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Auto Cone Comparison

- The document compares two winding machines, the Schlafhorst 338 and Muratec 21-C, in terms of average yarn faults per 100 km, production capacity, efficiency losses, and other key metrics. - It finds that while the average yarn faults are the same on both machines, the Muratec 21-C has shorter cut times, resulting in less total time spent splicing per day and higher overall efficiency. - Specifically, the Muratec 21-C reduces total splicing time by 0.416 hours, increases efficiency by 1.733%, and allows an extra 1.35 km of yarn to be wound per spindle daily.

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Zulqarnain Rana
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504 views1 page

Auto Cone Comparison

- The document compares two winding machines, the Schlafhorst 338 and Muratec 21-C, in terms of average yarn faults per 100 km, production capacity, efficiency losses, and other key metrics. - It finds that while the average yarn faults are the same on both machines, the Muratec 21-C has shorter cut times, resulting in less total time spent splicing per day and higher overall efficiency. - Specifically, the Muratec 21-C reduces total splicing time by 0.416 hours, increases efficiency by 1.733%, and allows an extra 1.35 km of yarn to be wound per spindle daily.

Uploaded by

Zulqarnain Rana
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Calculations based on average values of YF

Descriptions
Average yarn faults per 100 km/spindle
spindles per machine
cutting on whole machine
time taken in each cut
total time taken per nine macines
for every cut there is a splice
yarn consumed per splice
compressed air per splice
total yarn consumed on extra cutting lbs
total air consumed on extra cuts

schlafhorst
338

Muratec 21-C

75
60
4500
8 sec
2.22

75
60
4500
6.5 sec
1.80

2.15 yds
9 ltr
68.99
4852054.08

2.15 yds
9 ltr
68.99
4852054.075

Lets suppose both machines are running 20s co cmh pk ctn and avg YF are same on both machines.
these YF values related to per 100 Km.
suppose the total production capacity of mill is :
average number of spindles on one machine = 60 spindles (auto cone)
suppose total of 9 auto cone machines are required to fulfill the below target production
the faults given are only classimat faults , other machine faults i.e, tension, additional and system faults are not included
in calculation plus Yarn joints on cop change are also not considered in calculation
if all machines are schlafhorst 338
total frames ring
20
spindle per frame
960
total spindle
19200
nominal Ne
20
OPS
13
total bags/day
468
length per cone meters
63997.759
cuts per cone
47998.319
total length wound per day 718822.83
average winding speed
1300
doff time one cone
49.229045
total faults per day
539117.12
total time taken in splice
4312937
2.218589
efficiency lost
9.2441207

if all machines are muratec 21 c


total frames ring
schlafhorst
338

Muratec
21-C

same
8 sec
2.219
9.244
78

same
6 sec
1.803
7.511
78

nil
2 sec
-0.416
-1.733
nil

70.78968

72.141342

1.351662

spindle per frame


total spindle
nominal Ne
OPS
total bags/day
length per cone meters
cuts per cone
total length wound per day
average winding speed
doff time one cone
total faults per day
total time taken in splice

Difference

Over all average results


extra cutting on whole machine
time taken in each cut
total time taken hrs for splice
efficiency loss 24 hrs
length can be wound @ 100 % eff (km)
extra length that can be wound due to eff
save / spindle

efficiency lost
Wastages (extra being incurred due to YF )
Hard waste/ 100km/machine
Hard waste /64 km/cone

production of 9 machines/day
total no. of cones
hard waste on total prod./day
hard waste on total prod./month
cost (bag@ Rs.9000/bag)
Rs
compressed Air consumption
extra air consumed/100km/macine
extra air consumed /63.5km/macine
extra air consumed /63.5km/spindle
total air consumed on 9 machines
capacity of 45KW comp air compresser
compressor working
Extra consumption of elec. Unit(BTU)
Cost of 1KWH
Cost of extra units consumed

9675 yds
0.575892857 lbs
103.2
0.006142857 lbs

468 bags
11232
68.99657143
16.55917714
149032.5943

418800 ltr/hour

Rs. 4/unit

Time losses
time loss per day due to schlafhorst 338
production loss due to extra timing
total production loss
Cost(@Rs. 9000/bag)

1.73

km
m/min
min
sec
hr
%

@ 100 % efficiency

per nine machines

20

960
19200
20
13
468
63997.759
47998.319
718822.83
1300
49.229045
539117.12
3504261.3
1.8026035
7.5108481

km
m/min
min
sec
hr
%

@ 100 % efficiency

per nine machines

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