Pump Station Design Requirements

Sanitary Sewer Overflow (SSO) Control
and Wastewater Facilities Program
Pump Station Design

Requirements
City of Baton Rouge/Parish of East Baton Rouge
Department of Public Works
Submitted by
Prepared by: Ed Prestemon

Reviewed by: Larry Fettkether
Approved by: Jennifer Baldwin
Revision 5
July 2011
Revision Control Log

Revision
Date Issued
Description of Changes
Pages Affected
8/2009
Revision of Program Requirements
All
8/2009
All
8/2009
All
9/2010
All
7/2011
All
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Contents
Section
Page
Revision Control Log ....................................................................................................................... iii

Contents................................................................................................................................................ v
1.
Introduction ......................................................................................................................... 1-1
2.
Codes and Referenced Standards .................................................................................... 2-1
3.
Pump Station Configurations .......................................................................................... 3-1

3.1
Pump Station Terminology ................................................................................... 3-1
3.2
C-P Standard Pump Stations ................................................................................ 3-1
3.3
Program Pump Stations......................................................................................... 3-1
3.4
Large Capacity Pump Stations ............................................................................. 3-2
4.
Site Selection ....................................................................................................................... 4-1

4.1
Site Selection............................................................................................................ 4-1
4.2
Site Layout ............................................................................................................... 4-2
4.3
Clearances ................................................................................................................ 4-3
4.4
Intrusion Protection/Fencing ............................................................................... 4-3
4.5
Access Requirements ............................................................................................. 4-3
4.6
Operation and Maintenance Considerations ...................................................... 4-4
4.7
Landscaping ............................................................................................................ 4-4
4.8
Grading and Drainage ........................................................................................... 4-4
4.9
Pump Wash Down Facility ................................................................................... 4-5
5.
Pump Station Hydraulics .................................................................................................. 5-1

5.1
Design Flows ........................................................................................................... 5-1
5.2
Design Criteria ........................................................................................................ 5-1
5.3
Number and Size of Pumps .................................................................................. 5-2
5.4
Pump Design Conditions ...................................................................................... 5-2
5.5
Forcemain and Pump Station Size Selection ...................................................... 5-3
5.6
Wet Well Volume and Level Controls ................................................................. 5-4
5.6.1 Types of Level Controls ............................................................................ 5-4
5.6.2 Level Control Settings and Wet Well Volume ...................................... 5-4
5.7
Surge Analysis ........................................................................................................ 5-5
6.
Wet Wells ............................................................................................................................. 6-1

6.1
Configurations ........................................................................................................ 6-1
6.2
Compartmentalized Wet Wells ............................................................................ 6-1
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CONTENTS
7.
Structural Requirements................................................................................................... 7-1

7.1
Geotechnical Coordination ................................................................................... 7-1
7.2
Construction Type ................................................................................................. 7-1
7.3
Structural Design Criteria for Program Pump Stations .................................... 7-1
7.4
Buoyancy ................................................................................................................. 7-2
7.5
Access Hatches ....................................................................................................... 7-2
7.6
Handrails ................................................................................................................. 7-3
7.7
Grating ..................................................................................................................... 7-3
7.8
Wet Well Specialties .............................................................................................. 7-3
8.
Architectural Requirements ............................................................................................. 8-1

8.1
Need for Electrical Building ................................................................................. 8-1
8.2
General Building Considerations ........................................................................ 8-1
8.3
Wall Construction .................................................................................................. 8-1
8.4
Roof Structure and Roofing Materials ................................................................ 8-2
8.5
Energy and Insulation ........................................................................................... 8-2
8.6
Finishes .................................................................................................................... 8-2
8.7
Security .................................................................................................................... 8-2
8.8
Building Access ...................................................................................................... 8-2
8.8.1 Doors and Hardware ................................................................................ 8-2
8.8.2 Louvers ....................................................................................................... 8-3
8.9
Confined Space Entry ............................................................................................ 8-3
9.
Mechanical Requirements ................................................................................................ 9-1

9.1
Piping Clearances................................................................................................... 9-1
9.2
Pump Spacing ......................................................................................................... 9-1
9.3
Pump Selection ....................................................................................................... 9-1
9.4
Pump Motor Selection Criteria ............................................................................ 9-1
9.5
Pump Removal Systems........................................................................................ 9-2
9.6
Pump Guide System .............................................................................................. 9-3
9.7
Piping Selection and Arrangement ..................................................................... 9-3
9.8
Valve/Gate Selection ............................................................................................. 9-3
9.9
Backflow Preventer ................................................................................................ 9-5
9.10
Provisions for Bypassing....................................................................................... 9-5
9.11
Odor Control........................................................................................................... 9-5
9.12
Pigging Facilities .................................................................................................... 9-6
9.13
Pipe Finishes ........................................................................................................... 9-6
9.14
Pump Station Layout ............................................................................................. 9-6
10.
Ventilating and Air Conditioning Requirements ..................................................... 10-1

10.1
Design Standards ................................................................................................. 10-1
10.2
Area Classifications ............................................................................................. 10-1
10.3
Motor Control Housing....................................................................................... 10-1
10.4
Air Conditioning .................................................................................................. 10-1
10.5
Ventilation and Air Conditioning...................................................................... 10-1
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PUMP STATION REQUIREMENTS
11.
Electrical Requirements .................................................................................................. 11-1

11.1
General ................................................................................................................... 11-1
11.2
Codes ...................................................................................................................... 11-1
11.3
Electrical Service Equipment .............................................................................. 11-2
11.4
Electrical Design, Power Distribution, and Motor
Control Requirements .......................................................................................... 11-2
11.4.1 C-P Standard Pump Stations ................................................................. 11-2
11.4.2 Program Pump Stations.......................................................................... 11-4
11.5
Branch Circuits...................................................................................................... 11-5
11.6
Conduit System .................................................................................................... 11-6
11.7
Conductors ............................................................................................................ 11-6
11.8
Junction Boxes and Enclosures ........................................................................... 11-8
11.9
Lighting .................................................................................................................. 11-8
11.10 Grounding ............................................................................................................. 11-8
11.11 Transient Voltage Surge Suppression ............................................................... 11-9
11.12 Standby Power Generator System ..................................................................... 11-9
11.12.1 Generator Design ................................................................................. 11-9
11.12.2 Generator Permitting ......................................................................... 11-10
11.12.3 PDP Pump Station Design Firm Responsibilities .......................... 11-11
11.12.4 Program Manager Responsibilities to Designers........................... 11-12
12.
Instrumentation and Control Requirements ............................................................... 12-1

12.1
Applicable Codes and Standards ....................................................................... 12-1
12.2
Specific Control Panel and PLC System Design Requirements ..................... 12-1
12.2.1 C-P Standard Pump Stations (Type I and II) ....................................... 12-1
12.2.2 Program Pump Stations.......................................................................... 12-1
12.2.3 PLC and Related Hardware ................................................................... 12-2
12.3
Piping and Instrumentation Drawings ............................................................. 12-2
12.4
Specifications......................................................................................................... 12-3
12.5
Functional Requirements for Pump Station Control
\System/Sequencing ........................................................................................... 12-3
12.5.1
Pump Control/Sequencing for Rising Levels .................................. 12-4
12.5.2
Pump Control/Sequencing for Falling Levels ................................. 12-4
12.5.3
Emergency Pump Call Procedure ...................................................... 12-4
12.5.4
Pump Alternation ................................................................................ 12-5
12.5.5
Hardwired Interlock to Prevent Starting of
Standby Pump When All Duty Pumps are Running ...................... 12-5
12.5.6
Pump Failed to Start and Out of Service Logic ................................ 12-5
12.6
Interface to Collection System SCADA System ............................................... 12-5
13.
Pump Station Commissioning and Startup................................................................. 13-1
14.
Pump Station Design Checklists ................................................................................... 14-1

14.1
Preliminary Design (30%) ................................................................................... 14-1
14.2
60% Engineering Design...................................................................................... 14-1
14.3
Final Design and Contract Documents (90% and 100% Design) ................... 14-1
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CONTENTS
Attachments
A
Pump Station Hydraulic Curve(s) Assumptions
Example Pump Station Drawings
Example Electrical Drawings
Example Instrumentation and Control Drawings
Owner Furnished Products Specification
Electrical Load Estimate Sheet
Automatic Transfer Control System Specification
Pump Station Equipment Commissioning Specification and Checklist
Pump Station Design Checklists
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1. Introduction
This document provides requirements for the design of wastewater pump stations
associated with the City of Baton Rouge\East Baton Rouge Parish (C-P) Sanitary Sewer
Overflow Control and Wastewater Facilities Program. These requirements are provided to
ensure consistency in the design approach used by the various Engineers, and are intended
for use on all applicable projects.
While the purpose of the Requirements is to assure uniformity, it is not intended to stifle
creativity, design innovation and ingenuity of individual Engineers. Engineers shall review
these requirements and adapt them for design of the facilities for which they are
responsible. Engineers are ultimately responsible for their design, and this responsibility is
in no way diluted or absolved by these Requirements.
The Engineer may on occasion prefer to deviate from the requirements. This deviation could
be prompted by conflicts in the document, a design concept or a feature that the Engineer
believes is better or more cost-effective than the suggested remedy, or the development of a
new process or equipment. In such cases, the Engineer shall immediately bring this matter
to the attention of the Program Manager (PM), who will review project-specific deviations.
The proposed deviation shall be discussed verbally with the PM within one week of when
the need for such deviation is recognized by the Engineer. The Engineer shall also request
permission to deviate from the Requirements by completing and submitting the form
presented in Attachment A of the Requirements for Engineers. The proposed deviation may be
accepted as presented, accepted with identified changes, or not accepted. If the decision
cannot be made immediately, the PM will notify the Engineer of the turnaround time
expected to make a determination on the proposed deviation; this period of time will vary
depending on the deviation request. Accepted deviations will also be further considered for
possible changes to the requirements on a program-wide basis. The PM reserves the right to
disallow the deviation from the requirements.
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2. Codes and Referenced Standards

The design of pump stations and ancillary facilities shall conform to the latest Program
Design Requirements and the latest adopted version of all applicable local, state, and federal
regulations. Applicable codes and standards and their conditions shall be verified at the
time of final design work. Program Design Requirements are available on the Program web
site at www.brprojects.com/sewer/pages/contractor_guidelines.htm.
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3. Pump Station Configurations

3.1
Pump Station Terminology
The pump stations to be constructed as part of the Program are categorized into three
general types:
C-P Standard Pump Stations

Program Pump Stations
Large Capacity Pump Stations
Most of the general requirements included in this document, such as requirements for pump
station hydraulics and site selection, apply to all three types of pump stations. Most specific
requirements are noted as applying to one or more specific pump station types. The
Engineer shall contact the PM if there are questions concerning the applicability of the
requirements on a specific project.
Additional pump station design requirements will be included in the Project Definition.
3.2
C-P Standard Pump Stations
In these Design Requirements, a C-P standard pump station is defined as one with two or
three constant or variable speed pumps installed. All C-P standard pump stations shall be
designed as submersible pump stations and shall have a minimum of two rail-mounted
pumps (one duty pump and one standby pump) or three rail-mounted pumps (two duty
pumps and one standby pump). They shall conform to C-P Standard Specifications and
Details.
The C-P standard pump stations have been split into two groups. Type I pump stations are
duplex and triplex stations that have electrical and controls equipment in a field panel. Type
II pump stations are triplex stations that have electrical and controls equipment in an
electrical building.
Standard pump stations shall also incorporate standby power generation as described in
these requirements.
3.3
Program Pump Stations
In these Design Requirements, a Program pump station is defined as one with all of the
following features:
Four, six or eight pumps
Less than or equal to 500 hp per pump
Less than 50-foot wet well depth, measured from grade to the top of the bottom slab of
the wet well
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3 PUMP STATION CONFIGURATIONS
Capacity of 50,000 gpm or less
A minimum of four variable speed pumps are required for these stations. Firm capacity of
pump stations is defined as the capacity of the station with the largest capacity pump out of
service.
All Program pump stations shall be designed as variable speed submersible pump stations
using rail-mounted pumps with permanently mounted pump base and discharge pipe.
Pump stations shall be designed with an even number of pumps, including duty and
standby pumps. The required number of pumps shall be based on the ratio of peak wet
weather to average dry weather flows. Also, with one pump running at minimum speed, a
minimum velocity of 2 fps in the forcemain shall be the goal, but not a requirement.
For Program pump stations with four or more pumps, the Engineer shall use a twocompartment wet well to facilitate maintenance. Compartments shall be capable of being
isolated from each other with sluice gates, electrically operable from a concrete slab at or
above grade.
3.4
Large Capacity Pump Stations
In these Design Requirements, a large capacity pump station is defined as one with at least
one of the following features:
A firm capacity in excess of 50,000 gpm

Wet well in excess of 50 feet deep
More than 8 pumps
More than 500 horsepower per pump
The Engineer shall provide dual wet well compartments for all large capacity pump
stations. Also, submersible pump stations shall be used if possible for all large capacity
pump stations. Wet well/dry well type pump stations may be used for large capacity pump
stations if agreed to by the DPW and PM.
Design of a large capacity submersible or wet well/dry well pump stations is not
specifically covered under these standards and shall be based on project-specific evaluations
supplemented by applicable portions of these requirements.
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4. Site Selection
4.1
Site Selection
Site selection is critical in producing a satisfactory permanent facility with attractive lifecycle costs. Site evaluation by the Engineer shall include assessment of the following:
Visual impact on the neighborhood. The pump station shall be sufficiently set back from
the property line to the fence line to accommodate a landscape buffer zone. To the
greatest extent, features shall be located below grade.
Elevation of site structures. Top of pump station structures or grade level floors, top of
valve vaults, and concrete pads for pump control panels, electrical rooms and generators
shall all be at the same elevation. This common elevation shall be a minimum of 1 foot
above the highest of the following:
Base flood (100 year flood)
Record inundation
Center line of adjacent street
Nearest controlling sanitary sewer manhole
The elevation information listed above can be obtained by submitting a Flood Zone
Determination Form to the C-P Inspections Division.
Access for pump removal equipment. The site shall include sufficient pavement area
and clearance to accommodate full movement and operation of the C-Ps vehicles with
outriggers including 10 ton truck-mounted hydraulic crane utilized for pump removal
work (vehicle size and shape to be confirmed by Engineer with PM). This includes being
able to safely navigate around overhead interferences, such as electrical lines.
Pump/motor combinations that weigh in excess of 10 tons shall have permanently
installed bridge cranes for equipment removal.
Vehicle access. The site shall accommodate an entrance gate with sufficient setback to
allow entrance without blocking the main roadway.
Clearances for construction and maintenance of pumps, generators, odor control

equipment, and electrical equipment
Site security and fencing
Structure depth and its potential impact on adjacent areas
Odor potential and impact on neighborhood. To the extent possible, pump stations shall
be oriented according to the prevailing wind direction so as to minimize potential
hydrogen sulfide odors in adjacent areas as well as for gases entering electrical panels or
control building intake grills
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4 SITE SELECTIONS
Noise potential and impact on neighborhood. To the extent possible, orient the engine
generator, building air intake lovers and building, wet well and odor control fans to
direct noise away from the adjacent neighborhood.
The pump station shall be located on a full parcel. If the pump station will be located in a
residential area, an entire residential lot shall be obtained.
Land acquired shall be dedicated (Free Title to City-Parish).
An effort shall be made to make the architecture of the pump station blend with the local
surroundings.
Pump stations shall not be located on the following:
Road and street rights-of-way
Servitudes
Excessively small parcels
Areas where future maintenance access, security, or odor mitigation may become
difficult
A site with topography that prevents the top of the station from being located above the
100-year flood elevation, or where the site may not be accessible during a 25-year flood
event.
The Engineer shall work with the PM and C-P in securing neighborhood involvement
during initial site selection and design development. The PM will coordinate land
acquisition.
If the elevation of the new site structures will be more than 3 feet above the existing grade,
Engineer shall notify the PM to determine the structure elevations to be utilized. If the
elevation of the new site structures will be within 1 foot of the top of the fence, an additional
special visual barrier shall be evaluated, with PM approval.
4.2
Site Layout
Planning and design shall specifically address the visual impact on the neighborhood;
access to the site for normal service trucks; clearance/separation from property lines and
adjacent facilities; potential odor impacts; and site security.
The pump station shall be oriented according to prevailing wind direction so as to minimize
hydrogen sulfide gases entering control building intake grills or electrical panels whenever
possible. If main electrical and control panels shall be installed outside, they shall be out of
direct sunlight and located in weather-proof enclosures.
Equipment shall be oriented to minimize sound transmission to the adjacent neighborhood.
Sources of sound, such as the engine generator, building air intake louvers and odor control
fans shall be located to direct noise away from the adjacent neighborhood, or so that the
pump station building blocks sound transmission to the neighborhood. Other noise control
provisions, such as high mass walls may be considered if necessary.
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For single-lot sites, the pump station shall be positioned centrally on the lot or so as to
maximize separation between neighboring structures, within the clearance guidelines
described below.
Engineer may prepare a preliminary site layout plan. The plan shall be submitted for review
and approval prior to the 30% design completion date. If required by the Project Definition,
the preliminary site plan will be submitted as part of a formal 15% submittal.
The preliminary site plan shall include, at a minimum, the following information:
Dimensions between structures

Distances from structures to property lines
Location of all underground piping and utilities, existing and proposed
Location of overhead obstructions, such as power lines or trees
Limits of paving
Existing ground elevations
Location of fencing and gates
4.3
Clearances
The site design shall include the following clearances:
At least 30-feet from all sides of structure to the property lines, where space is readily
available.
At least 20-feet from structure to property lines on at least two sides when available land
is limited.
Wet well tops extending 8-12 inches above the finished grade without berming up to top
slab elevation.
Minimum setback distances from all property lines shall be as governed by ordinances.
Particular attention shall be paid to the clearances required in NFPA 30 between the
generator base-mounted fuel tank and property lines or the edge of public ways.
4.4
Intrusion Protection/Fencing
Site security shall be provided by a full-perimeter intruder resistant fence, including one
12-foot-wide, inward-opening, double-leaf swing gate secured with chain and keyed
padlock. The fence shall be an 8-foot high wooden fence in accordance with C-P Standard
Details. Other security measures will be considered on a case-by-case basis, if special
conditions or requirements dictate.
4.5
Access Requirements
The site security fence and entrance gate shall be placed far enough from the street to allow
maintenance vehicles to be off the main roadway when the operator stops to unlock the
gate.
Access roadway shall be concrete pavement and width shall be 12 feet. Turnout radius
(inside) shall be at least 50 feet, or long enough to prevent truck or crane wheel overrun
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4 SITE SELECTIONS
from the pavement. For Program pump stations, access roadway shall allow for trucks or
cranes (20 ton mobile crane) to turn around and be able to safely enter the main roadway
from the turnaround points. Curbs on access road shall not be required.
The site shall be reliably accessible during a 25-year flood event.
4.6
Operation and Maintenance Considerations
The pump station, including all mechanical and electrical equipment, shall be designed to
withstand and operate during a 100-year flood event, including wave action.
The site layout shall address access and setting of vehicles that will lift out submersible
pumps, the engine generator or other equipment, and to allow easy access to fuel the
generator if a diesel engine is used. Site size, facility locations, clearance areas, overhead
utilities, and orientation of hatches shall be coordinated with the setting position and lifting
capacity of a maintenance crane.
Paving into the site and around the inside of the site shall be Portland cement concrete of
sufficient design and thickness for anticipated loads.
Portland cement concrete pavement with minimum drainage slopes shall be provided
around the pump station, piping, valves, electrical buildings, or control panels. The
pavement shall be wide enough for proper mobility of the appropriate vehicle, but not less
than 12 feet. In areas that are not accessible to vehicular traffic, concrete shall extend a
minimum of 4 feet from all structures and control panel bases. To minimize grounds
maintenance and such items as grass and weed cutting, the remaining area inside of the
perimeter fencing shall be covered with 4 inches of crushed limestone with geotextile fabric.
Pipe bollards shall be shown on the drawings around the pump station for protection of
equipment and the generator fuel tank.
4.7
Landscaping
Pump station site designs need to be safe and simple. Aesthetically, they shall blend into the
surrounding landscape. All disturbed areas not paved or covered with limestone (outside
the fenced area) shall be grass-sodded.
4.8
Grading and Drainage
Pump station sites shall be graded so that surface water does not drain into the wet well,
meter vault, or valve vault. Slopes shall not be greater than 1 foot vertical to 6 feet
horizontal. Storm water shall be collected in pipes or swales, for discharge or retention onsite in accordance with local requirements. Engineer is responsible for investigating all local
storm water issues and incorporating specific requirements into the project design.
All sites greater than one acre shall analyze the existing drainage patterns and identify
receiving outfalls or structures. The existing patterns must be adhered to and the receiving
outfalls shall be upgraded to accommodate any increased flow for which they were not
designed to accept. If this is not practical or is cost prohibitive, detention may be required. If
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site is located on an outfall (stream, canal, ditch) and the upstream watershed is 10 times
greater than the site area being developed, no analysis is required.
4.9
Pump Wash Down Facility
Each Program pump station with four or more pumps shall have a three-sided walled (6 feet
high) pump wash down facility. It shall be sized to accommodate the largest pump with
3 feet clearance around the pump. The facility shall consist of a minimum 12-inch
reinforced, sealed concrete slab with CMU walls with an epoxy coating. The slab shall be
sloped to the rear wall with a 6-inch valved drain, which shall terminate in the pump station
wet well.
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5. Pump Station Hydraulics

5.1
Design Flows
All pump stations shall be designed to carry the estimated design wet weather flow from
the area ultimately contributing to the pump station by the corresponding sanitary sewer
system. The PM will provide the hydraulic design criteria. The Engineer is responsible for
submitting written requests to the PM for additional information.
Peak wet-weather hydraulic design for existing sewers and pump stations shall be based on
the flow data provided by the PM. The PM will furnish the Engineer with the following
design flows as part of the Project Definition:
Average day dry-weather flow rate (ADWF)

Peak wet weather design flow rate (PWWF)
The minimum flow condition is not provided to the Engineer, since the InfoWorks model
does not include minimum flows. The Engineer must determine the minimum flow
condition.
If the discharge forcemain is not part of the design scope of work or is part of the Suburban
Transportation Network (STN) force main system, the PM will furnish the following
additional information:
Corresponding boundary system curves

Pump hydraulic design point
A form showing the standard information to be provided by the PM to the Engineer is

included in Attachment A.
5.2
Design Criteria
The following design criteria shall be considered for hydraulic design:
Hazen-Williams C-values shall be as defined further in this document.
Hydraulic Institute Engineering Data Book, or other recognized reference for hydraulic
data, shall be used for fitting and valve velocity head K-factors.
The velocity of the pump suction line (where provided) shall be between 3-5 fps and
shall be within pump manufacturers recommendations.
The velocity of the pump discharge piping shall be generally 5-10 fps at design peak
wet-weather flow. Pipe velocities shall be a minimum of 2 fps with one pump operating
at minimum speed, if practical.
Net positive suction head (NPSH) calculations shall be provided by the Engineer, at
design and boundary conditions. The NPSH available, as calculated by the Engineer,
shall be compared to the NPSH required by the pump manufacturer. The calculated
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5 PUMP STATION HYDRAULICS
NPSH available shall be a minimum of five feet greater than the NPSH required at
design and boundary conditions.
For submersible pump stations, a minimum of two feet shall be added to the
manufacturer recommended minimum submergence requirements.
The receiving sewer shall have sufficient capacity to accept the peak discharge rate from
the proposed forcemain while not surcharging (i.e., the HGL in the receiving sewer shall
be beneath the pipes crown). Surcharging of receiving sewers is not allowed. This data
will be provided to the Engineer by the PM.
Pump stations, including sumps and baffle walls, shall be hydraulically designed per the
latest version of the Hydraulic Institute Standards and the recommendations of the
ITT/Flgyt Corporation for submersible pumps.
Engineers shall obtain a certification from the pump manufacturer that the pumps will
perform in the designed pump station layout.
For pump stations with capacities greater than 10 MGD (7,000 gpm), the pump station
and sump shall be modeled with a physical hydraulic model to confirm hydraulic
design. Modeling goals and objectives shall be submitted to the PM for review prior to
model development.
5.3
Number and Size of Pumps
A larger number of small pumps is preferred over a fewer number of large pumps. This
limits the unit size and, thus, reduces the cost of repairs. In addition, smaller motors have a
lower electrical demand charge associated with starting the pumps. Also, several smaller
pumps can cover a greater number of flow points than fewer large pumps. However, it is
recognized that a smaller number of larger pumps can generally result in the smallest
overall footprint for the pump station, providing an opportunity to reduce structural cost.
Lower rotational (less than 1,900 rpm) speed pumps are more desirable, since they reduce
pump wear. For a specific application, if there are comparable pump options available with
different pump speeds, the lowest pump speed shall be selected.
For Program pump stations, where the peak wet-weather flow to average dry-weather flow
ratio is greater than 4:1, four to eight equally sized pumps shall be used. In cases where the
flow ratio is high or the design point and run-out curve cannot be met with equally size
pumps, smaller capacity dry weather pumps may be considered in addition to larger
capacity wet weather pumps.
5.4
Pump Design Conditions
The Engineer shall prepare a set of pump curves to simultaneously represent the operation
of the selected pumps and forcemain under a wide range of situations. Engineer shall
analyze pump performance at the following conditions provided by the PM in the Project
Definition:
Pumping at minimum head (pumps on at high wet well level, discharging to the lowest
possible elevation), and a C-value of 150, run-out boundary condition.
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Pumping at design head (pumps off at low wet well level, discharging to highest
possible elevation), and a C-value as noted below.
System curves shall be provided at C = 100 at maximum static head, C = design point
defined below, and C = 150 at minimum static head. Pump curves shall include
manufacturers pump curve, modified pump curve including all pump station losses,
and single and multiple pumps running, at full and reduced speeds. Operating curves
shall be provided to include both system and pump curves, and all operating points
shall be identified. System curves shall be generated by the PM if the Engineer contract
does not include forcemain analysis or design.
At a minimum, individual pump performance requirements (such as flow, head, BHP,

efficiency, and NPSH) shall be specified for the following conditions:
Boundary condition: C=100 (to be within pump operating range) at maximum static
head
Design point 8-inch pipe and smaller: C=110 at maximum static head
Design point 10-inch to 18-inch pipe: C=115 at maximum static head
Design point 20-inch to 42-inch: C=120 at maximum static head
Design point greater than 42-inch: C=130 at maximum static head
Boundary condition: C=150 (run-out) (to be within pump operating range) at minimum
static head
Pumps shall be selected for steep pump curves. Additionally, pump efficiency may be
considered. Pump curves shall be defined by: design point, shut-off head, and two
additional points on either side of the design point at the two boundary conditions.
Engineer shall provide a hydraulic profile of the entire pump station/forcemain system, and
this profile shall show the hydraulic grade line from the pump station to the discharge
location(s). Where the force main contains intermediate high points the engineer shall
analyze whether an intermediate high point becomes the controlling discharge elevation
under some flow conditions. If the Engineer contract does not include forcemain analysis or
design, this information shall be provided by the PM.
Engineer shall provide detailed calculations to the PM for information and comment.
5.5
Forcemain and Pump Station Size Selection
Forcemain size shall be based on criteria provided by the PM in the Conveyance Design
Requirements. Typically, the forcemain/pump system will be sized to limit the total dynamic
head (TDH) to 150 200 feet. If forcemain analysis and design is not included in the
Engineer scope, or if an existing forcemain is to be utilized, forcemain size and elevations
shall be provided by the PM.
Wet and dry weather flow variations beyond a maximum 4:1 ratio influence the number of
pumps. In general, increasing variance between wet and dry weather flows increases the
number of pumps for proper operation.
Pumps, their supports, the piping and the electrical facilities shall be selected to allow easy
replacement. Generally, pumps shall not be selected with the largest or smallest possible
impeller, but shall be sized to accommodate a different impeller in the future.
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Pump sizing and selection shall be achieved with the largest pump out of service this is
termed the firm pumping capacity.
5.6
Wet Well Volume and Level Controls
5.6.1
Types of Level Controls
The primary device for pump station level measurement for Program pump stations and for
Type II City-Parish standard pump stations shall be a bubbler tube/captive air system.
Captive air systems are to be provided for Type I City-Parish standard pump stations, and
shall be as shown in the City-Parish standards. Captive air systems shall use optical float
switches to provide high-high and low-low alarm and back up pump control.
A bubbler system shall be provided for stations with three or more pumps with an
electrical/control building with dual air compressors, each mounted on its own receiver.
The air compressors and associated bubbler tube controls shall be housed in a control panel
shall be located in the pump building. Bubbler systems shall use pressure switches on the
bubbler tubes as the secondary control method for backup of the PLC-operated pump
control system. Since pressure switches are discrete devices, they shall be used to indicate
low-low or high-high levels, as well as intermediate levels, if desired. Pumps shall
operate automatically, based upon the water level in the wet well. Normal pump operation
will be controlled by the PLC-based control system, but the pressure switches will provide
the backup pump control in the event of a PLC failure. For pump stations with two or more
wet wells, provide one bubbler panel with two bubbler tubes, one to each wet well, and
locate the bubbler control panel in the electrical/control building. The bubbler tubes shall be
provided with a three way valve that will allow selection of the basin in which the level is
measured.
5.6.2
Level Control Settings and Wet Well Volume
The peak wet well elevation shall be maintained at one foot below the lowest inlet pipe
invert discharging into the wet well for influent pipes less than 25. Therefore, this
maximum elevation shall be used to determine the LEAD PUMP ON elevation for a twopump station, or the last LAG PUMP ON elevation for a three-pump or more station. The
wet well high-level alarm shall be maintained at the lowest inlet pipe invert discharging into
the wet well. Upon approval from the PM, and based upon a case by case analysis, the high
water level may be allowed to back up into the pump station influent sewer, for influent
sewers greater than 29, at a maximum depth of 0.5D above the sewer invert where it enters
the wet well, where D is the inside diameter of the influent sewer.
The operating depth for LEAD PUMP ON level controls for pump stations with three or
more pumps shall be based on the minimum allowed cycle times between pump starts,
accounting for the incrementally reduced pumping capacities. Pump cycle times shall be
calculated assuming one pump out of service.
A minimum of 1.5 feet shall be provided between incremental PUMP ON and PUMP OFF
elevations.
Wet Well Volume for Variable Speed Pumping

The pumping range in the wet well with variable speed pumps shall be a minimum of
1.5 feet per firm pump. For instance, if there are 4 installed pumps, the pumping range will
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be 1.5 feet x 3 pumps = 4.5 feet. Therefore, the ALL PUMPS OFF elevation for variable speed
pumps shall be below the ALL PUMPS ON elevation by 1.5 times the number of firm
pumps (in feet).
Wet Well Volume for Constant Speed Pumping

These requirements only apply to C-P standard pump stations.
The PUMP OFF elevation shall be determined using the following equation:
Where Ve is the effective pumping volume in cubic feet, and Aw is the wet well cross
sectional area in square feet. The effective pumping volume may be estimated as follows:
Where Q is the design wet weather flow rate in gallons per minute, Ve is the effective
pumping volume in cubic feet, and tmin is the minimum time interval in minutes allowed in
one pumping cycle. Minimum cycle time (tmin) is calculated as follows:
The time within one pumping cycle shall be limited in order to prevent motor insulation
failure due to overheating. When a motor starts, the inrush current may be significantly
higher than normal operating current, resulting in significant heat generation. Hence
frequent motor starts do not give the motor adequate time to cool down between starts.
Engineer shall also refer to NEMA standards.
Pump cycle times shall generally be per the manufacturers recommendation, or limited to a
minimum cycle time of 15 minutes (at design flow), per Ten State Standards, in the
absence of a manufacturers recommendation.
For cycle times less than 15 minutes at design flow, Engineer shall obtain written
verification from pump and motor manufacturer that cycle time is acceptable. Pump cycle
times shall not exceed manufacturer recommendations and NEMA standards.
Wet well storage volume shall be such that detention time is less than 30 minutes at dry
weather flow, per Ten State Standards, to minimize septic conditions and odor
generation. For low flow conditions, controls shall cycle the pumps at a minimum of once
every 30 minutes. For pump stations where 30 minute detention time cannot be achieved in
combination with the minimum pump cycle time, the Engineer shall notify the PM.
5.7
Surge Analysis
All pump station designs shall include a surge evaluation. The surge analysis procedures
indicated below are generally adequate for C-P standard and Program pump stations.
Larger facilities require special detailed surge analysis. Engineers shall perform a more
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detailed surge analysis if they determine it is needed to adequately evaluate surge, or if it is

required by the Project Definition. Where the discharge forcemain is not part of the pump
station design, the PM will provide the Engineer with the information necessary to complete
the surge analysis.
Surge pressure in a forcemain is created by any change from a steady state flow condition;
the change may range from only slight pressure or velocity changes to sufficiently high
vacuum pressure or high pressure wave conditions. Events that introduce serious risk from
surge are uncontrolled power failures resulting in a pump trip; rapid opening, closing, or
regulating of valves; and starting or stopping of pumps.
Surge control is more critical for pumping station power failure conditions and for high
specific speed pumps that cannot be operated against closed valves. Various equipment and
means may prevent damaging surges, including:
Automatically operated valves at the pump discharge

Surge relief valves
Surge tanks
Air-oil cylinder cushioned pump check valves
If the down-surge gradient drops below the pipeline gradient, water column separation or
vapor cavities (negative pressure) may occur. Damaging secondary surge pressures can
result when the vapor cavity collapses. Use of air release/vacuum relief assemblies control
secondary surges but have a limited effective area along the pipeline.
The magnitude of surge pressure is a function of the following:
Change in the velocity of flow

Density of the fluid
Speed of the pressure wave within the fluid and piping system
The speed or velocity of the pressure wave is a function of the following factors:
Pipeline material
Pipeline wall thickness
Pipeline diameter
Specific gravity and bulk modulus of the fluid being pumped
The magnitude of surge pressure for a given change in velocity is expressed by the
Joukowsky Equation, for instantaneous change or stoppage of flow, or:
hmax = a/g *dV

Where:
hmax =
a
=
dV
=
g
=
change in pressure head in feet

pressure wave speed in fps (for the fluid in a specific pipe material)
change in flow velocity of the pumped fluid in fps
32.2 fps2
The Joukowsky Equation shall only be used for a preliminary estimate of the surge potential
of the system. The equation is limited in that it will only accurately represent surge pressure
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head changes for single pipes with near-instantaneous flow velocity changes. In more
complex situations, such as pumping stations or pipe networks, this equation tends to
predict excessive pressures.
Whenever the pressure class of the forcemain would have to be increased due to the effects
of surge or cavitation, the Engineer shall use a computer model capable of performing
transient analysis to perform a more detailed assessment of surge potential. This often
provides a lesser, but more accurate, design pressure. It also provides insight into potential
problems, such as minimum and negative pressures within a pipeline. Accurate design
pressures may allow the Engineer to specify less costly materials while still maintaining an
appropriate safety factor.
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6. Wet Wells
6.1
Configurations
For C-P standard pump stations, circular wet well configurations with a minimum inside
diameter of 8 feet or maximum of 12 feet may be used for non-compartmentalized wet
wells. Floor bottoms shall be sloped toward pump inlets to minimize grit accumulation.
Compartmentalized wet wells shall have a rectangular configuration.
If the C-P standard precast concrete wet well with integral precast concrete valve vault
detail is desired to be used on a site with limited available land, Engineer is to get special
permission from the PM and the C-P. If this detail is used, Engineer is to design the integral
valve vault for cantilever, with no support from the wet well below.
Wet wells shall be accessed directly and only from outside atmospheric areas.
6.2
Compartmentalized Wet Wells
Wet well compartments are required for Program pump stations or large capacity pump
stations, with four or more pumps. Wet well compartments essentially divide the well into
separate, isolatable chambers with electrically operated, fabricated stainless steel slide gates
in accordance with AWWA C561. These compartments allow maintenance or cleaning of the
wet wells, submersible pump base flange repair, or the replacement of guide rails or guide
cables without bypassing the pump station.
The dividing wall between wet well compartments shall extend to the top of the wet well, so
that when the gate is closed the wet well being dewatered and potentially accessed is
maintained dry and not subjected to gases from the adjacent wet well. This will serve to
protect workers entering the dewatered wet well. A fabricated stainless steel slide gate is to
be located in the dividing wall for hydraulic balancing when the wet well is
compartmentalized.
A common influent chamber is required. All influent pipes will flow into this common chamber
and the flow will split from there, through electrically operated, fabricated stainless steel slide
gates, to the two wet well compartments.
At a minimum, wet wells (if odor control is not provided) shall be designed for passive
gravity ventilation with a gooseneck vent pipe and equipped with non-corroding insect
screens. Vent rates shall not create more than 1 inch of static pressure or vacuum to be
applied to the structure at peak pump station design flow. Vent opening (bottom of
gooseneck) shall be at least two feet above 100-year flood elevation.
Concrete fillets shall be provided per Hydraulic Institute Standards to prevent solids build
up in the influent chamber of the wet well and around the pumps.
The wet well hydraulic entrance with baffle shall be designed to minimize turbulence, air
entrainment, and potential hydrogen sulfide gas release.
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6 WET WELLS
A depressed sump (4 x 4 x 2 deep) is to be provided for each wet well chamber for final
compartment dewatering. A 4 x 6 access hatch shall be provided for access to the sumps.
The C-P will provide portable pumps to dewater the sumps.
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7. Structural Requirements
7.1
Geotechnical Coordination
At least one boring shall be located below the foundation of the pump station with a
diameter, length, or width less than 20 feet. At least two borings shall be located below
pump stations with diameter, length, or width greater than or equal to 20-feet. Depth of
borings shall be extended at least 20 feet below the planned foundation base; actual depth to
be determined by Engineer and their geotechnical engineer. The seismic site specific soil
classification shall be provided by the registered professional geotechnical engineer
preparing the soil investigation report in accordance with ASCE 7-05. Unless indicated by
special site considerations, evaluation of soil corrosivity is not required.
7.2
Construction Type
For circular submersible pump stations with wet well inside diameters less than 12 feet, precast, coated concrete pipe sections (conforming to fabrication and tolerance requirements of
ASTM C478) may be used for caisson or conventional construction, instead of cast-in-place
type concrete.
If the C-P standard precast concrete wet well with integral precast concrete valve vault
detail is used, Engineer is to design the integral valve vault for cantilever, with no support
from the wet well below.
Wet wells shall incorporate an epoxy coating applied to the interior surface of the concrete
whether of precast or cast-in-place construction, in accordance with Section 822 of the C-P
standards. Coating shall cover interior concrete surfaces of the wet well wall(s) and
underside of the roof slab. Joints of precast sections shall be provided with a positive seal
(see manholes in Conveyance Requirements). Construction joints of cast-in-place
construction shall utilize a minimum 6-inch by 3/8-inch PVC waterstop. Detailing shall
indicate a continuous seal.
7.3
Structural Design Criteria for Program Pump Stations
Structural designs shall be in accordance with the applicable codes and standards, including
ACI 350.
Below-grade structures shall be designed to withstand external horizontal loads imposed by
saturated lateral earth pressures with ground water at finished grade or at the 100-year
flood elevation, whichever is higher, while empty, and internal hydrostatic loads while
pump station is full of water with no external earth pressures. Lateral earth pressures shall
provide for surcharge due to adjacent truck or crane loads. Where pump station consists of
dual wet well compartments (cells), the common wall between the cells shall be designed
for full hydrostatic load on one side and the other cell empty.
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7STRUCTURAL REQUIREMENTS
The top slab of a submersible pump station shall support the dead load of the slab, plus a
uniform live load of 250 psf. The slab shall also support a concentrated live load at any
location equal to the weight of the single largest submersible pump to be installed in the
station. The facility design shall preclude vehicles from driving onto the top slab.
Other minimum uniform live loads are as follows:
Grating
150 psf
Stairs and Catwalks
150 psf
Electrical Control Rooms
200 psf or actual loads, whichever is greater
Wind (2006 IBC)

Basic wind speed (3 sec gust) 110 mph
Category C
Importance Factor
I=1.15
Seismic (2006 IBC)

Occupancy Category III
Importance Factor
I=1.25
Ss=0.125g
S1=0.054g
7.4
Buoyancy
A buoyancy analysis shall be performed to determine if additional restraint is required to

prevent wet well flotation when the wet well is dewatered. The buoyancy analysis shall
follow the recommendations of ACI 350.4R, Design Considerations for Environmental
Engineering Concrete Structures, and as noted herein. The pump station and all ancillary
below grade structures shall be designed to resist buoyancy due to groundwater at finished
grade or the 100-year flood elevation, whichever is higher. The use of flap (hydrostatic
relief) valves in the walls, or pressure relief valves in the floor slab will not be an acceptable
approach. The weight of items such as mechanical and electrical equipment, water weight,
baffle walls, fillets, grout fill, shall not be considered in resistance against buoyant forces as
these are either temporary or may potentially change in the future.
Note that special precautions may be required to prevent the possibility of flotation during
the construction of the wet well.
7.5
Access Hatches
Hatches shall be gasketed to prevent rain water from entering the pump station and be
designed for a uniform load of 250 psf. The frame and cover plate shall be fabricated from
extruded aluminum trough flange with continuous anchor flange around the perimeter and
aluminum checker plate, respectively, or be constructed of 316 stainless steel. All aluminum
embedded in concrete shall be coated with a bituminous paint. The frame and cover plate
shall be equipped with all Type 316 stainless steel hardware and accessories, including lift
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assist mechanisms. Lifting mechanism shall consist of stainless steel compression lift springs
enclosed in telescoping vertical housing or stainless steel torsion lift springs. The access
hatch shall be provided with a hasp and recessed, keyed padlock locking system. Due to
potential vandalism, a standard integral snap lock system shall not be used.
Pump access hatches (minimum 4 x 6) shall be sized to provide standard or manufacturers
recommended clearance on all sides of the pump as it is being removed. Sizing and
placement of the hatch shall be in accordance with the pump manufacturers minimum
recommendations and hatches shall be provided by the pump . Safety hatches shall be
provided. Access hatches for maintenance of pumps and influent chamber shall be 4 wide x
6 long.
7.6
Handrails
Two-rail type handrails shall be provided where required by OSHA and shall be designed
to sustain concentrated and uniform loads as prescribed in the IBC.
Aluminum handrails are acceptable. Carbon steel handrails are not acceptable, regardless of
surface treatments they might receive.
7.7
Grating
Foot traffic grating shall be aluminum press-locked or swage-locked, rectangular, bar-type

with manufacturers standard slip resistant surface. I-bar type grating will not be acceptable.
Seat angles or support beams shall be aluminum except supports embedded in concrete
shall be type 316 stainless steel.
Light and heavy vehicle traffic grating shall be galvanized steel heavy-welded or presslocked, rectangular, crossbar type. Seat angles or support beams shall be galvanized steel,
except for supports embedded in concrete, which shall be type 316 stainless steel.
7.8
Wet Well Specialties
All guide rails, chains, anchor bolts and other fasteners and hardware within the wet
well shall be Type 316 stainless steel.
No permanent ladders or rungs are to be installed. No handrails or intermediate

landings are to be installed inside the wet well.
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8. Architectural Requirements
8.1
Need for Electrical Building
Electrical buildings are generally not required for C-P standard duplex pump stations. An
electrical building may be required for C-P standard triplex pump stations with VFDs,
depending on the horsepower of the motors. In this case, a special detail has been developed
for the electrical building.
An electrical building is required to house motor control centers (MCCs), VFDs, and
instrumentation and control systems for Program pump stations and large capacity pump
stations. An electrical building may also be required if the station design includes an
electrical MCC or instrumentation microprocessor for telemetry, depending upon the size of
the pump station.
See below for electrical building requirements.
8.2
General Building Considerations
Exterior treatment will be based upon neighboring site conditions and aesthetics to
enhance the pump station/electrical building appearance.
Housekeeping pads (6 minimum) shall be placed under all floor mounted equipment.
Materials of wall construction shall be concrete or masonry.
Pre-engineered metal building construction is not permitted.
Consider security and safety in the selection of materials and in the design features of
the building.
Buildings shall meet the requirements of the Louisiana Energy Code.
Minimum interior height clearance of control building shall be 10 feet.
Windows are not allowed.
Gutters and downspouts are not allowed.
8.3
Wall Construction
Wall construction shall be masonry bearing wall construction. Masonry may be decorative
CMU, brick veneer on CMU back up, or brick/block cavity wall construction. Cast in place
or precast concrete is allowed only where buildings do not require insulated walls. Concrete
walls shall be aesthetically enhanced by use of rustication or formliners.
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8ARCHITECTURAL REQUIREMENTS
8.4
Roof Structure and Roofing Materials
All roofs shall have a minimum positive slope of per foot for drainage to roof drains or
roof scuppers. Gutters and downspouts are not allowed.
Roof penetrations shall be minimized or eliminated, where possible.
Roof construction shall be one of the following types:
Metal deck on structural beams.

Metal deck on steel bar joist.
Steel roof truss.
Light-gauge steel truss.
Pre-cast concrete hollow core slabs
Pre-engineered wood truss.
Roofing materials shall be rated for minimum UL I-90 wind uplift and be one of the
following as appropriate for the roof structure construction used:
Standing seam metal roof (preferred by City-Parish)

40-year architectural grade asphalt shingles (if approved by City-Parish).
Fully adhered or mechanically attached elastomeric single-ply membrane (if approved
by City-Parish).
8.5
Energy and Insulation
Building shall only be cooled and not heated. Exposed insulation is not permitted.
8.6
Finishes
Exterior walls shall be coated with water repellent and sacrificial anti-graffiti coating.
Exterior eave overhangs shall be constructed of low maintenance materials such as metal
soffit panels.
Interior wall surfaces shall be painted with semi gloss enamel for increased light reflectance.
8.7
Security
All louver openings shall be covered with anti-burglar bars.

Windows are not allowed. Doors shall not have any installed windows or panels.
8.8
Building Access
8.8.1
Doors and Hardware
Personnel doors and frames shall be of hot dip galvanized steel construction. Where security
is a concern, stainless steel frames and doors shall be used.
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For access to electrical buildings or rooms for installation or removal of MCCs or control
panels, doors shall be hot dip galvanized steel overhead coiling doors of sufficient height for
equipment to pass through vertically.
Access doors shall meet the requirements of the IBC. All hardware shall meet BHMA
standards.
Hinges shall be ball bearing, extra heavy weight, stainless steel finish, meeting BHMA 156.1.
Exterior hinges shall have non-removable pin.
Locks and latches shall be leverhandled, mortise locks meeting BHMA 156.13, series 1000,
grade 1 with stainless steel lock case and finish and non-ferrous or corrosion resistant
working parts.
All active leaves of doors shall be equipped with closers. Exterior doors shall be equipped
with door stops. Provide hold-open devices at doors used for movement of equipment.
All exterior doors shall be fully weather-stripped and provided with thresholds.
8.8.2
Louvers
All louvers shall be factory finished, storm-proof, aluminum construction. Where operating
louvers are required, a combination type louver is recommended.
8.9
Confined Space Entry
Designs shall consider the provisions stipulated within OSHA and other regulatory agency
requirements to protect operational and maintenance personnel from potential hazards in
all pump stations. In general, wet wells will not be regularly entered by maintenance
personnel.
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9. Mechanical Requirements
9.1
Piping Clearances
The minimum acceptable vertical distance from any walking surface to the bottom of any
pipe, slab, beam, or other overhead obstruction is 7-0. Vaults, if required, shall have
enough depth for air release valve(s) to fit on top of the discharge header and beneath the
top slab or hatch with at least 6 inches of clearance.
The minimum acceptable spacing between the outside of piping joints and walls in valve
vaults is 24 inches, measured from the outside of the widest pipe fitting or valve, typically a
check valve.
The minimum acceptable clearance between a floor and the deepest pipe fitting or valve is
12 inches.
The minimum acceptable spacing between discharge pipes is typically determined by the
required spacing between the pumps or the pump hatches, with a minimum 3-6 clearance.
The minimum distance between hatch openings is 12 inches.
9.2
Pump Spacing
All pump spacing and related clearances shall be in accordance with manufacturers
recommendations and Hydraulic Institute standards for proper pump operation.
9.3
Pump Selection
All submersible pumps shall be able to run dry, that is, with liquid in the wet well only
deep enough to submerge the bottom half of the pumps volute. Sufficient electrical/ control
cable shall be attached to the pump such that no splicing is required between the pump and
a junction box. A seal shall be supplied between a junction box and any panel or disconnect.
An air gap shall be provided between the wet well and junction box or a portion of the
junction box shall be vented to isolate the junction box from the moisture and corrosive
gases in the wet well. A C-P standard detail has been developed for the junction box. A
detail for the Program pump station junction boxes has been included in Attachment C.
Selected pump impeller diameters shall be in the middle range of the available diameters for
the selected pump. Maximum or minimum impellers are not allowed.
If a pump is to operate with a variable speed drive, the design point flow shall be located at
about 120% of the peak efficiency flow.
9.4
Pump Motor Selection Criteria
Submersible, explosion proof motors shall be provided for all submersible pumps. TEFC
motors or submersible, explosion proof motors shall be provided for dry pit pumps. Motor
horsepower for submersible pumps for pump stations shall be 5 to 500 hp. Motor size shall
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9MECHANICAL REQUIREMENTS
be such that the nominal horsepower rating is not exceeded over the full operating range of
the pump (i.e. motors shall be non-overloading at all points on the pump curve, exclusive of
the service factor).
Submersible pump manufacturers use different approaches to define the service factor of
motors at rated head conditions. Each manufacturer also rates horsepower at different
temperatures and at different locations of where the amperage draw is measured (at the
starter or at the motor terminal input leads). The minimum acceptable service factor on
constant speed motors is 1.15, and minimum acceptable insulation is Class F. Motors are not
to be over sized to reach the 1.15 service factor. The service factor for inverter duty rated
motors shall be 1.0 with the nameplate indicating that the motor meets the standards of
NEMA MG1, Part 31.
Motors for use with variable speed drives shall be inverter duty rated motors. Motors from
5 to 500 hp shall be 480 V, 3-phase, 60 Hz. Smaller pump motors may be 240 V, 3 phase,
60 Hz. The Engineer shall coordinate with the electric utility company to determine what
voltages are available at a given site at which the pump station is being installed or
modified. In addition, the Engineer shall coordinate with the local electric utility to
determine if the local power grid can support across-the-line pump starting or if the grid
requires some type of current-limiting starting method.
One of the initial activities of the design effort after preliminary selection of pump size, the
Electrical Utility shall be contacted to coordinate electrical service for the pump station. If
480 V, 3-phase, 60 Hz is not available at the pump station site or Utility will asses a fee to
provide electrical service to the pump station, the Engineer shall do the following:
1. Inform the Program Manager
2. Determine by working with the electric utility a) the nearest 480 volt source and b) the
cost to the C-P to bring 480 volt service to the site, and c) the location and cost to bring
240 V, 3-phase, 60 Hz service to the site.
If the connected load is less than or equal to 100 horsepower, the C-P and the Program
Manager may allow 240 V, 3 phase service and motors. Single phase motors are not allowed.
9.5
Pump Removal Systems
Only Type 316 stainless steel link chain shall be used to lift submersible pumps out of wet
wells.
Pump stations with large submersible pumps that exceed the weight capacity of the C-Ps
portable lifting equipment (10 tons) will require permanent hoisting systems for pump
removal and replacement. The Engineer shall consult with the PM regarding approved
systems for pump removal and handling. Pump/motor combinations that weigh more than
10 tons shall have permanently installed bridge cranes for equipment removal, meeting the
requirements stated below.
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9.6
Pump Guide System
Dual Type 316 stainless steel guide rail systems shall be used for guiding submersible
pumps to/from their anchorage/hydraulic connection points.
Guide rail supports shall be installed not more than 20 feet on center, with 10 feet preferred,
all in accordance with the manufacturers recommendations. Guide rails and supports shall
be Type 316 stainless steel. Non-sparking components shall be specified for discharge
connections.
9.7
Piping Selection and Arrangement
For C-P standard pump stations, the pump station layout and piping arrangement shall be
in accordance with the C-P Standard Details. For Program pumping stations, the pump
station discharge piping, including check valves with hydraulic cushion and closing speed
control, isolation non-lubricated eccentric plug valves, and header piping shall all be located
abovegrade as shown in Attachment B. A dual header shall be provided to include two flow
meters (one on each header), with plug valves isolating the flow meters.
The station piping, valve, and flow meter support slab, as shown in Attachment B for
Program Pump Stations shall have a valved gravity drain line piped to the wet well above
the high water elevation, depending on specific site conditions.
Wet well, valve vault and other site piping shall be ductile iron up to the point of tie-in to
the forcemain. All buried piping shall be mechanically restrained. All non-buried piping
shall be hard flanged with flange coupling adaptors with thrust-rod tie elements for ease in
piping installation and removal. Use fabricated hot-dip galvanized steel pipe saddle or
concrete assemblies for support and thrust restraint of exposed pipes and valves that are not
in the wet well. For support and thrust restraints in the wet well, type 316 stainless steel
shall be used. Do not use concrete support or thrust blocks within valve vaults.
Wall penetrations shall be flexible, watertight connections that allow differential settlement
of the pipe and structure wall to take place without damage.
All station piping shall be epoxy ceramic-lined ductile iron, which shall have a minimum
pressure rating of 150 pounds per square inch (psi). High pressure rating may be required
when taking into consideration operating and surge pressures and maximum pump shutoff
head.
Pump station influent gravity sewer piping, yard piping, station piping, and forcemain
piping shall be in accordance with the Program Conveyance Design Requirements.
9.8
Valve/Gate Selection
Isolation valves shall be bolted directly to the flange connections on headers.

Full port eccentric plug valves (non-lubricated) with elastomeric-coated plug and geared
handwheel operators are to be used for isolation purposes. Lubricated plug valves with
metal seats are unacceptable. Eccentric plug shaft shall be installed horizontally, with plug
stored in the top position when valve is OPEN, to minimize potential for grit accumulation
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in valve seat or shaft bearing. Valves shall be laid such that the plug is on the top of the
body when fully opened.
Gate valves shall be used for isolation < 6 inches in size.
Double-disk gate valves, knife gates, and coplastic gates are not acceptable, unless
approved by the Program Manager.
Chain wheel operators shall be provided for all valves mounted with centerlines more than
6 feet above the operating floor.
Only full-body flanged check valves shall be used. Wafer body valves and ball-type valves
are not acceptable. Cushioned swing-type check valves with an outside lever and spring or
weight unit shall be provided on Program pump stations, so operators can see which valves
are OPEN. Hydraulically-operated pump control valves may be utilized under special
circumstances. Flow velocities through check valves shall not exceed 10 fps, and the valve
closure shall be hydraulically dampened with three speed controls to mitigate high surge
pressures associated with pump shutdown. Check valves shall be mounted at elevations
that permit servicing from the floor without scaffolds or ladders.
Sewage-type combination vacuum/air-release valves with stainless steel trim shall be
installed in the on discharge piping for C-P standard pump stations. If the valve will not fit
in the valve vault, a separate vault in the yard piping of the station shall be provided for the
combination vacuum/air release valve.
Sewage-type combination vacuum/air-release valves with stainless steel trim shall be
installed on single pump piping for Program pump stations immediately adjacent to the
check valve inlet on a branch of a tee. The valves shall be provided on the discharge of each
pump. The valves shall be tapped into a blind flange on a tee. The valve exhaust line shall
discharge back to the pump station wet well, above the maximum water surface elevation.
Provide an eccentric plug or gate isolation valve on the vertical piping upstream of each
combination vacuum/air release valve.
Combination air-vacuum relief valves shall be provided at all high points within the pump
station and on the site. Valves shall be of the type typically used on wastewater applications
per DPW standard ARV short body. Provide an eccentric plug isolation valve under each
combination air-vacuum relief valve.
All valves shall have a minimum pressure rating of 150 psi, and valve design and selection
shall take into consideration operating and surge pressures and maximum pump shutoff
head.
Isolation gates in the wet well shall be fabricated 316 stainless gates conforming to AWWA
C561.
Electric operators shall be provided for valves 20 inches and larger and gates having four
square feet or more of surface area. The operators shall include local OPEN/CLOSED
controls that can be secured to prevent unauthorized operation of the valve. The operators
shall include OPENED and CLOSED limit switches that shall be monitored via the Station
control system. The preferred manufacturer for electric operators is Limitorque.
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9.9
Backflow Preventer
For Program pump stations, a reduced-pressure principle backflow preventer per C-P
Standard Details for the required water supply source shall be located adjacent water meter
with a minimum of one 1 1/2 inch diameter hose bibb on the exterior, supported by a pipe
bollard, and 1-1/2 inch hose bibbs located on site as necessary for pump wash down and
wet well wash down. The backflow preventer shall be located on the water supply
immediately as the line arrives on site, and shall be mounted above grade in an appropriate,
DPW-approved standard enclosure. The area shall be appropriately landscaped. Note that
backflow preventers have a drain that operates periodically this shall be taken into
account in the design. Engineer shall verify that adequate potable water pressure exists at
the site, and that the need for potable water booster pumps is not required.
9.10 Provisions for Bypassing

For Program and large capacity pump stations, an above grade flanged connection, force
main size, shall be provided to receive a DPW-supplied header. It shall be located
downstream of the individual pump isolation valves to permit connection of a dewatering
pump discharge during wet well maintenance. This will allow temporary pumps to be
located in the influent chamber and to discharge to the force main so the pump station can
be taken out of service.
For C-P standard pump stations, C-P Standard Details include a connection in the valve
vault on the discharge of the pump station for bypassing purposes. An immediate upstream
manhole or chamber on the influent sewer within 30 feet of the wet well shall also be
provided to serve as the dewatering pump suction well.
9.11 Odor Control

The need for odor control will be identified in the Project Definition. The Engineer shall
design biotowers for odor control for all pump stations where odor control is required,
except those that pump only wet weather peak flows. As biotowers need continuous
operation, carbon canisters shall be used for pump stations that only pump peak wet
weather flow. Wet wells shall have a minimum of six air changes per hour. At least two fans
shall be installed. One or more towers shall be provided. Odor control scrubber connections
shall be based upon site specific requirements and condition.
Those pump stations that are in service on a continuous basis shall use biotower technology.
Design Criteria
Minimum Empty Bed Contact Time (EBCT) 15 seconds

H2S inlet design conditions
Average concentration 10 ppmv
Maximum concentration 200 ppmv
Removal efficiency 99 percent minimum
Those pump stations that are to be used for wet weather flow events only shall use activated
carbon technology.
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Design Criteria
Maximum superficial velocity 55 fpm

H2S inlet conditions
Average concentration 10 ppmv
Maximum concentration 200 ppmv
Removal efficiency 99 percent minimum
Note: At some sites, there will be more than one station where one will operate
continuously and the other one only in wet weather conditions. In this case, biotower
technology may be used for both stations.
Odor Ducts
Fiberglass (FRP) shall be used above grade which is preferred.

Penetrations through concrete shall be 316 stainless steel
Buried duct work shall be HPPE and shall have drainage provisions
Fans
Fans shall be FRP construction with constant speed motors (TEFC)
9.12 Pigging Facilities

Pigging facilities will not be provided at pump stations for launching pipe pigs; however,
the pump stations bypass connection shall be arranged to allow the connection of a pig
launcher. If this is not feasible, buried and plugged branches shall be provided so that these
facilities can be installed in the future.
9.13 Pipe Finishes

Exposed interior and exterior piping shall be painted with an industrial grade alkyd enamel
with a primer coat plus two finish coats per DPW standards.
Piping and pumps in wet wells shall be coated with high solids content epoxy per DPW
standards.
9.14 Pump Station Layout

Attachment B includes two drawings for a typical Program pump station.
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10. Ventilating and Air Conditioning

Requirements
10.1 Design Standards
Ventilating and air conditioning systems shall be designed in accordance with all codes.
Ventilation with odor control shall be provided for wet wells where specifically required by
the PM. Cooling loads shall be calculated using ASHRAE methods. Ventilation systems
shall be coordinated with odor control systems where both are used.
10.2 Area Classifications

Wet wells shall be classified as Class I, Division I, Group D areas, unless modified by
ventilation, per NFPA 820.Electrical and control buildings and valve and meter vault spaces
shall be located in non-classified areas per NFPA 820.
10.3 Motor Control Housing

MCC and instrumentation shall be housed in a separate air-conditioned electrical/control
building. Field-mounted exterior panels may be used only for C-P standard pump stations.
If VFDs are allowed in a field-mounted panel, the panel shall be air-conditioned.
10.4 Air Conditioning

Heating shall not be provided. Heat pumps are not allowed.
Any control building shall be equipped with moisture and condensation control; however,
humidity levels shall not be specifically controlled in the building. The preferred design is a
properly sized unit(s) (minimum two units at 50% capacity each) that runs continuously to
keep the air moving and to provide adequate level of dehumidification through the cooling
cycles. The HVAC units shall be wall mounted package units, if possible. Large units, if
required, shall have an indoor evaporator and outdoor condenser mounted at grade.
Window units are not acceptable. Portions of the unit that contact high humidity and
potentially corrosive atmospheres shall be coated with corrosion-resistant material. The
protective coating shall be factory applied and provided by the unit manufacturer.
10.5 Ventilation and Air Conditioning

Specific ventilation requirements are as follows:
The Engineer shall investigate both active and passive ventilation systems.
Ventilation in a non-odor controlled wet well will be provided by a C-P supplied

portable fan, during maintenance operations.
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10VENTILATING AND AIR CONDITIONING REQUIREMENTS
The electrical control building/room, if provided, shall be air conditioned only, not
ventilated. The A/C unit shall provide a minimum of 50 cfm of outside (make-up) air.
The A/C unit shall be wall mounted and designed to reject all heat loads from electrical
equipment in the building and heat gained from the walls and roof.
The maximum temperature setpoint shall be 80 degrees F.
Roof mounted units are not acceptable.
Exterior panels shall be 316 stainless steel.
All ventilation fans shall be made of corrosion resistant materials and shall be explosionproof in classified areas.
Pressure drop though louvers shall not exceed 0.1 inch at an air flow velocity of 750 fpm.
Ductwork in passive ventilation systems shall be designed for velocities less than
600 fpm.
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11. Electrical Requirements

11.1 General
The electrical design for power distribution to the individual pump stations will be
undertaken by the serving electrical utility, under a separate contract, and not addressed in
these design requirements. However, issues of coordination with the serving utility are
addressed.
The pump stations have areas classified under NFPA 820, Standard for Fire Protection in
Wastewater Treatment and Collection Facilities, and NFPA 70, National Electric Code, as
Class 1, Division 1 and Class 1, Division 2 hazardous areas and unclassified areas. All
materials and application of the electrical design shall meet the requirements of the area
classification in which it is installed.
The typical pump station, from an electrical load perspective, consists of electrical service,
power distribution, standby generation and automatic load transfer, pump controls, pumps,
wet well level monitoring, ventilation and odor control fans, electrical protection
components, and lighting. The electrical design requirements for pump stations include the
following elements:
Electrical Service Equipment

Power Distribution Equipment
Branch Circuits
Motor Control Equipment
Conduit System
Conductors
Junction Boxes and Enclosures
Lighting
Grounding
Transient Voltage Surge Suppression
Primary criteria for the design of the electrical system are that it is safe, meets capacity
requirements, is reliable, provides desirable operational control and ease of maintenance,
and is economically reasonable. The following sections are a discussion of the individual
electrical system elements as it relates to the aforementioned primary design requirements.
11.2 Codes
National Electrical Code 2011 Edition

National Fire Protection Association 820
ANSI/IEEE Std 141 for Motor Control Equipment
IEEE Standard 142 for Grounding
IEEE C62 for application of Transient Voltage Surge Suppression
National Safety Fire Protection Code
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11ELECTRICAL REQUIREMENTS
11.3 Electrical Service Equipment

The local electrical utility, as discussed above, shall provide electric service at 480-volts,
3-phase for pump stations with pumps from 5 hp to 500 hp. If 480 V, 3 phase power is not
available, 240 V, 3 phase may be used for converted loads of 100 horsepower or less. There
may be cases where only single phase power is available. In these cases, phase converters or
a new three phase service will be required. While 3-phase power is preferred, DPW shall
decide which option, 3-phase power or phase converters, is to be used. Cost estimates for
bringing 3-phase power to the pump station shall be received from the electrical utility to
assist DPW in their decision making.
It is anticipated that the utility will distribute power to pump stations with an underground
service lateral to the electrical service equipment provided under these projects. The
electrical service equipment shall consist of a utility conductor landing section, metering
section, and a main breaker. All of these devices will be designed based on the serving
utilities service requirements.
11.4 Electrical Design, Power Distribution, and Motor Control

Requirements
11.4.1 C-P Standard Pump Stations
C-P standard pump stations include pump stations with two pumps (duplex) and three
pumps (triplex). Duplex pump stations are smaller pump stations that include one duty and
one stand-by pump. Duplex and triplex stations are defined as Type I and Type II pump
stations in Section 805 of the DPW standard specifications.
Type I Pump Stations

Type I pump stations include both duplex and triplex pump stations with the electrical and
controls equipment in a field-mounted panel, including VFDs, if specified. Duplex pump
stations are generally 75 hp or smaller and are typically constant speed, unless VFDs are
needed for hydraulic reasons. Triplex Type I pump stations are generally less than 75 hp per
pump and have VFDs. The DPW Engineering Division has prepared a set of standard
drawings and specifications that show electrical design requirements for Type I pump
stations. The Engineer shall follow these requirements for detailed design of Type I pump
stations. The following drawings shall be followed for electrical design:
Standard Drawing #
Title
805-01
Concrete Duplex Station with Integral Valve Box Details 2 sheets
805-02
Concrete Duplex Station Details 2 sheets
805-03
Concrete Triplex Station Details 2 sheets
805-04
Miscellaneous Pump Station Details (Type I and Type II)
805-05
Miscellaneous Electrical Details (Type I and Type II)
805-06
VFD Control Wiring Diagram (Type I and Type II)
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Standard Drawing #
Title
805-07
Pedestal Mount Control Panel Details (Type I) 2 sheets
805-08
Power Distribution and Pump Control Diagram (Type I)
805-09
Three Line Power Diagram (Type I)
805-10
PLC Power Distribution (Type I)
805-11
PLC Slot 1 Detail (Type I)
The Engineer shall obtain copies of the standard drawings listed above for use in electrical
design of the duplex pump stations. For triplex stations with a field-mounted panel,
standard drawings include VFDs and ATS incorporated into the panel.
Note that all equipment shown on these drawings are furnished and installed by the
contractor except the generator and SCADA cellular modem/antenna, which are Ownerfurnished equipment. ATS shall be sized by the Engineer and furnished by the contractor.
Type II Pump Stations

Type II pump stations include triplex pump stations with variable speed pumping in an
electrical building. Triplex stations include two duty pumps and one stand-by pump, with
motor horsepowers up to 300 hp. Type II stations shall also be designed in accordance with
C-P standard drawings and specifications. The following drawings shall be followed for
electrical design:
Standard Drawing #
Title
805-03
Concrete Triplex Station Details
805-04
Miscellaneous Pump Station Details (Type I and Type II)
805-05
Miscellaneous Electrical Details (Type I and Type II)
805-06
VFD Control Wiring Diagram (Type I and Type II)
805-12
Control Panel (Type II)
805-13
Power Distribution and Pump Control Diagram (Type II) 2 sheets
805-14
Three Line Power Diagram (Type II) 2 sheets
805-15
PLC Slot 1 Detail (Type II)
805-16
805-17
805-50
Electrical Building (Type II)
Standard Drawing 805-14 provides a three-line diagram for a triplex pump station with an
electrical building. The primary requirements for the Type II pump station electrical design
are:
An appropriately sized stand-by generator will be purchased by the C-P and provided
to the contractor as owner-furnished equipment. All other electrical equipment
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including the automatic transfer switch shall be furnished and installed by the
contractor and included in the Engineers design. Automatic transfer switch can be
integrated with the motor control center described below, or can be separate standalone equipment.
Design shall include a power distribution switchboard (PDP) as shown on drawing 80514. The PDP shall include appropriately sized feeder breakers for the free standing
VFDs, power panel and lighting panels and combination starters for other miscellaneous
pumps or fans as required for each pump station. Lighting and power panels shall
include circuits required for the stand-by generator miscellaneous loads and other
facility loads. Coordinate with generator supplier for requirements.
Coordinate with utility for a utility transformer size required to meet the pump station
loads per the Engineers design. Engineer to finalize generator size based on selected
pump horsepowers. Examples of typical ATS ratings, utility transformer ratings and bus
ratings are provided in Table I shown on drawing 805-14, Sheet 2 of 2. Engineer is
responsible for final design and stamping of 805-14, Sheet 2 of 2.
VFDs that are above 150 hp shall be free standing, 18 pulse, PWM type drives.
Specifications shall require meeting individual and total current and voltage harmonic
distortion limits in accordance with IEEE 519-1992 at the MCC bus when all duty pumps
are running at full load for both utility and stand-by generator operation.
Design VFD Control diagram based on standard drawing 805-06.
The preferred manufacturers for switchgear are Allen Bradley, Tesco, General Electric,
and Square D. The preferred manufacturers for VFDs are Allen Bradley and Toshiba.
Standard drawings 805-12, 805-13, and 805-15 through 805-18, show control panel/PLC
wiring. Coordinate all signal interfaces with the control panel design. See Section 12 in
this document for more information on instrumentation and control design.
11.4.2 Program Pump Stations

Program pump stations include pump stations with four, six or eight pumps. These stations
are Type III stations as defined in Section 805 of the DPW standard specifications.
Example drawings I-1 through I-8, showing control panel/PLC wiring, are included in
Attachment D. Coordinate all signal interfaces with the control panel design.
For pump stations with an electrical service rated for 800 amps or less, an ATS shall be
utilized, rather than a main-tie-main arrangement. Drawing E-1 (Attachment C) provides an
example one line diagram for a 4 pump station with an ATS. These types of pump stations
are identified as Type IIIA on Drawing E-1 (Attachment C).
Drawing E-2 (Attachment C) provides an example of electrical design requirements for
Program pump stations that include 4 or more pumps. These types of pump stations are
identified as Type IIIB on Drawing E-2 (Attachment C). For pump stations with 4 or more
200 hp or larger pumps, a 480v switch board with main, tie, and generator breaker with
automatic transfer control (ATC) is a requirement. Provide hard wired electrical interlocks
to prevent simultaneous closing of generator and utility breakers if the tie breaker is closed.
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The switchboard shall include feeder breakers for the VFDs and a small MCC. The MCC
will include starters for other miscellaneous fans and pumps required for the pump station
per the Engineer's design.
Other requirements are similar to those described above for the Type II pump stations.
Appropriately sized stand-by generator will be furnished by the Owner for installation by
the contractor. All other electrical equipment is furnished and installed by the contractor.
The Engineer is responsible for preparing complete contract documents including all
drawings and specifications.
Program pump stations shall be designed to match the inflow hydrograph. The minimum
speed shall generally be 70% of the full speed, depending upon the static head of the pump
station/force main system. The selection of VFDs shall take into consideration harmonic
distortion limitations set forth in IEEE 519.
11.5 Branch Circuits

The load on branch circuits that supply lighting and receptacles, where applicable, shall be
limited to 80 percent of the rating of the branch circuit protective device, per Article 220-3 of
the NEC, because lighting and receptacle loads shall be considered "continuous." Branch
circuit breakers for instruments, instrumentation panels, and other accessories where the
exact load is unknown but is small shall be sized at 15 amps to allow installation of multiple
conductors to be installed in the same conduit without the need for de-rating. In addition,
these circuits may pass through an instrument panel and become No. 14 AWG control
conductors.
A separate branch circuit shall be provided for each instrument and instrumentation panel.
Branch circuits and branch circuit protective devices shall be rated at 15 amps unless a
larger size is required to supply the load. The design shall make an effort to group circuits
that perform a common function together within a panelboard (i.e., all lighting together, all
receptacles together, etc.). In addition, three- and four-wire branch circuits shall be utilized
wherever they are appropriate to minimize the amount of conduit that is required. These
circuits shall be connected to adjacent circuit breakers in the panelboard. Where a common
neutral is used for multi-wire branch circuits, the neutral size shall be increased to account
for third-harmonic neutral current generated by non-linear loads such as computers and
other similar devices. Extra space and spare breakers shall be provided in all 208/120-volt
panelboards.
A 110-volt branch circuit shall be provided at each pump station for a convenience
receptacle located in pump station control panel to help facilitate maintenance. Ground fault
interruption shall be provided for all outlets at a pump station.
Branch circuits for pump power, controls, and alarm circuits entering the wet well shall be
designed to provide strain relief for conductors suspended in the wet well and provide a
demarcation box outside the wet well for transition to conductors suitable for the wet well
environment. The demarcation box shall be located outside the wet well and associated
hazardous classified areas. Appropriate sealing fitting shall be used between the
demarcation box and any panel.
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Pump stations with four or more pumps of 200 hp or more shall have dual feed with tiebreakers with the loads equally divided between each half of the line-up.
11.6 Conduit System

Because of the small number of devices and loads and physical nature expected at pump
station sites, the raceway to be utilized on this project shall be a conduit system. Conduit
material shall be selected based on the environment and application in which it is installed.
Underground conduits shall be a combination of direct buried PVC-coated galvanized rigid
steel (GRS) and Schedule 40 PVC. PVC-coated GRS shall be used for all conduits embedded
in structural slabs, installed under structural slabs and extending 10-feet beyond the edge of
the structural slab, vertical penetrations of earth or concrete slabs, Class 1, Division 1 areas,
Class 1, Division 2 areas and for all underground conduit bends greater than 15-degrees.
Schedule 40 PVC can be used in all other underground conduit applications. Schedule 40
PVC shall be used for conduit for the electric utility service lateral. Above ground conduits
shall be PVC-coated GRS (classified area) or rigid aluminum conduit. No other conduit
types will be allowed.
Associated support of exposed conduit systems shall be 316-stainless steel for aluminum
rigid and PVC-Coated GRS conduits. In addition, connection to field devices and motor
shall be made with the use of liquid-tight flexible non-metallic conduit or liquid-tight
flexible metal conduit (flex) with the lengths limited to 3-feet. Conduit material and
associated fittings shall be applicable to the area classification in which it is installed.
In the pump station site area, conduits shall be routed exposed or under slabs wherever
possible. Embedded conduits shall be limited to small sizes (typically 1-1/2 inch or smaller)
and only used when absolutely necessary. Layout of any embedded conduits shall be
coordinated with the structural engineer. Articles 345, 346, 347, 348, 351 and 501 of the NEC
contain additional information pertaining to the installation of conduit systems and shall be
consulted during design. All ductbank systems shall be designed with 20-percent spare
conduit capacity sized similarly to other conduits making up the same ductbank system.
11.7 Conductors
The minimum size power and control conductor shall be No.14 AWG. No.12 AWG
conductors shall be used for long circuits where voltage drop is a concern. The minimum
conductor size for lighting and receptacle circuits will be No. 12 AWG. All conductors shall
be stranded copper conductors for all circuits except for lighting circuits, where solid or
stranded conductors may be used. The conductors shall be PVC insulated and have a nylon
jacket per UL type THWN/THHN/MTW. Where multiple control conductors are required
between two devices, panels, or terminal junction boxes, a multi-conductor control cable can
be utilized. Multi-conductor controls cables shall be constructed using UL type
THWN/THHN/MTW single conductors bound together in a single assembly with a PVC
jacket. The assembly shall be manufactured in accordance with UL 1277.
120 volt control conductors may be installed with motor branch circuit conductors where
control devices are located at or near the motor. Individual conductors shall be installed
with branch circuit conductors No. 4 AWG and smaller, and multi-conductor cables shall be
installed where the branch circuit conductors are No. 2 AWG or larger. Where the branch
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circuit conductors are larger than No. 4/0 or parallel conductors are used, control
conductors shall be installed in a separate raceway.
The minimum size conductor to be used for instrument analog signal circuits and other low
voltage discrete dc circuits shall be No. 16 AWG. These conductors shall be installed as
twisted shielded pairs (TSPs) and/or triads (TSTs) as may be required for the specific
installation and application. A TSP shall consist of two Number-16 stranded copper
conductors with PVC insulation and a bare copper drain wire twisted together within a
conducting shield and a flame-retardant jacket. A TST shall be similar in arrangement
except that it shall contain three No. 16 insulated stranded conductors. Cables with 600-volt
insulation shall be used wherever they will be installed in equipment that contains circuits
that operate at or above 120 volts to ground.
As a general rule, no conductor, regardless of voltage, shall be spliced, but there are certain
situations where splices and terminations may be required. Low-voltage power conductors
in lighting and receptacle circuits may be spliced using UL-listed, insulated, twist-on spring
connectors (wirenuts). Splices in conductors to process equipment, control elements, and
instruments shall be made with approved compression-type connectors. Final terminations
at motors and similar equipment where removal of the equipment for maintenance can be
expected shall be made with approved bolted connection. Splices are not allowed in control
and instrumentation circuit conductors. Where splices are required, they may be made on
terminal strips in a junction box (terminal junction box). Control conductors and cables shall
be terminated at box, lug-type terminal blocks rated at 600 volts.
All conductors shall be identified by a system of unique numbers. The conductor numbers
shall be arranged into two parts. The first part shall be a termination identifier consisting of
a series of letters and numbers that uniquely keys the termination to its respective pump
station, control enclosure or device, and terminal number. The second part of the conductor
number shall be in parentheses and consist of the unique termination identifier for the other
end of that conductor.
The following is the format to use for single conductor wire tags. Tag information to the left
refers to the termination point. Tag information in parenthesis refers to point of origination.
XXXX XX (XXXX-XXXX-XXXXX / XXXX XX)
Device Terminal Identifier No. (Equipment Tag No.*/Device Terminal Identifier No.)
* For wiring within a piece of equipment, control panel, junction box, etc., the Equipment
Tag No. is not required, only the Device Identifier and Terminal Number from the point of
origination.
Example: For a wire connected from Terminal block 1 terminal 23 to relay CR1 terminal 9,
the correct tag would be TB1-23(CR1-9) at the terminal block and CR1-9(TB1-23) at the
relay.
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Each conductor shall be identified at each termination point and at all accessible locations,
such as handholes, manholes, pullboxes, etc. Conductor and cable tags shall be machine
printed and of the heat shrink sleeve type.
11.8 Junction Boxes and Enclosures

Junction boxes and pull boxes shall be provided to facilitate the combination of multiple
circuits into a single conduit and the pulling of conductors and cables. They shall be sized as
required by the NEC to accommodate the conductors and cables being installed and
conduits connected to it. It shall be constructed of a material suitable for the environment
where they will be located. Small boxes shall be cast metal with suitable accessories for wet
locations. Larger boxes located outside or in wet areas shall be 316 stainless steel (316 SST)
NEMA 4X rated. Boxes located in air conditioned areas shall have a NEMA 1 or 12 rating.
The term terminal junction box (TJB) shall be a term applied to junction boxes that contain
terminal strips for the termination of control conductors, small power conductors, or
instrumentation cables. They shall be constructed using a junction or pullbox that is suitable
for the area where it is to be installed and contains terminal strips that are suitable for the
conductors to be terminated. For C-P standard pump stations, a TJB detail is included in the
standard drawings. For Program pump stations, a TJB detail is included in Attachment C.
11.9 Lighting
Site lighting shall be provided as directed by the DPW personnel for each specific site.
Additional task lighting with a manual switch may need to be provided by maintenance
personnel for some night repair activities. In addition, where switchgear enclosures are
greater than 18 cubic feet and larger, they shall be provided a switch controlled internal
fluorescent light.
11.10 Grounding
Electrical circuits, equipment, and equipment enclosures shall be bonded and grounded as
required by Article 250 of the NEC. References to be used in designing grounding systems
shall include the following:
NFPA 70--The National Electrical Code
IEEE Standard 142--IEEE Recommended Practices for Grounding of Industrial and

Commercial Power Systems
A grounding electrode system shall be provided for all pump station site wiring systems as
required by the NEC. The grounding electrode system shall be used for grounding of the
neutral of the low-voltage power supply and the equipment ground conductors. Each
power supply system shall be connected to a grounding electrode system meeting all
requirements of Article 250 of the NEC. Each item within the electrical system shall be
bonded together by a bonding conductor sized in accordance with the requirements of the
NEC. Grounding electrodes shall be 5/8-inch by 10-foot (minimum) copper-plated steel rod
(copperweld or equal).
REV. 5 / JULY 2011
11-8
GNV310133631618_PUMP_STATION_2011/080880001
11.11 Transient Voltage Surge Suppression

Transient voltage surge suppressors (TVSS) shall be specified for the electrical distribution
system including the main service, distribution, motor control equipment, and branch
circuit panelboards per the recommendations of IEEE C62.41.1, C62.41.2, and C62.45 and
compliant with UL 1449. The TVSS shall be designed for critical loads at service equipment
(IEEE C62.41, Category C3/B3) or distribution panelboard (IEEE C62.41, Category C2/B3)
locations. The TVSS equipment will limit the maximum clamp voltage line-to-line or phaseto-neutral per UL 1449 at 400 volts for 208Y/120 three phase and 120 volts single phase, and
800 volts for 480Y/277 and 240 volts three phase systems.
11.12 Standby Power Generator System

11.12.1 Generator Design
The pump station design shall include a standby power generator. The generator package
will be purchased by the C-P, and provided to the pump station project as Owner-furnished
Equipment. The Engineer shall include the Owner Furnished Products specification
included in Attachment E with the specific generator product submittal included with the
specification as an supplement to the specification. The generator submittal will be provided
by the PM. The pump station construction contractor will install the generator and
interconnecting conduit and conductors. The generator supplier will receive and store the
equipment at a site in East Baton Rouge Parish, and make it available for pick up by the
pump station construction contractor. The generator supplier will provide start up services
as part of the generator supply contract.
Generator packages shall consist of a skid-mounted, Diesel engine-driven generator set with
an integral double wall sub-base fuel tank. The design generator size is listed in the Project
Definition document. This size shall be verified during the design process by filling out the
Electrical Load Estimate Sheet, included in Attachment F.
The generator package will include a sound/weather enclosure, a silencer for the engine,
control panel and a steel skid. A battery charger will be mounted on the skid, and the engine
will have a jacket water heater.
For C-P standard pump stations, an Automatic Transfer Switch (ATS) will be included in
the control panel in accordance with the C-P Standard Details. For automatic transfer
control or ATS requirements for Program pump stations, see the example drawings
referenced in Section 11.4 Power Distribution and Motor Control Requirements.
The generator will be mounted outdoors on a concrete pad. If the generator is not located
within a fenced pump station site, the generator by itself shall be fenced, with a minimum of
3-foot clearance between the generator and the fence and a gate of sufficient width to allow
the entire generator package to be removed.
The designers responsibilities in regard to the generator include:
Locate the generator(s) on the pump station site.
GNV310133631618_PUMP_STATION_2011/080880001
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REV. 5 / JULY 2011
If multiple generators are to be used for one pump station, Engineer shall include
Automatic Transfer Control System specification provided in Attachment G. This
specification shall be modified as necessary for the specific pump station by the
Engineer.
Provide distribution panel breakers and circuits and raceways to the generator for the
battery charger (115 V single-phase), the jacket water heater (115/230 V single-phase
depending on generator size) and a duplex GFCI receptacle inside the generator
enclosure. For generators 750 kW and larger with walk-in style weather and sound
enclosures, provide a circuit to the distribution panel mounted in the enclosure.
Provide access platforms with stairway around the generator if the generator control
panel is more than 6 feet above grade or the access door is more than 4 feet above grade.
Provide electrical load data to the program manager to allow the program manager to
verify the generator sizing. Data shall include number of duty pumps, pump motor
horsepower, motor voltage and phase, motor starting arrangement (across-the-line, soft
start, variable frequency drive, etc.), and number and size of auxiliary loads such as
lights, exhaust fans, heaters, sump pumps, odor scrubbing equipment, etc. The Electrical
Load Estimate Sheet to be filled out by the Engineer is included in Attachment F. The
Microsoft Excel version may be obtained from the Program Manager.
Provide jacket heater 120 volt receptacle (for 250 kW and smaller generators) and
convenience receptacle. For larger generators, the size of the jacket water heater will be
provided with the generator size.
Provide sealed engineering drawings of the generator installation for submission to the
State Fire Marshall for the permit for the generator-mounted fuel tank.
The program manager will supply the designer with the following information:
Preliminary and final generator size and manufacturers data for the proposed
equipment.
Verified generator size and manufacturers data for the proposed equipment after the
designer provides electrical load data.
Location where the generator will be available for pick up by the installing contractor.
This location is included in Attachment E.
Additional power distribution design requirements are specified in 11.4, Power Distribution
and Motor Control Requirements.
11.12.2 Generator Permitting

Generator Permits Description
SPCC/SPC Compliance
Both LDEQ and EPA have regulations that require facilities with an on-site aggregate oil
storage capacity greater than 1,320 gallons to develop a spill prevention control and
countermeasure plan (SPCC Plan). While the EPA requirement includes oils, LDEQ includes
all substances listed in the LDEQ Notification Regulations in LAC 33:I.3931, and for pump
REV. 5 / JULY 2011
11-10
GNV310133631618_PUMP_STATION_2011/080880001
stations collocated with other DPW facilities, the SPCC Plan will need to include any
substances on that list. For facilities with less than 10,000 gallons total storage and no single
tank with a capacity greater than 5,000 gallons, a Tier I SPCC Plan can be developed using
the Tier I SPCC Plan template found at the EPA website.
(http://www.epa.gov/ceppo/web/content/spcc/tier1temp.htm). For facilities with greater
than 10,000 gallons total storage or a single tank with a capacity greater than 5,000, see the
brochure, A Facility Owner/Operator's Guide to Oil Pollution Prevention - Updated
(PDF), for a list of required SPCC Plan elements. This brochure can be found at the EPA
website. (http://www.epa.gov/ceppo/web/content/spcc/index.htm).
Fire Marshall Requirements

The Generator packages consist of skid-mounted, diesel engine-driven generator sets with
integral double wall sub-base fuel tank. The Office of State Fire Marshall Code Enforcement
and Building Safety require that any facility that contains a storage tank undergo a review
and approval process. The review requires the submittal of the following:
The exact location of the pump station including any structures within 20-50 feet of the
generators. Location must comply with NFPA 30 Storage of Liquids in Tanks
Aboveground Storage Tanks, Table 22.4.11 (b) (attached).
The make, model and dimensions of generator/fuel tank.
The make, model and dimensions of fuel tank, and verification of whether or not it will
have a fire rating
Professional Engineer stamped construction plans.
A State Fire Marshalls Office Plan Review Application shall be completed (attached).
A State Fire Marshalls Office Storage Tank System Review Checklist shall be
completed (attached).
An evaluation fee of $75, to be paid by DPW.
Once this information has been provided to the Fire Marshalls Office, it will then go under
review (approximately 5 to 10 days). Once the pump station has been inspected, an official
letter from the State Fire Marshall will be issued stating that it has been reviewed and
approved.
11.12.3 PDP Pump Station Design Firm Responsibilities

The PDP pump station design firm responsibilities follow:
For pump stations with a single generator that has a usable fuel tank value greater than
1320 gallons (typically 600 kW or greater), submit a contour map of the pump station
location and site layout of the pump station to the Project Manager for approval.
For generators where the sum of the useable fuel tank volume exceeds 10,000 gallons,
submit a complete facility SPCC Plan to the Project Manager for approval.
[http://www.epa.gov/oem/docs/oil/spcc/tier1template_edit.doc]
GNV310133631618_PUMP_STATION_2011/080880001
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REV. 5 / JULY 2011
Submit to the Program Manager a complete Review Packet for State Fire Marshall
approval. Packet to include:
Exact location of the pump station including any structures within 20-50 feet of the
generators. Location must comply with NFPA 30 Storage of Liquids in Tanks
Aboveground Storage Tanks, Table 22.4.11(b) (attached)
The make, model and dimensions of generator/fuel tank
The make, model and dimensions of fuel tank, and verification of whether or not it
will have a fire rating
Plan Review Application
Storage Tank System Review Checklist
Providing Professional Engineer stamped drawings of the construction plans
11.12.4 Program Manager Responsibilities to Designers

The Program Managers responsibilities to designers follow:
Review SPCC plans for completeness (e.g., to ensure that all sections have been
addressed)
Review State Fire Marshall submitted packages for completeness
Forward State Fire Marshall package to Generator Coordinator. Generator coordinator

will deliver package to DPW to attach payment and submit
REV. 5 / JULY 2011
11-12
GNV310133631618_PUMP_STATION_2011/080880001
12. Instrumentation and Control Requirements

12.1 Applicable Codes and Standards
All applicable codes are discussed within this Section.
The Equipment and Instrument Tagging Requirements shall be followed to develop tag
numbering.
12.2 Specific Control Panel and PLC System Design

Requirements
12.2.1 C-P Standard Pump Stations (Type I and II)
For Type I pump stations, the controls, PLC system, and pump motor starters will be
integrated in a single control panel enclosure. Design and wiring requirements are shown
on the C-P Standard Drawings #805-02 through 805-04 through 805-11. Obtain these plans
and follow all requirements. See Electrical section paragraph 11.4.1, C-P Standard Pump
Stations for additional details.
For Type II pump stations, the controls, PLC system, and VFDs will be included in an
electrical building. The City-Parish standard drawings for a Type II pump station include
the following drawings for control panels, PLC hardware, and wiring details:
Drawing No.
Title
805-12
Control Panel (Type II)
805-13
Power Distribution and Pump Control Diagram (Type II)

2 Sheets
805-15
805-16
805-17
805-18
12.2.2 Program Pump Stations

The electrical power distribution system for Program pump stations will require a separate
Motor Control Center (MCC) or a switchboard with free standing VFDs as shown on
electrical design example drawings E-1 (Type IIIA Pump Station), E2 (Type IIIB pump
station) and E-3 (typical VFD Control Diagram) in Attachment C. A separate free standing
control panel is required at each pump station to house a PLC-based control system with
associated control devices. Another separate panel is needed to house the bubbler level
control system. For pump stations with two or more wet wells, provide one bubbler control
panel with a separate bubbler tube for each wet well. Locate bubbler panels in the electrical
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REV. 5 / JULY 2011
12INSTRUMENTATION AND CONTROL REQUIREMENTS
room. The bubbler tubes shall be provided with a three way valve that will allow selection
of the basin in which the level is measured.
Attachment D includes the following example drawings for control panels, PLC hardware,
and wiring details to be followed for Type IIIA and IIIB pump stations:
Example
Drawing No.
Title
I-1
Typical Control Panel Details
I-2
Control Panel Wiring, Sheet 1
I-3
Control Panel Wiring, Sheet 2
I-4
PLC I/O Wiring Diagram, Sheet 1
I-5
I-6
I-7
I-8
Engineer is responsible to develop detailed design drawings and specifications based on

requirements shown on the example drawings included in Attachment D. The Engineer is
responsible for customizing the instrumentation drawings to suit each specific application
including P&ID drawings and equipment/instrument tag numbering. The Engineer may
obtain the example drawings in AutoCAD from the program manager upon request.
12.2.3 PLC and Related Hardware

PLC hardware shall meet the Input/Output and communication requirements shown on the
Drawings for each type of pump station. All PLCs shall include a built-in Ethernet port or
card for Ethernet communication. Where shown on the Drawings, provide an operator
interface for local monitoring/SCADA functions. The operator interface shall be equipped
with Ethernet communication port. Provide Ethernet switch as shown. Typical acceptable
manufacturers are listed below:
a. Programmable Logic Controls (PLCs):
TESCO L2000 PLC+ with Ethernet port.

Rockwell Automation, Micro Logix series with EtherNet/IP.
b. Operator Interface:
TESCO L2000 Full size operator interface.

Rockwell Automation Panel View Plus 700.
c. Ethernet Switch: CISCO.
12.3 Piping and Instrumentation Drawings

Engineer shall develop detailed Piping and Instrumentation Drawings (P&IDs) showing all
field instruments, valves and signal interfaces to control panels, PLCs, motor starters, and
VFDs. All equipment, instruments and valves shown on the P&IDs shall be assigned unique
REV. 5 / JULY 2011
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GNV310133631618_PUMP_STATION_2011/080880001
tag numbers in accordance with the Program Equipment and Instrument Tagging
Requirements. Specific field instrumentation requirements are listed below:
All pump station discharge force mains shall be equipped with magnetic flow meters
with indications and totalizers. Flow meters shall be located either on an above grade
slab or in an accessible vault and shall have sufficient upstream and downstream
straight pipe diameters in accordance with manufacturer requirements. The flow meter
vault shall contain a lockable access hatch. The flow meter control panel shall be located
above grade, adjacent to the vault/meter or in an electrical building.
A local analog pressure gauge with annular diaphragm seal and discharge pressure
transmitter shall be located just upstream of each check valve on each pump discharge.
Pressure gauge and discharge pressure transmitter shall follow the C-P standard
drawings and specifications, even for Program pump stations.
Provide bubbler type level measurement system for wet wells as shown on example
Drawing I-3, sheet nos. 1 and 2, included in Attachment D.
Provide combustible gas analyzers and associated alarm systems as shown example
Drawing I-3, sheet nos. 1 and 2, Attachment D.
12.4 Specifications
Engineer shall prepare a set of Specifications to accompany the set of Drawings.
Specifications shall include:
Component Specifications for all field and panel mounted instrumentation equipment.
Include PLC hardware specifications.
Instrument lists including ranges of instruments and options.
PLC Input/Output Lists.
Loop Specifications describing functional requirements.
Application programming, testing and start-up requirements. Include provision for

future SCADA interface including testing requirements for SCADA data exchange.
12.5 Functional Requirements for Pump Station Control

System/Sequencing
The pump station control strategy and sequencing for the pump station shall be
programmed in the Programmable Logic Controller (PLC) housed in the pump station
control panel. This paragraph provides general requirements for pump control and
sequencing logic for a typical pump station with four pumps (specifically three duty and
one stand-by). The Engineer shall use these guidelines to develop detailed and customized
control and sequencing specifications for four, six, and eight pump applications.
GNV310133631618_PUMP_STATION_2011/080880001
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REV. 5 / JULY 2011
12.5.1 Pump Control/Sequencing for Rising Levels

1. As the wet well level starts rising, start the LEAD pump at an adjustable preset level
L1, at 50% speed (adjustable to higher % speed). The speed of the LEAD pump is
modulated proportional to the level. Should the level start dropping and the pump
speed is at 50% for a pre-set time or the level is at ALL PUMPS OFF level, stop the single
running pump.
2. As the level keeps rising, the LEAD pump speed should increase linearly, proportional
to level. When the speed of the LEAD pump reaches 95% and/or the level rises to an
adjustable pre-set level L2, start the first lag pump (LAG-1) at 50% speed (adjustable
to higher % speed). The speed of the LEAD pump is modulated down and the LAG-1
pump speed is modulated up until both pumps modulate at common speed,
proportional to the wet well level.
3. As the wet well level keeps rising to an adjustable pre-set level L3 and the pair of
pumps (Lead and LAG 1) are operating at 95% speed for an adjustable pre-set time,
START the LAG-2 pump at 50% speed (adjustable to higher % speed). Modulate the
speed of the pair of pumps (LEAD, LAG-1) down and the LAG-2 pump speed up until
all three pumps modulate at common speed proportional to wet well level.
4. As the wet well level keeps rising the common speed of all three pumps linearly
increases proportional to the level. If all three pumps are at 100% speed and the level
keeps rising to a High-High level set point, generate an alarm. The control logic shall
prevent starting the stand-by pump when all duty pumps are already running.
5. Initial pre-set level differences shall be 1.5 feet.
12.5.2 Pump Control/Sequencing for Falling Levels

1. As levels start falling the common speed of the three pumps will be reduced linearly
proportional to level, until such time that the speed is at 50% (adjustable to higher %
speed) for a pre-set time, and an adjustable pre-set level L3 between L3 and L2 is
reached (L3 > L3 > L2), then stop the LAG-2 pump, and modulate the pair of LEAD and
LAG-1 pumps at common speed proportional to level.
2. As the level keeps falling, such that the common speed of LEAD and LAG-1 pump
drops to 50% (adjustable) and an adjustable pre-set level of L2 between L2 and L1 is
reached (L2 > L2 > L1), then stop the LAG-1 pump, and modulate the single LEAD
pump speed proportional to level.
3. When LEAD falls to ALL PUMPS OFF level (L1) and the LEAD pump speed is at 50%
(adjustable to higher % speed) for an adjustable time stop the LEAD pump. Indicate low
level status on the panel.
4. If the level falls to a Low-Low level set point, generate an alarm and stop all pumps. The
pumps shall restart automatically as the level rises in accordance with Section 12.5.1.
12.5.3
Emergency Pump Call Procedure
In the event that the PLC fails, the pressure switches on the bubbler tube, hard-wired to the
VFDs, shall be utilized to control the pump station based on level. If the station reaches the
HIGH-HIGH level, the LEAD pump will come on at a preset speed on the VFD (typically
REV. 5 / JULY 2011
12-4
GNV310133631618_PUMP_STATION_2011/080880001
initially set at 100%). The other pumps will come on if the level does not fall after a pre-set
time, each also at a pre-set speed. Intermediate pressure switches can be used to turn off
pumps on falling level or turn them on based on rising level, as described above. The
Consultant is responsible for development of customized control logic for each specific
pump station.
12.5.4 Pump Alternation

Control logic shall include pump alternation scheme to equalize run times on LEAD and
LAG pumps.
12.5.5 Hardwired Interlock to Prevent Starting of Standby Pump When All Duty
Pumps are Running
Hardwired relay based interlock shall be provided for each of the pumps, to be wired into
the drive control circuit to prevent starting of next pump when all duty pumps are already
running. In this specific example, when a pump is called to run, and all other duty pumps
are running, the logic shall generate an interlock to be hardwired into the VFD control
circuit of the pump called to run, to prevent drive operation either in Manual or Automatic
mode. This pump can be started if one of the duty pumps stops due to failure or other
reason. Pump fail condition should be alarmed. In the case of duplex pump stations with
pumps under 30 hp, the hardwired interlock is not necessary, since the electrical system,
including the generator, is sized to run both pumps, if needed.
12.5.6 Pump Failed to Start and Out of Service Logic

If a Run Command is issued to a pump VFD and an On status is not received within an
adjustable time delay, generate a pump failed to start alarm and issue a pump call to
the next pump.
If a pump VFD Hand-off-Remote switch is in Off position, that pump is considered
Out of Service, by-pass this pump from sequencing logic until such time that the VFD
switch is turned to REMOTE position. To be part of pump sequence logic, the VFD switch
must be In Remote position.
12.6 Interface to Collection System SCADA System

DPW intends to implement a SCADA system for monitoring the collection system pump
stations at a central location. The collection system SCADA will be a separate project;
however, the Engineer shall make provision for adding a cellular radio modem and
connection for an antenna in each control panel (at least a 12 x 12 space in the control
panel). The requirements are shown on the C-P standard drawings and on drawings part of
Attachment D. On a case-by-case basis the antenna may have to be installed at a convenient
location away from the panel. The PLC shall have a provision for an Ethernet data link to
the radio modem as shown. All data related to pump stations ( e.g., alarms, wet well levels,
pump station discharge flow, equipment failure, and intrusion alarms) will be transmitted
to the central location via cellular radio link.
Specifications shall include specific application programming requirements for data
exchange between each pump station PLC and future SCADA servers via Ethernet. The PLC
application program shall include addresses of locations where READ and WRITE bits
GNV310133631618_PUMP_STATION_2011/080880001
12-5
REV. 5 / JULY 2011
and words are located within the PLC for use in future SCADA data exchange. Provide
documentation and testing of this data exchange look-up table as part of the contractor
scope of work.
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GNV310133631618_PUMP_STATION_2011/080880001
13. Pump Station Commissioning and Startup

Pump station commissioning and startup is a vital step to confirm the correct operation of
the pumps. The Engineer shall include the Pump Station Commissioning specification and
checklist, provided in Attachment H, for all Program pump stations. The specification and
checklist need to be modified by the Engineer to reflect their particular project.
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REV. 5 / JULY 2011
14. Pump Station Design Checklists

Pump Station Design Checklists are included in Attachment I. The checklists shall be
completed by the Engineer and submitted as part of the applicable design submittal.
The checklists are intended to serve as a tool for all Engineers involved in wastewater pump
station design projects. They provide an outline of the design process and alert the user to
issues sometimes overlooked in the process. The checklists are not intended as detailed
design tools, or as a source of fundamental design principles and formula.
The checklists are designed to correspond to the design phases defined in the Standard Scope
of Engineering Services, which is included in the Program Requirements for Engineers.
14.1 Preliminary Design (30%)

This checklist is intended to guide the project from first client contact through the
development of a 30% design submittal. The list identifies the environmental, regulatory,
and legal issues that shall be addressed early in a pump station project. It establishes the
data collection efforts needed for subsequent design work.
14.2 60% Engineering Design

The second checklist takes the project from preliminary design through 60% design,
including specifications. There are detailed checklists for the pump station design, the
specifications, and a general Quality Assurance (QA) checklist for the drawings.
14.3 Final Design and Contract Documents (90% and 100%

Design)
The final checklist takes the project from 60% design to the production of contract
documents, including specifications. Only PM and C-P comments are to be incorporated
after the 90% submittal. There are detailed checklists for the pump station design, the
specifications, and a general Quality Assurance (QA) checklist for the drawings.
The Engineer shall direct any questions regarding the use or applicability of the checklists to
the PM.
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REV. 5 / JULY 2011
Attachment A
Pump Station Hydraulic System Curve(s) Assumptions
ATTACHMENT A
Pump Station Hydraulic System Curve(s) Assumptions

(to be provided by the Program Manager for each pump station as part of the Project
Definition Document, unless force main is included in the project)
1- High Wet Well Level Elevation _______________________________

2- Low Wet Well Level Elevation ________________________________
3- Force Main Discharge High Hydraulic Grade Line (HGL)
elevation_________________
4- Force Main Discharge Low HGL Elevation ____________________________
5- Pipe Line Material__________________________________________________
6- Pipe Line Inside Diameter(s) (ID) _____________________________________
7- Pump Design Point Head________(ft) and Flow (Q)_______________(gpm)
a. C value _____________
b. Static Head_____________________
i. Discharge HGL __________
ii. Suction HGL ____________
8- Boundary System Curve Upper Boundary Assumptions
a. C value__________________
b. Static Head ______________
i. Discharge HGL__________
ii. Suction HGL____________
9- Boundary System Curve Lower Boundary Assumptions
a. C value______________________
b. Static Head __________________
i. Discharge HGL________
ii. Suction HGL___________
10- Assumed number of pumps installed______________________
GNV310133631618_PUMP_STATION_2011/080880001
A-1
REV. 5 / JULY 2011
Attachment B
Example Pump Station Drawings
CHECK VALVE (TYP)
PLUG VALVE (TYP)
FLOWMETER
UPPER PLAN
1/8"=1-0"
PS BYPASS
CONNECTION
INFLUENT BAFFLE
VERIFY SCALE
SECTION
BAR IS ONE INCH ON

ORIGINAL DRAWING.
1/8"=1-0"
DATE
1"
DECEMBER 2006
PROJ
DWG
350589
FIGURE 1
SHEET
FILENAME:
dn07d500_350589.dgn PLOT DATE:
8/14/2009
PLOT TIME:
3:03:00 PM
SUMP
SUMP
LOWER PLAN
1/8"=1-0"
AIR/VACUUM
RELIEF VALVES, TYP
ILLUSTRATIVE ISOMETRIC
NTS
D
SUMP
VERIFY SCALE
SECTION
BAR IS ONE INCH ON

ORIGINAL DRAWING.
1/8"=1-0"
DATE
1"
AUGUST 2008
PROJ
DWG
350589
FIGURE 2
SHEET
FILENAME:
dn07d501_350589.dgn PLOT DATE:
8/14/2009
PLOT TIME:
3:04:00 PM
Attachment C
Example Electrical Drawings
ATTACHMENT "C"
480/230 VOLT
4-WIRE
3-PHASE
A
B
C
N
N
7-JAW
METER
SOCKET
SEE NOTE 4
A
B
C
S/N
AUTOMATIC
MAIN
TRANSFER SWITCH
L1
L2
L3
4-WIRE
3-POLE
FOR SIZE
DISCONNECT
B
SEE TABLE I
FOR SIZE
SEE TABLE I
THE LOAD
SIZED TO SUIT
GENERATOR
STAND-BY
LA
RELAY
ARRESTOR
LIGHTNING
PHASE
FAILURE
PFR
H
SIZE BREAKER
TO SUIT VFD
RATING (TYP)
-P3
VFD
-P4
VFD
MOTOR CONTROL CENTER
HP
HP
PP
11
100A
480V, 3PH, 3W BUS - SEE TABLE I FOR RATINGS AND
SPARE
30
SEE 805-14, SHEET 2 OF 2
FOR NOTES AND LEGENDS
-P2
VFD
HP
NOTE 2
-P1
NOTE 2
HP
PER DETAIL DESIGN
OTHER SMALLER MOTORS
HP
NOTE 2
VFD
COLLECTION SYSTEM PUMPS
NOTE 1
HP
THREE DUTY AND ONE STAND-BY

[HP TO BE DETERMINED BY ENGINEER]
12 CIRC
480V, 3PH
POWER P
SEE NOTE
TABLE 805-14
PANEL SCHEDULES
VFD
-P1
NOTE 2
HP
UTILITY
TRANSFORMER
SEE TABLE II
UTILITY
METERING
SIZE BREAKER
TO SUIT VFD
RATING (TYP)
VFD
-P4
NOTE 2
HP
INCOMING
UTILITY
LINE
1 SPACE
2, 3, OR 4
PUMPS &
DRIVES
(NOTE -)
225A
ON
RUN
HP
VFD
-P5
NOTE 2
LT
30KVA, 1PH
480/120-240V
HP
VFD
-P8
NOTE 2
SIZE BREAKER
TO SUIT VFD
RATING (TYP)
480V, 3PH, 3W BUS - SEE TABLE II FOR RATINGS
MAIN-G
N.O.
480V SWITCHBOARD
CLOSED
STAND-BY
GENERATOR
SIZED TO SUIT
THE LOAD
COMMON ALARM
FUEL LEAK
NOTE 3
FUEL LEAK
ATC
TIE
N.C.
PFR
LOW FUEL
T
V
S
S
225A
MANUAL
TRANSFER SW
100A
80A
LOW FUEL
COMMON ALARM
GEN. ON
GEN. ON-LINE
NO. GEN. NEEDED
PUMP STATION
CONTROL SYSTEM
MAIN-U
N.C.
225A
PP
2P
12 CIRCUIT
POWER PANEL
480V, 3PH, 3W
LP
150A
2P
24
23
24 CIRCUIT
LP PANEL
120/240V, 1PH
DUTY
STAND-BY
2500
2500
1000
UTILITY
TRANSF.
KVA
3200
3200
1500
MAIN/TIE
BREAKER
RATING
AMPS
4000
4000
2000
BUS
AMPS
RATING
NO. OF PUMPS
225A
HP
480V MOTOR CONTRO
TABLE II : EXAMPLE OF TYPICAL EQUIPMENT RATINGS
PUMP HP
200
250
300
300
500
300
1 SPACE
2, 3, OR 4
PUMPS &
DRIVES
(NOTE -)
HP
OTHER SMALLER MOTO

PER DETAIL DESIGN
SWITCHBOARD
FROM MCC OR
480V, 3 PHASE. 3W
AC DRIVE
NOTE 4
B
C
XOO
XOO
SURGE
AMX
TO
CONTROL
PANEL
4 to 20
mA
AMP METER
PUMP NO. X
ARRESTOR
OOX XXO
OOX XXO
OOX
OOX
TAY-X
ENABLE
XO
DISABLE
SEE NOTE 5
120V
PUMP MOTOR
NOTE 3
LEAK
10
OVERTEMP
4
TAY
TAY-X
XAY-X
T2
TO PLC
DI MODULE
DWG.
LOCAL
OFF
DRIVE
REMOTE
OOX
XOO
OOX
OOX
TD3-X
TO
D1
DW
HI-HI PRESS
FROM CONTROL
SHEET 1 OF 2
PANEL DWG 805-
OVERTEMP
MX
FX
PLC O-X
SLOT Y
PUMP DISCHARGE
PRESSURE
PSH-100
TD3-X
IGNORING PLC LOGIC RUN CONTACT.
ADJUSTABLE PRESET SPEED ONLY WHEN THE DRIVE IS IN
WHEN THE E CALL CONTACT IS CLOSED, THE DRIVE STARTS
STANDARD PLAN DWG 805-13, SHEET 2 OF 2 FOR TYPE II ST
CALL CIRCUIT, STANDARD PLAN 805-08 FOR TYPE I STATION
NUMBER OF PUMPS IN A PUMP STATION. SEE PUMP EMERG
PUMP 1, AND TD1-X FOR PUMP #X, X = 1 THRU 3 DEPENDING
PUMP EMERGENCY CALL CONTACT COMES FROM RELAY C
GND
PUMP HOUSING
BLU
3.
MANUFACTURER.
SHOWN. COORDINATE REQUIREMENTS WITH THE PUMP
INSTALLATION AND WIRING OF THE PUMP CONTROL MODUL
CABINET. PROVIDE SUFFICIENT SPACE IN THE VFD CABINE
FURNISHED WITH THE PUMP FOR INSTALLATION INSIDE THE
A PUMP TEMPERATURE/MOISTURE CONTROL MODULE SHAL
LOGIC PROGRAMMED IN THE PLC.
2. RUN COMMAND COMES FROM PLC DO MODULE BASED ON C
1.
NOTES:
T1
ORN
YEL
RST
XAY
GC
RUNNING
MX
FAULT
FX
SPEED OUT
SPEED IN
FAULT (STOP)
RUN
REMOTE
E CALL
PUMP
ENABLE
NOTE 8
RESET
AC DRIVE
CONTROL POWER TRANSFORMER (CPT)
SEE BELOW
M2
M3
M4
MX
SEE
MINIMUM 350 VA SEE NOTE 7.
100
MONITORING RELAY
11
DISABLE
100
RESET FROM PLC
RESET RST-1
RST - 1
ENABLE
XO
PUMP NO. X
EMERGENCY CALL
NOTE 1
"RUN"
FROM PLC
NOTE 2
MTR OVERTEMP
4-20mA
FROM PMP MONITOR
SPEED INPUT
FROM PLC
4-20mA
TO PLC
SPEED OUTPUT
X = 1, 2, 3
TYPICAL PUMP VFD CONTROL DIAGRAM
2-0"
2-0"
NOTES:
T.J.B.
CONDUITS TO ELECTRIAL
(TWO REQUIRED)
ROOM (UNDERGROUND
1. THIS SKETCH IS GENERIC, FOR GUIDANCE ONLY.

CONSULTANT SHALL CUSTOMIZE TO SUIT SPECIFIC
DUCTBANK)
APPLICATION.
TB
TB
2. BUBBLER TUBES ARE NOT SHOWN. RUN THESE TUBES
NOTE 5
NOTE 5
TJB
TJB
3. ONE OR MORE CONDUITS PER MOTOR AS APPLICABLE.

NEM A 4X
2
0"
SEPARATELY TO BUBBLER PANELS.
4. MANUFACTURERS SUPPLIED MULTI-CONDUCTOR CABLE.

ONE OR TWO CABLES PER MOTOR AS APPLICABLE.
5. SPECIAL VFD MULTI-CONDUCTOR CABLE.
ONE OR TWO
PER MOTOR AS APPLICABLE.
30"
CONDUIT
NOTE 3
WETWELL
EYS
CONDUIT
NOTE 3
DEWATERING
VENTI
LATED
MSC
NOTE 4
MSC
NOTE 4
EYS
CABLE TRENCH
WITH MSC MOTOR
CABLES, ONE OR TWO
PER MOTOR AS
APPLICABLE
CABLE
TRENCH
TO UG DUCTBANK
PUMP DISCHARGE
TYPICAL SECTION
NTS
ALL DIMENSIONS ARE FOR GUIDANCE ONLY.

CUSTOM DESIGN TJB FOR EACH APPLICATION.
CABLE TRENCH
PUMP
WITH MSC MOTOR
DISHCHARGE
CABLES, ONE OR TWO

PER MOTOR AS
CABLE TRENCH
ACCESS
WITH GRATING
HATCH
APPLICABLE
CABLE TRENCH EXTENSION

GRATING
TO WET WELL (TYP)
(TYP)
DEWATERING
WETWELL
CABLE
SUPPORT
PUMP
MANUFACTURERS
GUIDE
SUPPLIED CABLE (MSC)
RAIL
(ONE OR TWO PER
T.J.B.
MOTOR AS APPLICABLE)
(TWO REQUIRED)
PUMP AND
MOTOR
A
CONDUITS TO ELECTRIAL
ROOM (UNDERGROUND
DUCTBANK)
TYPICAL SECTION
NTS
PUMP STATION PLAN

NTS
SKE-1B
RECOMMENDED TJB AND CABLE
TRENCH LAYOUT FOR TYPE III
PUMP STATIONS
Attachment D
Example Instrumentation and Control Drawings
ATTACHMENT "D"
12
TAG NO.
13
14
15
16
17
18
19
20
21
22
23
24
1-6"
16
RING
TYPE
PUMP No. 3
INSCRIPTION
AUTO
LOW LEVEL
MOISTURE
MOISTURE
MOISTURE
20
G
22
24
21
R
4-0"
25
G
27
29
PUMP 6
LF
BC
CPI
2" WIREWAY
FLSHR
BACKPAN LAYOUT
PS
(SHOWN WITH ALL DOORS REMOVED)
SERIAL #
I.D. #
CONTROL PANEL
VOLTAGE
PHASE
WIRES
RMS SYM
AT
MAINS
___
AMPERES
DELIVERING NOT MORE THAN:

AMPERES
12,000
120
NOTE 1
ENCLOSURE TYPE_____________________
60
EXAMPLE EXTERIOR NAMEPLATE
A. CO
VOLTAGE
SUITABLE FOR USE ON A CIRCUIT CAPABLE OF
120
INDUSTRIAL CONTROL PANEL
ADDRESS, LOCATION
PHONE NUMBER
MANUFACTURERS NAME
1"W I
REW AY
N/A
METER SOCKET RATING______________________
PUMP STATION #________
SV
2"W I
REW AY
14
A B C D
E FG H
18
23
PUMP X
1"W I
REW AY
CONTROL PANEL
1"W I
REW AY
OPERATOR INTERFACE
26
OUTDOOR PANELS.
1. CONSTRUCTION SHALL BE GASKETED NEMA 1 FOR ALL

INDOOR CONDITIONED ROOMS AND NEMA 4X FOR
SMOOTH. NO HOLES OR KNOCKOUTS. INTERIOR
2. FOR INDOOR CONDITIONED ROOMS: EXTERIOR 12 GA.

STEEL. SEAMS CONTINUOUSLY WELDED AND GROUND
STIFFENERS WHERE REQUIRED.
3. PROVIDE PHENOLIC NAMEPLATES AS REQUIRED.
4. CONTROL WIRING SHALL BE MARKED AT BOTH ENDS BY
PERMANENT WIRE MARKERS.
REQUIREMENTS.
7. WHERE REQUIRED, INTRINSICALLY SAFE WIRING SHALL BE

INSTALLED PER NEC ARTICLE 504 AND IEEE AND UL-508
6. ENCLOSURE WILL BE FACTORY WIRED AND CONFORM TO

NEMA STANDARDS.
5. A PLASTIC COATED WIRING DIAGRAM SHALL BE ATTACHED

TO THE INSIDE OF THE FRONT DOOR.
1"W I
REW AY
8. THE CONTROL PANEL ASSEMBLY SHALL BE UL-508 LISTED.
1"W I
REW AY
12
13
15
17
25
OFF
PUMP No. 3
HAND
PUMP No. 3
FAILURE
PUMP No. 3
RUNNING
TAG NO.
RING
RING
27
PLATE
26
29
AMPS
HIGH LEVEL
PLATE
PUMP No. 1
PLATE
PLATE
PUMP No. 2
PLATE
PUMP No. 3
FLOAT
PLATE
FLOAT
9. EXAMPLE DIMENSIONS SHOWN, ENGINEER TO SIZE

CONTROL PANEL PER THE REQUIREMENTS OF THE
INDIVIDUAL PUMP STATION.
10.FOR GENERAL CONSTRUCTION NOTES, SEE DPW PLAN
NO. 805-05.
CONTRACTOR.
ITEM FURNISHED BY OTHERS, TO BE INSTALLED BY
BATTERY
BATTERY
19
PUMP 5
CONTROL PANEL INNER DEADFRONT DOOR
PUMP 4
CONTROL PANEL
AUTO
NOTES:
NOTE 9
NOTE 9
AMPS
NAMEPLATE SCHEDULE
SIDE VIEW
AUTO
AREA LIGHT
INSCRIPTION
OFF
SILENCE
HAND
RING
DISCHARGE
PRESSURE
PUMP No. 1
RUNNING
PUMP No. 1
AUTO
FAILURE
RING
PUMP No. 1
OFF
PUMP STATION
HAND
FLOW
PUMP No. 1
AMPS
PUMP No. 2
RUNNING
PUMP No. 2
FAILURE
OFF
PUMP No. 2
WET WELL
HAND
PLATE
PUMP No. 2
LEVEL
PLATE
RING
RING
RING
PLATE
PLATE
RING
RING
PLATE
RING
TYPE
NAMEPLATE SCHEDULE
6
0"
ANTENNA
CELLULAR
DIGITAL
NETWORK
PANEL
TOP
24VDC
POWER
12/24
VDC
CONVERTER
MODEM
RADIO
NOTE 6
#3
FURNISHED IN FUTURE.
ANTENNA & RADIO MODEM
ETHERNET
H1
H1
FH
FH
F4
1A
12+
F5
2A
5V
B2
PLC / RTU
LFX
PLC
INTERNAL FAULT
5V
12V-
PNK/WHT
12V+
12V+
LFX
EMI/RFI
120 VAC
BREAKER #1
FROM CIRCUIT
FN
LINE FILTER
FH
GND BUS BAR
DUPLEX
RECEPTACLE
12 VDC
BATTERY
CHARGER
12 VDC
BATTERY
3 4
S15
CLR
BLK
RED
POWER SUPPLY
+
REGULATOR
BOARD
12V
71
12V
GND
BAT
GND
12V
GND
12V
5V
GND
NO
COM
P3
IN
P2
IN
N1
FN
FN
12-
P1 AUX.
POWER
P4
OUT
P5
PFAIL
#1
134-
- 2
N1
12/24
3+
-4
VDC
CONVERTER
1+
134
24VDC
POWER THE LOOP
24-
#2
12/24
3+
-4
VDC
CONVERTER
24+
DISCHARGE PRESSURE LOOP
C15
HDIO-TB1 DI-15
FAIL TO PLC
DC POWER SUPPLY
70
15 VDC/5 VDC POWER SUPPLY
12V
H1
H1XA
PLC POWER DISTRIBUTION
12.7058823529412
H3
BUBBLER SYSTEM
LEVEL TRANS.
DWG 805-13
SHEET 2 OF 2
4-20mA
TO PIT-100
4-20mA
TO AM-X
4-20mA
TO FIT-100
STATION
FLASHER
LI - 100
LEVEL
WET WELL
PI - 100
PRESSURE
DISCHARGE
I - 100
PUMP CURRENT
FI - 100
FLOW
DISCHARGE
H3
PTT
FROM CIRCUIT BREAKER #3
DO-O
LFX
SLOT 1
PRESSURE
HIGH DISCHARGE
PSH-100
TD3
RESET
REF. DWG.
AI-1, SLOT 1
TO PLC
AI-5, SLOT 1
TO PLC
TO PLC
AI-X
TO PLC
TDC
AI-3, SLOT 2
TD3
SEC
0-60
6
c CH2M HI
LL 2004. ALL RI
GHTS RESERVED.
N1
CONTINUED FROM
CONTINUED FROM
DWG 805-13, SHEET 1 OF 2
PROJECT NO.
SHEET
DWG 805-13, SHEET 1 OF 2

FROM CIRCUIT BREAKER #4
NEMA 1 BUBBLER PANEL ENCLOSURE
TYPICAL
+
(2)#16
2. BUBBLER SYSTEM SHALL BE SUPPLIED WITH

DUPLEX AIR COMPRESSORS CONFIGURED FOR
CGD
AUTOMATIC SWITCHOVER IN THE EVENT OF A

PSL-LED
RUNNING
COMPRESSOR FAILURE. INSTALL BUBBLER
RUNNING
FAILED
FRONT PANEL
LOW AIR
APVD
120V
TYPICAL
1
COMP. 1
OFF
MAN.
AUTO.
LEAD SELECTOR
ALT
COMP. 1
COMP. 2
(2)#16
PER NUMBER OF PUMPS.
REAR PANEL
REF. DWG I-
TYPICAL
1. PROVIDE ADDITIONAL TIME DELAY RELAYS
ASHH
CGD
ASH
SYSTEM IN THE CONTROL PANEL.
FAILED
CGD
3. GAS MONITORING LCP SHOWS FUNCTIONAL

AIT
REQUIREMENTS ONLY. COMPLETE DETAILED

DESIGN BASED ON ACTUAL COMPONENT
SELECTIONS.
+
LT-100
TRANSDUCER
COMPRESSOR NO. 1
PSLL
BALL VALVE
(TYP)
100C
PSL-LAG
1
ROOM. NOTE 3
DR
HI
GH PRESSURE
PSHH
PRESSURE GAGE
LOCATED IN ELECTRICAL
CGD
AE
LOW PRESSURE
PRESSURE GAGE
GAS MONITORING LCP
WET WELL
LEVEL TO PLC
WET WELL
LEVEL GAUGE
2
SENSORS INSTALLED IN PUMP STATION WET WELL
09/
2010
GAS MONITORING LCP WIRING DIAGRAM
EMERGENCY CONTROL
PRESSURE SWITCHES
CI
TY OF BATON ROUGE
PARI
SH OF EAST BATON ROUGE
DEPARTM ENT OF PUBLI

C W ORKS
BATON ROUGE,LOUI
SI
ANA
TYPE I
I
I
A&I
I
I
B
CONTROLBUBBLER PANEL DETAI

LS SHT 1/
2
H5
EXAM PLE
COMPRESSOR NO. 2
N5
FROM CIRCUIT
3-WAY VALVE
FOR PURGE
3-WAY VALVE FOR STATION
WITH TWO WET WELLS
PRESSURE
REGULATOR
PROGRAM PUM P STATI

ON (
PDP)
ROTAMETER
1
BREAKER #5
2
C
PHOTOCELL
O
H
A
X
PUMP STATION EMERGENCY

TO WET WELL
BASIN NO. 1
N4
XOO
AREA
LIGHT
CALL CIRCUIT IN CONTROL PANEL
TO WET WELL
BASIN NO. 2
TD2
CHK
NOTES:
C
PSL-LAG C
INPUT
COMP. 1
OFF
MAN.
AUTO.
#18 STP
PK
RUN
PSL-LED
INPUT
APVD
COMPRESSOR NO. 2 L
LOW AIR
PRESSUE
REF. DWG I-
DSGN
TO PLC
RUN
BY
COMPRESSOR
NO. 2 FAIL
TO PLC
COMPRESSOR NO. 1
+
C
REVI
SI
ON
COMPRESSOR
NO. 1 FAIL
TO PLC
UPDATED DESI
GN REQUI
REM ENTS
120-VAC
DATE
NO.
DUPLEX COMPRESSOR CONTROL

CONTROL SYSTEMS, INC OR EQUAL
PSHH
FROM CIRCUIT
2
PUMP #1 CALL
CR6
BREAKER #4
OOX
PSHH-100
HIGH LEVEL
H4
N4
X
PC
X
DOOR
CR6
SWITCH
TDC
TD1
2
PUMP #2 CALL DELAY ON

15
INSTANT OFF
SEC
LIGHT
POWER SECTION
LIGHT
CONTROL SECTION
AREA LIGHTING CONTROLS
H4A
DOOR
SWITCH
TD1
3
TDC
30
SEC

H4B
INSTANT OFF
GFCI
TD1
4
TDC
45
SEC
INSTANT OFF
THERMOSTAT
(SEE NOTE 1)
3
PSLL
H4C
DOOR MOUNTED
RECEPTACLE
N4
POWER SECTION
N4
CONTROL SECTION
HEATER
PUMPS OFF
PSLL-100
15
LOW LEVEL
SEC
H4C
HEATER
AIT-100
msc
COMBUSTIBLE
GAS
DETECTOR
MISCELLANEOUS WIRING DIAGRAM
AE
100
COMBUSTIBLE
GAS DETECTOR
ELEMENT IN
WETWELL
REUSE OF DOCUM ENTS: THI

S DOCUM ENT,AND THE I
DEAS AND DESI
GNS I
NCORPORATED HEREI
N,AS AN I
NSTRUM ENT OF PROFESSI
ONAL SERVI
CE,I
S THE PROPERTY OF
CH2M HI
LL AND I
S NOT TO BE USED,I
N W HOLE OR I
N PART,FOR ANY OTHER PROJECT W I
THOUT THE W RI
TTEN AUTHORI
ZATI
ON OF CH2M HI
LL.
VERIFY SCALE
BAR IS ONE INCH ON
ORIGINAL DRAWING.
ASH-100
HIGH COMBUST. GAS
DI-5, SLOT 2
ASHH-100
HIGH HIGH COMBUST. GAS
DI-6, SLOT 2
JULY 2011
PROJ
350589
DWG
SHEET
FILENAME: dn05e602_350589.dgn PLOT DATE:
2011\08\10
1"
DATE
PLOT TIME:
I-3
1 OF 2
9:10:14 AM
PROPOSAL
H1
(
NOTE 11)
6
0"
5-0"
WET WELL
HIGH LEVEL
WET WELL
RESET
ALARM
LEAD
ALT
2
COMP
SELECTOR
COMP
OFF
AUTO
COMP 2
MAN
LOW LEVEL
AUTO
WET WELL LEVEL
(NOTE 11)
OFF
1-6"
NP
COMP 1
MAN
RUNNING
FAILED
LOW AIR
RUNNING
BUBBLER COMPRESSORS
NORMAL
BUBBLER TUBE
V6-X
PURGE
BLEED
FAILED
AIR
FLOW
FCI-X
FRONT ELEVATION
GRD
PSL-X-Y
V5-X
LT-X
PSH-X-Y
TUBE
RF-X
PSLL-X-Y
BUBBLER
TB-X
AC-X-1
AC-X-2
BACK PANEL LAYOUT
DRAIN
CR
(NOTE 11)
SIDE VIEW
TYPICAL AIR BUBBLER SYSTEM ENCLOSURE
CB
PSB
PSB
GENERATOR NO. 1
ADDI
TI
ONAL CONTACT I
NPUTS
ENGI
NE GENERATOR PANEL, SEE NOTE 3
FROM
GEN. ON
GEN. FAIL
LOW LEVEL
FUEL TANK
LEAK
FUEL TANK
ON-LINE,
NOTE 4
A
OOX
S1
C1
S2
C2
S13
C13
S14
C14
HDIO-TB1
DIGITAL SIGNAL
INPUT / OUTPUT
LED
SLOT 1
SEE NOTE 1.
PUMP STATION
HIGH-HIGH DISCHARGE
AFD-P-1
H1X
N1
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
H1
N1
16
17
19
18
20
21
22
23
24
25
26
27
28
29
31
30
32
33
35
34
36
37
ANALOG SI
INPUT / OU
SLOT
ANALOG IN
ANALOG IN
ANALOG IN
ANALOG IN
ANALOG IN
ANALOG IN
ANALOG OU
39
38
PUMP NO.1
SPEED
COMMAND
ANALOG OU
AS NEEDED.
FOR EACH PUMP AT A GIVEN PUMP
PUMP AT PUMP STATION. PROVIDE
1. TYPICAL FOR PUMP NO.X. X = 1 THR
NOTES:
PUMP NO.2
SPEED
COMMAND
250
41
SPEED OUTPUT
LEVEL METER
LI-100
AMPMETER
PUMP NO. 1
AMPMETER
100
AIT
PUMP NO. 2
COMBUSTIBLE
GAS
ANALYZER
DISCHARGE
PRESSURE
METER
N3
N3
250
PRESSURE
PUMP No.1
H-O-A IN AUTO
PUMP No.2
H-O-A IN AUTO
PUMP No.1
ON
PUMP No.1
MOTOR OVERTEMP
PUMP No.2
MOTOR OVERTEMP
PUMP No.2
ON
PUMP No.1
MOTOR SEAL FAILURE
PUMP No.2
MOTOR SEAL FAILURE
GENERATOR NO. 1
ON
GENERATOR NO. 1
FAIL
GENERATOR NO. 1
LOW FUEL LEVEL
GENERATOR NO. 1
FUEL TANK LEAK
GENERATOR NO. 1
ON-LINE
STATION PHASE/POWER
FAILURE
DC-POWER
SUPPLY FAILURE
LFX
P-1
PTT
PTT
250
DIGITAL INPUT #0
LED
DIGITAL INPUT #1
LED
DIGITAL INPUT #2
LED
DIGITAL INPUT #3
LED
DIGITAL INPUT #4
LED
DIGITAL INPUT #5
LED
DIGITAL INPUT #6
LED
DIGITAL INPUT #7
LED
DIGITAL INPUT #8
LED
DIGITAL INPUT #9
LED
DIGITAL INPUT #10
LED
DIGITAL INPUT #11
LED
DIGITAL INPUT #12
LED
DIGITAL INPUT #13
LED
DIGITAL INPUT #14
LED
DIGITAL INPUT #15
72
RUN
FLASHER
74
P-2
75
RUN
H1XA
76
L-2 RESET
73
77
RST-1
H3
H3
RESET
250
40
43
42
45
44
47
46
49
48
51
50
53
52
55
54
57
56
59
58
61
60
63
62
65
64
67
66
69
68
71
70
LED
DIGITAL OUTPUT #0
78
L-2
N1
79
H3
RST-2
H3
80
81
82
84
83
85
86
87
250
TD3
OOX
CR4-1
TAY-1
TAY-2
CR4-2
XAY-1
XAY-2
PFRX
DC-PFR
S15
C15
COMMON ALARM
LED
DIGITAL OUTPUT #1
LED
DIGITAL OUTPUT #2
LED
DIGITAL OUTPUT #3
LED
DIGITAL OUTPUT #4
LED
DIGITAL OUTPUT #5
LED
DIGITAL OUTPUT #6
LED
DIGITAL OUTPUT #7
G
COMMON ALARM SHALL INCLUDE COMBUSTIBLE GAS.
RESET
PUMP No.2
FAILURE
PUMP No.2
FAILURE
PUMP No.1
RESET
PUMP NO.1
CALL
PUMP No.2
CALL
PUMP No.1
(INITIATE ALARM LIGHT)
250
NORMALLY CLOSED
INTRUSION SWITCH,
QUANTITY AS NEEDED
A
OOX
A
TD3-1
TD3-2
TD3-3
TD3-4
CR4-3
CR4-4
CR5-3
CR5-4
TAY-3
TAY-4
XAY-3
XAY-4
S3
C3
HDIO-TB1
DIGITAL SIGNAL
INPUT / OUTPUT
LED
SLOT 2
SEE NOTE 1.
SPARE
4-20mA
4-20mA
4-20mA
PTT
PTT
N3
N3
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
SPEED
COMMAND
PUMP NO. 4
SPEED
COMMAND
PUMP NO. 3
250
120
H3
H3
250
AFD-P-2
SPEED OUTPUT
AFD-P-3
SPEED OUTPUT
AFD-P-3
SPEED OUTPUT
AMPMETER
PUMP NO.3
AMPMETER
PUMP NO.4
AMPMETER
PUMP NO.4
TO ATC, ONE
GENERATOR CALL
P-3
RUN
P-4
RUN
L-3
RST-3
L-4
RST-4
H3
H3
250
DIGITAL INPUT
PUMP NO.3
H-O-A IN AUTO
PUMP NO.4
H-O-A IN AUTO
PUMP NO.1
HIGH DISCHARGE
PRESSURE
PUMP NO.2
HIGH DISCHARGE
PRESSURE
PUMP NO.3
HIGH DISCHARGE
PRESSURE
PUMP NO.4
HIGH DISCHARGE
PRESSURE
PUMP NO.3
ON
PUMP NO.4
ON
PUMP NO.3
FAIL
PUMP NO.4
FAIL
PUMP NO.3
MOTOR OVER TEMP
PUMP NO.4
MOTOR OVER TEMP
PUMP NO.3
MOTOR SEAL FAILURE
PUMP NO.4
MOTOR SEAL FAILURE
PUMP STATION
INTRUSION
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
250
DIGITAL INPUT #0
LED
DIGITAL INPUT #1
LED
DIGITAL INPUT #2
LED
DIGITAL INPUT #3
LED
DIGITAL INPUT #4
LED
DIGITAL INPUT #5
LED
DIGITAL INPUT #6
LED
DIGITAL INPUT #7
LED
DIGITAL INPUT #8
LED
DIGITAL INPUT #9
LED
DIGITAL INPUT #10
LED
DIGITAL INPUT #11
LED
DIGITAL INPUT #12
LED
DIGITAL INPUT #13
LED
DIGITAL INPUT #14
LED
DIGITAL INPUT #15
LED
DIGITAL OUTPUT #0
LED
DIGITAL OUTPUT #1
LED
DIGITAL OUTPUT #2
LED
DIGITAL OUTPUT #3
LED
DIGITAL OUTPUT #4
LED
DIGITAL OUTPUT #5
LED
DIGITAL OUTPUT #6
LED
DIGITAL OUTPUT #7
G
250
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
ONE GENERATOR
CALL
PUMP NO.3
CALL
PUMP NO.4
CALL
PUMP NO.3
RESET
PUMP NO.4
RESET
PUMP NO.3
FAILURE
PUMP NO.4
FAILURE
250
ANALOG SIGN
INPUT / OUT
SLOT 2
ANALOG INP
ANALOG INP
ANALOG INP
ANALOG INP
ANALOG INP
ANALOG INP
ANALOG OUTP
ANALOG OUTP
FROM
COMBUSTIBLE
NORMAL
HDIO-TB1
200
DIGITAL SIGNAL
INPUT / OUTPUT
LED
SLOT 3
SEE NOTE 1.
UTILITY POWER
FAILURE
UTILITY POWER
AVAILABLE
GENERATOR FAILURE
UTILITY POWER
IN USE
GENERATOR POWER
IN USE
HIGH COMBUSTIBLE
GAS PRESENT
VERY HIGH
COMBUSTIBLE
GAS PRESENT
FAIL
PUMP NO.1
176
177
179
178
180
181
182
183
184
185
186
187
188
189
191
190
192
193
195
194
196
197
199
198
250
DIGITAL INPUT #0
LED
DIGITAL INPUT #1
LED
DIGITAL INPUT #2
LED
DIGITAL INPUT #3
LED
DIGITAL INPUT #4
LED
DIGITAL INPUT #5
LED
DIGITAL INPUT #6
LED
DIGITAL INPUT #7
PUMP NO.2
FAIL
GENERATOR NO. 2
ON
GENERATOR NO. 2
FAIL
GENERATOR NO. 2
LOW FUEL LEVEL
GENERATOR NO. 2
FUEL TANK LEAK
TO ATC, TWO
GENERATOR CALL
SPARE
250
ANALOG
OUTPUT
SPACE
ANALOG
OUTPUT
250
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
LED
DIGITAL INPUT #8
LED
DIGITAL INPUT #9
LED
DIGITAL INPUT #10
LED
DIGITAL INPUT #11
LED
DIGITAL INPUT #12
LED
DIGITAL INPUT #13
GENERATOR NO. 2
ON-LINE
DIGITAL INPUT
SPARE
SPARE
DIGITAL INPUT
232
233
234
235
236
237
239
238
240
241
242
243
245
244
246
247
250
POWER
ASH-100
ASHH-100
CR5-1
CR5-2
216
217
218
219
221
220
222
223
225
224
226
227
LED
DIGITAL INPUT #14
LED
DIGITAL INPUT #15
LED
DIGITAL OUTPUT #0
LED
DIGITAL OUTPUT #1
LED
DIGITAL OUTPUT #2
LED
DIGITAL OUTPUT #3
LED
DIGITAL OUTPUT #4
LED
DIGITAL OUTPUT #5
LED
DIGITAL OUTPUT #6
LED
DIGITAL OUTPUT #7
250
FAIL
NORMAL
POWER
AVAILABLE
GENERATOR
POWER FAIL
ATS IN
NORMAL
POSITION
ATS IN
GENERATOR
POSITION
HIGH-HIGH COMBUSTIBLE
HIGH COMBUSTIBLE
GAS ALARM
(C.G.D.)
GAS ALARM
GAS ANALYZER
AIT-100
GEN ON
GEN FAIL
LOW LEVEL
FUEL TANK
FUEL TANK
LEAK
ON-LINE
228
229
231
230
TWO GENERATOR
CALL
SPARE
DIGITAL OUTPUT
SPARE
DIGITAL OUTPUT
SPARE
DIGITAL OUTPUT
SPARE
DIGITAL OUTPUT
SPARE
DIGITAL OUTPUT
SPARE
DIGITAL OUTPUT
SPARE
DIGITAL OUTPUT
250
ATC
ATS OR
I
NPUTS FROM
GENERATOR NO. 1
ADDI
TI
ONAL CONTACT I
NPUTS
FROM EACH GENERATOR PANEL,
SEE NOTE 3
ANAL
INPUT
ANALO
ANALO
ANALO
ANALO
ANALO
ANALO
ANALO
ANALO
Attachment E
Owner Furnished Products Specification
350589D.GN1
SECTION 01640
OWNER-FURNISHED PRODUCTS
PART 1
1.01
GENERAL
DEFINITIONS
A.
1.02
Supplier: The party under separate contract with Owner to furnish the
products and special services specified herein, ARCCO Power Systems, 9918
South Perdue Ave., Baton Rouge, LA 70814.
A.
Engine-Generators:
1.
2.
3.
4.
5.
6.
1.03
Quantity: . Refer to pump station Drawings. Point of

Transfer: Suppliers warehouse located in East Baton Rouge Parish at
9937 South Perdue Avenue for generators 500 kW and smaller.
Larger generators will be delivered directly from the manufacturer to the
pump station site and placed on the generator pad. If the generator pad
is not ready to receive the generator, the generators shall be offloaded at
the pump station site, and the Contractor shall be responsible for
moving the generators to their pads when the pads are ready, including
supply of the crane necessary to move the generator to the pads.
Estimated Date of Availability: Notify the Engineer and Owner 60 days
in advance of required pick up and transfer based on meeting the
construction schedule. Contractor may assume that generators will be
available when required for installation.
Estimated weight of product: See Supplement at the end of this section.
Special handling and storage instructions: In accordance with the
generator Suppliers instructions.
Associated special services to be provided by Supplier:
a.
Certification of proper installation.
b.
Functional Testing: Supplier will take the lead in performing
functional testing.
c.
Performance Testing: Supplier will take the lead in performing
performance testing.
INFORMATION FURNISHED BY OWNER

A.
Shop drawings related to Owner-furnished products: See Supplement at the

end of this section..
B.
Manufacturers installation, operation, and maintenance instructions for

Owner-furnished products: See Supplement at the end of this section..
350589.P4
JULY 6, 2011
01 64 00 - 1
350589D.GN1
1.04
SUBMITTALS
A.
Action Submittals:
1.
1.05
1.06
Shop Drawings: Submit 45 calendar days prior to generator equipment

pickup date
a.
Show layout, location, and identification of materials provided by
Contractor for installation of Owner-furnished products.
b.
Provide electrical and instrumentation diagrams to indicate
connecting and interconnecting electrical and control work.
TRANSFER OF PRODUCTS
A.
Items will be stored at the Suppliers warehouse until Contractor is ready for
pick up.
B.
Prior to loading, conduct with Owner, Engineer and Supplier a joint

inspection for the purpose of identifying product, general verification of
quantities, and observation of apparent condition.
C.
Do not load damaged or incomplete products.
D.
Indicate signed acceptance of delivery on the transfer form provided by the

Engineer.
E.
Following transfer, provide insurance for the Owner-furnished products up to

the time of Final Acceptance by the Owner. Estimated values of the
Owner-Furnished products are included in the Supplement to this section.
LOADING, TRANSPORTING, UNLOADING, STORAGE, AND

MAINTENANCE
A.
Supplier will have hoisting equipment available at Suppliers warehouse to

load generators.
B.
Contractor shall secure equipment on the truck and transport to the

appropriate site(s).
C.
Subsequent to transfer, Contractor shall have complete responsibility for

unloading Owner-furnished products at the pump station sites. Unload product
in accordance with manufacturers instructions.
D.
Store, protect, and maintain product to prevent damage until final acceptance
of completed work. Damage to or loss of products after date of transfer to
Contractor shall be repaired to original condition, or replaced with new
identical products, at the discretion of Engineer.
E.
Maintain inventory of Owner-furnished products after transferred to

Contractor.
350589.P4
JULY 6, 2011
01 64 00 - 2
350589D.GN1
1.07
1.08
SCHEDULING
A.
Owner will keep Contractor informed of probable delivery dates to the

Suppliers warehouse.
B.
Owner will confirm transfer date with Contractor 10 days prior to scheduled
transfer.
C.
Provide a minimum of 10 days notice to Owner that Owner-furnished product

is ready for all startup services listed herein to be furnished by Owner through
its contract with Supplier.
EXTRA MATERIALS
A.
Unless otherwise specified, Owner will take acceptance of, and be responsible
for storing associated extra materials and special tools upon delivery.
PART 2
PRODUCTS (NOT USED)
PART 3
EXECUTION
3.01
WORK SEQUENCING RESTRAINTS

A.
Notify the Engineer and Owner 60 days in advance of required pick up and
transfer dates of the generators and other Owner-furnished products based on
meeting the construction schedule.
B.
Prior to picking up and transporting the Owner-Furnished engine-generator to

a particular site, the Contractor shall have completed certain elements of the
work at that particular site. The purpose of this sequencing restraint is to
minimize the time a generator sits at a pump station site prior to its startup.
The elements of the Work to be completed are listed below. This sequencing
restraint will require that the automatic transfer switch or automatic transfer
control for a particular site will need to be installed prior to the enginegenerator, and the Contractor shall factor this into the sequencing of the Work.
1.
2.
3.
4.
350589.P4
JULY 6, 2011
Raise the Site grade, if required at a particular site, and complete other
required earthwork and paving, walk, or drive repair.
Pour and cure the concrete foundation for the generator, or construct the
steel platform for the generator, if that is required for a particular site.
Handrails, if required for a foundation, may be installed after the
generator is installed.
Install or modify the fence at the Site, including gate installation. If
required for access, a portion of the fence may be left down, but the
fence shall be installed, at least temporarily, by the end of the day on
which the generator is place on the foundation.
Complete any necessary modifications to the electrical service, as
shown on the Drawings, including installation of the automatic transfer
01 64 00 - 3
350589D.GN1
5.
3.02
INSTALLATION
A.
Install products in conformance with Owner-furnished product shop drawings

and installation instructions provided as a Supplement at the end of this
section.
B.
Provide interconnecting structures, equipment, piping, electrical and

instrumentation work, finish painting, and appurtenances to achieve a
complete and functional system.
C.
Provide foundation pads for Owner-furnished products as shown on the

Drawings. Verify dimensions and configuration of pads, including
penetrations, with Owner-furnished product Shop Drawings.
D.
Anchor Bolts:
1.
2.
3.03
switch or automatic transfer control, and restore the normal power

service to the pump station through the modified electrical service.
Install the required conduit runs from the electrical service and
automatic transfer switch/automatic transfer controls to the generator
location. Stub up and temporarily cap prior to setting the generator.
Connection of conduits to the generator and pulling of conductors to and
termination of conductors at the generator shall be completed after the
generator is set on its foundation.
Where required, provide anchor bolts, fasteners, washers, and templates

required for installation of Owner-furnished products.
Size and locate anchor bolts in accordance with Owner-furnished
product Shop Drawings and installation instructions provided as a
Supplement at the end of this section.
E.
Mechanical and electrical equipment shall be properly aligned, plumb and

level, with no stresses on connecting piping or conduit.
F.
Install vibration insulators when finished with Owner-Furnished products.
G.
Verify operability and safety of electrical system needed to operate

equipment. Check electrical system for continuity, phasing, grounding, and
proper functions.
FIELD FINISHING
A.
Products will be delivered with prime and finish coat(s) applied.

1.
2.
350589.P4
JULY 6, 2011
Touchup or repair damage to coatings resulting from unloading, storage,

installation, testing, and startup.
If finish coats are damaged extensively after transfer, completely
repaint.
01 64 00 - 4
350589D.GN1
3.
3.04
3.05
PRODUCT PROTECTION
A.
Immediately after installation, lubricate components in accordance with

manufacturers instructions.
B.
Follow manufacturers instructions for protection and maintenance during

storage, after installation, during testing and startup, and after startup but prior
to acceptance.
C.
Furnish incidental supplies including lubricants, cleaning fluids, and similar

products as needed for protecting and maintaining the Owner-furnished
products.
D.
Supplier will furnish diesel fuel for generator during startup. Contractor shall
furnish diesel fuel needed to run unit during onsite storage prior to startup.
TESTS AND INSPECTION

A.
3.06
Touchup, repair, or complete repainting shall match color of original

paint, and shall be fully compatible with applied primers and finish.
Tests and inspections of installed products shall be in accordance with

requirements shown below.
1.
Supplier will inspect installation and issue a Certificate of Proper
Installation prior to testing. Contractor shall remedy deficiencies noted
by Supplier associated with the work performed by the Contractor.
2.
Functional Test: Assist Supplier in performing functional test to verify
generator runs within its allowable limits, that units safety devices
function, and that automatic transfer switch transfers the load to the
generator on loss of utility power and back on restoration of power.
3.
Performance Test: Assist Supplier in performing load cell test to verify
rated output of generator and test to verify generator can power the
installed load. Supplier will supply and temporarily wire the load cell.
4.
Contractor to provide assistance during testing to correct installation
issues relating to the Contractor scope of Work. As a minimum, the
Contractors electrician shall be present during the Functional Test and
for the Performance Test until the generator is operating in a steady
state.
SUPPLEMENTS
A.
The supplement listed below, following END OF SECTION, is part of this

Specification.
1.
2.
Shop Drawings and Operation and Maintenance instructions for the

Owner-furnished products.
Estimated Equipment Value, Weight, and Size.
END OF SECTION
350589.P4
JULY 6, 2011
01 64 00 - 5
Attachment F
Electrical Load Estimate Sheet
Baton Rouge Sanitary Sewer Overflow Project

Pump Station Electrical Load Estimate Sheet
Project Name
Pump Station No.
Design Phase
Lead Engineer
Electrical Engineer
Pumps
(Provide Data for No. Used)
Motor HP
Voltage (kW)
Phases
Starting
ATL = Across the line
Method
SS = Soft start
AFD = Adj Freq Drive
AT = Auto Transformer
3
4
5
6
7
8
Auxiliary Loads - Fill In Those That Apply and Add Others In Spaces Provided
Do Not Itemize Loads Fed by the 115/230 V. Transformer
115/230 V. Transformer
kVA
Sump Pump 1
HP
Volts
Phase
Sump Pump 2
HP
Volts
Phase
Odor Control Fan 1
HP
Volts
Phase
Odor Control Fan 2
HP
Volts
Phase
Exhaust Fan 1
HP
Volts
Phase
Exhaust Fan 2
HP
Volts
Phase
Air Conditioner 1
FLA
Volts
Phase
Air Conditioner 2
FLA
Volts
Phase
Air Conditioner 3
FLA
Volts
Phase
HP/FLA
Volts
Phase
HP/FLA
Volts
Phase
HP/FLA
Volts
Phase
Generator Jacket Water

Heater
kW
To be filled out by Program Management

Team
Calculated Generator Size
kW
To be filled out by Program Management

Team
GNV310133631618_PUMP_STATION_2011/080880001
F-1
REV. 5 / JULY 2011
Attachment G
Automatic Transfer Control System Specification
350589A.GN1
SECTION 26 36 24
AUTOMATIC TRANSFER CONTROL SYSTEM
PART 1
1.01
GENERAL
REFERENCES
A.
The following is a list of standards that may be referenced in this section:

1.
2.
3.
4.
1.02
SUBMITTALS
A.
Action Submittals:
1.
2.
3.
4.
5.
B.
Descriptive product information.

Dimensional drawings.
Control diagrams.
Interface drawings with existing switchgear.
Equipment ratings.
Informational Submittals:
1.
2.
3.
1.03
Institute of Electrical and Electronics Engineers (IEEE):

a.
C37.90.1, Standard for Surge Withstand Capability (SWC) Tests for
Relays and Relay Systems Associated with Electric Power Apparatus.
b.
C37.90.2, Standard for Withstand Capability of Relay Systems to
radiated Electromagnetic Interference from Transceivers.
National Electrical Manufacturers Association (NEMA):
a.
ICS 1, General Standards for Industrial Control and Systems: General
Requirements.
b.
ICS 2, Industrial Control and Systems Controllers, Contactors, and
Overload Relays not more than 2000 volts ac or 750 volts ac.
c.
ICS 6, Industrial Control and Systems: Enclosures 250, Enclosures for
Electrical Equipment (1,000 Volts Maximum).
National Fire Protection Association (NFPA): 70, National Electrical Code
(NEC).
Underwriters Laboratories, Inc. (UL): 1008, Transfer Switch Equipment.
Factory test reports.

Operation and Maintenance Data: Complete operations and maintenance
information for components provided.
Manufacturers Certificate of Proper Installation.
QUALITY ASSURANCE
A.
Authority Having Jurisdiction (AHJ):

1.
2.
350589.P4
July 6, 2011
Provide the Work in accordance with NFPA 70, National Electrical Code
(NEC). Where required by the AHJ, material and equipment shall be labeled or
listed by a nationally recognized testing laboratory or other organization
acceptable to the AHJ in order to provide a basis for approval under NEC.
Materials and equipment manufactured within the scope of standards published
26 36 24 - 1
350589D.GN1
by Underwriters Laboratories, Inc. shall conform to those standards and shall
have an applied UL listing mark.
PART 2
2.01
PRODUCTS
MANUFACTURERS
A.
Materials, equipment, and accessories specified in this section shall be products of:
1.
2.
2.02
GENERAL
A.
Provide a microprocessor based automatic transfer control system to monitor utility

power, systematically monitor and control switchgear main and tie breakers, and
provide load based control of standby generators to ensure electric power to the
switchgear according to the requirements specified. The automatic transfer control
system shall be the standard product of the manufacturer.
B.
The automatic transfer control system shall interface with power operated breakers
provided as part of the facilitys main switchgear specified under a separate
specification section. Provide all needed components to interface the automatic
transfer control system with breakers for OPEN and CLOSE control and respective
position monitoring.
C.
In accordance with applicable standards of NFPA 70, NEMA ICS 1, NEMA ICS 2,
NEMA ICS 6, IEEE C37.90.1, IEEE C37.90.2, and UL 1008.
D.
Operating Conditions:
1.
2.
2.03
G&W Electric Company Model ATC 451.

GE Model MX250.
Ambient Temperature: Maximum 50 degrees C.

Equipment to be fully rated without any derating for specified operating
conditions.
ENCLOSURE
A.
Type: Nonventilated NEMA 250, Type 12 when mounted in dedicated enclosure.
B.
Dead front, front accessible wall mounted cabinet with 14-gauge welded stainless
steel construction.
C.
Continuously hinged single door, with handle and lock cylinder.
D.
Finish: Baked enamel applied over rust-inhibiting, phosphated base coating.

1.
2.
E.
Interior Panel Components Color: Provide gray finish as approved by Owner.

Unpainted Metal Parts: Plated for corrosion resistance.
Optional Enclosure Type: Open for mounting in transfer control cubical in

switchgear. Contractor has option to install automatic transfer control system in
switchgear line-up.

26 36 24 - 2
July 6, 2011
350589.P4
350589A.GN1
2.04
CONTROL MODULE
A.
Completely enclosed and mounted separately from switchgear.
B.
Microprocessor for sensing and logic control with inherent digital communications
capability.
C.
Plug-in, industrial grade interfacing relays with dust covers.
D.
Connected to switchgear main breakers and tie-breaker by wiring harness having

keyed disconnect plug.
E.
Plug-in printed circuit boards for sensing and control logic.
F.
Adjustable solid state undervoltage sensors for all three phases of normal and for one
phase of standby generator source:
1.
2.
G.
Adjustable frequency sensors for standby generator source:

1.
2.
H.
Pickup: 90 to 100 percent nominal.

Dropout: 87 to 89 percent of pickup setting.
Control module with adjustable time delays:

1.
2.
3.
4.
5.
2.05
Pickup: 85 to 100 percent nominal.

Dropout: 75 to 98 percent of pickup setting.
0.5 to 6-second engine start delay.

0 to 5-minute load transfer to standby generator delay.
0 to 30-minute retransfer to normal delay.
0 to 30-minute unload running time delay.
Switch to bypass above time delays during testing.
I.
Form-C start contacts, rated 10 amperes, 32-volt dc, for two-wire engine control,
wired to terminal block.
J.
Exerciser, adjustable in 15-minute increments, 7-day dial clock to automatically

exercise generator complete with door mounted NO LOAD and LOAD selector
switch.
K.
Adjustable 0 to 5 minutes time delay relay for engine starting signal.
INDICATORS
A.
Type: Manufacturers standard.
B.
Green lens to indicate switchgear position for normal power source.
C.
Red lens to indicate switch position for standby generator power source.
D.
White lens to indicate normal power source is available within parameters established
by pickup and dropout settings.
350589.P4
July 6, 2011

26 36 24 - 3
350589D.GN1
2.06
E.
Amber lens to indicate standby generator power source is available within parameters
established by pickup and dropout settings.
F.
Provide one normally open and one normally closed, 5 amperes, 120-volt contact for
remote indication when automatic transfer control system is in either position.
GENERATOR PARALLELING EQUIPMENT

A.
When multiple generators are required at a given Site, provide the following
components for each Owner-provided generator that will allow multiple generators to
be parralleled to a common bus:
1.
2.
3.
4.
5.
2.07
Baldor, IntelliGen Controller.

Baldor, Generator Paralleling Dongle.
Baldor, IG Transformer.
Baldor, IG AVR1.
Baldor, Motorized Circuit Breaker.
LOAD BASED GENERATOR CONTROLS

A.
Where multiple generators are utilized at a given facility, provide generator and load
controls to optimize generator operating capacity with pump demand. Load based
generator controls (LBGC) shall monitor the number of pumps that level control
system is requesting and initiate the appropriate number of generators prior to
starting the individual pumps. LBGC shall be provided with the following
functionality:
1.
2.
When Utility power is initially lost and ATC calls for generator operation, the
LBGC shall call for all generators to start, reach rated voltage and frequency
and allow each generators controller parallel to the generator side of the main
switchgear. The LBGC shall then allow the ATC to close the generator main
breaker in the main switchgear.
Once initial load at pump station has stabilized for a period of 5 minutes, the
LBGC shall initiate the shutdown of excess generators. The number of
generators operating shall correlate with the numbered pumps in operation in
the following table:
Table 1
Number of
Generators
1st
Pump
Combination
2nd
Pump
Combination
3rd
Pump
Combination
4th
Pump
Combination
5th
Pump
Combination
1
2
3
4
5
3.
When pump station level controls requests an additional pump to start,

the LBGC shall verify that the appropriate generator capacity is

26 36 24 - 4
July 6, 2011
350589.P4
350589A.GN1
operating and if needed start additional generators. The LBGC shall

acknowledge appropriate generating capacity via a discrete signal to the
pump station level controls to allow the additional pump to start.
4.
B.
The LBGC shall incorporate the following I/O points:

1.
2.
2.08
Test to ensure correct:

1.
2.
3.
PART 3
3.02
Discrete Inputs:
a.
Pump ON: Command from pump station level controls for each
pump.
b.
Generator RUNNING: Status from each generator.
c.
Standby source ON: Command from ATC.
d.
Wet well HIGH-HIGH level alarm.
Discrete Outputs:
a.
Generator RUN: Command for each generator.
b.
Pump RUN: Permissive for each pump.
c.
LBGC common FAIL to SCADA system.
FACTORY TESTS
A.
3.01
When pump station level controls stops a pump, the LBGC shall initiate the
shutdown of excess generators to match Table 1 above.
Operation of individual components.

Sequence of operation.
Transfer time, voltage, frequency, and time delay settings.
EXECUTION
INSTALLATION
A.
Install in accordance with manufacturers instructions.
B.
Secure enclosure to structural steel channels attached to wall surface.
FIELD QUALITY CONTROL

A. Functional Test:
1.
Conduct on each controller.
2.
Inspect ATCS for electrical supply termination connections,
interconnections, proper installation, and operation.
3.
Test for system operation with main-tie-main breakers and generator(s) in
every possible scenario of breaker position, generator and utility source
availability and operation all duty pumps, if LBGC is provided, to assure that
they system will not encounter a situational malfunction.
4.
Record test data for report.
B. Performance Test:
1.
Conduct on entire installed system, including main switchgear, engine
generators and pumps.
350589.P4
July 6, 2011

26 36 24 - 5
350589D.GN1
2.
3.
4.
5.
6.
3.03
Perform under actual or approved simulated operating conditions.

Demonstrate proper transfer of load from Utility source to engine generator
source with the simulation of Utility power loss, including all associated
sequence timers.
Demonstrate proper transfer of load back from engine generator source to
Utility source, including all associated sequence and cool-down timers.
Demonstrate performance of the LBGC by manually operating combinations
of pumps, as input conditions and wet well level allows, to verify the
appropriate number of generators operate.
Record test data for report.
MANUFACTURERS SERVICES
A.
Manufacturers Representative: Present at Site or classroom designated by Owner,

for minimum person-days listed below, travel time excluded:
1.
2.
3.
2 person-days for installation assistance and inspection.

3 person-days for functional and performance testing and completion of
Manufacturers Certificate of Proper Installation.
1 person-days for functional demonstration to be witnessed by Owner and Site
training of proper operation.
END OF SECTION

26 36 24 - 6
July 6, 2011
350589.P4
Attachment H
Pump Station Equipment Commissioning Specification and
Checklist
Page 1 of 9
City of Baton Rouge

Parish of East Baton Rouge
Department of Public Works
Wastewater Treatment and Disposal Division
PUMP STATION CHECK LIST
(Use multiple pages if more than 4 pumps)
DATE _______
NO. OF INSPECTIONS
STATION
NO. OF PUMPS
______________________
GENERAL CONTRACTOR_ ____ ______________
ELECTRICAL CONTRACTOR _______________
ENGINEERING_________________________________
ELECTRIAL PROVIDER _________ METER#___________________
PRIMARY VOLTAGE _ ___VAC
MOTOR VOLTAGE PUMP # 1

_____VAC
MOTOR SERIAL NO. PUMP # 1 __________________
NAMEPLATE FLA. _____ PUMP MOTOR SIZE
____ PUMP MOTOR MFG _________________
____ PUMP #1 SERIAL NO. _______________
PUMP MFG: _____________ DISCHARGE SIZE
MOTOR VOLTAGE PUMP # 2
_____VAC MOTOR SERIAL NO. PUMP # 2 _____________
NAMEPLATE FLA._______ PUMP MOTOR SIZE
HP PUMP MOTOR MFG ____________
PUMP MFG: _____________ DISCHARGE SIZE ________ PUMP #2 SERIAL NO.______________
MOTOR VOLTAGE PUMP # 3________ MOTOR SERIAL NO. PUMP # 3__________________
NAMEPLATE FLA.______ PUMP MOTOR SIZE_______HP
PUMP MOTOR MFG_______________
PUMP MFG:______________ DISCHARGE SIZE_________ PUMP #3 SERIAL NO. _______________
MOTOR VOLTAGE PUMP # 4________ MOTOR SERIAL NO. PUMP # 4__________________
NAMEPLATE FLA.______ PUMP MOTOR SIZE_______HP
PUMP MOTOR MFG_______________
PUMP MFG:______________ DISCHARGE SIZE_________ PUMP #4 SERIAL NO. _______________
Page 2 of 9
ITEM
ACTIVITY
ACTION TAKEN (IF NO)
Y/N
AIR SYSTEM
1- Air Compressors Operate
2- Air Line Lead Test:
System holds 60 psi for 1 hour
With wet well end sealed
3- Purge Automatic
4- Purge Manual
5- Compressor Lead-Lag Alternates
6- Compressor Alternates on Lead Fail
7- Low Pressure Air Alarm Activates
GENERAL CONTROL PANEL
1- Phase Monitor Relay Reset
2- 100% Plastabond Conduit
3- Digital Pressure Meter
4-Heater Operates
5-Temperature switches operate
6-Digital Amp Meters Function
7-Alarm light functions on ALL failures
8-Alarm light resets
9-Security light operates
10- Air Conditioner Operates
11- Flow Meter Functions
12- PLC Failure Simulated
13- Room in panel for future SCADA transmitter
14- Seal offs installed and filled
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
____________
____________
____________
_____ ______
____________
____________
____________
____________
____________
____________
____________
______________________
______________________
______________________
______________________
______________________
______________________
______________________
______________________
______________________
______________________
______________________
______________________
______________________
______________________
____________
____________
____________
____________
____________
____________
____________
______________________
______________________
______________________
______________________
______________________
______________________
______________________
____________
____________
____________
____________
____________
______________________
______________________
______________________
______________________
______________________
SUMP PUMPS
Sump Pumps Provided for Wet Well or Valve Vault
Sump Pumps Automatically Controlled by Floats
Pumps Operate Properly in Response to Floats
Pumps Operate Properly Via On-Off Switches
Pump Capacity As Specified (_____ gpm)
Pump ON setting if float operated
Pump OFF setting if float operated
GATES AND VALVES
Manual valves and gates open and close properly
Motorized valves and gates open and close using actuator
Override handhweel functions for motorized valves/gates
OPEN and CLOSED lights operate properly
Gates leak tested and meet leakage criteria
Page 3 of 9
ITEM (Use Multiple Pages for more than 3 Pumps)
PUMP NO. __
1- H.O.A. Switch operates
2- Pump stops on Phase Failure
3- Pump stops on High Winding Temp.
4- Pump stops on Seal Failure
5- Elapsed time meter functions
6- Pump running light illuminates
7- Pump failure light illuminates
8- Pump starts on High Level Switch
9- Pump stops on Low Level Switch
10- Pump overload relay operates
11- Pump stops on High Head
12- Fail on low/high current
ACTIVITY
Y/N
____________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
PUMP NO. __
1- H.O.A. Switch operates
3- Pump stops on High winding Temp.
8- Pump delay starts on High Float
9- Pump stops on Low Float
PUMP NO.__
1 -H.O.A. Switch operates
3- Pump stops on High winding Temp.
8- Pump delay starts on High Level Switch
9- Pump stops on Low Level Switch
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
Page 4 of 9
ITEM
ACTIVITY
Y/N
TELEMETRY SIGNALS
1- Pump No. 1 run
2- Pump No. 2 run
3- Pump No. 3 run
4- Pump No. 4 run
5- Pump No. 1 Switch in Auto Position
7- PC High Level Alarm
8- PC Low Level Alarm
9- Pump No. 1 Failure (CT)
14- Pump No. 1 Over Temp
18- Panel or Building Intrusion Alarm
19- Low Bubbler Air Pressure-Transducer Fail
20- High Head Pressure Switch Shut Down
21- Phase Monitor
22- Bubbler__ or Float __ Low Wet Well Level
23- Bubbler__ or Float__ High Wet Well Level
24- Alarm light on building exterior functions
25- Remote OPEN-CLOSE operation, and OPEN-CLOSE ____________
and LOCAL-REMOTE position indication for
motorized valves and gates for future SCADA
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
PUMP ALTERNATOR
1- After each run, Alternator switches the
Lead pump
________________________
2- Alternator switches Lead Pump
designation when designated Lead
Pump is turned Off (check each pump)
________________________
Page 5 of 9
ITEM
ACTIVITY
Y/N
WET WELL GAUGE ELEVATIONS

1- PC Low Level alarm is..
2- Common stop is..
3- Start Lead Pump is..
4- Start 1st lag is..
5- Start 2nd lag is..
6- Start 3nd lag is..
7- PC High Level alarm is..
8- Elevation at Bottom of Air Line
& How Measured
______
______
______
______
______
______
______
______
______
SUBMERSIBLE PUMPS
1- Pump travels properly on guide rails
when raised or lowered
2- Evidence of leaks at point where pump
connects to pump base elbow
3- Evidence of cavitation or vortexing
4- Air relief valve installed
5- Block valve at Force Main
6- Check valve limit switch
7- Pressure gauge installed on each pump
8- Pressure transmitter installed on force main
_________
_________
____ ____
_________
_________
_________
_________
___
_
___
________________________
________________________
________________________
________________________
________________________
________________________
________________________
_______________________
_______________________
________________________
_______ ________________
________________________
________________________
________________________
________________________
________________________
ODOR CONTROL SYSTEM

1- System checked for leaks
2- Fan rotation checked and verified
3- Air balance complete
4- Isolation dampers open and close correctly
5- Drain traps primed
6- Media loaded into vessels
7- Water recirculation pump and sprays operate properly
8- Nutrient feed pump operates correctly
9- Make up water controls level in sump
10- Media bed differential pressure is
11- Control panel operation and alarm functions verified
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
Page 6 of 9
ITEM
ACTIVITY
Y/N
SWTCHBOARD TESTING
12345-
Conductors color coded and labeled

Door closure or key interlock system operates correctly
Bus and cable connections measure 0 ohms
Phasing checked on double-ended equipment
Insulation resistance test breakers/switches OPEN
a. A to ground
megohms
b. B to ground
megohms
c. C to ground
megohms
d. AB
megohms
e. B-C
megohms
f. A-C
megohms
6- Insulation resistance test breakers/switches CLOSED
a. A to ground
megohms
b. B to ground
megohms
c. C to ground
megohms
d. AB
megohms
e. B-C
megohms
f. A-C
megohms
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
MOTOR CONTROL CENTER TESTING

12345-
Conductors color coded and labeled

Door closure interlock system operates correctly
Bus and cable connections measure 0 ohms
Phasing checked on double-ended equipment
Insulation resistance test breakers/switches OPEN
a. A to ground
megohms
b. B to ground
megohms
c. C to ground
megohms
d. AB
megohms
e. B-C
megohms
f. A-C
megohms
6- Insulation resistance test breakers/switches CLOSED
a. A to ground
megohms
b. B to ground
megohms
c. C to ground
megohms
d. AB
megohms
e. B-C
megohms
f. A-C
megohms
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
Page 7 of 9
ITEM
ACTIVITY
Y/N
CIRCUIT BREAKER TESTING

1- Circuit breakers larger than 200 amps tested
2- Motor circuit protectors larger than 100 amps tested
3- Insulation resistance test breakers OPEN
a. A to ground
megohms
b. B to ground
megohms
c. C to ground
megohms
d. AB
megohms
e. B-C
megohms
f. A-C
megohms
4- Insulation resistance test breakers CLOSED
a. A to ground
megohms
b. B to ground
megohms
c. C to ground
megohms
d. AB
megohms
e. B-C
megohms
f. A-C
megohms
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
GROUND FAULT NEUTRAL INSULATION TEST

1- Neutral insulation resistance > 1 megohm with
neutral bonding jumper removed
_____________________
GROUNDING SYSTEM RESISTANCE TEST

1- Main ground electrode system resistance
to ground < 1 ohm neutral bonding jumper removed
_____________________
2- Main ground electrode system resistance

to equipment frames and neutrals < 0.25 ohm
greater than resistance to ground
_____________________
Page 8 of 9
METER READINGS
MEGOHM READINGS (Use Multiple Pages for more than 3 Pumps)
Pump No. 1
______Leg B- GND
Leg A- GND
A-B
________________
B-C
______ Leg C- GND __

________________
___
C-A
________________
Pump No. 2
Leg A- GND
A-B
______ Leg B- GND
_______________ B-C
____Leg C- GND
_______
________________ C-A
________________
Pump No. 3
Leg A- GND _________________ Leg B- GND _________________ Leg C- GND __________________
A-B _______________________
B-C ________________________
C-A _________________________
PUMPS RUNNING
Pump No. 1 (if variable speed, pump speed at __ %)
AMP Readings:
Leg 1
___
________Leg 2 _____________Leg 3
Voltage:
AB
_________VAC
AC
___
__________VAC
BC
__________VAC
Pump Head: Lift from water surface to gauge ____ ft. + gauge pressure ___ psi x 2.31 = ______ feet
Calculated __ (based on wet well volume) or Measured__ Flow ________gpm
Pump No. 2 ((if variable speed, pump speed at _ _ %)
AMP Readings:
___________Leg 2
_________Leg 3
Leg 1
Voltage:
AB
________VAC
AC
___________
__________VAC
BC
_________ VAC
Pump No. 3 (if variable speed, pump speed at __ _%)
AMP Readings:
_________ Leg 2 _______________ Leg 3 ________________
Leg 1
Voltage:
AB
_________VAC
AC
_________ VAC BC
________VAC
Page 9 of 9
ITEM
ACTIVITY
Y/N
EMERGENCY POWER
1- Breakers or ATS switch on utility failure
2- Breakers or ATS switch on loss of phase
3- Return to Utility source occurs on return of power
4- Return to Utility source occurs on return of phase
5- Delay on return of power or phase is set at
6- Engine cool down timer set at
7- Synchronizing of generators occurs properly
8- Insulation resistance test ATS OPEN
a. A to ground
megohms
b. B to ground
megohms
c. C to ground
megohms
d. AB
megohms
e. B-C
megohms
f. A-C
megohms
9- Insulation resistance test ATS CLOSED
a. A to ground
megohms
b. B to ground
megohms
c. C to ground
megohms
d. AB
megohms
e. B-C
megohms
f. A-C
megohms
________________________
________________________
________________________
________________________
____________ minutes
____________ minutes
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
________________________
OTHER ITEMS TO BE CHECKED

1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
Pump down : ___________

Access Road Complete ___ ____
Water To Station:
_
Fence is complete ____
Are there any leaks in pipes, station walls, or floor:
_
Are all electrical breakers and pump switches labeled: _____
Are there any holes or wash out:
Does the station need priming or painting inside or out:
Are there any other items that need to done or addressed:
Spare parts:
O&M Manuals:
Provide and attach copies of manufacturers start up checklists, in addition to this check
list, for electrical equipment, detailed generator system and automatic transfer system
settings and readings, instrument loops, odor control system equipment, gates and valves.
___________
Owner
___________
Engineer
___________
Contractor
_________________
Date
_________________
Date
_________________
Date
PUMP STATION EQUIPMENT COMMISSIONING PROGRAM PUMP STATIONS

***********************************
Note To Specifier (NTS): This specification requires editing based on the size and configuration of the
pump station to be commissioned, the extent to which the electrical system has been modified during
pump station construction, whether ancillary facilities such as an odor control system or a generator are
present, and whether the pump station needs to be tested off line before connecting to the sewer system. It
also needs to be coordinated with other technical specifications which may have also have commissioning
or start up sections so as not to duplicate or provide conflicting requirements.
***********************************
PART 1 GENERAL
1.1
SCOPE
A. This Specification includes the development of a plan for and the performance of the pump
station equipment commissioning. The focus is on the commissioning of the operating
equipment, electrical system and control system, and verifying the pump station operates as
designed.
B.
1.2
Testing requirements for materials, such as pipe pressure testing, concrete testing, and
compaction testing, are covered in other sections of these Contract Documents and are
generally prerequisites to the pump station commissioning. Coordinate the Work of this
section with testing requirements contained in the equipment and material Specifications.
SUBMITTALS
A. Submit the following items:
1. Pump Station Commissioning Plan.
2. Test instrument calibration certificates.
3. Test Results: Functional and performance for pump, electrical gear, and control system.
4. Commissioning check list.
***********************************
NTS: Delete this submittal if there is no odor control system on Project.
***********************************
5. Odor Control Duct System Air Balance Report.
1.3
COMMISSIONING COORDINATOR
A. Designate a person to be commissioning coordinator; responsible for:
1. Planning and coordinating commissioning process.
2. Arranging visits by manufacturers representatives.
3. Coordinating with Owner and Engineer during commissioning process.
1.4
COMMISSIONING PLANNING MEETINGS

A. Initial Meeting: Conduct when construction is approximately 80 percent complete, or earlier if
necessary to arrange required manufacturers site visits.
1.5
B.
Follow-on Meetings: Conduct as necessary to finalize or update Commissioning Plan or

address issues that arise during commissioning process.
C.
Attendees: Owner, Engineer, Contractors commissioning coordinator, appropriate Contractor

and Subcontractor staff, and appropriate manufacturers representatives.
COMMISSIONING PLAN
A. Develop a written Commissioning Plan that addresses the following issues at a minimum.
First draft shall be available for review at the Initial Commissioning Meeting.
1. Schedule.
2. Completion of commissioning prerequisites.
3. Status of required utilities for startup, such as water, power, chemicals, and sewer
connection.
4. Detailed procedure for startup.
5. Temporary arrangements required for commissioning, such as bypass piping, generators,
additional valves, control system override, test instruments, or removal of system valves.
6. Contractor, Subcontractor and Manufacturers personnel required for commissioning.
7. Involvement of Owners operating personnel in commissioning process.
1.6
PREREQUISITES
A. The following activities, as applicable to Project, should be completed prior to start of onsite
pump station commissioning activities:
1. Commissioning Planning Meeting(s).
2. Compaction testing.
3. Concrete slump and cylinder testing.
4. Pipe pressure testing.
5. Wet well leak testing.
6. Slide gates leak testing.
7. Verification that equipment is installed and ready for operation.
8. Coordination with public utilities to obtain service for power and water.
9. Coordination with permit issuers and inspectors to obtain required permission to operate
system for testing.
10. Programming of and initial setpoint adjustment of PLC and instruments.
11. Startup of building or control panel air conditioning and ventilation systems.
12. Building lights operational.
***********************************
NTS: Delete this requirement if there is no odor control system on Project.
***********************************
13. Verify odor control system media and chemicals are on hand.
14. Manufacturers Certificates of Proper Installation received for equipment where required
in the individual equipment Specifications.
1.7
SEQUENCING
A. In addition to prerequisites listed above, be aware that certain steps in the commissioning
process need to occur before others; factor into commissioning schedule.
***********************************
NTS: Delete this choice if there is no odor control system on Project.
***********************************
1. As an example, electrical system commissioning needs to precede commissioning of
pumps and pump control system [, and odor control system,] as these need power to
perform motor rotation checks, and functional and performance testing.
B.
Commissioning schedule shall reflect required sequences in commissioning of various parts of

pump station and allow for commissioning to occur over multiple days in an appropriate order.
PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION
3.1
TEST EQUIPMENT
A. Provide required test instrumentation for commissioning process.
1. Where installed instrumentation exists, propose its use in Initial Commissioning Planning
Meeting; subject to approval by Owner or Engineer.
2. Instrument Calibration:
a. Submit proof of calibration.
b. Test instruments shall have been calibrated within 1 year prior to test date.
3.2
COMPONENT AND SYSTEMS TESTING

A. Gates and Valves:
1. Manually open and close hand-operated gates and valves.
2. Electrically open and close actuated gates and valves using pushbuttons on actuator or
remote pushbutton station (or both, if both are furnished).
3. Verify gate position lights activate and gate position is indicated at control system, if
specified.
4. Demonstrate manual back up operation for actuators furnished with handwheel or other
manual override device.
B.
Sump Pumps:
1. Demonstrate ability of sump pumps to dewater basins or vaults in which they are located.
2. If pumps have automatic level controls, use controls during dewatering demonstration.
3. Measure volume of water in basin or vault using basins or vaults dimensions.
4. Record time required to pump water out in order to estimate pump flow rate.
5. Compare pumped flow rate to sump pumps design flow rate.
6. Resolve discrepancies of more than 20 percent.
C.
Wastewater Pump
1.
Functional Test: Purpose of pump functional test is to demonstrate pumps slide on their
rails, seat on their discharge elbows, operate without excessive noise or vibration, draw
expected electrical current, and develop design head.
a. Pump Removal and Installation:
1) Hoisting equipment shall be available during commissioning to lift pumps from
wetwell and reinstall in wetwell.
2) Demonstrate pumps slide freely without binding on rail system and seat on base
elbow.
b. Pump Rotation Check: Bump pumps to verify proper rotation direction of each
pump impeller.
c. Pumping Arrangement Options:
1) Depending on situation with pump station being commissioned, functional test
may be performed using clean water in a recirculation mode, or actual
wastewater received from collection system and pumped to system discharge
line.
2) In most situations it is recommended that performance test be conducted with
clean water and pumps operating in a recirculation mode. Pumping mode to be
used for functional test shall be discussed and agreed upon at Initial
Commissioning Planning Meeting.
d. Recirculation Mode:
1) Use for pump stations that must be connected into system in a manner that is
nonreversible or if pump station influent or discharge lines are not yet ready for
service.
a) If existing gravity lines must be directed to new pump station wetwell by
breaking out pipes or cutting in new fittings, and once these steps are taken
flow cannot be easily redirected to existing pump station which is still
operable, then new pump station must be functionally tested in
recirculation mode.
b) This will allow verification that new pump station is operable before pipe
cutovers are made.
2) In recirculation mode, fill pump wetwell with water to appropriate level, and
run pumps one or more at a time with pump discharge recirculated back to
wetwell.
a) One option for routing pump discharge back to wetwell is to route a
temporary pipe out valve vault hatch and back into a new manhole
upstream of wetwell, if part of Project, or through wetwell hatch.
(1) If run back into wetwell via wetwell hatch, arrange piping
configuration to prevent splashing, turbulence, and air entrainment in
wetwell.
(2) Recirculation line should have a plug valve and a pressure gauge in it
to allow throttling pump discharge to attain design pump discharge
head.
b) Second option to recirculate flow is to remove check valve from one of the
pump discharge lines, remove that pump, and recirculate flow backward
through line into wetwell via base discharge elbow.
(1) Perform on second pump as well, to allow testing of pump that was
initially removed.
3) Use clean water for recirculation test.
a) Fill wetwell from city water line typically present at each pump station, or
by arrangement with Baton Rouge Water to fill from a fire hydrant using
an appropriate backflow device.
b)
2.
If no clean water is available, use of sewage may be discussed at Initial

Commissioning Planning Meeting.
4) Test Procedures:
a) When temporary piping arrangements are complete and wetwell filled, run
each pump in manual for a minimum of 1 hour.
b) Throttle valve in recirculation line to achieve pumps design discharge
pressure; account for vertical distance from wetwell water surface to gauge
elevation.
c) While operating each pump, record voltage and amps in each leg of power
supply.
d) Visually check for vortex formation or other flow pattern irregularities in
wetwell or indications that pump flange is not sealed properly at its
connection to base elbow.
e) Perform visual and audible check for pump cavitation or excessive
vibration.
f) For pumps operating on VFDs:
(1) Ramp pump up to about 50 percent speed initially and check pump
for proper operation in regard to vortex formation, caviation, flange
sealing, vibration and noise.
(2) Increase speed in 10 percent increments, checking for proper
operation at each speed until pump is operating at 100 percent speed.
(3) Take voltage and amp readings on VFD inlet side and amp readings
on motor side at 100 percent speed.
Performance Test:
a. General:
1) Conduct with Owner and Engineer present.
2) Perform testing after new influent and discharge lines have been connected to
pump station and pumps are pumping system wastewater.
3) Goal of performance testing is to demonstrate operation of pumps controlled by
pump station level instrumentation and PLC, and pump station high and low
level alarms and PLC failure operation mode.
4) Wastewater availability may make it difficult to demonstrate full operation of
pump station, particularly for those stations with high wet weather flows, or
those with separate wet weather pump stations.
a) In such cases devise testing plan, with Owners and Engineers input, that
demonstrates operation of all pumps, even if all pumps cannot be run
simultaneously to demonstrate peak pump station capacity.
b) In such cases, testing plan shall consider letting wetwell fill with all pumps
off as a way to demonstrate operation at high wetwell levels (simulated
high system flow rates), or using an upper speed limit on pump VFDs to
artificially limit pump capacity and force more pumps to run,
demonstrating proper pump start sequence occurs.
5) Conduct for 4 hours minimum for duplex and triplex pump stations, and
8 hours minimum for larger pump stations.
6) Dry weather and wet weather pump stations shall be considered as two separate
stations and require a minimum of 8 hours each for demonstration.
b. Wetwell Level Control:
1) Pump testing shall demonstrate that as pump wetwell level rises and falls,
pumps start and stop in sequence as programmed, and that pump speeds ramp
up and down to maintain wetwell level setpoints. Manipulate pump capacities
c.
d.
e.
f.
and levels as required to demonstrate operation over full range of wetwell

levels and operation of pumps.
2) While operating under normal wetwell level control, observe wetwell for
evidence of vortex formation or other wetwell flow irregularities and ability of
pumps to remove floating scum and grease from wetwell. Monitor pumps by
visual and audible means for excessive noise or vibration.
3) While operating under normal wetwell level control, record wetwell level,
pump discharge pressure, pump voltage and amperage for each phase, and
pump station flow.
a) For pump stations with flowmeters, measure flow using installed meter.
b) For pump stations without flow meters, pumping capacity shall be
determined by using wetwell volumes and time required to pump a given
volume, accounting for both influent and discharge of pump station.
c) Compare measured flows to design capacity of pumps.
d) Discrepancies in flows of more than 10 percent shall be investigated and
resolved.
Wetwell High and Low Level Alarm and Control:
1) Normal wetwell level control functions shall be overridden to force both
wetwell high level and low level conditions. Demonstrate proper operation of
high and low level alarms and pump override controls.
2) At low level condition, wet well shall be observed for evidence of vortex
formation or other wetwell flow irregularities. Monitor pumps by visual and
audible means for excessive noise or vibration.
Control Panel PLC Failure Simulation:
1) Turn off PLC power to demonstrate a PLC failure and functioning of high and
low level control elements to operate pumps.
2) Demonstrate operation of appropriate alarms.
Modify Control Set Points As Required:
1) At the completion of performance testing, coordinate with the City operations
staff and adjust wetwell level control settings or pump speed control settings to
suit the conditions found in the field.
After performing the 8-hour witnessed performance tests, the pumps shall operate in
automatic control for a 72-hour continuous period prior to acceptance by the City.
During this period the pump station shall be put in automatic mode and allowed to
operate.
1) This test shall start at the beginning of a normal working day and the pump
station shall be attended by an employee of the Contractor for the first 8 hours
of operation. If the station operates successfully for 8 hours it may be run
unattended through the following night. Over the next 2 days, the pump station
shall be monitored at least once every 2 hours by the Contractor during normal
working hours. If it operates successfully during these hours it may again be
operated unattended during the night.
2) During normal working hours, the Contractor shall record which pumps are
operating, pump elapsed operating time, pump amperage, pump percent
operating speed, wet well level, and any stored alarms hourly on day one and
every 2 hours on days 2 and 3.
3) If the 72-hour test is interrupted by a pump station failure, the test shall be
restarted and repeated until the pump station operates for 72 continuous hours.
The Owner or Engineer may allow the test to be resumed without restarting the
test if the failure is a minor issue that is easily corrected or that does ont affect
the entire pump station.
***********************************
NTS: The following is based on engine-generator being Owner-furnished equipment. Modify if
engine-generator is furnished as part of the pump station project.
***********************************
D. Engine Generator System:
1. Verify power and control conductors are terminated correctly and generator is grounded
according to Contract Documents.
2. Neutral Bonding Jumper:
a. When three-pole transfer switch is installed, confirm jumper is removed where
neutral is not switched.
b. When four-pole transfer switch is installed as a separately derived source ensure
jumper is correctly installed.
3. Support City of Baton Rouges generator startup activities as it relates to Contractors
installation and associated connections.
4. Provide support for the generator performance testing with a load cell or actual installed
loads.
***********************************
NTS: Modify the following list of commissioning activities based on how much of the electrical system
has been modified or replaced for the current project.
***********************************
E.
Electrical, Instrument, and Controls System:

1. General:
a. Perform inspection and testing in accordance with NETA ATS, industry standards,
and manufacturers recommendations.
b. Tests and inspections shall establish installation operates properly and conforms to
requirements of Contract Documents, NFPA 70, NFPA 70E, NFPA 101, and
IEEE C2.
2. Raceways: Verify the following:
a. Exposed conduits are supported appropriately with fittings and support devices
wrench tight.
b. Materials are appropriate for area classification.
c. Conduit sealing fittings installed correctly.
d. Sealing fitting compound has been installed with plugs tightened; after completion
of conductor testing.
3. Conductors:
a. Perform insulation resistance test on conductors No. 6 and larger.
1) Utilize 1,000-volt dc megohmmeter for 600-volt insulated conductors and
500-volt dc megohmmeter for 300-volt insulated conductors.
2) Test each conductor with respect to ground and to adjacent conductors for
1 minute.
3) Evaluate ohmic values by comparison with conductors of same length and type.
4) Investigate values less than 50 megohms.
b. Verify conductor color coding and circuit identification conforms to Specifications.
4. Molded and Insulated Case Circuit Breakers:
a. Inspect and test circuit breakers rated larger than 200 amps and motor circuit
protector breakers larger than 100 amps.
b. Verify size, rating, and setting with Contract Documents.
c.
d.
e.
5.
6.
7.
8.
9.
Inspect for proper mounting, conductor size, and integrity of breaker case.
Verify breaker operates smoothly by opening and closing device.
Perform insulation resistance test utilizing 1,000-volt dc megohmmeter for 600-volt
circuit breakers and 500-volt dc megohmmeter for 240-volt circuit breakers.
1) Test pole-to-pole and pole-to-ground of line and load side of breaker with
breaker contacts opened for one minute.
2) Test pole-to-pole and pole-to-ground with breaker contacts closed for 1 minute.
3) Verify values comply with NETA ATS, Table 100.1.
4) Investigate deviation of 50 percent or more from adjacent poles and similar
breakers. Replace device if it cannot be brought into compliance.
Power Circuit Breakers:
a. Perform commissioning of power circuit breakers by manufacturers representative
and document by Certificate of Proper Installation.
b. Perform insulation resistance test utilizing 1,000-volt dc megohmmeter for 600-volt
circuit breakers and 500-volt dc megohmmeter for 240-volt circuit breakers.
1) Test pole-to-pole and pole-to-ground of line and load side of breaker with
breaker contacts opened for 1 minute.
2) Test pole-to-pole and pole-to-ground with breaker contacts closed for 1 minute.
3) Verify values comply with NETA ATS, Table 100.1.
4) Investigate deviation of 50 percent or more from adjacent poles and similar
breakers. Replace device if it cannot be brought into compliance.
Protective Relaying:
a. Inspect relaying for mounting and integrity of relay case.
b. Verify protective relay size, rating, and setting with Contract Documents and
protective device coordination studies.
Ground Fault Systems:
a. Verify zero sequence sensing system is grounded ahead of neutral bonding jumper
and ensure ground strap sensing system is grounded through sensing device.
b. Ensure neutral ground conductor is solidly grounded.
c. Verify zero sequence device settings match settings provided from protective relay
coordination study.
d. Test neutral insulation resistance with neutral bonding jumper link removed to
ensure that resistance is greater than 1 megohm.
Grounding Systems:
a. Inspect equipment, ground bus and circuit grounds in motor control centers,
switchboards, panelboards, and switchgear for proper connection.
b. Inspect grounding electrode and ground rings for proper connection.
c. Where exothermic-weld connections are used, verify molds were fully filled and
proper bonding was obtained.
d. Perform Fall-of-Potential Test in accordance with IEEE 81, Section 8.2.1.5 for
measurement of main ground systems resistance. Main ground electrode system
resistance to ground shall not be greater than 1 ohm.
e. Perform two-point direct resistance test in accordance with IEEE 81, Section 8.2.1.1
for measurement of ground resistance between grounding electrode system and
equipment frames and system neutrals. Equipment ground resistance shall not
exceed main ground system resistance by 0.25 ohms.
Dry Type Transformers:
a. Inspect for visual damage to connections, conductors, and insulators.
b. Verify proper winding connections and termination torque level in accordance with
NETA ATS, Table 100.12, unless specified otherwise by manufacturer.
c.
Ensure proper ventilation and air circulation to maintain proper cooling of

transformer core.
d. Insulation Resistance Test:
1) Perform on transformers larger than 10 kVA with applied megohmeter dc
voltage in accordance with NETA ATS, Table 100.5 for phase-to-phase and
phase-to-ground for 10 minutes.
2) Record resistance values for 30 seconds, 1 minute, and 10 minutes.
3) Compare results with NETA ATS, Table 100.14 after making temperature
corrections and between adjacent coils.
4) Results shall be within published values and within 1 percent of adjacent
windings.
5) Verify proper secondary line and phase voltage based on no-load condition,
actual primary voltage, and published transformer ratio.
10. Panelboards:
a. Inspect for defects and physical damage, labeling, and nameplate compliance with
Contract Documents.
b. Exercise and perform operational tests of mechanical components and other
operable devices in accordance with manufacturers instruction manual.
c. Check panelboard mounting, working clearances, and alignment and fit of
components.
11. Switchboards:
a. Inspect for damage to enclosure, door mechanisms, and insulators.
b. Inspect for defects and physical damage, labeling, and nameplate compliance with
Contract Documents.
c. Verify switchboard has been secured per manufacturers installation instructions.
d. Verify gaps between switchboard and equipment pad have been appropriately
grouted.
e. Check working clearances, and alignment and fit of components.
f. Ensure conduits have been filled with duct seal putty.
g. Verify conductors have been appropriately tagged and color coded, and installed
with quantity and sizes shown in Contract Documents.
h. Exercise and perform operational tests of mechanical components and other
operable devices in accordance with manufacturers instruction manual.
i. Interlocking System:
1) Check by closure attempt of device when door is in OFF or OPEN position or
an opening attempt of door when device is in ON or CLOSED position.
2) Where applicable, check key interlocking systems for key captivity when
device is in ON or CLOSED position, key removal when device is in ON or
CLOSED position, closure attempt of device when key has been removed and
correct number of keys in relationship to number of lock cylinders.
j. Verify fuse and circuit breaker ratings, sizes, and types conform to those specified.
1) Check bus and cable connections for high resistance by low resistance
ohmmeter and calibrated torque wrench applied to bolted joints.
2) Ohmic value measured should be zero, bolt torque level in accordance with
NETA ATS, Table 100.12, unless otherwise specified by manufacturer.
k. Verify performance of each control device and feature.
1) Compare control wiring to local and remote control and protective devices with
elementary diagrams.
2) Ensure proper conductor lacing and bundling, conductor identification, and
proper conductor lugs and connections.
3)
Perform phasing check on double-ended equipment to ensure proper bus

phasing from each source.
l. Perform insulation resistance test utilizing 1,000-volt dc megohmmeter for 600-volt
switchboard and 500-volt dc megohmmeter for 240-volt switchboard.
1) Test phase-to-phase and phase-to-ground with breakers in OPEN position for
1 minute.
2) Repeat test for 1 minute with breakers closed.
3) Verify values comply with NETA ATS, Table 100.1 and insulation resistance
values equal to, or greater than, ohmic values established by manufacturer.
12. Motor Controls:
a. Verify proper size of individual motor starters, and associated overload protection
device and short circuit protection based on Contact Documents.
b. Check current, potential, and control power transformers for correct size per
Contract Documents.
c. Verify terminated conductor color matches phase connected.
d. Check associated motor starter nameplates for proper identification of equipment
title and tag number based on Contract Documents.
e. Check for proper conductor lacing and bundling.
f. Compare wiring with elementary diagram for interconnection with control devices
and proper conductor identification.
g. Verify proper conductor lugs and connections.
h. Check operation and sequencing of electrical and mechanical interlocks.
1) Make closure attempts for locked open devices and open attempts for locked
closed devices.
i. Check alignment of position limit switches for proper operation.
j. Perform phasing check on double-ended motor control centers to ensure proper bus
phasing from each source.
***********************************
NTS: The following is based on automatic transfer switch being furnished by Contractor as part of pump
station construction project. Modify if automatic transfer switch is Owner-furnished as part of
engine-generator package to indicate Contractor is to support testing done by Owners start-up agent.
***********************************
13. Automatic Transfer Switches:
a. Check doors and panels for proper operation and ensure correct function of
interlocks.
1) Check for a positive mechanical and electrical interlock between normal and
alternate sources.
b. Verify proper operation of manual transfer function of switch.
c. Verify settings and operation of control devices and sensors.
d. Insulation Resistance Test:
1) Perform on transfer switches larger than 200 amps.
2) Test according to NETA ATS, Table 100.1 for each phase with switch
CLOSED in both source positions.
3) Test phase-to-phase and phase-to-ground for 1 minute. Verify values comply
with manufacturers published data.
e. Automatic Transfer Tests:
1) Perform by simulating loss of normal power and then return to normal power.
2) In addition, perform by simulating loss of alternate power and simulating
single-phase conditions for normal and alternate sources.
3)
F.
Monitor and verify operation and timing of normal and alternate voltage
sensing relays, engine-start sequence, time delay upon transfer and retransfer,
engine cool down and shutdown, and interlocks and limit switch functions.
Electrical, Instrument, and Controls Performance Testing

1. General:
a. Perform to demonstrate to Owner that electrical, instrumentation, and controls
systems will perform in accordance with Contract Documents and fulfill functional
descriptions specified.
b. In addition, provide supplies and labor in support of demonstrating the performance
of other systems provided and installed as part of the Project.
c. Tests shall establish that installation conforms to requirements of NFPA 70,
NFPA 70E, NFPA 101, and IEEE C2.
2. Switchboards and Motor Controls:
a. Demonstrate device and main circuit breaker interlocking system associated with a
main-tie-main switchboard configuration with automatic transfer control system that
only two of the main-tie-main breakers can be closed at a given time.
b. Demonstrate automatic transfer features and function described under automatic
transfer switch paragraph below.
c. Demonstrate function of each control device and feature as it relates to
demonstrating overall performance of Project.
d. Compare control wiring to local and remote control and protective devices with
elementary diagrams.
e. During transfer between normal and alternative sources, confirm as a point that bus
phasing from each source and associated rotation of pumps is the same.
***********************************
NTS: The following is based on automatic transfer switch being furnished by Contractor as part of pump
station construction project. Modify if automatic transfer switch is Owner-furnished as part of the
engine-generator package to indicate Contractor is to support testing done by Owners start-up agent.
***********************************
3. Automatic Transfer Switches:
a. Demonstrate automatic transfer by simulating loss of normal power and then return
to normal power.
b. Demonstrate automatic transfer by simulating loss of alternate power and simulating
single-phase conditions for normal and alternate sources.
c. Monitor and verify operation and timing of normal and alternate voltage sensing
relays, engine-start sequence, time delay upon transfer and retransfer, interlocks and
limit switch functions, and engine cool down and shutdown feature.
***********************************
NTS: The following is based on engine-generator being Owner-furnished equipment. Modify if
engine-generator is furnished by Contractor as part of pump station construction project.
***********************************
4. Engine Generator System:
a. Provide support while Owners agent demonstrates the operation of the enginegenerator system. Contractor shall have personnel on hand to trouble shoot and
modify the Contractor provided and installed potions of the automatic transfer
switch and engine-generator system if required to provide for correct operation of
these systems.
b.
c.
d.
Owners agent will demonstrate operation of facility under normal control as would
be expected during a utility power outage and operating at plant capacity.
Where multiple generators are installed in parallel, Owners agent will demonstrate
Load Based Generator Controls with expected load combinations to verify response
of generators and their associated paralleling features.
Owners agent will repeat operation of facility when being controlled by backup
pump controls during a utility power outage and operating at plant capacity.
G. Instrument Loop Testing:

1. Test each instrument and associated control loop for proper installation, calibration, and
adjustment on loop-by-loop and component-by-component basis.
2. Prior to Facility Startup and Performance Evaluation period, inspect, test, and document
that associated instrumentation and control equipment is ready for operation.
3. Validate wiring and terminations from field instrument to operator interfaces and control
system is correct and functions as intended.
4. Where actual process variables are not practical to use in testing, simulate the process
value in such a manner as to represent the actual process.
5. Use loop status reports to organize and track inspection, adjustment, and calibration of
each loop. Loop status reports shall include as a minimum the following field:
a. Project name.
b. Loop number.
c. Tag number for each component.
d. Calibrate instruments to specified values according to manufacturers published
procedures for application in which they are to operate.
e. Each calibrated instrument shall have the calibration documented on a Instrument
Calibration Sheet that includes as a minimum the following fields:
1) Project name.
2) Loop number.
3) Component tag number.
4) Component code number.
5) Manufacturer for elements.
6) Model number/serial number.
7) Summary of functional requirements, for example:
a) Indicators, scale, ranges, and engineering units.
b) Transmitters/converters, input, and output ranges.
c) Computing elements function.
d) Controllers, action (direct/reverse), and control modes (PID).
e) Switching elements, unit range, differential (fixed/adjustable), reset
(auto/manual).
8) Example of calibration features to include as a minimum:
a) Analog Devices: Actual inputs and outputs at 0, 10, 50, and 100 percent of
span, rising and falling.
b) Discrete Devices: Actual trip points and reset points.
c) Controllers: Mode settings (PID).
9) Space for comments.
f. Instruments that cannot be field calibrated shall bear seal of reputable laboratory
certifying instrument has been calibrated to standard endorsed by the NIST.
g. Check Offs/Sign Offs for Each Component:
1) Tag/identification.
2) Installation.
3) Termination wiring.
h.
i.
j.
4) Termination tubing.
5) Calibration/adjustment.
Check Offs/Sign Offs for the Loop:
1) Panel interface terminations.
2) I/O interface terminations with [PLCs,] [RTUs].
3) I/O Signals for [PLCs,] [RTUs] are Operational: Received/sent, processed, and
adjusted.
4) Total loop operational.
Space for comments.
Sign status reports after they have successfully completed and submit for approval,
prior to scheduling performance demonstrations.
H. Instrument Loop Demonstration:

1. Demonstrate each instrument and associated control loop for proper operation,
calibration, and adjustment on loop-by-loop and component-by-component basis.
2. Demonstrate entire control system performs functions described in Contract Documents.
3. Where actual process variables are not practical to use in testing, simulate process value
in such a manner as to represent the actual process.
4. Document on loop status reports used for functional testing to organize and ensure a
complete demonstration of the system.
5. Specific Pump Controls Demonstration:
a. Perform the following tests with PLC energized and pump starters or VFDs in OFF
position.
b. Verify operation of control system by monitoring run input signal to pump starters
or VFDs.
c. Use calibrated gauge and air pump to simulate input from bubbler tube or captive air
system level element.
d. Prior to starting, measure and record location of bubbler tube or level element air
outlet with respect to wetwell floor or top of wetwell cover.
e. Verify control system level readings match input signal through entire range of
operation.
f. Verify control setpoints for pump ON-OFF function and VFD speed control over
wetwell level operating range.
g. Simulate a rising and falling wet level over several cycles and verify lead and lag
pumps switch sequence as designed.
h. Wet Weather, Dry Weather Wetwell Pump Stations:
1) Simulate overflow to wet weather wetwell and demonstrate operation of wet
weather pumps and sequencing or lockout of dry weather pumps, as specified.
2) Simulate a return to dry weather conditions and return of control and operation
to dry weather pumps.
6. For bubbler systems, verify high and low level alarms and pump start-stop functions and
setpoints.
7. For systems with float switches, manually tilt high and low level float switches and verify
alarm and pump start-stop functions and setpoints.
8. Demonstrate operation of air compressors for bubbler tube or captive air systems, as
applicable to Project.
a. Demonstrate compressors automatically maintain system pressure and that alternator
switches compressors on successive starts.
b. Simulate failure of lead compressor and demonstrate lag compressor starts, for both
compressors in lead position.
c.
Demonstrate system low pressure alarm switch and record operation point, if
provided as part of the system.
9. Simulate a PLC failure and demonstrate level switches or floats, as applicable, cycle
pump and initiate alarms as specified.
10. Simulate a pump seal leak, motor over temperature and pump high vibration level (if
applicable) by jumpering sensor wire terminals.Verify alarm and shutdown functions
occur as specified.
11. Demonstrate operation of combustible gas detector using a calibration gas provided by
the instrument manufacturer.
12. Demonstrate operation of control panel (if outdoor panel) or building intrusion switches.
***********************************
NTS: Delete this section if there is no odor control system on Project, and edit as applicable to type
(biofilter or carbon filter) of system used where there is an odor control system.
***********************************
3.3
ODOR CONTROL SYSTEM

A. Perform tasks listed below, as well as other startup and testing functions called for in Odor
Control System specification included in Contract Documents.
B.
Common Biofilter and Activated Carbon Odor Control Systems Testing:

1. Check ductwork and vessels for leaks before loading media into vessels.
2. Check for leakage at joints and flanges on fan discharge side using a soap solution.
3. Inspect vessel and duct walls for cracks that might leak.
4. Listen for audible leaks on suction side of fan.
5. Fix leaks; continue process until system is free of leaks except for isolated minor leakage
at fan shaft seals.
6. Perform rotation check of odor control fans to verify fan wheels turn correct direction.
7. Dampers:
a. Open and close dampers to demonstrate proper operation.
b. Operate manual dampers by hand.
c. Use actuator to operate motor-operated dampers.
d. Verify damper position lights indicate correct damper position.
8. Air Balance Test:
a. Run an odor control system fan and perform air balancing of duct system.
b. Verify system flows with both system fans.
c. Submit air balance report.
9. Prime fan scroll and duct drain traps with water.
10. Load media into vessel(s).
C.
Biofilter Odor Control System Startup and Testing:

1. Demonstrate operation of nutrient feed pumps using water.
2. Check rotation of recirculation water pumps, fill vessel sump with water, and
demonstrate operation of pumps. View recirculation nozzle spray pattern with pump
running, odor control fans off, and vessel door or cover open to allow observation.
3. Demonstrate operation of nutrient and water control panel and its ability to control
nutrient feed pumps, recirculation pumps, and make up water fill.
4. Measure differential pressure across media bed with fan running and recirculation pump
off and with recirculation pump on.
5.
6.
Verify control panel and alarm functions. Confirm operation of recirculation water pH
analyzer, sump high and low water level alarms, pressure indicators, pressure switches,
and flow indicators.
After pump station has been in operation for at least 2 weeks, measure H2S concentration
of odorous air entering and leaving filter. Confirm filter is meeting specified removal
efficiency. Also measure sump water pH and verify it is in expected range. Over an 8hour period, measure nutrient usage and make-up water flow.
D. Carbon Filter Odor Control System Startup and Testing:

1. Measure differential pressure across media bed with fan running.
2. After pump station has been in operation for at least 2 weeks, measure H2S concentration
of odorous air entering and leaving filter. Confirm filter is meeting specified removal
efficiency.
END OF SECTION
Attachment I
Pump Station Design Checklists
Preliminary Design (30% Design) Checklist

Preliminary Design Report Contents
Process Flow Diagrams (PFDs) for stations with 4 or more pumps
Flow Stream IDs, Legend, Abbreviations
Preliminary Equipment List/Data Sheets
Preliminary Site Plan(s)
Sketches of building floor plans, showing rooms and major equipment (if required)
Building Elevations (if required)
Control Philosophy
Structural Design Concept
Final Geotechnical report
HVAC/Plumbing Design Concepts
Electrical Design Concepts
Material Selection
Quantity Take-Offs for Construction Cost Estimate by PM
Lead Engineer Signature
Date
QC Reviewer Signature
Date
Preliminary Design Checklist: Process Mechanical
Prepare PFD and written description of the control philosophy for each process.
Select and size all major process equipment including pumps. Prepare and review
sizing calculations.
Prepare equipment list with sizing for major equipment.
Prepare preliminary hand sketches for equipment arrangements.
Coordinate with the owner on preferences of equipment manufacturer and processes.
Obtain vendor price quotes for all major process equipment.
Review capacity and condition of all existing processes and equipment to remain in
service where appropriate. Assign capacity to existing equipment and process.
GNV310133631618_PUMP_STATION_2011/080880001
I-1
REV. 5 / JULY 2011
60% DESIGN CHECKLIST
Date
Date
Preliminary Design Checklist: Architectural (If New Building or Existing Building

Renovations Required)
Establish preliminary room sizes.
Establish architectural theme for exterior of building.
Select interior and exterior construction materials for each building (brick, wood,
precast concrete, stucco).
Select roof type (standing seam metal roof preferred), slope, and roof support system
(wood truss, bar joist, concrete beams) for each building.
Assign code classification to each building. Meet with local code official to review
code classifications.
Perform a code review of existing facilities that require retrofit/rehabilitation to

identify areas where the facilities do not meet current codes. Develop a plan to bring
existing facilities into code compliance where necessary. Compile list of chemicals
and amounts to be used. Coordinate with other disciplines (mechanical and
electrical) to resolve code compliance issues specific to these disciplines (i.e.,
National Electrical Code and National Fire Protection Association 820 issues).
Prepare preliminary building layouts (hand sketches or CAD equivalent including

plans, sections, and elevations).
Develop alternative layouts if required.
REV. 5 / JULY 2011
Date
Date
I-2
GNV310133631618_PUMP_STATION_2011/080880001
APPENDIX IPUMP STATION DESIGN CHECKLISTS
Preliminary Design Checklist: Geotechnical
Determine site specific geotechnical conditions for each facility and structure.
Develop specific foundation requirements.
Develop other project specific geotechnical requirements.
Verify constructibility (shoring and bracing requirements, dewatering issues).
Conduct final geotechnical investigations.
Obtain data on soil corrosivity.
Date
Date
Preliminary Design Checklist: Civil
Coordinate with surveyors; define surveyors' scope of work.
Coordinate with geotechnical engineer on boring locations; record location on site

drawings.
Develop site plan(s), including building footprints, to validate design concepts.
Confirm adequacy of topographical and boundary mapping.
Confirm that site coordinate system is appropriate.
Evaluate legal, ownership, permitting, zoning constraints.
Determine structure size, location, orientation.
Layout roadways/truck access corridors and define maneuvering requirements

(design vehicle).
Determine emergency vehicle access requirements.
Evaluate flood plain impacts and constraints.
Locate storm water management facilities.
Locate utility and piping corridors (horizontal and vertical).
Locate Contractor storage and staging areas.
Develop alternative layouts for evaluation as required.
Confirm existing site zoning is correct.
Review existing pavement condition; develop plan for improvement if required.
Develop preliminary erosion control plan for project. Determine if erosion control
ponds are required; locate ponds on site plan drawings as required.
GNV310133631618_PUMP_STATION_2011/080880001
I-3
REV. 5 / JULY 2011
Prepare preliminary storm water calculations suitable for submission to local site
permitting authorities.
Develop preliminary storm water control concepts (swales, curb, and gutter).
Meet with local storm water and erosion and sediment control agency to determine
permitting requirements for site plans, and impact of requirements on preparation of
contract documents. Document findings.
Identify environmentally sensitive areas such as wetlands, hazardous waste areas,

etc.
Set preliminary finished floor levels for new structures.
Establish preliminary finished grades, overall major surfaces, road profiles, etc.
Iterate preliminary surfaces and structures to optimize earthwork if necessary.
Identify major open channel and outfall pipe corridors.
Date
Date
Preliminary Design Checklist: Structural
Coordinate with architectural discipline on the selection of building concepts, if

building required.
Consult with lead process engineer on building/structure layouts. Check to make

sure building layouts do not require unnecessarily difficult structural design or the
use of unnecessary high-cost structural systems.
Where existing building or structures require upgrade or modifications, conduct a

feasibility study to make sure the proposed modifications can be implemented costeffectively.
Evaluate any structural problems associated with any existing pump station facilities
to be modified in this project. Describe the problem and a recommended solution.
Estimate the construction cost of fixing the problem.
Develop building foundation and structure concepts based on Preliminary building/

structure layouts.
REV. 5 / JULY 2011
Date
Date
I-4
GNV310133631618_PUMP_STATION_2011/080880001
Preliminary Design Checklist: Instrumentation and Control
Coordinate with the process engineer(s) to prepare a PFD for each pump station
with 4 or more pumps. Information to be included on each PFD includes at a
minimum:
Process configuration
Flow streams
Valve and gate locations (manual and powered)
Chemical additions points/types, if required
Process equipment location/type including packaged control panels and

variable-speed drives
Flowmeters and other process control devices.
Develop equipment/instrument tag numbering, naming, and abbreviation

conventions per the Equipment and Instrument Tagging Requirements.
Work with Process Engineer to prepare written operational description of each

pump station.
Develop overall control philosophy
Date
Date
Preliminary Design Checklist: HVAC (If HVAC Required) and Plumbing
Select type of ventilation system to be used in electrical buildings (inlet air tempered
with both inlet and outlet fans, simple exhaust fan system), if required.
Select type of HVAC equipment to be used.
Select type of air conditioning system to be used in electrical buildings/control

panels, if required (variable air volume system, zoned constant air volume system).
Coordinate with architectural discipline to establish design R-values for all exterior
building walls.
Perform a ventilation code review of existing facilities that require

retrofit/rehabilitation to identify areas where the facilities do not meet current codes.
Develop a plan to bring existing facilities into code compliance where necessary.
Coordinate with other disciplines (architectural and electrical) to resolve code
compliance issues.
GNV310133631618_PUMP_STATION_2011/080880001
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REV. 5 / JULY 2011
Coordinate required plumbing walls and access locations with Architect.
Coordinate with local fire marshal and Architect to determine requirements for
sprinklers and fire water.
Coordinate with local water utility on water availability (quantity, pressure).
Calculate water requirements and sanitary sewer flows.
Date
Date
Preliminary Design Checklist: Electrical
Coordination with Electrical Utility to provide electric power to the pump station
site with the voltage and capacity needed for preliminary loads.
Prepare preliminary overall one-line diagram for pump stations with 4 or more
pumps.
Coordinate with lead process engineers to size equipment motors.
Prepare preliminary load calculations and submit to Program Manager on Electrical

Load Estimate Sheet.
Obtain preliminary generator sizing from Program Manager.
Determine location of generator.
Size electrical buildings, if required.
Determine number of electrical feeds to be provided to facility. Coordinate with local

power utility to determine locations of power feeds, voltage, billing details (peak
usage rates), requirements for reduced voltage starters, substation requirements.
Develop concept for location of electrical equipment (indoors versus outdoors).
Determine redundancy requirements for power supplies and power distribution.
Establish preferred voltages for power distribution and utilization equipment.
Coordinate with I&C discipline to determine where control system components will
be installed (i.e., in electrical building, in field-mounted panel)
Perform an electrical code review of existing facilities that require

retrofit/rehabilitation to identify areas where the facilities do not meet current codes.
Develop a plan to bring existing facilities into code compliance where necessary.
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Coordinate with other disciplines (architectural, mechanical) to resolve code

compliance issues specific to these disciplines.
Develop preliminary schedule of hazardous and corrosive locations.
Date
Date
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60% Design Checklist

60% Design Review Package Contents (Typical)
Final PFDs
Completed P&IDs with instruments
Typical control schematics
Equipment list
Site plan
Preliminary electrical one-lines
Building floor plans/elevations (if required)
Exterior renderings/isometrics (if required)
Standard specifications and draft special provisions
Drawing list for Construction Documents
Quantity Take-Offs for Construction Cost Estimate by PM
Date
Date
60% Design Checklist: Process Mechanical
Calculate the hydraulic profile for all major gravity process pipelines and hydraulic
structures, if in Engineers scope.
Prepare structure layouts (plans and one section each).
Assemble catalog cuts for all major process equipment.
Complete equipment data sheets or equipment list on all major equipment items.
Prepare a design narrative for each structure and building. Review with the design
engineer responsible for executing the next phase of the design (if applicable).
Confirm final design drawing list.
Prepare specifications list.
Prepare draft equipment specifications.
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Final equipment sizing and line sizing calculations.
Final equipment selection (type, size, weight, arrangement).
Select piping materials.
Date
Date
60% Design Checklist: Architectural (If New Building or Existing Building

Renovations Required)
Develop building floor plans and elevations for all buildings. Use 3-D CAD tools if
available.
Coordinate with I&C and electrical disciplines to size and locate electrical and
control equipment.
Coordinate with the mechanical discipline to select the type of HVAC equipment,
locate HVAC equipment rooms (if needed), determine space requirements and
routing for ductwork if required, and establish design R-values for all exterior walls.
Coordinate with structural engineer to define the structural design concepts for the
facilities.
Establish applicable codes for all buildings/structures with local code officials and
fire marshal.
Complete building and fire code analysis.
Meet with local code official to review floor plans.
Confirm drawing list for final design.
Develop specifications list.
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Date
Date
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60% Design Checklist: Civil
Prepare site plan package at the end of the design development phase (if required)
and submit it to the local site permitting agency. Timing and content of this
submittal may vary and shall be coordinated with the local agency throughout the
design process.
Freeze civil design concept
Structure, road, and major site element horizontal locations
Structure floor/control levels, and finished grades
Demolition requirements and limits
Contractor staging, storage, access, and off-site access corridors
Prepare preliminary site grading drawings. Coordinate with geotechnical engineer.
Download survey data to create site drawing files for final design.
Set final building and structure elevations.
Layout preliminary yard piping and plant drain layout.
Provide plan and profile of yard piping, 18 inches and larger.
Identify corridors for smaller piping and other utilities.
Show storm water control concepts (swales, curb, and gutter) on the design
development drawings.
Finalize traffic flow, parking, and lay out road access to all buildings and structures.
Coordinate handicap requirements with architectural discipline and local site plan
regulations.
Confirm final design drawing list.
Date
Date
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60% Design Checklist: Structural
Coordinate with geotechnical engineer to establish foundation design criteria for

proposed facilities. Review geotechnical report and discuss foundation design
approach with geotechnical engineer and senior structural reviewer.
Document structural design concept for each structure and building (if building
required). Summarize in a memo.
Prepare preliminary floor plan for all major structures.
Show wall and slab thickness and dimensions for all structures
Date
Date
60% Design Checklist: Instrumentation and Control
Prepare preliminary input/output (I/O) count.
Complete P&IDs.
Prepare final CAD-based P&ID drawings including loop numbers and all
instrumentation.
Summarize I&C system design philosophy for each major process. Include a
description of the field elements to be used for each application and preliminary set
points for major I&C elements.
Coordinate with HVAC engineer regarding control system requirements.
Define control interfaces for all package systems with local controls, including AFDs.
Finalize typical control diagrams/loop diagrams for each type of control scheme to
be used.
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Date
Date
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60% Design Checklist: HVAC (If HVAC Required) and Plumbing
Prepare sizing calculations for HVAC equipment based on energy code

requirements and selected building construction materials. Prepare HVAC
equipment data sheets and cut sheets.
Create ventilation concept drawing (louver locations, fan locations, type of

equipment, air flows).
Identify routing or right-of-way for major duct runs.
Locate major air handling equipment.
Confirm size of mechanical equipment rooms.
Prepare HVAC system block diagrams.
Define HVAC system control philosophy.
Coordinate with civil engineer for potable water and fire water supply and
distribution, as well as facility drain system, if required.
Date
Date
60% Design Checklist: Electrical
Coordination with Electrical Utility to provide electric power to the pump station
site with the voltage and capacity needed for 60% design loads.
Prepare preliminary one-line diagrams for proposed facilities.
Coordinate with lead process engineers to size equipment motors.
Prepare detailed electrical load calculations and submit to Program Manager on

Electrical Load Estimate Sheet.
Obtain generator sizing from Program Manager.
Prepare installation details for generator and automatic transfer switch (ATS) or
automatic transfer control, if multiple generators.
Determine number of MCCs to be provided, location of MCCs, and equipment to be

powered out of each MCC.
Size electrical buildings and prepare a preliminary layout of the major electrical
equipment located in each electrical building.
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Locate VFDs and confirm sizes.
Confirm electrical equipment dimensions and layout with vendors, if required.
Determine equipment requiring uninterruptable power supplies (UPS) and locations

of UPS equipment.
Coordinate with I&C discipline to determine space requirements and locations for
control equipment.
Prepare a design narrative for the electrical design.
Define/document requirements and concepts for special systems, if required
Telephone (including incoming service location, scope of supply, etc.)
Data highway (control system)
Fire alarm system
Locate major I/O termination locations, TJBs, control panels.
Submit load calculations and one-lines to electric utility for review.
Identify rights-of-way and routing methods for electrical conduit and tray.
Lay out duct bank system (major runs/manholes). Coordinate with civil yard
piping. Locate manholes and handholes.
Develop detailed lighting concepts; select luminaire types (Coordinate with

Architect, if building required)
Do preliminary lighting layouts and initial lighting calculations.
Prepare preliminary site lighting layout.
Coordinate overall control philosophy with I&C.
Confirm deliverable list for final design.
Define hazardous locations (NFPA 820) and document.
Define corrosive locations and document.
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Date
Date
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Final Design and Contract Documents (90% and

100% Design) Checklists
The following checklists present typical design elements that shall be checked and
coordinated by the design team during the Final Design and Contract Documents phases.
From the Engineers standpoint, the 90% design submittal shall be ready to bid. The only
changes to be made between the 90% and 100% submittal shall be those needed to address
final PM and Owner comments.
The checklists are divided into the following three general categories:
General: These items apply to all disciplines, and all lead engineers are responsible for
checking the items for their work.
Intradiscipline: These items are designated as mechanical, structural, etc., and the lead
engineer for each discipline is responsible for checking the items.
Interdiscipline: These items require coordination among disciplines. The design team
members responsible for each of the items shall be identified in the project instructions
before construction documents preparation begins.
General
Verify that all design calculations have been completed and checked. Checks shall be
performed as the calculations are developed.
Check that north arrows are present and correct.
Check that drawing scales are present and correct.
Verify that sheet numbers and names agree with index.
Verify that sheet, section, and detail references, including standard detail references,
are present and correct.
Verify that details are complete.
If a reference is made to another discipline's drawing, verify that the item is covered
adequately on the other drawing.
Coordinate drawings and specifications with DPW standard drawings and

specifications. If DPW standard drawing/specification applies, reference on
drawings and list on drawing/spec index.
Coordinate drawings and specifications. If a reference is made to see the

specifications, verify that the item is adequately specified.
Are legend symbols and abbreviations, including flow stream IDs, used properly?
Are additional symbols or abbreviations needed?
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FINAL DESIGN AND CONTRACT DOCUMENTS (90% AND 100% DESIGN) CHECKLISTS
Are equipment tag numbers and names shown and correct?
Are all dimensions and elevations presented as required and do they agree between
drawings?
Check for interferences within drawings. Examine for interferences within and
between all equipment layouts, piping systems, electrical designs, building services,
HVAC systems, structural and architectural systems, and control elements.
Verify that painting requirements are defined for all structures, equipment, and
components.
Check order of drawings.
Check drawing numbering.
Check drawing notes.
Date
Date
Final Design and Contract Documents Checklist: Process Mechanical
Update equipment and process design calculations, if required.
Finalize equipment data sheets; notify team of any changes.
Define process startup requirements.
Prepare process plans.
Prepare yard piping plans. (Coordinate with civil.)
Develop process sections.
Prepare equipment/mechanical details.
Prepare mechanical sections and details.
Prepare equipment specifications.
Coordinate equipment specifications with painting, package control system, and

electric motor specifications.
Coordinate variable speed drives with electrical specifications.
Finalize drawings and specifications.
Is all equipment located adequately?
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Are pipe and duct sizes and elevations (centerline or invert) present as required?
Review I&C loop descriptions to confirm that they provide intended functions.
Check all pipes entering and leaving a facility and confirm that they are correctly
shown on the yard piping drawings and are consistent with the process drawings.
Check the size, designation, location, destination, and elevation.
Check flow schemes for process piping with the flow schemes shown on the P&IDs.
Check all piping for the following:
Verify all flow stream IDs with the legend and the pipe schedule.
Verify that pipe sizes and elevations are consistent among drawings.
Check for correct wall-penetration details.
Check pipe supports and support anchoring.
Coordinate pipe supports with electrical supports.
Confirm that pipe schedule test pressures and materials are proper for the
intended service.
Check thrust restraint.
Verify that clearances allow the piping and appurtenances to be installed and
serviced. Verify that distances between buried pipes and clearances from
walls are acceptable for proper compaction and installation.
Check all valves for the following:
Call out valve sizes and numbers.
Verify that each valve type is proper and is specified.
Confirm that the valve material and pressure rating match the piping rating.
Confirm that operator clearance and access is provided.
Verify that operators are correctly specified and that type of operator for each
valve is clearly shown on drawings or specified.
Coordinate power to all valves, when necessary.
Confirm control signal requirements for valves with I&C and Electrical.
Confirm specified conditions and fail positions for power-operated units.
Verify that miscellaneous devices shown on the drawings are specified. Such devices
include quick-connects, hoses, nozzles, small valves, strainers, fabricated metal
items, and anchors. Verify that titles and numbers used on the drawings are
consistent with those in the specs.
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Confirm that I&C primary elements are located on the process mechanical plans and
that instrument locations and ranges are appropriate for the intended use.
Are all pumps and other equipment, valves, instrument sensors, and panels properly
identified on the process mechanical sheets? Is the ID the same as on the P&IDs and
in the specifications?
Is there room for moving equipment in and out? Is there sufficient access to and
work space around all equipment? Can all valve actuators be accessed? Where
hatches are shown, confirm that their size and location will allow equipment
removal.
Has noise attenuation been provided if necessary?
Verify, where necessary, that equipment is explosion-proof or non-sparking.
Date
Date
Final Design and Contract Documents Checklist: Geotechnical
Prepare geotechnical data and information for inclusion in the Contract Documents.
Date
Date
Final Design and Contract Documents Checklist: Civil
Verify that information on the plans is sufficient for locating the structures.
Check the grade at each facility and coordinate grade elevation with doorways,
sidewalks, handrails, pipe covers, and driveways.
Verify that access provisions shown on the site drawings, such as sidewalks and
driveways, are suitable for the facility. Confirm that sidewalks match locations of
stairs and doorways.
Coordinate site civil, site electrical, and yard piping. Identify and resolve conflicts.
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Coordinate existing utility interfaces.
Check that the contractor's staging area is adequate.
Finalize site layout, including road layout, building locations, and overall grading
Demolition
Horizontal geometry for new facilities
Roadways
Fencing, gates, security, and access control
Set finish floor requirements and grading requirements for structures.
Prepare storm drain calculations and set piping sizes.
Verify storm water hydrology, hydraulics, and storm water management facilities.
Check storm water conveyance system horizontal and vertical controls.
Develop roadway sections, details, and road profiles, and pavement design.
Develop storm drain profiles.
Prepare manhole and inlet schedule.
Locate sidewalks and door pads.
Prepare fine grading and add spot elevations.
Prepared civil details.
Prepare final drawings.
Prepare final specifications.
Date
Date
Final Design and Contract Documents Checklist: Architectural (If New Building or
Existing Building Renovations Required)
Produce base plan for production.
Develop reflected ceiling plan.
Develop roof plan.
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Develop building sections.
Prepare final base plan.
Prepare architectural schedules.
Prepare final drawings.
Prepare final specifications.
Date
Date
Final Design and Contract Documents Checklist: Structural
Cross-check structural dimensions against site layout coordinates.
Coordinate use of structural notes; be consistent.
Coordinate structural fill requirements and limits with the geotechnical engineer and
the specifications/details. Show limits of granular fill, select fill, and base on
structural drawings ONLY if absolutely required by unique conditions.
Verify that structures have been designed for the type of underlying fill specified.
Check constructibility of structural and architectural features.
Check piping support and thrust systems and HVAC and electrical support systems.
Perform final structural design calculations.
Prepare structure foundation, intermediate, and top plans.
Prepare building foundation, floor, and roof plans, if required.
Prepare sections.
Prepare details, including standard details.
Prepare final drawings and specifications.
REV. 5 / JULY 2011
Date
Date
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Final Design and Contract Documents Checklist: Instrumentation and Control
Check P&IDs and other I&C sheets for uniformity of presentation, including both
graphical and technical detail.
Are cross references between P&IDs shown and correct?
Coordinate the I&C components and control panels specified in the equipment
specifications with the loop descriptions and the P&IDs.
Check electrical drawings and schedules for necessary I&C conduits and conductors.
Coordinate field panel locations and sizes among the discipline drawings to prevent
conflicts and provide convenient operator access.
Review all package control system specifications.
Prepare control panel sizing and instrument sizing and installation details.
Prepare loop descriptions.
Finalize I/O list.
Prepare control/loop diagrams.
Prepare instrument lists and/or instrument data sheets.
Review and provide input on actuator and package control system specifications.
Prepare panel elevations.
Prepare final specifications and drawings.
Date
Date
Final Design and Contract Documents Checklist: Electrical
Check that proper site lighting is provided for the required functions, as desired by
the Owner.
Check panel-mounted I&C and/or electrical components (switches, lights, etc.)

against control diagrams, specifications, and P&IDs.
Check conduit routing with mechanical and structural designs, especially embedded
conduits.
Check electrical one-line diagrams against equipment specifications and plans.
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Check motor horsepowers, voltages, phases, and enclosures against equipment

specifications.
Verify, where necessary, that equipment is explosion-proof or non-sparking.
Check electrical interfaces with existing systems.
Verify compliance with electrical code requirements.
Verify that all equipment and devices, including heat tracing and field elements,
have power and control conductors.
Coordinate all circuits and raceways entering and leaving the facilities with the
circuit and raceway schedules.
Review all equipment specifications.
Prepare short circuit calculations to determine required equipment ratings.
Prepare final load calculations and provide to Program Manager on Electrical Load
Estimate Sheet.
Verify generator sizing with Program Manager.
Size major electrical equipment and feeders.
Coordinate service/metering requirements with electrical utility. Write letter

documenting requirements.
Finalize one-line diagrams.
Finalize electrical equipment/electrical room sizes.
Finalize installation details for generator and ATS.
Prepare site lighting plan, if desired by Owner.
Prepare duct bank routing and locate manholes and handholes. Coordinate with
civil discipline.
Prepare sections for duct banks.
Develop electrical equipment elevations, layouts, and sizes.
Finalize electrical room layout.
Develop and finalize electrical facility plans.
Prepare motor control diagrams; coordinate with I&C.
Develop conduit/cable schedules.
Develop details and legend sheets.
Develop electrical specifications.
Prepare AFD specifications.
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Coordinate control diagrams and cable schedules with I&C.
Prepare lighting/power panel schedules.
Review I&C and equipment specifications and coordinate with electrical design.
Finalize specifications.
Call out hazardous and corrosive locations.
Date
Date
Final Design and Contract Documents Checklist: HVAC (If HVAC Required) and
Plumbing
Prepare final HVAC equipment sizing, louver sizing, and electric heat load
calculations.
Review HVAC control system with I&C and Electrical.
Review cooling load calculations and update as required.
Prepare valve and piping schedules.
Calculate heat tracing loads.
Prepare building services standard details.
Prepare HVAC equipment schedules.
Develop potable and nonpotable water and drainage system plans.
Size plumbing equipment.
Prepare final plumbing, HVAC, and fire protection system plans.
Prepare final plumbing, HVAC, fire protection, piping, and valve specifications.
Are sufficient floor drains provided and are floor slopes sufficient?
Has freeze protection been provided for exterior hose bibbs and other piping as
necessary?
Has heat tracing been used and clearly delineated? Is electrical connected?
Coordinate motor control requirements with Electrical.
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Date
Date
Final Design and Contract Documents Checklist: Interdiscipline
Cross-check all discipline bases.
Coordinate structure and facility names among disciplines and with the index.
Coordinate room names among the disciplines.
Coordinate equipment tag numbers among the drawings, P&IDs, and specifications.
Coordinate equipment locations, equipment pads, wall and slab penetrations,

grating locations, and access hatches among the disciplines' drawings.
Make sure dimensions and elevations agree among the disciplines' drawings.
Check mechanical drawings for coordination with other disciplines, including:
Piping conflicts with structure
Access around and near equipment
Piping conflicts with HVAC equipment
Floor drain locations near equipment
Piping, roof drains, or HVAC ducts over electrical equipment
Check architectural drawings for coordination with other disciplines, including:
Relationship of piping to doors
Lighting controls accessible
Control panels conveniently located
Structural cross bracing
Check structural drawings for coordination with other disciplines, including:
Pipe trench location
Electrical conduits in/through floor and wall
Check civil drawings for coordination with other disciplines, including:
Sloping sidewalk away from building entrance
Roof drain discharge location
Site lighting coordinated with yard piping
Walks to doors, driveways for equipment, etc.
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Coordinate locations of equipment and control panels among mechanical and

electrical drawings.
Check electrical drawings for coordination with other disciplines, including:
Duct bank location coordinated with piping, structures.
Interior raceway layout coordinated with structure, piping, equipment,

HVAC.
Instrument location.
Instrument power requirements.
Clear definition of hazardous and corrosive areas.
Check motor horsepowers against equipment specifications.
Coordinate motor control and disconnect requirements between electrical

drawings and equipment specifications.
Coordination with package system specifications regarding electrical and

I&C interfaces.
Coordination with HVAC equipment and control system specifications.
Date
Date
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REV. 5 / JULY 2011

Pump Station Design Requirements

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Pump Station Design Requirements

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Sanitary Sewer Overflow (SSO) Control

and Wastewater Facilities Program

Pump Station Design

Prepared by: Ed Prestemon

Revision Control Log

Revision of Program Requirements

Revision of Program Requirements

Revision of Program Requirements

Revision of Program Requirements

Revision of Program Requirements

REV. 5 / JULY 2011

Revision Control Log ....................................................................................................................... iii

Introduction ......................................................................................................................... 1-1

Codes and Referenced Standards .................................................................................... 2-1

Pump Station Configurations .......................................................................................... 3-1

Site Selection ....................................................................................................................... 4-1

Pump Station Hydraulics .................................................................................................. 5-1

Wet Wells ............................................................................................................................. 6-1

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Structural Requirements................................................................................................... 7-1

Architectural Requirements ............................................................................................. 8-1

Mechanical Requirements ................................................................................................ 9-1

Ventilating and Air Conditioning Requirements ..................................................... 10-1

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PUMP STATION REQUIREMENTS

Electrical Requirements .................................................................................................. 11-1

Instrumentation and Control Requirements ............................................................... 12-1

Pump Station Commissioning and Startup................................................................. 13-1

Pump Station Design Checklists ................................................................................... 14-1

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Pump Station Hydraulic Curve(s) Assumptions

Example Pump Station Drawings

Example Electrical Drawings

Example Instrumentation and Control Drawings

Owner Furnished Products Specification

Electrical Load Estimate Sheet

Automatic Transfer Control System Specification

Pump Station Equipment Commissioning Specification and Checklist

Pump Station Design Checklists

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2. Codes and Referenced Standards

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3. Pump Station Configurations

Pump Station Terminology

C-P Standard Pump Stations

C-P Standard Pump Stations

Program Pump Stations

Four, six or eight pumps

Less than or equal to 500 hp per pump

REV. 5 / JULY 2011

3 PUMP STATION CONFIGURATIONS

Capacity of 50,000 gpm or less

Large Capacity Pump Stations

A firm capacity in excess of 50,000 gpm

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Clearances for construction and maintenance of pumps, generators, odor control

Site security and fencing