Jet Dyeing Machine

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The key takeaways are the definition and explanation of a jet dyeing machine, its principles and mechanisms, and advantages over other dyeing methods.

A jet dyeing machine is a high-temperature piece-dyeing machine that circulates dye liquor through a venturi jet to impart force and move fabric in rope form through cloth guide tubes at high speeds (200-800m/min).

The principles of a jet dyeing machine involve circulating dyestuff solution through a venturi tube to transport fabric through dye bath zones with low tension. The cloth is conveyed through the bath and dyed as it circulates along the flow.

INDUS INSTITUTE OF HIGHER EDUCATION

NEAR NATIONAL Stadium KARACHI

SUBMITTED TO:
Sir Haseeb-us-salam
(Dyeing of synthetic fiber and blends)

PREPARED BY:
(BS – T 7TH)

1) UMAIR MAJEED KHAN


2) WAQAR AZIM
3) SYED ASIM NAJAM

TOPIC:

MODERNIZATION IN JET DYEING MACHINE


What is "Jet Dyeing Machine" - Definition & Explanation

DEFINATION:

A high-temperature piece-dyeing machine that circulates the dye liquor


through a Venturi jet, thus imparting a driving force to move thefabric. The
fabric, in rope form, is sewn together to form a loop
“OR”
A dyeing machine which dyes the cloth by forcibly contacting the jet flow of
dyestuff solution. It executes efficient dyeing in such a manner that the
tension on the cloth is decreased as much as possible, and that the cloth
dyes evenly with a relatively small amount of dye stuff.

EXPLANATION:
Jet dye machines resemble backs in that the fabric is sewn into a continuous
loop which is circulated through the machine. However, the cloth transport
mechanism is dramatically different in these machine. A high speed jet of
dye liquid created by a venturi transports the fabric through the cloth guide
tube of the jet machine. A jet machine has a cloth guide tube for each loop
of fabric being processed. A powerful pump circulates the liquor through a
heat exchanger outside of the main vessel and back into the jet machine.
The fabric travels at high velocity of 200-800 meters per minute while it is
in the cloth guide tube.
Jet dye machines are usually pressurized to provide for
high temperature dyeing capability. High temperature jet dye machines are
especially suitable for delicate fabrics made of texturized polyester. The
jet principle is also used in atmospheric machines designed for dyeing
temperatures up to 100°C.

Fiber , yarn, and fabric can all be dyed in


machines which hold the material stationary and circulate the dyebath. Jet
dyeing is the best example of a machine that circulates both the fabric and
the dyebath. Jet dye machines are excellent for knit fabrics but woven
fabrics may also be dyed using jet machines.
Principle & Mechanism:

1) Dyestuff solution is partially taken in from the bath, and released from a
venturi-tube into the flow of the dyestuff solution circulating through an
enclosed bent passage.

2) The cloth is guided into the central zone of the circulating dye bath,
conveyed through the bath, and dyed.

3) As the cloth is naturally circulated along the flow, the tension of the
cloth is much decreased from that of other dyeing methods.

Structure explanation, Shape, and/or System diagram:

1) The machine consists of a treatment bath, a dyestuff solution feeder, a


heat exchanger, an auto-controller, and a pump.

2) The heating steam energy is saved by a small dye bath rate realized by
circulating the cloth at a high speed and increasing its contact chance with
the dyestuff.
It enables the cloth to be evenly dyed without a large amount of dye bath.

3) Electric power consumption is saved by an inverter type variable-speed


pump.
Jet dye machines provide the following advantages

1. Rapid circulation of fabric through the machine minimizes creasing


because the fabric is not held in any one configuration for very
long at a time.
2. Lengthwise tension on the fabric is low so the fabric develops bulk
and fullness of handle.
3. Dyeing at high temperature of about 130°C gives rapid dyeing,
improved dye utilization, improved fastness properties, and makes
possible the elimination of carriers which are required when dyeing
at lower temperatures.
4. The lower liquor ratio used in jet dyeing allows shorter dye cycles
and saves chemicals and energy.
MODERNIZATION IN SOFT FLOW JET DYEING
MACHINE:

SOFT FLOW JET DYEING MACHINE:

The so-called "soft flow" machines use the same principle of a transport
tube as a jet machine where the fabric is transported in a stream of dye
liquor. However, transport of the fabric in soft flow jet machines is assisted
by a driven lifter reel. These machines either eliminate the high velocity jet
or use a jet having lower velocity than that used on conventional jet dying
machines. The soft flow machines are more gentle on the fabric than
conventional jet machines. Jet machine offering capability of very low liquor
ratios .

Soft-flow dyeing machines with continuous movement


of the bath and the fabric:
This model of jet uses water to keep the fabric in circulation. The concept
that distinguishes this equipment from conventional jets operating with a
hydraulic system is that the fabric rope is kept in circulation during the
entire processing cycle (from loading to unloading) without stopping either
the liquor or the fabric circulation for normal drain and fill steps.

The principle behind this technique is that fresh water enters the vessel via
a heat exchanger and arrives at a special interchange zone whilst at the
same time the contaminated liquor is channeled to the drain without coming
into contact with the fabric or the new bath in the machine.
The features of this machine lead to significant savings in processing time
(17 - 40 %), water (about 50 %).

Soft flow "U" Type Jet Dyeing Machine

Salient Features:

* Capacity is from 50 to 350 kgs.


* Less Liquor Ratio
* Less Electricity
* Less Thermic Energy
* Less Chemical / Colours
* It is designed to operate very soft Dyeing on both knitted and woven
fabric constructions of varying qualities.
* Less Pollution
* Less Price
* More Safety
* High Production
* Less Maintenance
* No Cracking Problem
* High fabric speed
Hi Tech Turbo Jet Dyeing Machine:

Specifications :

Performance (Subject to the kind of fabrics) :

Capacity 200 kgs/batch 300 kgs/batch


Liquor Ratio 1:6 to 10 1:6 to 10
Max. Working Temp. 140 °C 140 °C
Max. Working Pressure 5 kg/cm 2
5 kg/cm2
Main Pump Power 18.75 kW 18.75 kW
Total Power 21.75 kW 21.75 kW
Fabric Speed 400-600 400-200
Mts/min Mts/min
Heating Rate 30°C to 130°C by 8 kg/cm2 30 Min 30 Min
Saturated Steam
Cooling Rate 130°C to 80°C by 20 Cooling 20 Min 20 Min
water
Space Requirement Length 13500 mm 13500 mm
Width 2000 mm 2600 mm
Height 3000 mm 3500 mm

Special Features (High Productivity) :

• 50% increase of loading capacity than the conventional jet.


• 30% shorter dyeing time than the conventional jet.

Bigger flow-rate and higher fabric speed operation never obtained in the conventional jet-
save dyeing time very much, about 30% shorter than the conventional. And also leveling the
inner pressure of dyeing tube, bigger header tank and the special dual inner case at whole
range of dyeing tube make its loading capacity much more about 50% more, because of the
uniform distribution of the fabric in the dyeing tube. It minimizes some resistance and
friction coefficient also under high speed circulation of fabric and by new concept of design
on the body structure. It makes possible relaxation of polyester and island yarn fabric,
specially it is well operated to dye high-grade fabric such as micro fiber, mixed yarn, and
spandex.

High Fabric Speed : (Higher than traditional design for about 30%)

• Smaller fabric turning angle change the traditional downward running machines
turning angle between fabric tank and nozzle from 90 to 135. This can effectively
lower the fabric speed loss when the fabric is turning.
• New big angle delivery tube design-this can lower fabric's speed loss in the delivery
tube and avoid the interference of turbulant dye liquor. The over all result is faster
fabric speed, larger flow volume shorten process time increase work efficiency.

Super Low Tension :

• Lower the height difference between the tank and delivery tube, which can
effectively lower than tension during fabric running.
• Big diameter wheel design-this can lower the surface tension between the wheel and
fabric.

Much Wider Application :

Remarkably innovated construction from the usual jet dyeing machine by adopting the
special dual inner case in whole of dyeing tube, the unique header and the new nozzle
position stabilize the fabric running in whole range of dyeing temperature, retraining the
foaming an improving widely the fabric running at low temperature, enables it today the high
count yarns the microfiber's high density, Acetate Rayon, Nylon Plain Taffela, Taffela,
Spandex / Lycra Fabric etc. ever difficult to dye in the conventional jet. Beside the usual
60 - 750 g/m woven or knitted, filament or spun fabric and then widens its application
epochmakingly. Of course, not only for dyeing but also for creping / Relaxing, weight
Reduction by custinc soda and enzyme, and Auti-Flame Processing, "Hi-Tech Turbo" is
applied.

Easy Operation :

• Fully integrate human engineering into the machine design. No need for foot stand
for operation.
• Simple and easy nozzle change design. Save the working time for changing nozzle
when working with different fabrics.
• Customer can tailored optional equipment. Customer can choose the optional
equipment to suit their factory in order to achieve automation and save labor
expense and time.

Standard Features :

• Machine body and major wetted parts made of 316/316L highly corrosion resistant
stainless steel.
• Heavy duty stainless steel centrifugal pump provides high flow rate to compliment
the high fabric speed.
• Litter reel driven by frequency p.s. Controlled motor, for speed up to 600-800
m/min.
• Service tank with valve system.
• Highly efficient heat exchanger for fast heating and cooling.
• Reversing Nozzle ejects the fabric rope back into kier to release the tangling
automatically Manually level indicator Gauge glass cockset

Hisaka's Mild Circular CUT-MF JET DYEING MACHINE:

3 special features: low nozzle pressure, consistent and low


liquor ratio
Hisaka's Mild Circular CUT-MF is a high-temperature, high-pressure jet (circular rapid) dyeing
machine which allows low nozzle pressure, consistent and low liquor ratios.

It achieves improved reproducibility and quality in synthetics and their blends with natural fibers.

What is notable is that it eliminates trouble such as pilling, felting, friction marks and creasing in
synthetic/natural blends.

Even difficult materials that only allowed the use of soft jet dyeing machines can be dyed smoothly.

For example, misalignment of lining can also be prevented. Most suitable for complex materials such as
nonwovens and complex materials.

∇Special features of Mild Circular CUT-MF

1. High-quality dyeing of natural/synthetic blends

- Trouble such as pilling, felting, friction, creasing occurrence eliminated


- Consistent speed under a nozzle pressure less than half of the conventional model made
possible through the adoption of a new structure

Example:Tetron/wool weave

Conventional nozzle pressure 1.0 (10-1MPa), fabric run 150m/min.


model:
MF: nozzle pressure 0.35 (10-1MPa), fabric run 150m/min.

2. Consistent liquor ratio for dyeing in different volumes

- Considerable reduction made in the minimum amount of liquor required through the adoption
of a special inner trough and lower nozzle pressure
- Improved reproducibility
Example: Liquid volume in a range of 350 -1,200L in Mild Circular CUT-MF-
1S
15kg×3 rolls =45kg, 360L, liquor ratio 1:8
15kg×7 rolls =105kg, 840L, liquor ratio 1:8

3. Jet dyeing at consistent liquor ratio

- Dyeing of micro PES fiber at lower liquor ratio (lower than 1:8) made
possible
- Reduction in running costs and total amount of water use

4. Smoother running

- No more clogging up in the rear of the chamber at lower temperatures through the adoption
of a special inner trough
- Uniform, balanced transport of fabric throughout the tube made possible through the
optimization of the posterior slope
- Consistent movement of fabric maintained at all temperatures

5. Running under consistent, lower tension

- Consistent and low tension running made possible through improved circulation and liquid
separating structure
- Processing without tacking made possible (ex. bare gray sheeting)

∇Mild Circular CUT-MF processing data

Weight Fabric Liquor Liquor


Fabric
(g/m2) volume(kg) volume(L) ratio

Tencel weave 540 153 1450 1:9

Rayon/PET stretch weave 320 167 1300 1:8

PET/CD car upholstery 1060 107 850 1:8

PET voile 180 196 1200 1:6

Nylon/polyurethane circular knit 380 80 600 1:8

Broad fabric compatibility: from micro PES to heavy fabric


Hisaka's high-temperature, high-pressure jet (circular)
dyeing machine Super Rapid CUT-SR is compatible with a
broad range of materials from micro PES to heavy fabric.

It allows high-quality dyeing, high productivity and


running at a low liquor ratio, as well as stable fabric flow Model CUT-SR-1L
at all temperatures.

∇Special features of Super Rapid CUT-SR

1. High quality/productivity

 Reduced dyeing time (30% shorter than the conventional model *1) and improved capacity (50% *2)
Heating and 'keeping' time dramatically shortened as the use of large-volume nozzles, which
was found difficult in conventional models, has been made possible. (Improved in-trough
balance due to the adoption of a new structure)

Productivity 50% higher than the conventional model has been achieved due to uniform
transport of fabric.

*1) polyester weight-reduced taffeta (80 rolls) *2) interlining, woven acrylic etc.

 High-quality dyeing
Large-volume liquor flow and low tension running allow level dyeing and desired degree of
softness. Consequential prevention of pilling and creasing results in higher quality with more
volume.

2. Versatility (more variety and application)

- Allows the application of broader fabric volume, from the sheerest to the heaviest of knits
and weaves
- Allows the application of broader fabric kinds, from micro PES, synthetic blends, spandex,
acetate, nylon to natural fibers
- Compatible with various types of processing such as untwisting, relaxing, weight reducing
(alkali, enzyme) and flame-resistant finishing
- Nozzle and flow tube combinations can be optimized to produce multiple hand and surfaces

3. Low liquor ratio

 Total water consumption reduced


Improved liquor separation in effluent drainage due to the adoption of a special inner trough
 Operation with lower liquor level
Stable running made possible with improved consistency in fabric transport

4. Stability

 Stable running
- Total innovation made in the structure, introducing a special inner trough in the lining of the
whole tube
- Running stability dramatically improved for lower-temperature operation and when foaming
occurs
- Stable running at all temperatures has been achieved, with low-temperature surging common
with synthetic and blend knits and weaves dispelled
 Consistent quality
High-quality reproduction with no individual fluctuations possible due to stable running.

Rapid Jet Dyeing Machine


(Fabric / Piece Dyeing Machine)

We are manufacturing rapid jet dyeing machine, textile dyeing machine, rapid jet dyeing
machinery and textile dyeing machinery.
Economical Long Tube Rapid Jet Dyeing Machine
Even difficult materials that allow processing by soft flow jet dyeing machines are dyed
smoothly in this method. For example. M/s – Alignment of lining can be prevented. Most
suitable direct fabric and multiple materials such as non- – woven and blended materials
etc.

Vastly Improved Smother Running Condition


Dyeing of fiber lower liquor ration (lower than 1.8) reducing of running coat and total
water consumption with effluent treatment cost.

Running at stable, Lower tension


No more clogging up in the back of the chamber at room temperature to get better result
of Bo-finish & of shirting & suiting also.

Our latest design required slop on rear construction improves smother fabric
transportation and stable loading condition to get tangle free operation during the low &
high temp. Process.

Low liquor ration dyeing


More uniform circulation and better liquid better separating structure contributes to stable
and lower tension running while process.

Exclusive Features :
• Liquor ration – 1:5 to (Wet Fabrics)
• Adjustable ball type nozzle.
• Main vessel & basket – SS 316 L
• Motor – 10 HP, To 15 HP
• Fabric drive reel with A.C Motor & Frequency controller.
• High temp. Upto 140°C
• Working pressure – 4Kg. / Cm²

• Capacity. 25 to 200 Kg

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