ASME VIll EXAMINATION IRC (COPYRIGHT 2000 — IRCISCHINOLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR DISTRIBUTE API 510 COURSE ASME SECTION Vill TEST (ALL OPEN BOOK) NAME, DATE, 1 Anexisting 30’ tall pressure vessel is stamped “RT-2", and is constructed of seamless 2:1 elliptical heads. shell material end head material is SA 515 GR 60_Aljoints are Type #2 Inside ciameter of the vessel is 86" The vessel has corroded in the shell and heads approximately 1/8", and the original thickness of both heads and the shell was 5/8", according to the Menufecturer's Data Report. Stress is 14,760 psi. MAWP is 300 psig @ 670°F. The minimum thickness of the shell, considering hydrostatic head is 2 A 788" B Zor c 850" D500" 2. The required thickness of the bottom head on the above vessel will be: A 7eB" 8B 701" ‘ c 650" . 0 500" 3. Apressure vessel has besn designed for extemal pressure using SA 516 GR 60 material. (yield ‘strength = 28 KSI) The total langth of support is 8 feet. The maximum allowable working pressure (external) stamped on the vessel is 250 psig @ 50°F. The O.D is 48" Can this vessel be safely operated with ¢ minimum shell thickness of 250°7 A Yes, vessel is acceptable B No. vessel is not acceptable Not enough information given to form an answer Material cannot be used for external pressure without full RT 4 A30"ID 280° thick circular manway has been welded to an existing pressure vessel with a full penetration weld into the shell The shell is made of SA 516 GR 70 materal. is 625" thick and is 52°10 The manhole is SA 106 GR C and extends past the vessel wall_3° on the outside of the vessel The manway is fhish to the | D of the vessel MAWE is 250 psig @ 800°F » The manway does not pass through 2 welded joint, and has a 14" X 1 leg filet weld around the nozzie on top of the full penetration weld Radiography is RT-1. The required (calculated) thickness of the shell is 518" and the required (calculated) thickness of the nozzle is 216" From this information, this nozzle: is adequetely reinforced without a repad does not need to be calculated for additional reinforcement will need reinforcing pad to be acceptable net enough information to form an answer com> COPYRIGHT 2000 = IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED -90 NOT COPY OR EISTRIBUTEASME VIII EXAMINATION IRC COPYRIGHT 2000 ~IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR OISTRIBUTE 5 _Amexisting pressure vessel has been inspected on a given year. and found to be 750" thick in the ahell and heads The next inspection is performed 3 years later, and the thickness of the hell and heads is shown to be 60° (uniform). Calculations show that the vessel required Ghckness is 450". From this information determine the following information, per API 510 Total metal loss Corrosion rate Corrosion allowance Remaining life Inspection interval = Eee eee ree eee eee eee & _Anamonia processing vessel is stamped for an MAWP of 60 psig @ 300°F, and a MONT of Bor @ 60 psig Various materials have cracked andlor corroded on the vessel and wil require Welded repairs Circle which of the following materials, # any, will require an impact tested ‘welded procedure to be used (A. AN ANSIB16.5 flange, SA-105 material. 2" thick ~B _ SA662 Grade B normalized plate, 1" thick : © —_SA.364 bolt material," thick *Grede BA + Grade BC + Grade BD i DSA 106 GR C material, 2" thick 7 __A3*diameter opening in a shell thickness of 3/8" does not require reinforcement. and does not have to be calculated. (Assuming, not subject to rapid fluctuations and ail welding complies to Code rules) A Tre B False not enough information DB _Allnozzles must be calculated for reinforcement & Welders must identity their welds by stamping their assigned symbols or identfying letters at intervals not more than ftalong the welds he makes A 2 B 3 c 6 a) @ —_- PWHT is not mandatory for P-4 materials that comply with ail the following Circumferential butt welds only Maximum © D of 4” Maximum nominal thickness of 1" or less Maximum carbon content of 25% Minimum preheat of 20°F True False nat enough information given ‘All P-4 materials require PWHT per ASME Vill g0o> 40 Whatare the volume and pressure limits for vessels that are stamped "UM? 5 cuft volume, 250 psi design pressure + 1/2 cu R volume. 700 psi design pressure 5 cu ft volume. 600 psi design pressure 44/2 cu ft volume, 250 psi design pressure COPYRIGHT 2000 -IRCISCHINDLER & ASSOCIATES -ALL RIGHTS RESERVED -00 NOT COPY OB pisTRIBUu 12 13 14 16 ASME Vill EXAMINATION IRC COPYRIGHT 2000 - IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED -DO NOT COPY OR DISTRIBUTE When are vessel production impact tests required on carbon steel welds? when the vessel is rated for -20°F and above when the base metal is a Curve A or B and will require impact tests when required by the thickness of the base metal when the vessel is not fully radiographed What is ine minimum size of a uquia reief vaive, per ASI NPS 2 NPS3 NPS4 NPS 1/2 ‘Awelded carbon steel vessel, fully radiographed, stress relieved, and made for lethal service should have what markings under the ASME Code Stamping? a P.BRES,W.L b «UU, UW, UM, UCS RTA, HTL dH, U,RT=1,P, WL. ‘All carbon steel butt welded joints shail be radiographically examined for theif full iength, if the RT stamping is “RT-2° Tre or False (circle one) ‘All vessels over 36" |.D_ shall have a manhole, except those that have a shape or use that makes one impractical. in which case thay shell have at least two hand holes 4"X6"in size True or False (circle one) What are the non-destructive examination requirements of welds on pneumatically tested vessels (over and above that required by design considerations)? 18 a MT or PT alll butt welds b MT or PT welds around openings © MT or PT attachment welds (including 1/4" non-pressure to pressure attachment welcs) d both Band C. above The allowable offset for a Category A butt weld that is 1 1/2" thick is: ve" wae wat wie" A.U-2 Manufacturer's Data Report is used for: “UM? vessels field erected vessels vessel parts shop fabricated vessels COPYRIGHT 2000 - RCISCHINDLER & ASSOCIATES - ALL FIGHTS RESERVED - DO NOT COPY OR DISTRIBcereus ASME Vill EXAMINATION IRC COPYRIGHT 2000 ~IRC/SCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR DISTRIBUTE 19 “Lethaf" service is defined by: athe service the fabricator the Al the user or his designated agent 20 - Apressure vessel s carbon steel end 3" thick. The manufacturer applies a joint efficiency of 85 per UW-12(¢) what amount of radiography must be done on the butt welds? Full ‘Spot Partial None. aeoo COPYRIGHT 2000 =IRGISCHINDLER & ASSOCIATES - ALL FUGHTS RESERVED -DO NOT COPY on ois TRIBUASME Vill EXAMINATION epniranteahpong te emeeeees a . IRC COPYRIGHT 2000 -IRGISCHINOLER & ASSOCIATES - ALL. FIGHTS RESERVED - DONOT COPY OR DISTRIBUTE ANSWER SHEET MAWP - 300 psig @ 870°F + HH = 312.99 ‘500 50 = 15.900 50 = 600 15.000 2240 E=RTZ= 90 700= 14.400 15 12X20 74,760 t=PR_.. = 312.99K33 = 10,328.67 = 10,328.57 SE GP 14,760X 90° 6X 312.99 13284 - 187.794 73,086 20, = 788" required ANSWER - A Heads= t= PD. et = _gig.99X6s 2SE -.2P 2X 14,760X 1.0-2X 312.99 20657 34 5 = 704 29520 - 62 598 701 required ANSWER -B 7 SA 516 GR 60 yield = 32,000 Dolt = 48/250 = 192 Ue = 96/48 = 2 Pas4X3400 13600= 23611 3( 192) | 576 No - This vessel can't be operated at 250 psig ANSWER -B 0X S1X1+0= 1554 81 =30 (1X 625-1X $18) -0= 324 ay 22( 425 * 280)(1 X 625 - 1X $18+0)=181X 107 = 1996 5( 280 - 216) 1X 625 = 2 5 280 - 216) 1X 280 = 0896 Aga =0 321+ 0896 + 25 = 3549 opening needs pad opYRIGHT 2000 -IRCISCHINDLER & ASSOCIATES -ALL RIGHTS RESERVED - DO NOT COPY oR pisTRIBUTE songs10 2 13 14 15 16 7 19 20 IRC ‘COPYRIGHT 2000 ~ IRC/SCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED -00 NOT COPY OR DISTRIBUTE 5173 yrs ASME VIII EXAMINATION ‘A) Total metal loss = previous + - present = 190° 8) Corrosion rate =_metalloss =.19 = 0633 yr Time 3 ©) Corrasion allowance = At-Rt= 560- 450= 110 D} Remaining life = CA = 110. Corrésion rate 0833 E) Inspection interval = 1 73 years A. No impacts B No impacts C Grade BC - impact tests required Grade BD - impact tests required D Impact tests required COPYRIGHT 2000 -IRCISGHINDLER & ASSOCIATES - AL RIGHTS RESERVED -DO NOT COPY OR DISTRIBUTEASME VIII AND API 510 SAMPLE CALCULATIONS, IRC SCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED -DO NOT COPY OR DISTRIBUTE COPYRIGHT 2000 - IRC: API AUTHORIZED PRESSURE VESSEL INSPECTOR PREPARATION COURSE FOR CERTIFICATION EXAMINATION 2000 INNOVATIVE RESEARCH CONSULTANTS SCHINDLER & ASSOCIATES . AND CODEWEST AUTHORED BY: 7. SCHINDLER COPYRIGHT 2000 ~ IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR DISTRIBUTE r(ASME VIII AND API 510 SAMPLE CALCULATIONS IRC: COPYRIGHT 7000 - IRCISCHINOLER & ASSOCIATES - ALL RIGHTS RESERVED -DO NOT COPY OR DISTRIBUTE ‘horizontal deaerator hes been in-service for approximately 10 years. An onstream inspection ‘hows tnat the vessel shell thickness is 275" (uniform) and that the heads have both pitted Teducing the thickness at the crown racius to 300 The MDR for this vessel reflects that the Shells made from SA 414 GR E plate with Type #2 longitudinal joints in all three courses. with Shi ofs6" The heads are made from SA 285 GR C material, and ere full hemispherical. with Gala seams (Type 1) witn an LD of 66" The namepiate stamping shows thatthe original MAWP, e0 vals @ 50°F and comolies withthe rules for spot radiography (RT-3) wih no static head ‘Considered can this vessel be allowed to continue to operate at this pressure and temperature? Hit should be reduced. what is the MAWP that can safely be applied to this vessel” (shell S = 16,200, Head S = 13,800) No - allowable pressure should be reduced to approximately 212 psig No - allowable pressure should be reduced to approximately 107 psig. Yes - vessel is acceptable for operation at 280 psig. Yes - vessel is acceptable for operation at 280 psig, f impact tests are conducted ‘A tubular heat exchanger is constructed with a fiat, unstayed, seamless circular head, welded to the shell with inside and outside filet welds as shown in Fig. UG-34, Skatch (F) (C= 20) The measured thickness of the head is 1", and is corroding approximately 1/32" (uniform) every year ‘The thickness of the shell has not corroded. and an onstream inspection shows the shell to be '375" thick There are Type #1 joints in the shell, with full RT, and a vessel LD. of 30" The filet welds are in good condition, and are measured at 375” on both the inside and outside welds The diameter of the head is 30°, and the vessel is stamped for an MAWP of 90 psig @ 500°F- ‘The head is constructed of SA-516 GR 70 material, and the shell is constructed of SA 285 GR C naletial Assuming that the corrosion rate of 1/32" per year will continue, how many more years may this vessel be allowed to operate within the principles of the ASME Code? (head S = 17.500) a 196 years b 342 years © 962 years @ 121 years ‘Anew pressure vessel has been received from a manufacturer with the following information made available to the Inspector about the shalt MAWP 500 psig @ 780°F MOMT 10°F 200 psig ‘Spot RT 60°1D Hyaro pressure 750 psig @ 70°F Mater. SA387 GR21.CL1 Thickness. 350° (P# 5 material, Stress = 14 000) Type 1 Category A welds Verical height: 140 feet No impact tests performed No neat treatment performed Matenai net normalized From the above given information. how many individual Code violations can you as the Inspector find as reason for not accepting this replacement part? No violations - This part meets all Code reauirements 3 Code viclations 5 Code violations 10 Code violations COPYRIGHT 2000 = IRG/SCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED -DO NOT COPY OR DISTRIBUTE egASME VIll AND API 510 SAMPLE CALCULATIONS. IRC COPYRIGHT 2000 ~ IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR DISTRIBUTE 4A frectionating tower is 141 DX 21' long, bend line to bend fine, and is fitted with fractionating trays The tower is designed for an extemal design pressure of 15 psig @700°F. The tower is constructed of SA-285 GR C catbon steel, yield strength 30,000 psi, and the design length is 39° Between the fractionating trays, which are adding support to the vessel. Does this construction comply with ASME Vili requirements (assuming a designed thickness of 1°)? a Yes, meets Code requirements No. does not mast Code - pressure should be increased to 30 psig € No -does not meet Gode - pressure should be decreased to 10 psig & _No-does not meet Code - thickness should be increased to 3.6" 5 ANASME-stamped pressure vessel has been altered and now requires a hydrostatic pressure test to be applied The vessel is 175' tall and has a pressure gauge at the top ofthe vessel and nother gauge 25' up from the bottom of the vessel fer the Inspector to look at. The MAWP is {25 psig’ The ratio of design to material test stress = 1 What pressure should be shown on the ‘gauga.at the 25' level to meet API 510 requirements? 2. approximately 275 psig b approximately 185 psig approximately 125 psig d___approximataly 228 psig 6 ‘An existing carbon stee! prassure vessel is stamped for lethal vapor service, and has an elliptical ot head. The head is measured at 60.25" .D in the corroded condition. The head, when new. was 1375" thick and 60" 1D. The stress value is 13,800, the MAWP is 300 psig. and the head is attached to the shell with @ Type 1 Category B weld Assuming a corrosion rate of 1/8" per year, answer the following questions: + What are the radiography requirements for the head-to-shel joint? + Does the head. in its corroded condition, meet ASME Code requirements? + ifthe answer to B is yes, how many more years can the vessel operate within the parameters of ASME Code requirements? full. yes, 4 78 years spot. yes. 8 95 years partial, no. 1085 years one of the above ‘Atorisherical head is connected to a.seamless vessel with a single welded butt joint with backing The seam has bean welded by 2 single welder, and is spot radiographed per UW- 11fayiSo) What is the type of joint. joint category. and joint efficiency factor? 2 ‘Type 1, Cat DE= 85 b Type 2. Cat 8. E=10 c Type3 Cat A E=10 O Type 2, Cat. BE = 85 COPYRIGHT 2000 - IRCISCHINOLER & ASSOCIATES - ALL RIGHTS RESERVED -00 NOT COPY OR DISTRIBUTE10 4 ASME VIII AND API 510 SAMPLE CALCULATIONS: IRC COPYRIGHT 2000 ~ IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR DISTRIBUTE "A.60" 1D pressure vessel will require a filet welded with a (lermporary) patch plate. The patch A the shell are both SA 515-50 material (S = 15,000). The patch is 375" thick and the vessel is sro" thiek with no corrosion allowance The vessel has Type 1 Category A welds, and is Stamped for RT-2, 200 psig @ 600°F, and an MDNIT of 15°F From the information given. wil this rbosir require the use of a welding procedure thet has been impact tested? 2 yes, impact tests are required on the welding procedure = ho. impact tests are not required on the welding procedure yes, Impact tests are required on both the base metal and welding procedure ‘ impact tests are only required on the base metal “A nozzle is installed in a vessel shell as llustrated in Fig, UW-T6.1(), using Wo equ ads The minimum shell thickness is 3/4 inch and the nozzle wall is 7/46 inch minimum Yickness Using equal leg filet welds, what isthe leg dimension of the welds rounded up to the next larger 1/16 inch? THe" ane" 9/16" ie vertical vessel is to be erated to @ new Maximum Allowabie Working Pressure based on aermfone of the vessel parts. The top of the vessel is located at an elevation of 75 feet The following calculated values (P) have been determined by the Engineer (elevations are given ever ofthe tem being considered, (static head of water equals 0.435 psi per vertical foot: top head. elevation 72.5 feet, P-351.3 psi top shall section, elevation 65 fest, P - 362.6 psi menway connection. elevation 50 feet, P = 360 psi Tedueer section elevation 30 feet, P = 3725 psi bottom head. elevation 6 feet. P = 425 psi What is the maximum value of MAWP which can be applied to this vessel? a 480 psig b 360 psig c 385 psig d 348 psig ; During the inspection of a horizontal pressure vessel torspherical nead is measured and found aur oe olowing cimencions. Thickness equals 125 inches. Inside diameter of skirt = $6, y ee re ctuance fram the bottom of the head tothe top ofthe vessels S.6 in. The weight ere equals 0.433 psitt From the vessel data report S = 15000 psi and 'RT-2" has best oot At what Maximum Alloviable Working Pressure can this head be used with no corrosion allowance? a 490 psig b 380 psig c 416 psig d 426 psig. coPrRuGit 2000 -IREISCHNOLER & ASSOCIATES . ALL RIGHTS RESERVED -00 KOT COPY OR DISTRIBUTE 413 14 18 rd ASME VIII AND API 510 SAMPLE CALCULATIONS IRC COPYRIGHT 2000 ~ IRCISCHINOLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR DISTRIBUTE ‘Aap patch is to be installed on a pressure vessel built to ASME Code. Section Vill. Div 1 as part Gfa repair of the vessel. The patch is made of SA-515 Gr. 70 material (P-No, 1). 1-1/8 inch thickness without normalzation, The owner s engineer has determined the ratio of the allowable Stress to the actual stress to De 1.0. The vassel nameplate lists the MDMT as 50°F with “HT” for tho heat treatment, therefore, the patch willbe voluntarily heat treated. Wil the patch plate require impact testing? yes no no. if welding procedure is impact tested none of the above ‘pressure vessel eylindrical shell is measured and found fo be 1.36 inches thickness at ts Pere inThe mene ads was measured at 28 625 inches. Plant records provide the oz" < iolowing information: + ne ‘The vessel has been in service for 4 years ‘The original vessel thickness was 1.4375 inches minimum ‘The allowable stress of the vessel material is 17500 psi at design ternperature The weld seam efficiency is 1 Z ‘The maximum allowable working pressure is 745 psiwith a static head of water equal lo S psi” oReNe Based on the above, how much material thickness is available as remaining corrosion allowance? Vv ‘What is the remaining life of the vessel? 4117710 64 years. 2507/3 6 years 10175 31 years 202"/4 1 years, ‘A vessel’ cylindrical shell has corroded down to 25" in thickness. The cylinder is 40” od with ‘an unsupported length of 10° Design temperature is 300°F. and the material yield strength is 30 000 psi What is the allowable external pressure allowed on this vessel? a 38 psi (approximately) b 48 psi (approximately) c 12 psi (approximately) 23 psi approximately) During the inspection of an existing pressure vessel you find it necessary to determine the weld Seam efficiency of several joints on a vessel The vassel nameplate shows RT-4_ The joint ye and degree of RT we read fram ASME data reports for the vessel What are the joint efficiencies for the following? Type Category Joint Efficiency 1 Typed cata 2 Type 3 Cats 3. Type2 cate a1. 8S 2. 60 3. 90 bd 1.90 2. 90 3.1.00 c 1.400 2.100 3,100 a 1.85 2. 80 3, 80 COPYRIGHT 2000 - IRCISCHINOLER & ASSOCIATES - ALL RIGHTS RESERVED -D0 NOT COPY OR DISTRIBUTE16 v7 18 ASME Vill AND API 510 SAMPLE CALCULATIONS IRC COPYRIGHT 2000 ~IRCISCHINDLER & ASSOCIATES - ALL FIGHTS RESERVED -DO NOT COPY OR DISTRIBUTE ‘Avvessel cylindrical shell is measured today and found to be 1.0625" at he thinnest point, The inside radius is 24° Plant records provide the following: \Vessel has been in service 64 years Original t was 1.1875" min SV'= 15000 at design Efficiency = 65 MAWP = 500 psi with a static head of water equal to 6 psi Previous (lest) inspection was completed 8 years ago and the wall thickness was 1.087 «Based on the above information, how much material tis available a8 remaining corrosion allowance? What is the remaining life of the vessel? a 0657/40 6 years b 0868"/29.83 years c 0017/82 years d 8627/15 6 years ‘flat unstayed circular head with 2 diameter of 14” is operating at 360 pei at SOO"F_ The Sv = 47500 with an effciency of 1.0 he C factor = 33 Canthishead continue in| service in ts present slate or would a repair be necessary. ifthe present thicknesses is 1 25°? 2 no, head must be replaced i b no, head must be repaired yes, head can continue in service no, head thickness must be 2 5" to be acceptable ‘Avvessel owner is to repair a pressure vessel by replacing one of the vessels seamless aiiscidel heads with a duplicate head, but welded to the shell, The orginal vessel name plate is stamped "W" *RT-2" and “HT” ‘What type or types welded joints may be used in the repair? What Radiographic Testing of the joint is required? Type tMfull RT Type 2spot RT Type 3/full RT Type 1 or 2ispot RT vertical pressure vessel in water sarvice with Type 1 Category A" long seam welds = 19 Meee eapr ig made from 1/2" thick SAS16 GR70 material (S = 17 $00), stamped for 2° se osar 100 peig @ S60°F, and is also stamped as "RT-2" (satisfies spot radiography rules) wih eae ot bor wnat is the actual minimum thickness of his vessel. including hydrostatic React 2it 250 350° 360 copvnicitr 2000 -IRCISCHINOLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR OISTRIELTE 620 at 23 24 racmsy I ET ee TEES ASME VIll AND API 510 SAMPLE CALCULATIONS IRC COPYRIGHT 2000 — IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED -DO NOT COPY OR DISTRIBUTE “The heads on the vessel in #19 are 2:1 elliptical heads. are seamless. and are made from the same material, same diameter, same thickness, and are welded to the vessel with Category “ ype | circumferential welds. What is the minimum thickness of the bottom head if the extr3 radiograph required by UW-11(a)(5)(b) is taken on each head-to-shell weks? (Remember static head) 250° 200° 173" 105 ‘Assuming the seme parameters for the above pressure vessel in # 18. but the heads are Seamiess hemispherical heads with a 30" spherical radius attached with @ Category “A” Type 1 full penetration weld, what is the minimum thickness of the betternhead? a 250 b 220° c 179 a 105" ‘An 8 feat |D horizontal pressure vessel with Type 1 weld joints is constructed totally of SA285 GR C (S = 12,100) plate with two courses (one circumferential seam joining two cylinders.) ‘The original thickness is 375" uncorraded (new and cold) and the vessel is stamped for ful radiography (RT-1), The MAWP is 50 psig @ 750°F_ The heads are torispherical, 8% knuckle, 96 75" ©.D skirt, and were 375” thick also when new. An onstream inspection Shows the vessel has corroded evenly over the head and shell with a uniform 1/4” external, corrosion What MAWP can this vessel be operated at, assuring no static head? a -28psig b 31 psig © I7psig d 80 psig What is the required thickness of a seamiess fiat, unstayed circular head with a diameter (or ‘short span) of 26", an intemal design pressure of 250 psig @ 650° F. with material of SA105 (S = 17.500)? Attachment is 2s shown in Fig UG-34(A), and the inside comer radius 's fot less than three times the required head thickness aN bd «619 ce 23 d 166" Given the parameters ofthe above flat head in #23, assume the head is not circular but slipical ote the game short span and a long span of 36° Whatis the required thickness of this head? (NOTE. This question is not supposed to be in the test but a similar question has been asked previously ) a 19) bo 15 © 21 ¢ 186" COPYRIGHT 2000 ~ IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR OISTRIBUTE 725 26 aT Ee ASME Vill AND API 510 SAMPLE CALCULATIONS IRC COPYRIGHT 2000 - IRCISCHINDLER & ASSOCIATES ~ALL RIGHTS RESERVED - DO NOT COPY OR DISTRGUTE wn e0" LO. 1" thick pressure vessel constructed of SA442 GREO material is stamped RT-3 ‘nd is also stamped for an MAWP of 70 psig @ 650° F. Anozzie is located in the shell Gnd doesnt pass through @ welded joint Details of the attachment are as follows: Nozzle material - SA106 GR 8 Nozzle 1D - 16" Nozzle thickness - 375" Nocile attached to shell by full penetration weld into shell and a cover fillet weld on the pataide of the shell only Fillet weld leg lengtns are 1/2" X 1/2". Attachment detail is a5 shown in Fig. UW 16 1 sketch (C) ‘Does this construction need a repad? Assuming Fr, F and E= 1 0 and ty = 880" andt,, = 290" 0. yes rot enough information given none of the above What are the parallel and perpendicular (or normal) limits of reinforcement for the nozzle in #25. above? a parallel - 16° normat -2.6° b parallel - 9.375" normal - 9375" c parallel - 8 375° normal - 25° dd parallal - 16" normal 9375" Apressure vessel has a new 18" 1D marway installed inthe shel, with a configuration slat PE UW. 16(e-1) The shell thickness is 380", the manway is 280" thick and the pae 375" Tras ‘The cover weld attaching the pad to the shells 300" n size. and the cover weld atact™a the bad tothe nozzle is 300" in size The nozzle is SA 516 70 rolled and welded pits (17. 500 Tete) tuly Re. and the vessel is also SA 516-70 (fully RT'S. The vessel is 50"! ane © See Fy 200 psig @ S00"F The od ofthe repad is 24”. and the ID of the hole in the 9ad o1e Tne repad is also SA 516-70 materials this manway properly reinforced? (alFr, E and F = 10 ty = 287" and ty, = 103°) yes ro not enough information given none of the above oPrRUGHT 2000 -IRCISCHINOLER & ASSOCIATES - ALL FIGHTS RESERVED -DO NOT COPY OR USTRIBLTE 820 at ASME VIII AND API 510 SAMPLE CALCULATIONS: IRC "h vertical one course pressure vessel in vapor service is 12’ tall is made of 200° nominal wall seamless pipe, SA106 Gr B (S = 15.000) Design pressure is 250 psig @ 500° F. The outside Fadius of the shell is 18". The vessel is stamped RT-3 (spot RT) aitached to the shell are two Feamiass torispherical heads made from SAS15 Gr 70 plate (S = 17,500). The inside crown regis of the heads is also 18”. The heads are also 300" thick. What is the MAWP of this vessel based on the shell and heads? 250 psig 279 psig 220 psig 1A 20/tal pressure vessel is stamped for 1000 psig MAWP @ 900" F, The hydrostatic test is be applied at 70° F_ Materials are SA516 GR7O and SA240 Type 302 S.S. plate. What's ne mum hyGrostatic test pressure that should be applied at tre totter of the vessel to satisfy ASME Code requirements? (Stress value for SA240 Type 304 is 14,700 at 900° and 18.800 at 70°} a 4038 psig b. 1800 psig c 2000 psig da 165966 What is the maximum allowable external pressure allowed on the following pressure vessel OD = 24" ; Material = SA106 GR C (yield strength = 40,000 pei) Nominal thickness = 500" Total length between lines of support = 48" Design temperature = 500° F 327 psig 390 psig 458 psig 512 psig ‘A staionary vessel is made from SA516 GR70 plate that has dean normalized. The MDM" is SorF @ £70 psig. The actual materal thickness is 3.0" thick. and the vessel id is 48° and the joint efficiency is 10. Does this material require impact testing? yes no not enough information none of the above ‘Assume the same vessel as in #31 above except hat the pete has To) Dose this material require impact tests? If so. what FT LBS of energy would be required for this piate? no impacts required yes impacts required, 25 ftibs. for 3 specimens (ave } yes impacts required. 17 ft.lbs for 3 specimens (avg. yes impacts required 35 ftlbs for t specimen (minimum) COPYRIGHT 2000 - RCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED -DO NOT COPY OR DISTRIEUTS ¢33 35 36 [ASME VIII AND AP! 510 SAMPLE CALCULATIONS IRC COPYRIGHT 2000 ~ IRG/SCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED -DO NOT COPY OR DISTRIBUTE, A pressure vessel has been inspected and found to be thinned over a 20" long area. parallel ‘win tne fong seam Thickness readings in this area are 275°, 275°, .280", 290" and 295° Original thickness is 375". The vessel is now 17 years old, MAWP is 80 psig @ 10°F. 24°10 and material stress is 16,800. Joint efficiency is 65. + Whatis the minimum shell thickness? 2 What isthe longest dimension that can be corrosion averaged per API 510? 3 Whats the internal or onstream inspection interval for the vessel based on the above? iareeeet o0emee eee tat 3, 10 years bt 3) 10 years c¢ 1.600", 24a" 3.) 10 years a 0s 2.2 14 310 years ‘An existing pressure vessel material thickness is measured at 500" on an inspection. 4 years Tater this same thickness is measured at .250" at the same location. Required thickness (by calculation) shows that the vessel must be .125" thick to withstand the given pressure, Per AP| 510, and from this information, what is the: Metal loss Corrosion rate Corrosion allowance = Remaining life Inspection interval A pressure vessel made of SA 285 GR B (12.100 = stress) material has been in service 10 years thes a measured shell thickness of ?4" at the thinnest section. If this vessel is to be operated with 2 stamping that indicates an internal MAWP of 300 psig @ 700 Deg F. RT-2, Type. 1 joints, bad an ID of 80" what will the minimum thickness of the shell be to support this pressure? approximately 1.200" approximately 1.00" ‘approximately 750° ‘approximately 890° What is the minimum thickness required for a pressure vessel thatis stamped with a 600 59 @ 500° MAWP, is 70” OD, complies with the rules for spot radiograrny. has Type 2 joints. is made from SA 515 GR 80 (S = 15.000) material. and is 25' high in water Service? 1950) 1074 1 + 560 a > do 1786" A pressure vessel head is thinned at the knuckle radius to 25C" thick The nesd ss attached 10 tho vessel with a Type 1 joint that is fully radiographed and apera:ed at 600° F The head is 22: eliptcal head wih an ID of 45" and is made from SA 285 GR C (S = 12000) maternal What MAWP can be operated on this head with no static head considerec? psi 183 psi 490 psi 142 psi ICISCHINOLER & ASSOCIATES - ALL RIGHTS RESERVED - D0 NOT COPY OR DISTRIBUTE 10 COPYRIGHT 2000 ~ASME VIII AND API 510 SAMPLE CALCULATIONS: IRC COPYRIGHT 2000 ~ IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - 00 NOT COPY OR DISTRIBUTE 38 pressure vessel shell is 80" ID. 375" thick and the heads are forispherical (6% knuckle radius) ‘and are also 80" ID and 375° thick. Both shell and heads are made from SA 36. plate (14.500 stress), and the shell complies with spot radiography The heads are spliced (welded) and comply with spot radiography Assuming all joints ate Type 7. what is the MAWP allowed on this vessel based on the heads assuming a 500° temperature and vapor pressure only? a 70 psi b 85 psi cc 84 psi d 110 psi 3@ Ifa vessel is bul from SA 106 GR B (S = 15 000) seamless pipe. is 375" nominal wall thickness ‘and has one circumferential weld joint and is 24” ID, what is the MAWP allowed f the ternperature ig 500° F. and the vessel is stamped “RT-2°? a 409 psi b 425 psi c 387 psi da 415 psi 40. An 8" nozzle on a vessel is replaced with an identical nazale with an attachment similar to UW 46 1 Skelch C. If the nozzle thickness is 500" and the vessel shell thickness is 1" What is the minimum size of throat and leg dimensions for the attachment filet welds? a 4170" throat 250 leg an b 750" throat/1.00" teg e 250" throal/ 363" leg dé. —.250" throat! 250° leg 41 Avessel nozzle has corroded around the attachment filet welds, reducing them to a 126 throat thickness With @ nozzle wall thickness of 350° and a shell thickness of 500° and, assuming 2 joint configuration in compliance with UW 16 1 Sketch (). wil this condition meet ASME Code? ayes bono c_illet welds not required for this nozzle @ not enough information given 42, AB" nozzle in a pressure vessel is to be replaced with a 10" ID SA 106 8 nozzle that is 260" thick The vessel is 75” thick and is stamped for an MAWP of 350 psig @600"F The vessel ID is 80" and the vessel complies with the rules for spot RT (Type #1 joints). The installation is ‘similar to UW-18 1 Sketch (c) with 2 750° throat filet weld Does this nozzie requite a ‘ainforcing pad? The S V. for the shell is 18,000 psi. The required thickness of he shellis 490° ‘and the required thickness of the nozzle is 160° (All E, F. FR= 1 0) yes no not enough information given ho reinforcement calculations required per UG-36 (¢)(3)(a) COPYRIGHT 2000 ~ IRCISCHINOLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT GOPY OR DISTRIBUTE "43 45 46 a7 4a ASME Vill AND API 810 SAMPLE CALCULATIONS IRC COPYRIGHT 2000 ~IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR DISTRIBUTE. "A 50’ high Amine Tower has been altered and requires a hydrostatic test. The MAWP is 350 psig @ 750° F. The vessel materials are SA 816 GR 70, SA285 GRA. and SA §3GRB (seamless) pine. Ifthe test is to be conducted to ASME Vill requirements. what is the minimurn hydrostatic pressure required on the bottom head ifthe test will be conducted at 70°F? 455 psi 546 psi 518 psi 670 psi ‘A vessel is to pneumatically tested @ 70°F per the Code. The MAWP is 200 psig @ 700 Deg F ‘The materials are SA 240 Type 304 stainiess steel and SA 515 GR 65, Whatis the ‘nisimum pneumatic pressure required on this vessel? The SV for SA 240 Type 304 @ 700°F is 16,800 psi, and 18,000 psi @ 70°F a 231 psi b 220 ps1 e300 psi 425 psi ‘Accircular fiat head is seamiess and is 20" diameter and is attached similar to Figure UG 34, (b- 4). Ifthe MAWP of the vessel is 200 psig @ 800 Deg F and the material is SA 105 (S = 17.500), what is the minimum required thickness of this head? a aga" . b 370" © 900" d 107 ‘A circular flat head is 30" in diameter and is attached to the shell with a weld simitar to Fig UG 34 {h)_ The head is spice-welded (seamed) with a Type 1 joint and has been spot radiogrephed {The head is made from SA 518 GR 60 (S = 18,000) Whats the minimum thickness required on this head. assuming a temperature of 650° F and an MAWP of 375 psig? 1877 209" 2955" 3650" ‘A vessel is constructed for external pressure and is supported at 7 intervals The ODis 48" the thickness is 500" and the temperature is S00°F What's the approximate maximum external pressure allowed on this vessel? The material yield strenath is 28 000 psi 411 psi 160 psi 181 psi 195 psi A vessel is made from SA 862 GR A material, SA 182 GR 21 normalized and tempered material AAS Sa 516 GR 70 material Ali materials ere 375° nominal thickness and the vesse! s made fora design temperature of -20°F Which materials. any. will require impact testing? alt materials only the SA 662 and SA 182 materials, only the SA 182 and SA 516-70 only the SA 516-70 COPYRIGHT 2000 =IRCISCHNOLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR OISTRIGUTE49. 51 52, 53 ASME VIII AND AP! 510 SAMPLE CALCULATIONS IRC COPYRIGHT 2000 - IRGISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED -D0 NOT COPY OR DISTRIBUTE "R30" ID vessel is fully radiographed, has Type 1 joints, 's 500" thick and is stamped for an MANWP of 100 psig @ 300 Deg F: with a corrosion allowance of 1/16", and a minimurn temperature of 40° F. Ifthe material is SA 516 GR 70 (not normalized), does this vessel require impact testing? (A reduction stress ratio of 1 O will be used , per UCS 66 1) yes, requires impact testing fo. does not require impact testing exempted from impacts per UG-20(f) rot enough information provided aoge ‘Avvessel is checked during an intemal inspection and is found to be 783 inches thick $ years Inter the vessel is shown to be 500" thick With a minimum thickness required of 350° determine the following: Metal loss = Corrosion rate Corrasion allowance = Remaining service life Inspection interval per API 511 moom> ‘An 80" ID vessel is fully radiographed, fs 1" thick and is made from SA 516 GR 70 (S = 17.500) ‘raterial with Type #1 joints with an MAWP of 150 psig @ 600° F. Ifthis vessel _corrodes at an TR rate of 1/8" per year, how many years may the vessel operate within the principals of tne ‘ASME Code? a 82h years . b —- 2.62 years c 1048 years d 3 15 years [A pressure vessel is 175" tall and is stamped with an MAWP of 150 psig What's the frnimum hydrostatic test pressure that should be shown on a pressure gauge that is placed Ja up fom the bottom of the vessel, assuming the ratio of design stress to est stress is 1.0, and all other rules of ASME have been met? a 25 psi bd. 235 psi c -250psi d—-260psi ‘An eliiical head (2:1 ratio) is attached to an existing pressure vessel The head nas internally corroded around the skit and is measured at 1/8" uniform corrosion The orginal inside clameter of the head was 60", and the MAWP of the vessel is 150 psig @ 650° iretable stregs value fs 17.500 With a stamping of RT-2 applied to the vessel using @ Type 2 (weld what is the minimum thickness required for this head? a 208° b 258 ce 312° d 335 COPYRIGHT 2000 IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED -00 NOT COPY OR DISTRISUTE 3‘ASME Vill AND AP! 510 SAMPLE CALCULATIONS IRC COPYRIGHT 2000 ~ IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED -DO NOT COPY OR DISTRIBUTE 54. Aseamless ellipsoidal head is attached fo @ pressure vessel using a single “Vee" groove weld with a backing strip. If spot radiography per RT-2 is conducted on this vessel, determine the following and the applicable ASME Code paragraph? A Head Efficiency Para B, Joint Category, Para © Joint Type, Para 55. _Apressure vessel has the following measurements (averaged) atthe below locations on one year The same reacings are teken 5 years later al the same locations With 8 minum thickness of 125" at all Iecations, determine the remaining life of each component Top Bottom ‘Shell #1 ‘Shell #2Nozzie #1 Nozzle #2 Head Head ‘st year 350 300 286 278 285 250 sth 300 270 270 200 15¢ 230 year : Remaining Le ‘A vessel is stamped for 400 psig design pressure and is currently measured to te 788° thick. ‘The shell material stress value is 16,800, and the joint efficiency is 85 The id 2f the vessel is 47.3" If the corrosion rate is known to be 072" per year, and the next inspection is scheduled for 8 years from the currant inspection, per AP! 510 this vesset: a maycontinue to be operated for 6 years at the current design pressure b should be reduced in pressure or inspection interval should be allowed to operate at 550 psi @ should be immediately removed from service 57 AGO KSI tensile strength weld metal is used to repair a 75 KSI tensile strength case metal Total base metal thickness is 390", and the depth of the repair is 195° What is the required total thickness of this weld deposit, per API 510? 195 380 520 243) COPYRIGHT 2000 ~ IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED -DO NOT COPY OR DISTRIBUTE, i"ASME Vill AND API 510 SAMPLE CALCULATIONS: IRC ‘COPYRIGHT 2000 ~ IRCISCHINDLER & ASSOCIATES -ALL RIGHTS RESERVED - D0 NOT COFY OR DISTRIBUTE, ANSWER KEY 107 462 psig (No HH) p= 738 3306 212.88 psig (NoHH.) 038C4 t= 962 aoa D3125CR = 121 years ANSWER. D 3 1. Pressure not to Code for thickness 2. Impacts required 3. Hydro pressure insufficient . 4 Heat treatment required 5. Full Radiography required ANSWER. C 4 L=39 A= 001 COPYRIGHT 2000 ~ IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - D0 NOT COPY OR DISTRIBUTE 3ASME VIll AND API 810 SAMPLE CALCULATIONS IRC COPYRIGHT 2000 ~ IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED -D0 NOT COPY OR DISTRIBUTE 16a" B= 8.000 uD, = 230 D,it= 338 yield = 30,000 00 ae PA=31 55 psig Answer A Yes. meets Code 175 tall with @ gauge at 25' = 150 ft of head pressure acting on gauge MAWP = 125 DSIMS = 1.0 4.3 X MAWP X (1.0) + (HH) = 1.3 X 125 + (433 X 160) = 162.5 + 64.95 = 227 45 PSIG ANSWER ANSWER: D 1 A FULL, Per UW-11(a)(1) 2s" P= 300 (No HH) $= 13,800 E=10 D=6025 Po. FromUG-32 35E- 3006025 ‘Sas 25 te re 18078 | = 66 REQUIRED o0- O ANSWER B- YES 656 REQU < 1 25 ACTUAL CoA = RL 125 = 594 = A 75YEARS CR 3858 125 ANSWER A Type 2. Category 8 weld with a joint efficiency of or 1 0 per UW-11(A)5)(0) ANSWER: 8 $= 15.000 ‘COPYRIGHT 2000 ~ IRCISCHINOLER & ASSOCIATES -ALL RIGHTS RESERVED - 00 NOT GOPY OR OISTRIGUTE 16ASME VIII AND API 510 SAMPLE CALCULATIONS IRC COPYRIGHT 2000 ~IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR DISTRIBUTE 0 R=30 t= 622" 200 200530 Ts 000r1- 200 t= 403 From Fig UCS-66 - Curve 8 @ 822 fig ucs-se1- SUMO = 64 2-0 oF Allowabie Reduct Allowable = +5 - 35° 35°F 30°F, which is lower than -15°F ANSWER: B. No, impact tests not required, 8 1W-16.1 Sketch (1 tae = 4375" 7 tyq 308" rat = 548 FromUW-16 1 Skatch (I), welds must be ate a tiat, (b) tort? not less than smaller of 1/4" OF Tl nn Step 1. S45/2= 273+ 273=1 14 t,., ~a" is satisfied ‘Step 2. 273 is greater than 250" -*b"is satisfied Step 3. Convert Throat to.Leg - 273x 1414 = 386 Rounding up to next larger 1/16" = 7/1610 ANSWER. A = 7/16" 10 COPYRIGHT 2000 ~ IRC/SCHINDLER & ASSOCIATES - ALL. RIGHTS RESERVED -DO NOT COPY OR DISTRIBUTE "ASME VIIl AND AP! 510 SAMPLE CALCULATIONS IRC COPYRIGHT 2000 ~IRCISCHINDLER & ASSOCIATES -ALL RIGHTS RESERVED - 00 NOT COPY OR DISTRIBUTE 4-15 ELEV @® oo (——— Glevev. 433 10.825 360 - 10 825 = 349 175 d) Reducer elev 30°@3725=75'-30'= 40 433 “4732 3725-1732 = 355 18 @) Bottom head elev 6 @ 425 psi= 75 -6 = 69'x 433 = 29877 425 - 29 877 = 395.123, _ Question What is the max value of MAWP which can be applied to this vessel? ANSWER D 34827 psig 11 Torisoherical head - given: 28 id = 48 skit OD = 605 15,000 1.0 (UW-11 (Aj(5)(b) has bé 5x 433 = 2381 psig From UG-32 SEL se = OF COPYRIGHT 2000 ~ IRGISCHINOLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR DISTRIBUTE 18ASME Vill AND API 510 SAMPLE CALCULATIONS 7 IRC COPYRIGHT 2000 - IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR DISTRIBUTE = _15:000x L125 HB5r505+ 16125 18.350 Beers P = 4183 psig - 23 psig (HH) = 416 psig ANSWER: C 42 SA515Gr70 notnormalized 1 1/8" thick Allowable Stress Ratio= 1, MDMT -10°F a) UG -20(f) - Not exempt b} UCS 66 (Figure) General notes - curve A material c) UCS 66 (Figure) - Requires impacts @ 75° for 1.25" material ‘d) UGS 68 (b) Figure - Allows reduction of 0 for 4.0 ratio fe) UCS 68(c) - 30° reduction allowed for voluntary PWHT, 75°F - 30°F = 45°F < 50°F. Therefore, vessel is exempt from impact testing ANSWER: B. Per UCS 66 (a) and (b) this material will not require impact testing 13 Measured t= 1 36° Original t= 14378" Inside Radius = 28 625° 4 years in service PR. p= —_250e28.625 13 continued A. 136"-1259 = 101" Corrosion Allowance - ANSWER 8 14375-126 = O7metalless. = 019 per year corrosion rate 4 years, B 101/019 = 531 years Remaining Life ~ANSWER ANSWER COPYRIGHT 2000 ~ IRC/SCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED -DO NOT COPY OR ISTRIBUTE 1914 ASME VIll AND API 510 SAMPLE CALCULATIONS IRC COPYRIGHT 2000 - IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR DISTRIGUTE t= 25" From US-28(C, od =40°(D.0) Step 4: + D,A= 40/25 = 160.4710 = 10° or 120" (use Path (1)) = UD = 12040 = 30 2and3 + Fig G determine “A’ * Enter Chart at 3.0 - over to 160 intersects at aporoximately (0002 = Factor “A” ‘Step 4 and 5 * Using Figure CS-2 (provided @ test location): Enter bottom @ .0002 up to 300” line - read right - zpproximalely 2,800 = Factor 8 Step 6: = PA «pas 11200 80 NOTE: Step 7 is n/a for this problem Sten 8 + PA = 23333 psiallowed ANSWER: 0 + RT-4 stamping. + degree of RT from Date Report + Efficiencies obtained from Table UW-12 A Type 1 cata ‘Spot RT Efficiency 85 & Types CatB No RT Efficiency 60 C Type2 Cate Full RT Efficiency "90 ANSWER: 1: 85 Joint Efficiency ANSWER: 2: 60 Joint Efficiency COPYRIGHT 2000 = IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR DISTRIBUTE 2016. 17 ASME Vill AND API 510 SAMPLE CALCULATIONS IRC ‘COPYRIGHT 2000 - IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR DISTRIGUTE, ‘ANSWER: 3: 90 Joint Efficiency ANSWER: A 1.962 = (corroded), 1 1875" original wR 15,000 s a5 = E 6») 500 =P + HH = 506 ‘A. From UG-27 PR 3-6 pe sez 15060: 85-6506 144 iasaea t= 9757" required thickness oses* 1.0625" (present “t}) - 9757" (required *t) ANSWER: - A: 0868" Remaining Material for Corrosion Allowance 8 Remaining Life = Corrosion Allowance/Corrosion Rate (from API 510) Corrosion Rate = 1.087 (8 years ago) - 1.0825 (present thickness) 1.087 - 1 0625 = 0245 in 8 years (0245/8 = 003 per year (0868/ 003 = 28 933 Remaining Years ANSWER B - Remaining Life = 28.933 years ANSWER, 8 From UG-34(c)(2 Editor's Note: ~ Questionable Values Proviced! 4 4 Ie OY Ke COPYRIGHT 2000 ~ IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED -DO NOT COPY OR DISTRIBUTE ey18 19 20 21 ASME VIII AND API 510 SAMPLE CALCULATIONS COPYRIGHT 2000 ~ IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR DISTRIGUTE - IRC Er 17-5001 4 14 0s ¥i7500 t= 14 S008 te 14x 081240384 113° < 1.25 113 ANSWER: _. Yas this Head can continue to operate at the pressure shown From UG-116: HT = Heat Treated We Welded RT2 = Full (per UW 11(8)(5) and (A)(5)(0)) ANSWER A - Type 1 or Type 2 Per UW 12(d) ANSWER B - One Spot Radiograph in accordance with UW-52 for each seam This Radiograph would be required over end above any other RT requirements . Para UW 11(a)(5X(b) ANSWER: D. 5 100+433 HH = 104.33 From UG-27: a5 7 17,500 t= PR ID = 80" SE-06P IR=30 104,33 X 30 = 3129.9 = 31299 = 211 77.500 X 85 - 6X 10433 44,878 62508 14842 402 ANSWER. A 5 P= 100+433 HH = 104.33 From UG - 32 10 t= BD 28 -02P 104.33 x 60 = 62598 = 62598 = 2X 17 500X10- 2X 10433 35.000 - 20,866 34.979 134 ANSWER: C 5ASME VIII AND AP! 510 SAMPLE CALCULATIONS IRC COPYRIGHT 2000 - IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - 00 NOT COPY OR DISTRIBUTE. From UG-32(f) 7,500 t= 104.39 X 30 2X 17.500 X 65-2 10433 ANSWER: O 22 Shell t=.378 - 250= 125 Ip = 36 IR= 48" 2,100 0 Shell From UG-27 {2.toaetx125 Shel P= P = 3146 psig, Answer = 17 662 psig ANSWER: _C 23 00+ 4.33 HH = 104.33 = 3129.9 = 3,129.9 105" 29750-20866 © -29.728.134 Heads | t= 375" P S= 12,100 LICR = OD of skirt = 96 75° E=10 Heads: From UG-32 Heads: P = —12100rbx125_ 38559675 ET p= 13125 5655 P= 17662 From UG-34 oer 2417x250 17;500% 1 2a 428 17,300 24 = 0024285 24% ase COPYRIGHT 2000 = IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR DISTRIBUTE24 ASME VIII AND API 510 SAMPLE CALCULATIONS IRC COPYRIGHT 2000 ~ IRC/SCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - 00 NOT COPY OR DISTRIBUTE 1182" ANSWER ANSWE! From UG-34 ted JPTSE Z= 34 24X26 36 Z= 34-16 Z=18 24 © 4,8X.17X250 17,800 Xt 24 185 17,500 t 24 X 0661 t= 1586 ANSWER : SI B From UG-36 1424 & 16 X (1- 890) -0 176 — COPYRIGHT 2000 ~ IRC:SCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR BISTRIUTE 428 a ASME Vill AND API 510 SAMPLE CALCULATIONS, COPYRIGHT 2000 ~ IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR DISTRIBUTE or A, #21 375\ 11) = 302 A, = 5(085) x 1 = 425 159 Tig) < 1424 Yes need repad ANSWER: 8 Parallel = 16 or8+ 37541" Larger value - use 16° Perpendicular 25x 10r25x 375+0 Use smaller value - use 9375 ANSWER, + Set Nomencisture and compute “rand “tm” COPYRIGHT 2000 ~ IRCISCHINDLER & ASSOCIATES - AL! RIGHTS RESERVED - DO NOT COPY OR DISTR 33 IRC BUTEASME VIII AND API §10 SAMPLE CALCULATIONS IRC COPYRIGHT 2000 ~ IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR DISTRIBUTE 20025 ‘F750: 1 6200 tre 3000 T7340 tr= 287 2009 17-500x'= 6200 a tn = 103 tro 2.Comoute “A A= 18X 207X140 Ax5 168 3 Compute At At =18(1 X 350-1X 287)-0 13 USE LARGER VALUE (,350 + 280)( 380 - 287) -0 2X 63X.063-0 = 073 4 Compute A2 ( 280 - 103) X 1 X 350 308 oR USE SMALLER VALUE ( 280 - 103) X (2.5 X 280+ 378) X1 885 X 1.075 380 27 continued 5 Compute AS A3=0 6 Compute Adt = 3007= 09 7 Comoute A4z = 300*= 09 8 Compute Ad3 = 0 9.Compute AS = (24 - 18-2 X 280) X 375/1 AS =5.44X 375 COPYRIGHT 2000 - IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - 00 NOT COPY OR DISTRIBUTE 6‘ASME VIll AND API 510 SAMPLE CALCULATIONS = IRG COPYRIGHT 2000 ~ IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR DISTRIEUTE A5=206 10,Add values and compare to ‘A’ A= 5166 ALa 143 TOTAL = < 5186 ANSWER: 8. Opening is not properly reinforced 28. From Appendix 1 From UG-32 Shell 300 x 875 = 2675 3200 15,0001 2625 p= 175006855300 18 43625 “BBSc1B+ L300 3 pe M625 1769: 1596 = 220 osig p=27960 Answer, 220 psig ANSWER: C 29 UG-S9 Sess value of SAS16 70 @ 70" = 17.500. = 26 @ 900° = 6.500 on Stress value of SA 240 type 304 18,800 @70" = 127 use lowest 44700 @ 900° value 13X 1000X127= 1.651 + HH 8.66 1,659 66 psig on bottom head ANSWER: _O COPYRIGHT 2000 -IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED -00 NOT COPY OR DISTRIBUTE aASME Vill AND AP! 510 SAMPLE CALCULATIONS. IRC COPYRIGHT 2000 - IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - D0 NOT COPY OR DISTRIBUTE. 30. From UG-28 FromFig G = 002 (Factor A) From Fig CS-2 = 11,800 (Factor B) D0 = 26" From UG-28 Pa = 4B ‘XDolty =4X11800 = 47.200 = 372.77 3X48 44a Pa= 32777 psig 31. SAS16.GR 70 is Curve “D" material Curve D 3.0" thick material is good for +10° per UGS-66(figure) + 10°F < 30°F, which is vessel rating ‘Answer. No, does not require impact tests ANSWER: 8 , 32 SA516 70 not normalized = Curve B material Curve 8 @ 3" thick = 78 Yes, requires impacts 470%: T7500%! From Fig UCS-66 1 ty = ty = 655 870 218 Reduce 105° from UCS-66 1 No impacts required. 33 sox 12 76800 X 85- 6X80 1 067" 2 12 980 3. 1DYEARS 14 280-48 087 Corrosion Rate = 008 per year Avg = 283-067 = 216 Corrosion Allowance = 216 Remaining Life = 27 years ~ default to 10 years par API 510 ANSWER: A COPYRIGHT 2000 ~ IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED -DO NOT COPY OR DISTRIBUTE 2835 36 37 ASME Vill AND API 510 SAMPLE CALCULATIONS: IRC COPYRIGHT 2000 ~ IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR DISTRIBUTE. A 8 c. D E. From UG-27 Metal Loss = 250 Corrosion Rate = .0625 per year Corrosion Allowance = 125 Remaining Life = 2 yrs Inspection Interval = 2 yrs per API 510 $= 12.100 30040 Ta 10081— 6300 12,000 T2100 - 180 12,000 11920 t= 1.008" required ANSWER: 8 From Appendix 1 00 + HH 5 x 433 = 10.825 ANSWER: _D From UG-32 “COPYRIGHT 2000 ~ IRGISCHINOLER & ASSOCIATES - ALL RIGHTS RESERVED -DO 29 NOT COPY OR DISTRIBUTE[ASME Vill AND AP! 510 SAMPLE CALCULATIONS COPYRIGHT 2000 ~ IRCISCHINDLER & ASSOCIATES -ALL RIGHTS RESERVED - DO NC 800 2x13 800x1x250 $54 25250 900 1505 P = 183.16 psig ANSWER: B 38 FromUG-32 145006856375, BERBIS+LS7S = 4621875 127 075 P = 64PSI ANSWER: _C 39 FromUG-27 pe? t= 375X 875 = 328 $= 15.000 E210 12 p = 1s000xts Tae 6338 4920 12186 P = 403 psi COPYRIGHT 2000 ~IRCISCHINOLER & ASSOCIATES - ALL RIGHTS RESERVED - 00 NOT COPY 0} 30 IRC {OT COPY OR DISTRIBUTE JR DISTRIBUTE40 at 42 ASME Vill AND API 510 SAMPLE CALCULATIONS IRC COPYRIGHT 2000 ~ IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR DXS TRIBUTE ANSWER: A From UW-16{b) te-= 147 oF 7tain (smaller) aa = 3/4” or .500°/1,00" smatier - use 500 7x 500 = 350" or 250" - use 250° throat 250x 1414 = 353" leg ANSWER. C From Fig UW-16 1 Sketch (i) ‘ae = 344” oF 350/ 500" (smaller) bane = 350" 4.25 350" = 4375" required. 250" actual tor ty not iess than smaller of 260" or (7 x 360) = .245" > 125-<_.245 ANSWER: B From UG-37 COPYRIGHT 7000 - IRCISCHINOLER & ASSOCIATES - ALL RIGHTS RESERVED - 0 NOT COPY OR DISTRIBUTE 3[ASME Vill AND API 510 SAMPLE CALCULATIONS: IRC COPYRIGHT 2000 ~ IRC/SCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR DISTRIBUTE '5{ 280 - 160).280 = 168 124 26+ 168 + 1.124 = 3.892" 4° required > 3 892" actual Reinforcement is required ANSWER: A From UG-98 Pp =350 HH = 21.65 suSD = 108 1a xmawe x (5) +HHS HH =50x 4395 21.65 SA516 70 @ 750°F = 14,800 SAZBSA@7SO°F= 10.900 SASS B @ 750" 17,500 @ 70°F = 11,300 @70" 17300 11300 = 4 99 000 145 10.500 Ta00 Use lowest ratio - use 1.08 4.3350 x 109 +2165=5176 or 518 psig ANSWER. C From UG-100 41x MAWP x 20 x P= 200 Ls 108 30 SA 515-65 @ 700°F = 15,500 SA 240 T 304 @ 700°F = 16,600 @ 70°F = 16.300 @ 10°F = 18,000 COPYRIGHT 2000 -IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR OISTRIGUTEASME Vill AND API 510 SAMPLE CALCULATIONS: IRC COPYRIGHT 2000 IRCISCHINDLER & ASSOCIATES - ALL FIGHTS RESERVED -00 NOT COPY OR DISTRIBUTE 16.300 2 18.000 = 15300 = 405 18000 = 4.07 15300 16800 4.4 200.x 1.05 = 231 ANSWER: A 45 From UG-34 0 00D ov ANSWER: D oPYRIGHT 2000 - RCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED -DO NOT COPY OR DISTRIGUTE ~“ 3 OPER47 48 43 50 ASME Vill AND API 510 SAMPLE CALCULATIONS IRC (COPYRIGHT 2000 - IRC/SCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR DISTRIBUTE t= 30, 2750 t= 30x 098518437 122955" ANSWER: C From UG -28 and External Pressure Charts: From Fig G (Extemal Pressure Chars): Factor A= 0013 From Fig. CS-1 (External Pressure Charts): Factor B= 8,000 From UG-28 s4x8000 a 96) ANSWER: A From UG-20(f) and UCS-6 PA + Not exempt per UG-20(F) + FromUCS-€6- — SA662 Grade A - Curve C @ -30°F ( 375" SA 182 GR 21 (Norm) - Curve C @ -30°F ( 375°) = -S0°F SA516- 70 - Curve B @ -30°F ( 375") = -20°F ANSWER: _O From UG-20(f) - not exempted @ -40°F From UCS-66 SA 516-70 - Curve B@ 500" thick = -7°F > 40°F Vessel requires impact testing ANSWER. A A 153-.500= 253° B 253° = .050" per year © 500" .350°= 180" 0 1507.050" E 2 years per API 510 COPYRIGHT 2000 ~ IRCISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR DISTRIBUTE 4pagpees ASME VIII AND API 510 SAMPLE CALCULATIONS. IRC COPYRIGHT 2000 ~IRGISCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED -DO NOT COPY OF DISTRIBUTE 51. From UG-27 1.0°- 34a" = 656 656/ 125 = 5.24 years ANSWER: A 52, From UG-99 taxMawex S +H HH =150x 433=6495 or 65 13x 150x1+68= 260 psi ANSWER: 0 COPYRIGHT 2000 ~ IRCISCHINOLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR DISTRIBUTE55 56. 87. ASME Vill AND AP! 50 SAMPLE CALCULATIONS oonprmecr IRC COPYRIGHT 2000 ~ IRC/SCHINDLER & ASSOCIATES - ALL RIGHTS RESERVED - DO NOT COPY OR DISTRIBUTE 58° ANSWER: B A ES B Category 8, UW-3 © Type 2, UW-12 Table TopHead Bottom Head 00-135 270-42: 1 006 a7 S years 24 16 years From API 510 0, UW-11(a)(5\(b) and UW-12(¢) Shell #1 Shell #2Nozzle #1 48.33 years 200-12 5 years ‘o1s CIR = 072" per yearx 6 = .432 metal loss. .788 - 432 = 356 From UG-27 - 16800r85"356 , 508368 Pp 23963 P= 212 14 - Pressure or Inspection Interval must be reduced ANSWER: 8 From API 510 -75/60 = 1.25, 1.25 x(.198) = 243 ANSWER: _D COPYRIGHT 2000 ~ IRCISCHINOLER & ASSOCIATES - ALL RIGHTS RESERVED -DO NOT COPY OF OISTRIS 36 UTEOpen Book API 510 Practice Exam A Questions 1 £0.35 are OPEN BOOK and simulate the first half of the uetuel exam. 1. A vessel is to under go a hydiostatic test after a repair The vessel's stress allowable at the test temperature is 15,000 psi and its stiess allowable at ils operating temperature is 13,800 psi. The vessel's MAWP at its operational temperature is 125 psi. What will be the required test pressure atthe top of the vessel? 1. 2038 psi 2 1696 psi 3. 1766 psi 4143.7 psi 2. A cylindrical shell contains a welded Jong joint that is made using a backing stip that remains in place. Allof the radiogiaphy requizements of UW 12.(a) have been met. For purposes of calculating ccixeumfetential stiess on the cylinder, what willbe the value of the joint E used in dhe calculation? 3. A small exchanger his experienced intemal corrosion ofits tubes. The tubes are required to withstand external pressure of 350 psi. The tubes have and OD. of 20 inch and are 6 inches in length with a wall thickness of 025 inch. What would be the approximate Fector A value for this cornbination of length diameter and thickness of tube is? 1 0056 2 00055 3. .0s7 410 4. An additional 4 inch nozzle was added to a presi sel and is similar to the one in Fig UW-16 I) ‘The minimum thickness of the nozzle is.377 inch and the shell minimum thickness is 750 inch, What is the decimal value ofthe minimum throat required for two equal leg size fillet welds on this attachment? 235" 263" 250" 730” 5. A cylindrical shell has a seamless hemispherical ead on one end und a seansless ellipsoidal head! on the ‘other end. ‘The elliptical head is atached by a type 2 weld meeting the spot radiography requitements of UW.-11(a)(5)(b). The shell has a single longitudinal joint. All entegory A butt welds ate type | with Full adiogtaphy applied The vessel will require an MAWP of $0 psi. ‘The material ofthe shell and head is SA-515-Gr 60 ‘The allowable stress a the operating temperature is 15,000 psi. The heads inside diameter is 10-0" Whatis the tequited thickness of the 2 to | ellipsoidal head? 1. 250 2 25 3 300 4.1003, Fast Truck Technical Training ' 281-482-2252 — www.nplexams.org, 04/04 RevOpen Book API 510 Practice Exam A 6 You have received the following tension test results for a welding procedure, what is the ultimate wait tess for these two specimens? Specimen Width Thickness Area Ultimate Total Ultimate Unit ‘Loud tb Stress. ! 750 Alo 308 72,600 2 2 748 409 306 25,800 2 L 2 3 4 7. A pressure vessel has been measured to have a minimum wall thickness of 235 inch after 5 years of service. The vessel's original wall thickness was 250. Tts minimum allowable wall thickness is. 195 inch, How long until the next tequired inspection per API 510 10 years S yeuts 66 years 6-1/2 years Answer the following questions 10s 3 to 6) from Captain Bob's Welding Consider both the WPS and its supporting POR when auswering the questions. 8. (WPS) In the JOINTS (QW-402) section, the following statement is true; 1. ‘There must be a sketch of the joint configuration to be used in production, 2. Any groove design is allowed in production, 3. The box is propeuly addressed and contains no mistakes 4. Flux dam retaining is permitted 9 (WPS) In the BASE METAL (QW-403) thete is a mistake because the; Pipe diameter is not addressed Group number is not addressed and its « supplemental essential variable Fillet welds are addiessed as ALL. ‘Thete is no mistake; none ofthe above is tue, 1 83 are for information only, number 2 is not needed for this procedure because no impact tests are required of the weldment 10. (WPS) In the TECHNIQUE (QW-410) should have addiessed the following: 1 Travel speed 2. Method of back gouging 3. Nothing itis pesfect. 4 The length of groove 2 Fast Track Techni 281-482-2252 — www. apiexams.ory, 04/04 RevaOpen Book API 510 Practice Exam A ‘QW.482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATION {WPS} (Soe QW-200.1, Section IX, ASME Boller and Pressure Vessel Code} (eae ce atria BE pring os EES ‘Woiding Procesrey)_ SHAY. eee Typets Hanae aa 5 tare eter to production macehoen ileal ar Teethogs Bee YSHAecetats saat aonene fete bob becibg nd vices) and fit up specifications {DMort — A Nontusing Marat ‘Retainer 1f needed in alloved copper or { EDnowrantic lower ‘ceranie te required ‘Sivcim,Prouslon Drawings, a Syeol of Wilten Onion ‘ould few the genes araemant othe par 0B ade har {Ae eeoton of oe tp atte may tated ante on to. wa inven wd Bead vegan, efor mle taghnne oo ASE METALS [OW 4O31 Pet Group No 19 PL croup Skontntn pe and se 10 Seteion ype dyads on | setbun amir sein, Pos eer faith ror HEN 9/8" 0 HOE 13/4" pt ABE He ron Sr ie cece eer oe “ILLEn WETALS (ant0d) AWS Ne (clemi 229028 — —- oo Sono Fetal ms Fast track Feenmiea trammg 5 281-482-2252 - wwapiesams.ore 04/04 Reva4 Open Book API 510 Practice Exam A ‘0-402 (Baek) wesno. 202s Posrriows \awa08) TOSTWELD HEAT TREATIAENT (Gwag7 Pasion of Grooe 22 | tempore ange Bo Bestvetd MP Wiuting ropenion: Up-QULZ———Oown—————— | Tine Rae, Ponto Econ Preece eee PRcWeAT aN06) eam Conoriion Feean Teo | ot ues) inure) ow ite Prete ainyaney —30-miga | sang | ee {Coniovow ore novi wie sppianewtoubeveoaesl | asim [ELECTRICAL GHAMACTERIETICS (08) ‘snot Wan 75_=_ 250 Vo anon) 28 = 38 ‘Pep and vols ang halberd or ech aoe te Peston, and thistnee ae Th lores may be ined 8 ‘Serta nat io ble) “Toren eos lesa Ty ‘TechnauE (onto! Sg or Wane Gong SEED (eset mtmee OE coe Ine roa Geog runing Gane ve SESBG and Brush es weeded Matiod Bek Gong (cornet Tite @ Werk Bnet Mio or Sine Pa fw BE EHEC EEE E EEE EGE EEE EERE EEE EE Maio Sng Eaade ce Tent gee ang) — Seer ——— ‘Omer HO Single pose to exéeed 1/7 inch Treat | mune Horwee aves | tees | con | oe | ear | range | ce | tine | Tony Ange Set Fast Track Technical Training 281-482-2252 — www.apiexams.orp 40d RevaOpen Book API 510 Practice Exam A ‘OWi-#t3 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORD {ran} {See OW.200.2, Section IX, ASME Boller und Pressure Vessel Code) Record Actuel Gondltlans Used to Weld Test Coupon. Coase nana SaPtein bob's folding ‘oe Pent) BERR “yee Maca Automat, Set tae) SSE Taner Tazo teow Onin of Tt Cons or gonbinngaeon, ne seogne arate be med et mt aE META ae POETWELD HEAT THEATER CAO Toe one To eam Comgcien Gate _ tara) Flo a FiLLen wevaLs once) ei er ee {015 Cmitenon EZR Wed ie isk Postion ono ‘els regan (Ui. Gomni) Fast Track Technical Training 5 281-182-2252 ~ www.nplexamis.ore aod Revd6 Open Book API 510 Practice Exam A ct te Tent ow oH 0) oe ae aot ethane ate fa a a ee oo = ie aie ed Tn O60 Sia tear — are ee noe “Toughness Torta (0W-170) " ‘pes Flv Tas (130) ena — Sastacon: Yow _—— Penevston no Pcent Mn Yes no eas Other Taste Devos Analy Eocene cee EEE CECE ‘Wo ery tnt fw stteens ata seer ae eonnC En Hn eR rl war Captain Bob-s Trailers and You anateauter aE) cle Technical Training, 281-482-2252 - wwrw.upiexams.ore 4/04 RevsOpen Book API S10 Practice Es 1. Which types of but-welded joints ae allowed to be used to construct vessels in lethal service? A and D only A,B,C and D are permitted ‘and 2 dependent upon Category Bult welds are not permitted in lethal service, 1 2. 3 4 12 After rolling a plate into a eylinder designed for internal pressure it is measured for out of roundness; 1. Tis acceptable if it sno more than 19% out of roundness 2 Itis acceptable if itis no more than 10% out of roundness 3. Iis acceptable if it is no more than ¥ % out of roundness 4 Tis acceptable i it is no more than 2% out of roundness, 13, During the internal inspection ofa vertical vessel a minimum thickness reading of | 270" was found on a shell course. The Data Report reflects an original thickness of 1 50°, and allowable stvess at 600 degrees ‘of 14,500 psi, full RT, and a MAWP of 650 psi. The MAWP was based on retirement diameter of 49 02 inches after the cotiosion allowance was expended; this yiekds a retirement thickness of 1 129 inches Inspection records indicate a corrosion rate of 0.025 inches a year. Ifthe corrosion rate docs not change what js the maximum time before the next on-stieam or internal inspection? 5 years 36 yoars 10 years 28 years 14, The inspection of bend tests for a welding procedure revealed an opening in the concave side of the specimen, its greatest dimension was 3/32 of an inch and does not show any sign of a welding flaw. This ‘opening is not eause For rejection becau: Lis less than 1/8 inch, 2. The opening is not caused by a flaw and iis fess then 1/8 inch, 3, ‘The code does not address this issue 4. ‘The welder had faulty equipment provided at the testing lab 15. What is the lowest metal temperature permitted to pneumatically testa vessél pet Section VIII Div. 1? 1 30°R 2. 30°F above MDMT. 3. 30°F below MDMI. 4. There is no such requitement, itis only a recommendation. Fast Track Technical Trainin 281-482-2252 ~ wwwe.apiexams.org 04/04 RevsOpen Book API 510 Practice Exam A 16. When performing standavd dye penetrant examinations, the greatest temperal to be examined is re permitted fox the part 17. Regarding conosion evaluation, for the purposes of determining whether a weld joint efficiency or the surface remote from the weld governs in calculations the following must be (rue for this to be a consideration; 1. The joins efficiency must be 1.0 2. The joins efficiency must be less than 1.0 3. ‘The joints efficiency must he exactly $0 4. The jin’ efficiency nas no bea ing on conosion evaluations 18. The following describes the location of corrosion as measured in a vessel shell with tie following dimensions and minimums: © 700 inch thickness mini © Longitudinal joint B = 85 '* The thickness of the shell in the welded joint is 705 inch '* The thickness 3 inches remote Irom the welded joint is.698 inch 1m for shell from original calculations Using the :ules for corrosion evaluation in API 510, the following conclusion evaluation of the vessel for its continued service with out repair; bbe made about the 1. The thickness at the weld governs calculations. 2. The thickness remote from the weld governs calculations 3. Nosuch mule exits in APL S10 4. Separate calculations will be requized to determine which thickness governs 19. A210 1 ellipsoidal head has experienced uniform courasion on its inner surface To determine the governing thickness and evaluate the head for continued service or the need for separ or derating we would; 1, Calculate the required thickness of the knuckle region using the fourm given in UG-32 of Section VII Div. 1 2. Calculate the thickness required of the spherical postion ofthe head using the forrmuta from UG 27 of Section VII Div. | for a spherical shell 3. Calculate the equivalent shell based on the heads inside diameter 4. Calculate both { and 2 above to determine the need for vepair or derating 8 Fast Track Technical Training 281-482-2252 — wwwaaplexams.org, 4/04 RevOpen Book API 510 Practice Exam A. 20 A.2to | ellipsoidal head his experienced corrosion in the central portion of the head and will require calculations for continued service, Using the following information, what isto be used as the dimension of the sphetical segment when evaluating the corrosion? +The vessel"s shell diometer is 96 inches 1 96 inches 2 76 B inches 3. 80 inches 4. 38.4 inches 21. For calculating the requited thickness of a standaud torispherical head which has a couroded area in its ential portion, the head mast be evaluated using a spherical shell calculation. What shall he used as the radius of the dished postion inthe caleulation? One half the shet!’s inside diameter 1 2, 80% of the shells inside diameter 3. ‘The shell’s diameter 4 The measured cent postion of the head taken from its center and based on 80 % of the shells diameter 22. Anellpscidal head has experienced corrosion ata radius 31 inches above the center ofthe head. The head is atache! o a shell at is 8" in diameter usinga type 2 weld that has been fully ndiographed. This covsded area may he considered within the spherical poston heeause the grenest distance allowed for his cuttin from the heads center is; 1. 768 inches 2 384 inches 3. 80.0iinches 4 400 inches 23. A vessel shell has scattered corrosive pits caused by hyUrachlotie acid. The greatest pit depth found is 333 inch deep ina shell, which has minimum required thickness of 521 inch. The sum of pit's arens in a 8 inch diameter circle do not exceed 7 sq inches. This pit must be repaited because the limit of the pit depth in this situation is; 24, While inspecting a vessel you notice that there js corrosion that is general, but vaties over an area of the affected shell course, the vessel has an inside diameter of BB inches. You wish to average this corrosion. for pu poses of evaluation. Circumferential sess governs in this vessel, in inches what isthe greatest length that can be used to average this corrosio 40 inches 39 inches 29.33 inches 88 inches Fast Track Technical Training 9 281-482-2252 ~ www.apiexams.or 4/04 RevdOpen Book API 510 Practice Exam A 25. What isthe required thickness ofa 60 inch LD. cylindrical shell: thas and allowable stress a design of 17,500 pi ‘The vessel's Category A and D Type I joints are fully radiographed. All Category B joints are Type # also and have been spot radiograpted per UW-1 I(a) (5) (b) ‘The vessel MAWP must be 350 PSI at 450°F The shell will see 11 psi of static head at is bottom. 6072" 7388" 1159" 6266" 26 A hemispherical head formed from solid plate is 48.0 inches in inside diameter this head ig attached to ‘seamless shell and has not had radiography on the Category A Type | weld that attaches the head to the shell The vessel is horizontal and opetates at 500 PSI water pressure with an allowable stress on the head's material of 15,000 PSI The heads thickness requived is? svar 2. 5761" 3.14432" 4. 2356" 27. A314" weld procedure test coupon must be tensile tested. This will require the cutting of the test ‘coupon into smaller pieces. ‘The tensile testing machine is capable of pulling up to 1" thick specimens How many pieces witl be required to for a complete test per Section 1X? 2 28 A round weld tensile specimen is tested und found to fail inthe base metal specimen was measured before the test to hav this specimen is: load of 14,876 Ib. The 4 diameter of 503 inches, the ultimate tensile suength of 1. 74,863 pounds per square inch 2. 18,829 pounds per square incl 3. 235,185 pounds per squate inch 4. 74,380 pounds per square inch ist Track Technienl Training 281-482-2252 ~ wwwanpiesams.org 4/04 RevdOpen Book API 510 Practice Exam A 29. A vessel Ins undergone welded repairs and will requite a hydrostatic test, This vessel is horizontal and hhas an 1D. of 6 feet. ‘The vessel opesates at 150 psi and the Data Report reflects an E of .85 for the vessel based on RT-3. The limiting thickness of the vessel i its shell course. The vessel is made of $A-5 15 Gr 70 ‘material with an allowable stress at temperature of 15,500 psi Tis allowable stiess attest temperature is 17,500 psi. What is the required thickness of this vessel and what shall the pressure be as read from a gage ‘on the hottom of the vessel «uring the test The upper most pari of the vessel is 6 feet abave the centesline of the vessel. The static head of wate: is 433 psi per vertical foot 1. C= 3621 and page pressure will be 169.3 psi 2. = 875 und gnge pressure will be 260 624 psi 3. (= 4234 and gage pressure will be 224.057 psi 4 = 4234 ond gage pressure will he 254 032 psi 30. During an internal inspection the following minimum thickness readings were taken on a vettical vessel Top Heat! Present Shell Course Present 2B" 25" Bottom Head Present = 195" This vesset has been in service for 6.5 years and all components hat! an original thickness of 250 inch. The ‘engineer calculated @ minimunn thickness ofthe top head to be 145" andl the bottom head minimum Uhicleness to be 155" and the shell's minimum thickness to be 205" Based! on the readings what fs the Corrosion Rate forthe shelf element? 2s 1 f year 20023" year 3 020°/ year 4 00384" /yenr 31, Piting has been discovered to be localized ina smal area ofan ellipsoidal heal The depth ofthe pits «does not exceed half of the required wall dhiekness. A circle is draw tha takes in all he pits and its 4iameter is 8 inches, The maximor area ofall the pis in square inches to allow averaging i; L. 8 square inches: 2 6 square inches. 3. T square inches. 4 5 squave inches. 32. A cylindrical shell has been discovered to have uniform external contosion. The shells original thickness was 7/8 inch; it ig presently 745 inch in thickness. The original OD. of the shell was 30 inches ‘The vessel operates at 650 °F with a stress allowable on the material of 15,000 psi. 100 % RT Performed on the vessel. All joints are types 1. What isthe vessel's present MAWP? 760 psi TILA psi 7166.88 psi 382.10 psi Fast Track Technien! Training "1 281-482-2252 — www.apiexams.org 04/04 RevtOpen Book API 510 Practice Exam A 33, A shell couse is being replaced with the new course being 60 inches in inside dinmeter and 7/8 inches {hiek. The vessel course material is SA-515 gr 6O plate ala design temperature of 750°F the stiess allowed in 13,000 psi The vessel joints ate all ype 2 and the vessel is stamped RT-3. What is the MAWP of this shell couse? 1 298.51 psi 2 316.74 psi 3. 15035 psi 4, 335.38 psi 34 A standard ellipsoidal head with a 1 4" flange is attached to the bottom of a vertical vessel. The heads inside diameter is 56 inches. The vessel hns a total elevation of 100 feet. The elevation at this head to shell idered for use in this head’s required thickness joint is 5 feet. What amount of hydtostatic head must be con caleulation? 10 40135 psi 2. 41.909 psi 3. AL psi 4 469 psi 35. A torisphetical head which can be calculated using UG-32 of Section VIII Div. 1 has an outside skit of 6 % of ils O. D. this means that che inside crown diameter of 84 inches and an inside knuckle radi radius must bes 1 42 inches 504 inches 84 inches, 252 inches ir Fast Track Technical Tr 281-482-2252 ~ yew piexams.ory 04/04 Rey.Open Book API 510 Practice Exam A ANSWER ‘LOCATION OF ANSWER (Example) B —APISIO 4.1.2 T3 UG.59 [24 UW-12 3.2 a WG-28 a3 UW-I6 3.3 UG-32 63 7 TXARTO 7. TAPISIO 64 8.3 TX ART QW-255, a 7 a TX ARTI QW.253 z TX ART H QW-253, 3 Vit Ow2 M@A 2.1 Seo ‘Vill WG-80 (@)(t) 13.4 ‘APISIO 43 14.3 QW.160 15.2 i Vill UG-100 (6) 16.3 if SECTION VARTS 1 172. EE APISIO_ 5.7 18.4 : ‘APISIO_ 5.7 19.4 API SIO 5.7 20.2 API SO_5.7— ise APISIO 5.7, 22.2 APISIO_5.7 23.2 ‘APISIO 5.7 2a 3 = ‘APISIO_5.7 35.4 WG-37 and APIS10 Body of Knowledge 26.2 UG-32 [27.2 TART I OW-IS1.1 28.1 DCARTI QW-153 29.3 G59 and API 510 Body of Knowledge 30.4 APISIO_ 6.4 313 APISIO5.4 32.3 WG-27 UG-116-0G 3.1 = UG 27 UG-116 Md “41,135 + 559 (hyuio hd. in heal depihy= 41,69, 35.3 UG 2@) Fast Track Technical Training B 281-482-2252 ~ www.aplexams.org 04104 RevdOpen Book API 510 Practice Exam A BP? $10 More tan A VW)! Sraess ar fest = th,a08 psi Ln SYeess AT HieiP * /3 p00 Pst’ _ ky Lo Mans 72s P5/' : TeS7 PaesseRée + fey pile! ae te]! Azle bel abd bod [4 PERE eel Ree i ; |: My werk pied F : (ab ioe ba) een kn “bls 6.0.7 4 Fast Tenek Techni 281-482-2252 ~ www.apiexams. 04/04 Rev. tty Lidl tal | rin ‘WeOpen Book API 510 Practice Exam A APL 510 Hock A @ 4) Speman £, 22600 | 73,3766 #8 2. 25, foe, 84, 3/3, 725- 6 G06 (¢ 23377 — 54,3/¢) o2%0-a25” 0.0/5 a” we. £28. aos" ys, Mamacnrg Hage 2 0288 0.098" 1 5 we 0,005” Tutt engeecPier orehate Aemaerery Lafte Oe (Opiate, uae he dimatter. 4x 17.532 bbb feata, (8) ABR ALR gga ayey atimarneng life! 0.025 A demain Life oe /0gte tse The amatler, VRS bY 2 282 ye Fast Track Technical Training 281-482-2252 — waw.aplexamsore 04104 RevdOpen Book API 510 Practice Exam A 20) to og ahelte cheamelir 180K Fe % 70,8.” 22.) qi) |" Bela 98 = aé.8” 26:8" : eratta abe 25. all, dy sah" Lt degith. = 335 by 3 ec 24, ih anata ee 2s, 50 ps) aby 17, S00 ps! = A2 pit Uw 12 Ca) - = 6p 2 30" 7) oe 16 Fost Track Te 281-482-2252 ~ ww wnpiesams. 04/04 RevaOpen Book API 510 Practice Exam A 24) P= $00 + Mydeosreric Head HH = BOK HES = 0732 si! Pr $6752 ps; 15,008 a4" e 7 fev Category A hood weld. Pb sopTienedt = 258 - 0.2? (x1 5 p00 v,t0)-(o.2 H SOL 732) 12,041.568 DFP EEE 7 BEEF a 9H prizcew fou tack. lineibe Titel 2 female Lhe Aegusecte o, LXD=B prsbeea 28.) woud = M4876 16 Heacillie 2, SOR" Bere 2 sry ¥/ £22) 3 isi oasis? A= 2.14/% A06325225 "7 Ae 0.19867 fee UE 2 rE 968 ese AatR OFT hotles 04/04 RevdOpen Book API 510 Practice Exam A ie MMs PR GEIS TIFT 5)" Ps 150 # 3.849 = (83.897 AS/ S= 6500 ps1! ad desigr Es es” R? 30" St S808 At ast Hyeno sari eno (hdl) + P Myalto. gx TUS 9 poy» BGs OB LAGS FEB = LB Ad ATLA Top Le Tlin. 220.lefl $ 3897 = 22, OST Af i g PR 2 PERI KS Sebk ” UE stov as) (OLMS? ED) 0.4234" and 224.087 psig 18 Hast Track Technics 281-482-2252 ~ www anpienams.org 04/04 ReyOpen Book API 510 Practice Exam A bey a @ OLDE ORI | ls: j." a: t = at = 0.0856) i Be) Keen te : ; i Jord AOSIS) | pop en hl) | tiie Sebi aee | Joises 04/04 Rev.Open Book API 510 Practice Exam A eet i i Pt) Pepa oF THs Head a Yk EB FeRe — ; (CS A RS | i ' i ; ; r : ; fs f L rj | i | Lo i 1 6 HE et ! 7 i i Tale if ae lex porated beh ted dt » os Track Teche Testing 281-482-2252 — ww w.npionans or 04104 Revd© Closed Book API 510 Practice Exam A Question 36 begins the closed book portion of this exam! It is recommended that you take this portion without referring to the ASME Code or API books on your first attempt, to assess your strengths and concentrate your studies on the most needed subject areas. It is suggested that you write your answers ona separate sheet to keep this copy clean for future studies. Fast Track Tec 281-482-2252 — ww 04/04 Rev. 7 :Closed Book API 510 Practice Exam A 36 What is the greatest allowed time between the testi of pressure relieving devices per API 510? 1.5 yeurs 2. Pressure relief valves shall be tested at imervals that are frequent enough to verify that the valves pesform reliabiy, 3.10 years. 4 Pressute relief devices must be tested at every shutdown, 37. Who is sesponsible forthe rerating calculations of a vessel? 1. The manufacturer ot an owner-user engineer (or his designated representative) 2. The chief inspector and the unt engineer 3) The API authorized inspector 4. A professional engineer ony, is allowed to perform these calutations 38. Ifthe requirements of API 510 are met who deterinines if a temporary fillet weld patch may be used in ‘repair 1 The API authorized inspector 2. An engineer competent in pressure vessel design and the API authorized inspector: 3. A tepair concern which holds a valid NBIC R stamp 4, Any of the above 39. The maximum carbon content of weldable steel per ASME Code is? 1, 35% 2. 035% 3. 0035 % 4. 35% 40. Per API S10 what is the recommended shell temperature during a hychostatc test of a vessel 1” thick? 30° F above ambient 65° F above ambient 10°F above MDMT. 30°F above testing liquids temperature 41. IF you were looking for the last date that a pressure seit valve was set, where should this information always be? 1. In the produet literature from the valve company 2. The API 510 mandatory computer inspection records 3. Relief valve's tag 4. Inthe recoids of the repair shop Fast Track Teclmical Training 281-482-2252 - www.aplexams.ore 04/04 Rev. 4Closed Book API 510 Practice Exam A 42_ In what two ways may the probable corrosion rate for a new vessel be determined before the first internal inspection? Corrosion tabs and UT readings. Consult Psychic Hot Line and Mr. Wizard. Ask a more experienced inspector or engineer From data collected on vessels providing the same ot similar service or from published data on vessels providing comparable service. 43 A vessel is to undergo a hydvostatic test after an alteration; the test pressure will be 785 psi, Using standard commercially available gauges what is the minimum and maximum gage pressure range acceptable For this test? [0-100 10 0-3000 psi 2. 0-1500 vo 0-3000 psi 3. 0-1000 10 0-2500 psi 40-850 t0.0-1500 psi 44. Which of the following should a progressive record for a pressure vessel contain? ‘The exact location on a plot plan The piping schedule for the vessel A complete weld map from the original construction plans Construetion and design information, operting and inspection history 45. If performing an external inspection of a vessel what consideration need be given the external insulation? It shall always be removed to inspect underneath Tf insulation i in good condition and the vessel operates within the igh and low temperatures slated in API 510, removal of insulation is not necessary for inspection ofthe vessel Select portions must be removed for inspections ‘You may not use any plug locations used for UT thickness reading to inspect the vessel eau 46. What must be considered important in the inspection of a metallic lining? ‘That there are no dissimilar welds, That the linings made of pus alloy only ‘That vent hotes exist in all Tiners That there are.no holes or sacks present in the lining, 47. What must be done prior (0 using special inspection procedures afier an alteration to a vessel in place of a hydrostatic test? ‘Check with the NBIC Authorized inspector. Consult with the chief inspector ofthe jurisdiction Moke certain itis petmiuted by any jurisdictional rules thal may exist and consult with an engineer experienced in pressure vesse! design and the Authorized Pressure Vessel Inspector 4 Review all NDE procesiures prior 10 commencement of the NDE used to waive the hydrostatic test requirement Fast Track Technical Traini 281-482-2252 ~ www.aplexams.org 04/04 Rev 4Closed Book API 510 Practice Exam A 48 Ifthe conosion rate of a vessel is determined to be less than a given amount per yeas, itis possible to exempt the vessel fiom internal inspections. What is the value of the corrosion rate that cannot be exceeded? 1 0.001"per year 2 0.001" between inspections not to exceed 5 years between inspections 3. 0.005" per year 4, 0.005" between inspections not to exceed 3 years between inspections 49. What may happen if vessels ate subjected to temperatures above design? J. The relief device may fal 2. The rupture disk may implode 3. Phosphoric granulation atthe grain boundaries 4. Creep ofthe vessel's material may occur 50 The definition of pressure véssels is; 1. A vessel for the containment of process fluids with ot without internal pressure 2. A container designed to operate below atmospheric pressure, 3. A container no greater than 6” in cioss section 4. A container designed to withstand internal or external pressure 51. Which isthe most severe stess caused by internal pressure in acylindtical shell? 1, Circumferential stress acting slong the longitudinal axis 2. Longitudinal stress acting along the longitudinal axis 3. Circumferential stress acting along the circumferentia! axis 4. Longitudinal stress acting along the circumferential axis 52. Of the following heads; which is normally required to be the thickest all things being equal? 1. Hemisphericat 2. Flanged and dished 3. 210 | elliptical 4 Forged flat heads 53, The maximum interval between external visual inspections for an above the ground vessel is; 1. Three years 2. Ten years 3. Five years 4. Thete is no maxinnum interval Fast Track Technical Training 281-482-2252 — www.apleyanns.org 04/04 Rev. 4Closed Book API 510 Practice Exam A 54. What is the maxirmum inspection interval for a vessel with a remaining safe operating life of less than four years? 1. The ft semaining safe operating life up to a maximum of 4 years, 2. The full vemaining safe operating life up to a maximum of 2 years, 3. The fall remaining safe operating life up to a maximum of 1 4. ‘The fall remaining life ofthe vessel 55. What does the tesm construction code mean, as it regards repairs toa pressure vessel? 1. ‘The eunrent ASME Code edition, 2. TheNBIC 3. The Code the vessel was constiucted to including non-standard and jurisdictional special vessels. 4. The API510 Code. 56. What Code is used to evaluate a vessel after it has been placed in service? 1, ASME Section VIIL 2. ASME Section V 3. APISIO 4, RPST72 57. When a vessel is to be entered for inspection which of the following precautions should be observed? 1. The atea should be roped off and no one else iso be working in the ares, 2. Inspect the vessel for proper electrical grounding if a thunderstorm is inthe area 3. All hot work permits in the immediate area must be revoked until the inspection is complete 4. OSHA rules should be reviewed and followed where applicable, : ‘58 Liquid penettant inspection can find which type of discontinuity? J, Internal cracking of welds 2. Cracks open to the surface 3. Subsurface porosity 4. subsurface plate lamin: ns ‘59 For proper internal or external visual inspection surfaces mus! be: Wire brushed Walnut shell blasted. Hydto blasted The type of susface preparation depends on individual circumstances and could be any of the above. 60. Who normally performs welde certification tet, that is, which organization is responsible for performance and acceptance? 1. Inspection department 2 Company employing the welder 3. OSHA 4. The company safety department Fast Track Technical Training 281-482-2252 ~ www.apiexams.org 04/04 Rev. 4Closed Book API 510 Practice Exam A. 61, What isthe definition of a construction code? 1. Any standard used to vepait vessel 2. Any technique of construction 3° Any standard used to build a vessel 4. The Code or standard to which a vessel was o1 nally built, 62. Of the following tools which should th :pector have on hand for vessel inspections? Pencil and sote pad, flash light and scraper Social security card Clean fire retardant clothing Electrical conductivity testing equipment to test liners, 63. The pupose of a Welding Pioceduie Specification and its Procedie Qualification Record is: ‘To make sure every one involved in the repait process has a listing of nonessential variables ‘Make sure the welder follows the essential vaviables To prove the weld will provide the required properties Keep testing labs in business 64, Many of the problems that develop in operating vessels may be uaced to; 1 Cold winters 2. Qn-Streain inspections 3. Blectrical shorts 4. Faulty materials and workmanship 65. ‘The maximum content of iron in a nonferrous metal is 1. 35% 2 50% 3. 15% 4. 45% 66. Which of the following types of over pressure protection is not found on a pressure vessel? 1. Safety Reliet 2. Pilot Operated 3. Ruplwe Disk 4. Pressute/Vacuum Vent 67. If steel of a vessel has exceeded its yield point upon the removal of pressue and heat it will, 1. return to its original shape 2. contain a permanent deformation 3. split or ruptue 4. beoblong 6 Fast Track Technical Training 281-482-2252 ~ wwis.apiexams.or 0404 Rev. 4Closed Book API 510 Practice Exam A 68 Of the types of stresses placed on a thin walled cylinder the most severe is; 1 Circunferentiat 2. Longitudinal 3 Compressive 4° Radial 69. The report for qualifying a welder is: wes: POR weg WOR 70 Which of the following inspection techniques requites direct vi 1 examination ofthe test specimen? 1 Radiography testing 2. Ultasonic testing 3 Magnetic particle 4 Bddy cursent 71. A welding procedure is a detailed plan developed by whom to ensure sound welds. | API-S10 Inspector 2 Welder 3. Quality Control Manager 4, Fabricator 72. The primary cause of deterioration in pressure vessels is: 1. Corrosion 2. Operating conditions 3. Improper installation 4 Water damage 73, High pressure may develop in a vessel as a result of Rapid venting of a vessels pressure source Lowering heat below normal operating conditions ‘Thermal contraction of trapped fluids F Blocking off against a pressure source 74. Which ofthe following techniques is considesed the primary means to determine the minimum thickness ofa vessel’s components? ‘A hoat sample remove from a thin area Measuring from a corroded area Any suitable destructive method of examination ‘Ulasonie thickness measurements Fast Track Teel 281-482-2252 ~ www.apiexams.ore, 04/04 Rey.Closed Book API 510 Practice Exam A 75. The rules for impact testing of carbon steel in Section VILL vessel materials require what kind(s) of impact test. Brinelt & Rockwell Tod & Charpy V-notch Charpy V-notch only is acceptable Brinell only is acceptable 76 You have measured undercut on a girth weld during the repair to a vessel, it was found to be 1/32 inch jn depth, The base metal is 2 inches thick, and you should? 1. Reject the weld 2. Accept the weld 3. Consult the API S10 Code for accepteject crt 4. Consult with the Chief Inspector or Engineer before making a decision, 77. What is the minimum length of weld metal to be radiographed for a Weldei’s Pesformance Quatification using an NPS 6 inch pipe coupon made of P No 5 materials utilizing the SMAW process? 1 Six inches of weld metal 2. The entire citcumnference of the 3. Stops and starts only 4. None, not allowed by Section IX ‘coupon 78. ‘The API authorized pressure vessel inspector may give prior authorization for repairs that do not involve; 1. Prossure tests 2 Radiography 3. Pheumatic testing 4. Final visual inspections 79. The two types of impact tests required by Section VII Div. 1 are: 1. Jzod and Drop Weight 2 Brinell nd Rockwell 3 Charpy and Drop Weight 4, Weld metal and Base metal 80. Tn Section VII Div. 1 acceptance of a radiograph is based on; 1. the speed ofthe film used. 2. the geomettic unsharpness of the image 3° the absence of backscatter 4. the ability to see the essential hole or te, if a wine type 1Q1 is used. 281.482.2252 ~ www.apiexams.ore, 04/04 Rev. 4Closed Book API 510 Practice Exam A 81. A spot radiograph of a butt weld in 1 inch thick shell of a vessel marked RT-3 was found to have a rounded indication, the dimension of such an indication according to Section VII Div. 1 is; 1/32 of an inch. 1 of an inch, 2B of an inch 4, None, rounded indications are not a consideration with spot radiography. 82. Section VINI Div. 1, is very specific about the number of spot radiographs required when applying it for quality control, the basic premise is to; insure that all welds are made peafectly. ‘make sure someone is held responsible for any poor welding, apply the radiographs immediately after welding in order ta take convective steps if needed. five as many welders as possible, 83. A P No. | material that i plate has beet rolled inte a cylinder and butt welded. The cylinder is exactly 1-1/4" thick, and itis used in the repair of a pressure boundary on a U stamped vessel, the following is a teu statement 1. Teanust receive full radiography 2. Itmay be not spot radiographed 3. Itmay not be fully radiography. 4. Wmay receive spot, full, or nora sgraphy depending on oviginal the original UI form 84. Charpy impact tests are intended to prove that a material is; tough at the desired MDMT of the vessel to be constructed using that material. ‘some What prone to britle fracture acceptable for use in high temperature service, nol required to be heat treated, 85. According to Section IX, all welders must be re-ested for a process; 1. if they haye not been tested before. 2. they have not used a process in the past 9 months or longer: 3. _ifthey have not used a process forthe past [2 months or longer and have not been welding with other processes, 4. ifthe welder's ability to make sounds welds with process is in doubt. 86 ‘The testing apparatus used, and the techniques for pesforming Charpy impact tests are found ins 1. Section VII Div. 1 Paragraph UG-84 7 2 SA-270 3. $A-370 4. Section IX paragraph 401 32 87. An above the ground vessel is required to receive an exteinal inspection; 1 Bvery 4 yemrs 2. At the half corrosion-rate lif. 3. Byery 10 years 4. Every five years or atthe same interval as the intesnal inspection whichever is less. Fast Track Technical Trai 281-482-2252 ~ wws.ap ng 9 s.0re 4/04 Rev. 4Closed Book API 510 Practice Exam A BS. Before starting the inspection of a pressure vessel, especially one in severe service, the inspector should determine; 1. The pressure and temperature conditions under which the vessel has been opetated si inspection, 2. The pressure and temperature conditions under which the vessel has been operated during the peried since the last two inspections 3. The pressure and temperature conditions under which the vessel has been operated since the ceurrent inspection 4. The pressure and temperature conditions under which the vessel has heen operated since the last inspection, co the first 89. The inability to draw the products of fiactionation or distillation from certain trays miay 1 indicate fouling or loss of tray parts in a process tower 2, indicate that instrumentation is giving false readings. 3. prove thatthe piping diameter is too small 4 indicate that the trays have lost all bubble caps or tay valves, ct possibly the tay is collapsed. 90. Prior to witnessing a pneumatic test of a pressure vessel, which has been repaited by welding, the inspector should; 1. Determine if the vessel his had all relief devices removed. 2. Observe that the digital pressure gage (o be used forthe tes is of the proper range 3. Check that the personnel conducting the test have been properly wained to perform hazardous tests. 4. Make sure thatthe anslog pressure gage is of the proper range For the test pressure 91, Widely scattered pits may be ignoied as long as the following are true: Rernfod «No pit depth is greater than one half the vessel’s/vall thickness exclusive of the corrosion allowance, . The total area of the pits does not exceed 7 square inches (45 square centimeters) within any B-inch (20- centimeter) diameter circle. c. The sum of their dimensions along any suaight line within the circle does not exceed 2 inches (5 ‘What isthe missing item in d above is? 1. "The pit depths must be measured from the side the pit is focated on 2. The 8 inch diameter isto be measured from the center of the deepest pit. 3 There ave no missing iterns there are only 3 items listed for this rule 4. The tolal area of the pits cannot exceed 3.5 squave inches ina 4-inch diameter circle. 92 The surface remote from a welded joint is determined as follows; | 1 inch on either side of the weld or twice the minimum thickness which ever is greater 2. 1 inch on either side of the weld or twice the minimum thickness which eves is less 3. For vessels with inside diameters less than 60 inches 20 inches or ¥ the vessel diameter 4. 2inches on either side of the weld 10 Fast Track Technical Training 281-482-2252 ~ ww w.aplexams.org 04/04 Rev. 4Closed Book API 510 Practice Exam A 93. Before any repair to a pressure vessel in accordance with its code of construction, what if any additional requirements for inspection may need to be considered? 1. Junisdictionat requirements that might override the API 510 Code 2. Who is doing the repait? 3. The quality of the repair materials, 4, The need for qualified welding procedures. 94. Some jurisdictions require that welded repairs toa pressure vessel he documented by the completion and filing of A detailed report of the focation and extent of repairs A qualifications record of all repair personnel ‘A permit issued by the jurisdiction ‘The National Board of Boiler and Pressure Vessel Inspectors Form “R-1" 95. While inspecting an operating vessel you observe thal cacks are present in the connecting welds for a ‘znuge glass, you also notice vibrations are occurting in the assembly. Before you recommend corrective actions you should; J. Re-evahuate the materials sed in the fabrication ofthe gauge glass 2. Write a report ofthe location with a recommendation for the type of repairs needed. 3. Research the inspection records for previous failures ofthis type- 4, Check with a pessune vessel engineer (0 see ifthe cracks are caused by fatigue failure. 96. Which of the following describes a type/s of rupture disks? 1. Multiple layer of graphite impregnated Keviar fibers 2. Various metals - usually fat except ste! 3. Impervious graphite un-bul ped 4. Various metals, usually pre-bulged or impervious graphite, usually lat 97 The two types of graphitization are; |. Localized and random graphitization 2. Femitic and martensite graphitization. 3. Austenitic and martensitic grapbitization 4. Circular or globular graphitization 98. The main weason(s) for inspecting heat exchanger bundles after removal and prior to eleaning is/are; ‘Location of scale on tubes can reveal non-operational problems. Deposits on the tubes ean reveal acid contamination problems Color ofthe tube ends can reveu! de-zincification Color of deposits and scale can reveal coriasion problems Fast Track Technical Training n 281-482-2252 - plexams.org 04/04 Rev. 4Closed Book API 510 Practice Exam A 99. Hydrogen chloride becomes a problem when; 1. Exposed to air, it will thermally react and result in a fire 2. Exposed to water, it forms hydrochloric acid. 3. Exposed to water, it becomes unstable and can form an explosive compound 4. Exposed to water and air it produces formic acid 100. Which one of the following types of coating failures may not easily detected? Rust Blisters. 4. Film dispersions. IDL. Are nondestructive procedures allowed in Liew of hydrostatic testing, if so what must be done? |. Engineer experienced in pressure vessel design and the API inspector must be consulted 2. The API inspector and NBIC inspector must be consulted 3. The API inspector must be éonsulted. 4. Anexperienced engineer must be consulted. 1O2_ A new vessel has been installed, what must be done in order accept the vessel for operation? 1. A fits internal inspection. 2. A first internal inspection, however if a manufactures’ data report (Ul) assuring that the vessel is satisfactory for ils intended service is available the first internal may be waived 3. Buse line thickness readings must be taken per OSHA 1920 (j) 4 Base line thickness reading must be taken per OSHA 1910G). 103. A vessel is in a service that subjecs i to acidic fluids, what is a major concern for this type of service? 1. Graphitic induced conesion 2. Caustic blistering 3. Caustic embrittlement and cracking 4 Accelerated corrasion, Hydrogen blistering, and Hydrogen induced crac 108. Ordinarity non-metallic coatings and li igs can be most effectively inspected by what technique? 1. Law holiday tester 2. Radiography 3. Hammer testing 4. Using.a high voltage low current brush type electrode device (Spark Teste!) 105. A reliet valve has been shipped lying down on its side; this isa problem becnuse; 1 Relief valves are often heavy and are sometimes difficult to upright 2. Flange faces may be damaged during shipment 3. Springs inthe valve may shift and distost and as a result not exert the same force on stems and seals 4 Springs may stip out and be lost during shipment 2 Fast Track Technical Training 281-482-2252 - www.npiexams.org 04/04 Rev. 4Closed Book API 510 Practice Exam A. 106, A major concern(s) when inspecting « nozzle flange face is fare; 1. Brand name of the flange. 2. Biand name of the gaskets used in the Flange. 3, Surface cowtosion in the bot circle 4 Distortion of the flange and the condition of the gasket seating surfaces. 107. If there are leaks in a vessel's insulation system or protective coatings, corrosion can occut. At below what temperature is this corrosion most likely to be a problem? 250 °F 212 0F 350F 275 °F 108 Which of the following is subject to de-alloying when exposed to steam containing sulfur compounds? 1. Cuppro brass. 2. Naval brass 3. Admiralty brass, 4. Monel 109 Titanium alloys are subject to loss of ductility in certain environments, what is this condition called” 1, High temperature embrittlement. 2 Low temperature embrittlement 3. Hialloy effect 4. Hydriding 110. Which of the following normally determines the frequency of shop inspection/overhaul of a relief device? 1. Normal Basis 2 Manufacturer’ s Basis. 3. Other Basis 4 Inspector's basis and analysis, TLL Which of the following describes a crack in metal? J. Chicks run paraltel to the surface 2. Cracks run at right angles tothe surface 3. Cuacks are usually wide at one end and narrow at the other 4. Cracks run at obtuse angles to the surface. 112. Which of the following describes a lamination in metal plate? t ns usually represent large cavities. 2Laminations are fish mouth type openings and are only found on the edges of plate 3. Laminations run ata slant to the plate surface 4, Laminations run at an obtuse angle (o the plate surface Fast Track Technical Training B 281-482-2252 - wwwe.aplexams.ore 404 Rev. 4Closed Book API 510 Practice Exam A. 113. Above what temperature must hydrogen atack be considered a concesn in an operating carbon steel vessel? above 650°F below 650 OF below 450 °F above 450 OF 114, After removing an exchanger bundle you find a Prussian blue coating on the tubes, what da you suspect causes this coating? 5. Amino acid 2. Cyanide 3. Reitiferrocyanide 4. Phospharie acid 115. One major area of concern when inspecting guy wites for a vessel is crevice comosion, where does this occu? 1. On the free end of the tum buckle 2. Inthe threaded areas 3. On the guy wires 4 Where the wires comtact the ground 116. You are inspecting a failure in a vessel wall, what conditions would you look for if it was believed. thatthe fracture was brittle? 1. There is almost a no lack of ductility 2. The fractured surfaces has a smooth surface 3. The surface of the crack would have jagged edges 4. There is an almost complete lack of ductility and the failure site will have a faceted surface 17. What is the idest time to inspect pressure relief valves? 1. When the unit isin operation 2. When the unit is out of operation 3. For relief valves when the boiler is undergoing Jurisdictional Inspections. 4. When the inspection least intesfetes with the process and maintenance manpower is readily available 118. Temper embrittlement is best described as; 1, Cracking due to operating at high temperstures above 100 degrees F 2. Loss of ductility and notch toughness due to exposure above 700 degrees F 3. Flaking of the metal surfaces, causing dip pits 4. Ciacking due to low temperature service 119. Carbon dioxide considered corrosive when? When combined with glyco! When combined with water. ‘When combined with etylene. When combined with water arid high temperatures: 4 Fast Track Technical Training 281-482-2252 ~ ww yanlesams.ore 04/04 Rev. 4Closed Book API 510 Practice Exam A 120 Tf white salts are Found ot eracks in a vessel; itis an indication thatthe vessel contains an alkaline based chernical itis an indication thatthe vessel contains an acidic based chemical itis an indication thatthe vessel contains a low pH chemical itis an indication thatthe vessel had been operated above normal temperatures 121 The first consideration that must be given when the half bead temper bead technique of repair is proposed should he; |. Consultation with the jurisdiction, 2. Time required to do the repair, and personnel safety 3. Suitabtity fora given fluid service and any corrosion 4. Close monitoring of the welding operation stance required 122 A poor choice of material for ammonia service would be: L Stainless steels 2. Copper based alloys 3. Carbon steels 4. Carbon Molybdenum sieels 123. When manufacturing lubricating oils and aromatics the following chemical is used; 1. phenol 2. ammonia 3. hydrogen eyanide 4 glycol 124 Aluminum chloride can affect stainless steel in which ofthe following ways? 1. Severe pitting consion only 2. Inlergranular eracking only 3. Suess conosion cracking only 4, Stress comosion cracking and/or intergranular cracking ean occur 125. The Jow temperature corrosion of gray east irons is called; 1. graphitic corrosion 2. temper embrittlement 3. brittle fracture 4, incipient melting Fast Track Technical Training 15 281-482-2252 — wwieapiexams.org 04/04 Revs 4Closed Book API 510 Practice Exam A 126. A bulged metal rupeure disk with the pressure on the concave side has life expectancy of; 1. 5 years 2 2yeais 3. Lyear 4. Indefinite length 127. Most active of sulfur compounds found in vefinery service i 1. Mercaptans 2. Organic sulfur compounds 3, Hydrogen sutfide 4. Polymorphic sulfides when combined with polymer products 128. Which of the following are the materials could be expected to produce reliable magnetic particle ‘examination results? Monels Cupro-Nickels Austenitic Stainless Steels, Common Carbon Steels 129. Which of the fotlowing is an example of a microstructure change in metal? 1. Graphitization 2. Inteistitial conosion 3. Dembrittlement 4. Embossing 130. A common conosive compound found in enude oll is; 1. Nitwogen compounds 2. Phenolic acid 3. Napthinic acid, 4. Carbonic acid 131, Dezincification ocewrs by attacking metals which contains ‘Copper - zine alloys containing less than 95% of copper used in wate: service Copper- zinc alloys containing less than 85% of copper use in water service Copper - zine alloys containing les than 85% of cqpper used in caustic service Copper'- zinc alloys containing less than 95% of copper use in acidic service 132. Which of the following describes a physical change in metal? 1. Inte: granular contosion 2 Sensitization, 3. Banite solution 4. Amphorie layering 16 Fost Track Technical Training 281-482-2252 ~ www.aplesams.o1e 04/04 Rev. &133, Closed Book API 510 Practice Exam A ‘When looking for suiface cracks in a vessel made of ferrous material which of the following is the ‘most capable of detection? 135 136. 137 1, Fluorescent Penetiant Method. 2. Radiography 3. Fluorescent Magnetic Particle Method 4. Close visual Inspection with good lighting. ‘The majority of vessel foundations are constiucted using; 1. Hiigh grode (load bearing) concrete compounds 2. Structural ste! fireproofed with concrete 3. Concrete reinforced with polymers 4 Stiuctoral steel overlaid with refractory Which ofthe following is considered a construstion code? ASMEB 31.23 ASME B 33.2 ASME Section V ‘ASME Section VIII Div. 1 ‘Vanadium Oxide corrosion is not known to cea below: 1 1,050°R 2 1,100°F 3. 950° 4. 800 °F ‘Under which of the following condition(s) should you require to the removal of safety velief device(sy? 138 1. Ifa pressure test is being conducted in which the test pressure will exceed the get pressure of the safety relief valve with the lowest setting ‘The safety relief device was opening on a regulat, unexplainable basis Seepage had been discovered and operators have been consulted Surface corosion on the body ofthe deviee ‘The terating of vessel invalves the: Calculations fiom only a manufacturer experienced in pressure vessels Use of Non-Code requirements as established in accordance with the alternative 1ules of B31 3, Review Inspection records verify the pressure vesset has been in the proposed service previously. CCaleutations from either the manufacturer or an owner-user engineer experienced in pressure vessels Fast Track Technical Training 0 281-482-2252 — woe apiexams.org 04/04 Rev. 4‘Closed Book API 510 Practice Exam A 139. Which of the following is a major concern when operating vessels that utilize the fluidized bed principle? 1 Overheating 2. Erosion 3. Corrosion 4 Cracks 140. The inspection of a vessel to determine if a hydrogen blister is present is often best performed by; 1. Researching the inspection records. 2 Determine the vessels material to se if hydrogen attack is 3. Shining a flasl ight parallel to the vessel's sutface. 4. Recommending metallurgical tests for blisters in a laboratory, ly, 141. When a crack is discovered in a vessel that is in a highly stressed area What action should you recommend be considered as a fist step in any effort to correct the flaw? 1, Using an insert patch 2, Removing the crack using by grinding and inspect using an NDE procedure befoie repait by welding 3 Callin a pressure vessel engineer 4, Design an overlay patch that has rounded corners, 142. Which of the Following should be considered in determining the material to be used for pressure relieving devices? ‘Temperature and pressure Pressure and corrosion resistance requirements ‘Temperature, pressure, corrosion resistance requirements and atmospheric conditions, Almosphieric conditions and temperature. 143. When preparing to inspect a vessel which has had previous inspections what is the initial step in preparation for the inspection? Assemble all the required tools to perform the inspection. Review previous inspection records Advice maintenance of any anticipated repair, Insure that all non-destructive examninations required have been scheduled 144, When rerating a pressure vessel, one of the steps ofthe rerating is the documentation of the; 1. Calculations fiom the manufscturer or the owner-user's en 2 Approval of the opetation’s engineering depa iment 3 Repout fiom a professional engineer 4. Approval of the ASME wer 18 Fast Track Technical Training 281-482-2252 ~ www.apievams.org 04/04 Rev. 4Closed Book API 510 Practice Exam A 145 Which of the following best describes a "Conosion Button” as might be found in a pressure vessel? {. Butions made of highly corrosion resistant misterial from which corrosion loss can be measured 2. Butions which corrode at about the same rate as the vessel's material and ate used to estimate the vessel's corrosion losses. 3. No such thing exists; there is however a corrosion tab used in vessels. 4. A form of corrosive product produced by certain chemicals in a vessel when is constructed of high chrome alloy material 146. Why should weld probe o: trepan inspection methods be avoided if at all possible? 1. ‘The repair concern wit normally charge more to repair these destructive tests ‘These types of destructive test site (holes) are difficult to repait and the weld qi repairs is likely to be poor 3. Most jurisdictions prohibit such destructive tests 4 NDE personne! are ill equipped to test such sites prior to tepairs (es inthe vessel lity of such 147. Pinting corvosion ually found in a vessel by what means? 1, Thickness measurements at all te compass points at one foot intervals 2. Seratching with a pointed seraper. 3, Each shell course and head shall be subjected to abrasive blasting 4. Each shell course and head shall he wire brushed thoroughly 148, The thinned areas of a vesse! ae tobe evaluated for continued service using the design by analysis ‘methods of Section VII Division 2. When using this technique its always tre that: 1 The insurer ofthe vessel must be consulted with first. 2. Corporate engineering must approve this method of evaluation, 3. Consultation with a pressure vessel enginee is required 4 You must determine the materials used inthe fabrication ofthe vessel 149, Heavy wall process hydvo-catbon reactors operate at high presswes and have special inspection requirements, chief among these requirements are inspections for what type of problem? 3}. Laminations of the heavy wall plates used 2. Ctack damage 3. Upset rays and down comers. 4. Severe corrosion in the top head due to corrosive vapors generated in the process constuction 150/"The inimber of Chaypy impact specimens required for a 1-1/2" thick weld procedure test plate is; 1 2sets of 3 2. Fsets of 2. 3. 4sets of 3 4. Dependent on the type of material to he used in the construction of the vessel Fast Track Technical Trainin 281-482-2252 ~ worw.aplexams.org 19 04/04 Rev. 420 4/04 Rev. 4 Closed Book API 510 Practice Exam A This page intentionally left blank Past Track Technical Training 281-482-2252 ~ ww wapiesams.orgClosed Book API 510 Practice Exam A 3 APISIO66 APISIO TS ‘APISIO72.7 7 APISIO7.28 APISIO 63 APISIG 622 APISIO 53 UG-102 HEISI0 67 APLSIO 6.3 APIS 104s ‘API3I072.10 APLSIO 64 ‘APLSIO-5.2 ‘APISIO 3.12 UG-FI&API 510 aa : Due to Geomeny te later the thsker required —| ~APLS10 6.3 APISIO 6.4 APISIO_1L APISIONT APLSIO 3.1 APLSIO 3.5 APTSI0-3.5 DX QW-3002 APLSIO 35 APIST2 1027 IX QW-100.1 ‘APL S72 8.4 7 SEE ASMBNBIC O&A APISI6 48.1 ‘ASMEMNBIC O&A Vi UG-27 7-300 a ALL OTHERS USE 0 SCOPES TX OW-200.1 APLSP &, ‘CHAPTER I 206.027 — 02 APISTI 105 Vit UG-84 Vil UW-35 1X QW30 APISIO 7.1 ‘Vill UG-84 =H Vil UW-51(@)) Viti UW-52 (@) @) ‘VET UW.52 header noi, Vii UW-11@)3) & UCS -57 (able nates) VWiHTUG-84 definition of Charpy (notch foughnes TX QW-322.1 a =| =f foe ||] =| [oop oleofe| afl esol fol fol fo] =| fo] «| ol Fast Track Technical Training 281-482-2252 — waw.apiesams.org 04/04 Rev. 4Closed Book API 510 Practice Exam A 3 VIG 84 reeis SAO Tor dolls 74 APISIO 63 38.4 “APIS72 10.1 9.1 APLS72 92 90.4 VITUG-100 & 102 & UW50 31.3 ‘APISIO 57g) S21 APLSIO ST) 33.1 ‘APISTZ 11.6 (eee note in text body] 94.4 ‘APIS72 11.0 (Gee note in ext body) 95.4 7 APLS72 10.3:10 96.4 API 376 4.9.134.9.5 O71 CHAPTER? 200032 98.4 : APIS7 AS. 7 99.2. i CHAPTER Tl 202.022 106.1 APIS72 103.11 101.1 ‘APISI0 72.10 102.2 ‘APESIO GI 103.4 7 CHAPTER 11200007 104.4 ‘APIST2 10.46 405.3, sue API 576 5.8.1 106.4 APIST 1038 107.7 7 See CHAPTER Il 202.042 108.4 e API 572 8.3.3 109.4 a APIST2 83.7 110.1 ‘APIS76 6.41 411.2 - API 572 10.44 112.3 ‘APISTD 10.84 113.4 CHAPTER Tl 204.035 Tia. 3 APIS?2 AZ 115.2 = APIS72 1037 Ti6.4 CHAPTER TT 205.01 Hina APIS76 65.1 118.2 APLSIO 52 119.2 CHAPTER 202024 720.1 APLS72 103.12 121-3 ore API 5107.2.3, 122.2 ze CHAPTER It 202037 123.7 ‘CHAPTER If-202,033 124, 4 CHAPTER Tl 202.039 125.1 CHAPTER M1 202.063 — 126.3 a7 ‘APIS16 4.93 127.3 ‘CHAPTER W 202.33 128. 4 SECTION V 1-720 129.1 E APIS 83 130.1 CHAPTER I 202001 131.2 CHAPTER I 200.66 132.7 [ APIS 63 ms 133.3 AEST Toad 134.2 APIS: 1033 [35.4 ‘BV TSEBIAT nonexistent Visa suppor Cole 136.2 = CHAPTER Il_ 202.054 2 Fast Tack Technleal Training 281-482-2252 — wwwe.apiexanis.o12 04/04 Rev. 4Closed Book API 510 Practice Exam A 137.1 ‘APISIO 6S 138.4 sf ‘APISIO 7.3 139.2 CHAPTER 1 202.32 140.3 L APYS72 10.313 141.3 APLSIO 7.1.3 142.3 APIS76 5.6 143.2 cs i APIS? 10.45 14a ‘API SIO 7.3 143. ‘API S72 10.5 146.2 APLS7Z 11.0 147.2 APIST 10.4.6 148.3 APISIO 5.1) © 149.2 zi zi APIST2 10.4.4 130.1 a ‘Vir UG-84 (hy 0404 Rev. 4 Fast Track Technical Training 281-482-2252 — www.aplesams.orzTIF STRSTU NN — zeze-zap-18z ‘Bayes OEMPPAy, yoory Ise URI Yo] Aouoruayny aBed suey, YV wexg aHLI OFS LAV 00K PasoK PAL FOO reaay pose [FIFSINNSETFW - zecz-79h- 187 1 Bupmesy woputyoog, yes] Ivy, sak S19Z “> shop05 “f : sik or . sia g *] qaonodsuy yntigquy 40 wens ‘uo yxau ap azojax uN MIMUHNEUU at st BY aBUED TOU Sa0p ayEr HOISOLIOO aN ff KOK v SOYDUE CzO 4J0 a1e1 uoysoxt09 v ayeoypul spiozai tlonsadsuy pepuodxa sum aouemoqfe UoIso.200 axp FOYE Setjout ZO Gy 19 spy9UUEIP TUAUIOATAY FLO Paseq SEM AMV HLL ISI OS9 JO AMVIN E pur “AydusBOIper Iny "ISU OOG"FE JO saaifap Qp9 18 ssans ajqemoype pur OF | JO SsaUy>rIp [eUNSuIO Ue S\aoyx Hodey BIEG ayy “9sINOD |jyS o luo punoy sea ,0/7'1 Jo Surpeas ssauyonn wunurLt e jassea joan v Jo uoRoadsuE BULBIN aq SiN’ y wd cig oy idg6ee f wd se -Z isdgz9e 1 00} Wwonsan tad sd ¢¢p St THE 18d OOC'LI St af Sae182p 01 40 ommeradurar say we pomoyte ssans at pur sd 008'91 S| pamoye ssons uBysap spetsieu ayy. {uoReAaIS ,¢ Zz ap Ye 18) aHMISOAPAY uN Tuxsnp oq aanssasd 808 syn YOYS TOHLAA "7294 §°Zz Jo woHRRADT® UE Ww pa|EISUY ag ttm aBUB ay SIUALOdUIOD LaIpO (fe WON} Jf [opurjq 8 j2859A stp pue panoutes tisag aARY SAY [TY 184 Zz S{ Uontsod Gunesado youss0U sy Ut YossaK aU 430 dAAVIN 9], 9994 gy JO worTena|o ur gpa faSSen [tomtian © uO pauLuojiad Tu}ag St Isa¥ IABSOIPAY Ye Fe 0E agSt gor 4400, 406 40 Ssons uBksop Jo ONL 2y2 104 HoH 94 WD TINCT {uy doranpor yayAy "96H S8eHs eIqemoy[e OF SsON UIsop Jo OHA aK. “ose pauLO}sad seia TUAUI}EA! al plamusog Tuyplay 0) oud pasn sea soaidop QQz OF waypig a S9aKFOp ¢ st paumnbas TCI ‘ip eM pur a soax%ap Och ¥ Bsd ¢z9 JO EAVIN #0 | JO A IMO! ¥ 20; palfwo UBISap jeUlByIo an sarEatpAL [ssan ayy uo noday weg] aq, 'SOUDUE Op Jo SMUper apisu pun say GZ T Jo SSOUR{DII AAD Ifo BSINOD Sys AL. 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