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API 571 Part 2

The same alloy may act as both an anode and a cathode due to surface films, scale, and/or local environment differences. Atmospheric corrosion occurs from moisture associated with atmospheric conditions and is most severe in marine and polluted industrial environments, while dry rural areas see very little. Critical factors include location, moisture, temperature, and presence of salts or sulfur compounds.

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Bashu Poudel
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345 views

API 571 Part 2

The same alloy may act as both an anode and a cathode due to surface films, scale, and/or local environment differences. Atmospheric corrosion occurs from moisture associated with atmospheric conditions and is most severe in marine and polluted industrial environments, while dry rural areas see very little. Critical factors include location, moisture, temperature, and presence of salts or sulfur compounds.

Uploaded by

Bashu Poudel
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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The same alloy may act as both an anode and a cathode due to surface films, scale,

and/or local environment (for example, old steel pipe connected to new steel pipe).

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API 510/570.

API510/570-Exam

4.3.2 Atmospheric Corrosion


4.3.2.1 Description of Damage
A form of corrosion that occurs from moisture associated with atmospheric
conditions. Marine environments and moist polluted industrial
environments with airborne contaminants are most severe. Dry rural
environments cause very little corrosion.
4.3.2.2 Affected Materials
Carbon steel, low alloy steels and copper alloyed aluminum.

API510/570-Exam

4.3.2.3 Critical Factors


a) Critical factors include the physical location (industrial, marine, rural);
moisture (humidity), particularly designs that trap moisture or when present
in a cooling tower mist; temperature; presence of salts, sulfur compounds
and dirt.
b) Marine environments can be very corrosive (20 mpy) as are industrial
environments that contain acids or sulfur compounds that can form acids
(5-10 mpy).
c) Inland locations exposed to a moderate amount of precipitation or humidity
are considered moderately corrosive environments (~1-3 mpy).
d) Dry rural environments usually have very low corrosion rates (<1 mpy).

API510/570-Exam

e) Designs that trap water or moisture in crevices are more prone to attack.
f) Corrosion rates increase with temperature up to about 250F (121C).
Above 250F (121C), surfaces are usually too dry for corrosion to occur
except under insulation (see 4.3.3).
g) Chlorides, H2S, fly ash and other airborne contaminates from cooling tower
drift, furnace stacks and other equipment accelerate corrosion.
h) Bird turds can also cause accelerated corrosion and unsightly stains.

API510/570-Exam

4.3.2.4 Affected Units or Equipment /


a) Piping and equipment with operating temperatures sufficiently low to allow
moisture to be present.
b) A paint or coating system in poor condition.
c) Equipment may be susceptible if cycled between ambient and higher or
lower operating temperatures.
d) Equipment shut down or idled for prolonged periods unless properly
mothballed.
e) Tanks and piping are particularly susceptible. Piping that rests on pipe
supports is very prone to attack due to water entrapment between the
pipe and the support.
f) Orientation to the prevailing wind and rain can also be a factor.
g) Piers and docks are very prone to attack.
h) Bimetallic connections such as copper to aluminum electrical connections.

API510/570-Exam

API510/570-Exam

API510/570-Exam

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