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Programmable Logic Controllers (PLC)

A programmable logic controller (PLC) is a solid-state, digital, industrial computer used to automate electromechanical processes. PLCs are more easily changeable, programmable, reliable, and able to withstand harsh environments compared to traditional electromechanical controls. A PLC works by reading input signals, following the instructions stored in its memory as programmed by the user, and writing information to outputs to control field devices. Common components of a PLC include a processor, I/O units, power supply, programming terminal, software, memory, and communication modules. PLCs are primarily programmed using relay ladder logic, which uses a graphical representation resembling a ladder to control processes.

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0% found this document useful (0 votes)
113 views16 pages

Programmable Logic Controllers (PLC)

A programmable logic controller (PLC) is a solid-state, digital, industrial computer used to automate electromechanical processes. PLCs are more easily changeable, programmable, reliable, and able to withstand harsh environments compared to traditional electromechanical controls. A PLC works by reading input signals, following the instructions stored in its memory as programmed by the user, and writing information to outputs to control field devices. Common components of a PLC include a processor, I/O units, power supply, programming terminal, software, memory, and communication modules. PLCs are primarily programmed using relay ladder logic, which uses a graphical representation resembling a ladder to control processes.

Uploaded by

Mark Anthony Lim
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Programmable Logic Controllers

(PLC)
Verbal Interview Verbal Assessment (VIVA)
Presentation
Prepared By: Mark Anthony Lim (293098)
What Is a Programmable Controller?
A programmable logic controller, usually called a PLC or
programmable controller, is a solid-state, digital,
industrial computer.
Simply, a programmable controller is a computer, much
like a desktop personal computer.
A PLC is an industrially hardened computer.
Why a PLC?
Easily changeable
Programmable
Reliable
Smaller
Fast switching
Able to withstand harsh factory environment
Consumes less power
Easier to troubleshoot
Easy to install
A PLC Upon First Glance
A black box with wires bringing signals in and other
wires sending signals out
Some sort of magic being done inside that somehow
decides when field devices should be turned on or off
What Makes a PLC Work?
The heart of any computer is the microprocessor.
The microprocessor, also called the processor or central
processing unit (CPU), supervises system control
through the user program.
The processor reads input signals and follows the
instructions that the programmer has stored in the
PLC’s memory.
As a result of the solved program, the PLC writes
information to outputs, or field-controlled devices, to
turn them on or off.
What Makes a PLC Work?
When the PLC is running and following the program’s
instructions, this is called solving the user program.
The PLC is running or in RUN MODE.
The user program (ladder program) is the list of
instructions that tells the PLC what to do.
The library of instructions available to the PLC is
called the instruction set.
The instruction set determines how much flexibility
the programmer has.
Common PLC Inputs
Pushbuttons
Selector switches
Limit switches and level switches
Proximity sensors
Photo switches
Relay contacts
Motor starter contacts
Basic PLC Operation
Basic PLC Operation
Components of PLC
Processor (CPU)
I/O units
DC Power Supply
Programming Terminal
Programming Software
Memory
Communication Module
Allen Bradley PLC 5 System
How to Program the System?
What is Relay Ladder Logic?
It is the primary programming language for PLC’s
A graphical representation of the program designed to
look like relay logic
It is called a ladder logic because it resembles the
rungs of a step ladder you might have at home.
PLC Ladder Program Rung

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