Six Sigma Overview: Sigma) Rating Defect Rate On-Time At-Quality Rate
Six Sigma Overview: Sigma) Rating Defect Rate On-Time At-Quality Rate
Six Sigma Overview: Sigma) Rating Defect Rate On-Time At-Quality Rate
Source: What is Six Sigma?, Pete Pande and Larry Holpp, McGraw-Hill, 2002.
The “six” in sigma refers to the highest possible sigma rating, which indicates that a product or
service meets all the customers’ time and quality criteria (delivery “on-time and at-quality”)
99.966% of the time. This scale recognizes that no process can deliver 100% quality at all times,
so 6 is the highest possible sigma rating. These time and quality criteria can be applied to
virtually any product or service, so Six Sigma tools can be used in any type of organization that
has customers.
Six Sigma provides a methodology and a set of tools that help organizations to assess their
current level of quality and then improve delivery to customers incrementally, one sigma level at
a time. Six Sigma is distinguished from other quality systems by several themes:
• Focus on the customer rather than process, inputs, or outputs. The sigma level is determined
by how well the organization and its processes meet customer requirements.
• Data- and fact-driven management, with an emphasis on measurement of quantitative data.
• Process is the key vehicle of success. Six Sigma tools are applied to create major process
changes, not only incremental improvements, in order to improve quality.
• Proactive management. Implementing Six Sigma in an organization requires a high level of
management buy-in (often at the executive level or higher) and management “champions”
are held directly accountable for the effort’s success. The work is delegated, but
accountability is not.
• Emphasis on root causes, digging down beyond proximal causes to find what is really going
on.
• Creating sustained changes, with control mechanisms in place to ensure changes are
sustained over the long term.
Black Belts and Master Black Belts are often certified in Six Sigma, but there is no universal or
official certification standard.
Statistical analysis
• Tests of statistical significance: chi-square, t-test, analysis of variance
• Correlation/regression
• Design of experiments