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Coca Cola Plant Layout

The document summarizes the plant layout and manufacturing process of Coca-Cola products at their main plant in Dasna, India. It describes the key steps in the process: ingredient delivery and mixing, bottle washing and rinsing, filling, capping, labeling, coding, inspection, packaging, warehousing, and delivery. The plant produces over 2 million units per day during peak season and employs over 150,000 people indirectly through Coca-Cola's bottling operations in India.

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100% found this document useful (1 vote)
11K views33 pages

Coca Cola Plant Layout

The document summarizes the plant layout and manufacturing process of Coca-Cola products at their main plant in Dasna, India. It describes the key steps in the process: ingredient delivery and mixing, bottle washing and rinsing, filling, capping, labeling, coding, inspection, packaging, warehousing, and delivery. The plant produces over 2 million units per day during peak season and employs over 150,000 people indirectly through Coca-Cola's bottling operations in India.

Uploaded by

sinsmita
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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PLANT LAYOUT OF COCA

COLA

PRESENTED BY:
SMITA SINGH-2009PMB136
NAMITA NARULA-2009PMB147
The Coca Cola Company
 The Coca-Cola Company is the world's
largest beverage company.
 The company’s best known product Coca
Cola was invented by John Stith
Pemberton in 1886.
 The Coca-Cola formula and brand was
bought in 1889 by Asa Candler who
incorporated The Coca-Cola Company in
1892.
 Coca-Cola currently offers nearly 400
brands in over 200 countries or territories
and serves 1.5 billion servings each day.
 The Coca-Cola Company is
headquartered in Atlanta, Georgia.
 Its current president and CEO is Muhtar
Kent
The Coca Cola In India
 Coca-Cola, the corporate nourishing global community
with the worlds largest selling soft drink concentrates
since 1886, returns to India in 1993 after a gap of 16
years.

 With the acquisitions of major brands in India it went on


to be known as The Hindustan Coca Cola Beverages
Pvt Ltd.

 The company has 4 business regions, and operates out


in more than 50 locations across India.

 Their business model includes manufacturing the


beverage, distribution and sales trade.
Coca Cola Products

In the Cola Section ` In the orange Section

VISION AND
In the Lemon Section In the Juice Section

In the Bottled Mineral Water section


MISSION AND VISION

 MISSION VISION

 To Refresh the World  People


 To Inspire Moments  Planet
of Optimism  Portfolio
 To Create Value and  Partners
Make a Difference  Profits
The Coca Cola System
The Coca-Cola system in India:

 24 company-owned bottling operations.


 25 franchisee-owned bottling operations.
 Indirectly creates employment for more than
1,50,000 people in India.
COMPANY PLANT

They established main plant at Dasna at


Ghaziabad. Dasna is the largest manufacturing
facility to coke in India and covers an areas 80
acres.
VISION AND
The plant manufactures more than 2 million units
a day during peak season which extends from
March – Sept.
Plant Product
Process
Manufacturing Process of
coca-cola products have
different steps, which are cited
below-
• Ingredient Delivery
• Washing and Rinsing
• Mixing and Blending
• Filling
• Capping
• Labeling
• Coding
• Inspection
• Packaging
• Warehousing and delivery
Ingredient Dept.

Canteen
Ingredient Delivery
• Sweetener

• Secret Formula

• CO2 Formula

• Water

• Materials
Washing
Ingredient Dept. and
Rinsing

Canteen
Washing and Rinsing
• Washing

• Rinsing

• Sanitization

• Hydro wash
Washing

Mixing and Blending


Ingredient Dept. and
Rinsing

Canteen
Mixing And Blending
Secret
• H20 and Sugar Formul
a
• Secret Formula

• CO2 Adding
Washing

Mixing and Blending


Ingredient Dept. and
Rinsing

g n
lli
Fi

Canteen
Filling
• Once all the ingredients
have been mixed and
blended and the bottles
have been cleaned and
sanitized, every thing is
ready to start filling.

• This is a surprisingly
complex process
requiring accuracy at
each step.
Ca
Ingredient Dept.

pp
i ng
+
and

Fi
lli
Rinsing

n
Washing

Mixing and Blending

Canteen
Capping
• Once filled, bottles are
then capped.

• Coke uses different caps


for different bottles
- glass bottles are topped
$with a metal crown
- "PET BOTTLES" are
$topped with a plastic
$screw-top.
La
be
l
Co & ing
di
ng

Ca
Ingredient Dept.

pp
i ng
+
and

Fi
lli
Rinsing

n
Washing

Mixing and Blending

Canteen
Labelling
• Then they move on
for labeling

• A special machine
dispenses labels from
large rollers, cuts
them and place on
the bottles.
Coding
• The bottle is now ready
to be coded. Each one
of Coke’s beverages is
marked with a special
code that identifies
specific information
about it.

• These codes identify the


date, time, batch no.
and the MRP
La
be
l
Co & ing
di
ng

Inspection
Ca
Ingredient Dept.

pp
i ng
+
and

Fi
lli
Rinsing

n
Washing

Mixing and Blending

Canteen
Inspection
Coca-Cola inspects bottles at
many points during the
process.
With refillable bottles,
- When they are first
brought into the plant
- They are washed and
again after they are filled
- After filling, each plant
sample bottles are analyzed in
its lab to ensure quality is
up to standards.
La
be
l
Co & ing
di
ng

Inspection
Ca
Ingredient Dept.

pp
i ng
+
and

Fi
lli
Rinsing

n
Washing

g
Packaging

Mixing and Blending

Canteen
Packaging

• Final inspection

• Packaging
Washing

Mixing and Blending


Ingredient Dept. and
Rinsing

Co & ing +

ng

g
l

n
be

i
pp

lli
ng
La

Fi
Ca
di

Canteen
Inspection Packaging

Warehousing and Delivery


Warehousing and
Delivery

• Maintain beverages

• Delivery on time
Delivery to Agents and
Distributors
Washing

Mixing and Blending


Ingredient Dept. and
Rinsing

Co & ing +

ng

g
l

n
be

i
pp

lli
ng
La

Fi
Ca
di

Canteen
Inspection Packaging

Distribution to Agents Warehousing and Delivery


Washing

Mixing and Blending


Ingredient Dept. and
Rinsing

Co & ing +

ng

g
l

n
be

i
pp

lli
ng
La

Fi
Ca
di

Canteen
Inspection Packaging

Distribution to Agents Warehousing and Delivery


References

• www.google.com
• www.coca-colaindia.com
• www.wikipedia.org

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