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Section I
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GENERAL
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I
the line and audio accessories, and disengage the local control unit from theradiio set or remove the cables, as the
case. may be.
c. BREAK-IN or Restore OPERATOR on LOCAL CouTROL OPERATIONS. The following break-in operational pos-
units.
Power may be removed from the radio set from the control
group positions as follows:
SECTION Ill.
OPERATION
22
climates often prevail in desert areas. Use the same meas\1I~'=$ I0 insure proper operation of the equipment.
lH2Tll5ll---t'r1i5
23
CHAPTER 4
ORGANIZATIONAL
(1) If necessary, except for switch and battery contacts, moisten the cloth or brush with solvent, dry-cleaning
(SD); then wipe the parts dry with a cloth.
(2) Clean switch and battery contacts with cloth moistened with carbon tetrachloride; then wipe them dry with
a cloth.
c. If available, dry comprssed air may be used at a line
pressure not exceeding 60 P.S.I. to remove dust from inaccessible places; be careful, however, or mechanical damage from the air blast may result.
.
d. For further information on preventive maintenance
techniques, refer to TB SIG 178.
b. Marantats.
Cleaning fluid: Solvent, dry-cleaning (SD) (Fed spec
No. P-S-661a)
Paper, sand, flint #000
Cheesecloth, bleached, lint-free
d. Test" EQUIPMENT.
Electronic Multimeter TS-505/U: d-c voltohmmeter
Microphone and headphones, each equipped with test
clips; suitable for connection to points other than the
AUDIO connectors
Section ll.
PREVENTIVE MAINTENANCE SERVICES
39. Definition of Preventive Maintenance
Preventive maintenance is work performed on equipment
(usually when the equipment is not in use) to keep it in
good working order so that break-downs and needless interruptions in service will be kept to a minimum. Preventive
maintenance differs from trouble shooting and repair since
its object is to prevent certain troubles from occurring.
See TM 38-650.
ad
(2) Clean the panels of the control units and the earPiecc and microphone portions of the handset. Be certain
to clean areas surrounding the line binding posts. Rcmuvg
all dirt and moisture accumulated around them.
(3) Inspect handset cords and plugs for evidences of
damage. Check to make certain that proper connection is
made.
(4) Check the spring-return action of the spring-loaded
switches.
(5) Check the control action of switches and relays by
performing each of the operational procedures pertinent to
the particular installation (pars. 24 through 52).
c. MONTHLY. Make visual inspection of the following;
tighten and/or clean if necessary:
(1) Relay and call light sockets for loose contacts, dirt,
and corrosion.
(3) Switches for dirt, corrosion, loose contacts, and improper action.
Section III.
TROUBLE SHOOTING AT
l
(2) Items (4), (6), and (7) in subparagraph a above.
(3) Defective, weak, or improperly seated batteries
BT-I through ET-3. Examine batteries for evidences of
damage, such as damaged or corroded outer containers,
leaking electrolyte, and defective center electrode. Note
whether batteries are installed properly and that the spring
and flat type contacts establish proper connection with the
BT-l and BT-2 electrodes.
of the cable may be damaged. Its contacts may be corroded or broken. The cable connector may not be making
proper contact with the panel AUDIO connector. Dirt between or on the connector contacts generally will cause
that trouble.
(2) The microphone push-to-talk switch may not be
ii
(par.
43d}
(par.
e
69).
Replace
it( volta
70)
(par.
rolu
n t ery batgood
with
teries. hetwehrierebsarean
ba
gennd/or
par
(
I
OI!COII
hanset
(BT-l
HT-2)Local
orcon- (par
trol
unit
and
this
repeat
check.
circuit E-3
lin
tor
elephone
Rem
(par.
tounit
Localcontrol
I
OIIS
Icircall
ght
70).
l
65}.
par
d
Polu_tlh-tiiedef
t. ective
Remot
59)
(par.
conterolunit
Remot
light
contcallerolunit
handset
65).
(par.
or
Remot
(par.
70)
contunierotl
l13-3
Replat.cuand
mpace repea
72d)
Localcontunirotl
bell
Local
contunrol
t
radioset.
Local
(par.
contunitrol
T
,. S
.5
III.
OWIICal'-
operator:
in
hearorpemeroasteor
NorcattrlniolInsnd
piece.
motconterolunit.
Riin
ishear
sinegiargnnal-g d Riisheard
sinatregignnalg
controlunit.
CALLLI
glowsatr
GHT emote
c:
3
o
tn
--u
=1
d
shou
70)
(par.
70]
uni
or t
O1
69:1
F0
Ct
at
dimmer cont
U
G
H
calcontrolunit.
headphone
Risingignalng
Riloisheard
nsiitgignnalg
pereech.ators
controunit.
CALLLI
logowsat
cal GHT
Remot
hearoperseatloor cal
it
{HICKO-
.2
C
=3
into
listn
and
ten
contuni
operro-tl
0oopernate
Actorc-Ion ondit on
inBEtLeswir-LnAalMPtch BELL.
tocontArol tlunicrankg
ocalt, enerator.
handset
earof
pi.ece
Crank
lin
isgand
tenernator
IO
ICI IOIC
trol
t
un
At
recretn
inBEtLeswi-rLnAMalPtch LAMP.
controol. calucrankg
nit, enerator. handstalonekt.Tswialintkcecentohouthpk(in3)
Open
to Atl
owltcalemedgel Listeninheadphones headphone.
Atrconteopermotearotelunit,
Turn
TEL.
topush-Ptor-ess
Crgaennkerator
E
E
geanenkratotr.
BELate
swtchto
-LAMP BELL. cruni
control
Cothe
andthento
rposiotespohntderiongn.'nd'ca
is
Sitdon.uetronneed beard headphones.
Set
h moiwledge Cl]
O
C0011O
2)
(or
Set
l
motconteroluniterar.
n
to~tal c lt
Ta
e. andaclt
n
At
re
push-
E BELateswi-LAMtPchtodiLAMP.Openmcon-mer i
2
crankge
Turn
TEL
ONLY
to
1
Oper2posiortion. atemi
Relphone
sewasitcehes finiwhen
d
L1-linSET
OCAL
swiotch SET
shed.
push-to-tcarlokpTalhswione tkch. both
Turnonpower
set. atradio
l
Set
2
first
tand
areused,
to
swiuoneposi
rntch tion
(andBELL-
(and
BEL -LAMP
gnalcircuits.
both
if
Set
@-
I KOI
e. Ct-tecttusr.
inswiremotceuh nit).
Generator.
Gene
LAMP
inrswiuniemotecth).
Generator
handstswioon-teatc.lkh
SELEswiandpushCTORtch
Generator.
Risngng
Risicinrgigcuinnaltgs.
REMOTE
switch.
LOCAL
switch.
Local
contunirotl.
Localcontunitr.ol
Localcontunirot.l
Remotconterolunit.
Remotconterolunit.
Remotcontunierotl.
Remotcontunierotl.
Localcontrolunit.
Localcontunirot.l
III
V\
\D
I\
D\
OI
-t --
"E
P
ltetn No.
be
obtained.
Win
htused
icparradi
hheevteirciuloasrset.
25
27
----
CHAPTER 5
70)
70)
or
(par.
t
unt-
69),
rm locon-cal
t
69).
(par.
t (par.
sq
(par.
70)
tor
on
.-
-1
(par.
70)
t
-1
0-0
-a
45. Goneml
atr
uniemote
Theory of Control Group AN/GRA-6 is presented to provide an understanding of how the units comprising the
control group are interrelated with each other and with
the opera:ions of the radio sets with which this group is
associated. Such an understanding will be an effective aid
in trouble shooting the equipment.
(par.
70)
corontronn
Peash
defeective
(par.
orota
conrunio t 70).
Remot
69)
(par.
cunomme
Remotcunontero
Localcuni
ontro setradior.o
65
).
radi
set.o
Handset
radioset.
setradi. o
Loca
(par.
cuni
ontro t
Locacontunro
Local
66)
handset
(par. (pa
tro
unit set.
Remot
(
conterounit
Local
contuniro
0-0
radi
positoi n
set
listening facilitim for either one of two receiver-transmitters to a remote point by means of a telephone line. It
also provides telephone communication and ringing between the local and remote control positions. The extension
on.
NorIndicamtioan:
(ifused).
Set
1
is
trtauonnsrmniteder
ocal
(ifused).
(if
trused)
ansn turned
is
Set
I
tpower
uon.
rned is
Power
is
setradioff.foor
Set2tran.srn
Pl'-
remote
urned
Set1
(if
trused)is
ansmit er toff.
Powerradisetstaysoff.
foor
Radi
is
settpower
uoff.
rnoed
goeson.
Set
2
(if
ton.
ransrnt er used)
Power
is
flmtrnledforset
rned
Set
2(if
is
off.
used) tuoff.
Power
is
radi
turnfedoorset
..
If":-Ill
d
writein
.-
through 21).
for
set
wrtpositieo-n.in
99
Actlion
mod
orion
[COD
I18.
Prpeuand
swisssh-to-ctahlk intalk
motouthpiece.
Turn
toeft
Turn
SEI
1oand
Z
position.
Tumtoright-hen
Prposipeusssh-tro-tn.al : into
switalk
mitcrhand
o- pho
Arrradiangeo
operpusha-toe-talk
-)
(Rtipos
emotcontn.toe SEL'n
Turn
SET
powetroL
to 1
unit
sw'ECTOtRch efwrposit-ihteand-tionn, pusht
swiuntch o-talk
Operpswiusaht-ceoh.-tal :
Turn
toright-hand
sw'and
reletcase.h
posrpush-atreooto- tall:
Tu'rntoSET2postion.
miwrindtdlee-
then
and
sioperre-tioatne; ease
and sw'tch.
Turn
left
towrposiite-tinon
pswiush-trco-h.tal t
'0P0-
Turn
ONLY.
to
TEL
Turn
REMOTE
switch TH.
TurnS
switcHhto
JZCTOR
no
SCI.
ShandELEswiand
CTOtRch
SCI.
REMOTE
switch.
I-I
ShandELswiEand
CTORtch
REMOTE
switch.
Handset.
shandmsandcwmintch
SCI.
REMOTE
switch.
t.un
|-a
ShandELswiEand
CTOtRch
SQT.
ShandELsw'Eand
CTORtch
unit.
Contsw'trcohes.
a-s
-1
0-I
Item No.
SCI.
@
I-0
locootcalunirot.
Remotcuniontreot.
N
u-1
Localcuniontrot.
Remotcontreo
Remotcuniontreot.
Local
controunit.
Q
we
Remotcontreo
Remotconterounit.
hand-cranked 20-cyde ringing generator (G-1) as the ringing signal transmirting device, a bell and a lamp (E-3) as
controuniu.
Remoteandoca
O\
u-t
"Pis
for
rby
oradi
Contset
GroupAN/
avrpower
eirdmedaotngedreocontroGRA-6.
_-in
;l
RE;0I'E CONTROL
O -433/ ERG
It l II I I I I I II I I |
'1
D;--1
LOOIL OONTROL
G-4-34IGRG
,.4
in
_E*
.
A
9.-- L-1
I I
GINO!-Irf
cmcutr
'- "'5
vi
eineurr
-
RADIO
+l
L-H! ----L
Q
mum
contact
|
|
I-
__
'
uses
--_
TI 5038-IT
Figure I7.
'|
.2
windings 1-2 and 5-4 of T-1, joined by a large d-c blocking and audio bypass capacitor C-1B, and are applied to
the line binding posts L-1 and I.-2. The capacitor is located
in the electrical center of the line winding of the transformer. It provides an effective short circuit for speech signals and a relatively high impedance to 20-cycle ringing
currents. A portion of the speech signals is developed acros
winding 7-9 of T-1 and is returned to the sender's headpiece as sidetone. The speech signals developed across L-I
and L-2 are routed over the telephone line to the line binding posts of the distant control unit and are developed
across the line circuit of the remote unit which is identical
to the one described above. Speech signals induced in winding 7-9 of T-1 are applied to the operator's headphone. It
should be noted in the case of the local control unit that, if
by turning the local switch away from the TEL position
or if by application of a control voltage from the remote
end, contacts 4 and 6 of O-1 are opened, the listening circuit
of the local operator is broken and the distant operator's
message cannot reach him.
through the line coils, and are applied either across a bell
When the operator cranks the panel-mounted ringer generator crankshaft, a 20-cycle ringing signal is generated by
magneto-type generator G-1 and is applied to the telephone
line. When not operating, the generator is disconnected
from the line by a set of contacts actuated by the crankshaft. When the crankshaft is turned, the contacts close to
connect the generator output between terminals 2 and 5
of the line transformer (fig. 19). The ringing signals pass
through each half of the line transformer (windings 1-2
and 3-4) and are transmitted over the line to the distant
control unit. The ringing signals enter the distant control
unit in the same way as audio signals (par. 47), pass
30
'-l.___
_ ___
_______, _____
__
__..,. .__..;__
_ _
t. RADIO Set Aaaancastaurs. Control Group ANIGRA-6 is equipped to provide push-to-talk control of a
radio set which includes either one or two push-ttrtallt
units. These units may be a receiver-transmitter alone, or a
receiver-transmitter and an interphone amplifier arranged
for push-to-talk operation, or any other unit requiring one
or more of the control functions outlined above. The terms
Set I and Set 2 will be used in the following discussions to
designate any unit answering the general descriptions above.
In some installations there will be only a Set 1, in others
only a Set 2, and still in others both a Set 1 and a Set 2.
3|
pr
I
50. Relays
a. Of the three relays, relay O-1 is a nonpnlarized, nonloclting type. This relay is energized whenever a current of
at least .9 ma flows through its coil, regardless of the voltage polarity applied across the coil. When this relay is
energized, contact pairs 5-8 and 6-7 are closed and C011"-Cf
pair 4-6 is open. The contacts of 'the relay return to the
normal, unoperated position whenever the energizing voltage is removed.
.in
'
'
'
_=
nI
relays (contacts 4-6 for Set 1 and contacts 6-7 for Set 2).
Relay O-3 contacts function to switch the power supply
energizing lead for the radio set (contacts 4-6 closed for
power on and contacts 4-6 open for power off). The following chart indicates the positions of the relay contacts
Z-
w* B7l
l
@_:_.3ii
'D
__;_
1-E:
I
-10
_:.
9.
'sit|'i'iiiis-sl:
-1
'voltage
"'1
L-1
L-2
Reno e
switch
at-rr 1 and 2
Left-hand
am 1
O-2
Q-8
5-8
Right-hand
write-in
6-7
5-8
6-7
D-1
O-2
O-I
5-B
4'6
rs
4'6
6-7
we
12
D-1
O-2
Figure I8.
a. Swrrcn Sarrnvcs. For this mode of operation the control switches at the local and remote control units are arranged as follows:
I
1
(1) Conlml voltage application. Wlien the remote operator closes his microphone push-to-talk switch, the circuit
arranges itself as follows:
'
,|-=1
bomb
L-:
"
ll
5-B
4'6
W6
4'6
6-7
W6
5-8
6,
7'6
as
4'6
GIFII
AIJ-ll
...
vs
F' ti
-j
1_q_.
tum: oorrluate-annne
mvunoe i oouomoi
with I.-Z.
r
"7:
H
E
's
'75;ss
-_T _ .,_ ,_
_-_=_'L_ -?py:
i]C:1I_IIIll:'II1-in
liinl|iii=l
??%
cu-it
au-n
Eli!-ll
Ill-I-at
gal;-_ee|r|-urn:
HP-ll
t 52
E.
TH-ll
E6"-ll
OIITIITI
-2
I III-ll
cu-a
Atna|
air-u
51 P :
Iv-14?-lj_
!
II
|
*\'.'
5'
I
9
ll-I-II
(J-ll
IIIJ-ll
IIF-SI
DB
_m._
NJ-ll
i
-_ _ _ _._ _.l
I-II
0-!
I
IU~ll
Ii F ll
Ii?-ll
IIIJ-ll
4 I
llil-ll
I-II
TI IOII~lI
Figaro I9.
32
"'2
O-8
_._._
ii
'lllB03l'll
an s
-O-1
write-in
st~:u:c'ron
iillll
liiii
lillfg o-1|
U!
Polarity
altouit ootmtotl
71. l _:'
I. I
Y
3
llQ
:
2
mcnomotzoneee
I .|
-Efrmj
41 I
C
GOIIYIG. Ll-Iii
7:4 1- 1'0 eloulto
---|ID
e
:7
s""
slil
I H
;,. _ u- "T"!
-T
in.P"
.. "=-
l Emt
is-'7_ |____
:=
tin
I
:t|
:LTi'I
El
c. The contacts of relay O-1 are associated with the function of switching the microphone lead (contacts S-8) and
of the headphone lead (contacts 4-6-7). Relay O-2 contacts are associated with the function of switching the
ground return connection to the receiver-transmitter control
Eb
Zen
Rd, 0,1
Relay 0-2.
Relay O-B
Cgnrgqg
Contacts
Contacts
Contacts
Contacts
Cnilm
Qpcn
ClOSd
qpgn,
C|05Cd.
' gpgn
ClO!Cd
6and 7
4and6
6a|1d7
4and6
4 and6
Sandi! K
Ganclil
(2) Contact arrangement. (a) Ciantacrs 5-8 of O-1 connect microphone winding 5-6 of T-1 through C-23 and l11=
SET 1 contacts of S-2E to the microphone input terminals
(terminal T of I-2 and terminal C of P-1) to Set 1.
(b) Contacts 4-6 of O-1 open the connection between
winding 7-9 of T-1 and the receiver audio output circuits
which are associated with terminal S of J-2, terminal A of
P-1, and terminal A of P-2 .
(c) Contacts 6-7 of relay O-1 connect the ground return
for the relay control circuits of the radio set to contact 6
of relay O-2.
(d) Contacts 4-6 of_ relay O-2 connect a ground return
(subpar. c above) to the Set 1 relay control lead (terminal
F of P-1 and terminal C of ]-2). The relays in the radio
set associated with this control lead thus become energized.
(e) Closure of contacts 4-6 of relay O-5 has no effect
since the radio set power is turned on by means of the
power on-off switch of the set itself.
c. SUMMARY. Summarizing the results of the relay contact arrangement described in (r) above, the circuit is set
up as follows:
(1) The microphone circuit (speech path from distant
operator) is connected to the audio input circuit of Set 1.
(2) The control relays of Set 1 only are energized, thus
turning on the transmitter of Set 1 only.
(5) Power for the radio set is turned on from the local
control unit by means of switch S-2.
52. Audio Signal Paths with Remote Control of
Set I Transmission
Speech signals from the remote operator's microphone pass
over the line circuit as described in paragraph 47 and
are developed across secondary windings 5-6 and 7-9 of
T-1 at the local control unit. From terminals 5-6 of T-1 the
signals are applied to the microphone input circuit of Set 1.
The signals entering Set 1 are transmitted over the air. The
signals in winding 7-9 of T-1 cannot be heard in the headphones of the monitoring local operator, since this circuit
is broken by the opening of contacts 4-6 of relay O-1.
dosed, Power to the radio set remains turned on, and the
relays still are connected across the line. Furthermore, contacts 4-6 of O-3 still are closed. With the SELECTOR
switch still in_ the left write-in position, the remote operator,
therefore, still can take control of Set 1 at any subsequent
time merely by operating his microphone push-to-talk
switch. To prevent such a possibility, it is necessary to turn
the SELECTOR switch to the TEL position, thus breaking
the control voltage connection to the microphone push-totalk switch at the remote end. Furthermore, it is necessary
to turn the REMOTE switch to the TEL ONLY position,
thereby breaking the relay connections across the line. Telephone operation is possible between the local and remote
units at this point.
(6) At the local control unit, relays O-1, O-2, and O-3
are connected across the line circuit, in series with each
other, and relays O-2 and O-3 are in series-aiding connection with respect to each other (that is, terminals 2 of
both relays are associated with L-1 and terminals 3 are
associated with L-2).
Set 2 Transmission
TEL ONLY positin-1, respectively, breaks the control voltage connection to the remote operator's push-to-talk switch,
and disconnects the local control relays from the line mil!"
the arrangement of the contacts of O-2 and O-3, since contacts 6-7 already are latched.
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A review of the circuit arrangements described in paragraphs 51 through 54 will show that when the REMOTE
switch is in the SET I 8: 2 position, the remote operator
can operate at will either Set 1 or Set 2.
a. To operate Set 1, the SELECTOR switch is turned to
manually at the radio set. Relay O-1 is independent of control voltage polarity and is energimd when the control
voltage is applied (microphone push-to-tall: switch closed)
and de-energized when the control voltage is removed
(microphone push-to-talk switch open).
b. Turning the SELECTOR switch to the right-hand
write-in position and operating the microphone push-totallt switch applies the control voltage to the line so that
I.-1 is negative with respect to L-2. The effect of this polarity (the reverse of that stated in subparagraph a above) at
with terminals 2 associated with I.-1 and term-inals 3 associated with L-2. The REMOTE switch connects ground to
contact 6 of relay O-3.
(5) With L-1 positive and L-2 negative, the three relays
operate to arrange their contacts as tabulated below. The
results of the relay contact arrangement are given in the
following subparagraphs.
Relny O-2
Relay O-8
Contacts
open
Contacts
closed
Contacts
open
Contacts
closed
Contacts
open
Qtntacts
closed
4and6
Sandli
6and7
4and6
6and7
4and6
Control Group AN/GRA-6, smote control of Set 2 with Ion! control of power,
functional diagram.
(2) At the local control unit, relay; O-1, O-2, and O-3
are in series connected across the line. Relays O-2 and O-5
!liJ'
MPO
'-
Figure 20.
Rel" O-1
I [P'a
OU'
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A [Pl]
_:_g:|.a'r$I
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(S) With contacts 4-6 of relay O-3 closed, ground return connection provided by the contacts of the REMOTE
-|.1-r: oi-4..-
37
[i
ralk switch at the remote unit, after the first closure of that
switch, has no effect on relays O-2 and O'-3 at the local
COIIIIOI unit. Therefore,"with contacts 4-6 of O-3 closed,
power remains applied to the radio set. To shut off power
from the radio set for this type of operation, it is necessary
to reverse the control voltage polar-iry across the line. This
is done by turning the SELECTOR switch to the middle
write-in position, and momentarily operating the microphone push-to-talk switch. This procedure results in the
reversal of the battery BT-3 connection. The battery is connected across the line momentarily with the pressing of the
push-to-talk switch. The control voltage is applied to the
d. Remote OPERA'l'OR5 Reetv. When the remote position push-to-talk switch is pressed, the control voltage reapplied to the line binding posts is of the same polarity as
before. Therefore, the only effect is to transfer the contacts
of O-1 from the listening to the talking positions. The
microphone circuit is reconnected to the radio set, the
listening circuit is broken, and the relay control lead ground
return is re-established through closure of contacts 6-7 of
O-1 and through the hitched contacts 4-6 of O-2.
IO
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(I) Relay O-1 operates as before, to close the microphone circuit connection to the radio set, to break the
listening circuit from the radio set through winding 7-9 of
T-I, and to apply ground connection to contact 6 of relay
O-2.
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(5) As in paragraph 56, contacts 4-6 of O-3 close, connecting ground teturn through the contacts of S-2 in the
SET 2 position to the radio set power control lead. Power
"'11
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innate: ll-GOA!-l
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(3) With L-1 positive and L-2 negative, the relays arrange their contacts as indicated in subparagraph b below.
HM
nu-1|
5?
(2) At the local control unit, relays O-1, O-2, and O-3 are
connected across the line circuit, and relays O-2 and 0-5
are connected in a series-opposing polarity with respect
to each other. That is, terminal 3 of relay O-2 and 2 of
relay O-3 are associated with L-1, while terminal 2 of O-2
and terminal 3 of O-3 are associated with L-2.
IIFII
2 t.
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I-I
to be turned off from the remote position after the conversation is finished, the remote operator turns the SELECTOR switch ro the right-hand write-in position and
momentarily operates the microphone push-to-talk switch.
The effect of this procedure is similar to that described in
paragraph 57. Application of the control voltage across the
~a
B
II
I I0!
6 (I'll
_:
Figure 21.
38
Control Group AN/GRA-6, remote control of Se! 1 will: remote control of power, functional diagram.
1 u
n. CIRCUIT ARRANGEMENT. The circuit arrangement resulting from the above switch settings is as follows: When
the remote operator closes his microphone push-to-talk
switch, the circuit arranges as follows when the SELECTOR
switch is in the left-hand write-in position.
an-:1
l"_-*1
2 -:-
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LOCAL GINTIQL
___
.
nenronutmrea
._..._.i.__
remain unaffected.
s. CiRCUl'I Anamomnnr (fig. 2o). (1) The microphone of the local operator's handset, in series with the
39
(2) Section B of S-3 connects ground return to the control lead for Set 1 to terminals C of I-2 and F of P-1, and
TROUBLE SHOOTING AT
Section I.
Note. This chapter contains information for field maintenance. The amount of repair that can be performed by
units having field maintenance responsibility is limited only
by the tools and test equipment available and by the skill
of the tepairmeti.
CHAPTER 6
both Sets 1 and 2. Since both transmitters now are enerBiled. the signals will be trunsmitted over both radio sets.
This mode of operation is similar to that described in paragraph 60 for operation over Set 1. In this case, the microphone is connected by Section C of S-3 to terminals C of
Local and break-in operations also are similar to those described in paragraph 60.
b. OPERATIONAL Cuticits. The operational checks outlined in paragraphs 68, 69, and/or 70 are made to determine at which point the units of Control Group AN/-
must be adopted. Paragraphs 69 and 70 give trouble sectionalization procedures for the local and remote control
units respectively. Use the procedures in these paragraphs to
supplement the information gained from paragraphs 42
-1-l
.1
trol group is being checked as a whole. In this case, facilities available from the front of the unit panel are utilized
and 70).
(2) Resistance mearurernerur. These measurements are
made to determine the continuity of circuit sections, that
is, transformer and coil windings, proper switch contacts,
and the like. In addition, certain control functions are
checked by means of resistance and continuity measurements, since without the radio set there is no other way of
deterrnining whether or not the control operations are
Tent point.
Infinity
Infinity
Infinity
Infinity
of ]'-2.
Infinity
infinity
0
of ]'-2.
-I-e,.m_ C of J_1_
Infinity
or 0, depending on
of voltage applied to
line terminals prior to this
Before proceeding with the checks of the following paragraphs, it is desirable to eliminate the handset as a possible
cause of the -trouble, found by the organizational maintenance procedure. If a handset known to be in good condition is not available, or if the one returned with the
Point: of measurement
Terminal E of 1-I.
DCCIDT.
Test. condition
None
Infinity
W n
infinity
'
- '3 liclt heard_
150 ohms, PP"'"m"|Y_
None
Inn-,'iq__
,i
cells (BT-1 and BT-2). Check that the three relays (0-1.
0.2, and O-5) are seated firmly in their correct socketsMake sure that the pilot lamp (E5) i5 i"$1d in its 5C
lcet on the CALL LIGHT holder. Attach the handset cord
to the AUDIO connector on the front panel. Be certain to
if V/I
Infinity
infinity
O
Terminal C of I-1.
C-433/GRC. A reading of infinity should be obtained between, each of the test points listed below and chassis.
S-2.
polari ty
Terminal F of J-1.
Required readlnl
'1t condition:
We _---
r
"
Push-to-talk
switch' operated 'or unoperated.
to specific circuit sections as being defective and to additional localization checks necessary to further limit the
trouble to a particular part. The tests given in the operational check chart follow a certain specic sequence. In each
check, it is asstuned that the preceding checks have been
made and the troubles discovered have been eliminated. Accordingly, start with item 1 and proceed in the indicated
order. The chart includes the following columns:
4. ITEM OP Cnacrt. This column assigns a numerical se-
quence to the particular test, and describes briefly the purpose of each test.
7 i
1
a-.1
ne
S-1
and
srahort- (par.
75).
Greek
-r
70)
._.
ocacontrhear
o rsre-d
-s
unis
tlefec
~-
(par.
70)
continuity
co
Cautln
mcontioakin:innu-g
ity
mmake
sureasurementtor
s, from
revoapoimgesove ntsbeimeansugred.
(par.
70).Check
ngsgener- desin
atcprariboedaras
graph72.
--
Checl
T-1
conrty
wioftni d-u
open
co
on ection Checkbe
circuit.
Checl
C~lfor
capaci
ant tor
Checl
T-1t
defsective
Othveocal
erwse conro
fordef
contact. ebe
c(par.
73
tive .
e
binpostof
dings f
t.speech
un mornto
Check
(par.70).
continuity Checl
(par.
72).
generat or Check
C-Ifor
short
Checl
(par.70)
contitnuity Subslasparmp.
Coto
n ectheadphones
ti utee CheckS-1
(par.
contacts
itv
(rm
70)
Subslasparmp.
ti ume Checl
S-1
for
R-Iand
conttinu-
n a
0-:
orre-
:1;
.-F
_-1
chart are called for, perform that check, note the resultant
indication and if abnormal, follow through as indicated in
the further checlts column for that operational check. Where
reference is made to a trouble localimtion paragraph, the
unit.
Ptnabe nulaol-roube
ocal
unit.
runiemotet.
DeT-1,
in
fegorcntievreator,
be
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S-1
in
eorctive
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ocal
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ocal
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ocal
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Point. of meuurement
5
I
as expcrienc llCtill8$-
lleltIli(I;!'1|n:.=,l'|l"I
Probable trouble
10
(S-2
in
61
25
680
left-hand
write-in position).
l
680
Pfb.b|Q 1|-cub];
i
Ir
-r
2-550
1
680
Defective R-l.
Defective bell, S-l, contacts, or C-l.
Defective wiring.
C-434/GRC
27
CDIUPIIIHICIII.
fr H
measurement, remove the dry batteries from the unit. Disconnect handset, and leave the unit cover off. The measure-
From terminal C_of J-l to spring contact within battery (ET-1 and BT-2)
polm of meuunmem
below.
Sameas above.
E-2 positive).
|i
P"b'b1 """|
Regulrcd regdhtg
Rllulrd l9Idl"
within the unit. Connect the handset to the AUDIO connector on the front panel. Initially, place the REMOTE
50
tr -
\
;
51
'
'1
phone. Connecr a pair of headphones between L-1 and I.-2Speech should be heard in the headphones. If not, either
windings of T-1 are open or batteries HT-1 and BT-2 are
(2) Operate S-3 to either the SET 1 or the SET 2 position, and continue talking. into the microphone. Speech
Microphone circuit.
Receiving circuit.
as-at
hhmrf
10
Infinity
0
A
Infinity
0
|.
rariuio
Set I relay
control
circuit.
FromNofJ-Zmoclustis.
Infinity
1.
Power
control
liw
circuit.
l
l Clreull. eeetlon
Microphone
circuit.
Receiving
Reading
(alumni
I0
Infinity
Infinity
Set 2 relay
control
circuit.
Power
Set 1 relay
control
l
Innity
control
circuit.
circuit.
(d) Return S-2 to the SET 1 position. The readings indicated in subparagraph (a) above should be obtained.
Point of mnaurement
circuit.
10
is -l-. Repeat the measurements of continuity for each position of S-2. Leave S-3 in the TEL position.
circuit.
l
y
Probable trouble
Reading
"hm"
FtutuCof_I-Znochaasis.
Set l telly
control
ti
Point. ol rneuuretrtonl.
.
Il
circuit.
.1
(4) Turn switch S-2 to the SET 1 and then to the SET
1&2 position. Leave S-3 in the TEL Pition, unless otherwise indicated. The following readings should be obtained
_|
as indicated.
Receiving
L-l and L-2 so that L-1 is + and L-2 is . Make the continuity checks given below for each position of switch S-2
circuit.
Point of meuntremeul
Microphone
Clreult. eeetlon
Clreult. aeet-loo
(is) Turn switch S-2 to the SET 1 posirivll The readings obtained at each of the controlled Cirlif lwllld be
as listed below.
rodecl battery contacts, a defective dry cell, a defective contact on switch S~3C, or an open winding 5-6 of T-1.
e. RESISTANCE Maasunnunms. For the resistance measurements listed below, remove the batteries, disconnect
items from the front panel connct0l$, I114 ""1" 'h lm"
from the radio set. Pull relays O-2 and Q-5 5'0!!! hm
52
-53
ll-_.._ .
st.
Clreult leetlon
C TNomlnnl
fending
Point of measurement
26,000
Infinity
position).
Line circuit.
Line circuit.
Ringing circuit.
25
2'."
2,5 50
680
I 6,000
5.000
5.000
0
0
Infinity
Z or SET l & 2.
61
S-3 in SET l.
S-3 in SET Z.
From C of J-2 to pin 4 of 0.2,
Microphone circuit.
Infinity
Infinity
O
Infinity
Grounded lead.
Defective wiring.
Defective wiring.
Infinity
Infinity 0
Defective wiring.
C-2.
S-3 in SET 1.
Infinity
infinity
Infinity
Infinity
cuit (that is, of the handset or the radio set). The following checks are aimed to eliminate trouble due to breaks
in parallel and ground connections. Using Electronic Multimeter TS-505/U as an ohmmetcr, make the continuity
measurements listed below.
0
Infinity
Defective S-2.
Shorted wiring or S-2.
Shorted or leaky capacitor C-2D.
Defective wiring.
-0
S-3 in TEL.
Defective wiring.
Defective S-2.
Defective S-2.
Infinity
S-3 in SET l.
Infinity
are closed or
infinity if
contacts 6-7
are closed).
S-3 in TEL
Defective T-l.
1.
Defective R- l .
S-3 in SET 2.
10
O-I.
l;
Defective 5- l.
Defective T- I.
( If contacts 4-6
circuit.
to chassis.
s-2 in star t at 2.
s-2 in star 1.
Infinity
Audio receiving
circuit.
Defective S-3.
Defective S-3.
Defective wiring or battery contact.
tery compartment.
Infinity
0
COl'.l'lpll'!Il'lCl'lf.
tion)t
S-5 in SET 2.
Probable trouble
rendlntt
(ohms!
Probable trouble
(ohms;
Nominal
Point of measurement
Defective S-2.
54
55
l.
b. TRANSFORMER T-l Rmisriiuce DATA. Use Electronic Multimeter TS-505/U to measure the resistances of the
windings of the transformer. The transformers in the local
and remote control units are identical.
. .
support, so that the left side of the unit is away from the
repairman. Grasp the unit with both hands so that the
thumbs test in the two holes at the left edge of the cover.
Place the fingers against Batteries BA-50 to prevent them
from slipping. Press down on the cover and slide it back.
Turn the cover slightly upward and slide it forward to
disengage the projections at the rear of the cover from
the bracket angles on the left side of the chassis frame. The
small dry-cell batteries can be removed directly. To remove
l-Z
15
3-4
21
ure 10.
wl""""l' lI'Il'\ltll|I
5-6
to
7-9
61
Fill?
0-1
O-2 or O-3
Point. of ineaaurenient.
16,000
Infinity
Infinity
5.000
See remarks
See remarks
REPAIRS
|-.;||M-.
ii. BBLL. The resistance measured between the coil terminals of the bell should be approximately 2,550 ohms.
Section ll.
Requlrld
Remark:
the panel (except the pilot light) will removal of the panel
from the chassis frame be necessary. The panel is held in
place by means of four machine screws, one at each corner
of thechassis frame. Remove the four screws and pull the
panel gently away from the frame.
One pair of
contacts
should show
zero ohm;
the other
infinity.
(2) Press the snap latch at the top rear of the unit
thereby releasing the cable compartment cover, and mount
the cap on the brackets provided inside the cover for this
purpose.
(5) Release the two wing screws on the front panel to
disengage the panel from the outer case.
(4) Place the unit on a table, panel down, and lift off
the cover. Some difficulty may be encountered in pulling
the large connector through the hole in the case. This may
be due to the fact that the two "O" rings on the connector
may be swollen. Apply a small amount of vaseline or DC-4
grease to the "O" rings. The connector will then slide
through the hole easily.
(5) Pass the cables and the cable connectors through
the hole in the cable cotnpartinent.
b. BA'rrERiBs. The battery compartment is a plastic container. Press the snap catch which holds the covet of the
container in place. The cover is located on the bottom of the
panel-and-chassis assembly. Lift the two dry cells out of
the compartment.
c. CALL LIGHT AND PANEL. These items may be removed exactly as described in paragraph 70 for the remote
control unit.
e. FURTHER DISASSEMBLY. The procedure for disassembling individual components and parts of the unit are described in paragraph 65.
siite that they are not corroded and that the springs are
not broken, loose, or damaged.
whether pl0P* <99
51
ll
'l
77. Cleaning
a. Dirt and corrosion will interfere with electrical continuity and mechanical efficiency of the parts and of the
unit by causing circuits to be shorted or insulated, or by
causing switches to be jammed. For these reasons, it is
important to clean all parts of the chassis and panel carefully and thoroughly.
b. No set method can be given for removal of dirt because of the many ways and places it collects. Cleaning
should be done with a lintless cloth, fine sandpaper (#000),
crocus cloth, or a soft brush. Dust and grease usually can
be removed with a cloth or brush moistened with solvent
(SD). Never me gasoline for cleaning. Extra care must be
exercised in cleaning delicate parts or parts which are
difficult to reach, in order to avoid damage to wiring or
parts. Where it is necessary to remove portions of moisturefungiproofing in order to clean a part properly, refinishing
is essential. Refinishing information is given in paragraph 85.
parts are not available and the damaged component is beyond repair, a substitution must be made. The part substituted must have identical electrical properties and must
be of equal or higher voltage and current rating.
c. LOCATION. Relocation of substituted parts may develop certain difficulties such as regeneration, hum, noise,
or crosstalk and is not recommended.
(4) Drill out the four rivets, fastening the contact strip
to the chassis.
graph.
I-I
E-ti
I06!!!
Pi.-I
IITTIRY
IQIER
ia211-!-
(1) Remove the screw and the two washers at the back
of the receiver portion of the handset. Save the screw and
the metal (H-105) and rubber (H-104) washers for
reassembly.
nect the cord and plug assembly, remove the switch cavity
cover as in subpatagtaph d. Unsolder the leads and pull the
cable through, being careful not to lose the cord and plug
assembly padting gland.
(2) Lift off the receiver cap (O-105), being careful not
to lose the water- and frost-shedding diaphragm (Q-101).
Il7'l'IRl HGDER
ROVER M-I
_
Figure 23.
__
_ ._tu 5!-at
swat WW
COVER PLATE
5-I03
'6 runs
5- ,
|
CHASSIS
are
use
--1_.-__.nr . _
eiussis
F*"5
wast-ten
H __ M
6- I
MMINTING
SCREWS
Sm
"T 2
'
B1 ' I
sonnet
asscuaur
5- s
H"sE"'
- not
scnew \b
/ scnew
urrenv
IEl-"I-l"d- '.I
rietai.
WASHER
u-to: \
/'
0/
BANG-UP 5
WP
"2
HMIHSET
CORD 8 PLUG
ASSEIIBLY
U-IOI
washes --""6
E-II-._
J-I
BATTERY
LAMP
HHJJEII
I- I
",LuNG
l|Na
0"Q
ELEMENT ._
E " IOI
listen n roost
suenomo
ounmnaeu
O - IOI
"3
I'-3
5"!
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P2
T"
SOCKET
...
WASHER
.- a "_ ,0,
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wasuen
/ H - I09
/ W K
"
senew
we eoven 5"5*
A-tot
IF
O-IOI
eoumnruan
COVER
A- I
'
so
tn sosa :4
Figure 24.
Figaro 22.
Tmsm"
IT- 3
PANEL
Iii
b. TROPICAL MAINTENANCE. A special moisturepr0ofing and fungiproofing treatment has been devised which, if
properly applied, provides a reasonable degree of protec-
ii
:4
Section IV.
B4. Wooihorproofing and Rustproofing
CHAPTER 7
FINAL TESTS
ets, plugs, and other components, using sledges, axes, handaxes, picltaxes, hammers, crowbars, or heavy tools.
1:. CUT. Cut wiring, using axes, handaxes, or machetes.
86. General
This section is intended as a guide to be used in determining the quality of a repaired unit. The general repair procedures as outlined in the preceding sections of this chapter
were designed to be performed by maintenance personnel
equipped with adequate test material. Repaired equipment
meeting with the requirements noted and referred to in
paragraph 87 will furnish uniformly satisfactory operation.
87. Return of Control Group AN /GRA-6 to Service
After the components of Control Group AN/GRA-6 have
been repaired as described in the preceding sections of this
chapter, the unit should be fit for return to service. However, repeat the operational checks outlined in paragraph 44
to be sure no other faults exist. Make any necessary repairs.
If each unit operates as required in paragraph 44, the operation of the control group, or the particular component of
the control group, may be considered satisfactory, and it
may be assumed that it is safe to be returned to service.
If possible, the equivalent of at least two miles of field
wire should be connected between the local and remote
control unit binding posts, for the final checks, to make
sure that the requirements of paragraph 44 are met under
as close to normal operating conditions as possible.
63
AppEND|x |
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I
ll.
Note. For availability of items listed, Check SR-31020-3 and SR 310-20-4. Check Deparilrnent of the Army
Supply Catalog SIG 1 for Signal Corps supply catalog
pamphlets.
I. Army Regulations
AR 380-5
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SIG I
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TB SIG 72
SB 11-76
Signal Corps Kit and Materials for Moisture- and Fungi-Resistant Treatment.
5. Demolition
FM 5-25
TM 11-455
Radio Fundamentals.
TM II-486
I] I
lications).
SR 510-20-4 Index of Technical Manuals, Technical
Regulations, Technical Bulletins, Supply Bulletins, Lubrication Orders, Modification Work Orders, Tables of Organization and Equipment, Reduction
Tables, Tables of Allowances, Tables of
Organization, Tables of Equipment.
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__ _*_
NOTES
' stamens mm mat trans ant IIIsutattn ntslsroas um: snout trans
ant non-msutartn
Illl RQDCO IINUFICTURERS ISSOCIITIDN
JIM
OI
O OI
JOINT AIIIY-NIVY
.....................audio frequency
.......................centrigrade
rt. 124545
Figure 25.
F.....
...........Fahrenheit
hf.................. .........................high frequency
ma.........................................milliampere
tf............................................radio frquency
rms.........................................toot mean square
uf, uuf....................................mictofarad, micromicrofarad
8. Glossary
64
HIT
uemqo a
7. Ablarevioiions
(Field
l]
UULTIELYINO VILUE
neeting.
TM 11-660
I] I
[I
I l I
6. Other Publications
FM 24-18
ti
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as FOR
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uuvuettmsm:
naca-nletectnue caPac|tons*
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TOLERANCE
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Figure 27.
tn aoao-at
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contacts eounete A omeuur tn: uuuaen mama-res tn: avntou
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totsnanee
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69
APPENDIX ll
l
rylriftlul
mctloo . pm
Sm ,,'?
1. Rgquigigning pm,
The fact that a part is listed in this table is not sufficient
basis for requisitioning the item. Requisitions must cite an
authorized basis, such as T/08:15, T/A, T/BA, SIG 7-8-10,
1C684A-6
part/dwg #GA-2322-I2, l Army-Navy Local Control C-434/GRC, Fed Tele 8 R-id Pitt/dwg #65.
2264-I4, l Army-Navy Handset H-33/PT, Fed
Tel: it Rad part/dwg #Gl'I-1310-2, and l ArmyNavy Bag CW-189/GR. Fed Tele it Rad part/dwg
#GA-1098-14; ea unit has nomenclature markings;
p/o Army-Navy Radio Sets AN/GRC-3 thru 8.
AN/VRQ-l thru 3, and AN/VRC-7 rhru 10; Fed
Tele it Rad part/dwg #GL-317!-2; U. S. Army
4!
I.
r.
spec #71-3329.
MS-l
ZZJSS-189
\
Handset.
213620-33
300 ohms, at-ntr impedance 40 ohms; black phenolic handle; approx 7%" lg x 2-3/64" wd z 3" deep
0/a; c/o l Roanwell Corp #14610 xmtr unit, l
#9742 rec unit, 1 #17370 handle assem, I #17380
xmtr cap assem, 1 #9738 sw assent, 1 #12746
washer, 1 #18700 cord plug asset-n, l #12683
gland nut, l #12679 packing washer, l #12854
ext lead, l #12687 ring, 1 #11786 clip, 2 #12475
cord rips, 1 #5897 screw, and 2 #5889 screws; wp
handle, blast proof xmtr unit, submersion proof
rec, press-to-tall: detented momentary cont sw, frost
and water shedding type xmtr and rec cap, clip
attached for hanging handle to belt, ete.; Roanwell
Corp part/dwg #9882; Fed Tele at Rad part/dwg
#6!-1310-2; U. S. Anny spec #71-5331.
J
-1.-\.-r \_
1
l
C-433/GRC.
|..
|-
2C684-433
rying strap, and l IFGA-2141-2 cover assem; recrangular box shape; approx 9%" V3 X 3!/E" ll X
7" deep o/a; control and term designations on
7
ll
71
.2
FII F
l
Funeum 9 Dlfl
It-oek Ho.
ll
i 1
I-l-1,
11-2
-l
CATCH. fastener: c/o 1 lever, 1 back plate, 2 ourside links, 2 inside links, 2 springs, and 2 pins;
generally rectangular shape; approx 2-55/64" lg x
I-27/32" wd x 9/l6" rhk o/a; three 7/32" diam
mtg holes, .562 c to c; Corbin Cabinet catalog
5DB2-249
Handset connector.
6Z-4051-22
22/l868.76
6I.34005
Ringer generator.
413910
INSERT, threaded: steel, cad pl and olive drab iridited; rectangular; 1-ll/16" lg x %" wd x .1196"
rhk o/a; three #10-52 NC-2 mtg holes .562 c to
c; Fed Tele st Rad part/dwg #GB-2068-2.
2Z5400-55
3G350-110
2Z3197A-38
INSULATOR, standoff: round post shape; white unglazed silicone treated ceramic w/metal end caps;
.6 lg a .209" diam; rivet type mtg stud on 1 end
.094" diam x .1" lg, solder type stud term other
cap; Fed Tele st Rad part/dwg #GG-1743-2-2.
2Z58Z2-474
2Z3l97A-39
KNOB: round w/finger grip and self-retracting folding spinner handle; olive drab enamel aluminum
casting; for 14" diam double flatted shaft; fastens
to shaft by single #6-52 screw thru face of knob
into axial hole in end of shaft; 2.812" diam x
53/64" h o/a; shaft hole extends thru knob; Fed
Tele it Rad part/dwg #GA-2906-14.
KNOB: round w/bar; olive drab zinc alloy; for M1
diam double flatted shaft; single #6-32 screw thni
hole in face of knob screws into axially rapped hole
in end of shaft; 1 whine luminous line on bar portion; l-7/l6" lg x %" wd s 15/52" h o/a; shaft
hole .359" deep from bottom surface; luminous
marking; Fed Tele st Rad part/dwg #GC-1690-2.
2Z5822-401
6Dl6777-12
6Z38l0-49
2Z302B-56
22/3030-27
Battery contact.
Battery contact.
spring, and l #GD-I054-2 circuit label; rectangular; approx 7%" lg x 5" wd x }" thk o/a; mts
1948-I-5.
:21;I Co
N?
A-I
Bl
E-5
1080-2.
!'\IMI-ion at ,1
2Z3807-27
20649.
J-l
J.
c-1
Rd
mm
2Z3351-Z11
1
"31
~a
Rel
.7;-|,|,;,|
t so
t J
I-unetiun of pl
_ o
Slatnol
nod; Como
gm
Rd
.ym|>|
T
I.
E-3
.
I
Signal lamp.
II
2Z5888-5
I-1
:
I
_
=
,
"
I
I ,1
H-5
to
__
"
S-2
Selector switch.
5Z982S-62.528
Linematching transformer.
2Z9637.118
61.52650
61.3006-325
| '
dwg #6!-l-1536-2.
Line terminals.
3Z757-57
'
T-1
R-1,
R-2
Current-limiting resistors.
BRCZOBFGB 1]
H-6,
H-1
6Z7857-8
|
'
|
1-2
l
'.
l
-
E.
O-8
'
'
H-8
I
I .
,
|
i. .:"_-
74
H-11,
H-12
I-I-I5.
4135672
H-14
628569-5
3Z9863-42D
| '
I
SWITCH, toggle: SPDT; JAN type ST-42-D; supplied w/locking ring and internal tooth lockwasher.
1:-1,
E-2
7;
S-1
,5
'-.
Slznal Corps
atoek No.
Function ol rm-t.
2Z5991-184
ii
equal.
'
t e
61.52010-1
#GG-2542-Z.
6Z83'I'7-7.1
Carrying strap.
GZBMB-22
spec #71-3529.
15
,1
,l1..
l.
net
,,,,,|,.,|
Signal Corps
stock No.
0.4
E-4
2Z558-48
2997-2.
W-1,
W-2
5Z770-12.79
1-2
1;
H.
C-1,
C-2
-1:
i_||.r;,?
'-.'
1I
l-1.
-.
-76
dwg
Chassis connector.
2Z304$-57
ZZSSSI-212
223351-213
COVER: aluminum, caustic etch and water dip lacquer finish; round; 2%" diam x 19/32" thlt o/a;
two 1/1" a .312 oval mtg holes on 1%" mtg/c;
groove around outside for "O" ring seal; two
7/16"-32 thd mtg holes for gland packing nut;
Fed Tele it I-lad part/dwg #GC-2014-2.
223351-214
6Z-1051-22
27/1868.768
624049-6
2Z486B.73'I
61.34005
I
l
A- I
SE75 50-1.35
'1
I.
E
1
Waterprmf cap for connector
aperture.
221619-S7
A-2
O-7
gland sear.
O-8,
O-9
==n1m.;T1/16" on at s/15- to 1 1/ts" tlalt; 1.1near Inc #1820-6; Fed Tele dc Rad part/dwg #65-
1948-I-5.
EDBZ-249
O-10
0-11
1977-2.
- M-. -
Cannonelec
I-1
or
#164-1
i"
dwg
T?
,,_,,k Na
12.
2Z700-24
O-6
Sllllll Cnrpa
1-umtm. of ",1
Z592-Z.
_|
ti.
part/dwg #GA-Z015-Z.
O-5
Handset connector.
2Z5030-27
O-12,
O-13
19411-1-14.
},
ids.-' ._-i .1 -I:-\._
19411-1-15.
ti/'
-\-
=-
|_ l
_
"gig,
Sltrnnl Corp!
at-oelt No.
tut
symbol
-l
b, Im5N1'1F1CATlON TABLE or PARTS FDR Locnt. Co1~rnto1. C-434/GRC (contd).
Ringer generator.
GENERATOR, hand ringing? telephone; I magnet:
/H5910
l-l
I-3'
1 r1
H-I
1-1-2
GZ-1554
H-4
6Z508l-3
H-S,
H-6
Battery holder.
382190-4
H-7,
H-8
A-4
bottom on 2.7l8" x 2.125" x .l.406" mtg /c; accom 2 Batteries BA-30; spring catch and retaining
E-5
2;ss22-414
ll
ii
E-6
zzsazz-401
ll
N-1
l
227091-343
O-16
Switch ltnob, C-454.
zzsszz-402
1;-2
1
1a
2Z709l-344
O-11
PLATE, retainer: aluminum, dull black primer finish; square plate w/round hole in ctr; 2% sq x
Mr tltk o/a w/2.062" diam hole in ctr; four .281
cslt mtg holes on 2" x 2" mtg/c; Fed Tele 6: Rad
part/dwg #GB-2568-2.
227091-345
E-I,
E-2
Line terminals.
52737-57
6Dl6777-l 3
'
plates.
-2.
2Z709 1-546
O-14
O-15
6Z7522-I
In-1
61.3800-IAL
H-9
._-. \_-.p.-:
5026-2.
KNOB: round w/finger grip and self-retracting fold-
61.5006-52$
.-E
Pm/dwg #GH-1964-2.
2Z599l-184
M*3
H-3
17
.1
mf$:,%:'_"
Fttnef-In cl put
Signal lamp.
ZZSBBB-5
2253-2.
79
f_ -!"",f,.-'
1'
1.
ii ' J?
It
Ti .
nifd
___7
l.
Sinai Gama
FIIIIEP-lll at vort7
' W
Id
aymbol
stock No.
' _
221506-1_92
O-22,
O-23
pins; 1-19/52" lg a 1-19/32" wd x 2-9/16" h excluding term and locating pin: mts in standard
octal socltet; fast acting; mtd in HS metal can; Sigma Instr #80050; Fed Tele 6: Rad part/dwg #Gl-i1972-2.
O-1
||
l
I
2 I
Line relay.
2Z7599A-246
O-24
S-3
Current-limiting resistor.
3RC20BF68lJ
RINGER, telephone: 20 cyc harmonic; non adj armature; 2555 ohms 310%; 2!/1" diam x 1" it max
o/a; 21,6" diam gong; footed bracket mtg, two
#8-52 holes on 2" mtg/c; coil varnish impr and
dipped; Fed Tele at Rad part/dwg #GH-1535-2.
433672
61.4770-32-215
Panel-to-case fasteners.
61.17110-145
I-2
H-10,
H-ll
H-12,
H-13
S-2
O-18,
O-19
I
X-1,
X-2,
X-5
2Z8552-74
Relay sockets.
228678.337
628377-7.2
T-1
#GH-2059-2.
O-20
O-2 1
.1
--
80
H-I4,
H-15
SPRING: flat type; .02 thlt spring temper phosphor bronae, electro tin pl; 11/4" lg x 14" wd x
Pi ll 0/I: two .099 diam mtg holes on M4"
mtg/c; Fed Tele it Rad part/dwg IGB-5038-2.
SWITCH, rotary: 3 pole, 3 position; silver pl brass
cont; ceramic wafer; 1-5/16" lg 2 1%" wd e 91;"
deep excluding term; Inciting action; solder lug
term; single hole mtg, bushing M-32 thd x 5/16"
lg; shaft 14" diam x 11/16" lg from mtg surface.
flush mtg; shaft has double flats V1" lg, tapped
axially on end #6-32 N02 st 1,4 deep, tropiq1.
iced, wp seal in bushing and on tntgflange; Oak
Cover spring.
628577-7.5
Local switch.
52.9825-62.529
1557-2.
SWITCH. rotary: 6 pole, 4 position; 2 sect; silver
pl brass cont; ceramic wafer; 1-5/16" lg x ll/4"
wd x 114" deep excluding term; lodting action;
solder lug term; single hole mtg, bushing ii-32
thd as 5/16" lg; shaft L4" diam x ll/16" lg from
mtg surface, flush mtg; shaft has double flats 14"
lg, tapped axially #6-52 NO2 x E4" deep on end:
tropicalized. wp seal in bushing and on mtg flange;
Oalt #41807-FC2; Fed Tele it Rad part/dwg
Remote switch.
5Z982 562.530
SWITCH, toggle: SPDT; JAN type ST-42-D; supplied w/loclting ting and internal tooth lockwasher.
'1'R.ANSFOR.MER, AF: line type; pti windings term
I-2 and term 3-4, and secd winding term 5-6 ea
150 ohms impedance; secd winding term 7-8-9 600
ohmsimpedanceCll;500vR.MSIe$t:HSmetal
case, silicone steel cote; 1-l3/16" lg x 1-3/16"
wd 8 Z-5/32" h o/a; turn ratio of 2:1 for pri 1-2
and 3-4'tn secd 7-B-9, turn ratio of 1:1 for pri 1-2
and 3-4 to secd 5-6; freq response +2 db to -2 db
between 200 and 4000 cyc; 9 solder type stud term
on top of case; two #6-52 thd mtg holes on bottom on l-9/16" mtg/c; itnpr for tropical use; Fed
3Z9863-42D
2Z9657.1 18
61.52630
-I1-t aljtalt-_ .u
628577-7.4
IGH-I558-Z.
$1
Anti-rattle springs.
nook No.
Ftllcllpq 51 9.3;
I-I-16.
6ZB377-7.3
H-17
l_
H
5
Ki-1lL12-1
washers.
61.52010-1
|"r
_,
mntx
INDEX
*
Paragraph
Page
Paragraph
l
H
'
.. ..
Alternate wiring
. . ..
Application
8
71
4
DeSCription:
Bag CW-189/GR
5
14
55
.....
10
Handset H-53/PT
Local Control C-434/GRC
Remote Control C-453/GRC
10
9
9
82
46-
29
Brealt-in operation
31
21
\|'~l\O\O
Basic circuitelements
Page
75
74
60
57
56
44
26
s7
62-72
62
62
56-60
41-56
87
62
1
43
9
60
10-13
5
3
App. II
70
76
43
57
25
12-16
10-13
23
18
.....
E
Equipment performance checklist
....
........
Checlts:
Alternate wiring
Equipment performance
Handset H-33/PT
71
44
65
:2
Field maintenance:
43
Finaltests......
51
so
Trouble shooting
70
69
67
44
17
14
Pma I tests
Short-circuit
.
64
42
58
77
Components-.
. d
. .
Mjf escrrptron 9
'
descrtpt-ion
' '
10
Minor
Mtsce llaneous da
72
Containers:
Disasernbly of battery container in Local Control C-454/GRC
Unpacking oversea shipping oontainers
Controls:
lntemal controls
Panel controls and facilities, Local Control C-434/GRC
Panel controls and facilities, Remote Control C-433/GRC
80
15
. .. .. .
..
'-
.. .
Description, general
Disassembly for repair
Installation
59
10
10
82
14-16
..
Packaging dam
23
22
22
18
72
Packaging
IIQOODIIIIIIillIOOQIIOIQIOOOIOIOIIIIOIIIIOOIIOOIIIIOIIIOIIOIIIIIIOOOIOIIIIIIIOIIIIIIOIOIOIIIIIil.'.'..39.......5'99...
89
56
s
5
65
Technical characteristics
11
11
Data:
. .
..
,.
t-
..
.
Miscellaneous component data
.
83-85
73-82
..
9
56
4
. . .. .
'_:
I
1
-ti
Inspection:
General, for field maintenance
Visual, for organizational maintenance
Instnllauon
Internal controls
..
83
F
"'
ml
\
INDEX
'
Paragraph
51-54
28
opexa
Internal controls
Localization
' checks
Packaging data
Panel contro ls and fac'ilitiu
' '
-....
'
Push-to-talk operation
Repair procedures
23
7
7
22
60-61
30
11
Local operation:
Break-in
31
Monitoring
29
..
28
Telephone communication
26
O\U-Ii-I
69
72
25
21
39-40
21
20
19
43
51
50
Page
56
I9
32,40
21
P
..-.......................................................................................................................
7
22
74,75
e om-i HCC'.
Check! tEq ' m t
5
17
56,57
26
3
Power control:
20,32
Remote
32-36
51-55
60-61
27,49
50,56-59
39-40
19,31
32,37-39
59
40
38
24
24
24
24
51-61
32-40
Preventive maintenance .
|
E
r
E.
3.
..........
_, ____
Piincl:
57
11
18
51
5
17
1
60-61
59
9
Localization checlta:
,___,__
n --I-'-""1" "I"II"wennnun-----.u~nnuu0-Q.-on--uunu-an-eunnunuQtuna...----u1--u--one--uo-uonouoooun--n
Pacltag 3
Characteristics, technical
Installation ...........,,,..........,_,,..._,_,,__,,,.,................................................................................................... 15
\OVlib-
-*_
39-40
32-35
20
Paragraph
Local control:
60-61
Pas
I.
' '
Circuits
Power
t_~
f. . .
De inition
Techniques
Tools, materials, and equipments
Push-to-talk:
Circuit arrangements
.
Local operation
Remore operation
'
. .
Renishing
28
27
19
B5
62
Circuit arrangements
51-59
Description 9
Disassembly for inspection, cleaning, and repair
75
Localization checlts
70
.
Operation
27
32-39
6
57
51
19
5
17
Maintenance:
'
62 82
Lubrication
..
..
.....
....
....
Materia
' ls
Organiutional
.. . . . ..
83
.
'
41
Refinishing
38
42-44
...... ........
.......
85
41-60
62
24
25-26
24
62
62
l.
Packaging data
Lil
-L3_7i*.=
l]
.1
Major components:
Description ............
..
Iable
Minor components. description of
I--Qx
. '1-
84
.
Replacement of batteries
79
58
Repatrs:
Packaging data
.-
.....
.
\JiG\ l\O
Ul,b.\J\O\
10
Replacement of parts
.
.
78,82
56,57-60
56
59
58,60
58,59