The document provides procedures for inspecting incoming raw materials to ensure they meet specifications. It defines acceptance criteria for casting materials based on a standard practice and includes many visual examples of acceptable and unacceptable defects.
The document provides procedures for inspecting incoming raw materials to ensure they meet specifications. It defines acceptance criteria for casting materials based on a standard practice and includes many visual examples of acceptable and unacceptable defects.
The document provides procedures for inspecting incoming raw materials to ensure they meet specifications. It defines acceptance criteria for casting materials based on a standard practice and includes many visual examples of acceptable and unacceptable defects.
The document provides procedures for inspecting incoming raw materials to ensure they meet specifications. It defines acceptance criteria for casting materials based on a standard practice and includes many visual examples of acceptable and unacceptable defects.
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Doc. Id No.
BMI-WI-563-01 DATE 14.02.2014
RAW MATERIAL ACCEPTANCE
REVISION 0 PAGE 0 OF 7
WORK INSTRUCTION BMI-WI-563-01 Raw Material Acceptance(Casting) Revision No. : 0 Effective Date: 14 February 2014
Prepared by: Reviewed by:
Date: Date:
Page
RAW MATERIAL ACCEPTANCE
Approved by:
Doc. Id No. BMI-WI-563-01 DATE 14.02.2014
REVISION 0 PAGE 1 OF 7
Date:
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RAW MATERIAL ACCEPTANCE
Doc. Id No. BMI-WI-563-01 DATE 14.02.2014
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1.0
Purpose This document establishes minimum requirements for performing acceptance criteria for 2900# raw material.
2.0
Scope 2.1 Ensure that incoming material is in compliance with PT BMI technical specifications. 2.2 The incoming raw material shall be verified between the actual identification with purchase order requirements. 2.3 All incoming raw material shall meet requirements of design data requisitions, PT BMI specification 2.4 All incoming raw material shall have clearly identified supply of origin.
3.0 Responsibility 3.1 QC Inspector Quality Control is responsible for the timely inspection of incoming material, creating Receiving Inspection Report and Non Conformance Report (NCR) and for notifying Inventory when incoming inspection is complete. Quality Control is also responsible for determining incoming material Acceptance Criteria which are adequate and appropriate for the material being inspected, taking into account recommendations from engineering. 3.2
Logistics Coordinator Logistics Coordinator is responsible for all normal receiving activities, including material receipt, creation of a Receipt Record (RR), and location of material requiring inspection at incoming inspection (along with all certifications, test results and other related documentation for the shipment). When material requiring incoming inspection has been received, Receiving moves it to Incoming Inspection.
3.3
Engineering Engineering is responsible for recommending key attributes to inspect for all commercial items and custom-designed items released by Engineering. Coordinates qualification test and determines the validity in accordance with regulation, codes, specifications and procedures; scheduling and monitoring the inspection and reporting to the result to QC Inspector.
3.4
Purchasing
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RAW MATERIAL ACCEPTANCE
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Purchasing is responsible to alert the Logistics Coordinator for any incoming shipment to PT. BMI warehouse. Purchasing must provide in electronic format a copy of Purchase Order and Shippers packing list. 4.0
Procedure 4.1
For casting, a visual examination shall be performed by the NDT qualified inspector and QC inspector in conformance with MSS SP-55. Refer to table 1.Acceptance Level.
Table 1: Acceptance Levels in the CTI Comparators Considered Equivalent the Acceptance Criteria of MSS SP-55 MSS SP-55 CLASIFICATION CTI COMPARATORS EQUIVALENT TYPE 1 None Acceptable Hot tears and cracks (None Acceptable) TYPE II NO EXAMPLES Shrinkage Use MSS SP-55 TYPE III B2 or better Sand Inclusions TYPE IV C2 or better Gas Porosity TYPE V NO EXAMPLES Veining Use MSS SP-55 TYPE VI NO EXAMPLES Rat Tails Use MSS SP-55 TYPE VII D2 Wrinkles. Laps,Folds and Cold Shuts Or better TYPE VIII G2 or better Cutting Marks H4 or better TYPE IX E1 Scabs Or better TYPE X F2 Chaplets or better TYPE XI J3 Weld Repair Areas Or better TYPE XII A3 Surface Roughness Or better
Type 1: Hot tears and Cracks, Annex B, ANSI/MSS SP-55-2011
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ACCEPTABLE A
B.
NON-ACCEPTABLE C.
D.
E. Note: The two acceptable examples of this type do not show hot tears or cracks. No irregularities of this type are acceptable under this standard practice.
Type II: Shrink, Annex B, ANSI/MSS SP-55-2011
ACCEPTABLE A.
B. Page
RAW MATERIAL ACCEPTANCE
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UNACCEPTABLE C.
D.
E.
Type III: Shrink, Annex B, ANSI/MSS SP-55-2011
ACCEPTABLE
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RAW MATERIAL ACCEPTANCE
A.
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B.
UNACCEPTABLE C.
D.
E.
Type IV: Gas Porosity Annex B, ANSI/MSS SP-55-2011
ACCEPTABLE Page
RAW MATERIAL ACCEPTANCE
A.
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B.
UNACCEPTABLE C.
D.
E.
Type V: Veining Annex B, ANSI/MSS SP-55-2011
ACCEPTABLE
Page
RAW MATERIAL ACCEPTANCE
A.
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B.
UNACCEPTABLE C.
D.
E.
Type VI: Rat Tails Annex B, ANSI/MSS SP-55-2011
ACCEPTABLE Page
RAW MATERIAL ACCEPTANCE
A.
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B.
UNACCEPTABLE C.
D.
E.
Type VII: Wrinkles, Laps, Folds and Coldshuts Annex B, ANSI/MSS SP-55-2011 ACCEPTABLE Page
RAW MATERIAL ACCEPTANCE
A.
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B.
UNACCEPTABLE C.
D.
E.
Type VIII: Cutting Marks Annex B, ANSI/MSS SP-55-2011
ACCEPTABLE Page 10
RAW MATERIAL ACCEPTANCE
A.
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B.
UNACCEPTABLE C.
D.
E.
Type IX: Scabs Annex B, ANSI/MSS SP-55-2011
ACCEPTABLE Page 11
RAW MATERIAL ACCEPTANCE
A.
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B.
UNACCEPTABLE C.
D.
E.
Type X: Chaplets Annex B, ANSI/MSS SP-55-2011
ACCEPTABLE
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RAW MATERIAL ACCEPTANCE
A.
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B.
UNACCEPTABLE C.
D.
E.
Type XI: Weld Repair Areas Annex B, ANSI/MSS SP-55-2011
