Jet Dyeing Machine
Jet Dyeing Machine
Jet Dyeing Machine
SUBMITTED TO:
Sir Haseeb-us-salam
(Dyeing of synthetic fiber and blends)
PREPARED BY:
(BS – T 7TH)
TOPIC:
DEFINATION:
EXPLANATION:
Jet dye machines resemble backs in that the fabric is sewn into a continuous
loop which is circulated through the machine. However, the cloth transport
mechanism is dramatically different in these machine. A high speed jet of
dye liquid created by a venturi transports the fabric through the cloth guide
tube of the jet machine. A jet machine has a cloth guide tube for each loop
of fabric being processed. A powerful pump circulates the liquor through a
heat exchanger outside of the main vessel and back into the jet machine.
The fabric travels at high velocity of 200-800 meters per minute while it is
in the cloth guide tube.
Jet dye machines are usually pressurized to provide for
high temperature dyeing capability. High temperature jet dye machines are
especially suitable for delicate fabrics made of texturized polyester. The
jet principle is also used in atmospheric machines designed for dyeing
temperatures up to 100°C.
1) Dyestuff solution is partially taken in from the bath, and released from a
venturi-tube into the flow of the dyestuff solution circulating through an
enclosed bent passage.
2) The cloth is guided into the central zone of the circulating dye bath,
conveyed through the bath, and dyed.
3) As the cloth is naturally circulated along the flow, the tension of the
cloth is much decreased from that of other dyeing methods.
2) The heating steam energy is saved by a small dye bath rate realized by
circulating the cloth at a high speed and increasing its contact chance with
the dyestuff.
It enables the cloth to be evenly dyed without a large amount of dye bath.
The so-called "soft flow" machines use the same principle of a transport
tube as a jet machine where the fabric is transported in a stream of dye
liquor. However, transport of the fabric in soft flow jet machines is assisted
by a driven lifter reel. These machines either eliminate the high velocity jet
or use a jet having lower velocity than that used on conventional jet dying
machines. The soft flow machines are more gentle on the fabric than
conventional jet machines. Jet machine offering capability of very low liquor
ratios .
The principle behind this technique is that fresh water enters the vessel via
a heat exchanger and arrives at a special interchange zone whilst at the
same time the contaminated liquor is channeled to the drain without coming
into contact with the fabric or the new bath in the machine.
The features of this machine lead to significant savings in processing time
(17 - 40 %), water (about 50 %).
Salient Features:
Specifications :
Bigger flow-rate and higher fabric speed operation never obtained in the conventional jet-
save dyeing time very much, about 30% shorter than the conventional. And also leveling the
inner pressure of dyeing tube, bigger header tank and the special dual inner case at whole
range of dyeing tube make its loading capacity much more about 50% more, because of the
uniform distribution of the fabric in the dyeing tube. It minimizes some resistance and
friction coefficient also under high speed circulation of fabric and by new concept of design
on the body structure. It makes possible relaxation of polyester and island yarn fabric,
specially it is well operated to dye high-grade fabric such as micro fiber, mixed yarn, and
spandex.
High Fabric Speed : (Higher than traditional design for about 30%)
• Smaller fabric turning angle change the traditional downward running machines
turning angle between fabric tank and nozzle from 90 to 135. This can effectively
lower the fabric speed loss when the fabric is turning.
• New big angle delivery tube design-this can lower fabric's speed loss in the delivery
tube and avoid the interference of turbulant dye liquor. The over all result is faster
fabric speed, larger flow volume shorten process time increase work efficiency.
• Lower the height difference between the tank and delivery tube, which can
effectively lower than tension during fabric running.
• Big diameter wheel design-this can lower the surface tension between the wheel and
fabric.
Remarkably innovated construction from the usual jet dyeing machine by adopting the
special dual inner case in whole of dyeing tube, the unique header and the new nozzle
position stabilize the fabric running in whole range of dyeing temperature, retraining the
foaming an improving widely the fabric running at low temperature, enables it today the high
count yarns the microfiber's high density, Acetate Rayon, Nylon Plain Taffela, Taffela,
Spandex / Lycra Fabric etc. ever difficult to dye in the conventional jet. Beside the usual
60 - 750 g/m woven or knitted, filament or spun fabric and then widens its application
epochmakingly. Of course, not only for dyeing but also for creping / Relaxing, weight
Reduction by custinc soda and enzyme, and Auti-Flame Processing, "Hi-Tech Turbo" is
applied.
Easy Operation :
• Fully integrate human engineering into the machine design. No need for foot stand
for operation.
• Simple and easy nozzle change design. Save the working time for changing nozzle
when working with different fabrics.
• Customer can tailored optional equipment. Customer can choose the optional
equipment to suit their factory in order to achieve automation and save labor
expense and time.
Standard Features :
• Machine body and major wetted parts made of 316/316L highly corrosion resistant
stainless steel.
• Heavy duty stainless steel centrifugal pump provides high flow rate to compliment
the high fabric speed.
• Litter reel driven by frequency p.s. Controlled motor, for speed up to 600-800
m/min.
• Service tank with valve system.
• Highly efficient heat exchanger for fast heating and cooling.
• Reversing Nozzle ejects the fabric rope back into kier to release the tangling
automatically Manually level indicator Gauge glass cockset
It achieves improved reproducibility and quality in synthetics and their blends with natural fibers.
What is notable is that it eliminates trouble such as pilling, felting, friction marks and creasing in
synthetic/natural blends.
Even difficult materials that only allowed the use of soft jet dyeing machines can be dyed smoothly.
For example, misalignment of lining can also be prevented. Most suitable for complex materials such as
nonwovens and complex materials.
Example:Tetron/wool weave
- Considerable reduction made in the minimum amount of liquor required through the adoption
of a special inner trough and lower nozzle pressure
- Improved reproducibility
Example: Liquid volume in a range of 350 -1,200L in Mild Circular CUT-MF-
1S
15kg×3 rolls =45kg, 360L, liquor ratio 1:8
15kg×7 rolls =105kg, 840L, liquor ratio 1:8
- Dyeing of micro PES fiber at lower liquor ratio (lower than 1:8) made
possible
- Reduction in running costs and total amount of water use
4. Smoother running
- No more clogging up in the rear of the chamber at lower temperatures through the adoption
of a special inner trough
- Uniform, balanced transport of fabric throughout the tube made possible through the
optimization of the posterior slope
- Consistent movement of fabric maintained at all temperatures
- Consistent and low tension running made possible through improved circulation and liquid
separating structure
- Processing without tacking made possible (ex. bare gray sheeting)
1. High quality/productivity
Reduced dyeing time (30% shorter than the conventional model *1) and improved capacity (50% *2)
Heating and 'keeping' time dramatically shortened as the use of large-volume nozzles, which
was found difficult in conventional models, has been made possible. (Improved in-trough
balance due to the adoption of a new structure)
Productivity 50% higher than the conventional model has been achieved due to uniform
transport of fabric.
*1) polyester weight-reduced taffeta (80 rolls) *2) interlining, woven acrylic etc.
High-quality dyeing
Large-volume liquor flow and low tension running allow level dyeing and desired degree of
softness. Consequential prevention of pilling and creasing results in higher quality with more
volume.
- Allows the application of broader fabric volume, from the sheerest to the heaviest of knits
and weaves
- Allows the application of broader fabric kinds, from micro PES, synthetic blends, spandex,
acetate, nylon to natural fibers
- Compatible with various types of processing such as untwisting, relaxing, weight reducing
(alkali, enzyme) and flame-resistant finishing
- Nozzle and flow tube combinations can be optimized to produce multiple hand and surfaces
4. Stability
Stable running
- Total innovation made in the structure, introducing a special inner trough in the lining of the
whole tube
- Running stability dramatically improved for lower-temperature operation and when foaming
occurs
- Stable running at all temperatures has been achieved, with low-temperature surging common
with synthetic and blend knits and weaves dispelled
Consistent quality
High-quality reproduction with no individual fluctuations possible due to stable running.
We are manufacturing rapid jet dyeing machine, textile dyeing machine, rapid jet dyeing
machinery and textile dyeing machinery.
Economical Long Tube Rapid Jet Dyeing Machine
Even difficult materials that allow processing by soft flow jet dyeing machines are dyed
smoothly in this method. For example. M/s – Alignment of lining can be prevented. Most
suitable direct fabric and multiple materials such as non- – woven and blended materials
etc.
Our latest design required slop on rear construction improves smother fabric
transportation and stable loading condition to get tangle free operation during the low &
high temp. Process.
Exclusive Features :
• Liquor ration – 1:5 to (Wet Fabrics)
• Adjustable ball type nozzle.
• Main vessel & basket – SS 316 L
• Motor – 10 HP, To 15 HP
• Fabric drive reel with A.C Motor & Frequency controller.
• High temp. Upto 140°C
• Working pressure – 4Kg. / Cm²
• Capacity. 25 to 200 Kg