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Lead Time - 001

This document outlines the production plan and process flow for manufacturing a part over a period of 31 days. It includes 13 operations from molding to final inspection. Cycle times and hourly outputs are specified for each operation. A daily production plan is shown with the required quantity of 67500 parts to be produced in batches through molding. Tooling, fixtures and gauges availability is indicated for some operations. The document also provides the total manpower required per shift.

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Purushothama Nanje Gowda
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
240 views18 pages

Lead Time - 001

This document outlines the production plan and process flow for manufacturing a part over a period of 31 days. It includes 13 operations from molding to final inspection. Cycle times and hourly outputs are specified for each operation. A daily production plan is shown with the required quantity of 67500 parts to be produced in batches through molding. Tooling, fixtures and gauges availability is indicated for some operations. The document also provides the total manpower required per shift.

Uploaded by

Purushothama Nanje Gowda
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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SNS 07 - Throughput time

Run at rate quantity required per month


Actual part after yield loss

Sl no:

Operation

Molding

De - Bindin & Drying

Sintering & solutionizing

Age hardening

Half round Coining 1

Half round Coining 2

100 % Ring gauge Checking ( 6.70)

Runout Checking & Coining

Glass blasting

10
11
12
13

Passivation
100% Gauge checking
Visual inspection @ ISP
FI & Visual inspection

15000
9000
Assumption

Cycle time/ part


(in sec)
Hourly O/P

40 sec per short in 4 cavity tool

10

360

9 hrs for 17600 parts

1.8

1956

32 hrs for 60,000 parts

1.92

1875

8 hrs for 10,000 parts

2.88

1250

15 min for 20 parts considering 1 machines


(loading & unloading included)

45.00

80

15 min for 40 parts considering one


machine (loading & unloading included)

22.50

160

15 min for 60 parts .

15.00

240

15 min for 15 parts (loading & unloading


included)

60.00

60

40 min for 500 parts (loading & unloading


included)

4.8

750

40 min for 600 no's (200 no's/layer with 3


layer loading)

900

2 trained operators working same time with


shift O/P of 500 no's

50

71

2 trained operators working same time with


shift O/P of 600 no's

42

86

2 trained operators working same time with


shift O/P of 600 no's

42

86

Cycle time/part in min

5.04

Shift O/P for 7.3 Daily o/p @ 22


Hrs
Hrs
2628

7920

14276

43022

13688

41250

9125

27500

584

1760

1168

3520

1752

5280

438

1320

5475

16500

6570

19800

521

1571

626

1886

626

1886

1300

SNS 07 - lead time


Required quantity
Qty need to produce considering yield of 65%
Sl no:

Operation

Molding

De - Bindin & Drying

Sintering & solutionizing

Age hardening

Half round Coining 1

Half round Coining 2

100 % Ring gauge Checking ( 6.70)

Runout Checking & Coining

Glass blasting

10

Passivation

11

100% Gauge checking

12

Visual inspection @ ISP

13

FI & Visual inspection

Daily plan
Date

Molding

16th July

6300

17th july

6300

18th july

6300

19th July

6300

20th July

6300

21st July

6300

22nd July

6300

23rd July

6300

24th July

6300

25th July

6300

26th July

4500

27th July
28th July
29th July
30th July
31st July
1st Aug
2nd Aug
3rd Aug
4th Aug
5th Aug
6th Aug
7th Aug
8th Aug
9th Aug
10th Aug
11th Aug
12th Aug
13th Aug
14th Aug
15th Aug
16th Aug
17th Aug
18th Aug
19th Aug
20th Aug
21st Aug

22nd Aug
23rd Aug
24th Aug
25th Aug
26th Aug
27th Aug
28th Aug
29th Aug
30th Aug
31st Aug
Total
Man
power /
shift

67500

50000

ired quantity

67500

e considering yield of 65%

Indicates Single
piece flow

Assumption

Cycle time/ part


(in sec)

Hourly O/P

50 sec per short in 4 cavity tool

12.5

288

9 hrs for 17600 parts

1.8

1956

32 hrs for 60,000 parts

1.92

1875

8 hrs for 10,000 parts

2.88

1250

15 min for 20 parts considering 2 machine


(loading & unloading included)

22.50

160

15 min for 40 parts considering one


machine (loading & unloading included)

22.50

160

15 min for 60 parts .

15.00

240

15 min for 15 parts considering two man


(loading & unloading included)

30.00

120

40 min for 500 parts (loading & unloading


included)

4.8

750

40 min for 600 no's (200 no's/layer with 3


layer loading)

900

1 trained operator with shift O/P of 550 no's

46

79

1 trained operator with shift O/P of 550 no's

46

79

1 trained operator with shift O/P of 550 no's

46

79

De - Bindin & Drying

Sintering &
solutionizing

Age hardening

--

--

--

--

--

--

--

--

--

18900
--18900
-12600
-17100
--

-18900
18900
12600
17100

--

--

--

--

--

--

---18900.0
-18900.0
-12600
-17100

67500

67500

67500

Daily o/p @ 22
Hrs
6336

Tools, Fistures & Gauges


1) Tool available
2) Ceramic staging blocks available

43022

NIL

41250

Ceramic staging blocks available

27500

NIL

3520

2 set of fixtures available

3520

2 set of fixtures available

5280

Gauge availability to be checked

2640

2 punch formers available

16500

NIL

19800

NIL

1729

Gauge availability to be checked

1729

NIL

1729

NIL

Half round Coining Half round Coining 100 % Ring gauge Runout Checking &
1
2
Checking ( 6.70)
Coining
--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

3500.00

3500.00

3500.00

2640.00

3500.00

3500.00

3500.00

2640.00

3500.00

3500.00

3500.00

2640.00

3500.00

3500.00

3500.00

2640.00

3500.00

3500.00

3500.00

2640.00

3500.00

3500.00

3500.00

2640.00

3500.00

3500.00

3500.00

2640.00

3500.00

3500.00

3500.00

2640.00

3500.00

3500.00

3500.00

2640.00

3500.00

3500.00

3500.00

2640.00

3500.00

3500.00

3500.00

2640.00

3500.00

3500.00

3500.00

2640.00

3500.00

3500.00

3500.00

2640.00

3500.00

3500.00

3500.00

2640.00

3500.00

3500.00

3500.00

2640.00

3500.00

3500.00

3500.00

2640.00

3500.00

3500.00

3500.00

2640.00

3500.00

3500.00

3500.00

2640.00

3500.00

3500.00

3500.00

2640.00

1000.00

1000.00

1000.00

2640.00
2640.00
2640.00
2640.00
2640.00
2640.00
1500.00

67500

67500

67500

67500

Glass blasting

Passivation

100% Gauge
checking

Visual inspection @
ISP

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

2640

2640

--

--

2640

2640

1730

1730

2640

2640

1730

1730

2640

2640

1730

1730

2640

2640

1730

1730

2640

2640

1730

1730

2640

2640

1730

1730

2640

2640

1730

1730

2640

2640

1730

1730

2640

2640

1730

1730

2640

2640

1730

1730

2640

2640

1730

1730

2640

2640

1730

1730

2640

2640

1730

1730

2640

2640

1730

1730

2640

2640

1730

1730

2640

2640

1730

1730

2640

2640

1730

1730

2640

2640

1730

1730

2640

2640

1730

1730

2640

2640

1730

1730

2640

2640

1730

1730

2640

2640

1730

1730

2640

2640

1730

1730

2640

2640

1730

1730

1500

1500

1730

1730

1730

1730

1730

1730

1730

1730

1730

1730

67500

67500

1730

1730

1730

1730

1730

1730

1730

1730

1730

1730

1730

1730

1730

1730

1730

1730

1730

1730

1730

1730

67470

67470

FI & Visual
inspection
----

-----1730
1730
1730
1730
1730
1730
1730
1730
1730
1730
1730
1730
1730
1730
1730
1730
1730
1730
1730
1730
1730
1730
1730
1730
1730
1730
1730
1730
1730

1730
1730
1730
1730
1730
1730
1730
1730
1730
1730
67470

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