4.itp For Instrumentation & Control

CLIENT: Saudi Aramco
PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY

AND MARINE AREA, PHASE 1
Document No. :
ITP/IW/1 Rev.:0
Dt.:Nov '06
Page : 1 of 1
Description: ITP - FOR CABLE/CONDUIT ABOVE & UNDERGROUND

BI NO./JO: 10-03563
CONTRACTOR: M. R. AL-AL-KHATHLAN EST.
Discipline: Instrumentation
INSPECTION AUTHORITY
PROCESS
ITEM NO.
DESCRIPTION
1.0
QUALITY CONTROL
ACTIVITY
QC PROC. REF.
ACCEPTANCE
CRITIRIA
VERIFYING
DOCUMENT
RESPONSIBILITY
SUBCONTRACTOR
MRK
SAPMT
WRPIS
CODE
CODE
CODE
CODE
Remarks
CABLE INSTALLATION UNDER GROUND CONDUITS

1.1
(a) Trench Excavation

(b) Check Excavation
line limit
(c) Confirm Depth
Requirement range
(d) Sand cushion
Bedding
(f) Free from
stones
MRK/SWP/002, 003 & MRKWI-07
SAES-P-104,
AD-036874 SH-1
SATIP-J-902-01 SATIPQC Instrument Inspector

P-104-01
N/A
Visual
SAES-P-104,
AD-036874 SH-1
SATIP-J-902-01 SATIPQC Instrument Inspector

P-104-01
N/A
Visual
SAES-P-104,
AD-036874 SH-1
SATIP-J-902-01
QC Instrument Inspector
N/A
Visual
1.4
Check spacing of cables as per

MRK/SWP/002, 003 & MRKsystem
WI-07
SAES-P-104,
AD-036874 SH-1
SATIP-J-902-01
N/A
Visual
1.5
Check cable if properly tagged

at both ends
SAES-P-104,
AD-036874 SH-1
SATIP-J-902-01
N/A
Visual
1.6
Conduct megger test,

continuity test after back filling
SAES-P-104
SATR-J-6602
N/A
Visual
AD-036874 SH-1
SATIP-J-902-01
N/A
Visual
AD-036874 SH-1
SATIP-J-902-01
N/A
Visual
AD-036874 SH-1
SATIP-J-902-01
N/A
Visual
1.2
1.3
1.7
1.8
1.9
LEGEND:
(a) Cable laid in trench

(b) Check cable size
(c) Rating color & system
identification
Check cable arrangement in
conformity to drawing
Dry sand cover, back filling and

compaction, examine if 300m
MRK/SWP/002, 003 & MRKcompacted
WI-07
Red bricks installation. Check
conformity to size level and
alignment
Check trench to be free of

water, rocks enough depth
R= Review, W= Witness Point, H= Hold Point, S= Surveillance, M= Monitoring
INSPECTION AND TEST PLAN

PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY AND

MARINE AREA, PHASE 1
Document No. :
ITP/IW/1 Rev.:0
Dt.:Nov '06
Page : 1 of 1
Description: INSTALLATIONS OF CABLES

BI NO./JO: 10-03563
ITEM NO.
1.0
PROCESS
DESCRIPTION
QUALITY CONTROL
ACTIVITY
QC PROC. REF.
ACCEPTANCE
CRITIRIA
VERIFYING
DOCUMENT
RESPONSIBILITY
SUBCONTRACTOR
MRK
SAPMT
WRPIS
CODE
CODE
CODE
CODE
Remarks
INSTALLATIONS OF CABLES
1.1
1.2
1.3
Lay and terminate instrument

cables from analog junction
boxes to DCS Marshalling
Cabinets Y54-MB-002
MRK-WI-07
MRK-SWP-003
SAES-P-104 AD036874
SH-1
SATIP-J-902-01
N/A
Visual

cables from digital junction
boxes to DCS Marshalling
Cabinets Y54-MB-001
MRK-WI-08
MRK-SWP-003
SAES-J-902
SATIP-J-902-01
N/A
Visual
MRK-WI-08
MRK-SWP-003
SAES-J-902
SATIP-J-902-01
N/A
Visual

cables from VFD panel at
substation to DCS Marshalling
Cabinet V54-MB-001
1.4
Lay and teminate cables from

skid mounted JB's to the PLC
cabinet Y54-PLC-001
MRK-WI-07
MRK-SWP-003
SAES-J-902
SATIP-J-902-01
N/A
Visual
1.5

cables from Y54-AJB-008 to
existing gas detection panels
at API control room
MRK-WI-07
MRK-SWP-003
SAES-P-104
SATIP-J-902-01
N/A
Visual
MRK-WI-07
MRK-SWP-003
SAES-P-104
SATIP-J-902-01
N/A
Visual
1.6
LEGEND:
Lay and terminate Instrument

cables from Y54-DJB-012 to
existing gas detection panel


Document No. :
ITP/IW/1 Rev.:0
Dt.:Nov '06
Pages : 1of 1
Description: FIELD INSTRUMENT WORK

BI NO./JO: 10-03563
ITEM NO.
1.0
PROCESS
DESCRIPTION
QUALITY CONTROL
ACTIVITY
QC PROC. REF.
ACCEPTANCE
CRITIRIA
VERIFYING
DOCUMENT
RESPONSIBILITY
Sub Contractor
MRK
SAPMT
WRPIS
CODE
CODE
CODE
CODE
Remarks
Field Instrument Works

1.1
Calibrate, test and install all

instruments as mentioned in
the Instrument Installation
Schedule
MRK-WI-07/MRK-WI-08,
MRK-SWP-003
SAES-J-901,SAES-J902/IIS
MRK/TEC/INS/008 &
MRK/QC/065
N/A
Test
1.2
Install, test and calibrate the

instruments per the instrument
vendor's manuals
MRK-SWP-003
SAES-J-901,SAES-J902/IIS
MRK/TEC/INS/008 &
MRK/QC/065
N/A
Test
1.3
Install appropriate steel tags on

all instruments as per Saudi
Aramco requirements.
MRK-SWP-003
SAES-J-901,SAES-J902
MRK/QC/065
N/A
Visual
1.4
Install all required accessories

for installation including
Instrument mounting
stanchions, impulse tubes and
connections for process hookMRK-WI-07/MRK-WI-08,
SAES-J-901,SAES-Jups and conduit connections
MRK-SWP-003,
Aramco
902
with associated accessories as
Standard Drawings
mentioned in the instrument
installation detail drawings.
MRK/QC/065
N/A
Visual
1.5
Instrument tubing
1.6
Conduct a pressure test for all

new and modified instrument
tubing/ piping
1.7
Install all the new field junction

boxes
1.8
Terminate all field and home

run cables in the junction
boxes
1.9
Instrument wiring
1.1
Install additional matching

terminal blocks
1.11
Install and test new cables

between the new instruments
and the junction boxes
1.12
Cables tagging
MRK-SWP-003
SATIP-J-003-01
N/A
Visual
MRK-SWP-003
SATIP-J-902-01
N/A
Visual
MRK-SWP-003
SATIP-J-902-01
N/A
Visual
MRK-SWP-003
SATIP-J-902-01
N/A
Visual
MRK-SWP-003
SATIP-J-902-01
N/A
Visual
MRK-SWP-003
SATIP-J-902-01
N/A
Visual
MRK-SWP-003
SATIP-J-902-01
N/A
Test
MRK-SWP-003
SATIP-J-902-01
N/A
Visual
1.13
Test all conductors in the

cable after installation for
continuity and insulation.
MRK-SWP-003
SATIP-J-902-01
N/A
Test


Document No. :
ITP/IW/1 Rev.:0
Dt.:Nov '06
Pages : 1of 2
Description: FIELD INSTRUMENT WORK

BI NO./JO: 10-03563
ITEM NO.
PROCESS
DESCRIPTION
1.18
1.19
QUALITY CONTROL
ACTIVITY
Install Flow Instruments as
shown on Instrument
installation Schedule VD444530 sht 001
Install Temperature
Instruments as shown on
Instrument installation
Schedule VD-444531 sht 001
QC PROC. REF.
MRK-SWP-003
MRK-SWP-003
ACCEPTANCE
CRITIRIA
SAES-J-100,
SAES-J-902
SAES-J-400
VERIFYING
DOCUMENT
RESPONSIBILITY
Sub Contractor
MRK
SAPMT
WRPIS
CODE
CODE
CODE
CODE
Remarks
SATIP-J-100-01
MRK/QC/065
N/A
Visual
SATIP-J-400-01
MRK/QC/065
N/A
Visual
SATIP-J-700-01
MRK/TEC/QAD/083 &
091
N/A
Visual
Install Air Operated Valve as

shown on Instrument
installation Schedule VD444534 sht 001-003
MRK-SWP-003
SAES-J-700,
SAES-J-902
2.1
Install Analyzer(oil in water)

and terminate cables on V54AJB-004
MRK-SWP-003
SA CHECKLIST
N/A
Visual
2.2
Install local indication

panels(for torques and seal
fail)
MRK-SWP-003
SAES-J-901,SAES-J902 VD-444535 SHT

001 to 006
MRK/QC/052
N/A
Visual
2.3
Install
H2S/LEL/Detectors/Horns and
Beacons
MRK-SWP-003 MRK-WI07/MRK-WI-08
SAES-J-901,SAES-J902 VD-444535
MRK/QAD/083
&MRK/QC/052
N/A
Visual
LEGEND:


Document No. :
ITP/IW/4 Rev.:0
Dt.:NOV '06
Pages : 1 of 2
BI NO./JO: 10-03563
Description: DCS Analyzer / Programmable Logic Controller / Electrical Interface Cabinet
PROCESS
ITEM NO.
DESCRIPTION
1.0
QUALITY CONTROL
ACTIVITY
QC PROC. REF.
Install one DCS V54-DS-001

System Cabinet
MRK-SWP-003 MRKWI-08
1.2
Install Marshalling Cabinet and

associated cabling
1.3
Install operator station ,

engineering station, printers
and accessories
Install furniture/operator
console
1.4
2.0 Analyzer
2.2
VERIFYING
DOCUMENT
RESPONSIBILITY
SUBCONTRACTOR
MRK
SAPMT
WRPIS
CODE
CODE
CODE
CODE
Remarks
DCS SYSTEM
1.1
2.1
ACCEPTANCE
CRITIRIA
Install Analyzer(oil in water)
Install and terminate cables in

junction box V54-AJB-004
3.0 PLC Control System
SAES-J-902,Drawings
VA-444538 sht 001
/Vendor Standards ,
Catalogues & other
vendor documents
Specification no. Inst001 /endor Record

SATIP-J-902-05, SAIC
-J-6805
QC Instrument
Inspector/Vendor
Representative
Responsibility
Visual
SAES-J-902,Drawings
VA-444538 sht 001
/Vendor Standards ,
Catalogues & other
vendor documents
Specification no. Inst001 /endor Record

-J-6805
QC Instrument
Inspector/Vendor
Representative
Responsibility
Visual
Specification no. Inst001/MRK/QC/065

MRK/TEC/QAD/087 &
89 /01/Vendor Record/
-J-6805
QC Instrument
Inspector/Vendor
Representative
Responsibility
Visual
-J-6805 MRK/QC/065
QC Instrument
Inspector/Vendor
Representative
Responsibility
Visual
SAES-J-902,Drawings
VA-444538 sht 001
/Vendor Standards ,
Catalogues & other
vendor documents
SAES-J-902,Drawings
VA-444538 sht 001
/Vendor Standards ,
Catalogues & other
vendor documents
Aramco approved
documentsn NMR and
SAES-J-902
Vendor Record/Test and

pre-commissioning
report
QC Instrument
Inspector/Vendor
Representative
Responsibility
Visual
SAES-J-902
Vendor Record/Test and

pre-commissioning
report
QC Instrument
Inspector/Vendor
Representative
Responsibility
Visual
3.1
Install walnut shell fitter,PLC

cabinets, Marshalling Cabinets,
OWS and accessories
VA-284827//Vendor
Standards , Catalogues &
other vendor
SATIP-J-902-05, SAICdocuments/document INJ-9806 MRK/QC/065
X08001/Drawing INMRK/TEC/QAD/087/01/
X00001
Vendor Record
Vendor Representative
Responsibility
Visual
Document IN-X07001


Document No. :
ITP/IW/4 Rev.:0
Dt.:NOV '06
Pages : 2 of 2
BI NO./JO: 10-03563
Description: DCS Analyzer / Programmable Logic Controller / Electrical Interface Cabinet
ITEM NO.
PROCESS
DESCRIPTION
3.2
QUALITY CONTROL
ACTIVITY
QC PROC. REF.
ACCEPTANCE
CRITIRIA
Install PLC System cable

MRK-SWP-003
VERIFYING
DOCUMENT
RESPONSIBILITY
SUBCONTRACTOR
MRK
SAPMT
WRPIS
CODE
CODE
CODE
CODE
Remarks
SATIP-J-902-05 SAICJ-6807
Responsibility
Visual
SA CHECKLIST
QC Instrument
Inspector/
N/A
Visual
MRK/QC/065
MRK/TEC/QAD/087 &
089 /01/Vendor Record
Responsibility
Visual
MRK/QC/065
MRK/TEC/QAD/087 &
89/01/Vendor Record
Responsibility
Visual
4.0 Work Related to Substation

4.1
Install Electrical Interface

Cabinet V54-EIC-001
Drawing VA-444727 sht

001
5.0 Floating Roof Tank

5.1
5.2
LEGEND:
Install radar level transmitter,

level probes and level gauges
RTG testing and

commissioning
Drawings VD-444536 sht

001-003 Vendor
Standards , Catalogues &
other vendor documents/
Vendor Standards ,
Catalogues & other
vendor documents/
Note: 1.All vendor related works records will be prepared & submitted by Saudi Aramco approved Vendor
2. Above activities will be done & monitored by aramco approved INSPECTOR.


Document No. :
ITP/IW/4 Rev.:0
Dt.:NOV '06
Page : 1 of 1
Description: PRE COMMISSIONING

BI NO./JO: 10-03563
PROCESS
QUALITY CONTROL
ITEM NO. DESCRIPTIO
ACTIVITY
N
1.0
QC PROC. REF.
ACCEPTANCE
CRITERIA
VERIFYING
DOCUMENT
RESPONSIBILITY
SUBCONTRACTOR
MRK
SAPMT
WRPIS
CODE
CODE
CODE
CODE
Remarks
PRE COMMISSIONING OF INSTRUMENT START UP AND SHUTDOWN LOGIC

1.1
Check ILD and D.B. Sheet

MRK-SWP-003 & WI-08
1.2
Make the Logic healthy from

field cross check with DCS
1.3
Check the indication on PLC

and remove the wire from
TMS and last reading should
be accepted. Check on DCS
there should not be
Shutdown
SAES-J-601
MRK/TEC/QAD/090
&091/01 & MRK/QC/081
N/A
Review
MRK-SWP-003 & WI-08
SAES-J-601
SAES-J-902
MRK/TEC/QAD/090
&91/01 &MRK/QC/082
N/A
M/W
Visual
MRK-SWP-003 & WI-08
SAES-J-601
SAES-J-902
MRK/TEC/QAD/090 &
91/01 &MRK/QC/083
N/A
Test
Operate from DCS and verify

from field instrument O/P
reading should be match
MRK-SWP-003 & WI-08
SAES-J-902
MRK/TEC/QAD/090 &
091/01 & MRK/QC/084
N/A
M/W
Test
1.5
As per S/P all interlock

should work as per sequence
MRK-SWP-003 & WI-08
SAES-J-902
MRK/TEC/QAD/090 &
091/01 & MRK/QC/084
N/A
M/W
Visual
1.6
From DCS make logic healthy

by usibg (MIH). Verify the
shutdown
and
start-up
sequence
MRK-SWP-003 & WI-08
SAES-J-902
MRK/TEC/QAD/090 &
091/01 &Vendor Package
N/A
M/W
Test
MRK-SWP-003 & WI-08
SAES-J-902
MRK/TEC/QAD/091/01 &
MRK/QC/084
N/A
M/W
Test
MRK-SWP-003 & WI-08
SAES-J-902
MRK/TEC/QAD/090 &
091/01 & MRK/QC/084
N/A
Test
1.4
1.7
1.8
LEGEND:
If necessary inject signal from

Marshalling Cabinet to make
the logic healthy. Check
complete sequence
Check all the serial link &
communicate and verify from
PLC Control system


Document No. :
ITP/IW/4 Rev.:0
Dt.:NOV '06
Description: DEMOLITION WORKS

BI NO./JO: 10-03563
Page : 1 of 1
PROCESS
ITEM NO.
DESCRIPTION
1.0
QUALITY CONTROL
ACTIVITY
QC PROC. REF.
ACCEPTANCE
CRITIRIA
VERIFYING
DOCUMENT
RESPONSIBILITY
SUBCONTRACTOR
MRK
SAPMT
WRPIS
CODE
CODE
CODE
CODE
N/A
N/A
Remarks
DEMOLITION WORKS
1.1
Demolish existing
control panel in API
control room
Demolish field
instruments as
shown on P & ID
VA-130391 sht 001004 and associated
conduit cabling
under drawing VA131253
Demolishing of Existing
modules for Loading
MRK-SWP-003 & WI-08
MRK-SWP-003 & WI-08
Aramco approved Drg.
Aramco approved Drg.
Scope of work
MRK Checklist
MRK Checklist
2.0
LEGEND:
Visual
Visual

CLIENT:
Saudi Aramco

Document No. :
ITP/IW/4 Rev.:0
Dt.:NOV '06
Page :1 of 1
Description: LOADING FACILITY

BI NO./JO: 10-03563
Discipline: Mechanical
ITEM NO.
1.0
PROCESS
DESCRIPTION
QUALITY CONTROL
ACTIVITY
QC PROC. REF.
ACCEPTANCE
CRITERIA
VERIFYING
DOCUMENT
RESPONSIBILITY
SUBCONTRACTOR
MRK
SAPMT
WRPIS
CODE
CODE
CODE
CODE
Method of
inspection
Loading Facilities
1.1
1.2
1.3
1.4
Install new multi-product

(Gasoline & Diesel) loading
modules
Install a new multi product
module skid
Install a four-inch, double

case, positive displacement
meters
Project Quality Plan/SWP
MRK/QC/065
IFC Drawings & Scope
MRK/TEC/QAD/087 &
of work
89/01/Vendor Record
Contractor QC
Instuement Inspector
N/A
Visual
MRK/QC/065
MRK/TEC/QAD/087 &
of work
89/01/Vendor Record
Contractor QC
N/A
Visual
MRK/QC/065
MRK/TEC/QAD/087 &
of work
89/01/Vendor Record
Contractor QC
N/A
Visual
MRK/QC/065
MRK/TEC/QAD/087 &
of work
89/01/Vendor Record
Contractor QC
N/A
Visual
MRK/QC/065
MRK/TEC/QAD/087 &
of work
89/01/Vendor Record
Contractor QC
N/A
Visual
MRK/QC/065
MRK/TEC/QAD/087 &
of work
89/01/Vendor Record
Contractor QC
N/A
Visual
MRK/QC/065
MRK/TEC/QAD/087 &
of work
89/01/Vendor Record
Contractor QC
N/A
Visual
MRK/QC/065
MRK/TEC/QAD/087 &
of work
89/01/Vendor Record
Contractor QC
N/A
Visual
MRK/QC/065
MRK/TEC/QAD/087 &
of work
89/01/Vendor Record
Contractor QC
N/A
Visual
MRK/QC/065
MRK/TEC/QAD/087 &
of work
89/01/Vendor Record
Contractor QC
N/A
Visual
Install a prover socket
Install manual sample probe
1.5
1.6
Install a solenoid operated setstop flow control valve
Install with electronic preset

controllers
1.7
1.8
1.9
1.10.
Install electronic preset

controllers
Device to detect truck static

ground
Install fail safe truck overfill

protection system
LEGEND:

4.itp For Instrumentation & Control

Uploaded by

Copyright:

Available Formats

4.itp For Instrumentation & Control

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

4.itp For Instrumentation & Control

Uploaded by

Copyright:

Available Formats

CLIENT: Saudi Aramco

PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY

Description: ITP - FOR CABLE/CONDUIT ABOVE & UNDERGROUND

CABLE INSTALLATION UNDER GROUND CONDUITS

(a) Trench Excavation

MRK/SWP/002, 003 & MRKWI-07

SATIP-J-902-01 SATIPQC Instrument Inspector

MRK/SWP/002, 003 & MRKWI-07

SATIP-J-902-01 SATIPQC Instrument Inspector

MRK/SWP/002, 003 & MRKWI-07

Check spacing of cables as per

Check cable if properly tagged

MRK/SWP/002, 003 & MRKWI-07

Conduct megger test,

MRK/SWP/002, 003 & MRKWI-07

MRK/SWP/002, 003 & MRKWI-07

MRK/SWP/002, 003 & MRKWI-07

(a) Cable laid in trench

Dry sand cover, back filling and

Check trench to be free of

R= Review, W= Witness Point, H= Hold Point, S= Surveillance, M= Monitoring

INSPECTION AND TEST PLAN

PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY AND

Description: INSTALLATIONS OF CABLES

Lay and terminate instrument

Lay and terminate instrument

Lay and terminate instrument

Lay and teminate cables from

Lay and terminate instrument

Lay and terminate Instrument

R= Review, W= Witness Point, H= Hold Point, S= Surveillance, M= Monitoring

INSPECTION AND TEST PLAN

PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY

Description: FIELD INSTRUMENT WORK

Field Instrument Works

Calibrate, test and install all

Install, test and calibrate the

Install appropriate steel tags on

Install all required accessories

Conduct a pressure test for all

Install all the new field junction

Terminate all field and home

Install additional matching

Install and test new cables

Test all conductors in the

INSPECTION AND TEST PLAN

PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY

Description: FIELD INSTRUMENT WORK

Install Air Operated Valve as

Install Analyzer(oil in water)

Install local indication

SAES-J-901,SAES-J902 VD-444535 SHT

R= Review, W= Witness Point, H= Hold Point, S= Surveillance, M= Monitoring

INSPECTION AND TEST PLAN

PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY AND

Install one DCS V54-DS-001

Install Marshalling Cabinet and

Install operator station ,