1

SPECIAL NOTES ON GATE/GLOBE/CHECK VALVES

GENERAL

1. All castings of WCB shall have Max Carbon content of 0.25%

2. A 105 wherever referred shall conform to " Normalized with Max Carbon content of
0.25%.
3. The stellite deposition shall be carried out preferably by fully automatic continuous
Plasma Arc transfer (PTA) method to ensure uniform & consistent quality for all cast
valves.
4. All SS casting shall be solution heat treated.

CONSTRUCTIONAL FEATURES

1. Valve shall be of outside screw & yoke design (O S & Y)

2. Only "T " head stem connection to ensure disc seat adjustment in case of gate
valves.
3. Tapered shoulder on stem for back seating.
4. The seating faces of body seat ring and disc / gate / seat shall be hard faced with
stellite having a minimum thickness of 1.6 mm.
5. The stem surface finish shall be 0.2 Ra
6. The stem shall have hardness of 225-275 BHN.
7. Body seat ring / wedge shall have minimum hardness of 350 BHN or 50 BHN
more than the corresponding wedge / disc or seat ring whichever is higher.
8. Gear operator shall have double start thread on spindle & ball bearing
arrangement in yoke.
9. Yoke-bonnet shall be integral one piece upto Dia 12" valve.
10. Valve end to end dimension shall conform to ASME B 16.10 for API 600/602
valves & BS2820 for BS 1873/5352 valves. Valves not covered under B16.10
shall have dimensions as per manufacturer's standards.
11. Minimum wear travel clearance shall be 2.3 mm for valves upto 2 inch and 3 mm
for 3 inch and above.
12. In case of check valves, hinge pin shall have smooth finish with hardness 225-
275 BHN

TESTING

1. Testing shall be as per API 598 latest edition & the enclosed specification.
2. Back seat testing shall be carried out with loose gland
3. High pressure seat closure test shall be successively carried out from both sides.
4. Low pressure closure ( seat leak test) shall be successively carried out from both
sides.

SPECIAL NOTES
INDIAN OIL CORP. LTD. REV 1 ON GATE/ GLOBE/ SHEET 1 OF 1
12/04/06 CHECK VALVES

INDIAN OIL CORPORATION LIMITED

 2

TECHNICAL SPECIFICATION FOR VALVES

1.0 GENERAL

PURCHASER SHALL SPECIFY ON VALVE DATA SHEET

FOR NON-IBR / IBR / NACE / H2 AS PER REQUIREMENT.
All valves shall be supplied as per the requirement specified in the
valve data / specification sheets, subject technical notes and all other
enclosures attached with the enquiry. It is to be returned duly signed &
stamped by vendor alongwith quotation as a token of acceptance
without which offer is liable for rejection.

2.0 ADDITIONAL REQUIREMENT

2.1 In case of IBR valves, vendor shall arrange to obtain necessary

certificates in Form III-C of Indian Boiler Regulation Act, duly tested,
accepted and countersigned by IBR Authority. The certificate shall be
submitted in original alongwith the supply.

2.2 In case of forged AS / SS valves 100% PMI shall be carried out and
witnessed by TPI.

2.3 Test certificates/reports shall be furnished for all mandatory tests as per
code and supplementary tests as specified below:
2.3.1 LTCS (low temp carbon steel), 3½ Ni-steel(cryo) & Austenitic SS(cryo)
valves shall be subjected to cryogenic tests as per BS 6364.
2.3.2 Wherever impact test of SS studs/nuts is called for in the data sheet, the
impact value shall be 27 J at the intended temp specified in data sheet.
Valve under NACE shall follow the requirement of NACE-MR-0175.

TECHNICAL SPECIFICATION REV 2

INDIAN OIL CORP. LTD. SHEET FOR VALVES Dt 12/04/06
GUJARAT REFINERY SHEET NO
SPEC. NO. GR/ES/M/6 1 OF 11

INDIAN OIL CORPORATION LIMITED

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2.3.3 All NACE materials shall have carbon equivalent less than 0.40.

2.3.3.1 Carbon Equivalent = C + (Mn/6) + [(Cr+Mo+V)/5] + [(Ni+Co)/15]

if C > 0.12

2.3.3.2 Chemical composition shall be as below :

C = 0.23% max., Mn = 1.35% max., Ni = 0.20% max., other elements
as per specifications. Percentage of Mo shall not be less than 0.23%.

2.3.3.3 Forging shall be supplied in quenched and tempered or normalised or

normalised and tempered condition as applicable.

2.3.3.4 Chemical composition shall be carried out on each heat of the casting
as per relevant material specification as applicable. In case of forgings,
material TC shall be furnished for review/correlation with stamping at
the time of raw material identification.

2.3.3.5 Mechanical properties shall be as per code / as specified for the

materials. Ratio of yield to tensile strength shall not exceed 0.8 on
finished product.

2.3.3.6 HIC, SSC tests are not envisaged and strict control shall be ensured
for material composition as per stipulated requirement.

2.3.3.7 All castings for body / bonnet shall be 100% radiographed irrespective
of rating. The procedure, areas to be radiograph and acceptance limits
shall be as per ANSI –B16.34 Annexure – B. Sensitivity shall be as
per ASME sec V.

2.3.3.8 DP or MPT shall be done on all casting. Procedure and acceptance

shall be as per ANSI B-16.34.

INDIAN OIL CORP. LTD. TECHNICAL SPECIFICATION REV 2

GUJARAT REFINERY SHEET FOR VALVES Dt 12/04/06
SHEET NO
SPEC. NO. GR/ES/M/6 2 OF 11

INDIAN OIL CORPORATION LIMITED

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2.3.4 For all Austenitic stainless steel valves, Inter Granular Corrosion test shall
have to be conducted as per following:

2.3.4.1 ASTM A 262 practice B with acceptance criteria of 50 mils / year max.

2.3.4.2 For SS 309, 310, 316 & 316H, ASTM A 262 practice C with
acceptance criteria of 15 mils/year max.

2.3.5 For valves in Hydrogen services :

2.3.5.1 Carbon steel shall be normalized and Alloy Steel shall be noramlised
and tempered
2.3.5.2 DP test shall be in accordance with ASTM B165 procedure B-2.
interpretation as per Annexure-8 of ASME Sec –VIII, Div 1.Tensile test
for AS shall be less than 100,000 psi.
2.3.5.3 All castings for body / bonnet shall be 100% radiographed irrespective
of pressure, temperature, class & ratings.
2.3.5.4 All welds shall be subjected to PWHT.
2.3.5.5 Bend Test and Magnetic Particle Test of entire body surface and
bonnet casting in accordance with ASTM A 217, with supplementary
requirement S-3 and S-4. Evaluation of Magnetic Particle test shall be
in accordance with MSS – SP- 53 except that no linear discontinuity
shall be allowed.
2.3.5.6 The Brinell Haedness of heat treated casting shall not exceed 200
BHN for CS and 225 for AS.
2.3.5.7 Casting shall be preheated to a maximum of 400 deg F prior to welding
and all chrom- moly alloys shall be postweld heat treated after welding
is complete. Stress relieving is essential for welds.
2.3.5.8 Casting for SS valve shall be in solution heat-treated and pickled
condition.
2.3.5.9 Body/bonnet/cover joints and stuffing box of all valves shall be helium
leak tested as per ASME SecV, sub section A, Article 10 ( Detector
Probe Technique), Appendix IV at a minimum of 25% of the allowable (
rated ) cold working pressure. Sampling for helium leak test shall be
one valve selected at random per item of requisition. The failure of
helium leak test shall call for testing of remaining valves of the item at
vendor’s cost. Test duration ( minutes) shall be as follows:

TECHNICAL SPECIFICATION REV 2

INDIAN OIL CORP. LTD. SHEET FOR VALVES Dt 12/04/06
GUJARAT REFINERY SHEET NO
SPEC. NO. GR/ES/M/6 3 OF 11

INDIAN OIL CORPORATION LIMITED

 5

Pressure- temp class

Upto 300 600 800&900 1500 2500

Up to 2 inch : 3 6 9 12 12
3 to 6 inch 6 9 12 15 18
8 to 16 inch 9 9 12 15 18
18 to 24 inch 9 12 15 18 21

2.3.5.10 Charpy V-notch impact testing is to be done for valve material

( average 20 ft-lb for set of 3 [ minimum value 15 ft – lb at 30 deg F)

2.4 All valves shall be shot / grit blasted as per SA 2 ½ Standard and shall be
painted with 2 coats of Zinc Silicate primer.

2.5 Non –IBR CS valves shall be painted with two coats of Aluminum paint.

2.6 IBR valves shall be painted with two coats of Red paint

2.7 Alloy steel valves shall be painted with Heat Resistant Silicon /Aluminium
Paint suitable for max. temperature for the class of valve.

2.8 PVC/LDPE protective caps shall be provided on both ends of

valves after drying & prior to despatch.

2.9 NACE valves shall be painted in yellow colour (synthetic enamel).

2.10 Vendors name, valve rating, material designation, nominal size,

direction of flow (for globe/check valves) etc. shall be integral on
the body.

2.11 For all weld end valves with bevel ends as per ANSI B 16.25, the
contour of bevel shall be as follows:

Materials Wall thickness Weld contour

Carbon steel [except up to 22 mm Fig 2 type A
low temp carbon steel] > 22 mm Fig 3 type A
Alloy steel, SS & low up to10 mm Fig 4
temp carbon steel > 10 mm to 25 mm Fig 5 type A
> 25 mm Fig 6 type A

TECHNICAL SPECIFICATION REV 2

INDIAN OIL CORP. LTD. SHEET FOR VALVES Dt 12/04/06
GUJARAT REFINERY SHEET NO
SPEC. NO. GR/ES/M/6 4 OF 11

INDIAN OIL CORPORATION LIMITED

 6

2.12 By-pass:
For gate valves:

ANSI Class Size

150 Class 26 inch and above
300 class 16 inch and above
600 class 6 inch and above
900 class 4 inch and above
1500 class 4 inch and above
2500 class 3 inch and above

By- pass valve shall be glove valve. The sizes shall be :

On main valve < 4” or = 4” = ½” or more
>4” but <10” = ¾” or more
= 10” or >10” = 1” or more
By-pass valve shall be duly tested and with socket weld end only. All
fillet welds shall be examined 100% by DP/MP tests.
2.13 Ball/plug/butterfly valves:
2.13.1.1 All valve shall be supplied with a lever/wrench except for gear
operated/motor operated valves.
2.13.1.2 Soft seated valves shall be supplied with antistatic device.
2.13.1.3 Face to face dimension of all soft seated ball valves shall be same as
those of the corresponding ANSI class of gate valves (except 10 inch
full port 150# onward. The dimension of those valves shall be of long
pattern ball valves as per API 6D).
2.14 The ball shall be solid and shall not protrude outside the end of
flange.
2.15 The ball valve shall be floating ball type/trunion mounted as per
following:
Rating Size Type
150 8” & below Floating ball
10” & above Trunion mounted
300 4” & below Floating ball
6” and above Trunion mounted
600 1.5” & below Floating ball
2” & above Trunion mounted

INDIAN OIL CORP. LTD. TECHNICAL SPECIFICATION REV 2

GUJARAT REFINERY SHEET FOR VALVES Dt 2/04/06
SHEET
SPEC. NO. GR/ES/M/6 NO
5 OF 11

INDIAN OIL CORPORATION LIMITED

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3.0 MANUFACTURER'S INSPECTION & CERTIFICATION

3.1 Manufacturer shall ensure that the requisite forgings are sourced
from reputed LRIS / CEIL approved suppliers.
3.2 Manufacturer shall submit with each order of valves a compliance
certificate in their letter head confirming that the valves have been
manufactured and tested in accordance with the standards
stipulated, including the clauses mentioned herein and have met all
the requirements.
3.3 The above said test certificate shall contain the following information;
3.3.1 Certificate number & date
3.3.2 Product description & sizes
3.3.3 A table specifying valve serial number, Tag number, wear travel margin,
thickness of body / bonet for the said lot including hydrostatic test
pressure values for body, seat, back seat & Air test pressure for seat leak
which each valve has satisfactorily withstood.
3.3.4 A table clearly specifying the material used for the manufacture of various
valve components.
3.3.5 A table specifying the suppliers, heat /cast nos, TC nos of sourced
materials for the valve components.

4.0 SCOPE OF SHOP INSPECTION BY THIRD PARTY INSPECTION AND

VENDOR SHALL BE AS PER ANNEXURE-I

If required, the valves during manufacture shall be subjected to

inspection by Third Party Inspection Agency (TPI). The scope of
inspection shall include (but not be limited to) the following:
4.1 Review of TC of each valve to the relevant standard and
specification sheet.
4.2 Review of MTC / foundry / forging certificates for various materials
used for valve components manufacturing.
4.3 Review of ;
4.3.1 Base material for wedge/disc & body seat rings and other trims.
4.3.2 Type test certificate for API stem pull test.
4.3.3 Body & bonnet wall thickness to be equivalent or greater than wall
thickness specified in the relevant code.
4.3.4 Wear travel margins & compliance to code.

INDIAN OIL CORP. LTD.

GUJARAT REFINERY TECHNICAL SPECIFICATION REV 2
SHEET FOR VALVES Dt 2/04/06
SHEET
SPEC. NO. GR/ES/M/6 NO
6 OF 11

4.4 TPI shall ensure & certify the strip testing of 10% (subject to a
INDIAN OIL CORPORATION LIMITED
 8

minimum of one no.) of each type & size of valve randomly selected
by him. The randomly selected valves shall be completely
dismantled to ensure conformity to standards of all valve
components. The strip test results shall be clearly specified in the
certificate indicating the valve serial no.of the valves that are
dismantled.
4.5 Visual inspection of 100% valves in assembled condition
4.6 Witnessing the hydrostatic test of each valve for body, seat,
backseat test & low pressure / high-pressure seat closure test etc.
Corrosion inhibitor may be used if water quality is not good.
4.7 Witnessing the pneumatic test of (with clean air as medium) for
seat leak test 10% or one no. valve, whichever is higher.

4.8 Requirement of NACE & H2 service valves, IGC test as per clause
2.2 shall be ensured by verifying the manufacturing processes and
test results and the same shall be recorded in the TPI release note.

4.9 Stamping shall be done on the body / bonnet flange of the valve.

4.10 TPI release note on their letter head shall contain the compliance
status of all the requirements as per Annexure-I in tabular form with
test results and remarks.

4.11 RADIOGRAPHY : In case radiography is mentioned in valve

specification sheet, the following shall be applicable;

4.11.1 Valve body / bonnet shall be 100% radiographed on areas as per

Clause 8.3.1.1 of ANSI B- 16.34 procedure and acceptance
standard to Annex -B of ANSI B-16.34. Sensitivity shall be as per
ASME Sec V.

INDIAN OIL CORP. LTD. TECHNICAL SPECIFICATION REV 2

GUJARAT REFINERY SHEET FOR VALVES Dt 2/04/06
SHEET
SPEC. NO. GR/ES/M/6 NO
7 OF 11

INDIAN OIL CORPORATION LIMITED

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4.11.2 The valve body/bonnet casting of all material shall be radiographed as

per table below unless specified otherwise in the individual valve
spec sheets, requirement under NACE, H2 services.

RATING SIZE RANGE RADIOGRAPHY

150# 24" & BELOW NIL
150# 26" & ABOVE 100%
300# 16" & BELOW NIL
300# 18" & ABOVE 100%
600# ALL SIZES 100%

5.0 IOCL INSPECTION

Random samples shall be drawn from each lot of valves received at IOCL
stores and may be subjected to the following tests;

5.1 Tag details, dimensional check, rating and review of inspection certificates
issued by the manufacturer & Third Party Inspector.

5.2 Randomly selected valves can be dismantled & subjected to testing for
establishing conformity to M.O.C for body seat , wedge ,bonnet, stem
(with Alloy analyser), gland packing, hand wheel, bush, studs, stem nut
etc.

6.0 GENERAL NOTES

6.1 Manufacturer shall enclose the original release note issued by TPI
alongwith the despatch documents.
6.2 Should the random specimen fail to meet the requirement as spelt out in
the order during IOCL inspection (refer clause 5.0) all the valves
represented by the sample shall stand rejected. The supplier shall replace
the total lot with a fresh lot of valves (duly tested & inspected by TPI) at his
own risk & cost.
6.3 Deviations if any shall be clearly marked on this specification sheet only.
The party shall return a copy of "TECHNICAL SPECIFICATION " duly
signed & stamped as a token of acceptance without which the offer is
liable for rejection.

TECHNICAL SPECIFICATION
INDIAN OIL CORP. LTD. SHEET FOR VALVES REV 2
GUJARAT REFINERY Dt 2/04/06
SHEET
SPEC. NO. GR/ES/M/6 NO
8 OF 11

INDIAN OIL CORPORATION LIMITED

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ANNEXURE-I
SCOPE OF SHOP INSPECTION BY THIRD PATY INSPECTION AGENCY / VENDOR

INSPECTION AGENCY SOURCE/TC REMARKS

TPI VENDOR
MATERIALS

1.1 CHEMICAL COMPOSITION

R S
1.2 MECH. PROPERTIES
A. FORGED PARTS R T
-TENSILE
-HARDNESS
B. CASTING & OTHER PARTS
-TENSILE R S
-BENDING
-HARDNESS

1.3 SUPL. TESTS

R/A S
A. FOR NACE SERVICES
(COMPLIANCE AS PER 2.2 OF
VALVE SPECIFICATION)

B. FOR H2 SERVICES
(COMPLIANCE AS PER 2.2 OF
VALVE SPECIFICATION)

C. FOR CRYO SERVICES

(COMPLIANCE AS PER 2.2 OF
VALVE SPECIFICATION)

D. IGC TEST
R T

INDIAN OIL CORP. LTD. TECHNICAL SPECIFICATION REV 2

GUJARAT REFINERY SHEET FOR VALVES Dt 2/04/06
SHEET
SPEC. NO. GR/ES/M/6 NO
9 OF 11

INDIAN OIL CORPORATION LIMITED

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FABRICATION

2.1 WPS & PQR R/A S

2.2 WELDER QLFC R T
TEST
2.3 NDE R T

-RT ON CASTING
-MPT
-DPT

3.1 HYDROTEST

FORGED VALVES
-BODY/SEAT (10%) W T

CAST VALVES
-BODY/SEAT(100%) W T
3.2 PNEUMATIC TEST

-SEAT(10%) W T

-ACTUATOR(100%) W T

INDIAN OIL CORP. LTD. TECHNICAL SPECIFICATION REV 2

GUJARAT REFINERY SHEET FOR VALVES Dt 2/04/06
SHEET
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4. VISUAL W
INSPECTION T
(100%)

5. DIMENSIONAL W T
CHECK(100%)

6. IDENTIFICATION
(COLOUR CODE R T
ETC)

7. SURFACE PREP.& R
PAINTING T

LEGEND: W: WITNESS
T: VENDOR’S OWN TEST / INSPECTION.
S: SUBMIT THE DOCUMENTS.
R: REVIEW RECORDS OF TEST AND INSPECTION.
R/A: REVIEW DOCUMENTS AND APPROVAL
HT : HEAT TREATMENT

INDIAN OIL CORP. LTD. TECHNICAL SPECIFICATION REV 2

GUJARAT REFINERY SHEET FOR VALVES Dt 2/04/06
SHEET
SPEC. NO. GR/ES/M/6 NO
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TECHNICAL SPECIFICATIONS FOR FORGED STEEL GATE VALVES

DESIGN STANDARD API - 602 (LATEST)
RATING 800 ASA
ENDS SW : ANSI B16.11, 3000#
SIZE RANGE 1/2” TO 1 1/2”(STD BORE)
SERVICE A1A, A2A, A3A, A5A(MAX TEMP 230 DEG C)
A6A, A9A, A10A, A13A (MAX TEMP 140 DEG C)
A14A, B1A, B2A, B3A, B5A, B6A, B9A, B13A,
J3A, J5A, D1A, D2A, D5A

VALVE CONSTRUCTION MATERIAL

DESCRIPTION
BODY FORGED A-105
BONNET FORGED/BOLTED A-105
STEM RISING A 479-410-CONDITION 1
WEDGE DISC SOLID AISI 410+STELLITING-ST-6
BODY SEAT RINGS NON- -- DO --
RENEWABLE/INTEGRAL
GLAND FLANGE FORGED A 105
GLAND BUSH -- AISI 410 (NO CASTING)
BONNET GASKET SS-304 SPIRAL WOUND WITH
GRAFOIL FILLER
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND STUD / EYE A-193 GR B7/AISI 4140
BOLT
GLAND NUT A-194 GR 2H
STEM/GLAND RENEWABLE WITH VALVE GRAFOIL (MOULDED RINGS)
PACKING OPEN ON STREAM
STEM NUT / YOKE A 473-416
SLEEVE
HAND WHEEL NON RISING A 338/IS 2108/ SG 400/12
WHEEL NUT A 194 GR 2H
OTHERS OS & Y
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE CLOSURE
PRESSURE. PART I (LATEST) TEST REQD FOR ALL
VALVES
SEAT LEAK TEST

REV 1 DATE SHEET 1 OF 1

IOCL/JR/GTV-1 18/04/2001

INDIAN OIL CORPORATION LIMITED

 14

TECHNICAL SPECIFICATIONS FOR FORGED STEEL GATE VALVES

DESIGN STANDARD API-602
RATING 800 ASA
ENDS SW : ANSI B16.11, 3000#
SIZE RANGE 1/2” TO 1 1/2” (STD BORE)
SERVICE A1B,B1B,B5B,D2B(MAX TEMP 450 DEG C)

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY FORGED A-182 GR F1
BONNET FORGED/BOLTED A-182 GR F1
STEM RISING A 479-410-CONDITION 1
WEDGE DISC SOLID AISI 410+STELLITING-ST-
6
BODY SEAT RINGS NON- A 182 GR F1 / -- DO --
RENEWABLE/INTEGRAL
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 410 (NO CASTING)
BONNET GASKET SS-304 SPIRAL WOUND
WITH GRAFOIL FILLER
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND STUD/EYE BOLT A-193 GR B7/AISI4140
GLAND NUT A-194 GR 2H
STE M / GLAND RENEWABLE WITH VALVE GRAFOIL (MOULDED
PACKING OPEN ON STREAM RINGS)
STEM NUT /YOKE A 473-416
SLEEVE
HAND WHEEL NON RISING A 338/IS 2108/ SG 400/12
WHEEL NUT A 194 GR 2H
OTHERS OS & Y
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE. PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GTV-2 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 15

TECHNICAL SPECIFICATIONS FOR FORGED STEEL GATE VALVES

DESIGN STANDARD API-602
RATING 800 ASA
ENDS SW : ANSI B016.11, 3000#
SIZE RANGE 1/2” TO 1 1/2” (STD BORE)
SERVICE A1D,B1D,B5D,D1D,B4D,D2D

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY FORGED CARBON A-182 GR F11
STEEL
BONNET FORGED/BOLTED A-182 GR F11
STEM RISING/NON-RISING A 479-410-CONDITION 1
WEDGE DISC SOLID AISI 410 + STELLITED-ST-6
BODY SEAT RINGS NON- A-182 GR F11/-- DO --
RENEWABLE/INTEGRA
L
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 410 (NO CASTING)
BONNET GASKET SS-304 SPIRAL WOUND WITH
GRAFOIL FILLER
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND STUD/EYE BOLT A-193 GR B7/AISI 4140
GLAND NUT A-194 GR 2H
STE M / GLAND RENEWABLE WITH GRAFOIL (MOULDED RINGS)
PACKING VALVE OPEN ON
STREAM
STEM NUT /YOKE A 473-416
SLEEVE
HAND WHEEL NON RISING A 338/IS 2108/ SG 400/12
WHEEL NUT A 194 GR 2H
OTHERS OS & Y
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE CLOSURE
PRESSURE. 6755 PART I (LATEST) TEST REQD FOR ALL
VALVES

SEAT LEAK TEST

IOCL/JR/GTV-3 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 16

TECHNICAL SPECIFICATIONS FOR FORGED STEEL GATE VALVES

DESIGN STANDARD API-602
RATING 800 ASA
ENDS SW : ANSI B016.11, 3000#
SIZE RANGE 1/2” TO 1 1/2” (STD BORE)
SERVICE A1F,A4F,B1F,D1F

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY FORGED A-182 GR F5
BONNET FORGED/BOLTED A-182 GR F5
STEM RISING A 479-410-CONDITION 1
WEDGE DISC SOLID AISI 410 + STELLITING-ST-6
BODY SEAT RINGS NON- A-182 GR F5/-- DO --
RENEWABLE/INTEGRA
L
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 410 (NO CASTING)
BONNET GASKET SS-304 SPIRAL WOUND WITH
GRAFOIL FILLER
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND STUD/EYE BOLT A-193 GR B7/AISI 410
GLAND NUT A-194 GR B7
STE M / GLAND RENEWABLE WITH GRAFOIL (MOULDED RINGS)
PACKING VALVE OPEN ON
STREAM
STEM NUT /YOKE A 473-416
SLEEVE
HAND WHEEL NON RISING A 338/IS 2108/ SG 400/12
WHEEL NUT A 194 GR 2H
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE CLOSURE
PRESSURE. 6755 PART I (LATEST) TEST REQD FOR ALL
VALVES
SEAT LEAK TEST

IOCL/JR/GTV-4 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 17

TECHNICAL SPECIFICATIONS FOR FORGED STEEL GATE VALVES

DESIGN STANDARD API-602
RATING 800 ASA
ENDS SW : ANSI B016.11, 3000#
SIZE RANGE 1/2” TO 1 1/2” (STD BORE)
SERVICE A1K,B1K

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY FORGED A-182 GR F304
BONNET FORGED/BOLTED A-182 GR F304
STEM RISING A 479-304
WEDGE DISC SOLID AISI 304 + STELLITING-ST6
BODY SEAT RINGS NON- A182 GR F 304/-- DO --
RENEWABLE/INTEGRA
L
GLAND FLANGE FORGED A 182 GR F304
GLAND BUSH AISI 304 (NO CASTING)
BONNET GASKET SS-304 SPIRAL WOUND WITH
GRAFOIL FILLER
BONNET BOLTS A-193 GR B8
BONNET NUTS A-194 GR8
GLAND STUD/EYE BOLT A-193 GR B8 /AISI 304
GLAND NUT A-194 GR 8
STE M / GLAND RENEWABLE WITH GRAFOIL (MOULDED RINGS)
PACKING VALVE OPEN ON
STREAM
STEM NUT /YOKE A 473-304
SLEEVE
HAND WHEEL NON-RISING/RISING A 338/IS 2108/ SG 400/12
WHEEL NUT A 194 GR 8
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE CLOSURE
PRESSURE. 6755 PART I (LATEST) TEST REQD FOR ALL
VALVES
SEAT LEAK TEST

IOCL/JR/GTV-5 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 18

TECHNICAL SPECIFICATIONS FOR FORGED STEEL GATE VALVES

DESIGN STANDARD API-602 (LATEST)
RATING 800 ASA
ENDS SW : ANSI B016.11, 3000#
SIZE RANGE 1/2” TO 1 1/2” (STD BORE)
SERVICE B4K,B5K

VALVE DESCRIPTION CONSTRUCTION

REQUIRED MATERIAL
BODY FORGED A-182 GR F304H
BONNET FORGED/BOLTED A-182 GR F304H
STEM RISING A 479-304H
WEDGE DISC SOLID AISI 304H + STELLITING-ST-6
BODY SEAT RINGS NON- A 182 GR F304H/-- DO --
RENEWABLE/INTEGRA
L
GLAND FLANGE FORGED A 182 GR F304H
GLAND BUSH AISI 304H (NO CASTING)
BONNET GASKET SS-304H SPIRAL WOUND
WITH GRAFOIL FILLER
BONNET BOLTS A-193 GR B8
CL2(SOL.TREATED)
BONNET NUTS A-194 GR8
GLAND STUD/EYE BOLT A-193 GR B8
CL2(SOL.TREATED) / AISI
304H
GLAND NUT A-194 GR 8
STE M / GLAND RENEWABLE WITH GRAFOIL (MOULDED RINGS)
PACKING VALVE OPEN ON
STREAM
STEM NUT /YOKE A 473-304H
SLEEVE
HAND WHEEL NON RISING A 338/IS 2108/ SG 400/12
WHEEL NUT A 194 GR 8
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE CLOSURE
PRESSURE. 6755 PART I (LATEST) TEST REQD FOR ALL
VALVES
SEAT LEAK TEST

IOCL/JR/GTV-6 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 19

TECHNICAL SPECIFICATIONS FOR FORGED STEEL GATE VALVES

DESIGN STANDARD API-602 (LATEST)
RATING 800 ASA
ENDS SW : ANSI B016.11, 3000#
SIZE RANGE 1/2” TO 1 1/2” (STD BORE)
SERVICE A6K

VALVE DESCRIPTION CONSTRUCTION

REQUIRED 1.1.1.1.1 MATERIAL
BODY FORGED A-182 GR F304L
BONNET FORGED/BOLTED A-182 GR F304L
STEM RISING A 479-304L
WEDGE DISC SOLID AISI 304L+STELLITING-ST6
BODY SEAT RINGS NON- A-182 GR 304L/ -- DO --
RENEWABLE/INTEGRA
L
GLAND FLANGE FORGED A-182 GR F304L
GLAND BUSH AISI 304L (NO CASTING)
BONNET GASKET SS-304L SPIRAL WOUND
WITH GRAFOIL FILLER
BONNET BOLTS A-193 GR B8
BONNET NUTS A-194 GR8
GLAND STUD/EYE BOLT A-193 GR B8 /AISI 304L
GLAND NUT A-194 GR 8
STE M / GLAND RENEWABLE WITH GRAFOIL (MOULDED RINGS)
PACKING VALVE OPEN ON
STREAM
STEM NUT /YOKE A 473-304L
SLEEVE
HAND WHEEL NON RISING A 338/IS 2108/ SG 400/12
WHEEL NUT A 194 GR 8
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE CLOSURE
PRESSURE. 6755 PART I (LATEST) TEST REQD FOR ALL
VALVES
SEAT LEAK TEST

IOCL/JR/GTV-7 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 20

TECHNICAL SPECIFICATIONS FOR FORGED STEEL GATE VALVES

DESIGN STANDARD API-602 (LATEST)
RATING 800 ASA
ENDS SW : ANSI B016.11, 3000#
SIZE RANGE 1/2” TO 1 1/2” (STD BORE)
SERVICE A1M, B1M

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY FORGED A-182 GR F316
BONNET FORGED/BOLTED A-182 GR F316
STEM RISING A 479-316
WEDGE DISC SOLID AISI 316 + STELLITING-ST6
BODY SEAT RINGS NON- A 182 GR F316/ --DO --
RENEWABLE/INTEGRA
L
GLAND FLANGE FORGED A 182 GR F316
GLAND BUSH AISI 316 (NO CASTING)
BONNET GASKET SS-316 SPIRAL WOUND WITH
GRAFOIL FILLER
BONNET BOLTS A-193 GR B8M
BONNET NUTS A-194 GR 8M
GLAND STUD/EYE BOLT A-193 GR B8M/AISI 316
GLAND NUT A-194 GR 8M
STE M / GLAND RENEWABLE WITH GRAFOIL (MOULDED RINGS)
PACKING VALVE OPEN ON
STREAM
STEM NUT /YOKE A 473-316
SLEEVE
HAND WHEEL NON RISING A 338/IS 2108/ SG 400/12
WHEEL NUT A 194 GR 8M
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE CLOSURE
PRESSURE. 6755 PART I (LATEST) TEST REQD FOR ALL
VALVES
SEAT LEAK TEST

IOCL/JR/GTV-8 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 21

TECHNICAL SPECIFICATIONS FOR FORGED STEEL GATE VALVES

DESIGN STANDARD API-602 (LATEST)
RATING 800 ASA
ENDS SW : ANSI B016.11, 3000#
SIZE RANGE 1/2” TO 1 1/2” (STD BORE)
SERVICE B5M

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY FORGED A-182 GR F316H
BONNET FORGED/BOLTED A-182 GR F316H
STEM RISING A 479-316H
WEDGE DISC SOLID AISI 316H+STELLITING-ST6
BODY SEAT RINGS NON- A 182 GR F316H/ -- DO --
RENEWABLE/INTEGRAL
GLAND FLANGE FORGED A 182 GR F316H
GLAND BUSH AISI 316 H (NO CASTING)
BONNET GASKET SS-316 HSPIRAL WOUND
WITH GRAFOIL FILLER
BONNET BOLTS A-193 GR B8M
BONNET NUTS A-194 GR8M
GLAND STUD/EYE BOLT A-193 GR B8M /AISI 316H
GLAND NUT A-194 GR 8M
STE M / GLAND RENEWABLE WITH GRAFOIL (MOULDED
PACKING VALVE OPEN ON RINGS)
STREAM
STEM NUT /YOKE A 473-316H
SLEEVE
HAND WHEEL NON RISING A 338/IS 2108/ SG 400/12
WHEEL NUT A 194 GR 8M
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE CLOSURE
PRESSURE. PART I (LATEST) TEST REQD FOR ALL
VALVES
SEAT LEAK TEST

IOCL/JR/GTV-9 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 22

TECHNICAL SPECIFICATIONS FOR FORGED STEEL GATE VALVES

DESIGN STANDARD API-602 (LATEST)
RATING 800 ASA
ENDS SW : ANSI B016.11, 3000#
SIZE RANGE 1/2” TO 1 1/2” (STD BORE)
SERVICE A1N, B1N, A6N, B6N

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY FORGED A-182 GR F316L
BONNET FORGED/BOLTED A-182 GR F316L
STEM RISING A 479-316L
WEDGE DISC SOLID AISI 316L+STELLITING-ST6
BODY SEAT RINGS NON- A-182 GR F316L/ --DO--
RENEWABLE/INTEGRA
L
GLAND FLANGE FORGED A-182 GR F316L
GLAND BUSH AISI 316 L(NO CASTING)
BONNET GASKET SS-316L SPIRAL WOUND
WITH GRAFOIL FILLER
BONNET BOLTS A-193 GR B8M
BONNET NUTS A-194 GR8
GLAND STUD/EYE BOLT A-193 GR B8M/AISI 316L
GLAND NUT A-194 GR 8
STE M / GLAND RENEWABLE WITH GRAFOIL (MOULDED RINGS)
PACKING VALVE OPEN ON
STREAM
STEM NUT /YOKE A 473-316L
SLEEVE
HAND WHEEL NON RISING A 338/IS 2108/ SG 400/12
WHEEL NUT A 194 GR 8
OTHERS OS & Y
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE CLOSURE
PRESSURE. 6755 PART I (LATEST) TEST REQD FOR ALL
VALVES
SEAT LEAK TEST

IOCL/JR/GTV-10 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 23

TECHNICAL SPECIFICATIONS FOR CAST STEEL GATE VALVES

DESIGN STANDARD API-600 (LATEST)
RATING 150 ASA
ENDS FLANGED : INTEGRAL TO ANSIB 16.5(RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE A1A,A2A,A3A,A5A(MAX TEMP 230 DEG C)
A6A,A9A,A10A,A14A, J3A

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST CARBON STEEL A-216 GR WCB
BONNET CAST CARBON STEEL A-216 GR WCB
YOKE CAST CARBON STEEL A-216 GR WCB
STEM RISING A 479-410-CONDITION 1
WEDGE /GATE/DISC SOLID & FLEXIBLE A-216 GR WCB/A-182 GR
F6a + STELLITING- ST6
BODY SEAT RINGS NON-RENEWABLE --DO--
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 410 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET ENCAPSULATED (FLAT ) SP WND SS 304 AND
GRAFOILE FLR
BONNET BOLTS GALVANISED – YES/NO A-193 GR B7
BONNET NUTS GALVANISED – YES/NO A-194 GR 2H
GLAND EYE BOLTS GALVANISED – YES/NO A-193 GR B7/AISI 4140
GLAND NUTS GALVANISED – YES/NO A-194 GR 2H
STEM PACKING GRAFOILE (DIE MOULDED
RINGS )
STEM NUT/ YOKE Ni-RESISTANT
SLEEVE A 439-TYPE D2
HAND WHEEL NON RISING A 338 /IS 1208 /SG (400/12)
WHEEL NUT A 194 GR 2H
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >12”) BEVEL GEAR IN GREASE
CASE
OTHERS OS & Y
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GTV-11 REV-1 DATE SHEET 1 OF 1

18/04/2001

INDIAN OIL CORPORATION LIMITED

 24

TECHNICAL SPECIFICATIONS FOR CAST STEEL GATE VALVES

DESIGN STANDARD API-600 (LATEST)
RATING 150 ASA
ENDS FLANGED : INTEGRAL TO ANSIB 16.5(RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE A8A,SULPHURIC ACID MAX TEMP 65 DEGC

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST CARBON STEEL A-216 GR WCB
BONNET CAST CARBON STEEL A-216 GR WCB
YOKE CAST CARBON STEEL A-216 GR WCB
STEM RISING A 479-316
WEDGE /GATE/DISC FLEXIBLE A 351 GR CF8/A-182 GR
F316 + STELLITING ST-6
BODY SEAT RINGS NON-RENEWABLE - DO-
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 316 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET ENCAPSULATED (FLAT ) SP WOUND SS 316-
GRAPHOIL FILLER
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND EYE BOLTS A 193 GR B7 / AISI 4140
GLAND NUTS A-194 GR 2H
STEM PACKING RENEWABLE WITH GRAPHOILE( MOULDED
VALVE OPEN ON RINGS)
STREAM
STEM NUT/ YOKE SLEEVE Ni-RESISTANT
A 439-TYPE D2
HAND WHEEL NON RISING A 338 /IS 1208 /SG
(400/12)
WHEEL NUT A 194 GR 2H
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >12”) BEVEL GEAR IN GREASE
CASE
OTHERS OS & Y
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GTV-12 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 25

TECHNICAL SPECIFICATIONS FOR CAST STEEL GATE VALVES

DESIGN STANDARD API-600 (LATEST)
RATING 150 ASA
ENDS FLANGED : INTEGRAL TO ANSIB 16.5(RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE A19A

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST CARBON STEEL A-216 GR WCB
BONNET CAST CARBON STEEL A-216 GR WCB
YOKE CAST CARBON STEEL A-216 GR WCB
STEM RISING A 479-304
WEDGE /GATE/DISC FLEXIBLE A 216 GR WCB/A 105 +
STELLITING ST-6

BODY SEAT RINGS NON-RENEWABLE - DO-

GLAND FLANGE FORGED A 105
GLAND BUSH AISI 304 ( NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET ENCAPSULATED (FLAT ) SP WOUND SS 304-
GRAPHOIL FILLER
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND EYE BOLTS A 193 GR B7 /AISI 4140
GLAND NUTS A-194 GR 2H
STEM PACKING RENEWABLE WITH GRAPHOILE( MOULDED
VALVE OPEN ON RINGS)
STREAM
STEM NUT/ YOKE SLEEVE Ni-RESISTANT
A 439-TYPE D2
HAND WHEEL NON RISING A 338 /IS 1208 /SG
(400/12)
WHEEL NUT A 194 GR 2H
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >12”) BEVEL GEAR IN GREASE
CASE
OTHERS OS & Y
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GTV-13 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 26

TECHNICAL SPECIFICATIONS FOR CAST STEEL GATE VALVES

DESIGN STANDARD API-600 (LATEST)
RATING 150 ASA
ENDS FLANGED : INTEGRAL TO ANSIB 16.5(RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE AIB

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-217 GR WC1
BONNET CAST (BOLTED) A-217 GR WC1
YOKE CAST A-217 GR WC1
STEM RISING A 479-410 CONDITION 1
WEDGE /GATE/DISC FLEXIBLE A 217 GR WC1/A-182 GR
F1 +STELLITING-ST6
BODY SEAT RINGS NON-RENEWABLE -- DO --
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 410 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET ENCAPSULATED (FLAT ) SP WOUND SS 304-
GRAPHOIL FILLER
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND EYE BOLTS A 193 GR B7 /AISI 4140
GLAND NUTS A-194 GR 2H
STEM PACKING RENEWABLE WITH GRAPHOIL (MOULDED
VALVE OPEN ON RINGS)
STREAM
STEM NUT/ YOKE Ni-RESISTANT
SLEEVE A 439-TYPE D2
HAND WHEEL NON RISING A 338 /IS 1208 /SG (400/12)
WHEEL NUT A 194 GR 2H
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >12”) BEVEL GEAR IN GREASE
CASE
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GTV-14 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 27

TECHNICAL SPECIFICATIONS FOR CAST STEEL GATE VALVES

DESIGN STANDARD API-600 (LATEST)
RATING 150 ASA
ENDS FLANGED : INTEGRAL TO ANSIB 16.5(RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE A4F

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-217 GR C5
BONNET CAST (BOLTED) A-217 GR C5
YOKE CAST A-217 GR C5
STEM RISING A 479-410 CONDITION 1
WEDGE /GATE/DISC FLEXIBLE A 217 GR C5/A-182 GR
F5 +STELLITING-ST6
BODY SEAT RINGS NON-RENEWABLE -- DO --
GLAND FORGED A 105
GLAND BUSH AISI 410 ( NO CASTING)
BACK SEAT BUSHING --DO--
BONNET GASKET ENCAPSULATED (FLAT ) SP WOUND SS 316-
GRAPHOIL FILLER
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND EYE BOLTS A 193 GR B7 /AISI 4140
GLAND NUTS A-194 GR 2H
STEM PACKING RENEWABLE WITH GRAPHOIL (MOULDED
VALVE OPEN ON RINGS)
STREAM
STEM NUT/ YOKE SLEEVE Ni-RESISTANT
A 439-TYPE D2
HAND WHEEL NON RISING A 338 /IS 1208 /SG
(400/12)
WHEEL NUT A 194 GR 2H
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >12”) BEVEL GEAR IN GREASE
CASE
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GTV-15 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 28

TECHNICAL SPECIFICATIONS FOR CAST STEEL GATE VALVES

DESIGN STANDARD API-600 (LATEST)
RATING 150 ASA
ENDS FLANGED : INTEGRAL TO ANSIB 16.5(RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE A1K A3Y

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-351 GR CF8
BONNET CAST (BOLTED) A-351 GR CF8
YOKE CAST A-351 GR CF8
STEM RISING A 479-304
WEDGE /GATE/DISC FLEXIBLE A-351 GR CF8/A-182 GR
F 304 +STELLITING-ST6
BODY SEAT RINGS NON-RENEWABLE - DO-
GLAND FLANGE FORGED A-182 GR F 304
GLAND BUSH AISI 304 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET ENCAPSULATED (FLAT) SP WOUND SS 304-
GRAPHOIL FILLER
BONNET BOLTS A-193 GR B8
BONNET NUTS A-194 GR 8
GLAND EYE BOLTS A 193 GR B8 / AISI 304
GLAND NUTS A-194 GR 8
STEM PACKING RENEWABLE WITH GRAPHOILE(MOULDED
VALVE OPEN ON RINGS)
STREAM
STEM NUT/ YOKE SLEEVE Ni-RESISTANT
A 439-TYPE D2
HAND WHEEL NON RISING A 338 /IS 1208 /SG
(400/12)
WHEEL NUT A 194 GR 8
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >12”) BEVEL GEAR IN GREASE
CASE
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GTV-16 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 29

TECHNICAL SPECIFICATIONS FOR CAST STEEL GATE VALVES

DESIGN STANDARD API-600 (LATEST)
RATING 150 ASA
ENDS FLANGED : INTEGRAL TO ANSIB 16.5(RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE A6K

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-351 GR CF3
BONNET CAST (BOLTED) A-351 GR CF3
YOKE CAST A-351 GR CF3
STEM RISING A 479-304L
WEDGE /GATE/DISC FLEXIBLE A-351 GR CF3/A-182 GR
F 304L +STELLITING-
ST6

BODY SEAT RINGS NON-RENEWABLE - DO-

GLAND FLANGE FORGED A-182 GR F 304L
GLAND BUSH AISI 304 L (NO
CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET ENCAPSULATED (FLAT ) SP WOUND SS 304L-
GRAPHOIL FILLER
BONNET BOLTS A-193 GR B8
BONNET NUTS A-194 GR 8
GLAND EYE BOLTS A 193 GR B8 / AISI 304L
GLAND NUTS A-194 GR 8
STEM PACKING RENEWABLE WITH GRAPHOILE (DIE
VALVE OPEN ON MOULDED RINGS)
STREAM
STEM NUT/ YOKE SLEEVE Ni-RESISTANT
A 439-TYPE D2
HAND WHEEL NON RISING A 338 /IS 1208 /SG
(400/12)
WHEEL NUT A 194 GR 8
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >12”) BEVEL GEAR IN GREASE
CASE
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

REV-1 DATE
IOCL/JR/GTV-17 18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 30

TECHNICAL SPECIFICATIONS FOR CAST STEEL GATE VALVES

DESIGN STANDARD API-600 (LATEST)
RATING 150 ASA
ENDS FLANGED : INTEGRAL TO ANSIB 16.5(RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE A1N

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-351 GR CF3M
BONNET CAST (BOLTED) A-351 GR CF3M
YOKE CAST A-351 GR CF3M
STEM RISING A 479-316L
WEDGE /GATE/DISC FLEXIBLE A-351 GR CF3M/A-182
GR F 316L +
STELLITING-ST6
BODY SEAT RINGS NON- - DO-
RENEWABLE/INTEGRAL
GLAND FLANGE FORGED A-182 GR F 316L
GLAND BUSH AISI 316L ( NO
CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET ENCAPSULATED (FLAT ) SP WOUND SS 316L-
GRAPHOIL FILLER
BONNET BOLTS A-193 GR B8
BONNET NUTS A-194 GR 8
GLAND EYE BOLTS A 193 GR B8 / AISI 316L
GLAND NUTS A-194 GR 8
STEM PACKING RENEWABLE WITH GRAPHOILE (DIE
VALVE OPEN ON MOULDED RINGS)
STREAM
STEM NUT/ YOKE SLEEVE Ni-RESISTANT
A 439-TYPE D2
HAND WHEEL NON RISING A 338 /IS 1208 /SG
(400/12)
WHEEL NUT A 194 GR 8
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >12”) BEVEL GEAR IN GREASE
CASE
OTHERS OS & Y
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
SEAT LEAK TEST FOR ALL VALVES

IOCL/JR/GTV-18 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 31

TECHNICAL SPECIFICATIONS FOR CAST STEEL GATE VALVES

DESIGN STANDARD API-600 (LATEST)
RATING 300 ASA
ENDS FLANGED : INTEGRAL TO ANSIB 16.5(RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE B1A,B2A,B3A,B5A( MAX TEMP 230 DEG C FOR H2
SERVICE),B8A,B9A,B13A

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-216 GR WCB
BONNET CAST (BOLTED) A-216 GR WCB
YOKE CAST A-216 GR WCB
STEM RISING A 479-410-CONDITION 1
WEDGE /GATE/DISC SOLID & FLEXIBLE A-216 GR WCB / A-105 +
STELLITING- ST6

BODY SEAT RINGS NON-RENEWABLE --DO--

GLAND FLANGE FORGED (SELF A 105

ALIGNING)
GLAND BUSH AISI 410 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET ENCAPSULATED (FLAT ) SPL WND SS AND
GRAFOILE FLR
BONNET BOLTS GALVANIZED-YES/NO A-193 GR B7
BONNET NUTS GALVANIZED-YES/NO A-194 GR 2H
GLAND EYE BOLTS GALVANIZED-YES/NO A-193 GR B7/AISI 4140
GLAND NUTS GALVANIZED-YES/NO A-194 GR 2H
STEM PACKING GRAFOILE (DIE
MOULDED RINGS)
STEM NUT/ YOKE SLEEVE Ni-RESISTANT
A 439-TYPE D2
HAND WHEEL NON RISING A 338 /IS 1208 /SG
(400/12)
WHEEL NUT A 194 GR 2H
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >12”) BEVEL GEAR IN GREASE
CASE
OTHERS OS & Y
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

REV-1 DATE
IOCL/JR/GTV-19 18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 32

TECHNICAL SPECIFICATIONS FOR CAST STEEL GATE VALVES

DESIGN STANDARD API-600 (LATEST)
RATING 300 ASA
ENDS FLANGED : INTEGRAL TO ANSIB 16.5(RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE B19A : CAUSTIC SOUR WATER, SOUR GAS

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-216 GR WCB
BONNET CAST (BOLTED) A-216 GR WCB
YOKE CAST A-216 GR WCB
STEM RISING A 479-304
WEDGE /GATE/DISC FLEXIBLE A 351 GR CF 8 / A182 GR
F 304 + STELLITING ST-6
BODY SEAT RINGS NON-RENEWABLE -DO-

GLAND FLANGE FORGED (SELF A 105

ALIGNING)
GLAND BUSH AISI 304 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET ENCAPSULATED (FLAT SP WND SS304-
) GRAPHOILFLR
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND EYE BOLTS A 193 GR B7 / AISI 4140
GLAND NUTS A-194 GR 2H
STEM PACKING RENEWABLE WITH GRAFOILE (DIE
VALVE OPEN ON MOULDED RINGS )
STREAM
STEM NUT/ YOKE SLEEVE Ni-RESISTANT
A 439-TYPE D2
HAND WHEEL NON RISING A 338 /IS 1208 /SG
(400/12)
WHEEL NUT A 194 GR 2H
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >12”) BEVEL GEAR IN
GREASE CASE
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GTV-20 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 33

TECHNICAL SPECIFICATIONS FOR CAST STEEL GATE VALVES

DESIGN STANDARD API-600 (LATEST)
RATING 300 ASA
ENDS FLANGED : INTEGRAL TO ANSIB 16.5(RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE B1B, B5B

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-217 GR WC1
BONNET CAST (BOLTED) A-217 GR WC1
YOKE CAST A-217 GR WC1
STEM RISING A 479-410-CONDITION 1
WEDGE /GATE/DISC FLEXIBLE A 217 WC1/A-182 GR F 1
+STELLITING-ST6
BODY SEAT RINGS NON-RENEWABLE -DO-

GLAND FLANGE FORGED (SELF A 105

ALIGNING)
GLAND BUSH AISI 410 ( NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET ENCAPSULATED (FLAT SP WND SS304-
) GRAPHOILFLR
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND EYE BOLTS A 193 GR B7 /AISI 4140
GLAND NUTS A-194 GR 2H
STEM PACKING RENEWABLE WITH GRAPHOLE (MOULDED
VALVE OPEN ON RINGS )
STREAM
STEM NUT/ YOKE SLEEVE Ni-RESISTANT
A 439-TYPE D2
HAND WHEEL NON RISING A 338 /IS 1208 /SG
(400/12)
WHEEL NUT A 194 GR 2H
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >12”) BEVEL GEAR IN
GREASE CASE
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GTV-21 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 34

TECHNICAL SPECIFICATIONS FOR CAST STEEL GATE VALVES

DESIGN STANDARD API-600 (LATEST)
RATING 300 ASA
ENDS FLANGED : INTEGRAL TO ANSIB 16.5(RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE B1F, B3F, B4F

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-217 GR C5
BONNET CAST (BOLTED) A-217 GR C5
YOKE CAST A-217 GR C5
STEM RISING A 479-410-CONDITION 1
WEDGE /GATE/DISC FLEXIBLE A 217 GR C5/A-182 GR
F5 +STELLITING-ST6
BODY SEAT RINGS NON-RENEWABLE -DO-

GLAND FLANGE FORGED (SELF A 105

ALIGNING)
GLAND BUSH AISI 410 ( NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET ENCAPSULATED (FLAT ) SP WND SS316-
GRAPHOILFLR
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND EYE BOLTS A 193 GR B7 / AISI 4140
GLAND NUTS A-194 GR 2H
STEM PACKING RENEWABLE WITH GRAPHOLE (MOULDED
VALVE OPEN ON RINGS )
STREAM
STEM NUT/ YOKE SLEEVE Ni-RESISTANT
A 439-TYPE D2
HAND WHEEL NON RISING A 338 /IS 1208 /SG
(400/12)
WHEEL NUT A 194 GR 2H
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >12”) BEVEL GEAR IN GREASE
CASE
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GTV-22 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 35

TECHNICAL SPECIFICATIONS FOR CAST STEEL GATE VALVES

DESIGN STANDARD API-600 (LATEST)
RATING 300 ASA
ENDS FLANGED : INTEGRAL TO ANSIB 16.5(RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE B1K

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-351 GR CF 8
BONNET CAST (BOLTED) A-351 GR CF 8
YOKE CAST A-351 GR CF 8
STEM RISING A 479-304
WEDGE /GATE/DISC FLEXIBLE A-351 GR CF 8/A-182 GR
F 304 +STELLITING-ST6
BODY SEAT RINGS NON-RENEWABLE -DO-

GLAND FLANGE FORGED (SELF A-182 GR F 304

ALIGNING)
GLAND BUSH AISI 304 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET ENCAPSULATED (FLAT ) SP WND SS304-
GRAPHOILFLR
BONNET BOLTS A-193 GR B8
BONNET NUTS A-194 GR 8
GLAND EYE BOLTS A 193 GR B8 / AISI 304
GLAND NUTS A-194 GR 8
STEM PACKING RENEWABLE WITH GRAFOILE (DIE
VALVE OPEN ON MOULDED
STREAM RINGS )
STEM NUT/ YOKE SLEEVE Ni-RESISTANT
A 439-TYPE D2
HAND WHEEL NON RISING A 338 /IS 1208 /SG
(400/12)
WHEEL NUT A 194 GR 8
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >12”) BEVEL GEAR IN GREASE
CASE
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GTV-23 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 36

TECHNICAL SPECIFICATIONS FOR CAST STEEL GATE VALVES

DESIGN STANDARD API-600 (LATEST)
RATING 300 ASA
ENDS FLANGED : INTEGRAL TO ANSIB 16.5(RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE B6K

CONSTRUCTION
VALVE DESCRIPTION REQUIRED MATERIAL
BODY CAST A-351 GR CF 3
BONNET CAST (BOLTED) A-351 GR CF 3
YOKE CAST A-351 GR CF 3
STEM RISING A 479-304L
WEDGE /GATE/DISC FLEXIBLE A 351 GR CF3/A-182 GR
F 304L +STELLITING-
ST6
BODY SEAT RINGS NON-RENEWABLE -DO-
GLAND FLANGE FORGED (SELF A-182 GR F 304L
ALIGNING)
GLAND BUSH AISI 304 L(NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET ENCAPSULATED (FLAT ) SP WND SS304L-
GRAFOILE FLR
BONNET BOLTS A-193 GR B8
BONNET NUTS A-194 GR 2H
GLAND EYE BOLTS A 193 GR B8 / AISI 304L
GLAND NUTS A-194 GR 8
STEM PACKING RENEWABLE WITH GRAPHOILE (MOULDED
VALVE OPEN ON RINGS )
STREAM
STEM NUT/ YOKE SLEEVE Ni-RESISTANT
A 439-TYPE D2
HAND WHEEL NON RISING A 338 /IS 1208 /SG
(400/12)
WHEEL NUT A 194 GR 8
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >12”) BEVEL GEAR IN GREASE
CASE
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

REV-1 DATE
IOCL/JR/GTV-24 18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 37

TECHNICAL SPECIFICATIONS FOR CAST STEEL GATE VALVES

DESIGN STANDARD API-600 (LATEST)
RATING 300 ASA
ENDS FLANGED : INTEGRAL TO ANSIB 16.5(RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE B1M

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-351 GR CF 8M
BONNET CAST (BOLTED) A-351 GR CF 8M
YOKE CAST A-351 GR CF 8M
STEM RISING A 479-316
WEDGE /GATE/DISC FLEXIBLE A 351 GR CF 8M/A-182
GR F 316 + STELLITING-
ST6
BODY SEAT RINGS NON RENEWABLE -DO-

GLAND FLANGE FORGED A-182 GR F 316

GLAND BUSH AISI 316 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET SP WND SS316-
GRAPHOIL FLR
BONNET BOLTS A-193 GR B8M
BONNET NUTS A-194 GR 8M
GLAND EYE BOLTS A 193 GR B8M / AISI 316
GLAND NUTS A-194 GR 8M
STEM PACKING RENEWABLE WITH GRAPHOILE (MOULDED
VALVE OPEN ON RINGS )
STREAM
STEM NUT/ YOKE SLEEVE Ni-RESISTANT
A 439-TYPE D2
HAND WHEEL NON RISING A 338 /IS 1208 /SG
(400/12)
WHEEL NUT A 194 GR 8M
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >12”) BEVEL GEAR IN GREASE
CASE
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GTV-25 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 38

TECHNICAL SPECIFICATIONS FOR CAST STEEL GATE VALVES

DESIGN STANDARD API-600 (LATEST)
RATING 300 ASA
ENDS FLANGED : INTEGRAL TO ANSIB 16.5(RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE B1N, B6N

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-351 GR CF 3M
BONNET CAST (BOLTED) A-351 GR CF 3M
YOKE CAST A-351 GR CF 3M
STEM RISING A 479-316 L
WEDGE /GATE/DISC FLEXIBLE A-351 GR CF 3M/A-182
GR F 316L +
STELLITING-ST6
BODY SEAT RINGS NON-RENEWABLE -DO-

GLAND FLANGE FORGED A-182 GR F 316L

GLAND BUSH AISI 316 L(NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET SP WND SS316L-
GRAPHOILFLR
BONNET BOLTS A-193 GR B8M
BONNET NUTS A-194 GR 8M
GLAND EYE BOLTS A 193 GR B8M/AISI 316L
GLAND NUTS A-194 GR 8M
STEM PACKING RENEWABLE WITH GRAPHOILE (MOULDED
VALVE OPEN ON RINGS )
STREAM
STEM NUT/ YOKE SLEEVE Ni-RESISTANT
A 439-TYPE D2
HAND WHEEL NON RISING A 338 /IS 1208 /SG
(400/12)
WHEEL NUT A 194 GR 8M
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >12”) BEVEL GEAR IN GREASE
CASE
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GTV-26 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 39

TECHNICAL SPECIFICATIONS FOR CAST STEEL GATE VALVES

DESIGN STANDARD API-600 (LATEST)
RATING 600 ASA
ENDS FLANGED : INTEGRAL TO ANSIB 16.5(RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE D1A, D2A,D5A

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-216 GR WCB
BONNET CAST (BOLTED) A-216GR WCB
YOKE CAST A-216GR WCB
STEM RISING A 479-410 CONDITION 1
WEDGE /GATE/DISC FLEXIBLE A 216 WCB / A-105 +
STELLITING-ST6
BODY SEAT RINGS NON-RENEWABLE -DO-
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 410 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET SP WND SS304-GRAFOILE
FLR
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND EYE BOLTS A 193 GR B7 / AISI 4140
GLAND NUTS A-194 GR 2H
STEM PACKING RENEWABLE WITH GRAPHOILE (DIE
VALVE OPEN ON MOULDED
STREAM RINGS )
STEM NUT/ YOKE SLEEVE Ni-RESISTANT
A 439-TYPE D2
HAND WHEEL NON RISING A 338 /IS 1208 /SG (400/12)
WHEEL NUT A 194 GR 2H
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >12”) BEVEL GEAR IN
GREASE CASE
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE
PRESSURE 6755 PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GTV-27 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 40

TECHNICAL SPECIFICATIONS FOR CAST STEEL GATE VALVES

DESIGN STANDARD API-600 (LATEST)
RATING 600 ASA
ENDS FLANGED : INTEGRAL TO ANSIB 16.5(RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE D1B, D2B

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-217 GR WC1
BONNET CAST (BOLTED) A-217GR WC1
YOKE CAST A-217GR WC1
STEM RISING A 479-410 CONDITION 1
WEDGE /GATE/DISC FLEXIBLE A-217 GR WC1/A-182 GR
F1 + STELLITING-ST6
BODY SEAT RINGS NON-RENEWABLE -DO-
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 410 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET SP WND SS304-
GRAPHOILFLR
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND EYE BOLTS A 193 GR B7 /AISI 4140
GLAND NUTS A-194 GR 2H
STEM PACKING RENEWABLE WITH GRAFHOILE (DIE
VALVE OPEN ON MOULDED
STREAM RINGS )
STEM NUT/ YOKE SLEEVE Ni-RESISTANT
A 439-TYPE D2
HAND WHEEL NON RISING A 338 /IS 1208 /SG (400/12)
WHEEL NUT A 194 GR 2H
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >12”) BEVEL GEAR IN
GREASE CASE
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE
PRESSURE 6755 PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GTV-28 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 41

TECHNICAL SPECIFICATIONS FOR CAST STEEL GATE VALVES

DESIGN STANDARD API-600 (LATEST)
RATING 600 ASA
ENDS FLANGED : INTEGRAL TO ANSIB 16.5(RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE D1C, D1D, D2D

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-217 GR WC6
BONNET CAST (BOLTED) A-217GR WC6
YOKE CAST A-217GR WC6
STEM RISING A 479-410 CONDITION 1
WEDGE /GATE/DISC FLEXIBLE A-217 GR WC6/A-182 GR F
11 + STELLITING-ST6
BODY SEAT RINGS NON-RENEWABLE -DO-

GLAND FLANGE FORGED A 105

GLAND BUSH AISI 410 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET SP WND SS316-GRAFOIL
FLR
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND EYE BOLTS A 193 GR B7/AISI 4140
GLAND NUTS A-194 GR 2H
STEM PACKING RENEWABLE WITH GRAFOILE (DIE MOULDED
VALVE OPEN ON RINGS )
STREAM
STEM NUT/ YOKE SLEEVE Ni-RESISTANT
A 439-TYPE D2
HAND WHEEL NON RISING A 338 /IS 1208 /SG (400/12)
WHEEL NUT A 194 GR 2H
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >12”) BEVEL GEAR IN
GREASE CASE
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE
PRESSURE 6755 PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GTV-29 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 42

TECHNICAL SPECIFICATIONS FOR CAST STEEL GATE VALVES

DESIGN STANDARD API-600 (LATEST)
RATING 600 ASA
ENDS FLANGED : INTEGRAL TO ANSIB 16.5(RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE D1F

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-217 GR C5
BONNET CAST (BOLTED) A-217GR C5
YOKE CAST A-217GR C5
STEM RISING A 479-410 CONDITION 1
WEDGE /GATE/DISC FLEXIBLE A 217 GR C5/A-182 GR F 5
+ STELLITING-ST6
BODY SEAT RINGS NON-RENEWABLE -DO-

GLAND FLANGE FORGED A 105

GLAND BUSH AISI 410 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET SP WND SS316-GRAFOIL
FLR
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND EYE BOLTS A 193 GR B7 / AISI 4140
GLAND NUTS A-194 GR 2H
STEM PACKING RENEWABLE WITH GRAFOILE (DIE
VALVE OPEN ON MOULDED
STREAM RINGS )
STEM NUT/ YOKE SLEEVE Ni-RESISTANT
A 439-TYPE D2
HAND WHEEL NON RISING A 338 /IS 1208 /SG
(400/12)
WHEEL NUT A 194 GR 2H
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >12”) BEVEL GEAR IN
GREASE CASE
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GTV-30 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 43

TECHNICAL SPECIFICATIONS FOR FORGED STEEL GLOBE VALVES

DESIGN STANDARD BS-5352 (LATEST)

800 ASA
RATING
SW : ANSI B16,11,3000#
ENDS
½” TO 1 ½” (STD BORE)
SIZE RANGE
SERVICE
A1A,A2A,A3A,A5A,A6A,A9A,A10A,A13A,A14A,B1A,B
2A,B3A,B5A,B6A,B9A,B13A,D1A,D5A,D9A,J5A

VALVE DESCRIPTION CONSTRUCTION

REQUIRED MATERIAL
BODY FORGED A-105
BONNET FORGED/BOLTED A-105
STEM RISING A 479-410-CONDITION 1
PLUG. DISC SOLID AISI 410+STELLITING-
ST6
BODY SEAT RINGS NON- A105/ -- DO --
RENEWABLE/INTEGRAL
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 410 (NO CASTING)
BONNET GASKET SPL WND SS304 AND
GRAFOILE FLR
BONNET BOLTS GALVANISED-YES/NO A-193 GR B7
BONNET NUTS GALVANISED-YES/NO A-194 GR 2H
GLAND STUD/EYE BOLT GALVANISED-YES/NO A-193 GR B7/AISI 4140
GLAND NUT GALVANISED-YES/NO A-194 GR 2H
STEM /GLAND PACKING RENEWABLE WITH GRAFOILE (DIE
VALVE OPEN ON MOULDED RINGS)
STREAM
STEM NUT/YOKE SLEEVE A 473-416
HAND WHEEL RISING/NON-RISING A 338/IS 2108/ SG 400/12
WHEEL NUT A 194 GR 2H
OTHERS OS & Y
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE. PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GLV-1 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 44

TECHNICAL SPECIFICATIONS FOR FORGED STEEL GLOBE VALVES

DESIGN STANDARD BS 5352
RATING 800 ASA
ENDS SW : ANSI B16,11,3000#
SIZE RANGE ½” TO 1 ½” (STD BORE)
SERVICE A8A,SULPHURIC ACID(70-98% CONC. MAX 85
DEGC)

VALVE DESCRIPTION CONSTRUCTION

REQUIRED MATERIAL
BODY FORGED A-105
BONNET FORGED/BOLTED A-105
STEM RISING A 479-316
PLUG. DISC SOLID AISI 316+ STELLITING
ST-6
BODY SEAT RINGS NON- A 105/-- DO --
RENEWABLE/INTEGRAL
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 316 (NO CASTING)
BONNET GASKET SPL WND SS316 WITH
GRAPHOIL FILLER
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND STUD/EYE BOLT A-193 GR B7/AISI 4140
GLAND NUT A-194 GR 2H
STE M / GLAND PACKING RENEWABLE WITH PTFE (V RINGS)
VALVE OPEN ON
STREAM
STEM NUT /YOKE SLEEVE A 473-416
HAND WHEEL RISING A 338/IS 2108/ SG
400/12
WHEEL NUT A 194 GR 2H
OTHERS OS & Y
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE. PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GLV-2 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 45

TECHNICAL SPECIFICATIONS FOR FORGED STEEL GLOBE VALVES

DESIGN STANDARD BS 5352
RATING 800 ASA
ENDS SW : ANSI B016,11,3000#
SIZE RANGE ½” TO 1 ½” (STD BORE)
SERVICE A19A, B19A

VALVE DESCRIPTION CONSTRUCTION

REQUIRED MATERIAL
BODY FORGED A-105
BONNET FORGED/BOLTED A-105
STEM RISING A 479-304
PLUG. DISC SOLID AISI 304 + STELLITING ST-6

BODY SEAT RINGS NON- A 105/-- DO --

RENEWABLE/INTEG
RAL
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 304 (NO CASTING )
BONNET GASKET SPL WND SS304 WITH
GRAPHOIL FILLER
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND STUD/EYE BOLT A-193 GR B7/AISI 4140
GLAND NUT A-194 GR 2H
STE M / GLAND PACKING RENEWABLE WITH GRAFOILE(DIE MOULDED
VALVE OPEN ON RINGS)
STREAM
STEM NUT /YOKE SLEEVE A 473-416
HAND WHEEL RISING A 338/IS 2108/ SG 400/12
WHEEL NUT A 194 GR 2H
OTHERS OS & Y
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE CLOSURE
PRESSURE. 6755 PART I TEST REQD FOR ALL
(LATEST) VALVES
SEAT LEAK TEST

IOCL/JR/GLV-3 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 46

TECHNICAL SPECIFICATIONS FOR FORGED STEEL GLOBE VALVES

DESIGN STANDARD BS 5352
RATING 800 ASA
ENDS SW : ANSI B16,11,3000#
SIZE RANGE ½” TO 1 ½” (STD BORE)
SERVICE A1B, B1B, B5B, D1B, D2B

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY FORGED A-182 GR F1
BONNET FORGED/BOLTED A-182 GR F1
STEM RISING A 479-410-CONDITION 1
PLUG. DISC SOLID AISI 410 + STELLITING-
ST6
BODY SEAT RINGS NON- A-182 GR F1/-- DO --
RENEWABLE/INTEGRAL
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 410 (NO CASTING)
BONNET GASKET SPL WND SS304 WITH
GRAPHOIL FILLER
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND STUD/EYE BOLT A-193 GR B7/AISI 4140
GLAND NUT A-194 GR 2H
STEM / GLAND PACKING RENEWABLE WITH GRAFOILE(DIE
VALVE OPEN ON MOULDED RINGS)
STREAM
STEM NUT /YOKE SLEEVE A 439 TYPE D2
Ni-RESISTANT
HAND WHEEL RISING A 338/IS 2108/ SG 400/12
WHEEL NUT A 194 GR 2H
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE. PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GLV-4 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 47

TECHNICAL SPECIFICATIONS FOR FORGED STEEL GLOBE VALVES

DESIGN STANDARD BS 5352
RATING 800 ASA
ENDS SW : ANSI B16,11,3000#
SIZE RANGE ½” TO 1 ½” (STD BORE)
SERVICE A1D,B1D,B5D,D1D,D2D,D4D

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY FORGED A-182 GR F11
BONNET FORGED/BOLTED A-182 GR F11
STEM RISING A 479-410-CONDITION 1
PLUG. DISC SOLID AISI 410 + STELLITING-ST6

BODY SEAT RINGS THREADED / A-182 GR F 11/-- DO --

INTEGRAL
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 410 (NO CASTING)
BONNET GASKET SPL WND SS 304 WITH
GRAFOILE FILLER
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND STUD/EYE BOLT A-193 GR B7/AISI 4140
GLAND NUT A-194 GR 2H
STE M / GLAND PACKING RENEWABLE WITH GRAFOILE(DIE MOULDED
VALVE OPEN ON RINGS)
STREAM
STEM NUT /YOKE SLEEVE A 473-416
HAND WHEEL RISING A 338/IS 2108/ SG 400/12
WHEEL NUT A 194 GR 2H
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE CLOSURE
PRESSURE. 6755 PART I (LATEST) TEST REQD FOR ALL
VALVES
SEAT LEAK TEST

IOCL/JR/GLV-5 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 48

TECHNICAL SPECIFICATIONS FOR FORGED STEEL GLOBE VALVES

DESIGN STANDARD BS 5352 (LATEST)
RATING 800 ASA
ENDS SW : ANSI B16,11,3000#
SIZE RANGE ½” TO 1 ½” (STD BORE)
SERVICE A1E,B1E,D1E

VALVE DESCRIPTION MATERIAL

CONSTRUCTION
REQUIRED
BODY FORGED A-182 GR F22
BONNET FORGED/BOLTED A-182 GR F22
STEM RISING A 479-410-CONDITION 1
PLUG. DISC SOLID AISI 410 + STELLITING
ST-6

BODY SEAT RINGS THREADED / INTEGRAL A-182 GR F 22/-- DO --

GLAND FLANGE FORGED A 105
GLAND BUSH AISI 410 (NO CASTING)
BONNET GASKET SPL WND SS 316 WITH
GRAFOILE FILLER
BONNET BOLTS A-193 GR B16
BONNET NUTS A-194 GR 2H
GLAND STUD/EYE BOLT A-193 GR B7/AISI 4140
GLAND NUT A-194 GR 2H
STE M / GLAND PACKING RENEWABLE WITH GRAFOILE (DIE
VALVE OPEN ON MOULDED RINGS)
STREAM
STEM NUT /YOKE SLEEVE A 473-416
HAND WHEEL RISING A 338/IS 2108/ SG 400/12
WHEEL NUT A 194 GR 2H
OTHERS OS & Y
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE. PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GLV-6 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 49

TECHNICAL SPECIFICATIONS FOR FORGED STEEL GLOBE VALVES

DESIGN STANDARD BS 5352 (LATEST)
RATING 800 ASA
ENDS SW : ANSI B16,11,3000#
SIZE RANGE ½” TO 1 ½” (STD BORE)
SERVICE A1F,A4F,B1F,B4F,B5F

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY FORGED A-182 GR F5
BONNET FORGED/BOLTED A-182 GR F5
STEM RISING A 479-410-CONDITION 1
PLUG. DISC SOLID AISI 410 + STELLITING-ST6
BODY SEAT RINGS THREADED/INTEGR A 182 GR F5/ -- DO --
AL
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 410 (NO CASTING)
BONNET GASKET SPL WND SS 304 WITH
GRAFOILE FILLER
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND STUD/EYE BOLT A-193 GR B7/AISI 4140
GLAND NUT A-194 GR 2H
STE M / GLAND PACKING RENEWABLE WITH GRAFOILE (DIE MOULDED
VALVE OPEN ON RINGS)
STREAM
STEM NUT /YOKE SLEEVE A 473-416
HAND WHEEL RISING A 338/IS 2108/ SG 400/12
WHEEL NUT A 194 GR 2H
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE CLOSURE
PRESSURE. 6755 PART I TEST REQD FOR ALL
(LATEST) VALVES

SEAT LEAK TEST

IOCL/JR/GLV-7 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 50

TECHNICAL SPECIFICATIONS FOR FORGED STEEL GLOBE VALVES

DESIGN STANDARD BS 5352 (LATEST)
RATING 800 ASA
ENDS SW : ANSI B16,11,3000#
SIZE RANGE ½” TO 1 ½” (STD BORE)
SERVICE A1K,B1K

VALVE DESCRIPTION CONSTRUCTION

REQUIRED MATERIAL
BODY FORGED A-182 GR F304
BONNET FORGED/BOLTED A-182 GR F304
STEM RISING A 479-304
PLUG. DISC SOLID AISI 304 + STELLITING-ST6
BODY SEAT RINGS THREADED A 182 GR F 304/-- DO --
/INTEGRAL
GLAND FLANGE FORGED A 182 GR F 304
GLAND BUSH AISI 304 (NO CASTING)
BONNET GASKET SPL WND SS 304 WITH
GRAFOILE FILLER
BONNET BOLTS A-193 GR B8
BONNET NUTS A-194 GR 8
GLAND STUD/EYE BOLT A-193 GR B8/AISI 304
GLAND NUT A-194 GR 8
STE M / GLAND PACKING RENEWABLE WITH GRAFOILE (DIE MOULDED
VALVE OPEN ON RINGS)
STREAM
STEM NUT /YOKE SLEEVE A 473-416
HAND WHEEL RISING A 338/IS 2108/ SG 400/12
WHEEL NUT A 194 GR 8
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE CLOSURE
PRESSURE. 6755 PART I TEST REQD FOR ALL
(LATEST) VALVES
SEAT LEAK TEST

IOCL/JR/GLV-8 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 51

TECHNICAL SPECIFICATIONS FOR FORGED STEEL GLOBE VALVES

DESIGN STANDARD BS 5352 (LATEST)
RATING 800 ASA
ENDS SW : ANSI B16,11,3000#
SIZE RANGE ½” TO 1 ½” (STD BORE)
SERVICE A6K

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY FORGED A-182 GR F304L
BONNET FORGED/BOLTED A-182 GR F304L
STEM RISING A 479-304 L
PLUG. DISC SOLID AISI 304 L + STELLITING-
ST6
BODY SEAT RINGS THREADED / A-182 GR F 304 L/-- DO --
INTEGRAL
GLAND FLANGE FORGED A 182 GR F304L
GLAND BUSH AISI 304 L (NO CASTING)
BONNET GASKET SPL WND SS 304L WITH
GRAFOILE FILLER
BONNET BOLTS A-193 GR B8
BONNET NUTS A-194 GR 8
GLAND STUD/EYE BOLT A-193 GR B8/AISI 304L
GLAND NUT A-194 GR 8
STE M / GLAND PACKING RENEWABLE WITH GRAFOILE (DIE MOULDED
VALVE OPEN ON RINGS)
STREAM
STEM NUT /YOKE SLEEVE A 473-416
HAND WHEEL RISING A 338/IS 2108/ SG 400/12
WHEEL NUT A 194 GR 8
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE CLOSURE
PRESSURE. 6755 PART I (LATEST) TEST REQD FOR ALL
VALVES

SEAT LEAK TEST

IOCL/JR/GLV-9 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 52

TECHNICAL SPECIFICATIONS FOR FORGED STEEL GLOBE VALVES

DESIGN STANDARD BS 5352 (LATEST)
RATING 800 ASA
ENDS SW : ANSI B16,11,3000#
SIZE RANGE ½” TO 1 ½” (STD BORE)
SERVICE A1M,B1M

VALVE CONSTRUCTION MATERIAL

DESCRIPTION REQUIRED
BODY FORGED A-182 GR F316
BONNET FORGED/BOLTED A-182 GR F316
STEM RISING A 479-316
PLUG. DISC SOLID AISI 316 + STELLITING-ST6
BODY SEAT RINGS THREADED / INTEGRAL A 182 GR F316/ -- DO --
GLAND FLANGE FORGED A 182 GR F316
GLAND BUSH AISI 316 (NO CASTING)
BONNET GASKET SPL WND SS 316 WITH
GRAFOILE FILLER
BONNET BOLTS A-193 GR B8
BONNET NUTS A-194 GR 8
GLAND STUD/EYE A-193 GR B8/AISI 316
BOLT
GLAND NUT A-194 GR 8
STE M / GLAND RENEWABLE WITH VALVE GRAFOILE (DIE MOULDED
PACKING OPEN ON STREAM RINGS)
STEM NUT /YOKE A 473-416
SLEEVE
HAND WHEEL RISING A 338/IS 2108/ SG 400/12
WHEEL NUT A 194 GR 8
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE CLOSURE
PRESSURE. PART I (LATEST) TEST REQD FOR ALL
VALVES

SEAT LEAK TEST

IOCL/JR/GLV-10 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 53

TECHNICAL SPECIFICATIONS FOR FORGED STEEL GLOBE VALVES

DESIGN STANDARD BS 5352 (LATEST)
RATING 800 ASA
ENDS SW : ANSI B16,11,3000#
SIZE RANGE ½” TO 1 ½” (STD BORE)
SERVICE A1N,B1N

VALVE CONSTRUCTION MATERIAL

DESCRIPTION REQUIRED
BODY FORGED A-182 GR F316L
BONNET FORGED/BOLTED A-182 GR F316L
STEM RISING A 479-316L
PLUG. DISC SOLID AISI 316 L + STELLITING-ST6
BODY SEAT RINGS THREADED / INTEGRAL A 182 GR F316L/ -- DO --
GLAND FLANGE FORGED A 182 GR F316L
GLAND BUSH AISI 316 L (NO CASTING)
BONNET GASKET SPL WND SS 316L WITH
GRAFOILE FILLER
BONNET BOLTS A-193 GR B8
BONNET NUTS A-194 GR 8
GLAND STUD/EYE A-193 GR B8/AISI 316 L
BOLT
GLAND NUT A-194 GR 8
STE M / GLAND RENEWABLE WITH VALVE GRAFOILE (DIE MOULDED
PACKING OPEN ON STREAM RINGS)
STEM NUT /YOKE A 473-416
SLEEVE
HAND WHEEL RISING A 338/IS 2108/ SG 400/12
WHEEL NUT A 194 GR 8
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE CLOSURE
PRESSURE. PART I (LATEST) TEST REQD FOR ALL
VALVES

SEAT LEAK TEST

IOCL/JR/GLV-11 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 54

TECHNICAL SPECIFICATIONS FOR FORGED STEEL GLOBE VALVES

DESIGN STANDARD BS 5352 (LATEST)
RATING 1500 ASA
ENDS BW : ANSI B16,11,6000#
SIZE RANGE ½” TO 1 ½” (STD BORE)
SERVICE F2D

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY FORGED A-182 GR F 11
BONNET FORGED-WELDED A-182 GR F11
STEM RISING A479-410-CONDITION 1
PLUG. DISC SOLID AISI 410 + STELLITING ST-6

BODY SEAT RINGS THREADED A-182 GR F 11/-- DO --

/INTEGRAL
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 410 (NO CASTING)
BONNET GASKET NOT REQD.
BONNET BOLTS -DO-
BONNET NUTS -DO-
GLAND STUD/EYE BOLT A-193 GR B7/AISI 4140
GLAND NUT A-194 GR 2H
STE M / GLAND PACKING RENEWABLE WITH GRAFOILE (DIE MOULDED
VALVE OPEN ON RINGS)
STREAM
STEM NUT /YOKE SLEEVE A 473-416
HAND WHEEL RISING A 338/IS 2108/ SG 400/12
WHEEL NUT A 194 GR 2H
OTHERS OS & Y
HYDROSTATIC TEST BODY 5575 PSIG HIGH PRESSURE CLOSURE
PRESSURE. TEST REQD FOR ALL
VALVES

SEAT LEAK TEST

IOCL/JR/GLV-12 REV-2 DATE

25/03/2006 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 55

TECHNICAL SPECIFICATIONS FOR CAST STEEL GLOBE VALVES

DESIGN STANDARD BS -1873 (LATEST)
RATING 150 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE A1A,A2A,A3A,A6A,A9A,A10A,A 13A,A14A,J5A
A5A( MAX 230 DEG C, 100% RADIOGRAPHY)

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-216 GR WCB
BONNET CAST A-216 GR WCB
STEM RISING A 479-410-CONDITION 1
DISC SOLID & SELF A-216 GR WCB/A 105 +
ALIGNING STELLITING-ST6
BODY SEAT RINGS NON-RENEWABLE --DO--
(SEAL WELDED)/
THREADED
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 410 ( NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET SP WNND SS304
GRAPHOILE FLR
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND EYE BOLTS A 193 GR B7 /AISI 4140
GLAND NUTS A-194 GR 2H
STEM PACKING RENEWABLE WITH GRAFOILE ( DIE MOULDED
VALVE OPEN ON RINGS )
STREAM
STEM NUT/ YOKE Ni-RESISTANT
SLEEVE A 439-TYPE D2
HAND WHEEL RISING A 338 /IS 1208 /SG (400/12)
WHEEL NUT A 194 GR 2H
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >10”) BEVEL GEAR IN
GREASE CASE
OTHERS OS & Y
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

REV-1 DATE
IOCL/JR/GLV-13 18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 56

TECHNICAL SPECIFICATIONS FOR CAST STEEL GLOBE VALVES

DESIGN STANDARD BS -1873 (LATEST)
RATING 150 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE A8A

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-216 GR WCB
BONNET CAST A-216 GR WCB
STEM RISING A 479-316
DISC SOLID & SELF ALIGNING A 351 GR CF 8M/A-182 GR
F 316 + STELLITING ST-6
BODY SEAT RINGS NON-RENEWABLE/ - -DO--
THREADED
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 316 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET SP WNND SS316-
GRAFOILE FLR
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND EYE BOLTS A 193 GR B7 / AISI 4140
GLAND NUTS A-194 GR 2H
STEM PACKING RENEWABLE WITH GRAFOILE ( DIE
VALVE OPEN ON MOULDED RINGS )
STREAM
STEM NUT/ YOKE Ni-RESISTANT
SLEEVE A 439-TYPE D2
HAND WHEEL RISING A 338 /IS 1208 /SG
(400/12)
WHEEL NUT A 194 GR 2H
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >10”) BEVEL GEAR IN GREASE
CASE
OTHERS OS & Y
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GLV-14 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 57

TECHNICAL SPECIFICATIONS FOR CAST STEEL GLOBE VALVES

DESIGN STANDARD BS -1873 (LATEST)
RATING 150 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE A19A

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-216 GR WCB
BONNET CAST A-216 GR WCB
STEM RISING A 479-304
DISC SOLID & SELF ALIGNING A 351 GR CF 8/ A-182 GR
F 304 + STELLITING ST-6
BODY SEAT RINGS NON-RENEWABLE/ -DO-
THREADED
(SEAL WELDED)
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 304 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET SP WNND
SS304GRAFOILE FLR
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND EYE BOLTS A 193 GR B7 / AISI 4140
GLAND NUTS A-194 GR 2H
STEM PACKING RENEWABLE WITH GRAFOILE ( DIE
VALVE OPEN ON MOULDED RINGS )
STREAM
STEM NUT/ YOKE Ni-RESISTANT
SLEEVE A 439-TYPE D2
HAND WHEEL RISING A 338 /IS 1208 /SG
(400/12)
WHEEL NUT A 194 GR 2H
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >10”) BEVEL GEAR IN GREASE
CASE
OTHERS OS & Y
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GLV-15 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 58

TECHNICAL SPECIFICATIONS FOR CAST STEEL GLOBE VALVES

DESIGN STANDARD BS -1873 (LATEST)
RATING 150 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE A1B

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-217 GR WC1
BONNET CAST A-217 GR WC1
STEM RISING A 479-410-CONDITION 1
DISC SOLID & SELF ALIGNING A-217 GR WC1/A-182 GR F
1 + STELLITING-ST6
BODY SEAT RINGS NON-RENEWABLE -DO-
(SEAL WELDED)/
THREADED
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 410 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET SP WNND
SS304GRAFOILE FLR
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND EYE BOLTS A 193 GR B7 / AISI 4140
GLAND NUTS A-194 GR 2H
STEM PACKING RENEWABLE WITH GRAFOILE (DIE
VALVE OPEN ON MOULDED RINGS )
STREAM
STEM NUT/ YOKE Ni-RESISTANT
SLEEVE A 439-TYPE D2
HAND WHEEL RISING A 338 /IS 1208 /SG
(400/12)
WHEEL NUT A 194 GR 2H
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >10”) BEVEL GEAR IN GREASE
CASE
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GLV-16 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 59

TECHNICAL SPECIFICATIONS FOR CAST STEEL GLOBE VALVES

DESIGN STANDARD BS -1873 (LATEST)
RATING 150 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE A1C,A1D

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-217 GR WC6
BONNET CAST A-217 GR WC6
STEM RISING A 479-410-CONDITION 1
DISC SOLID & SELF ALIGNING A 276 GR WC6/A-182 GR F
11 +STELLITING-ST6
BODY SEAT RINGS NON-RENEWABLE -DO-
(SEAL WELDED)/
THREADED
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 410 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET SP WNND SS316 –
GRAFOILE FLR
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND EYE BOLTS A 193 GR B7 / AISI 4140
GLAND NUTS A-194 GR 2H
STEM PACKING RENEWABLE WITH GRAFOILE ( DIE
VALVE OPEN ON MOULDED RINGS )
STREAM
STEM NUT/ YOKE Ni-RESISTANT
SLEEVE A 439-TYPE D2
HAND WHEEL RISING A 338 /IS 1208 /SG
(400/12)
WHEEL NUT A 194 GR 2H
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >10”) BEVEL GEAR IN GREASE
CASE
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GLV-17 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 60

TECHNICAL SPECIFICATIONS FOR CAST STEEL GLOBE VALVES

DESIGN STANDARD BS -1873 (LATEST)
RATING 150 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE A1F,A4F

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-217 GR C5
BONNET CAST A-217 GR C5
STEM RISING A 479-410-CONDITION 1
DISC SOLID & SELF ALIGNING A-217 GR C5/A-182 GR F 5
+ STELLITING-ST6
BODY SEAT RINGS NON-RENEWABLE -DO-
(SEAL
WELDED)/THREADED
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 410 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET SP WNND SS316
GRAPHOILE FLR
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND EYE BOLTS A 193 GR B7 / AISI 4140
GLAND NUTS A-194 GR 2H
STEM PACKING RENEWABLE WITH GRAPHOILE ( DIE
VALVE OPEN ON MOULDED RINGS )
STREAM
STEM NUT/ YOKE Ni-RESISTANT
SLEEVE A 439-TYPE D2
HAND WHEEL RISING A 338 /IS 1208 /SG
(400/12)
WHEEL NUT A 194 GR 2H
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >10”) BEVEL GEAR IN GREASE
CASE
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GLV-18 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 61

TECHNICAL SPECIFICATIONS FOR CAST STEEL GLOBE VALVES

DESIGN STANDARD BS -1873 (LATEST)
RATING 150 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE A1K,A3Y

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-351 GR CF8
BONNET CAST A-351 GR CF8
STEM RISING A 479-304
DISC SOLID & SELF ALIGNING A 351 GR CF8/A-182 GR F
304 + STELLITING-ST6
BODY SEAT RINGS NON-RENEWABLE -DO-
(SEAL
WELDED)/THREADED
GLAND FLANGE FORGED A 182 GR F304
GLAND BUSH AISI 304 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET SP WNND SS304 -
GRAFOILE FLR
BONNET BOLTS A-193 GR B8
BONNET NUTS A-194 GR 8
GLAND EYE BOLTS A 193 GR B8 / AISI 304
GLAND NUTS A-194 GR 8
STEM PACKING RENEWABLE WITH GRAPHOILE ( DIE
VALVE OPEN ON MOULDED RINGS )
STREAM
STEM NUT/ YOKE Ni-RESISTANT
SLEEVE A 439-TYPE D2
HAND WHEEL RISING A 338 /IS 1208 /SG
(400/12)
WHEEL NUT A 194 GR 8
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >10”) BEVEL GEAR IN GREASE
CASE
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GLV-19 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 62

TECHNICAL SPECIFICATIONS FOR CAST STEEL GLOBE VALVES

DESIGN STANDARD BS -1873 (LATEST)
RATING 150 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE A6K

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-351 GR CF3
BONNET CAST A-351 GR CF3
STEM RISING A 479-304 L
DISC SOLID & SELF ALIGNING A 351 GR CF3/A-182 GR F
304 L + STELLITING-ST6
BODY SEAT RINGS NON-RENEWABLE -DO-
(SEAL
WELDED)/THREADED
GLAND FLANGE FORGED A 182 GR F 304 L
GLAND BUSH AISI 304 L (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET SP WNND SS304L
GRAFOILE FLR
BONNET BOLTS A-193 GR B8
BONNET NUTS A-194 GR 8
GLAND EYE BOLTS A 193 GR B8 /AISI 304 L
GLAND NUTS A-194 GR 8
STEM PACKING RENEWABLE WITH GRAFOILE ( DIE
VALVE OPEN ON MOULDED RINGS )
STREAM
STEM NUT/ YOKE Ni-RESISTANT
SLEEVE A 439-TYPE D2
HAND WHEEL RISING A 338 /IS 1208 /SG
(400/12)
WHEEL NUT A 194 GR 8
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >10”) BEVEL GEAR IN GREASE
CASE
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GLV-20 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 63

TECHNICAL SPECIFICATIONS FOR CAST STEEL GLOBE VALVES

DESIGN STANDARD BS -1873 (LATEST)
RATING 150 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE A1K

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-351 GR CF8M
BONNET CAST A-351 GR CF8M
STEM RISING A 479-316
DISC SOLID & SELF ALIGNING A 351 GR CF8M/A-182 GR
F 316 + STELLITING-ST6
BODY SEAT RINGS NON-RENEWABLE / -DO-
THREADED

GLAND FLANGE FORGED A 182 GR F316

GLAND BUSH AISI 316 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET SP WNND SS316
GRAPHOILE FLR
BONNET BOLTS A-193 GR B8
BONNET NUTS A-194 GR 8
GLAND EYE BOLTS A 193 GR B8 / AISI 316
GLAND NUTS A-194 GR 8
STEM PACKING RENEWABLE WITH GRAPHOILE ( DIE
VALVE OPEN ON MOULDED RINGS )
STREAM
STEM NUT/ YOKE Ni-RESISTANT
SLEEVE A 439-TYPE D2
HAND WHEEL RISING A 338 /IS 1208 /SG (400/12)
WHEEL NUT A 194 GR 8
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >10”) BEVEL GEAR IN GREASE
CASE
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GLV-21 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 64

TECHNICAL SPECIFICATIONS FOR CAST STEEL GLOBE VALVES

DESIGN STANDARD BS BS-1873 (LATEST)
RATING 150 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE A1M

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-351 GR CF3M
BONNET CAST A-351 GR CF3M
STEM RISING A 479-316L
DISC SOLID & SELF ALIGNING A 351 GR CF3M/A-182 GR
F 3316 L + STELLITING-
ST6
BODY SEAT RINGS NON-RENEWABLE -DO-
(SEAL
WELDED)/THREADED
GLAND FLANGE FORGED A 182 GR F316L
GLAND BUSH AISI 316 L (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET SP WNND SS316L
GRAPHOILE FLR
BONNET BOLTS A-193 GR B8M
BONNET NUTS A-194 GR 8M
GLAND EYE BOLTS A 193 GR B8M/AISI 316L
GLAND NUTS A-194 GR 8M
STEM PACKING RENEWABLE WITH GRAPHOILE ( DIE
VALVE OPEN ON MOULDED RINGS )
STREAM
STEM NUT/ YOKE Ni-RESISTANT
SLEEVE A 439-TYPE D2
HAND WHEEL RISING A 338 /IS 1208 /SG (400/12)
WHEEL NUT A 194 GR 8M
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >10”) BEVEL GEAR IN GREASE
CASE
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

REV-1 DATE
IOCL/JR/GLV-22 18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 65

TECHNICAL SPECIFICATIONS FOR CAST STEEL GLOBE VALVES

DESIGN STANDARD BS -1873 (LATEST)
RATING 300 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE B1A,B2A,B3A,B9A,B6A,B13A B5A( MAX TEMP 230
DEG C, 100% RADIOGRAHY)

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-216 GR WCB
BONNET CAST A-216 GR WCB
STEM RISING A 479-410-CONDITION 1
DISC SOLID & SELF ALIGNING A-216 GR WCB/A-105 +
STELLITING- ST6
BODY SEAT RINGS NON-RENEWABLE/ --DO--
THREADED
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 410 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET SP WND SS304 WITH
GRAFOILE FLR
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND EYE BOLTS A 193 GR B7 / AISI 4140
GLAND NUTS A-194 GR 2H
STEM PACKING RENEWABLE WITH GRAFOILE DIE MOULDED
VALVE OPEN ON RINGS
STREAM
STEM NUT/ YOKE Ni-RESISTANT
SLEEVE A 439-TYPE D2
HAND WHEEL RISING A 338 /IS 1208 /SG (400/12)
WHEEL NUT A 194 GR 2H
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >10”) BEVEL GEAR IN GREASE
CASE
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GLV-23 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 66

TECHNICAL SPECIFICATIONS FOR CAST STEEL GLOBE VALVES

DESIGN STANDARD BS –1873 (LATEST)
RATING 300 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE B19A

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-216 GR WCB
BONNET CAST A-216 GR WCB
STEM RISING A 479-304
DISC SOLID & SELF ALIGNING A 351 GR CF 8/ A 182 GR F
304 + STELLITING ST-6

BODY SEAT RINGS NON-RENEWABLE/ -DO-

THREADED
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 304 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET SP WND SS304 WITH
GRAFOILE FLR
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND EYE BOLTS A 193 GR B7 / AISI 4140
GLAND NUTS A-194 GR 2H
STEM PACKING RENEWABLE WITH GRAFOILE DIE MOULDED
VALVE OPEN ON RINGS
STREAM
STEM NUT/ YOKE Ni-RESISTANT
SLEEVE A 439-TYPE D2
HAND WHEEL RISING A 338 /IS 1208 /SG (400/12)
WHEEL NUT A 194 GR 2H
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >10”) BEVEL GEAR IN GREASE
CASE
OTHERS OS & Y
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GLV-24 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 67

TECHNICAL SPECIFICATIONS FOR FORGED STEEL GATE VALVES

DESIGN STANDARD BS -1873 (LATEST)
RATING 300 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE B1B

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-217 GR WC1
BONNET CAST A-217 GR WC1
STEM RISING A 479-410-CONDITION 1
DISC SOLID & SELF ALIGNING A 217 GR WC1/A-182 GR F
1 + STELLITING-ST6
BODY SEAT RINGS NON-RENEWABLE -DO-
(SEAL WELDED)
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 410 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET SP WND SS304 WITH
GRAFOILE FLR
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND EYE BOLTS A 193 GR B7 / AISI 4140
GLAND NUTS A-194 GR 2H
STEM PACKING RENEWABLE WITH GRAFOILE DIE MOULDED
VALVE OPEN ON RINGS
STREAM
STEM NUT/ YOKE Ni-RESISTANT
SLEEVE A 439-TYPE D2
HAND WHEEL RISING A 338 /IS 1208 /SG (400/12)
WHEEL NUT A 194 GR 2H
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >10”) BEVEL GEAR IN GREASE
CASE
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GLV-25 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 68

TECHNICAL SPECIFICATIONS FOR CAST STEEL GLOBE VALVES

DESIGN STANDARD BS -1873 (LATEST)
RATING 300 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE B1C, B1D, B4D

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-217 GR WC6
BONNET CAST A-217 GR WC6
STEM RISING A 479-410-CONDITION 1
DISC SOLID & SELF ALIGNING A 217 GR WC6/A-182 GR F
11 + STELLITING-ST6
BODY SEAT RINGS NON-RENEWABLE / -DO-
THREADED

GLAND FLANGE FORGED A 105

GLAND BUSH AISI 410 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET SP WND SS304 WITH
GRAFOILE FLR
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND EYE BOLTS A 193 GR B7 / AISI 4140
GLAND NUTS A-194 GR 2H
STEM PACKING RENEWABLE WITH GRAFOILE DIE MOULDED
VALVE OPEN ON RINGS
STREAM
STEM NUT/ YOKE Ni-RESISTANT
SLEEVE A 439-TYPE D2
HAND WHEEL RISING A 338 /IS 1208 /SG (400/12)
WHEEL NUT A 194 GR 2H
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >10”) BEVEL GEAR IN GREASE
CASE
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GLV-26 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 69

TECHNICAL SPECIFICATIONS FOR CAST STEEL GLOBE VALVES

DESIGN STANDARD BS -1873 (LATEST)
RATING 300 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE B1F,B3F,B4F

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-217 GR C5
BONNET CAST A-217 GR C5
STEM RISING A 479-410-CONDITION 1
DISC SOLID & SELF ALIGNING A 217 GR C5/A-182 GR F 5
+ STELLITING-ST-6
BODY SEAT RINGS NON-RENEWABLE/ -DO-
THREADED
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 410 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET SP WND SS316 WITH
GRAFOILE FLR
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND EYE BOLTS A 193 GR B7 /AISI 4140
GLAND NUTS A-194 GR 2H
STEM PACKING RENEWABLE WITH GRAFOILE DIE MOULDED
VALVE OPEN ON RINGS
STREAM
STEM NUT/ YOKE Ni-RESISTANT
SLEEVE A 439-TYPE D2
HAND WHEEL RISING A 338 /IS 1208 /SG (400/12)
WHEEL NUT A 194 GR 2H
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >10”) BEVEL GEAR IN GREASE
CASE
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GLV-27 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 70

TECHNICAL SPECIFICATIONS FOR CAST STEEL GLOBE VALVES

DESIGN STANDARD BS -1873 (LATEST)
RATING 300 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE B1K

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-351 GR CF8
BONNET CAST A-351 GR CF8
STEM RISING A 479-304
DISC SOLID & SELF ALIGNING A-351 GR CF8/A-182 GR F
304 + STELLITING-ST6

BODY SEAT RINGS NON-RENEWABLE / -DO-

THREADED
GLAND FLANGE FORGED A 182 GR F 304
GLAND BUSH AISI 304 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET SP WND SS304 WITH
GRAFOILE FLR
BONNET BOLTS A-193 GR B8
BONNET NUTS A-194 GR 8
GLAND EYE BOLTS A 193 GR B8 / AISI 304
GLAND NUTS A-194 GR 8
STEM PACKING RENEWABLE WITH GRAFOILE DIE MOULDED
VALVE OPEN ON RINGS
STREAM
STEM NUT/ YOKE Ni-RESISTANT
SLEEVE A 439-TYPE D2
HAND WHEEL RISING A 338 /IS 1208 /SG (400/12)
WHEEL NUT A 194 GR 8
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >10”) BEVEL GEAR IN GREASE
CASE
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GLV-28 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 71

TECHNICAL SPECIFICATIONS FOR CAST STEEL GLOBE VALVES

DESIGN STANDARD BS -1873 (LATEST)
RATING 300 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE B6K

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-351 GR CF3
BONNET CAST A-351 GR CF3
STEM RISING A 479-304L
DISC SOLID & SELF ALIGNING A-351 GR CF3/A182 GR F
304 L + STELLITING ST6
BODY SEAT RINGS NON-RENEWABLE/ -DO-
THREADED
GLAND FLANGE FORGED A 182 GR F 304 L
GLAND BUSH AISI 304 L (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET SP WND SS304L WITH
GRAFOILE FLR
BONNET BOLTS A-193 GR B8
BONNET NUTS A-194 GR 8
GLAND EYE BOLTS A-193 GR B8/AISI 304 L
GLAND NUTS A-194 GR 8
STEM PACKING RENEWABLE WITH GRAFOILE DIE MOULDED
VALVE OPEN ON RINGS
STREAM
STEM NUT/ YOKE Ni-RESISTANT
SLEEVE A 439-TYPE D2
HAND WHEEL RISING A 338 /IS 1208 /SG (400/12)
WHEEL NUT A 194 GR 8
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >10”) BEVEL GEAR IN GREASE
CASE
OTHERS OS & Y
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GLV-29 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 72

TECHNICAL SPECIFICATIONS FOR CAST STEEL GLOBE VALVES

DESIGN STANDARD BS -1873 (LATEST)
RATING 300 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE B1M

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-351 GR CF8M
BONNET CAST A-351 GR CF8M
STEM RISING A 479-316
DISC SOLID & SELF ALIGNING A-351 GR CF8M/A-182 GR
F 316 + STELLITING ST6
BODY SEAT RINGS NON-RENEWABLE / -DO-
THREADED
GLAND FLANGE FORGED A 182 GR F 316
GLAND BUSH AISI 316 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET SP WND SS316 WITH
GRAFOILE FLR
BONNET BOLTS A-193 GR B8M
BONNET NUTS A-194 GR 8M
GLAND EYE BOLTS A-193 GR B8M/AISI 316
GLAND NUTS A-194 GR 8M
STEM PACKING RENEWABLE WITH GRAFOILE DIE MOULDED
VALVE OPEN ON RINGS
STREAM
STEM NUT/ YOKE Ni-RESISTANT
SLEEVE A 439-TYPE D2
HAND WHEEL RISING A 338 /IS 1208 /SG
(400/12)
WHEEL NUT A 194 GR 8M
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >10”) BEVEL GEAR IN GREASE
CASE
OTHERS OS & Y
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

REV-1 DATE
IOCL/JR/GLV-30 18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 73

TECHNICAL SPECIFICATIONS FOR CAST STEEL GLOBE VALVES

DESIGN STANDARD BS -1873 (LATEST)
RATING 300 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE B1N, B6N

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-351 GR CF3M
BONNET CAST A-351 GR CF3M
STEM RISING A 479-316L
DISC SOLID & SELF ALIGNING A-351 GR CF3M/A-182
GR F 316 L +
STELLITING ST6
BODY SEAT RINGS NON-RENEWABLE/ -DO-
THREADED
GLAND FLANGE FORGED A 182 GR F 316 L
GLAND BUSH AISI 316 (NO CASTING)L
BACK SEAT BUSHING -DO-
BONNET GASKET SP WND SS316 L WITH
GRAFOILE FLR
BONNET BOLTS A-193 GR B8M
BONNET NUTS A-194 GR 8M
GLAND EYE BOLTS A-193 GR B8M/AISI 316L
GLAND NUTS A-194 GR 8M
STEM PACKING RENEWABLE WITH VALVE GRAFOILE DIE
OPEN ON STREAM MOULDED RINGS
STEM NUT/ YOKE Ni-RESISTANT
SLEEVE A 439-TYPE D2
HAND WHEEL RISING A 338 /IS 1208 /SG
(400/12)
WHEEL NUT A 194 GR 8M
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >10”) BEVEL GEAR IN GREASE
CASE
OTHERS OS & Y
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GLV-31 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 74

TECHNICAL SPECIFICATIONS FOR CAST STEEL GLOBE VALVES

DESIGN STANDARD BS -1873 (LATEST)
RATING 600 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE D1A,D2A,D3A

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-216 GR WCB
BONNET CAST A-216 GR WCB
STEM RISING A 479-410
DISC SOLID & SELF ALIGNING A-216 GR WCB/A 105 +
STELLITING-ST-6

BODY SEAT RINGS NON-RENEWABLE / -DO-

THREADED
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 410 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET SP WND SS304 WITH
GRAFOILE FLR
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND EYE BOLTS A-193 GR B7/AISI 4140
GLAND NUTS A-194 GR 2H
STEM PACKING RENEWABLE WITH GRAFOILE DIE MOULDED
VALVE OPEN ON RINGS
STREAM
STEM NUT/ YOKE Ni-RESISTANT
SLEEVE A 439-TYPE D2
HAND WHEEL RISING A 338 /IS 1208 /SG (400/12)
WHEEL NUT A 194 GR 2H
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >10”) BEVEL GEAR IN GREASE
CASE
OTHERS OS & Y
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GLV-32 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 75

TECHNICAL SPECIFICATIONS FOR CAST STEEL GLOBE VALVES

DESIGN STANDARD BS-1873 (LATEST)
RATING 600 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE D1B,D2B

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-217 GR WC1
BONNET CAST A-217 GR WC1
STEM RISING A 479-410 CONDITION 1
DISC SOLID & SELF ALIGNING A-217 GR WC1/A-182 GR F
1 + STELLITING-ST-6
BODY SEAT RINGS NON-RENEWABLE / -DO-
THREADED
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 410 ( NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET SP WND SS304 WITH
GRAFOILE FLR
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND EYE BOLTS A-193 GR B7/AISI 4140
GLAND NUTS A-194 GR 2H
STEM PACKING RENEWABLE WITH GRAFOILE DIE MOULDED
VALVE OPEN ON RINGS
STREAM
STEM NUT/ YOKE Ni-RESISTANT
SLEEVE A 439-TYPE D2
HAND WHEEL RISING A 338 /IS 1208 /SG (400/12)
WHEEL NUT A 194 GR 2H
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >10”) BEVEL GEAR IN GREASE
CASE
OTHERS OS & Y
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GLV-33 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 76

TECHNICAL SPECIFICATIONS FOR CAST STEEL GLOBE VALVES

DESIGN STANDARD BS-1873 (LATEST)
RATING 600 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE D1C,D1D,D2D

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-217 GR WC6
BONNET CAST A-217 GR WC6
STEM RISING A 479-410 CONDITION 1
DISC SOLID & SELF ALIGNING A-217 GR WC6/A-182 GR F
11 + STELLITING-ST-6

BODY SEAT RINGS NON-RENEWABLE / -DO-

THREADED
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 410 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET SP WND SS304 WITH
GRAFOILE FLR
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND EYE BOLTS A-193 GR B7/AISI 4140
GLAND NUTS A-194 GR 2H
STEM PACKING RENEWABLE WITH GRAFOILE DIE MOULDED
VALVE OPEN ON RINGS
STREAM
STEM NUT/ YOKE Ni-RESISTANT
SLEEVE A 439-TYPE D2
HAND WHEEL RISING A 338 /IS 1208 /SG
(400/12)
WHEEL NUT A 194 GR 2H
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >10”) BEVEL GEAR IN GREASE
CASE
OTHERS OS & Y
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

REV-1 DATE
IOCL/JR/GLV-34 18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 77

TECHNICAL SPECIFICATIONS FOR CAST STEEL GLOBE VALVES

DESIGN STANDARD BS-1873 (LATEST)
RATING 600 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH)
SIZE RANGE 2” & ABOVE (FULL BORE)
SERVICE D1F

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A-217 GR C5
BONNET CAST A-217 GR C5
STEM RISING A 479-410 CONDITION 1
DISC SOLID & SELF ALIGNING A-217 GR C5/A-182 GR F 5
+ STELLITING-ST-6
BODY SEAT RINGS NON-RENEWABLE -DO-
(SEAL WELDED)
GLAND FLANGE FORGED A 105
GLAND BUSH AISI 410 (NO CASTING)
BACK SEAT BUSHING -DO-
BONNET GASKET SP WND SS316 WITH
GRAFOILE FLR
BONNET BOLTS A-193 GR B7
BONNET NUTS A-194 GR 2H
GLAND EYE BOLTS A-193 GR B7/AISI 4140
GLAND NUTS A-194 GR 2H
STEM PACKING RENEWABLE WITH GRAFOILE DIE MOULDED
VALVE OPEN ON RINGS
STREAM
STEM NUT/ YOKE Ni-RESISTANT
SLEEVE A 439-TYPE D2
HAND WHEEL RISING A 338 /IS 1208 /SG (400/12)
WHEEL NUT A 194 GR 2H
GEAR OPERATION (FOR TOTALLY ENCLOSED
DIA >10”) BEVEL GEAR IN GREASE
CASE
OTHERS OS & Y
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE
PRESSURE PART I (LATEST) CLOSURE TEST REQD
FOR ALL VALVES
SEAT LEAK TEST

IOCL/JR/GLV-35 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 78

TECHNICAL SPECIFICATIONS FOR FORGED STEEL CHECK VALVES

DESIGN STANDARD BS-5352 (LATEST)
RATING 800 ASA
ENDS SW : ANSI B016,11, 3000 #
SIZE RANGE ½” TO 1 ½”
SERVICE A1A,A2A,A3A,A5A,A6A,A9A,A10A,A13A,A14A,B1A,B2A,
B3A, B5A,B6A,B9A,B13A,D1A,D5A,D9A,J5A(MAX TEMP
230 DEG C FOR A5A,B5A)

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY FORGED CARBON A-105
STEEL
COVER FORGED/BOLTED A-105
DISC SOLID AISI 410 + STELLITING-ST6

BODY SEAT RINGS NON- -- DO --

RENEWABLE/INTEGRA
L
COVER GASKET SP WND SS304 AND
GRAFOILE FLR
COVER BOLTS A-193 GR B7
COVER NUTS A-194 GR 2H
SPRING A 313-SS-302
OTHERS LIFT TYPE
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE CLOSURE
PRESSURE. 6755 PART I (LATEST) TEST REQD FOR ALL
VALVES

IOCL/JR/CHV-1 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 79

TECHNICAL SPECIFICATIONS FOR FORGED STEEL CHECK VALVES

DESIGN STANDARD BS-5352 (LATEST)
RATING 800 ASA
ENDS SW : ANSI B16,11, 3000 #
SIZE RANGE ½” TO 1 ½”
SERVICE A8A

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY FORGED A-105
COVER FORGED/BOLTED A-105
DISC SOLID AISI 316 + STELLITING ST-6
BODY SEAT RINGS NON- A 105/-- DO --
RENEWABLE/INTEGRA
L
COVER GASKET SP WND SS316 AND
GRAFOILE FLR
COVER BOLTS A-193 GR B7
COVER NUTS A-194 GR 2H
SPRING A 313-SS-302
OTHERS LIFT TYPE
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE CLOSURE
PRESSURE. 6755 PART I (LATEST) TEST REQD FOR ALL
VALVES

IOCL/JR/CHV-2 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 80

TECHNICAL SPECIFICATIONS FOR FORGED STEEL CHECK VALVES

DESIGN STANDARD BS-5352 (LATEST)
RATING 800 ASA
ENDS SW : ANSI B016,11, 3000 #
SIZE RANGE ½” TO 1 ½”
SERVICE A19A,B19A

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY FORGED A-105
COVER FORGED/BOLTED A-105
DISC SOLID AISI 304 + STELLITING ST-6

BODY SEAT RINGS NON- A 105/--DO --

RENEWABLE/INTEGRA
L
COVER GASKET SP WND SS304 AND
GRAFOILE FLR
COVER BOLTS A-193 GR B7
COVER NUTS A-194 GR 2H
SPRING A 313-SS-302
OTHERS LIFT TYPE
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE CLOSURE
PRESSURE. 6755 PART I (LATEST) TEST REQD FOR ALL
VALVES

IOCL/JR/CHV-3
REV-1 DATE
18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 81

TECHNICAL SPECIFICATIONS FOR FORGED STEEL CHECK VALVES

DESIGN STANDARD BS-5352 (LATEST)
RATING 800 ASA
ENDS SW : ANSI B16,11, 3000 #
SIZE RANGE ½” TO 1 ½”
SERVICE A1B,B1B,B5B,D1B,D2B

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY FORGED A-182 GR F1
COVER FORGED/BOLTED A-182 GR F1
DISC SOLID AISI 410+STELLITING-ST-6

BODY SEAT RINGS NON- A-182 GR F 1/-- DO --

RENEWABLE/INTEGRA
L
COVER GASKET SP WND SS304 AND
GRAFOILE FLR
COVER BOLTS A-193 GR B7
COVER NUTS A-194 GR 2H
SPRING A 313-SS-302
OTHERS LIFT TYPE
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE CLOSURE
PRESSURE. 6755 PART I (LATEST) TEST REQD FOR ALL
VALVES

IOCL/JR/CHV-4 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 82

TECHNICAL SPECIFICATIONS FOR FORGED STEEL CHECK VALVES

DESIGN STANDARD BS-5352 (LATEST)
RATING 800 ASA
ENDS SW : ANSI B16,11, 3000 #
SIZE RANGE ½” TO 1 ½”
SERVICE A1D,B1D,B5D,D1D,D2D

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY FORGED A-182 GR F11
COVER FORGED/BOLTED A-182 GR F11
DISC SOLID AISI 410+ STELLITING-ST-6
BODY SEAT RINGS NON- A-182 GR F 11/ -- DO --
RENEWABLE/INTEGR
AL
COVER GASKET SP WND SS304 AND
GRAFOILE FLR
COVER BOLTS A-193 GR B7
COVER NUTS A-194 GR 2H
SPRING A 313-SS-302
OTHERS LIFT TYPE
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE CLOSURE
PRESSURE. 6755 PART I (LATEST) TEST REQD FOR ALL
VALVES

IOCL/JR/CHV-5 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 83

TECHNICAL SPECIFICATIONS FOR FORGED STEEL CHECK VALVES

DESIGN STANDARD BS-5352 (LATEST)
RATING 800 ASA
ENDS SW : ANSI B16,11, 3000 #
SIZE RANGE ½” TO 1 ½”
SERVICE A1F,A4F,B1F,B3F,B4F,D1F

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY FORGED A-182 GR F5
COVER FORGED/BOLTED A-182 GR F5
DISC SOLID AISI 410 + STELLITING-ST-6
BODY SEAT RINGS NON- A-182 GR F5/-- DO --
RENEWABLE/INTEGR
AL
COVER GASKET SP WND SS316 AND
GRAFOILE FLR
COVER BOLTS A-193 GR B7
COVER NUTS A-194 GR 2H
SPRING A 313-SS-302
OTHERS LIFT TYPE
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE CLOSURE
PRESSURE. 6755 PART I (LATEST) TEST REQD FOR ALL
VALVES

IOCL/JR/CHV-6 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 84

TECHNICAL SPECIFICATIONS FOR FORGED STEEL CHECK VALVES

DESIGN STANDARD BS-5352 (LATEST)
RATING 800 ASA
ENDS SW : ANSI B16,11, 3000 #
SIZE RANGE ½” TO 1 ½”
SERVICE A1K,B1K

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY FORGED A-182 GR F304
COVER FORGED/BOLTED A-182 GR F304
DISC SOLID AISI 304 + STELLLITING-ST6

BODY SEAT RINGS NON- A-182 GR F304/-- DO --

RENEWABLE/INTEGRA
L
COVER GASKET SP WND SS304 AND
GRAFOILE FLR
COVER BOLTS A-193 GR B8
COVER NUTS A-194 GR 8
SPRING A 313-SS-302
OTHERS LIFT TYPE
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE CLOSURE
PRESSURE. 6755 PART I (LATEST) TEST REQD FOR ALL
VALVES

IOCL/JR/CHV-7 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 85

TECHNICAL SPECIFICATIONS FOR FORGED STEEL CHECK VALVES

DESIGN STANDARD BS-5352 (LATEST)
RATING 800 ASA
ENDS SW : ANSI B16,11, 3000 #
SIZE RANGE ½” TO 1 ½”
SERVICE A6K

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY FORGED A-182 GR F304L
COVER FORGED/BOLTED A-182 GR F304L
DISC SOLID AISI 304 L + STELLITING-ST6
BODY SEAT RINGS NON- A-182 GR F304L/-- DO --
RENEWABLE/INTEGRA
L
COVER GASKET SP WND SS304L AND
GRAFOILE FLR
COVER BOLTS A-193 GR B8
COVER NUTS A-194 GR 8
SPRING A 313-SS-302
OTHERS LIFT TYPE
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE CLOSURE
PRESSURE. 6755 PART I (LATEST) TEST REQD FOR ALL
VALVES

IOCL/JR/CHV-8 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 86

TECHNICAL SPECIFICATIONS FOR FORGED STEEL CHECK VALVES

DESIGN STANDARD BS-5352 (LATEST)
RATING 800 ASA
ENDS SW : ANSI B16,11, 3000 #
SIZE ½” TO 1 ½”
RANGE
SERVICE A1M,B1M

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY FORGED A-182 GR F316
COVER FORGED/BOLTED A-182 GR F316
DISC SOLID AISI 316 + STELKLITING-ST6
BODY SEAT RINGS NON- A-182 GR F316/-- DO --
RENEWABLE/INTEGR
AL
COVER GASKET SP WND SS316 AND
GRAFOILE FLR
COVER BOLTS A-193 GR B8
COVER NUTS A-194 GR 8
SPRING A 313-SS-302
OTHERS LIFT TYPE
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE CLOSURE
PRESSURE. 6755 PART I (LATEST) TEST REQD FOR ALL
VALVES

IOCL/JR/CHV-9 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 87

TECHNICAL SPECIFICATIONS FOR FORGED STEEL CHECK VALVES

DESIGN STANDARD BS-5352 (LATEST)
RATING 800 ASA
ENDS SW : ANSI B16,11, 3000 #
SIZE RANGE ½” TO 1 ½”
SERVICE A1N,B1N

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY FORGED A-182 GR F316L
COVER FORGED/BOLTED A-182 GR F316L
DISC SOLID AISI 316 L + STELLITING-
ST6
BODY SEAT RINGS NON- A-182 GR F 316L / -- DO --
RENEWABLE/INTEGRAL
COVER GASKET SP WND SS316L AND
GRAFOILE FLR
COVER BOLTS A-193 GR B8
COVER NUTS A-194 GR 8
SPRING A 313-SS-302
OTHERS LIFT TYPE
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE CLOSURE
PRESSURE. PART I (LATEST) TEST REQD FOR ALL
VALVES

IOCL/JR/CHV-10 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 88

TECHNICAL SPECIFICATIONS FOR CAST STEEL CHECK VALVES

DESIGN STANDARD BS-1868 (LATEST)
RATING 150 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH) BUTT WELD : ANSI B16.25
SIZE RANGE 2” & ABOVE (STD BORE)
SERVICE A1A,A2A,A3A,A6A,A9A,A10A,A13A,A14A,J5A

VALVE DESCRIPTION CONSTRUCTION

REQUIRED MATERIAL
BODY CAST A 216 GR WCB
COVER CAST A 216 GR WCB
DISC SOLID & SELF A 216 GR WCB / A-105 +
ALIGNING STELLITING-ST6
BODY SEAT RINGS NON- RENEWABLE --DO--
COVER GASKET SP WND SS 304 AND
GRAFOILE FLR
COVER BOLTS A-193 GR B7
COVER NUTS A-194 GR 2H
DISC NUT A 193 GR B6
HINGE / DISC CARRIER A 216 GR WCB
HINGE PIN AISI 410 (HARDENED)
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE CLOSURE
PRESSURE. PART I (LATEST) TEST REQD FOR ALL
VALVES
SEAT LEAK TEST

IOCL/JR/CHV-11 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 89

TECHNICAL SPECIFICATIONS FOR CAST STEEL CHECK VALVES

DESIGN STANDARD BS-1868 (LATEST)
RATING 600 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH) BUTT WELD : ANSI B16.25
SIZE RANGE 2” & ABOVE (STD BORE)
SERVICE D1C,D1D

VALVE DESCRIPTION CONSTRUCTION

REQUIRED MATERIAL
BODY CAST STEEL A 217 GR WC6
COVER CAST STEEL A 217 GR WC6
DISC SOLID & SELF A 217 GR WC6/A-182 GR F
ALIGNING 11 + STELLITING-ST6

BODY SEAT RINGS FORGED & --DO--

RENEWABLE
(SEAL WELDED)
COVER GASKET SP WND SS 304 AND
GRAFOILE FLR
COVER BOLTS A-193 GR B7
COVER NUTS A-194 GR 2H
DISC NUT A-193 GR 6
HINGE / DISC CARRIER A 217 GR WC6
HINGE PIN AISI 410 (HARDENED)
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE CLOSURE
PRESSURE. 6755 PART I (LATEST) TEST REQD FOR ALL
VALVES
SEAT LEAK TEST

IOCL/JR/CHV-12 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 90

TECHNICAL SPECIFICATIONS FOR CAST STEEL CHECK VALVES

DESIGN STANDARD BS-1868 (LATEST)
RATING 150 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH) BUTT WELD : ANSI B16.25
SIZE RANGE 2” & ABOVE (STD BORE)
SERVICE A1K,A3Y

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A 351 GR CF8
COVER CAST A 351 GR CF8
DISC SOLID & SELF A 351 GR CF8 /A-182 GR F
ALIGNING 304 + STELLITING-ST6
BODY SEAT RINGS FORGED & - DO -
RENEWABLE
(SEAL WELDED)
COVER GASKET SP WND SS 304 AND
GRAFOILE FLR
COVER BOLTS A-193 GR B8
COVER NUTS A-194 GR 8
DISC NUT A-194 GR 8
HINGE / DISC CARRIER A 351 GR CF8
HINGE PIN AISI 304
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE CLOSURE
PRESSURE. PART I (LATEST) TEST REQD FOR ALL
VALVES
SEAT LEAK TEST

IOCL/JR/CHV-13 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 91

TECHNICAL SPECIFICATIONS FOR CAST STEEL CHECK VALVES

DESIGN STANDARD BS-1868 (LATEST)
RATING 150 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH) BUTT WELD : ANSI B16.25
SIZE RANGE 2” & ABOVE (STD BORE)
SERVICE A6K

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A 351 GR CF3
COVER CAST A 351 GR CF3
DISC SOLID & SELF A 351 GR CF3/A-182 GR F
ALIGNING 304 L + STELLITING-ST6
BODY SEAT RINGS NON- -- DO --
RENEWABLE/INTEGRAL
COVER GASKET SP WND SS 304L AND
GRAFOILE FLR
COVER BOLTS A-193 GR B8
COVER NUTS A-194 GR 8
DISC NUT A-194 GR 8
HINGE / DISC CARRIER A 351 GR CF3
HINGE PIN AISI 304 L
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE CLOSURE
PRESSURE. PART I (LATEST) TEST REQD FOR ALL
VALVES
SEAT LEAK TEST

IOCL/JR/CHV-14 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 92

TECHNICAL SPECIFICATIONS FOR CAST STEEL CHECK VALVES

DESIGN STANDARD BS-1868 (LATEST)
RATING 150 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH) BUTT WELD : ANSI B16.25
SIZE RANGE 2” & ABOVE (STD BORE)
SERVICE A5M(MAX TEMP 186 DEG C)

VALVE DESCRIPTION CONSTRUCTION

REQUIRED 1.1.1.1.2 MATERIAL
BODY CAST A 351 GR CF8M
COVER CAST A 351 GR CF8M
DISC SOLID & SELF A 351 GR CF8M/A-182 GR F
ALIGNING 316 + STELLITING-ST6
BODY SEAT RINGS FORGED & -- DO --
RENEWABLE
(SEAL WELDED)
COVER GASKET SPIRAL WOUND SS 316 AND
GRAFOILE FLR
COVER BOLTS A-193 GR B8
COVER NUTS A-194 GR 8
DISC NUT A-194 GR 8
HINGE / DISC CARRIER A 351 GR CF8M
HINGE PIN AISI 316
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE CLOSURE
PRESSURE. 6755 PART I (LATEST) TEST REQD FOR ALL
VALVES
SEAT LEAK TEST

IOCL/JR/CHV-15 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 93

TECHNICAL SPECIFICATIONS FOR CAST STEEL CHECK VALVES

DESIGN STANDARD BS-1868 (LATEST)
RATING 150 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH) BUTT WELD : ANSI B16.25
SIZE RANGE 2” & ABOVE (STD BORE)
SERVICE A1N

VALVE DESCRIPTION CONSTRUCTION

REQUIRED MATERIAL
BODY CAST A 351 GR CF3M
COVER CAST A 351 GR CF3M
DISC SOLID & SELF A 351 GR CF3M/A-182 GR F
ALIGNING 304 + STELLITING-ST6
BODY SEAT RINGS FORGED & - DO -
RENEWABLE
(SEAL WELDED)
COVER GASKET SP WND SS 316L AND
GRAFOILE FLR
COVER BOLTS A-193 GR B 8M
COVER NUTS A-194 GR 8M
DISC NUT A-194 GR 8M
HINGE / DISC CARRIER A 351 GR CF3M
HINGE PIN AISI 304
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE CLOSURE
PRESSURE. 6755 PART I (LATEST) TEST REQD FOR ALL
VALVES
SEAT LEAK TEST

IOCL/JR/CHV-16 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 94

TECHNICAL SPECIFICATIONS FOR CAST STEEL CHECK VALVES

DESIGN STANDARD BS-1868 (LATEST)
RATING 300 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH) BUTT WELD : ANSI B16.25 SCH
SIZE RANGE 2” & ABOVE (STD BORE)
SERVICE B1A,B2A,B3A,B6A,B9A,B13A,B5A( MAX TEMP 230 DEG
C), B19A

VALVE DESCRIPTION CONSTRUCTION

REQUIRED MATERIAL
BODY CAST A 216 GR WCB
COVER CAST A 216 GR WCB
DISC SOLID & SELF A 216 GR WCB/A-105 +
ALIGNING STELLITING-ST6
BODY SEAT RINGS NON- -- DO--
RENEWABLE/INTEGR
AL
COVER GASKET SPL WND SS 304 AND
GRAFOILE FLR
COVER BOLTS A-193 GR B7
COVER NUTS A-194 GR 2H
DISC NUT A 194 GR 6
HINGE / DISC CARRIER A 216 GR WCB
HINGE PIN AISI 410 (HARDENED)
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE CLOSURE
PRESSURE. 6755 PART I (LATEST) TEST REQD FOR ALL
VALVES
SEAT LEAK TEST

IOCL/JR/CHV-17 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 95

TECHNICAL SPECIFICATIONS FOR CAST STEEL CHECK VALVES

DESIGN STANDARD BS-1868 (LATEST)
RATING 300 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH) BUTT WELD : ANSI B16.25 SCH
SIZE RANGE 2” & ABOVE (STD BORE)
SERVICE B1B,B5B(MAX TEP 280 DEG C)

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A 217 GR WC1
COVER CAST A 217 GR WC1
DISC SOLID & SELF A 217 GR WC1/A-182 GR F
ALIGNING 1 + STELLITED ST-6

BODY SEAT RINGS NON- --DO--

RENEWABLE/INTEGRAL

COVER GASKET SPL WND SS 304 AND

GRAFOILE FLR
COVER BOLTS A-193 GR B7
COVER NUTS A-194 GR 2H
DISC NUT A-194 GR 6
HINGE / DISC CARRIER A 217 GR WC1
HINGE PIN AISI 410(HARDENED)
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE CLOSURE
PRESSURE. PART I (LATEST) TEST REQD FOR ALL
VALVES
SEAT LEAK TEST

IOCL/JR/CHV-18 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 96

TECHNICAL SPECIFICATIONS FOR CAST STEEL CHECK VALVES

DESIGN STANDARD BS-1868 (LATEST)
RATING 300 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH) BUTT WELD : ANSI B16.25 SCH
SIZE RANGE 2” & ABOVE (STD BORE)
SERVICE B1C,B1D,B4D,B5D

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A 217 GR WC6
COVER CAST A 217 GR WC6
DISC SOLID & SELF A 217 GR WC6/A-182 GR F
ALIGNING 11 + STELLITING-ST-6

BODY SEAT RINGS NON- --DO--

RENEWABLE/INTEGRA
L

COVER GASKET SPL WND SS 304 AND

GRAFOILE FLR
COVER BOLTS A-193 GR B7
COVER NUTS A-194 GR 2H
DISC NUT A-194 GR 6
HINGE / DISC CARRIER A 217 GR WC6
HINGE PIN AISI 410 (HARDENED)
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE CLOSURE
PRESSURE. 6755 PART I (LATEST) TEST REQD FOR ALL
VALVES
SEAT LEAK TEST

IOCL/JR/CHV-19 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 97

TECHNICAL SPECIFICATIONS FOR CAST STEEL CHECK VALVES

DESIGN STANDARD BS-1868 (LATEST)
RATING 300 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH) BUTT WELD : ANSI B16.25 SCH
SIZE RANGE 2” & ABOVE (STD BORE)
SERVICE B1F,B4F,B3F

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A 217 GRC5
COVER CAST A 217 GR C5
DISC SOLID & SELF A 217 GR C5/A-182 GR F 5 +
ALIGNING STELLITING-ST-6

BODY SEAT RINGS NON- --DO--

RENEWABLE/INTEGRAL

COVER GASKET SPL WND SS 316 AND

GRAFOILE FLR
COVER BOLTS A-193 GR B7
COVER NUTS A-194 GR 2H
DISC NUT A-194 GR 6
HINGE / DISC CARRIER A 217 GR C5
HINGE PIN AISI 410 (HARDENED)
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE CLOSURE
PRESSURE. PART I (LATEST) TEST REQD FOR ALL
VALVES
SEAT LEAK TEST

IOCL/JR/CHV-20 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 98

TECHNICAL SPECIFICATIONS FOR CAST STEEL CHECK VALVES

DESIGN STANDARD BS-1868 (LATEST)
RATING 300 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH) BUTT WELD : ANSI B16.25 SCH
SIZE RANGE 2” & ABOVE (STD BORE)
SERVICE B1K

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A 351 GRCF8
COVER CAST A 351 GR CF8
DISC SOLID & SELF A 351 GR CF8/A-182 GR F
ALIGNING 304 + STELLITING-ST6
BODY SEAT RINGS NON- --DO--
RENEWABLE/INTEGRAL

COVER GASKET SPL WND SS 304 AND

GRAFOILE FLR
COVER BOLTS A-193 GR B8
COVER NUTS A-194 GR 8
DISC NUT A-194 GR 8
HINGE / DISC CARRIER A 351 GR CF8
HINGE PIN AISI 304
HYDROSTATIC TEST AS PER API 598/BS 6755 HIGH PRESSURE CLOSURE
PRESSURE. PART I (LATEST) TEST REQD FOR ALL
VALVES
SEAT LEAK TEST

IOCL/JR/CHV-21 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 99

TECHNICAL SPECIFICATIONS FOR CAST STEEL CHECK VALVES

DESIGN STANDARD BS-1868 (LATEST)
RATING 300 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH) BUTT WELD : ANSI B16.25 SCH
SIZE RANGE 2” & ABOVE (STD BORE)
SERVICE B1M

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A 351 GRCF8M
COVER CAST A 351 GR CF8M
DISC SOLID & SELF A 351 GR CF8M/A-182 GR F
ALIGNING 316 + STELLITING
BODY SEAT RINGS NON- --DO--
RENEWABLE/INTEGRA
L
COVER GASKET SPL WND SS 316 AND
GRAFOILE FLR
COVER BOLTS A-193 GR B 8M
COVER NUTS A-194 GR 8M
DISC NUT A-194 GR 8M
HINGE / DISC CARRIER A 351 GR CF8M
HINGE PIN AISI 316
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE CLOSURE
PRESSURE. 6755 PART I (LATEST) TEST REQD FOR ALL
VALVES
SEAT LEAK TEST

IOCL/JR/CHV-22 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 100

TECHNICAL SPECIFICATIONS FOR CAST STEEL CHECK VALVES

DESIGN STANDARD BS-1868 (LATEST)
RATING 300 ASA
ENDS FLANGED : INTEGRAL TO ANSI B 16.5 (RF SMOOTH
FINISH 125 AARH) BUTT WELD : ANSI B16.25
SIZE RANGE 2” & ABOVE (STD BORE)
SERVICE B1N

VALVE DESCRIPTION CONSTRUCTION MATERIAL

REQUIRED
BODY CAST A 351 GRCF3M
COVER CAST A 351 GR CF3M
DISC SOLID & SELF A 351 GR CF3M/A-182 GR F
ALIGNING 316L + STELLITING-ST-6
BODY SEAT RINGS NON- --DO--
RENEWABLE/INTEGR
AL

COVER GASKET SPL WND SS 316L AND

GRAFOILE FLR
COVER BOLTS A-193 GR B 8M
COVER NUTS A-194 GR 8M
DISC NUT A-194 GR 8M
HINGE / DISC CARRIER A 351 GR CF3M
HINGE PIN AISI 316L
HYDROSTATIC TEST AS PER API 598/BS HIGH PRESSURE CLOSURE
PRESSURE. 6755 PART I (LATEST) TEST REQD FOR ALL
VALVES
SEAT LEAK TEST

IOCL/JR/CHV-23 REV-1 DATE

18/04/2001 SHEET 1 OF 1

INDIAN OIL CORPORATION LIMITED

 101

INDIAN OIL CORPORATION LIMITED