IT A Inspection Training And Consulting Msi our Www. API 570 Quiz 1. API570 covers inspection of: A. new construction B. new tank construction C. inservice pipin D. inservice vessels 2. CUlis the acronym for: A. Corrosion Under Insulation B, Cold Under-ground In-service piping C. Corrosion Under Inside flow D. Carpet Under Infrastructure 3. A person who assists the inspector by pesforming specific NDE on piping systems is termed: A. NDE technician B. Inspector assistant C. Level I inspector D. Examiner 4, The response or evidence resulting from the application of a nondestructive evaluation technique is termed: A. Acrack B. Porosity C. Aleak D. An indication 5. The MAWPis: A, The maximum internal pressure permitted in the piping system. B. The minimum internal pressure permitted in the piping system. C. The maximum external pressure permitted in the piping system. D. The maximum external stress permitted in the piping system. TTACAPI 570 Summary, Copyright Fall 2001 Page 1-246. A section of piping encompassed by flanges or other connecting fittings is called: A. A flanged pipe B. Aready to be installed pipe C. A spooled piece D. A fabricated piping assembly 7. Ifa person has a degree in engineering he is automatically qualified to be: ‘A. An Authorized Piping Inspector B. A piping inspector C. ANDE Leval I or I in any technique D. None of the above 8. ATMLis: A. Thickness Material Laboratory B, Taiwan Made Label C. Thickness Measurement Location D. Time Medium Length 9. The result of excessive cyclic stresses that are often well below the static yield strength of the material is titled: A. material failure B. fatigue cracking C, failure cracking D. creep cracking 10. Thickness measurements may be taken by ultrasonic instruments or what other method: A. AET B. ET c. MT D. RT 11. Which of the following tests are not normally conducted as part of a routine inspection: A. UT Thickness B. Visual Inspection C. Radiographic profile D. Pressure tests TTAC AP|570 Summary, Copyright Fall2001 Page 1-2512. Thickness measurements are not routinely taken on. circuits. in piping A. valves B, straight run pipe C. fit D. deadlegs 13. During the installation of a flanged connection, the bolts should: A. Extend two threads past their nuts. B. Extend completely through their nuts. C, Extend only half way through their nuts. D, Extend at least 5 inches (1.25 mm) past their nuts. 14. Services with the highest potential of resulting in an immediate emergency ifa leak were to occur are in: A. Class 3 B. Class 2 C. Class 1 D. Owner/user designated system 15. The classification that includes the majority of unit process piping is labeled: A. Class 3 B. Class 2 C. Class 1 D. Owner/user designated system 16. Services that are flammable but do rot significantly vaporize when they leak and are not located in high activity areas: A. Class 3 B. Class 2 C. Class 1 D. Owner/user designated system ing systems whose corrosion rate 17. What i the remaining life in years of a all thickness is 370 inches and the is 074 inches per year, the actual w. minimum required thickness is .1 inches? A. 36.48 years B. 364.8 years C. 36 years D 3.6 months TAC API 670 Summary, Copyright Fal 2001 Page 1-2618, What is the long term corrosion rate of a piping circuit that started at .375 inches and is now .1 inch, the measurements were taken over a five year period, ‘A. .055 inches per year B. .005 inches per year C. .350 inches per year D. Not enough information given 19. Whatis the short term corrosion rate of the above piping circuit. ‘A. .055 inches per year B. .005 inches per year C. 350 inches per year D. Not enough information given 20, A longitudinal crack in an existing piping circuit may be repaired by: A. installing a full encirclement welded split sleeve B. welding over the crack C. welding a box over the cracked area D. using a full encirclement welded split sleeve, with the approval of the piping engineer TTACAPI570 Summary, Copyright Fall 2001 Page 1-27IT AC Inspection Training And Consulting Ms our Wel API 574 Quiz 1, API574 covers inspection of: A. new construction B. new tank construction C. pipi D. ve 2. Cast iron pipe can be joined by: A. welding B. compression C. epoxy resin D. belland spigot 3. The primary purpose of inspection sto achieve the desired quality assurance and: A. ensure plant safety B. supply the necessary paperwork for outside audits C. complicate maintenance activities D, create an avenue for dismissing craftsmen 4, Ultrasonic thickness n at areas with surface temperatures above are normally higher than actual thickness. A. 100F B. 2008 C. 300° D, 212°C 5, Flame detectors used to indicate a furnace or boiler fire may give erroneous indications on control panels during: A, Welding or related repairs on piping. 8, Piping alterations in the shop c. inspection. D. Radiographic spection TTACAPIS74 Summary, Copyright Fal2001 Pege 2-156. Leaks in a threaded joint may be caused by: ‘A. Back-welding the fitting, B. Lack of thread lubricant. C. Under-pressuring the part. D. Changing the direction of flow in the piping system. 7, A leaking threaded joint should not be tightened while the system is in service under pressure because: ‘A. The craftsman should not be near the threaded connection. B. Rust or corrosion might be holding the pressure. C. The joint might be unscrewed. D. A crack ina thread root might fail. 8, During a pressure test, care should be taken not to: A. Allow any inert gas into the system. B. Use water in the system. C. Overpressure the system. D. Underpressure the system. 9. Which of the following tests should not be used on cast iron piping: A, Radiographic test B. Leak test C. Ultrasonic test D. Hammer test 10. The details of inspection of in-service piping are provided in: ‘A, ASME DX B, ASME B31.3. C. APr570 D. ASMEB165a 11. t= PDI2SE is the formula for: 4, Required Piping Thickness B. Maxiraum Bing Thick C. Arbitcary Renewal Pore ig Thickness D. Average Piping Thickness 12. APIRP 574s: A. Code B. Standard C. Specification D, Recommended Practice TTAC AP! $74 Summary, Copyright Fal 2001 Page 2- 1613. During the manufacturing of tubing, the tubing may be welded, but is generally: A. Riveted. B. Seamlessly drawn. C. Wire drawn, D. Forged. 1A. A globe valve is commonly used to: A. Prevent back flow. B. Allow full flow. C, Stop all flow. D. Regulate fluid flow. 15; A check valve is commonly used to: A. Prevent back flow. B. Allow full flow. C. Stop all flow. D. Regulate fluid flow. ITACAP|574 Summary, Copyright Fall 2001 Page 2-17IT A C Inspection Training And Consulting ASME B31.3 Quiz All welding terms found in ASME B31 are found in the Code and: A. ASME Section IX B. ASME Section V C. AWS A24 D. AWSA30 ‘A fluid service in which the potential for personnel exposure is judged to be significant: A. Category M Fluid Service B. High Pressure Fluid Service C. Normal Fluid Service D. Category B Fluid Service Snow and ice loads due to both environmental and operating conditions are considered: A. Dead Loads B. Live Loads C. Environmental Loads D. Structural Loads ‘The required thickness of straight sections shall be determined in accordance with Eq. 2, TTACASME 831.3 Summary, Spring, 2008 Paged «15,Socket welds should: A. be avoided in the piping system B. be used inal ‘aed pita C. be welded using SAW only D. be avoided where crevice corrosion may occur. 6, ACharpy V-notch specimen for impact testing shall be made using a standard: 10, A. 1/2" square cross section B. 10 Msquare cross section C. 10 mm square cross section D. 505” square cross section Qualification of welding procedures to be used in compliance with ASME B 313 shall conform to the requirements of: A, ASME B313 B. BPV Code, Section IX Cc. APL570 D. Both A and B Subject to the specific approval of the Inspector, welding procedures qualified: A. by others may be used B. by the employer only may be used C. by the use of AWS prequalified, DL1 type procedures, may be used D. by the use of API 1104 qualified procedures may be used A cellulose DCEP Electrode in the AWS A5.1is: A. E7018 B. E7016 C. E6024 D. E6010 A welder may passa performance qualification tet fo Company A, git the job, then be hired by Company B, to perform similar work, and not have to retest. A. True B, False C. True only in certain states D, False, in compliance with ASME B 313 Filler metal shall conform to the requirements of: A. AWSAS.L B. Section IX C. Section V D. API570 ITAC ASMEBS1.3 Summary, Spring. 2008 Page 4- 1614, 16. 18. Circumferencial welds inside surfaces of groove welds shall be aligned: A. +or-1/16" B. + or-1/32" C. within the dimensional limits in the WPS ‘D. the fabricator’s discretion ‘The root pass and final pass of a weld may not be: D. painted A threaded joint may be seal welded by a qualified welder if: A. the joint is leaking B. the joint has straight threads onl} C. the joint has tapered threads only D. all exposed threads are covered ‘The preheat zone shall extend at least ___ beyond the edge of the weld. A. 10mm B. Linch Cc. 50mm D. 3 inches ‘The owner’s Inspector shall have: A. an API 570 Certification B. an AWS CWI Certification C. an API 510 Certification D. not less than 10 years experience dealing with piping In reviewing radiography of a Normal Fluid Service piping weld a crack was noticed. If the pipe wall was 375, what length crack is acceptable? A. none B. T/3 C. 3/16” D. cracks will not show on radiographs An examiner performing aPT tet of¢ completed weld on the outside of a Category D Fluid Service piping system noted a transverse crack in the root pass: A. The weld is acceptable B. The PT test should be repeated C. The welder should be requalified D. The PT test will not show this type of discontinuity from the outside. TTAC ASME 631.3 Summary, Spring, 2003 Page 4- 1719. Individual slag trapped in a weld in Severe Cyclic Conditions piping system, maximum length may be: A. >T.23 BST,/3 Cent D. 3/23" Examiners may be qualified in compliance with: A. ASME Section IX B. ASME Section V C. ASNT SNT-TC-1A D. API570 TTACASME 831.3 Summary, Spring, 2003 Pages 18IT ‘AC Inspection Training And Consulting ™ Nondestructive Examination Quiz tests leave the test object unchanged and ready to be placed in service if acceptable a Destructive b. Nondestructive c— Bend d. —allof the above e. none of the above inspection is considered to be the primary nondestructive test method. a Penetrant b. Ultrasonic c Magnetic particle a Visual enone of the above ‘Visual inspection must be performed: a. before welding >. during welding c — after welding da. allofthe above e. none of the above tests reveals surface discontinuities by the bleedout of a ponetting ‘medium against a contrasting background. Penetrant b. Ulpasoic c. — Magnetic particle 4. Visual e. none of the above TTAC APL570 NDESunsnary Fall, 001 PageS-1110. ‘The visible dye used in PT produces a vivid _____indication against a white background. greenish red neutral all of the above none of the above eaooe The fluorescent dye used in PT produces a Aluorescent indication ageinst a light background when observed under an ultraviolet light. a. enish ho fed c neutral d.__allof the above e. none of the above PT will not detect . a, surface indications Db. cracks « overlap d. _allof theabove €. none of the above The method is used to discover surface or slightly subsurface discontinuities in ferromagnetic materials. a. penetrant b. ultrasonic © magnetic particle d visual enone of the above When the magnetic field is oriented along the axis of the part, itis referred toas ‘magnetism. a. >. diagonal c. longitudinal dé. all of the above enone of the above When the magnetic field tends to surround the part perpendicular to its longitudinal axis, itis referred to as, magnetism. a. circular b. diagonal longitudinal 4, allof the above e. none of the above ITACAPIS570 NDESummary, Fall 2001 Page5-12ue 2. 13. “4 15. 4 _______ field results when the "yoke" methad is used, as shown in all of the above a b. c —_longitudinal da e none of the above Figure 11 A field results when the "prod’ technique is used, as shown in figure 12. a Growler b. diagonal c longitudinal 4. allofthe above e. none of the above Figure 12 ‘The major limitation of magnetic particle testing is that it will work only on_____ material. a. anystainless b. any copper ._actsasa shielding acts as a deoxidation agent acts as an alloying and ionizing agent all of the above rc blow is. . ‘an explosion of the welding arc the wavering of the arc from its intended path heat from the welding arc all of the above ‘GMAW is characterized by @ . cut length electrode flux core electrode coated electrode solid wire electrode which is fed continuously through a welding, gun Gasses for GMAW can be: a inert and reactive b. _argon or helium for some applications __ inert, mixed with some type of reactive gas, dé. allof the above BOTep BOT aoe TTAC API S70 Weld Processes, 1999 Page 6- 27uu. 2 13. cr 15. 16. 7. In the electrode identification for GMAW, what does the "S" stand for,in the electrode ER 705-1? a. Silicon b. Spray are c Solid wire d none of the above When using GMAW, the type of metal transfer depends on: a. shielding gas b. —_currentand voltage c power supply characteristics d. _allof the above e. none of the above Spray transfers considered to be . the hottest GMAW welding type transfer the least amount of heating to the base metal the process with the highest deposition rate for the process the process that is a program of exact combination of high and low currents: poe Globular transfer is considered to be__. the hottest GMAW welding type transfer b, the least amount of heating to the base metal the process with excellent deposition rate for the process . the process that is a program of exact combination of high and low currents Pulsed arc transfer is considered to be. . a. the hottest GMAW welding type transfer b. « da. the least amount of heating to the base metal the process with the highest deposition rate for the process the process that is a program of exact combination of high and low currents Short circuiting transfer is considered to be 2. the hottest GMAW welding type transfer b. the least amount of heating to the base metal ¢ _theproces with the highest deposition rte for the process d. the process that is a program of exact combination of high and low currents GMAW is very sensitive to which tends to leave the metal unprotected during welding. a. wind or drafts which tend to blow the shielding gas away ultraviolet light waves arc len; all of the above none of the above epos TEAC API $70 Weld Processes, 1999 Page 6-2818. 20. 21. 24, FCAW is similar to GMAW except that a b. © d. the electrode runs through a blanket of powdered flux shielding gas is never used the process is much lower heat input the electrode is tubular and contains a granular flux In the electrode identification for FCAW, what does the "T” stand for, in the electrode ER 70T-2,? a. Tungsten b, Type of current © Tebularelectrode d. none of the above When using the FCAW process, some electrodes require an external shielding gas, those are: a. electrodes having the numerical suffixes -3, -4, -6,-7 and -8 b. electrodes having the numerical suffixes -1, -2 and 5 c. electrodes having the numerical suffixes -13, -24 and -58 d. —_allof the above e. none of the above ‘When using the FCAW process, some electrodes do not require an external shielding, gas, those are: a. b. c d. e, electrodes having the numerical suffixes -3, ~4, -6,-7 and -8 electrodes having the numerical suffixes -1, -2 and -5 electrodes having the numerical suffixes -13, -24 and -58 all of the above none of the above The most significant advantage to FCAW is that a b. it requires little training it can be used in field conditions it has litle or no weld spatter it provides a high efficiency in terms of the amount of weld metal that can be deposited in a given period of time process has an electrode that is not intended to be The consumed daring the welding operation. pepo oe SMAW GMAW FCAW GTAW none of the above GTAW can be performed using which of the following polarities? a DCEN foe DCEP AC all of the above none of the above ITAC API570 Weld Processes, 1999 Page 6 - 2927. 29. 30. and are the two most commonly used inert gasses for the GIAW , a CO2and oxygen b. Argonand Relum c. Acetylene and oxygen none of the above One of the problems associated with GTAW is: a. inability to tolerate contamination b. itis slow process c, —_ tungsten inclusions d,_—allof the above e. none of the above The procs is characterized by the use of continuously fee solid wire electrode which provides an arc that is totally covered by a layer of granular flux. a SMAW b. GMAW « FCAW 4 GTAW e, none of the above The biggest advantage of SAW is its . 2. lity b. ability to weld out of position ©. high deposition rate d, ability to produce almost no weld defects A major problem when using the SAW process is, . a. high deposition rate b. weld contour & solidification cracking d. none of these ‘A plasma may be defined as ». G Gallet the above e. none of the above ITAC API 570 Weld Processes, 1999 Page 6- 30IT ‘AC Inspection Training And Consulting minae Mer our wel WELD JOINT GEOMETRY AND WELDING TERMINOLOGY Quiz ‘The "dictionary’" for welding terms is the AWS document: a A24 b Di © Bilt d. A30 A weld "joint is defined as: a. any fillet weld b. any placea weld can be performed c. _ the junction of members or edges of members which are to be joined or have been joined the area which is to be welded weld "groove face" is defined as: that surface of a member included in the groove the bevels and landing of a weld joint the bevels and adjacent base metal Both b and¢ BOSP p> o Which of the following is not a type of weld joint? a. buttjoint b. corner joint c —_lapjoint d filletweld TTAC APL 570 Welding Terms, Fall, 2001 Page 7910, ‘The surface of the weld on the side opposite from where the welding was done is called the: a. weld face b. face reinforcement & root surface d. root opening The exposed surface ofa ‘weld on the side from which welding was done is called weld face face reinforcement root surface root opening. aoe refers to the actual melting together ofthe filler metal and base metal, or the base metal only. a. Fusion b. Dilution zone ¢ Penetration d Weld is a term which relates to the distance that the weld metal has progressed into the joint. a. Fusion b. Dilution zone « Penetration d= Weld Aweld isa single progcession of welding along a joint. a layer b. section area a pass ‘A common practice to reduce distortion caused by welding is: a. backstep sequence b. weld only on oneside preheat one side and weld from the other d—allof the above TTAC API 570 Welding Terms, Fall,2001 Page 7-1010. is described as the condition where the weld is not completely fused either to the base metal or to adjacent weld passes. a. — Incomplete penetration b. Incomplete cc Porosit d. none of the above describes the situation where the weld metal has not ‘completely progressed into the weld root to fuse with the existing root face. Incomplete penetration Incomplete fusion Porosity none of the above nese __are regions within the weld cross section or at the weld surface where the molten flux is mechanically trapped within the solidified metal. a. _ Incomplete penetration b. Incomplete fusion < Overlap d. none of the above is defined as a cavity type discontinuity formed by gas entrapment during solidification, a Crack b. Lamination < Porosity d.— Undercut ‘A discontinuity that appears as though the weld metal overflowed the joint andi laying on the adjacent base metal surface i called - a. incomplete penetration >. incomplete fusion & overlap d. none of the above Which of the following is true about laminations? a. abase metal flaw b. result from the presence of nonmetallic inclusions which occur in steel c. were formed when the steel was produced d.__allof the above e, none of the above ITAC API 570 Weld Discontinuties, 1999 Page 8 - 20Homework - First Night 1. What is the height of the raised face on regularly furnished Class 300 Raised Face Flanges? A. 0.06 B. 0.09 Cc 019 D. 025 Section Reference Publication 2, Ina piping system, NPS 4, SMLS material A-53, Grade B, the thickness near a weld is .18". The system is designed to operate at 675 PSI at 500°F. What is the actual remaining corrosion allowance? A. 076 B. 080 Cc. 0 Dood Section Reference Publication 3. Which of the following are nonessential variables for SMAW? A. Change of electrodes B. Change in the groove design C. Change in the PWHT D. Change in the welding process Section Reference Publication 4. When designating an injection point circuit for the purpose of inspection, the recommended upstream limit of the injection point circuit is . A minimum 12 inches B. ‘maximum 12 inches C. three pipe diameters D. both AandC Section Reference Publication © TTAC API S70 Homework #1 Spring, 2003 Page 2ITAC 5. Aprocess in which a ferrous metal is heated to a suitable temperature above the transformation range and is subsequently cooled in still air at room temperature is referred to as . A. quenching B. nonmalizing annealing D. solution heat treating Section Reference Publication 6. One advantage of isotope radiography is it A. will detectall defects in a pipe weld B. canbe performed by anyone with little or no training C. cannot supply a permanent visual record D. isnot an ignition source in the presence of hydrocarbons Section _________ Reference Publication 7. Apiping circuit, 300 ‘ long, operates at 500°F. What is the linear thermal expansion of the circuit ifthe cireuit was constructed using A 106-B piping? a. 3,62inches b. —7.24inches 10.86 inches a 14.48 inches Section Reference Publication 8 Anemployer may accept a performance qualification made for another employer provided the . A. inspector specifically approves B. piping engineer approves C. action is allowed by ASME, Section V D. _ other employer is a subcontractor for the current employer Section Reference Publication @ TTAC APIS70 Homework #1 Spring, 2003 Page 3ITAC 9. Guided bend mens for welder qualifications shall have no open defects in the weld or heat affect zone exceeding . A 1/16" B 1/8" Cc. 3/16" D. no open defects allowed Section, Reference Publication 10, Thelnspectoris reviewing radiograph ofa pipe weld the pipe wrallis 2 (2 thick. What is the hole type IQI designation ifthe penetrameter is placed on the source side? A 2 B15 cc 17 dD 20 Section Reference Publication 11. _ Ina piping system, the most susceptible location for cracking is ‘A. around supports B. in welds C. — inbolting D. _ inthe areas of temporary camps Section, Reference Publication 12. Whatis the “P” No. for SA 414 Grade A? A 1 BO 2 cq 3 DNB Section Reference Publication 13, Whatis the minimum thickness of a class 1500 NPS 4 blind flange? A 112” Bo 188" Cc 212" D. 2.88” Section Reference Publication _____ TTAC API 570 Homework #1 Spring, 2003 Page 4 =<ITAC 14. The preheat zone shall extend at least __ beyond each edge of the weld. A 6T B. inches (30cm) C. wall thickness divided by 3 D. 25mm/(1 inch) Section Reference Publication 13, During procedure qualification, how many nick-break specimens are required if the pipe is NPS 8 S/80, 500 wall? Aol Bo 2 GQ 4 D. None Section Reference Publication 16, The owmer/user shall maintain appropriate permanent and progressive records of each piping system. The records shall include ail original construction data tem service; classification; identification numbers A B c ‘ASME requirements D. original eat and batch numbers ofthe system Section Reference Publication 17, The maximum carbon content of a mild steel weld deposit is A, 15% carbon B. .20% carbon. C. 30% carbon D. 17% carbon Section Reference Publication @ —rcansroiness soins resITAC 18. Whatis the recommended preheat temperature for 1 1/4 inch thick carbon steel? A 300F Bo 235 C 175F D. none Section ______— «Reference Publication 19, Analternative to inspection of buried piping is to leak test the system with liquid at apressureatleast___s A. 11/2 times the Maximum Operating Pressure B. 11/4 times the Maximum Operating Pressure C, 10% greater than Maximum Operating Pressure D. Section Reference Publication 20. The F number of SFA-5.1 & 55s: A B c D. — Allof the above ene Section Reference Publication 21, Asa part of general maintenance, any repair organization may make repairs to a piping system as long as: a. the inspector is satisfied with the competency of the repair organization b. __ thepiping engineer is on site ¢. _ therepair origination has a contract d. their hourly rate is acceptable Section Reference Publication @© TAC API570 Homework #1 Spring, 2003 Page 6ITAC 22, Welded joints in carbon steel and carbon-molybdenum steel exposed toelevated temperatures of 800°F or over may be subject to. A. pearlite structure B. annealing C. — graphitization D. normalizing Section, Reference Publication 23, Whatis the allowable undercut for a branch connection in Category D service? A. Zero (no evident imperfections) B. <1/32inch c simm D. — BothBandC Section Reference Publication 24. Changing the weld progression from uphill to down hill will have a major impact on A. nick-break strengths B. _ notch-toughness properties C. tensile strengths D. bulge tests Section Reference Publication 25. _ What is the test position when the pipe is horizontal, fixed? A 1G Be 2G Cc 5G dD & Section Reference Publication @ TTAC APL S70 Homework #1 Spring, 2003 Page 726. APL a b. © a. Section ITAC provides a detailed discussion of inspection of in-service piping welds. Section IX B313 570 B16.5a Reference Publication 27, TMLs can be eliminated for piping systems with which of the following characteristics: pose Section high potential for creating an emergency in the event of a leak extremely corrosive systems low potential for creating an emergency in the event of a leak piping systems in cyclic conditions at high pressures and temperatures Reference Publication 28, When determining the corrosion rate, the formulas from API 570 may be used or: a be © d. Section published data on piping systems in comparable service owner /user’s experience budget restraints both a and b Reference Publication, 29, The owner/user shall maintain appropriate permanent and progressive records about each piping system covered by API570, this may be done by: po oP Section the inspector's memory the project managers secretary computer-based systems records are not a requirement of API 570 Reference Publication — @ TTAC APIST0 Homework #1 Spring, 2003 Page 8ITAC 30. When the corrosion rate for a piping circuit can not otherwise be determined, the initial thickness measurement determination shall be made after no more than: a Lyear be 6 months c 3months d days Section Reference Publication TTAC API 570 Homework #1 Spring, 2003 Page 9Homework - Second Night 31. When evaluating a radiograph of 21/4” thick carbon stee! piping, whet the maximum geometzic unsharpness? A. 0.020 B. 0.030 Cc. 0,040 D. 0070 Section Reference Publication 32. What is the test position when the pipe is vertical? A 1G Bo 2G Cc 5G dD. 6G Section Reference Publication 33, The location markers which are to appear as radiographic images on the film shall be placed on the : A. part B. film holder/cassette C. film side only D. 1a Section Reference Publication 34. What is the outside diameter of a gasket for a Class 400 NPS 12 slip-on raised face flange, the edges of the gasket do not extend to the bolt. A 1275" B. 15.00" Cc. 16.50" D. 18.00" Section Reference Publication TEAC API'570 Homework #2 Spring, 2003 Page 2ITAC 35, Ifthe soil resistivity is 6,500 ohm-cm, what is the inspection interval for buried piping without cathodic protection? A 1 years B15 years, C. 5 years D. — Whenevera leak is suspected Section Reference Publication 36. The ammeter on each piece of magnetizing equipment shall not deviate by more than A. 30% B. 10% Cc. 20% D. 15% Section Reference Publication 37. Awelder is tested on 1/2 inch thick pipe in the 5G position. How many face bends are required for this test? pomp Section Reference Publication 38, What the minimum operating temperature that ‘normalized A 516 Grade 70 plate wit tt i can be used’ impact testing? A -29°F B. -20°F Cc SOF DOF Section Reference Publication TAC API 570 Homework #2 Spring, 2003 Page 3ITAC 39. Bellows expansion joints should be inspected visually for: pore Section misalignment thickness weight coating thickness Reference Publication 40. A.welder is tested on 1/2 inch thick plate, how many face bends are required for this test? Section 41. gosp Bene Reference Publication the final four hours of a buried piping test, which was repressured to 125 PSI, the gauge fell 5 PSI. goe> Section The piping system failed. The piping system passed The test must be repeated The piping system must be visually inspected Reference Publication 42. AWPSisawritten qualified welding procedure prepared to provide direction for _. poop Section making production welds to Code requirements The welder to make temporary welds The inspector for inspection of the welds The welder to use as a general guideline Reference Publication TPAC API 570 Homework #2 Spring, 2003 Page 4ITAC 43, A steel that hardens during cooling in air from a temperature above its transformation range is . SOM> Section “are pomp Section quenched and tempered steel annealed steel air-hardened steel normalized steel Reference Publication e welder successfully passes a 6C pipe test. The welder can weld in which of owing positions? 1G 2G 5G Al Reference Publication Reference Publication 46. The work necessary to restore a piping system to a condition suitable for safe ‘operation at the design condition is . go> Section total replacement Reference Publication ITAC APL S70 Homework #2 Spring, 2003 Page 5ITAC 47, Material in the form of a ring used to support molten weld metal is called A. backing gas B. cold wire slug C. consumable insert D. backing ring Section Reference Publication 48, Backscatter radiation is determined by the use of A. alead ”B” on the back of the film holder. Ba filmbadge C. — aradioactive meter BD. amirror held parallel to the film holder Section Reference Publication 49. Who shall have the overall responsibility for compliance with API570 and for establishing requirements for inspection, repair, alteration, and rerating? A. piping engineer B. repair organization C. inspector D. — owner/user Section Reference Publication 50, During a procedure qualification test on pipe that is 3/8 inches thick, how many side bends are required if the face and root bends are acceptable? A 1 Bo2 Cc ¢ D. None Section Reference Publication ITAC API.570 Homework #2 Spring, 2003 Page 6ITAC 51. Asa standard technique, the temperature of the penetrant and the surface of the part to be processed shall not be below com> Section 125°F 50°F 32°F 81°C Reference Publication 52, _ Small-bore piping is piping that is less than . poe Section NPS2 NPS3 or equal to NPS 2 NPS6 Reference Publication 53. Excess water washable penetrant shall be removed with a water spray. The water pressure shall not exceed A. 10psi Be 90psi C S0psi D. 20psi Section Reference Publication 54, The intent of B313is to st forth engineering requirement deemed necessary for safe design and AL construction of tank installations B. construction of piping installations C. construction of vessel installations D. construction of bridge installations Section Reference Publication ITAC API 570 Homework #2 Spring, 2003 Page 7ITAC 55. Flushing the surface with solvent, following the application of the penetrant and prior to developing is A. theaverage PT B. allowed if sufficient solvent is available C. _ notmentioned in ASME Section V D. prohibited Section ________ Reference Publication 36, Welding terms not specifically referenced in ASME B31.3 can be found in what document? a. ASME Section IX b, ASME Section V c AWS A24 da AWS A30 Section Reference Publication 57. How many tensile tests are required to qualify a 1/4” plate groove weld? aoge aRen Section Reference Publication 58 What is the maximum allowable prod spacing using an AC prod technique? a t/2 b. — Binches & Winches 4. Nospacing required Section Reference Publication TAC API S70 Homework #2 Spring, 2003 Page 8ITAC 59. may not be performed on the root pass or final pass of a weld. a. Peening b. Cleaning c. Stress Relieving d Painting Section _________ Reference Publication 60. Which of the following are not normally performed on piping? a. _ internal visual inspection D. _ excavation of buried piping thickness measurements 4. external visual inspection Section Reference Publication TTAC API 570 Homework #2 Spring, 2003 Page 9Homework - Third Night 61. Aphysical change in any component that has design implications affecting the pressure containing capability of a piping system is defined as a(n) . A rework B. repair C. renewal D. alteration Section Reference Publication 62. Determine the MAWP, at the next inspection, of the following piping system based on the following: Design pressure /temperature: 700 psig /300°F Pipe description: 10, Std A 285-C, EFW zal seam (no radiography) ‘Thickness determined from inspection: Join. Observed corrosion rate: 2 in/year Next planned inspection: 5 years MAWP= a 263 psig b. 329 psig © 732psig a 125 psig Section Reference Publication 6. When may anew employer accept a performance qualification made for a previous employer? This action is not allowed by ASME, Section V When the piping engineer approves When the inspector specifically approves When the other employer is a subcontractor for the current employer pose Section _____ Reference Publication ITAC API570 Homework #3 Spring, 2003 Page 2ITAC 64. A term which indicates that a provision is neither required nor prohibited. A. Must Be May Cc. Shal D. Should Section Reference Publication 65. Ifa weldment is allowed to cool prior to heat treatment, the rate of cooling shall be . a controlled b. 50°F per hour to ambient ¢. 100°F per hour to ambient ¢. water cooled immediately Section Reference Publication 66. Wet magnetic particle examination shall not be performed if the surface temperature of the part exceeds. ___. A 100°C B 40°F C. manufacturer's temperature limitations D. (135°F Section _______ Reference Publication 67. Whenitis necessary to verify the adequacy or direction of the magnetizing field, —— shail be use: a. apie-shaped magnetic particle field indicator b. —_ apolarized lens type indicator a florescent light with appropriate safety shield d. iron powder in a non-aqueous base Section _____ Reference Publication 68. The joint efficiency of an in-service piping system is less than 1, corrosion was found, along the long seam of the pipe, using ultrasonic inspection techniques. The corrosion rates require the piping to be rejected. However, if the joint efficiency were increased the system would be acceptable. TTAC API 570 Homework #3 Spring, 2003 Page 3a. Section, ITAC itis not possible to increase the joint efficiency for existing piping systems. the system may be radiographed in accordance with ASME B 31.3 and the jin efcency incensed. thesystem may be ulrasonially inspected in accordance with 'B313 and the joint efficiency increased. both b and c Reference Publication 69, Thickness testing of small connections such as nipples can be performed by Section, A B. c D. UT digital gauy UT digital gauges Pr hammer testing Reference Publication 70. Underground piping, § ft. below grade is excavated for inspection: ae re Section. an “intelligent pig” must be used a remote video camera must be used. NACE RPO169 must be referenced the sides of the trench should be shored _—__. Reference Publication 71, Asa stndard technique, te temperature of the penetrant an the surface of he part to be processed shall not be above gore Section 25°F 50°F 32 nrc Reference Publication TTAC API570 Homework #3 Spring, 2003 Page 4ITAC 72, When valve body and/or closure pressure tests are performed after servicing, they should be conducted in accordance with: a API 598. b. APL798 c« NACERPO169 d. ASME B313 Section Reference Publication 73, The minimum thickness at each TML can be located by ultrasonic scanning or A. hammer testing B. radiography C.° MT DPT Section Reference Publication 74. During the calibration of MT equipment the lifting power of an DC yoke must be atleast + _~ A 100 Ibs B. 40 Ibs Cc. 10 Ibs D. dibs Section Reference Publication 75, Lines that sweat are susceptible to deterioration at areas of A. highpoint vents B. supports C. high temperature D. — low temperature Section Reference Publication TTAC API 570 Homework #3 Spring, 2003 Page SITAC 76. Services that are flammable but do not significantly vaporize when they leak and are not located in high-activity areas are labeled A. Classi B. Class Cc. Class3 D. Class Section Reference Publication 77. During a PT test, final interpretation shall be made within what time range? A. 71060 min B30 to 60min c. 60 to 120 min D. — Anytime after 24 hours Section Reference Publication 78. _ Who shall provide the materials, equipment, quality control, and workmanship necessary to maintain and repair the piping systems in accordance with the requirements of API 570? A. piping engineer B. repair organization C. inspector D. operators Section Reference Publication 79. What is the proper dimension for a cross section which is to be subjected to a Charpy V-notch impact test? a 1/2" square b. 10 Msquare c 10 mm square d. 505” square Section _____ Reference Publication TEAC API S70 Homework #3 Spring, 2003 Page 6ITAC 80. When inspecting piping in an operating unit, protective equipment shall be wom when required by regulation or by : a. the Inspector judgment b. the owner c _ the fire department d. this isnot a requirement Section Reference Publication 81. A pipe welder successfully passes a 6GR pipe test, the welder is qualified to weld which of the following? A. Pipe groove welds B. Fillet welds on pipe C. Any thing that can be welded D. 6GRis not recognized by ASME Section Reference Publication 82. In compliance with API 570, potable water follows U. S. practice which allows: 2. 2,500 parts per million maximum chloride b. less than 1 part per million maximum chloride 250 parts per million maximum chloride d, there is no maximum chloride requirement Section Reference Publication 83. _ When the United States Coast Guard requires a system to be pressured tested, care should be taken to avoid if the system is subject to thermal expansion. a. under pressure b. excessive pressure © pneumatic pressure testing is required in this situation a pipe “shrinkage” Section Reference Publication TTAC API570 Homework #3 Spring, 2003 Page 7ITAC 84, Procedure and performance tests examined by PT shall be judged unacceptable when the examination exhibits any indication in excess of 5 a. linear indications less than 1/16" long b. rounded indications 3/16” in diameter c three relevant rounded indications in a line separated by 1/8” d. —arelevant linear indication Section Reference Publication 85, The owner of buried piping should conduct surveys of the surface conditions on. and adjacent to each pipeline path every __ A. 6 months B. 12 months Cc. year D. 5 years Section Reference Publication 86. Radiographic film density shall be checked by a densitrometer calibrated on a step wedge film traceable to a. API650 b. ASNT-SNT-TC-1A c. ASME Section IX d. —_ anational standard Section Reference Publication 87. Gate valves larger than NPS 2 usually have. a. full port openings b. an“S" seat area ¢. _arestricted full-open port d.—aventuri-gate Section ces gine Reference Publication ITAC API 510 Homework #3 Spring, 2003 Page 8ITAC 88. Filler metals, for piping welds, shall conform to the requirements of? a AWSA5.1 b, ASME Section IX c. ASME Section V d— API570 Section Reference Publication 89. During the inspection of S/A interface, excavation was required, what is the minimum depth required? a. Linch to 3 inches b. Ginches to 12 inches ¢c. 13 inches to 19 inches d. Inspector desecration Section Reference Publication 90. If gate valves are known to be exposed to corrosion /erosion, thickness readings should be taken in an area of high turbulence and stress, usually: a. onthe gate b. ‘on the stem c onthe outlet side connection de between the seats Section Reference Publication TTAC API570 Homework #3 Spring, 2003 Page 9ITAC Homework - Fourth Night 91. A point in the repair or alteration process beyond which work may not proceed until the required inspection has been performed and documented is called a(n) A. hold point B. _ inspection point C. wait for the inspector and charge extra period D. thickness measurement location Section Reference Publication 92, The exposed surface of a weld on the side from which the welding was done is called the weld A cap B. toe C. face D. root Section Reference Publication 98. A term which indicates that a provision is recommended as good practice but not a Code requirement. A Must Be May C. Shall D. Should Section Reference Publication 94, With post-emulsifying penetrants the emulsification time is, . A. based on water pressure B. _notas important as the dwell time C. tobe calculated based on surface temperature D. tobe determined experimentally Section_____ Reference Publication TEAC API570 Homework #4 Spring, 2003 Page 2ITAC 98. The person responsible to the owner-usr for activities involving design engineering review, analysis or evaluation of piping systems covered by API570 isa(n) . A. piping engineer B. repair organization C. inspector D. operator Section Reference Publication 96. The person responsible to the owner-user for determining that the requirements of API 570 for inspection, examination, and testing are met is a(n) A. piping engineer B. repair organization C. API Authorized Piping Inspector D. operator Section Reference Publication 97. In compliance with API 570, who has control of the activities relating to the rerating, repair, and alteration of its piping systems? A. Repair organization B, Operations C. — Owner-user inspection organization D. — Maintenance craftsmen Section Reference Publication 98, Terminology for weld metal in excess of the specified weld size. A. weld reinforcement B. good weld technique C. weld toe D. weld throat Section «Reference Publication ITAC API 570 Homework #4 Spring, 2003 Page 3ITAC 99, Which valve is used to automatically prevent backflow? A. Gate valve B. Globe valve Cc. Check valve D. Slide valve Section Reference Publication 100. Designated areas on piping systems where periodic inspections and thickness measurements are conducted are called . A 1? BTML Cc. MI D. PT Section _________ ‘Reference Publication 101. A flanged joint is composed of three separate components, the gasket, the bolting A. the coating B, the flange face finish C, the flange identification D. the flange Section Reference Publication 102, The certification agency for API 570 is the. A. American Welding Society B American Petroleum Institute C. American Production In-Service Group: D. ‘American Piping Inspection Section ______ ‘Reference Publication TTAC API 570 Homework 4 Spring, 2003 Page 4ITAC 103. During the calibration of MT equipment, the lifting power of an AC yoke must beat least A. 100 Ibs B40 1bs Cc. 101bs D. Sibs Section Reference Publication 104. During a fluorescent MT test, the black light intensity shall be measured at least once every . A. hour B. 2hours Cc. 4hours D. 8 hours Section _______ Reference Publication 105. When pipe qualification coupon for welders or welding operators has failed radiographic examination, the immediate retest shall be by radiographic examination. The weld length shall be A. one complete pipe weld B. two complete pipe welds C. two pipe welds for a total of 12” of weld D. two 12” plate coupons Section ___. Reference Publication 106. What percentage of all suspect areas and areas of damaged insulation should be inspected for a Class 3 system that is within susceptible temperature ranges? A. 100% B, 75% Cc. 50% dD 10% Section Reference Publication ITAC API570 Homework #4 Spring, 2003. Page SITAC 107, What is the heat treatment holding time based on hour per inch of carbon steel 11/4 inch thick? A 24hr/in B15hr/in Cc. Lhr/in D. Shr/in Section Reference Publication MAWP ‘(Cihis information applies to questions 108 - 120, where applicable.) Design pressure/temperature 564 psi /900°E he 7 NPSI2, sch 160, A 285 Gr. B, A672 Class 23 997" ae Pipe description Thickness from Inspection § Corrosion Rate 023" inches/ year [Class 1 108. What is the MAWP of the system? A. 864.07 psig B. 86.407 psig C6647 psig D. 6647 psig 109. Cana 5 year inspection interval be performed? ‘A. Yesbecause the MAWP at the next inspection is 864.07 psig B. Yes because the MAWP at the next inspection is 664.7 psig, C. Yes because the MAWP at the next inspection is 66.47 psig, D. _Nobecause the MAWP at the next inspection is 564 psig ‘Section Reference Publication 110. What is the minimum required thickness of the system listed above? A 1312" Bo 1112" Cc 0.997" D. 0.650" Section Reference Publication TTAC API S70 Homework #4 Spring, 2003 Page 6ITAC 311. Calculate the long term corrosion rate of the system listed above based on: 5 year interval: third cycle. A. 0.023" B. 0.021” c 0112” D. 0997" Section Reference Publication 112. Calculate the short term corrosion rate of the system listed above, based on: t previous = 1.112” tlast = 997" 5 year interval: third cycle A. 0.023" B 0.021" c. 0.112" D. 0997" Section Reference Publication 113. Calculate the remaining life of the system listed above: A. Less than 1 year B.S years C. years D. 15 years Section Reference Publication 114. Whatis the calculated minimum thickness of a 150 pound, NPS 8 flanged “T”. A. 0.030" B. 0.060" Cc. 0.130" 0310” Reference Publication TTAC API 570 Homework #4 Spring, 2003 Pege7ITAC 115. What is the outside diameter of a gasket type E-2 for the fitting in question 114? A. 10.62” Bo 8.62” Cc 1212" D. 12.62" Section Reference Publication 116. What is the P number for the pipe in question 108? A 15 Bo Cc 6 D4 Section ______¥_— Reference Publication 117. Whatis the Group number for the pipe in question 108? A 15 Bot C6 Dw Section Reference Publication 7048 118. Whatis the SFA number for E QB electrodes? A 5 B54 Cc 529 D542 Section Reference Publication TTAC API 570 Homework #4 Spring, 2003 Pege 8ITAC 119. What is the filler number for E-7018 electrodes? A. B. c D. Bene Section ___________-Reference Publication 120. Whatis the position designation for welding pipe in the horizontal fixed position? A 2G BR 3G Cc 5G D. 6G Section Reference Publication ITAC API 570 Homework #4 Spring, 2003 PageIT AC Inspection Training And Consulting "SH OUF Website: WWW. NAME: DATE: API 570 PRACTICE EXAM ‘Select The Best Answer) This is the "Open Book" portion of the exam. Feel free to use any of the following: API570, API 574, ASME B31.3, ASME B16.5(a), "ASME Section V, or ASME Section IX 1. Determine the MAWP of the following piping system, at the next inspection, based on the following: Design pressuretemperetre: 100 psig/100°F Pipe description: NPS 2, S/80 A 106-B Outside diameter ot ipa, 2375in Thiokness determined from inspection: s190in, ‘Observed corrosion rate: ‘03 infyear Next planned inspection: 5 years MAWP = a 674 psig b. 823 psig & 126 psig d. Metal loss exceeds the requirements for S year inspection interval 2. What is the pressure design thickness of NPS10, A516 Gr. 65 Type 22 pipe that ‘operates at 1,200 ps7? a 432" b. 148° © 928" 4. Notenough information given TTAC APIS570 Practice Fxam Spring, 203. Page 1ITAC A leak testis an alternative pressure to adequately condu a 1 1/2 times the MAWP. b. 1 1/4 times the MAWP- & 10% greater than MAWP- d. Actual MAWP For a single-wall material thickness, over 0.375" through 0.50", what is the hole-type designation for a source side penetrameter? specton of bed piping, Whats the minimum fqud is test? a 15 b. 17 e 20 da 26 Give the corresponding “P” number for SA 414 Grade A material. af b. 2 e 3 a1 ‘On a Class 1500 NPS 4 blind flange, what is the minimum thickness permitted? a 1.42" b. 1.88" e212" da 2.88" For 1 1/4 inch thick carbon steel, what is the recommended preheat temperature? a 800°F b. 235°F a 175°F d. None TTAC API570Practice Exam, Spring 2003. Page 2ITAC 8 Determine the MAWP of the following piping system, at the next inspection, based on the following: Design pressure/temperature: 100 psig/t00°F Pipe description: NPS 20, Std A 106-8 Outside diameter of pipe, D: 20in, Thickness determined from inspection: -280 in, Observed corrosion rate: ‘02 inyear Next planned inspection: 5 years MAWP = a 180 psig b. 550 psig ce 723 psig 6. 125 psig 9. What is the inspection interval for buried piping without cathodic protection, i the soil vastly S600 amen? a 10years b. 15 years ce Syears 4. renever a leak is suspected 10. Whatis the maximurn length allowed for individual slag trapped in a weld in a Severe Cyclic Conaitions piping systern? a 2s a < ose d. 3/23" b. a 002" d. Not enough information given TTAC APIS70Pracice Exam, Spring 2003. Page 3ITAC 12. With respect to Category D service, what is the maximum allowable undercut for a branch connection? a Zero {no evident imperfections) b. 1/82 inch a 46. 47. 48. 49. 50. 51 ITAC can cause flame detectors used to indicate a fumace or boiler fre to give {false indications on control panels. Welding or related repairs on piping Piping alterations in the shop Ultrasonic inspection d. Radiographic inspection Aer applcaton of a nondestutive evaluation technique, ay resuting evidence commonly referred to as 2 soak . porosit Bie” dé. anindication ‘API570 applies to piping systems for process fluids such as: a Firewater. b. Plumbing, sanitary sewers and storm sewers. Raw, intermediate, and finished products. d. Piping systems on trucks, ships and barges. ‘Which ofthe folowing applies to socket welds in piping systems? @ Should be avoided b. Should be used in all welded piping Should be welded using SAW only d. Should be avoided where crevice corrosion may occur Each piece of magnetizing equipment shall be calibrated atthe beginning of each shift Baliga ice a yar o ‘whenever the equipment has been subject to al c _Whonover te tehaan fois tke d. atleast once every 90 days ‘An individual who holds an engineering degree is automaticaly qualified as_. an authorized piping inspector ing inspector 2 NDE Leva orl in any technique None of the above apse ITAC API 510 Practie Exam Spring -2003 Page 1452, 56. ITAC ‘What is the definition of normalizing? Fatid cooing of a heated metal Heating an alloy to a suitable temperature, holding that temperature long enought alow corstuers to ater into sold solution and then cooling rapidly enough to hold the constituents, cc Process where a ferrous metal is heated to a suitable temperature above the vansformation range andis subsequently cooled instill air at room temperature. Heating to and holding at a suitable temperature and then cooling at a suitable rate to recuoe hardness, improve machinabilty, facilitate cold working, etc, What does the acronym MAWP refer to? oP 2 a Maximum intemal pressure permitted in the piping system b. Minimum internal pressure permitted in the piping system Maximum extemal pressure permitted in the piping system d. Maximum extemal stress permitted in the piping system Penrtrameters (IQs) shall eithar be. ‘or ____and shall be manufactured and identified in accordance with ASME. a black-ype —white-type b, step wedge calibration block —holetype—_wire-typa d. —pica-type —_elite-type When environmental or operating conditions produce snow and ice loads, these are considered to be . a dead loads bd, live loads & environmental loads d. structural loads ‘The downstream limit ofthe injoction point circuit is the second change in flow direction past the injection point or: 25 feet beyond the first change 50 feet beyond the first change 100 feet, i the pipe is straight run No downstream requirement erg TAC API 570 Practice Exam Spring - 2003 Page 1S87. 58. 60. 61. 62. ITAC ‘Appropriate permanent and progressive records on each piping system shall include 2 _alloriginal construction data b. _alljurisdiotonal requirements _ofiginal heat and batch numbers d. system service; classification; identification numbers Piping subject to CUI includes piping insulated for personnel protection, especially: a plastic piping b. glass lined pipin & carbon steel piping systems d. carbon steel piping systems operating between 25°F-250°F A leak test was performed on a butied piping system. The system was repressured to +125 psi four hours into the test. Sometime during the final four hours, the gauge fell 5 psi, a Thepiping system falled. b. The piping system passed The test must be repeated dd. Thepiping system must be visually inspected What is the most common use for a globe valve? Prevent back flow b. Allow full flow & — Stopall iow d, Regulate fluid flow \Whatis the misimurn iting power of an AG electromagnetic yoke used in magnetic particle inspection’ @ 40 pounds lifting power at the maximum pole spacing b. 10 pounds lifting power af the maximum pole spacing 10. amps lifting power at the maximum pole spacing d. 30 pounds lifting power at the minimum pole spacing Bxcossive cyclic stresses that are well below the static yield strength of the material results in. . ange z, i TEAC API 570 Practice Exam Spring - 2003 Page 1664, 65, 67. 68. ITAC ‘Awelder may be qualified by RT in any welding process except for which of the following? & GMAW (short-ctcuiting mode) b. GMAW (spray-arc mode) c FCAW d SMAW Austenitic stainless stee! piping systems operating between 150°F-400°F are susceptible to: temper embrittioment b. chloride stress corrosion cracking « Cul dé. Bothband What classiication does the majority of unit process piping fall into? a Class 3 b. Class 2 c Glass 4 d. Owner/user designated system provides general requirements and detailed assessment procedures for ‘specific types of degradation that are referenced in API 570. a APIS98 b. API 653 c APIRP 579 d. ASME BI6.5 Welding procedures qualified by may be used, subject to the specific approval of the inspector. a others b. the employer c _ the use of AWS prequalified, D1.1 type procedures d. the use of API 1104 qualified procedures ‘Awold is changed from multipass per side to single pass per side. How does this effect the limitation? @ This limitation does not apply when a WPS is qualified with a PWHT above the upper transformation temperature This limitation does not apply when a WPS is qualified with a PWHT below the upper transformation temperature ‘The PWHT is not a consideration Tre PWHT must be performed per ASME IX and time increased by one x aes TTAC API5S70 Practice Exam Spring - 2003 Page 1769. 70. n. 72, 74. ITAC Besides ultrasonic instruments, what other method can be used to determine thickness measurements? a AET b. ET co MT a RT ‘Which of the following methods can be used to join cast ron pipe? a Welding b. Compression ¢ Epoxy resin d. —_ Belland spigot Buried piping inspected periodically by excavation shall be Inspected in lengths of: feet -5 feet 6 feet - 8 foot Any length as long as itis inspected full circumference. ‘Any length as long as it is inspected 180° circumference, Ina piping circuit, which of the following does not routnely have thickness measurements taken? aegp a Valves b. Straight Run Pipe a Fittings d. —Deadlegs ‘What is the maximum measurement for open defects in the weld or heat affect zone for a guided bend specimen? a 1/16" b. 1/8" co S/te" d. _ Noopen detects are allowed What is a thermocouple pyrometer? ‘A device used to check the heat treatment temperature, usually connected by capactor discharge welding ‘A device tapad to the pipe that will record temperature variations ‘A flammable material that, when ignited, will create enough heat to stress relieve piping A vibration device that generates heat through frition producing a stress relieved weldment a oo Pp TEAC API 510 Practice Exam Spring -2003, Page 1875. 76. 78. 79. ITAC Whatis the acceptable method to temporarily repair a longitudinal crack in an existing piping system? a Installing a full encirclement welded spit sleeve b. Welding over the crack Welding a box over the cracked area d. Using a full encirclement welded split sleeve, with the approval of the piping engineer Erosion of the piping system usually occurs at: a Elbows »b. Along straight run pipe Upstream of pump discharges d. Any low-velocity end low-turbulence areas. ‘An operator notices a pipe off its support, what should be done? 2 Ignore the sation ot b. Report the situation to engineering or inspection personnel. @ —_Keop a record of he stuaton fr ftuterelerence, d. Contact maintenance personnel for immediate repair. When heat treating welded joints between dissimilar ferritic metals, the temperature tange shall be for which metal? a Theone with the higher temperature range. b, The one with the lower temperature range. & The average of both materials d. Either one may be used. Botts should extend during the installation of flanged connections. a —_twothreads past their nuts b. completely through their nuts only half way through their nuts d. atleast 5 inches (127 mm) past their nuts When a welder has not welded with a process during a period of his qualifications for that process shall expire, @ — 3months or more b. 6 months or more & months or more d. 12 months or more ITAC API 570 Practice Exam Spring - 2003. Page 19at. 82. 85, 86. 87, ITAC Rerating piping systems may be allowed only Ifthe calculations are performed by the piping engineer or the inspector b. the plant manager © —_anoulside engineering firm da third party inspection organization Temperatures above can damage transducers not equipped with delay line a —_Thereisno limitto temperature b. manufacturer's specification © 280PSI d. 1,000 PSI Where should the numbers be placed on a radiograph? Under the fim On the material being radiographed Under the material being radiographed ‘On the fim source pack peop Ragiographic profile techniques are preferred over ultrasonic thickness measuring instruments for pipe diameters of: a NPS 1 and over b. NPS 2and over c NPS 1 and under d. ‘NPS 2and under A pipe has the highest potential of resulting in an immediate emergency if a leak were to occur. a Class 3 b. Class 2 c Class’ d. — Ownerluser designated system AWPS shall have the referenced. a welder b. POR c NACE ad. PDG ‘What is the most common method used to manufacture tubing? a Riveted b. ‘Seamlessly drawn a Wire drawn d. Forged ITAC API570 Practice Exam Spring -2003 Page 2088. 89. 90. ot. 92. 93. ITAC A piping inspector employed by the owner operator shall have @ —_ anAP1853-certiication b. an AWS CWI certification & an API510 certification d. _notless than 10 years experionca dealing with piping Repair materials shall be varied for confomance tothe appfoabe code and shall be ‘compatible with the original material by the a insy b. piping engineer repair organization d. the purchasing department The letter “B" is placed on radiographic film holder for what reason? To determine if back scatter radiation is exposing the film To show the distance from the source of radiation to the weld To function as a location marker for the radiogray To designate whether the penetrameter is on the film side or the back side epop {A visual examination of performance test coupons shall show complete joint penetration and complete fusion of weld metal and base metal b. _showno more than 1/3t inadequate penetration —— showno more than 1/3t nonfusion d. be allowed one 5/32" crater crack Ping ystems that are not located in high acvly areas and donot significantly vaporize are designated as a Class 3 b. Class 2 Class 1 d. — Owneriuser designated system Of the foltowing examples, which one may cause a leak in a threaded joint? Back-welding the fitting Lack of theead lubricant Under-pressuring the part Changing the direction of flow in the piping system peop TEAC API 570 Practioe Exar Spring - 2003 Page 2194, 95, 96. 97. 98. 99. ITAC Penetrameters are normally placed on the __side of the part being examined. a source b. fim weld d. reverse What is the maximum thickness measurement inspection interval for an injection point? a years b. 5 years © ars a. By Class Exemptions for preheating and postweld heat treatment must be approved by the a piping engineer b. inspector & applicable standard, API 570 d. repair procedure Awelder qualified to weld in accordance with one qualified WPS is also qualified to wel . using the same welding process within the limits of the essential variables b. any other qualified weld procedure using a different welding process of a qualified weld procedure d. any WPS developed and tested by the welder's employer The formula t = PD/2SE computes the & required piping thickness b. maximum piping thickness minimum piping thickness d. average piping thickness What document may be used as a guide when examiners are being qualified by their employer? a ASME Section IX b. ASME Section V c ASNT SNT-TC-1A d. API570 TTAC API70 Practice Exam Spring - 2003 Page 22,100. 101. 102. 108. 104, 108. ITAC ‘The minimum allowable thickness of a piping component shall be based on @ pressure, mechanical and structural considerations b. previous experience of the owner & —_corrosiveness of the product only d. availability of piping materials What is the prescribed alignment for the inside surfaces of circumferential welds to be groove welded? a +or- 1/16" b. +or- 1/32" Within the dimensional limits in the WPS. d. The fabricator’s discretion Why should a leaking threaded joint not be tightened while the system is in service? The craftsman should notbe near the threaded connection b. Rust or corrosion might be holding the pressure & _Theloint might be unscrewed d, — Acrackina thread root might fail The ropa organization shal manan recor of weting procedures and weer qualifications and make the records available to the inspector @ _priorto the start of welding b. anytime during welding after completion of welding d. when the repair organization releases the information A transverse crack was discovered in the root pass of a completed weld on the outside of a Category D Fluid Service piping system during a PT test. Which of the following ‘Statements is most accurate? a The weldis acceptable b. ‘The PT test should be repeated & The welder should be requaiiied d, The PT test will not show this type of discontinuity from the outside Tho tranamites fm density trough the raclographi imago ofthe body ofthe appropriate hole penetameter andthe area of interest she rninimum for jographs made with a gamma ray souree. anop PRVo aRow ITAC API'S70 Practice Exam Spring -2003 Page 23106. 107. 108. 110, Wt. ITAC Care should be taken notto___ during a pressure test. a allow any inert gas into the system b. use water in the system a over-pressure the system d, —_under-pressure the system In evaluating blisters and laminations in piping, assessments should be performed in accordance with a APIRP579, Section 7 b. _ APIRP 2207, Section 2 —AP\598, Section 1 d, ASME B16.5 ‘An area defined by a circle having a diameter not greater than 2 inches for aline diameter not exceeding 10 inches, in which thickness readings may be averaged is: a TML b. WFMT c Test point d. Averaging point ‘The liquid penetrant examination method is an effective means for detecting . a. __ intemal discontinuities of a weld b, surface discontinuities ofa weld @ _bothintemal and surface discontinuities of a weld d. subsurface discontinuities of a weld To. evaluate the effects of fire damage, an assessment should be performed in accordance wit . a APIRP579, Section 11 b. APIRP 2207, Section 2 & —_API598, Section 1 d. ASME Bi6.5 Tre ropa organization shal uso welders and weldng operators qualified In accordance with the code to which the piping was built or alternatively a ASME B 31.3 b. ASME Section V ce AWSDI4 dg, API 1104 ITAC APIST0 Practice Exam Spring - 2003, Page 24412, 113. 114, 115, 116. 117, ITAC When an entire piping assembly is to be heat treated, but it will not fit into the furnace, what action should be taker a Heat treat in more than one heat, with a 1’ overlap b. Heat treat as much as possible and hardness test the untreated area Radiograph the ur rea d. MT the untreated area What is the maximum allowable deviation for the ammeter on each piece of magnetizing equipment? a 80% b. 10% co 20% d. 18% A qualified welder may seal weld a threaded joint if athe jointis leaking b. the oint has straight threads only othe Jt has tapered reads oly d, _allexposed threads are cove Actively engaged as an authorized piping inspector shall be defined as a minimum of of time spent performing inspection activites. a 20% b. 30% © 40% d. 50% {An inspector is evaluating a radiograph, a light image of a "B* appears on a darker backgfound ofthe radogtaph, tte @ radiograph shall be considered unacceptable b. radiograph should not be rejected @) "Br efor dentfcation ofthe welder d, ‘BY istfor identification of the weld Al piping system repair and alteration welding shall be done in accordance with: a ASME BPV IX b. ASME B31.G @ API570 4. The code to which the system was built ITAC API'70 Practice Exam Spring - 2003 Page 25,118, 119. 120. 121, 122. 123, ITAC A piping eyetom started with a wall thickness of 375 inches. Over a five year period the wall thickness is now .1 inch. What is the long term corrosion rate? a b. 6 .088 inches per year :008 inches per year .550 inches per year Not enough information given Given tne above information wha the sho tem corrosion ea ofthe above ping system 2 a .085 inches per year b. 1005 inches per year & —§50/nches par year d. Not enough information given ‘When testing cast iron pipe, which of the following methods should not be used? a Radiographic test b. Leak test & Ultrasonic test d. Hammer test Lower levels of soil resistivity are: a Less corrosive than higher resistivity soils. b. More corrosive than higher resistivity soils. Has noeffect on corrosion, d. More desirable because of increased electrolyte. ‘When may welding not be performed? a Ifthe weld areais frosted or wet b. Ifthe weld area is above 120° F c If the weld area is in an inert atmosphere d. Ifthe weld area is not in direct sunlight The rrinimum requted pipe well thickness or retirement ickress shall be based on sure, mechanical and structural considerations using the appropriate design ae and . code allowable stress fawenpt uct i nil uctlty stress CTOD stress peop TTA API570 Practice Exar Spring - 2003 Page 26124, 125. 126. 127, 128. 129, ITAC ‘The weld ripples of reinforcement of but-welded joints shall be_ before radiography. a removed b. ground flush, with grinding direction parallel to the weld ground flush, with grinding direction perpendicular to the weld d. _ femoved if irregulatities mask discontinuities In lieu of the required heat treatment after welding, what may be used as an alternative? a —_Normaiizing/anneai Bb. — Quenchi " Air Hardening d. Strain Harmonics Abioing system has a corrosion rate of 074 inches per year; the actual wall thickness ig-370 Mhches andthe raniras required thickness is .1 inch. Whatis the remaining (e? a 96.48 years b. 364.8 yoars © 8.6years d. 3.6 months ‘The inspector shail approve all repair and alteration work at designated times, referred toas . @ hold points b. work stop points inspection delay points d. inspector’ discretion Who is authorized to make a tack weld? @ — Aqualified welder b. Ahelper c After d. The welding foreman ‘The acronym CUI refers to Corrosion Under Insulation Cold Under-ground In-service piping Corrosion Under Inside flow Carpet Under Infra-structure apse TTAC API 570 Practice Exam Spring - 2003 Page 27130. 131. 132. 133, 134, 136. ITAC ‘API 570 was developed to provide for the Inspection of in-service process piping, a recommendations bd. suggestions c general guidelines dan industy standard During an MT examination, shall be performed on each area. 2 100% coverage at the required sonsivty b. calibration of each piece of magnetizing equipment ¢ _ atleast three separate examinations d. prod spacing of at least 10° ‘An API authorized piping inspector certificate is valid for_ years from its date of ‘ssuance. aod b 63 e 5 d. unlimited Peening of the weld is prohibited on what part of the weld? a Root and final pass b. Intermediate passes ¢ Along the toe of the weld d. Within 1” of the weld area The outside diameter of piping in high-temperature service, about BOC, shouldbe measured to check for a creep b. diameter enlargement swelling d. internal product build-up A specialized valve generally used in erosive or high-temperature service is a _—___ valve. a ‘swing check b. side plu ad gl TTAC APIS70 Practice Exam Spring - 2003 Page 28137, 138, 139, 140. 141. 142. ITAC Cracks caused by bration, themal eying, them expansion problems and environmental cracking are considered a inservice cracks b. material cracks c — dalayed cracks 0, HAZ cracks Who has the responsibiity for qualifying welding procedures? Each employer Each subcontractor Each welder Eaoh contractor 5 lbs. 8 ibs. 10 Ibs. 40 Ibs. The inspection of is covered by API §70. a new construction b. new tank construction ¢ _Ireservice piping d. inservice vessels a b ce d ADC yoke shall have a ltting power of at least a b © d Hammer testing of piping is a common practice; however, which of the following should never be hammered? a Castironpiping b. Gaustic pling c All welded piping d. Bothaand ‘Aboveground piping is subject to atmospheric corrosion. What is buried piping subject to? @ Erosion b. Anodic reaction & — Soilelectrotytes d. — Soiicorrasion ‘When can welding procedures qualified by other than the employer be used? a When there is specific approval of the inspector . When the job contact gives authorization When the procedure is used only one time d. When the production weld is radiographed IAC API 70 Practice Exam Spring - 2003 Page 29145. 146. 147. 148. 149. ITAC ‘The type of joints generally limited to piping in noncritical service NPS 2 and smaller is a butt welded b. brazed e threaded d. clamped ‘Welding repairs of cracks that occurred in-service should not be attempted without prior consultation with the a piping engineer Spector only plant manager d. welding foreman Tho preferred medium for pneumatic testing of small lines or systems is a b. re 6 6. Ryaioen ‘Without the benefit of an impact test, what is the minimum operating temperature for A-108 Grade B material used in a Category D Fluid Service? a 20°F b. -20°6 ec -20F 4 OF The valve used to automatically prevent backflow is__ valve. a gate b. slide & globe a. il check All proposed methods of design, execution, materials, welding procedures, examination and testing must be approved by the a inspector or ping ‘engineer b. inspector on\ plant manager &. ew construction contracts In piping systems, the most easily detected problem during operation is a wall thickness b. pee wall thinness pe coating concton TEAC API $70 Practice Exam Spring - 2003 Page 30ITAC 150. The three well-known methods of determining soil resistivity are, soil bar, soll box and ACC Bridge sixpin math oliday pipe surve tenner tepr) methed aege TTAC APL5T0 Practice Exam Spring - 2008 Page 31e IT AC C_ Taspection Training And Consulting wourWe API 570 Quiz Answer Key 1 Paragraph 1.1.1 h7. C Paragraph 7.1.1 @x Paragraph 38 Remaini Seat 3D Paragraph 3.12 ining life (years a : p Paragraph 38 corrosion rate . aragral inches (millimeters) 6c Paragraph 343 se linches ¢ ) per year] 2.0 Paragraph A2.1 = the actual minimum thickness, in BC Paragraph 3.47 iff (mulimetrs), determined at the 9B Paragraph 53.9 time of inspection. 10D Paragraph 5.6 11D Paragraph 5.7 t the required thickness, in A Paragraph 5.9 inches (millimeters), for the limiting 13.8 Paragraph 5.11 section or zone. 14C Paragraph 6.2.1 15.8 Paragraph 62.2 16.A Paragraph 6.2.3 18. A Paragraph 7.1.1 The long term (L. T.) cosrosion rate: e Corrosion rate (L.T.) = # yas Fasat time (years) between initial and actual inspections 1A Paragraph 7.1.1 The short term (S. T.} corrosion rate: Corrosion rate ($. 1.) = time (years) between previous and actual inspections 20.D Paragraph 81.3.1 TTAC API 570 Summary, Copyright Fal 2001 Page 1-28a sppeseenene Me pOwuEnVOUPUBrIN ITAC Tospection Training And Consulting API 574 Quiz Answer Key Paragraph 1.1 Paragraph £55 Paragraph 5.1 Paragraph 10.1.2.1 Paragraph 10.1.2.2 Paragraph 10.21.53 Paragraph 10.2153 Paragraph 10.23 Paragraph 10.2.4 Paragraph 10.2.5 Paragraph 11.1 Foreword Paragraph 4.2 Paragraph 433 Paragraph 43.8 TTACAP! 874 Summary, Cooytight Fal 2001 Page 2-18SONAR Ee we OWO>CwUR OED IPONUNMEY IT A C Tnspection Training And Consulting fit our Wel API ASME B31.3 Quiz Answer Key (Paragraph 300.2 Page 2) (Para. 300.2 b page 5) (Para. 301.6.1 page 12) (Para. 304.1.1 a Page 19) (Para. 311.24 Page 34) (Para. 323.3.3 Page 52) (Para. 328.2.1a Page 59) (Para, 328.2.2 Page 59) (Para, 328.2.2g Page 60) (Para. 328.2.3 Page 60) (Para. 328.3 Page 60) (Para. 328.43 Page 61) (Para. 328.5.1d Page 62) (Para, 328.5.3 Page 64) (Para, 330.1.4 Page 66) (Para. 340.4 Page 75) (Table 341.3.2 Page 76) (Table 341.3.2 Page 76) (Para, 342.1 Page 82) ITAC ASME 891.8 Summary, Spring, 2003 Page 4 19IT AC Inspection Training And Consulting Nondestructive Examination Answer Key 1 b 2 d 300d 4, a 5 6. a 7 e Bo 9. c 0 a ioe moa 300d aoe 1. od 16. b vod TTAC APIS70 NDESummary Fall, 2001 Page 5-15.IT ‘A Inspection Training And Consulting Tour mensiier Ww. Welding and Cutting Processes Answer Key voneagaaaran peocaomaAngaAgaAnemoaAn B ITAC API 70 Weld Provesses, 1999 Page 6-31IT AC Tnspection Training And Consulting OUT MeESHe! WWW LCAEL WELD JOINT GEOMETRY AND WELDING TERMINOLOGY Answer Key pans eanseon TTAC API S70 Welding Terms, Fall, 2001 Page 7-11BeeNe seep S IT ‘A Inspection Training And Consulting four Neuse: WOW ae F Weld and Base Metal Discontinues Answer Key aonaecomes ITAC API 570 Weld Discontinuities, 1999 Page 8-21meeting Me Ng Success e At Crowne Plaza é “Kus ver Kem = Home work oO A Bos 6 4&1 oO D oO é IX o © 572 5a BD B Ssip Bare é Dd SFY \olare @ c BER con ® A Bhs 329.22 a 2 Lx 163 » c v 0 é SHY Varta ed @ A ‘x @ < Bs Tabb ay 4 o B31? 33714 1S dD B 57o Fb D 8 Ix D < 2313 Tob 33 001.\ a c 5 fo Fut @ D Ix aD A 5x BN De 3fy Vozmeeting Success e At Crowne Plaza L &® b ie bold ® < Ix (Py.3, Par. 4.2) APL574 88. d_ (Pg. 75, Par. 340.4(6) ASME 831.3 —_S.7. Corrosion Rate: 0.06 88. a Pg. 5-8, Par. 5.8) APIS70 90, a (Pg.21,Par. 7-228) ASME Seo. V 120. d-_(Pg. 38, Par. 10.2.4) APIS 7 {P9.29, Par. T-284) ASME Sec. V_—421.b (Pg. G+, Par 8.1.4) APIS70 91. @ (Pa 10, Par. QW-198) ASME Seo. IX 122. (Pg, 62, Par. 928.5.1(0) ASME B31.3 92a (Po. 61, Par. 8.2.3) APIS70 123, a (Pp.7-2,Par.73) API570 03. (Pg. 36, Par. 10.2.153) API574 124, d__ (Pg. 21, Par. 7-222.2) ASME Sec V 4. a (P9.25, Par. 7-277.1le) ASME Soc. V 125. (Pg. 71, Par. 9312.1) ASME B33 98. (Pa.63, Table 6-1) APLS7O 426. © (Pg, 7-4, Par 7.1.1) APIS70} 98. a (Pq. 82, Par. 8.22.1) APIS70 Solution: Use Remaining Life Calculation 97, a (Pg. 48, Par. QW.208) ASME Sec IX 98a (Pg, 47, Par. 11.1) APIS74 cl 89. © (Py. 82, Par. 342.1) ASME B31.3 ‘eoual-heawied 400. a (Pg. 7-2, Pay, 7.) API 870 Inches (ail 101. © (9.6 Par. 928.4.3a)(1) ASME B315 Emenes (itimeters) Per year 402, (Pg. 98, Par. 102.1.5.3) APISTA <1 Value Subst 108. a (Pq. 82, Par. 6.2.1) APIS70 10-1 Valve Substituted 104. (Pg. 77-79, Te 341.32) ASME B91.3 108. (Py. 28, Par.7-282.1) ASME Sec'V—Remalning Iter 86 years 106. ¢ (Pg. 97, Par, 10.23) APIS74 107. & (PQ. 7-3, Pat. 7.4(0) APLS7O 427, a (Pe. 84,Pa.8.12)APISTO 108. ¢ (Fg. 33, Par. 3.48) AFIS70 128. & (P96, Par. 328.5.1(¢) ASME BS1.9 108. b (Py. 122,Par.T-600)ASMESecV fog. (poe sapar Baa) APIO 410. a (Py 7-2, Par. 7.40) API570 120. d PuiaPareaaplars ‘Wt. a (Pg. 8-2, Par. 8.2.1) API 570 131. (Pg. 134, Par. T-772) ASME Sec.V 112, a (Pg 7, Par. 331.25) ASME B31.3 Pat Par AZo) APL 7D 113. by. 194, Par, 7-76i(c) ASME Sac V (Pa, Per 208.5 16) ASME 831.3 114d (Pg. 64, Par. $28.53) ASME B31.9 (Pe 38, Par, 10.1.8) APL S74 115. a (PQ. Ad, Pat. A5.2)APIS7O (Poa, Par 43.9) APL576 116. (P9.29, Par. T-284) ASME Soo. V Poet Part) ari s70 17, d (Pg.8-2, Par. 8.2.1) API670 (Po £6, Per 30022) ASEBSI 3 198, a (P9744, Par. 7.1.1) APLB70 a tee Por Tea ASME Sec. ¥ Solution: Use Long Term Corrosion Rate Caleulation intial Pactual __ Time (ys) between intial and actual inspections 375.1 Values Substituted 5 LT Corrosion Rate: 0.06 118. a (Pg. 7-1, Par. 7.1.1) APIS70 Solution: Use Short Term Corrosion Rate Calculation ‘previous! actual __ tine (yrs) between previous and actual inspections (9. 1-1, Par. 1.1.1) API 570 {P9. 98, Par. 10.2.4) API 574 (Pg. 9+, introduction) APL570 (9.58, Par. $28.2.2) ASME B31.3 (Pg. 11, Par. 4.5.2) APLS74 (Pg. 8-1, Par, 8.1.2) API570 (Pg. 37, Par.10.2.3) APL574 (Pg. 50, Fig. 323.22) APIB31.3 (Pg. 9 Per. 4.3.8) APIS74 (Pg. 8-1, Par, 6.1.2) API S70 (9. 90, Par. 10.1.1.1) API S74 (Pg. 38, Par. 10.3.1.4) API574 BapacomomaacapacregpasES TAG 901570 Abb. Ky, $2008. Pape