.1 - HYDRAULIC COMPONENTS (COMPACT 8, 8W, 10N, 10)..................................... 58
8.2 - HYDRAULIC DIAGRAM 118P251510B .................................................................... 59
8.3 - HYDRAULIC COMPONENTS FOR COMPACT 12................................................... 59
8.4 - HYDRAULIC DIAGRAM 121P251530B .................................................................... 59
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viii
1 - GENERAL RECOMMENDATIONS - SAFETY

1.1 - GENERAL WARNING
1.1.1 - Manual
The purpose of this manual is to help the operator to get to know HAULOTTE self-
propelled lifts so as to use them efficiently and SAFELY. It cannot, however,
replace the basic training necessary for any user of site plant.
The head of establishment has an obligation to ensure that operators know the
instructions in the instruction manual. The head of establishment is also
responsible for the implementation of the "user regulations" in force in the country
of use.
Before using the machine, it is essential for safe use of the platform and its
efficiency to familiarise yourself with all these instructions.
This instruction manual must be kept available to any operator. Additional copies
can be supplied by the manufacturer on request.
1.1.2 - Labels
The potential dangers and instructions concerning the machine are indicated by
labels and plates. It is necessary to read the instructions appearing on them.
All of the labels comply with the following colour code:
• The colour red indicates a potentially mortal danger.
• The colour orange indicates a danger which may cause serious injury.
• The colour yellow indicates a danger which may cause material damage or
slight injury.
The head of the establishment must make sure that these labels are in good
condition, and must take the necessary steps to keep them legible. Additional
labels can be supplied on request by the manufacturer.
1.1.3 - Safety
Ensure that any person to whom you entrust the machine is capable of assuming
the safety requirements of its use.
Avoid any working mode liable to jeopardise safety. Any use not compliant with
the instructions could lead to risks and injury to people and damage to property.
Caution!
In order to attract the reader's The operating manual must be kept by the user throughout the machine's life
attention, the instructions will including in the event of loan, hiring-out or re-sale.
be preceded by this Make sure that all the plates or labels relating to safety and danger are complete
standardized sign. and legible.
1
1.2 - GENERAL SAFETY INSTRUCTIONS
1.2.1 - Operators
The operators must be over 18 and must hold an operating permit issued by the
employer after he has checked their medical fitness and after they have passed
a practical lift driving/operating test.
Caution!
Only trained operators can There must be at least two operators so that one of them can:
use Haulotte self-propelled • Intervene quickly if necessary.
lifts. • Take the controls in the event of an accident or breakdown.
• Monitor and prevent machines and pedestrians going round the lift.
• Guide the lift's operator if required.
1.2.2 - Environment
Never use the machine:
• On soft, unstable, cluttered ground.
• On ground with a bank greater than the permissible limit.
• With exposure to a wind greater than the permissible threshold. If used out-
side, make sure, using an anemometer, that the wind speed is less than or
equal to the permissible threshold.
• Near power lines (find out the minimum approach distance depending on the
X km/h
Y km/h
Y>X
voltage). In temperatures below -15°C (particularly in cold stores). Consult
us if it is necessary to work below -15°C.
˚C
• In explosive areas.
0 • During storms (risk of lightning).
-15
• At night without floodlighting.
• When there are very strong electromagnetic fields (radar, mobiles and high
currents).
DO NOT TRAVEL ON PUBLIC HIGHWAYS.
1.2.3 - Using the machine

It is important to ensure that in normal use, that is lift operation, the lift post
selection key remains in the lift position so as to be able to control the lift from the
platform. In the event of a problem on the platform, a person present and trained
in emergency/standby manoeuvres can assist by putting the key in the ground
control position.
Do not use the machine with:

• A load greater than the nominal load.
• More people than the authorized number.
• A lift lateral force greater than the permissible value.
• A wind greater than the permissible speed.
2
In order to avoid any risk of a serious fall, it is essential for operators to comply
with the following instructions:
• Hold on to the guard rails firmly when the lift is being raised or driven.
• Wipe any traces of oil or grease off the steps, floor and hand rails.
• Wear individual protective equipment suited to the working conditions and
local regulations in force, particularly when working in a dangerous area.
• Do not neutralise the limit switches on the safety devices.
• Avoid hitting fixed or moving obstacles.
• Do not increase the working height by using ladders or other accessories.
• Do not use the guard rails as a means of access for getting onto and off the
platform (use the steps provided for this purpose on the machine).
• Do not climb onto the guard rails when the platform is in the raised position.
• Do not drive the lift at high speed in areas which are narrow or not cleared.
• Do not use the machine without fitting the lift's protective bar or without clo-
sing the safety gate.
• Do not climb onto the covers.
Caution!
Never use the platform as a In order to avoid risks of overturning, it is essential for operators to comply with
crane, goods lift or lift. Never the following instructions:
use the platform to pull or • Do not neutralise the limit switches on the safety devices.
tow. • Avoid operating the control levers for one direction in the opposite direction
without stopping in the " 0 " position (in order to stop during travelling, move
the manipulator's lever gradually).
• Comply with the maximum load as well as the number of people authorized
on the lift.
• Distribute the loads and place them if possible in the centre of the lift.
• Verify that the ground can take the pressure and load per wheel.
• Avoid hitting fixed or moving obstacles.
• Do not drive the lift at high speed in areas which are narrow or not cleared.
• Keep speed under control when turning.
• Do not drive the lift in reverse (lack of visibility).
• Do not use the machine with a cluttered lift.
• Do not use the machine with equipment or objects suspended from the
guard rails.
• Do not use the machine with elements which could increase the wind load
(e.g.: panels).
• Do not carry out machine maintenance operations when it is raised without
having put in place the necessary safety devices (travelling crane, crane).
• Carry out the daily checks and monitor proper operation during periods of
use.
• Protect the machine from any unsupervised intervention when it is not in ser-
vice.
NOTE : Do not tow the lift (it has not been designed for that and must be
transported on a trailer).
3
1.3 - RESIDUAL RISKS
1.3.1 - Risks of jolting - Overturning

The risks of jolting or overturning are considerable in the following situations:
- sudden operation of the control levers,
- overload of the lift,
- ground weakness (Beware of thawing in winter),
- gusting wind,
- hitting an obstacle on the ground or high up,
- working on quays, bays, pavements, etc...
Allow a sufficient stopping distance:
- 3 metres at high speed,
- 1 metre at low speed.
1.3.2 - Electrical risks
Caution!
If the machine has a 220 V The electrical risks are considerable in the following situations:
power point, max. 16 A, it is - hitting a power line,
essential for the extension - use in stormy weather.
lead to be connected to a “Minimum safety distances”, page 6
mains outlet protected by a
30 mA quick-trip circuit- 1.3.3 - Risks of explosion or burning
breaker.
The risks of explosion or burning are considerable in the following situations:
- work in an explosive or flammable atmosphere,
- using a machine with hydraulic leaks.
1.3.4 - Risks of collision

- Risks of crushing people present in the area in which the machine is
operating (during travelling or operation of the equipment).
- Evaluation by the operator, before any use, of the risks above him.
1.3.5 - Abnormal noise

When the platform is started, the user must listen for abnormal noise :
- seizure,
- discharge of an equilibrium valve,
- discharge of a pressure limiter, etc.
If abnormal noise is detected, the user must stop using the equipment
immediately and contact the PINGUELY HAULOTTE After-Sales department to
detect the source of the problem.
1.4 - VERIFICATIONS
Comply with the national regulations in force in the country of use.
For FRANCE: Order of March 1st 2004 + circular DRT 93-22 September 1993
specifying:
1.4.1 - Routine verifications

The machine must be the subject of routine inspections every 6 months so that
any defect liable to cause an accident is detected.
These inspections must be carried out by an organisation or personnel specially
designated by the head of establishment and under the latter's responsibility
(company's personnel or not) (Articles R 233-5 and R 233-11 of the Code du
Travail).
The result of these inspections must be entered in a safety register opened by the
head of establishment and kept constantly available to the works inspector and
4
safety committee of the establishment, if there is one, as well as a list of the

specially designated personnel (Article R 233-5 of the Code du Travail).
NOTE : Such register can be obtained from the trade organisations and
some of them can be obtained from the OPPBTP or private preven-
tion organisations.
The people designated must be experienced in the field of risk prevention

(Articles R 233-11 of Decree n° 93-41).
It is forbidden to allow any worker to proceed, during the operation of the machine,
with any verification whatsoever (Article R 233-11 of the Code du Travail).
1.4.2 - Examination of suitability of a machine

The head of the establishment in which this equipment is put into service must
make sure of the suitability of the machine, that is, that it is appropriate for the
works to be carried out safely and that it is used in accordance with the instruction
manual. In addition, in the above-mentioned French order of March 1st 2004,
problems associated with hiring, the examination of the state of conservation,
verification at the time of putting back into service after repair, as well as
coefficient 1.25 static test and coefficient 1.1 dynamic test conditions are
mentioned. Each person responsible using the machine must acquaint himself
and follow the requirements of this decree.
1.4.3 - State of conservation

Detect any damage liable to be the cause of dangerous situations (safety devices,
load limiters, tilt monitor, leaks from cylinders, deformation, condition of welds,
tightness of bolts, hoses, electrical connections, condition of tyres, excessive
mechanical play).
NOTE : In the case of hiring, the person responsible using the hired machine
has the responsibility of examining the state of conservation and for
examining suitability. He must check with the hirer that the routine
general verifications and verifications before putting into service
have indeed been carried out.
1.5 - REPAIRS AND ADJUSTMENTS

Major repairs, maintenance work or adjustments on the safety elements or
systems (concerns mechanics, hydraulics and electricity).
They must be carried out by PINGUELY-HAULOTTE personnel or personnel
working on behalf of PINGUELY-HAULOTTE who must use original parts only.
Any modification outside PINGUELY-HAULOTTE's control is not authorised.
The manufacturer is not liable if original parts are not used or if the work specified
above is not carried out by PINGUELY-HAULOTTE approved personnel.
1.6 - VERIFICATIONS AT THE TIME OF PUTTING BACK INTO SERVICE

To be carried out after:
• major removal/refitting,
• a repair involving the machine's essential parts,
• any accident caused by the failure of an essential part.
It is necessary to proceed with an examination of suitability, an examination of the
state of conservation, a static test, a dynamic test (see coefficients, § 1.4.2,
page 5).
5
1.7 - BEAUFORT SCALE

The Beaufort Scale of wind force is accepted internationally and is used when
communicating weather conditions. It consists of number 0 - 17, each
representing a certain strength or velocity of wind at 10m (33 ft) above ground
level in the open.
Description of Wind Specifications for use on land MPH m/s

0 Calm Calm; smoke rises vertically. 0-1 0-0.2
1 Light Air Direction of wind shown by smoke. 1-5 0.3-1.5
2 Light Breeze Wind felt on face; leaves rustle; ordinary vanes moved by 6-11 1.6-3.3
wind.
3 Gentle Breeze Leaves and small twigs in constant motion; wind extends 12-19 3.4-5.4
light flag.
4 Moderate Breeze Raises dust and loose paper; small Branches are moved. 20-28 5.5-7.9
5 Fresh Breeze Small trees in leaf begin to sway; crested wavelets form 29-38 8.0-10.7
on inland waterways.
6 Strong Breeze Large branches in motion; whistling heard in telephone 39-49 10.8-13.8
wires; umbrellas used with difficulty.
7 Near Gale Whole trees in motion; inconvenience felt when walking 50-61 13.9-17.1
against wind.
8 Gale Breaks twigs off trees; generally impedes progress. 62-74 17.2-20.7
9 Strong Gale Slight structural damage occurs (chimney pots and slates 75-88 20.8-24.4
removed).
1.8 - MINIMUM SAFETY DISTANCES

Our machines are not insulated, hence, it is important to maintain a safety
distance from the electrical power cables and devices according to applicable
government regulations and the following diagram :
Voltage Minimum safety distance in meters
Up to 300V avoid contact
from 300 V to 50 kV 3,05 m
from 50 kV to 200 kV 4,60 m
from 200 kV to 350 kV 6,10 m
from 350 kV to 500 kV 7,62 m
from 500 kV to 750 kV 10,67 m
from 750 kV to 1000 kV 13,72 m
6
Operating and maintenance instructions - COMPACT 8, 8W, 10N, 10, 12
2 - PRESENTATION
Compact 8, 8W, 10N, 10 and 12 self-propelled lifts are designed for any high work
within the limit of their characteristics (see Chapter 2.5, page 14) and complying
with all the safety instructions particular to the machine and to the locations where
it is used.
The main operating post is on the platform.
The lift operating post is an emergency post.
2.1 - IDENTIFICATION
A plate, fixed on the back right of the chassis, bears all the indications (engraved)
enabling the machine to be identified.
REMINDER :Whenever requesting information, intervention or spares, specify

the machine type and serial number.
2.2 - GENERAL OPERATION

The electric motor, powered by the batteries, operates a two-section hydraulic
pump. The first section supplies pressurized oil for steering and travelling as well
as low-speed elevating; the second section for travelling and high-speed
elevating. The oil is directed towards the various parts by solenoid-operated
valves.
7
2.3 - MAIN COMPONENTS
4 5
3
8
17
10 18
16 15 14 13 12 11 19 20 21
01 - Drive/steered front wheel 10- Anchoring point
02 - Platform 11- Rear wheel
03 - Extensions 12,15 - Location for the fork-lift truck forks
04 - Document box 13- Box
05 - Top panel box 14 - Anti-tipping over device (retraction)
06 - Protective bar 16 - Chassis
07 - 220V plug 17- Platform access bar
08 - Access ladder 18 - Battery tray locking
09 -Bottom panel 19, 21- Anchoring points
20- Battery tray
8
2.4 - WORK AREA
2.4.1 - Work area, Compact 8
-6 -3 0 3 6 9 12 15 FEET
9 30
27
8 1/2" 1/4"
3.14 m / 3 ft 3 72 cm / 2 ft 2
24
7
21
6
92 cm / 3 ft
18
8.18 m / 26 ft 10"
1/4"
5
6.18 m / 20 ft 3
15
4
12
3
9
2
6
1 3
0 0
-2 -1 0 1 2 3 4 5
METRES
9
2.4.2 - Work area, Compact 8W
-6 -3 0 3 6 9 12 15 FEET
9 30
8 27
3.14 m / 10 ft 3 1/2"
1.11 m / 3 ft 7 1/2"
24
7
21
6
92 cm / 3 ft
18
6.27 m / 20 ft 6 3/4"
8.27 m / 27 ft 11/2 "

5
15
4
12
3
9
2
6
1 3
0 0
-2 -1 0 1 2 3 4 5
10
2.4.3 - Work area, Compact 10N
-6 -3 0 3 6 9 12 15 FEET
11 36
10 33
1/2 " 1/4 "
3.14 m / 10 ft 3 72 cm / 2ft 4
9 30
27
8
92 cm / 3 ft
24
7
21
8.08 m / 26 ft 6"
10.08 m / 33 ft 3/4"
6
18
5
15
12
3
9
2
6
1
3
0 0
Metres -2 -1 0 1 2 3 4 5
11
-6 -3 0 3 6 9 12 15 FEET
11
36
10 33
1/2"
1.11 m / 3 ft 7
9 30
27
8
92 cm / 3 ft 24
7
10.14 m / 33 ft 3"
8.14 m / 26 ft 81/2"
21
6
18
5
15
4
12
3
9
2
6
1
3
0 0
Metres -2 -1 0 1 2 3 4 5
12

.
-6 -3 0 3 6 9 12 15 FEET
12
1/ 2 " 1/ 2 "
39
3.14 m / 10 ft 3 1.11 m / 3 ft 7
/
11
36
10 33
92 cm / 3 ft
9 30
8 27
7 24
10 m / 32 ft 9 1/2 "
1/4 "
12 m / 39 ft 4
21
6
18
5
15
4
12
3
9
2
6
1
3
0 0
METRES -2 -1 0 1 2 3 4 5
13
2.5 - TECHNICAL CHARACTERISTICS
2.5.1 - Compact 8, 8W technical characteristics
Designation Compact 8 Compact 8W

Load (indoor use) 350 kg, including 2 persons 450 kg, including 3 persons
Load (outdoor use) 350 kg, including 1 person 450 kg, including 1 person
Lateral manual force (indoor use) 40 daN 40 daN
Lateral manual force (outdoor use) 20 daN 20 daN
Max. wind speed (indoor use) 0 mph 0 mph
Max. wind speed (outdoor use) 27.96 mph 27.96 mph
Floor height 6.18 m 6.27 m
Working height 8.18 m 8.27 m
Length folded 2.31 m
Length folded with steps 2.48 m
Overall width 0.81 m 1.20 m
Height folded (guard rail) 1.99 m 2.14 m
Height folded (platform) 0.87 m 1.02 m
Wheelbase 1.86 m
Ground clearance 130 mm
Ground clearance, anti-tipping over device
25 mm
deployed
Platform dimensions 2.3 m x 0.8 m 2.3 m x 1.2 m
Extension dimensions 0.92 m x 0.62 m 0.92 m x 1 m
Extension capacity 150 Kg
Travel speed, machine folded 0/2.17 mph
Travel speed, machine raised 0/0.62 mph
Inside turning radius 0,34 m 0.2 m
Outside turning radius 2,38 m 2.5 m
Max. travel slope 25% 23%
Max. permissible tilt 2° 3°
Hydraulic reservoir 25 l
Total weight 1730 Kg 1950 Kg
Max. load on one wheel 864 daN 1290 daN
Max. ground pressure 13.2 daN/cm2 17.3 daN/cm2
Number of drive wheels 2 2
Number of steered wheels 2 2
Tyres non-marking ; solid rubber
Diameter of wheels 380 mm
Freewheeling YES
Movements proportional controls
Batteries 24 V - 180 Amp/h C5 24 V - 250 Amp/h C5
General hydraulic pressure 200 bars
Travel 200 bars
Steering 150 bars
Lifting 165 bars
Raising time 37 s 44 s
Lowering time 41 s 56 s
EC standards YES
14
2.5.2 - Compact 10N, 10 technical characteristics
Designation Compact 10N Compact 10

Load (indoor use) 230 kg including 2 persons 450 kg including 3 persons
Load (outdoor use) forbidden 450 kg including 1 person
Lateral manual force (indoor use) 40 daN 40 daN
Lateral manual force (outdoor use) forbidden 20 daN
Max. wind speed (indoor use) 0 mph 0 mph
Max. wind speed (outdoor use) forbidden 45 km/h
Floor height 8.08 m 8.14 m
Working height 10.08 m 10.14 m
Overall width 1.20 m
Height folded (guard rail) 2.18 m 2.26 m
Height folded (platform) 1.07 m 1.14 m
Wheelbase 1.86 m
25 mm
deployed
Platform dimensions 2.3 m x 0.8 m 2.3 m x 1.2 m
Extension dimensions 0.92 m x 0.62 m 0.92 m x 1 m
Extension capacity 120 Kg 150 kg
Travel speed, machine folded 0/2.17 mph (variable)
Travel speed, machine raised 0.62 mph
Inside turning radius 0,34 m 0,2 m
Outside turning radius 2.38 m 2.5 m
Max. travel slope 23%
Max. permissible tilt 2° 3°
Total weight 2160 Kg 2330 Kg
Max. load on one wheel 1048 daN 1473 daN
Max. ground pressure 15,96 daN/cm2 17.7 daN/cm2
Number of drive wheels 2 2
Number of steered wheels 2 2
Tyres solid rubber 38x13x5 cm
Freewheeling YES
Batteries 24 V - 180 Amp/h C5 24 V - 250 Amp/h C5
Travel 220 bars
Steering 150 bars
Lifting 165 bars
Raising time 51 s
Lowering time 42 s
EC standards YES
15
2.5.3 - Compact 12 technical characteristics
Désignation Compact 12
Load (indoor use) 300 kg including 3 persons
Load (outdoor use) 300 kg including 1 person
Lateral manual force (indoor use) 40 daN
Lateral manual force (outdoor use) 20 daN
Max. wind speed (indoor use) 0 mph
Max. wind speed (outdoor use) 27.96 mph
Floor height 10 m
Working height 12 m
Overall width 1.20 m
Height folded (guard rail) 2.38 m
Height folded (platform) 1.26 m
Wheelbase 1.86 m
25 mm
deployed
Platform dimensions 2.3 m x 1.2 m
Extension dimensions 0.92 m x 1m
Extension capacity 150 kg
Travel speed, machine folded 0/2.17 mph (variable)
Travel speed, machine raised 0.62 mph
Inside turning radius 0,2 m
Outside turning radius 2.5 m
Max. travel slope 23%
Max. permissible tilt 3°
Total weight 2630 kg
Max. load on one wheel 1784 daN
Max. ground pressure 19.3 daN/cm2
Number of drive wheels 2
Number of steered wheels 2
Tyres solid rubber 38x13x5 cm
Freewheeling YES
Batteries 24 V - 250 Amp/h C5
Travel 240 bars
Steering 150 bars
Lifting 155 bars
Raising time 85 s
Lowering time 50s
EC standards YES
16
2.6 - OVERALL DIMENSIONS
2.6.1 - Compact 8
2.29 m 81 cm
1.99 m
1.86 m
81 cm
2.48 m
2.6.2 - Compact 8W
2.29 m 1.20 m
2.14 m
1.86 m 1.20 m
2.48 m
2.6.3 - Compact 10N

2.29 m 81 cm
2,18 m
1.86 m
81 cm
2.48 m
17
2.6.4 - Compact 10
2.31 m
1.20 m
2.26 m
1.86 m 1.20 m
2.48 m
2.6.5 - Compact 12
2.31 m
1.20 m
2.38 m
1.86 m 1.20 m
2.48 m
18
2.7 - LABELS
2.7.1 - Common "yellow" labels
6 8 11 14
7814 573 a
17 23 25 27
2.7.2 - Common "orange" labels
15 16
28
19
2.7.3 - Common "red" labels

5 10 12
13 18 21
22 57
2.7.4 - Other common labels

4 7
19 20
24
20
2.7.5 - Labels specific to models
2.7.5.1 -Compact 8
3a 58
2.7.5.2 -Compact 8W
3b 58
2.7.5.3 -Compact 10N

3c 58
2.7.5.4 -Compact 10
3d 58
2.7.5.5 -Compact 12
3e 58
21
2.7.6 - Labels specific : Option
2.7.6.1 -Organic hydraulic oil

19
2.7.7 - References of the machine's labels
Item Code Qty Designation

1 2420327810 1 Spare parts manual - Compact 10
1 2420327870 1 Spare parts manual - Compact 8W
1 2420327890 1 Spare parts manual - Compact 10N
2 2420326060 1 User’s manual
3 3078150950 1 10N floor height + load capacity
3 3078144590 1 8 floor height + load capacity
3 3078149000 1 8W floor height + load capacity
4 3078143680 1 Refer to the user's manual
5 3078145100 1 DANGER : direction of travel
6 3078144630 1 Risk of damage : do not use the machine during battery charging
7 3078151230 1 Information : Lift panel label
8 3078143540 1 Information : 240V plug
9 3078145120 2 "Compact 8 " sticker
9 3078145130 2 "Compact 8W " sticker
9 3078145140 2 "Compact 10 " sticker
9 3078145150 2 "Compact 12 " sticker
9 3078150900 2 "Compact 10N" sticker
10 3078149010 4 Risk of crushing of upper limbs (hands/fingers)
11 3078145730 1 Information : 240V plug
12 3078143610 1 Risk of injury : wear protective clothing
13 3078145310 1 Risk of overturning : Locking of the battery tray
14 3078143510 1 Risk of damage : servicing of batteries
15 3078145110 4 Information : Anchoring hook location.
16 3078143830 4 Information : Fork-lift truck fork location.
17 3078152020 1 Procedure : freewheeling - brake release
18 3078144670 2 Risk of crushing : crushing of feet (potholes)
19 3078143520 1 Information : Hydraulic oil
19 3078148890 1 Organic hydraulic oil (option)
20 307P217080 2 " HAULOTTE " graphic
21 3078143800 2 Risk of crushing, do not park in the machine's work area
22 3078143810 1 Electrical risk: This machine is not insulated
23 3078143600 1 Electrical risk: Do not use the machine as a welding earth. Do not wash...
24 3078145060 1 Information : bottom panel label
22
Item Code Qty Designation

25 3078144650 1 Risk of overturning : verification of tilt
27 3078144710 1 Stop time during lowering (English)
28 3078149610 1 Information : operating instructions (English)
57 307P215810 1 Sliding bar
58 307P215550 4 Load on one wheel - Compact 8W
58 307P215530 4 Load on one wheel - Compact 8
58 307P215570 4 Load on one wheel - Compact 10N
2.7.8 - Positioning of the labels on the machine
35
58
58
58 58
23
24
3 - OPERATING PRINCIPLE
3.1 - HYDRAULIC CIRCUIT
All the machine's movements are provided by the hydraulic energy supplied by a
gear pump driven by a variable-speed electric motor.
In the event of a breakdown, manual back-up action enables the scissors to be

lowered.
3.1.1 - Raising the lift

For raising the lift, the number of cylinders differs depending on whether an
COMPACT 8, 8W, 10N, 10 or 12 is being used.
The cylinders are controlled by on/off valves via a variable speed unit which gives
the progressiveness of the movement.
A single movement at a time is possible.
Caution!
Do not change the settings. If 3.1.2 - Travel (machine travel)
there is a problem, call
Two travel speeds (high/low) are controlled by a switch.
PINGUELY-HAULOTTE
High travel speed: The 2 motors are supplied in series, they receive the pump's
flow which goes into one motor and then the other.
Low travel speed: The 2 motors are supplied in parallel, each receives half of the
pump's flow.
The supply of pressure to these engines eliminates the brake's action. As soon
as the movement stops, the brake returns to its position under the action of
springs.
3.1.3 - Steering
Steering is impossible in the raising position.
Steering is controlled using the button on top of the manipulator.
3.2 - ELECTRICAL CIRCUIT

The electrical energy used for the controls and starting is supplied by four 6-volt
batteries in series.
An on-board charger enables these batteries to be recharged overnight by
connection to a 16A domestic socket.
3.2.1 - Electronic variable speed unit

This is the central part for all the lift's operation. Its role is to control the speed of
movements and travel, adapting the motor-driven pump's rotation speed to suit a
given control order. The variable speed unit receives the signal from the control
manipulator, but also information on the nature of the movement to be carried out
and the state of the safety devices. In the event of a problem or breakdown, refer
to the various tables concerning operating faults (see Chapter 6, page 49).
3.2.2 - Battery charge monitor / Hour counter

This combines in a single unit the following functions :
• State of charge of the batteries
• Hour counter
• Resetting.
25
3.2.2.1 -State of charge of the batteries

The state of charge of the battery is indicated by 5 LEDs:
1 • When the battery is correctly charged, four green LEDs are on. (item 1
Photo 1, page 26)
• When the battery discharges itself, the LEDs go out one by one.
3 • When the battery is discharged, the red LED (item 2, Photo 1, page 26) co-
mes on, raising is cut but travel remains possible.
• It is compulsory to recharge the batteries otherwise they would be excessi-
vely discharged and damaged.
2
Photo 1 3.2.2.2 -Hour counter

The hours are counted on the screen (item 3, Photo 1) when the electric pump
unit is operating. At that time the " timer " flashes.
3.2.2.3 -Resetting
This takes place when the battery is correctly recharged
Photo 2 3.2.2.4 -Alarm : Problem on the machine
When there is a problem on the machine
• the operator on the platform is warned by flashes (see Photo 2, page 26).
The problem can be identified from the number of flashes (see table below).
• the operator on the ground is warned by a numerical indication. The problem
can be identified from the number displayed on the hour counter's screen
(see table below).
Alarm Number Message Description Solution

code of
flashes
(MDI)
AL01 3 EVP NOT OK • Defective coil or • Look for failure on the lifting
YV7/YV9 coil’s supply. cylinders’ lowering coil(s).
AL06 6 SERIAL • Incorrect or lack of • Look for failure on:
ERROR #1 reception of serial card’s - the platform console’s serial
signal to chopper. card;
- the bundle;
- the connections between the
platform’s console and the
chopper.
• Other possible reason: incorrect
cabling on the MDI line or the
MDI display.
AL13 6 EEPROM KO • Fault in the chop- • Replace the chopper.
per’s EEPROM.
AL32 3 VMN NOT OK • Low VMN at rest or • Check the chopper’s isolation
inconsistent with the between B- and P terminals.
applied VMN at work. • If the value is below 65 KOhms,
replace the chopper.
• Otherwise replace the motor.
AL37 4 CONTACTOR • SB1’s contact stuck. • Check SB1.
CLOSED
AL38 4 CONTACTOR • SB1’s auxiliary con- • Check SB1.
OPEN tact faulty.
AL49 5 I=O EVER • Null current on • Replace the chopper.
movement request.
26

code of
flashes
(MDI)
AL53 5 STBY I HIGH • High current at rest. • Replace the chopper.
AL60 3 CAPACITOR • Capacitors do not • Replace the chopper.
CHARGE charge on starting the
machine.
AL62 9 TH. • Chopper’s thermal • Replace the chopper.
PROTECTION protection: temperature
over 75°C/167F
AL66 8 BATTERY • Batteries dischar- • Check:
LOW ged. - the batteries
- the charger
- the electric circuit’s supply.
AL73 1 POWER • Short circuit on an • Check:
FAILURE electrovalve’s coil or the - the electrovalves’ various
horn or SB1’s coil. coils,
- the horn;
- SB1 contactor’s coil.
AL74 4 DRIVER • SB1 conctactor’s dri- • Defective SB1 or chopper.
SHORTED ver faulty or in short cir-
cuit.
AL75 4 CONTACTOR • SB1 conctactor’s dri- • Defective SB1 or chopper.
DRIVER ver malfunctioning or will
not close.
AL78 2 VACC NOT OK • Manipulator at rest. • Check the joystick’s output vol-
tage using the console’s
TESTER mode.
• In the case of an incorrect pro-
graming, adjust the values
calibrating the serial card.
• Otherwise replace the chopper.
AL79 2 INCORRECT • Incorrect starting • Check the joystick’s output data
START sequence. using the console’s TESTER
mode, then replace either the
joystick or the chopper,
according to the tests’ results.
AL80 2 FORW+BACK • Backward and • Check the joystick’s output data
forward movements re- using the console’s TESTER
quested simultaneously. mode, then replace either the
joystick or the chopper,
according to the tests’ results.
AL90 4 DRIVER 1 KO • YV6 coil in short cir- • Check YV6 electrovalve’s coil
cuit. and its connections.
AL93 0 WRONG INPUT • The platform conso- • Replace the chassis control
CONF. le’s ENABLE starting panel’s lift switch.
switch is closed while a
movement is requested
from the chassis control
panel.
AL94 6 MICRO • The Siemens calcu- • Replace the chopper.
CONTROL KO lator does not respond
correctly.
27

code of
flashes
(MDI)
AL95 7 PRESSURE • Alarm. • Check:
NOT OK - - the continuity of the cable
bundle between the weighing
card and the variator.
AL97 5 CURR. • Current out of con- • Replace the chopper.
PROTECTION trol.
AL98 0 • The hour shown on • Wait for 6 minutes after putting
the MDI and the chopper into service.
differ. • If the problem remains, connect
the console instead of the MDI.
• In this configuration, if the ma-
chine functions again, MDI fault.
• If the machine still does not
function, defective bundle or
chopper.
AL99 6 CHECK UP • The ’Check up’ func- • Deactivate the ’CHECK UP
NEEDED tion has been activated. ENABLE’ function using the
console.
3.3 - SAFETY
3.3.1 - Checking the inclination
Caution!
Do not raise the platform Do not consider the slope alarm as a level indicator. In the work position (above
unless the machine is on a 1.50 metres), the tilt monitor box gives a signal audible from the platform when
hard, firm and level surface. the maximum permissible inclination is reached.
If this situation persists, after a time delay of 1 to 2 seconds, the platform's

elevating and travel controls are cut off (lower the platform again in order to be
able to travel again).
Caution!
Risk of overturning when the NOTE : It is essential to check operation every day at the time of the verifi-
buzzer sounds. cations before putting into service. (see " tilt operation " Photo 3,
page 28).
Photo 3
3.3.2 - Travel speeds
• The high travel speed is authorized when the lift is in the low position or be-
low 1.50 metres.
• The low speed is possible when the platform is in the low position or below
1.50 metres.
• The crawling speed is triggered automatically when the platform is above
1.50 metres.
28
3.3.3 - Pothole safety system
Caution!
Do not put your feet towards When the platform is raised above 1.50 metres, the pothole protection system
the pothole safety systems, deploys itself automatically. Only the crawling speed is then possible in travel.
so as to avoid risks of They retract automatically when the platform is lowered below 1.50 metres and
crushing. when high- or low-speed drive is engaged. If the pothole safety systems are not
deployed, the crawling speed and raising are automatically cut off.
Photo 4 Photo 5
3.3.4 - Platform load control

If an overload is detected on the platform, no movement can be performed from
the upper control station. The overload light indicator on the platform panel and
the buzzer alert the operator.The load needs to be removed from the platform, so
that all the controls can become operational again.
29
30
4 - USING THE MACHINE

4.1 - GENERAL INSTRUCTIONS
4.1.1 - The machine's environment
Caution!
Do not use the machine if the 4.1.1.1 -Outdoors (Compact 8, 8W, 10, 12)
wind speed exceeds 45 kph. For use outdoors, it is important to comply with the operating instructions as well
as the recommendations so as to avoid any risk of an accident.
The factors to be complied with for use outdoors are in particular :
• The maximum load not to be exceeded (see the table of characteristics,
Table 2.5, page 14)
• The maximum wind speed (see the table of characteristics, Table 2.5,
page 14)
• The lateral manual force (see the table of characteristics, Table 2.5,
page 14)
• The ground texture must be hard and firm.
REMINDER :Compact 10N machines are not meant for outdoor use.
4.1.1.2 -Indoors
For use indoors, it is important to comply with the operating instructions as well
as the recommendations so as to avoid any risk of an accident.
The factors to be complied with for use indoors are in particular :
• The maximum load not to be exceeded (see the table of characteristics,
Table 2.5, page 14)
• The lateral manual force (see the table of characteristics, Table 2.5,
page 14)
• The ground texture must be hard and firm
4.1.2 - Manual extension

The platforms are equipped with a single manual extension with two possible
notches.
Conditions of use :
• Depress the pedal and push as far as the first or second notch according to
the desired extension (see Photo 6 and Photo 7, page 32).
• When transporting the lift on a trailer or vehicle, it is essential for the manual
extension to be locked and for the extension to be retracted (see Photo 8,
page 32).
• It is recommended not to exceed the advocated load in order to make the
manual move of the extension easier.
31
Photo 6
Photo 7 Photo 8
4.2 - OFFLOADING - LOADING

IMPORTANT: Before any operation, check the condition of the machine, so as to
make sure that it has not been damaged during transport. Otherwise, make the
necessary reserves with the carrier in writing.
NOTE : An incorrect operation can cause the machine to fall and cause very
serious bodily injury and material damage.
Caution!
Carry out the offloading 4.2.1 - Offloading by lifting
operations on a stable,
Precautions : Make sure that:
sufficiently resistant, flat and
• the machine is totally folded
uncluttered surface.
• the lifting accessories are in good condition and have sufficient capacity.
• the personnel performing the operations is authorised to use lifting equip-
ment.
Offloading :
Offloading can be carried out using a fork-lift truck, or using straps placed in the
places provided for this purpose (see sketch below).
If there is a problem, it is recommended that you contact PINGUELY-
HAULOTTE's After-Sales Department.
32
Caution!
Never stand under or too 4.2.2 - Offloading with ramps
close to the machine during
Precautions : Make sure that:
operations.
• the machine is totally folded.
• the ramps can support the load and that adherence is sufficient to avoid any
risk of slipping during the operation and that they are correctly fixed.
IMPORTANT: Since this method requires the machine to be switched on, refer to
Chapter 4.3, page 33 to avoid any risk of incorrect operation.
Select low travel speed.
Caution!
Do not go down ramps in high NOTE : For ramps over 25%, the battery tray may well hit the ground. If the
speed mode. slope is greater than the maximum travel slope, use a hoist in addi-
tion to traction or retention.
4.2.3 - Loading
The precautions are identical to the offloading precautions.
The machine must be secured in accordance with the sketch below.
To go up a lorry's ramps, select low travel speed.
4.2.4 - Transport instructions

• When transporting the machines, make sure that the capacities of the vehi-
cle, of the loading surfaces and of the straps and ties are sufficient to take
the weight of the machine.
• The machine must be on a level surface or attached before the brakes are
released.
4.3 - OPERATIONS BEFORE FIRST PUTTING INTO SERVICE

During its manufacture, each lift is the subject of continuous quality controls.
Transport can cause damage. You must report any damage to the carrier before
the machine is put into service for the first time.
REMINDER :Before any operation, familiarise yourself with the machine by refer-
ring to this manual, the engine's manual, and the instructions on the
various plates.
33
4.3.1 - Familiarisation with the control posts

All the movements are controlled from a control box situated on the platform's
extension.
This is the main driving post ; it must not be moved to another place on the
platform otherwise the " FORWARD " and " REVERSE " controls may be inverted.
The control box situated on the chassis is an emergency post only.
NOTE : Do not execute any manoeuvres before having assimilated the ins-
tructions in Chapter 4.4, page 36.
It is essential to have very good knowledge of the characteristics and operation

of the machine, because some breakdowns can lead you to think that there is a
breakdown when it is the safety devices which are working correctly.
4.3.1.1 -Chassis control station (see Photo 9)

Photo 9
3 1
5
1/ Emergency assistance pull rod 4/ Control post activation key

2/ Hour counter/battery charge state 5/ Revolving light (option)
3/ Raising/lowering switch
4.3.1.2 -Platform control station

1/ Emergency stop switch
2/ Selection of movement (low speed, high speed, elevating, lowering)
3/ Warning signal control
6 4/ Visual fault indicator: see Table 3.2.2.4, page 26
5/ Manipulator
7 5 6/ Steering control switch
7/ Dead man
8/ Visual indicator: travel
3 4 9/ Visual indicator: movement
10/ Visual indicator: weighing
9 8 10
2
Photo 10
34
4.3.2 - Checks before any putting into service
4.3.2.1 -Safety bar

Make sure that the safety bar slides freely to permit access to the platform (see
Photo 11, page 35).
Before any putting into service, the machine must undergo visual inspection.
4.3.2.2 -General mechanical appearance of the machine

Photo 11 • Visual inspection of all of the machine : chipped paint, missing or loose parts
or battery acid leaks must attract your attention.
• Check that there are no bolts, nuts, connectors and hoses undone, no hy-
draulic oil leaks, no electric conductors cut or disconnected.
• Check the wheels : no nuts loose or missing.
• Check the tyres : no cuts or wear.
• Check the lifting and steering cylinders : no evidence of damage, oxidation
or foreign bodies on the rod.
• Inspect the platform and the scissor arms : no visible damage, wear or de-
formation.
• Check the steered axle : no excessive wear on the pivot pins, no loose or
missing parts, no deformation or visible cracks.
• Check the condition of the control box's power cable.
• Check that there is a manufacturer's rating plate, warning labels and user's
manual.
• Check the condition of the guard rails and sliding access bar.
4.3.2.3 -Machine's environment

• Check that a serviceable fire extinguisher is close to hand.
• Always work on hard ground capable of supporting the maximum load per
wheel.
• Do not use the machine in a temperature below -15°, particularly in a cold
store.
• Wipe any trace of oil or grease off the floor, ladder and hand rails.
• Make sure that there is no-one in the immediate vicinity of the machine be-
fore raising or lowering the platform.
• Make sure that no obstacle can interfere with the
- travel (machine travel)
- platform raising movements.
- NOTE : see " work area " sketch (Chapter 2.4, page 9).
4.3.2.4 -Hydraulic system

• Check the pump and the hydraulic control block : no leaks, components pro-
perly fixed.
• Check the hydraulic oil level
4.3.2.5 -Batteries.
• Check the cleanness and tightness of the battery's terminals regularly (loose
terminals or corrosion cause loss of power).
• Check the battery electrolyte level: the level must be about 10 mm above the
plates; top up if necessary with distilled water.
• Verify the sliding operation of the battery trays (see Photo 16, page 39).
35
4.3.2.6 -Safety devices

• Verify the operation of the top and bottom emergency stop switches (see
Photo 12 and Photo 14).
• Verify the operation of the tilt indicator (see Photo 13, page 36 with the plat-
form raised, by operating the latter (with the red emergency stop switch un-
locked, the buzzer must sound when the machine's limit angle is reached).
• Verify that the limit switches are free from any foreign body.
• Verify the visual and audible alarms.
Photo 12 Photo 13 Photo 14
Caution! Caution!
These machines are not If the machine has a 220 volt power point/plug, it is essential for the
isolated and must not be put extension cable to be connected to a mains socket protected by a 30 mA
into service near power lines. quick-trip circuit-breaker.
4.4 - DRIVING
IMPORTANT: The machine must only be put into service once all the verification
operations have been finished.
After use, always put the fuse in the STOP position.
4.4.1 - General recommendations

• Verify before travelling or doing any work high up that there are no people,
obstacles, holes and slopes, and that the ground is flat, hard and firm and
above all capable of taking the weight of the wheels.
• Always keep a sufficient distance away from unstable edges or tilts.
• Make sure that there is no one in the immediate vicinity of the machine be-
fore carrying out a movement or travelling. Be particularly vigilant if the ex-
tension is out, as visibility is reduced.
REMINDER :It is forbidden to travel on the public highway.
• In order to move the machine, it is necessary not to be in overload. Otherwi-

se, the machine is immobilized.
• The travel manoeuvre can be carried out only from the control post situated
on the platform.
• It is impossible to do travelling and platform elevating simultaneously.
36
4.4.2 - Operations from the ground (see Photo 9, page 34)
4.4.2.1 -Recommendations
Dangers of crushing:
• Keep your hands and limbs away from the cross-pieces.
• Use common sense and good preparation when operating the machine with
the ground control. Keep a safe distance between the machine and fixed
obstacles.
• From the controls situated on the chassis, only the elevating and lowering
controls are possible.
4.4.2.2 -Procedure
Raising:
• Pull the circuit-breaker.
• Turn the key (on the chassis side) holding it so as to see the five LEDs come
on according to the charge in the batteries (see Photo 9, item 4).
• Holding the key (on the chassis side), raise the platform for simple verifica-
tion or for a rescue using the switch (see Photo 9, item 3).
• In order to stop an operation, release the key or the switch.
Lowering:
• Pull the circuit-breaker.
• Turn the key (on the chassis side) holding it so as to see the five LEDs come
on according to the charge in the batteries (see Photo 9, item 4).
• Holding the key (on the chassis side), lower the platform for simple verifica-
tion or for a rescue using the switch (see Photo 9, item 3). Lowering finishes
with the alarm.
• In order to stop an operation, release the key or the switch.
4.4.3 - Operation from the platform (see Photo 10, page 34)
Caution!
Before any operations, make 4.4.3.1 -Recommendations:
sure that the chosen • Do not operate the machine if the guard rails are not correctly installed and
movement has been selected. if the entrance is not closed in the operating position.
• Beware of reduced visibility and blind spots when travelling or when opera-
ting the machine.
• Make sure that the platform is correctly positioned in extension when moving
the machine.
• Operators are strongly recommended to wear an officially approved helmet
when operating the machine.
• Inspect the work place, looking for overhead obstructions or other possible
dangers.
• Do not drive the machine acrobatically and do not sit astride the machine.
• Adapt the travel speed to suit the conditions of the ground, traffic and slope,
the position of people and any other factor which could cause a collision.
• Do not operate a machine where a crane or other machine is operating high
up, except if the crane's controls have been locked and/or precautions have
been taken to avoid any collision.
The platform emergency stop cuts the line switch (battery breaker).
37
4.4.3.2 -Procedure
Raising.
• Select the " elevating " mode using the switch (see Photo 10, item 2).
• Operate the manipulator to raise the lift after depressing the "dead-man's
handle" (see Photo 10, page 34, item 5).
Lowering.
• Operate the manipulator to lower the lift after depressing the "dead-man's
handle" (see Photo 10, page 34, item 5).
During lowering at the height of 1.5 metres, a time delay of 3 to 5 seconds is
triggered so as to verify that no-one is under the machine so as not to have any
risk of crushing. Lowering finishes with the alarm.
Travel.
Travel is done using the manipulator after depressing the " dead-man's handle ".
Two speeds are possible in the lift's bottom position or below 1.5 metres (high and
low speed). These two speeds need to be selected using the switch (see Photo
10, item 2).
When the lift is elevated above 1.5 metres, only the crawling speed is possible.
Steering can be carried out simultaneously using the switch on the top of the
manipulator.
4.5 - USING THE ON-BOARD CHARGER
Caution!
Set the chassis emergency 4.5.1 - Characteristics
stop on the ’OFF’ position
The traction batteries must be charged with the charger provided for this purpose.
before recharging.
DO NOT OVERCHARGE THEM.
• Charger : 24 V - 30 A.
• Power supply : single-phase 220 V - 50 Hz.
• Voltage supplied : 24 V.
• Charge time : about 11 hours for batteries 70% to 80% discharged.
Caution!
In cold weather, the charging 4.5.2 - Starting charging
time increases.
Photo 15 Starting is automatic on connection to the mains. The charger is equipped with 1
indicator light :
• The indicator signals charging in progress.
State Description
RED on Machine charging
YELLON on 80% charged
GREEN on Machine charging complete
4.5.3 - Holding charge

If the charger remains connected to the mains for a period greater than 48 hours,
it re-starts a charging cycle after the end of the preceding charge so as to
compensate for self-discharging.
4.5.4 - Interrupting charging

The charger is stopped by disconnecting the mains plug. If it is necessary to
operate the machine during a charging cycle, it is necessary to disconnect the
charger. This might reduce the battery's life time. After the operation, re-connect
the charger again.
38
4.5.5 - Precautions in use

• Avoid recharging the batteries if the temperature of the electrolyte is over
40C.
• Let it cool down.
• Keep the top of the batteries dry and clean. An incorrect connection or cor-
rosion can cause considerable loss of power.
• If new batteries are fitted, recharge after 3 or 4 hours of use and do so 3 to
5 times.
• The charger has been adjusted in the factory with the cable with which it is
equipped. If this cable is replaced, it is important to contact the PINGUELY-
HAULOTTE factory so that they can give you their agreement.
4.6 - USING AND SERVICING BATTERIES
4.6.1 - Recommendations
Dangers of burning :
• Batteries contain acid. Always wear protective clothing and goggles when
working with batteries.
• Avoid spilling or touching battery acid. Spilt battery acid can be neutralized
with sodium diaocarbonate and water.
• Do not expose the battery or the charger to water and/or rain.
Dangers of explosion :
• Keep sparks, flames and burning tobacco away from the battery. Batteries
give off an explosive gas.
• The battery tray must remain open throughout the recharging cycle.
• Do not touch the battery terminals or the cable clamps with tools which could
cause sparks.
Photo 16
The batteries are your platform's energy source.
Here are a few tips which will enable you to make the best possible use of their
capacity without any risk of premature damage.
4.6.2 - Putting into service

Check that the electrolyte level is correct.
Use the batteries sparingly during the initial cycles. Make sure that you do not
exceed discharges greater than 80% of the rated capacity. The batteries give
their full capacity after about ten work cycles. Do not add water before these ten
cycles.
4.6.3 - Discharging
• Never discharge the batteries to over 80% of their capacity in 5 hours.
• Never leave the batteries discharged.
• If the traction battery is discharged and if only a single charge monitor LED
is on, it is impossible to elevate the platform. Lowering remains possible.
• Procedure for emergency or rescue (see Chapter 4.7, page 41).
• Make sure that the monitor is working properly.
• In cold weather, do not put off recharging because the electrolyte could free-
ze.
39
4.6.4 - Charging
Caution!
All the controls are cut off • When to recharge ?
when the 220V plug is - when the batteries are discharged between 35 and 80% of their rated
connected for charging the capacity
batteries. - after a long period un-used.
• How to recharge ?
- make sure that the mains is suited to the charger's consumption.
- top up with electrolyte to the minimum level if an element has a level
below this minimum.
- operate in clean, well-ventilated premises without any flame nearby.
- open the cover.
- use the machine's on-board charger. It has a charging rate appropriate
to the capacity of the batteries.
• During charging :
- do not remove or open the caps on the elements.
- make sure that the temperature of the elements does not exceed 45°C
(be attentive in summer or in premises with a high ambient temperature).
• After charging :
- top up with electrolyte if necessary.
Caution!
Do not electric arc weld the 4.6.5 - Servicing
machine without having • Check the electrolyte levels before charging once a week in normal use.
disconnected the batteries.Do
• If necessary, top up :
not use the batteries to start
- with distilled or demineralised water
another machine.
- after charging.
• Never add acid (if it is spilt, contact PINGUELY-HAULOTTE's After-Sales
Department).
• Never leave discharged batteries un-used.
• Avoid overflows.
• Clean the batteries to prevent any formation of salts or current leakage.
- wash the top without removing the caps
- dry with compressed air, with clean cloths…
- grease the terminals.
• The servicing operations on the batteries must be carried out safely (wearing
gloves and goggles).
In order to diagnose the state of your batteries quickly, record once a month the
density of each element, using a hydrometer, as a function of the temperature
using the graphs below (do not carry out measurement directly after filling).
40
STOP !
RECHARGE
DO NOT RECHARGE RECHARGE NOW
1.30
1.29
1.28
1.27
1.26
1.25
1.24
1.23
1.22
1.21
1.20
1.19
1.18
1.17
1.16
1.15 15 C
1.14 30 C
1.13 45 C
1.12
1.11
1.10
100 % 80 % 60 % 40 % 20 % 0%
State of charge of a battery as a function of density and temperature.
4.7 - RESCUE AND REPAIR OPERATIONS
Caution!
Only a competent operator may perform repairs or rescue operations.
4.7.1 - Emergency lowering

This is the case in which the operator on the platform is no longer able to control
the movements, even though the machine is functioning as normal. A competent
operator on the ground may operate the control station at the base-frame with the
main power supply to bring the operator on the platform back down.
Rescue procedure:
• place the key selector from selection of control station to position "ground
control" (no. 1). In this position the controls of the control station at the
platform will be cancelled.
• Continuing to hold the key (on the chassis side), lower the platform using the
switch provided if you need to help the person on the platform.
• To stop an operation, release the key.
NOTE : During rescue and emergency manoeuvres from the ground with the
extension deployed, it is essential to ensure that there are no obsta-
cles under the platform (wall, beam, power line, etc.).
41
Caution!
It is prohibited to lower 4.7.2 - Manual repair
overloads using emergency
lowering at the risk of
overturning the lift.
Photo 17 If an operating fault prevents the operator on the platform from coming back
down, a competent operator may bring the platform back down from the control
station at the base-frame.
Procedure of manual lowering of the platform
• In the event of a breakdown, lowering of the platform can be carried out
thanks to the standby pull rod on the bottom control box (see Photo 17).
• Release to stop the platform when being lowered.
4.8 - BRAKE RELEASE
Caution!
It is vital to use a traction bar Brake release is carried out manually (see Photo 18).
between the towing vehicle Procedure :
and the front of the machine • Screw valve NV1
in order to avoid any risk that • Operate hand pump until brake release is complete
it might career out of control.
• Unscrew NV2
These towing operations
• Drive at low speed
must be carried out at low
speed, and must remain • Once in place :
under the responsibility of the - Screw NV2
operator. - Unscrew NV1
Photo 18
NV2 MK4
NV1
After any manual braking and once the machine has been put back into
operation, check that the brakes are functioning on a ramp of maximum
admissible incline.
42
5 - MAINTENANCE
5.1 - GENERAL RECOMMENDATIONS
Caution!
Do not use the machine as a The maintenance operations indicated in this manual are given for normal
welding earth. Do not weld conditions of use.
without disconnecting the In difficult conditions: extreme temperatures, high humidity, polluting atmosphere,
battery's (+) and (-) terminals. high altitude, etc., some operations must be carried out more frequently and
Do not start other vehicles special precautions must be taken. Refer to PINGUELY-HAULOTTE's After
with the batteries connected. Sales Service.
Only qualified and competent personnel can carry out any work on the machine
and they must comply with the safety instructions relating to the protection of
personnel and environmental protection.
At regular intervals, check the operation of the safety devices:
1°) Tilt: buzzer + stopping (travel cut as well as lifting).
2°) Platform overload - load
5.2 - MAINTENANCE DEVICE

This maintenance leg device enables the operator to work without any risk under
the machine.
Procedure : For the COMPACT 8, 10 N (see Photo 19)
Fitting the maintenance leg:
Photo 19
• Park the elevating platform on firm horizontal ground.
• Make sure that the two emergency stop switches are in the " ON " position.
• Turn the chassis's ignition key to the " Chassis " position.
• Position the chassis raising switch upwards so as to elevate the platform.
• Turn the maintenance leg forwards and let it hang vertically on the bottom
pin pivot tube.
• Push the raising switch into the bottom position so as to lower the platform
gradually until the maintenance leg is resting on the bottom pivot tube.
Removing the maintenance leg:
• Push the chassis's raising switch into the top position and raise the platform
gradually until the maintenance leg is disengaged from the bottom pivot tu-
be.
• Turn the maintenance leg backwards so that it is resting in the storage posi-
tion on the cylinder mount.
• Push the chassis's raising switch into the bottom position and lower the plat-
form completely.
Photo 20 Procedure : For the COMPACT 8W, 10, 12 (see Photo 20)
These operations are done on both sides of the lift.
Fitting the maintenance leg:
• Park the elevating platform on firm horizontal ground.
• Make sure that the two emergency stop switches are in the " ON " position.
• Turn the chassis's ignition key to the " Chassis " position.
• Position the chassis raising switch upwards so as to elevate the platform.
• Unscrew, turn the maintenance leg and let it hang vertically.
• Push the raising switch into the bottom position so as to lower the platform
gradually until the maintenance leg is resting on the two fixing points (top
and bottom).
43
Removing the maintenance leg:

• Push the chassis's raising switch into the top position and raise the platform
gradually until the maintenance leg is disengaged.
• Turn the maintenance leg until it is resting in the storage position and screw
again to fix it.
• Push the chassis's raising switch into the bottom position and lower the plat-
form completely.
5.3 - MAINTENANCE SCHEDULE

The schedule on the next page indicates the intervals, the maintenance points
(parts) and the ingredients to be used.
• The mark in the symbol indicates the maintenance point depending on the
interval.
• The symbol represents the consumable to be used (or the operation to be
carried out).
5.3.1 - Consumables
Lubrifiers used by
Consumable Specification Symbol ELF TOTAL
Pinguely-Haulotte
Hydraulic oil
AFNOR 48602 BP HYDRELF EQUIVIS
ISO VG 46 SHF ZS 46 DS 46 ZS 46
Organic hydraulic oil
(option)
BIO ISO 46
’Intense cold’ hydraulic
ISO 6743-4 SHELL TELLUS 32
oil
SHELL ALVANIA EP
Lithium grease
(LF) 3
Exchange or specific
operation
5.3.1.1 -’Intense cold’ hydraulic oil conditions of use

This oil is meant for working at low temperature.
Caution!
The ambient temperature must not exceed 15°C. In the opposite case, use
a standard or organic hydraulic oil.
44
5.3.2 - Maintenance diagram
1 7 11 10
10 12 8 12 50
2 3 14 250
500
16 17 1 000
18 2 000
4 5 2 10 6 10
12 11 9 12 50
3 250
500
1 000
2 000
19 3 000
45
5.4 - OPERATIONS
5.4.1 - Summary table

IMPORTANT: If "ORGANIC" OR "EXTREME COLD" OIL IS USED,
FREQUENCIES IN THE TABLE BELOW ARE REDUCED BY HALF
INTERVALS OPERATIONS ITEM

• Check the following levels:
- hydraulic oil 1
- electric batteries 4
- charge of batteries, using indicator 5
Each day or before • Check the cleanness of the following:
each putting into - machine (check in particular the watertightness of the
service connectors and hoses), take this opportunity to check the
condition of the tyres, cables and all accessories and
equipment.
- Lift slideway for extension 6
• Check the clogging of the hydraulic oil filter. 7
Caution : After the first 50 hours:
• Change the hydraulic filter's cartridge (see 250 hour interval) 8
• Check the condition of the battery cables (remove if worn)
• Check the tightness: 9
Every 50 hours
- of the screws and bolts in general
- of the front motor fixing screw (9 daNm) 10
- of the rear brake fixing screw (9 daNm) 11
- of the wheel nuts (torque 110 daNm) 12
• Change the hydraulic filter's cartridge 13
• Grease :
- the pivot pins on the steered wheels 2
Every 250 hours - the friction parts of the slideways (spatula) 3
• Check :
- the connection of the battery charger 14
- the level of the batteries 15
• Drain the organic hydraulic oil tank (option)
Every 500 hours
• Drain the ’intense cold’ oil tank
Every 1000 hours or • Drain the hydraulic oil tank 16
every year • Clean the motor-driven pump unit's carbon brush 17
Every 2000 hours • Drain the hydraulic oil complete circuit and reservoir 18
• Check
Every 3000 hours or
- the condition of the slideways 19
every 4 years
- the condition of the electric cables and hydraulic hoses, etc. 20
5.4.2 - Procedure
IMPORTANT:
• For filling and lubrication, use only the lubricants recommended by PIN-
GUELY-HAULOTTE. If there is a problem, contact the After-Sales Depart-
ment.
• Collect used oil putting it in a recipient to avoid environment contamination.
46
5.4.2.1 -Hydraulic oil reservoir

• Ensure the hydraulic oil level in the tank is sufficient.
MAXI
MINI
• Unscrew the body and remove the cartridge. Fit a new cartridge
Photo 21
5.4.2.2 - Hydraulic oil filter
See Photo 21
• Change the cartridge.
Caution!
Before removal, make sure that the oil circuit is no longer pressurised and
that the oil is no longer at too high a temperature.
5.4.2.3 -Greasing of pivot pin on steered wheels:

see Photo 22
Grease the pivot pins with lead-free grease.
Photo 22
47
5.4.3 - Greasing of the slideways:

Photo 23 see Photo 23
Grease the slideways with lead-free grease using a spatula
5.4.4 - List of consumables

• Hydraulic filter cartridge. See Photo 21, page 47.
5.5 - MANUFACTURER’S RECOMMENDATIONS
IMPORTANT: For any repair, use original spare parts certified by the
manufacturer. Any failure to comply with this rule will result in serious
safety and stability risks of the machine.
IMPORTANT: For heavy maintenance operations requiring the dismantling
of one or more components of the machine, please contact the
manufacturer for particular recommendations in order to avoid any
dangerous situation.
IMPORTANT: Before any dismantling of a component affecting the lifting
structure it is imperative to carry out statics and dynamics tests each time
the machine is going to be put in operation.Chap. 1.4.2, page 5.
48
6 - OPERATING FAULTS
These few pages should enable you to " get over " any operating problem you
may have on your scissor lift.
If a problem arises which is not covered in this chapter or which is not resolved
by the solutions appearing below, it will be necessary to consult qualified
technical personnel before proceeding with any maintenance operation. It is also
necessary to note that most of the problems encountered on the machine will
come mainly from the electrical and hydraulic systems.
Before anything else, check that :
• The batteries are charged. If they are the green leds are on.
• The two mushroom-headed emergency stop switches on the chassis control
box and on the platform control box are unlocked.
Caution!
Bubbles + pressure + heat = NOTE : Cavitation (emulsified oil) can lead to incorrect operation of hydraulic
unacceptable situation. Risk components. It takes about 4 hours for oil emulsified by cavitation ef-
of explosion. fect to return to normal.
6.1 - PLATFORM LIFTING SYSTEM
ANOMALY VERIFICATION PROBABLE CAUSE SOLUTION

No movement when the Check whether the • Control switch is not • Replace the switch (Af-
lifting switch on the unit is movements are done working. ter-Sales Department)._
operated and the when the lifting selector Replace the manipulator
manipulator is engaged. switch on the chassis (After-Sales Depart-
control box is operated. ment)
• Manipulator is not wor- • Top up with oil as ne-
king. cessary.
• Lack of oil in the hydrau- • Top up with oil as ne-
lic circuit cessary.
The platform does not go • Load too great on the • Reduce the load.
up platform (personnel or
equipment)
• Lack of oil in the hydrau- • Top up with oil as ne-
lic circuit. cessary.
• Batteries discharged • Recharge the batteries
more than 80%, the mo- or switch to heat engine
nitor cuts up lifting. mode.
The platform does not go • Load too great on the • duce the load
down platform (personnel or
equipment).
The platform goes up and • Lack of oil in the hydrau- • Top up with oil as ne-
goes down jerkily. lic circuit. cessary.
49
6.2 - TRAVEL SYSTEM

No movement when the • Manipulator is not wor- • Repair or replace the
switch is in the travel king. manipulator (After-Sa-
position and the les Department).
manipulator on the • Lack of oil in the hydrau- • Top up with oil as ne-
platform control box is lic circuit. cessary.
operated.
The machine runs away • Balancing valve incor- • Adjust or replace the ba-
downhill. rectly adjusted or is not lancing valve (After-Sa-
working properly. les Department).
6.3 - DIRECTION SYSTEM

No movement when the • Lack of oil in the hy- • Top up with oil as ne-
manipulator is operated. draulic circuit. cessary.
• The control manipu- • Replace the manipu-
lator is not working. lator (After-Sales De-
partment).
Hydraulic pump noisy. • Lack of oil in the re- • Top up with oil as ne-
servoir. cessary.
Cavitation of the hydraulic The hydraulic oil takes on • Oil viscosity too high • Drain the circuit and
pump. (Vacuum in the a cloudy appearance, replace with the re-
pump due to a lack of oil). becomes opaque and commended oil.
goes white. (presence of
bubbles).
Overheating of the • Oil viscosity too high. • Drain the circuit and
hydraulic circuit. replace with the re-
commended oil.
• Lack of hydraulic oil • Top up with oil as ne-
in the reservoir. cessary.
The system works in an • The hydraulic oil is • Do several move-

irregular manner. not at an optimum ments without a load
operating temperatu- so that the oil can
re. warm up.
50
7 - ELECTRIC DIAGRAM
51
7.1 - ELECTRIC COMPONENTS
Component Description
A1 Angle sensor
FU1 Power fuse
FU2 Chopper output protective fuse
FU3 Controls protective fuse
FU4 Working light protective fuse
G1 Pressure sensor
GB1 Battery
HA1 Buzzer
HL1 Situation light indicator
HL2 Flashing light
HL3 Working light
HL4 Lifting light indicator
HL5 Machine travel light indicator
HL6 Tilt light indicator
KA1 Buzzer relay
M1 Motorpump unit
PT1 M.D.I display
RCH Battery charger relay
SA1 Control post selection
SA2 Movement selection
SA3 Platform travel / lifting selection
SA4 Working light switch
SB1 Battery cut-off / Emergency stop (chassis)
SB2 Emergency stop (platform)
SB3 Buzzer control
SM1 Manipulator
SQ1 Low position contactor
SQ10 Tilt sensor
SQ3 Top position contactor
SQ4 Travel interruption switch
SQ5/SQ6 Pothole system out
SQ7 Extension system out
U1 Battery charger
U2 Electronic chopper
U4 Serial card
U5 Weighing card
YV Electrovalve
52
7.2 -
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
6 11 11 11
A RCH
220V - 110V (1)
11
11
SB2
SA3
11
11
11
100
4 13 16
6
1 (2)
11
B
SM1
GD
U1 HM
35
1 1 6 (4) 11 11 10 9 5 14 1 3 6
34
62
1
(8) 36
51
39
52
37
38
40
41
35
34
6
6
(01-3)
A7 A9 A6 B5 B13 B1 B12 B2 B4
FU3 10A SA1 T O N SB3 HL4
11
1
HS
GV
Mvt
Cursor
WIRING DIAGRAM E614
HL5
Steering
Direction
Consigne 58
Deadman
5
6
C2 B-
11
Hors neutre
10
Null position
11 9
Homme mort
9
9
C1 B+ U4 C4
E
9
9 43
HL6 HL1
(01-9) (9) 44 9 9 54
10 (01-8)
9
SB1 SB1a
(3) (6) (5) (7)
F
6 9 9
1
2
10
385 J4.6 J4.4 J4.1
SA2 J15.1
101
384 387
J15.3 J10.3
100
G A1
SQ10 383
FU1 300A FU4 10A J15.2
11
381 386
KA1 J11.1 SQ7
386
9
J4.5
(01-2) G1 SQ5
3
G
100
382 28
J11.3
H 10A 1 2 SQ3
7 J4.3
J4.2 CARTE PESAGE
59
32
100
FU2 WEIGHING CARD U5 SQ4
PT1
GB1 J9.2 J9.3
9 MDI SQ6
I 2 1 6 5 3
SQ1
3
9
9
14
15
45
46
47
48
49
31
33
29
30
54
43
12
18
26
28
59
59
37 38 27 13 4 34 30 31 32 33 23 26 36 24 25 29 11 21 2
101
U2 indicateur
Lift
Tilt
J
AU
Bas
3
Haut
indicator
Hight
SA4
Alarm
Lower
B+ PF/CH
Devers
Alarme
Bottom
Montée
Pothole
Overload
Descente
Surcharge
BUZZER
K M1 Emergency Stop
Coupure 10m C12
10 meters cut C12
100
100
7
60
Working light option
4
Option phare de travail

VMNP
100
Option feu à éclats

Lower > SQ1
Weighing Light
LS-HS
Free
Libre
Descente > SQ1
Voyant Pesage
Flashing light option

MAV
L
Lift
Montée
Forward
Reverse
HS
GV
HS
GV
Right Steering
Gauche
Left Steering
PV-GV
Descente
MAR
Lower C12
Descente C12
Droite
Main Contactor
Contacteur
Lower
B- U2
12 5 42 40 10 9 8 7 6 16 20 19 18 3 17
16
61
19
20
21
22
23
24
25
26
27
36 rch 18 26
HL2 HL3 44
17
42
18 18
(01-12) YV1 YV2a YV2b YV3 YV4 YV9 YV5a YV5b YV6 YV7 YV8
M
100
KA1 HA1 (01-11) SB1
100
100
Klaxon 7 7 7 7 7 7 7
100 Horn
53
7.3 - POSITION AND FUNCTION OF CONTACT SWITCHES
7.3.1 - SQ1: Low position contactor

• Raising :
- Tilt sensor activated;
- Micro-speed activated;
- Activates the pothole system check and prevents potholes from
retracting.
• Lowering :
- Anti crushing safety device activated;
- Tilt sensor deactivated;
- Deactivates the pothole system check (SQ5 & SQ6) and allows potholes
to retract.
7.3.2 - SQ3: Top position contactor

• Raising is stopped when the maximum height has been reached.
• Motorpump group cut-off.
7.3.3 - SQ4: Travel interruption switch ( for Compact 12 only)

• Raising : Disables travel movements when the working height is over 10 m
/ ~ 33 ft (floor height over 8 m/~ 26ft).
• Lowering : Allows travel movements when the working height is under 10 m
/ ~ 33 ft (floor height under 8 m/~ 26ft).
7.3.4 - SQ5 & SQ6: Pothole system out

Contactor SQ 5: Checks the left pothole’s position. Contactor SQ 6: Checks the right pothole’s position.
• 0 = Device closed. • 0 = Device closed

• 1 = Device open. • 1 = Device open.
7.3.5 - SQ 7: Extension system out

• signals whether the extension of the platform is in or out.
7.3.6 - SQ 10 : Tilt sensor

See “Checking the inclination”, page 28.
7.3.7 - A1: Angle sensor

• signals the raised position of the platform.
7.3.8 - G1: Pressure sensor

• signals the load on the platform.
54
Contact switches’ positioning
SQ3
SQ7
A1
G1
SQ10
SQ4 / C12
SQ1
SQ6 SQ5
55
56
8 - HYDRAULIC DIAGRAMS
57
8.1 - HYDRAULIC COMPONENTS (COMPACT 8, 8W, 10N, 10)
1 Motor pump unit
2 Filter
3 Hydraulic block
4 Hydraulic motors
5 Pothole cylinder
6 Lifting cylinder including:
6a Safety block including:
6a1 One-way valve + spray nozzle
6a2 Electrovalve + manual control
7 Pressure sensor
8 Brake
9 Steering cylinder
10 Hydraulic tank
58
DIRECTION 0
1 25
8.2 -
STEERING E 50
8 5 POTHOLES 5 9 12 SE
FREIN ESSIEU S E R
U
V AG NG
32/20 COURSE 85
I U
R O
ARRIERE O C
40/20 COURSE 114 LE IFT
C 65
REAR AXLE BRAKE 1/4’’ 1/4’’
L 0 0/
/6 9
ESSIEU AVANT 80 S
1/4’’ N 10
FRONT AXLE H
7/16-20 UNF’’ 8S N
1/4’’ 1/4’’ H S 6a1
10
B A B A H
1/2’’ 1/2’’ 1/2’’ 1/2’’ W
BSPP 160 BSPP BSPP 160 BSPP 7/16-20 UNF’’ 8S 8 6a2
H 1.
6
’ ’
4’ 8’
7
1/ 3/
6a
YV
4
A1 3/8
A2 3/8
A3 3/8
A4 3/8
B4 1/4
B1 1/4
FR 1/4
B3 1/4
B2 1/4
D2 1/4
D1 1/4
C1 3/8
YV3
YV3 YV6
HYDRAULIC DIAGRAM 118P251510B
YV2a YV5b YV5a
PRESSION
SELON CHARGE
PRESSURE
ACCORDING TO
LOAD
YV1 110 bar
YV4 YV2b
230 bar
P 3/8
T 1/2
MX 1/4
10 3/4’’ 2 1
3/8’’
3
M
3000W 5.5
24V
1/2’’
3/4’’ 3/4’’ 3/8’’

RESERVOIR / TANK 27 L
59
8.3 - HYDRAULIC COMPONENTS FOR COMPACT 12
1 Motor pump unit
2 Filter
3 Hydraulic block
4 Hydraulic motors
5 Pothole cylinder
6a2 Electrovalve + manual control
6a3 One-way valve
7 Pressure sensor
8 Brake
9 Steering cylinder
10 Hydraulic tank
11a2 Electrovalve
60
DIRECTION
8.4 -
8 5 5 9 STEERING E
POTHOLES 50
FREIN ESSIEU V AG NG
I 12
ARRIERE 32/20 COURSE 85 SE
40/20 COURSE 114 LE IFT R
REAR AXLE BRAKE 1/4’’ 1/4’’
L U
O
C
ESSIEU AVANT 0
/6
1/4’’ 80
FRONT AXLE
7/16-20 UNF’’
1/4’’ 1/4’’
B A B A
1/2’’ 1/2’’ 1/2’’ 1/2’’
BSPP 160 BSPP BSPP 160 BSPP 7/16-20 UNF’’ 1/
4’
’
7
11 1.
’
8 8’
3/
4 11a YV
11a1
11a2
A1 3/8
A2 3/8
A3 3/8
A4 3/8
B4 1/4
B1 1/4
FR 1/4
B3 1/4
B2 1/4
D2 1/4
D1 1/4
C1 3/8
E
YV3 50
12
V AG NG
I
SE
R
LE IFT
L U
O
C
YV3 5
YV6 /6
90
1/
4’
’
8
6a3
HYDRAULIC DIAGRAM 121P251530B
1.
YV2a YV5b YV5a 6
6a ’ ’
PRESSION
SELON CHARGE
PRESSURE
ACCORDING TO
LOAD
4’ 8’
7
1/ 3/
YV
6a2
6a1
YV1 110 bar

7
YV4 YV2b
230 bar
P 3/8
T 1/2
MX 1/4
10 3/4’’ 2 1
3/8’’
3
M
3000W 5.5
24V
1/2’’
3/4’’ 3/4’’ 3/8’’

RESERVOIR / TANK 27 L
61
62

Haulotte Compact 8-10-12 Elec Scissor Manual

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OPERATING AND MAINTENANCE

SELF-PROPELLED SCISSOR PLATFORM

242 032 6060 - E 10.05 Ind. A GB

Haulotte France Centre Mondial Pièces de Rechange

Haulotte Hubarbeitsbühnen Haulotte Portugal

Haulotte UK Haulotte U.S. Inc.

Haulotte Asia Haulotte Netherlands BV

Haulotte Australia PTY Ltd Haulotte Italia

Haulotte Do Brazil Haulotte Scandinavia AB u.b.

Haulotte Iberica - Madrid Haulotte Iberica - Sevilla

Issue Date Subject

The purpose of this instruction manual is to help you in this.

We stress the importance:

1- GENERAL RECOMMENDATIONS - SAFETY ............................................................ 1

1.1 - GENERAL WARNING ................................................................................................. 1

1.2 - GENERAL SAFETY INSTRUCTIONS......................................................................... 2

1.3 - RESIDUAL RISKS ....................................................................................................... 4

1.4 - VERIFICATIONS ......................................................................................................... 4

1.5 - REPAIRS AND ADJUSTMENTS................................................................................. 5

1.6 - VERIFICATIONS AT THE TIME OF PUTTING BACK INTO SERVICE...................... 5

1.7 - BEAUFORT SCALE .................................................................................................... 6

1.8 - MINIMUM SAFETY DISTANCES ................................................................................ 6

2.1 - IDENTIFICATION ........................................................................................................ 7

2.2 - GENERAL OPERATION ............................................................................................. 7

2.3 - MAIN COMPONENTS ................................................................................................. 8

2.4 - WORK AREA ...............................................................................................................9

2.5 - TECHNICAL CHARACTERISTICS ............................................................................14

2.6 - OVERALL DIMENSIONS ...........................................................................................17

3.1 - HYDRAULIC CIRCUIT ...............................................................................................25

3.2 - ELECTRICAL CIRCUIT .............................................................................................25

4- USING THE MACHINE .............................................................................................. 31

4.1 - GENERAL INSTRUCTIONS...................................................................................... 31

4.2 - OFFLOADING - LOADING ........................................................................................ 32

4.3 - OPERATIONS BEFORE FIRST PUTTING INTO SERVICE..................................... 33

4.5 - USING THE ON-BOARD CHARGER........................................................................ 38

4.6 - USING AND SERVICING BATTERIES ..................................................................... 39

4.7 - RESCUE AND REPAIR OPERATIONS.....................................................................41

4.8 - BRAKE RELEASE .....................................................................................................42

5.1 - GENERAL RECOMMENDATIONS............................................................................43

5.2 - MAINTENANCE DEVICE...........................................................................................43

5.3 - MAINTENANCE SCHEDULE ....................................................................................44

5.5 - MANUFACTURER’S RECOMMENDATIONS............................................................48

6.1 - PLATFORM LIFTING SYSTEM .................................................................................49

6.2 - TRAVEL SYSTEM .....................................................................................................50

6.3 - DIRECTION SYSTEM................................................................................................50

7- ELECTRIC DIAGRAM ................................................................................................51

7.1 - ELECTRIC COMPONENTS.......................................................................................52

7.2 - WIRING DIAGRAM E614...........................................................................................53

7.3 - POSITION AND FUNCTION OF CONTACT SWITCHES..........................................54

7.3.6 - SQ 10 : Tilt sensor ................................................................................................................. 54

8.1 - HYDRAULIC COMPONENTS (COMPACT 8, 8W, 10N, 10)..................................... 58

8.2 - HYDRAULIC DIAGRAM 118P251510B .................................................................... 59

8.3 - HYDRAULIC COMPONENTS FOR COMPACT 12................................................... 59

8.4 - HYDRAULIC DIAGRAM 121P251530B .................................................................... 59

1 - GENERAL RECOMMENDATIONS - SAFETY

1.2 - GENERAL SAFETY INSTRUCTIONS

1.2.3 - Using the machine

Do not use the machine with:

1.3 - RESIDUAL RISKS

1.3.1 - Risks of jolting - Overturning