RMC Project New Look
RMC Project New Look
RMC Project New Look
FOR
Ready Mix Concrete Plant at
Rajarhat New Towen Area
FOR NWELOOK INTEX NIRMAN PVT LTD.
IN
KOLKATA
WEST BENGAL
August 2007
RMC or Ready Mix Concrete is the latest concept of easing out the operations for a big
concreting job. Since the demand for such mixed concrete is increasing at the rate of more than
75% per year; the business of putting up RMC plants is upcoming very rapidly. The increasing
competition may hamper hefty initial profits, however first players will dominate the market
without doubt.
Assured and consistent quality of required grades of concrete by following the weight
Batching.
Speedy and in-time construction through continuous mechanized operations.
Low lab our and supervisory costs.
Obviating the need to store cement, sand and aggregate at site.
Eliminates multi-transportation of raw materials for concrete making.
Minimize cement wastage because of bulk handling and storage.
Free from environment problems like noise and air pollution.
4.0 INFRASTRUCTURE FACILITIES FOR THE PROPOSED
PROJECT
4.3 Distance from the Raw material : a) Cement is readily available in abundance
Market quantities within 70-90 Km from our plant site.
4.5 Distance from Sales Market for : Normally 20 Km, radius of plant area covering
Finished Goods. Hidco New Towen Rajarhat area, DumDum ,
Lather complex area and part of Kolkata
can be within our working zone.
4.6 Incentives, if any, available from : The proposed project is eligible for subsidy
Govt. (Subsidy, Tax relief etc.) under West Bengal Inventive Scheme 2004
(WBIDC).
4.7 Other Plus points : There are four main areas that will be the focused
for additional benefits on this subject. 1) Cost,
2)Quality, 3) Environment, 4) Standards.
: 1) Cost :- The cost of Ready Mix Concretes can be
split into two separate classifications.
6. TECHNOLOGICAL ASPECTS
6.3 Reasons for adopting the proposed : Fastest and controlled production, excellence
Process(suitability of the proposed and consistent quality, economical & wastages
Technology) savings of raw material, ensured and timely
delivery by TM enriched customer’s
satisfactions.
6.4 The sources from which the know-how: The process is mostly known by leading
is to be /have been procured. Batching plant manufacturing Co. and the entire
patent is hold with those companies.
6.5 Will there be any by-product? If yes,: Yes, available such as manufacturing of Paver-
the manner of its disposal. Block, Concrete Pole(Electric), Hume – Pipe
etc.
7. QUALITY CONTROL
7.2 The Number of the ISI Standard. : IS:456/2000 for mixed concrete design.
IS:10262/1982 for mixed concrete design.
SP:23 for mixed concrete design.
IS::383 for sieve analysis of coarse aggregates..
7.3 Is the company going for ISI or ISO : This will be obtained in due course after the
Certification Mark? Production stabilizes.
8. PROFITABILITY
(B) LAND
iii) Rate per Sq. feet / meter :Leased against monthly rental basis for 50 years
8.1 Address of Machinery Suppliers : M/s. Schweing Stetter (India) Pvt. Ltd.
CL-23, Sector – II, karunamoyee(T/No.2)
Salt Lake City, Kolkata 700091(India)
8.2 Quotations from the Machinery Suppliers : As annexed (page No. along with
leaflets for machinery specification.
(1) Acquisition of Land & site development : Land already acquired on lease basis.
(4) Plant & machinery : August,2007(45 days from the date of order)
(a) Placement of Orders : August,2007
(b) Delivery at site : September,07
11.1 End use of the product and : There are enough potentiality for setting up the
type of concerns, which use Ready Mix Concrete unit to support huge infra-
the product . structure growth that is required and is being
demanded by the population to develop the district
of 24 parganas and adjacent areas also into a major
participant in upgrading reformation net work of the
State Economy.
11.2 Present demand of the product : The expected growth of Cement Industry (which is
an indicator of industrial growth) at a rate of
between 18% and 20% as viewed in last couple of
years, is expected to be increased again after next
two years. In 24 Parganas and adjacent areas there
are still usages of site mix concretes or weigh
batching mix by major companies for their project
leaving a standing demand of almost 25% – 30% of
target subject to project time frame as stipulated in
tender or order. These sorts of demand can easily be
procured from local RMC unit in order to reduce
project cost as well as materials cost. We see these
trends as an opportunity to explain the concepts of
RMC and the practical observations we have made,
so far, to a group of Companies Promoter/
Developers, Government / Semi-Government
Department, Private Sector etc. who are ready to use
RMC (even they have already purchased from
outside 24 Parganas for their ongoing projects) to
cater these demand and to upgrade facilities for
using RMC , we are over confident to supply
maximum quantity RMC of out production as
mentioned hereinafter.
11.5 Difference between the :Mainly Housing Projects based in Rajarhat areas using
expected demands & Supply RMC rapidly since last 3/4 years whereas the Projects
presently implementing in 24 Parganas are still going
by conventional concept of site mix concrete or
sometime they have to pay higher to procure RMC
through the Companies located in Rajarhat / Sonarpur
area. Thus, there are still huge demands of more than
50% to 65% among the existing user of RMC in
construction sector, which need to be identified and to
ensure supply at a random for fulfillment of their
demand in 24 Parganas District.
11.6 Expected production from the : 200 m3 per day or 4000 m3 per month in the years to
Proposed unit. Come. But financial data are prepared on most
conservative basis over here.
11.7. Existing Customers. : A) Mr. Partha De, M.D., M/s.New Look Intek
Nirman Pvt. Ltd. Being the Company is closely
associated with the Customers like, (a) Bridge & Roof
Co.(India) Ltd.., (b) ITD Cementation India Ltd., (c)
Tantia Construction Co. Ltd. Etc. in Public / Private
sector and Howrah Zilla Parishad, HMC, HIT, P.W.D,
WBSRDA etc. in Government / Semi-Government
sector and also ATW Construction, Kolkata (for
Salem’s International Township Project), GAMUDA-
WCT (India) Pvt. Ltd. (for NHAI Road Projects) etc.
in respect of supply of Stonechips, sand etc. and
various Civil Construction Works since last 5 years.
These groups of Customers are having ongoing
projects over the next 4 to 7 years in Howrah, Haldia,
Dankuni, Rajarhat sector and they have initially
committed to use RMC at least 4000 m3 per month for
10(ten) months in a year leaving the 2 months as non-
operative due to rainy season.
11.7 Sale Target : The sale target are projected taking 10 months
working for a year but 8 months taken in the FIRST
Year done on most conservative basis.
11.8 RISK FACTORS : The various risk factors as perceived by the appraiser
are mentioned hereunder :
a) The
Comp
any
has
condu
cted
mark
et
surve
y in
the
dome
stic
mark
et to
assess
the
dema
nd
suppl
y gap
of the
Produ
ct/
Servi
ces
but
no
contr
ol
over
the
mark
et
forces
.
b) The Company is yet to make arrangements for the
idle power for the project.
c) The price of the product/services is sensitive to
market variation in demand and supply which may
affect the Company’s performance.
d) Change of Government Policies and Regulations
may affect the operations of the Company.
e) The Company’s services/ products are prone to
competition from the new ones.
f) The Board is family controlled.
12.0 PROFITABILITY ASSUMPTION
12.1 RMC: Concept & its Prospects. : RMC or Ready Mix Concrete is the latest concept of
easing out the operation for a big concreting job.
Since the demand for such mixed concrete is
increasing at the rate of more than 75% per year, the
business of setting up RMC plants are upcoming very
rapidly. These trends of competition may hamper
hefty initial profits, however first players will
dominate the market without doubt. In the present
infrastructure-development scenario projected through
out the Howrah District, there are very prospective
future of setting up a RMC Plant considering the
increasing demand of existing and ensuing Projects of
Housing, Roads and Bridges, Food-Park, Foundry-
Park, Rubber-Park, Truck Terminal, Multi-processing
Zones, Township of Salem and other groups and also
various Government sponsored development Projects
through W.I.F.C. , Municipal Corporation, P.W.D.,
N.H.A.I, W.B.S.R.D.A etc.
12.2 COST OF CEMENT : Amount of cement for 1 m3 = 250 Kg.(approx.
average)
Cost of one Bag of cement (50Kg)= Rs. 240.00
No. of Bags required = 5(or 6/7/8/9)
(According to mix design)
TOTAL COST = (Rs.240X5) = Rs.1200.00
12.5 COST OF FLY ASH : Quantity of Fly Ash required = 50 Kg./ 1m3
Cost of Fly Ash per Kg. = Rs.0.80 / kg
TOTAL COST = (Rs.0.80x50) = Rs.40.00/1m3
= (Rs.1200+900+240+750+40+60+69)
= Rs,2,509.00
OPERATIONAL OVERHEADS
DESCRIPTION YEARS
1 2 3 4 5
= 8.70 = 1.74
5
CURRENT RATIO
A) CURRENT ASSETS :
2786.55
______________
= 613.00 x 100
3400.00
= 18.02%
= Rs. 48,92,000.00
613.00
Margin of Safety = 25 m3