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    Calculation Statement For Agitator

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    Anonymous 48jYxR1C
    Agitator

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    Calculation Statement For Agitator

    Uploaded by

    Anonymous 48jYxR1C
    214 views14 pages
    Agitator

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    Calculation Statement for Agitator

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    Agitator

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Download as pdf
    214 views14 pages

    Calculation Statement For Agitator

    Uploaded by

    Anonymous 48jYxR1C
    Agitator

    Copyright:

    © All Rights Reserved
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    Calculation Statement for Agitator of Project 231320 1, Calculation Statement for 1Skw Agitator ‘As we have known the length, width and height of each mud tank, choose the Max. mud compartment to calculate the effectiveness of its agitator; If the calculation result is qualified , the agitator also can reach agitating function in the mud ‘compartment with smaller volume. Choose mud —compartment’s length = is_-——«L=6028mm=19.7ft, W(width)=1964mm=6.43ft, H(height)=2630mm=8.3ft Working volume: Vi Lx Wx(He1) *7.481 =19.7%6.43x(8.3-1) «7.481 = 6917.7 gal Because the tank depth is more than 6 ft, so don’t adopt plane impeller, please adopt angle impeller. Find out or choose accurate impeller diameter from impeller displacement list to make the turnover rate value within recommended using range. Choose one impeller displacement initial value to make D close to Vand increase the accuracy of chosen impeller displacement. Working volume for square or rectangular knowing dimensional values for length (L), width (W), feet for gallons, in meters for liters): For gallons: ks is calculated by ind height (H: in V,=L x W(H -1) x 7.481 For liters: V, = Lx WH —0.3) x 1000. The working volume for round tanks with flat bottoms is: For gallons: = m(H — 1) x 7.481 For liters: (H —0.3) x 1000. Under this condition, compare or refer the table 10.2 Drilling Fluids Processing Handbook) to acquire to displacement valve(at 60Hz) closed to the displacement (7284gal) of 40in impeller. TOR= V/Dx60 =6917,7/7284x60 =S7s Table 10.2 60-Hz Impeller Displacement D Values Flat Canted Contour in Mm ‘gpm lpm ‘gpm lpm ‘gpm Jom 20 508 1051 3978 909 3441 NA NA 4 610 194t 7347 1645 6226 NA NA 28 TI 2839 10746 2468 o34t S861 22185 32 813 4635 17543 3764 14247 NA NA 34 864 N/A NA NA 8790 33270 Bor dle eas s402 204879180 38746 38 «965.—=7342—=«27789 34324008 «106080136 40 1016, 8411 31836 27570 NA NA 42 1067, N/A NA NA NA 13940 52762 44 Ts 11300 42771 9928 37577 NA NA 45 1143, N/A NA NA 16812 63633 48 1219 14401 54508, 12512 20020 73776 52 1321 18630 T0515 16100 24852 94063 54 1372 NA NIA NIA 27602 104875 56 NA NA NA NA 30353 114887 60 NA NA NA NA 36567 138404 64 1626 NA NA NA NA 43533 16d771 Compare or refer to table10.1 (Drilling Fluids Processing Handbook) for the reference value of typical turnover rate value to make sure that this turnover rate 57s can meet operating requirement, Suspension, Agitation, and Mixing of Drilling Fuids 229 Table 10.1 Typical Turnover Rate Values, in seconds Impeller Type Removal ~— Addition -—Suction-—_—Rescrve Pill Canted/flat 30-75 50-78 65-85 30-80 40-65 ‘After ensuring the impeller with enough turnover rate, find out the impeller diameter size from table 10.3 (Drilling Fluids Processing Handbook) and choose the closest Max. value. Under the condition that if not know the drilling fluid density , base on the 201b/gal (density is 2.4g/em®) fluid to calculate the power of agitator, that is 1SHP corresponding with 42in impeller. 232 Drilling Huids Processing tandbook Table 10.3 Power Requirements for Canted Impellers per Fluid Density __lmpeller Diameter _ 16 ppg 12 ppg 8.3 ppg 20 ppg Power (2.40 SG) (1.9286) (1.44 SG) (1.00 $6) % KWee neem angeme. cine con eon a 07 2 56 6126 66 (9 74 a 2S 66 28 1 30 16 32 sl a ee ee) Wy Bs GS 3d 8G S732) ae as Ba) ae 7 ee ee ee JS SI 84 yee 08 4a NO ah AT AIO At 107 = aS Adhd 151 130 Oe re 186 4914 24 By finding out from this table, ensure that the impeller diameter is 40in, electrical motor power is ISHP. Because the impeller angle, impeller width of the impeller ‘manufactured by our company are different from the others manufactured by other company, so our company provide the agitator with 15kw electrical motor and 40 in impeller for the bigger size mud compartment of this project to ensure that the agitator can reach reasonable working status and suitable agitating function. 2. 7.Skw agitator calculation instruction Given the length, width and height of each mud tank, and using the max. mud compartment to calculate the efficiency of agitator, if the efficiency is acquired on this condition, the mud compartments with smaller volume can also achieve their agitating efficiency. Length of mud compartment L=3678mm=12ft. width W=1964mm=6.43ft. height H=2630mm=8.3it Working volume: V.=LxW(H-1) x7.481 = 12x6.43%(8.3-1) «7.481 =4213.8 gal Because the depth of tank is greater than 6ft, so we should use angle impeller instead of flat impeller. Choose the accurate diameter of impeller from the table of displacement of impeller, thus to make the rotation rate within the suggested usage range. Choose one initial value of impeller displacement, thus to allow D approach V. to increase the accuracy. Working volume for square or rectangular tanks is calculated by knowing dimensional values for length (L). width (W), and height (H; in feet for gallons, in meters for liters): For gallons: V,=L x W(H -1)x 7.481 For liters: = Lx W(H—0.3) x 1000, The working volume for round tanks with flat bottoms is: For gallons: V, = 0(H —1) x 7.481 For liters: V, = 9P(H—0.3) x 1000. ‘Under this condition, compare with the table of “Drilling Fluids Processing Handbook” \0.2, the displacement value of 60Hz approach to the displacement value when the impeller is 36in (5402gal).. TOR=V(Dx60 =4213.8/5402x60 =47s Table 10.2 60-Hz Impeller Displacement D Values Flat Canted Contour in Man gpm lpm pm gpm Ipm 20 508 10st 3978, 344i NA NA 24 610 1941 7347 6226 N/A NA 28 m1 2839 «10746 9341 «S861 22185 32 813463517543 14247 N/A NA 34 864 N/A ONJA NIA 8790-33270 36 914 627323743 2047918034746 38 965 7342-27789 24008 1060440136 4010168431836 NIA NA 421067, sN/A NA N/A 1394052762 4418130042771 37577 NIA NA 45° «143 NIA N/A N/A 1681263633 48 1219 1440154508 1281247358 2002075776 52132118630 70S15 «1610060939 2485294n63 34 NA N/A NA N/A 27602104475 361422 NA NA NA NA 30353114887 60 «1524 NA NA NA NA 36567138404 64 «1626. NA NA NA NA 43533164771 Compare with the table of “Drilling Fluids Processing Handbook” 10.1, typical reference value of rotation rate, when the rotation rate is 47s, it can satisfy the needs. Suspension, Agitation, and Mixing of Drilling Hluids Table 10.1 Typical Turnover Rate Valves, in seconds Impeller Type Removal ~— Addition Suction Reserve ‘Camted/flat 30-18 50-75 65-85 30-80 229 Pill 40-65 joy | a LI After having chosen the impeller which can generate sufficient rotation rate, decide the impeller diameter from the table of “Drilling Fluids Processing Handbook”, choose the max.value which approach the most, _ as the density of drilling mad is unknown, use 201b/gal (density is 2.4g/em?) as standard value when calculate agitator power, that is 10 HP when the impeller diameter is 37in. 232 Drilling Puids Processing Handbook Table 10.3 Power Requirements for Canted Impellers per Fluid Density Impeller Diometer 20 pra 16 ppg 12 ppg 8.3 peg Power (2.40 SG) (1.9286) (1.44 SG) (1,00 $6) hp Kw in om in cm in cm in em 1.0 07 22 56 24 61 26 66 29 4 2.0 S 26 66 28 7m 30 76 32 8 3.0 22 29 74 3 7 33 83 34 86 5.0 37 32 SI 34 86 36 a 38 97 ws 56 35 89 37 4 30 100, 42 107 10.0 2 37 94 40 102 B 109 46 WT TSO toe cc Ate aU AS Ud AO 0S eS 190) 20.0 149 46 7 50 126 250 «186 «4928 300-24 Known from the table, when the impeller diameter is 37in, motor power is, 10HP, because the rotation rate is too small, the chance of forming eddy current and air suction will increase, so we should decrease the impeller diameter thus to increase rotation rate, in order to achieve perfect condition, we supply 7.5KW motor for the agitator and the impeller diameter is 26in. 3, check 7.Skw agitator Given: impeller diameter d-0.66m, mud density p=2400kg/m*, viscosity ye-l5mPa's, max. mud compartment length L=3.67m, width W=1.96m, level max. height H=2.2m, blade width b=0.15m, pitch angle 4=60°, blade Qty. Z=4, rotating speed n=70:pm. 1. calculate Reynolds number Re 00nd} _1000x2400x 70x 0.72" H 15x60 ray Re= 1.910" 2. Calculate circular flow ee(eaelle My Therein, K is slurry coefficient, according to “the solid control technology and equipment of drilling fluid” P89 table 6-2, its value is 1.1. Ny Re Re+80 Circular flow is Q.=No,-n-d; substitute the given data, get Q, =0.28m*/s 3. Calculate rotation rate rotation rate is the time required to move the all the fluid in the tank, its value is: L-D-H _3.67x1,96x2.2 Q. 0.28 TOR 6.55, Because the impeller angle and blade width of our company is different from other suppliers, so mud tank agitator with smaller volume should choose 7.5KW motor, when the impeller diameter is 26 in, the agitator can gain perfect conditions jpment Co.,Ltd KF ZI1320 Gi ABH a 1, 1Skw fH EIR. TE. Ri, TERROR HERE ROR, BEI BUT, WE A IESE Oo AE ELS SIE BCR TWEAK 1K L=6028mm=19.7ft. HE W=1964mm=6.43ft. i H=2630mm=8.3ft THER: V\=LX WX (H-l) X7.481 =19.7X6.43 X(8.3-1) 7.481 =6917.7 gal DANSRRAT 6. ARAEMIESEAMDEEE, BRLLGHIATMOHEC. AMICI

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