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Installation Procedure

This document outlines the wiring and refrigerant work for an air conditioning system. It involves: 1) Wiring the outdoor and indoor units for power and communication; 2) Performing an air tightness test by evacuating and pressurizing the refrigerant lines; 3) Conducting vacuum drying of the lines which involves pulling a vacuum on the system twice and holding it for over an hour; 4) Adding additional refrigerant if needed. The work is broken into stages to be performed at the outdoor unit, indoor unit, and refrigerant lines.

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nassar_ayman
Copyright
© Attribution Non-Commercial (BY-NC)
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Download as DOCX, PDF, TXT or read online on Scribd
20 views

Installation Procedure

This document outlines the wiring and refrigerant work for an air conditioning system. It involves: 1) Wiring the outdoor and indoor units for power and communication; 2) Performing an air tightness test by evacuating and pressurizing the refrigerant lines; 3) Conducting vacuum drying of the lines which involves pulling a vacuum on the system twice and holding it for over an hour; 4) Adding additional refrigerant if needed. The work is broken into stages to be performed at the outdoor unit, indoor unit, and refrigerant lines.

Uploaded by

nassar_ayman
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Project: Client:

Wiring work
SITE STAGE: * Outdoor Unit : 1) Power Wiring
2) communication Wiring
* Indoor Unit : 1) Power Wiring
2) communication Wiring
Refrigerant & Piping Work
 Air Tightness Test
Work procedure:
1) Evacuation of refrigerant piping
Connect the gauge manifold to the service ports on the liquid and gas piping.
Operate the vacuum pump until the pressure reaches below –100.7kPaG (–755mmHg). Operate the
vacuum pump for about 30 minutes
2) Nitrogen pressurization
Pressurize at 4.0 MPaG for roughly 24 hours
3) Check for pressure drop
4) Leak check

SITE STAGE:

 Vacuum drying
Work procedure:
1) Vacuum drying (1st time)
Connect a gauge manifold to the service ports of the liquid and gas piping and operate the vacuum
pump for at least 2 hours.
(The pressure must be below −100.7 kPaG or −755 mmHg
2) Vacuum break (1st time)
Pressurize with nitrogen to 0.05 MPaG.

3) Vacuum drying (2nd time)


Operate the vacuum pump for at least 1 hour.
4) Vacuum test
Leave the system in a vacuum state below −100.7 kPaG or −755 mmHg for at least 1 hour and
confirm that the gauge indicator does not rise.

SITE STAGE:

 Additional refrigerant charge


SITE STAGE:
Project: Client:

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