Adea Company Broucher

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ADEA POWERQUIPS

CATALOGUE 2015

LEADERS IN MANUFACTURING TRANSMISSION LINE/ SUB STATION


HARDWARE FITTINGS, ACCESSORIES AND CLAMP & CONNECTORS

ADEA Powerquips Pvt. Ltd. (ADEA) is a manufacturer which specialises in supplying the global market
with Over Head Transmission Line Hardware, Fittings, Conductor Accessories and Bus Bar Clamps and
Connectors ranging from 11kV to 800kV lines as well as substations.
Our manufacturing base is located in Dhaniyakhali, Hooghly in India. We anticipate ADEA will become of
the largest manufacturers of our product type within a year, bringing together the knowledge and skills
of a diverse team of directors and utilising them to manufacture the final product with efficiency,
quality, skill and expertise.
Our team based in India has over 35 years of experience with respect to production, inspection, testing,
R&D, and labour management within the power industry. ADEA has established collaboration with
Hunan Jingming Electrical Power Materials Company Limited a renown Chinese manufacturer which
has specialised in manufacture for the Power industry for over two decades. ADEA has also utilised the
skills of ADEA Power Consulting, Australia and established strict quality assurance and management
practices in line with our company objectives. Our dedicated team at ADEA strives to manufacture the
best quality products for our customers and clients around the world.

OUR PRODUCTS

Transmission & Distribution


Line Hardware Fittings
Conductor & Earthwire
Accessories
Performed Products

Clamps & Connectors

Pole Line Hardware

OPGW Fittings, ABC Fittings

Full set with Sackles, Ball Eye, Ball Hooks, Socket Eye,
Arcing Horn, Suspension Clamps, Tension Clapms etc.

Compression Joint, Repair Sleeves, P.A Rods, Vibratioin


Damper, P.G Clamps, Spacer etc.

Distribution Grip Dead End, Spool Tie, Die Grip Dead


End, Armour Rod etc.

T.Clamps, Bus Post Clamps, P.G Clamps, Bimetallic


Clamps Spacer, Flexiable & Rigid Connector etc.

Anchor Rod, Eye Nut, Thimble, H-Connector, CConnector etc.

Suspension Assembly, Tension Assembly, Service Dead


End Clamp etc.

TRANSMISSION AND DISTRIBUTION LINE INSULATOR HARDWARES


STANDARD HARDWARE ASSEMBLIES
To achieve a co ordinated electrical and mechanical performance to suit system requirement standard
insulators hardwares assemblies have been designed. Some of these standard designs illustrated in this
page have been incorporated with years of technical research and participations. The designs
incorporate following three principal features:

High Mechanical Reliability & Flexibility of Movement


Adequate High Voltage Electrical Characteristics.
Fatigue free performance under wind induced vibration condition.

Since conductor assemblies are principally used upto 220KV. Twin Bundle Sysytems are popular for upto
400KV systems. Triple Conductor configuration has been used extensively with repect to 500KV system.
Quadruple conductor bundle system have mainly been implemented for 750KV lines. However, for
lower system voltage use of bundle conductor is necessary where higher capacity is required. For
example for both 132KV and 220KV, twin bundle system has been used extensively. Similarly in 400KV
Quad system has been used in many countries.

TENSION ASSEMBLIES

SUSPENSION ASSEMBLIES

HARDWARE & FORGINGS STEEL FORGING


Steel forged component constitutes major portion
of transmission and distribution line hardware and
supplies are made of wide range of line and tower
side fittings by close die forging out C-45, materials.
Sockets profile components are also produced by
close die forging and subsequent socket milling for
high rating U.H.V application. In general the
forgings are normalised, but for special application
they are heat treated by hardening and tampered.

BALL ENDED FITTINGS


Ball Hook, Ball Links, Ball Eyes, Ball Clevis in galvanised forged steel as per British Standard specification
for ball size 11mm, 16mm, 20mm, 24mm. fittings are available both normal and horn holder type.
Mechanical ratings to suit iinsulator units. Other national standard fittings on request.

SOCKET ENDED FITTINGS


Socket Eye & Socket Clevis in galvanised malleable cast iron to Bristish Standard for socket sizes
11mm, 16mm, 20mm, 24mm specifications. Socket Eyes & Socket Clevis for normal , horn holder and
ring holder, type are available. Socket Clevises supplied for Yoke Fittings and Dead End Eye Fittings
in various ranges.

ARCHING HORNS & CORONA CONTROL RINGS


Power Transmission lines should be provided with maximum possible damages to insulators and
conductors.Flashover is often the cause of outages due to high arc temperature which may damage the
conductor and destroy the insulator. Arcing protection an important feature of equipement design. The
consists of horns , Grading rings, the shapes and sizes of which are in accordance with system voltage and
standardise by high eletric tests.

YOKE PLATE, TURN BUCKLES & SAG ADJUSTERS

TENSION AND SUSPENSION CLAMPS

SUSPENSION CLAMPS
ADEA offers complete range of envelop design clamps from 6mm dia to 55mm diameter conductor.
Clamp bodies and keeper pieces are cast in high strength copper free Al + Si Alloy and are also made in
other alloys, heat treatment depending upon strength requirement. The U-Bolt and Clevis pins are of
galvanised steel while split pins are of stainless steel. These clamps offer minimum power loss and heat
due to hysteresis effect at higher current.

A.G SUSPENSION
ARMOUR GRIP DESIGN
It has been recognised that design of
suspension clamp has strong bearing on fatigue
damage due to wind induces vibrations.
Armour Grip Suspension Clamp offers the best
solution for conductor protection against
fatigue damage. Two Neoprene halves are first
applied on the conductor and a set of helical
rods wrapped over it. The two Aluminium half
casting have an inner profile matching with the
profile of the armour rod cage and is joined by a
support strap made of aluminium alloy as
illustrated in the photograph.
For higher mechanical reliability the aluminium
housing are also produced by aluminium alloy
forging. The design is superior for Cornona and
Radio Interference Voltage Characteristics and
also ensures minimum power loss at high
operating currents.

TENSION CLAMPS
PISTOL TYPE BOLTED STRAIN CLAMP
They are used where it is not desired to cut the
conductor at tension points in alternative to the
compression type dead-end. They can be used for
practically all system voltages with reasonably
high mechanical and slip strength. Properly
designed clamps can offer 80 to 95% slip strength
for 46 mm dia ACSR and consistent mechanical
strength up to 11500 kgs.
They are made of cast aluminum alloy and have,
following their size a variable number of
galvanized steel U-bolts fitted with nut, spring
washer and plain washer.

SNUBBING TYPE CLAMP


This design has wide acceptance for distribution line
applications up to conductor diameter of 14 mm. The
design exploits the principle of snubbing to gain high
holding power. The conductor forms almost or complete
circle in following, the clamping seat and emerges from
the Clamp ready to make up loop with extra snapping.
They ideally suit AAC & AAAC. For ACSR with higher
bending rigidity the straight line design or pistol design
strain clamp offers easier installation
Depending upon diameter and composition of conductor
this design offers minimum slipping strength between
80% to 95% of the conductor rated breaking strength
Clamp bodies and keeper are made of high strength
aluminium alloy. U-bolts and associated components are
of galvanized steel.

STRAIGHT LINE CLAMPS


Holding Power of straight line designs meet
requirement of heavy primary distribution service
and offers slip strength between 60% to 80% of
rated breaking strength of conductor. The design
offers easiest and fastest application of protection
cover in hotline work.
Keeper piece is provided with lifting eye. Clevis pin,
U-bolt and associated components are steel Hot-Dip
galvanised. Clamp bodies, keeper pieces are also
cast aluminium alloy.
COMPRESSION TYPE DEAD-END CLAMP
Compression type dead ending is widely accepted practice
on EHV lines because of its high mechanical reliability and
Electrical continuity. For distribution line bolted types
clamps are popular because of easier installation, without
any special tool, maintenance advantage and continuity of
jumper. However because of vibration and loosening
problems quite often localized heating affects
performance and cause outage. Compression type dead
end for small diameter conductor is popular mainly
because of its superiority in Electrical Conductivity. These
are suitable for AAC, AAAC & ACSR conductor of small
diameter. This installation can be done by mechanical
crimper having provision for changing dies suitable for
hexagonal crimping. While for AAC and AAAC hand
mechanical crimper can be used up to conductor diameter
of 16mm, for ACSR it is not recommended above 14mm .

CONDUCTOR & EARTHWIRE ACCESSORIES


MID SPAN JOINT & REPAIR SLEEVS
These can be supplied for all conductors and earthwire sizes. Aluminium joints are extruded type and
steel joints supplied for earthwire. Mid span joints and dead end fittings will develop minimum 95% of
ultimate strength of the conductor and earthwire. Dead ends and mid span joints have conductivity not
less than conductor. Compression is done from round to hexagonal shape. Universal jointing compound
for electrical connections is available on request

VIBRATION DAMPER, SPACERS & SPACER DAMPER

VIBRATION DAMPERS
Stockbridge
type
with efficient one
bolt grip and ease
of application even
on live line. Weights
are of galvanised
iron,
clamp
of
aluminium alloy &
steel cable of high tensile galvanised stranded
wires protected with flexible sheathing.

SPACER DAMPERS
Spacer Dampers are available in various
configurations of bundle conductors in several
types and design including normal and armour grip
type. Use of Spacer Dampers effectively serve dual
purpose of Spacers and Dampers and are designed
to with stand mechanical, vibration and short
circuit requirements of applications.

PERFORMED PRODUCTS
Available in high strength, high conductivity alloy for both tapered and performed type items,
aluminium clad steel & high strength steel suitable for various applications in a comprehensive range of
fittings. The product are designed for optimum application, securing all types of bear, homogenous
conductors and will hold the required breaking strength with even distribution on holding pressure.
Products are quicker and easier to install than other clamps or fittings.

CLAMPS & CONNECTORS


ADEA supplies quality connectors made of high strength aluminium alloy, with versatile design can
also be tailor made for any application. Bi metallic application and copper, other alloy connectors for
specific application, requirement
is also available.
The items shown over here are
not exhaustive and wide range of
connectors are available to suit
every requirement in sub-station
or requirement line.
While enquiring please specify
the application, Conductor/tube
size,
approach,
type
of
termination, terminal or stud
size, Current rating or corona &
RIV rating required.

POLE LINE HARDWARE


Adea supplies a comprehensive range of pole line hardware fittings which provides varying
degrees of conductor production, repair, jointing, tension ensuring superior protection,
uniformity and complete compatibility in perfect configurations to meet all requirement of
electrical bodies and utilities throughout the world.

OPGW FITTINGS/ ABC FITTINGS

LOCATION

WHAT SHOULD YOUR ENQUIRY CONTAIN


In order to understand your requirements better and response quickly, we would appreciate
your enquiries to be accompanied with all technical data incl. KV, Conductor Size, Type of
Configuration, Mechanical Strength, Electric Parameters requirement and quantity, Other
Project specific requirement and Deadline. Once we receive your enquiry our Executives will
respond with details shortly.

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