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    Automobile Maintenance and Pollution Control Laboratory Manual

    Uploaded by

    Lohia Mohmed Rafik
    This document outlines the practical laboratory manual for the course "Automobile Maintenance and Pollution Control" at L. D. College of Engineering. It details 8 practices that cover key topics like garage layouts, equipment usage, overhauling carburetors and gearboxes, engine performance testing, emission testing, and muffler design. Each practice provides learning objectives, relevant theory, test procedures and exercises to help students understand and apply the concepts through hands-on activities in the automotive workshop.

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    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd

    Automobile Maintenance and Pollution Control Laboratory Manual

    Uploaded by

    Lohia Mohmed Rafik
    42 views12 pages
    This document outlines the practical laboratory manual for the course "Automobile Maintenance and Pollution Control" at L. D. College of Engineering. It details 8 practices that cover key topics like garage layouts, equipment usage, overhauling carburetors and gearboxes, engine performance testing, emission testing, and muffler design. Each practice provides learning objectives, relevant theory, test procedures and exercises to help students understand and apply the concepts through hands-on activities in the automotive workshop.

    Original Description:

    Automobile Maintanace and Pollution Control Lab Manual

    Original Title

    AMPC Manual

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    This document outlines the practical laboratory manual for the course "Automobile Maintenance and Pollution Control" at L. D. College of Engineering. It details 8 practices that cover key topics like garage layouts, equipment usage, overhauling carburetors and gearboxes, engine performance testing, emission testing, and muffler design. Each practice provides learning objectives, relevant theory, test procedures and exercises to help students understand and apply the concepts through hands-on activities in the automotive workshop.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    42 views12 pages

    Automobile Maintenance and Pollution Control Laboratory Manual

    Uploaded by

    Lohia Mohmed Rafik
    This document outlines the practical laboratory manual for the course "Automobile Maintenance and Pollution Control" at L. D. College of Engineering. It details 8 practices that cover key topics like garage layouts, equipment usage, overhauling carburetors and gearboxes, engine performance testing, emission testing, and muffler design. Each practice provides learning objectives, relevant theory, test procedures and exercises to help students understand and apply the concepts through hands-on activities in the automotive workshop.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 12

    L. D.

    COLLEGE OF ENGINEERING ENGINEERING-AHMEDABAD

    AUTOMOBILE MAINTENANCE AND POLLUTION CONTROL

    AUTOMOBILE MAINTENANCE AND POLLUTION


    CONTROL
    LABORATORY MANUAL
    2016
    L. D. COLLEGE OF ENGINEERING
    MECHANICAL ENGINEERING DEPARTMENT
    AHMEDABAD

    L. D. COLLEGE OF ENGINEERING ENGINEERING-AHMEDABAD

    AUTOMOBILE MAINTENANCE AND POLLUTION CONTROL

    PRACTICAL: 1
    LAYOUTS
    AIM: - Study of Garage layouts, Workshop management and Automotive
    service equipment
    Introduction
    Garage, Service station and workshop
    Types of maintenance
    Different types of Garages layouts
    Different activities in Service stations
    Service report / Job card
    Different automobile equipment and tools for service of an auto vehicle
    EXERCISE:1.
    2.
    3.
    4.

    Prepare a Layout of modern service station. Mention activity of each work base.
    Prepare a Job Card. What is the importance of it?
    Enlist automobile service equipment and tools and write down function of each of them
    Explain different types of maintenance.

    L. D. COLLEGE OF ENGINEERING ENGINEERING-AHMEDABAD

    AUTOMOBILE MAINTENANCE AND POLLUTION CONTROL

    PRACTICAL: 2
    MPFI TEST BENCH
    AIM: - Cleaning and testing of a Petrol Injector on MPFI test bench.

    (A) NOZZLE TESTER

    Introduction
    Test Procedure
    Application
    Technical Specification
    (B) ULTRASONIC CLEANING SYTEM (UCS)

    Principle
    Cleaning Operation
    Application
    EXERCISE:1.
    2.
    3.
    4.
    5.

    Explain Servicing of a petrol Injector.


    Why Testing and Cleaning of Nozzle is essential?
    Explain different types of test performed in Nozzle tester?
    How can we adjust operating pressure of nozzle?
    What are the advantages of ultrasonic cleaning?

    L. D. COLLEGE OF ENGINEERING ENGINEERING-AHMEDABAD

    AUTOMOBILE MAINTENANCE AND POLLUTION CONTROL

    6. How cleaning agent of UCS in case of diesel differ from MPFI cleaning system?

    PRACTICAL: 3
    CARBURETORS & GEARBOX
    AIM: - Overhauling of Carburetor and Gearbox.
    (A) CARBURETOR OVERHAUL

    OBJECTIVE
    To learn about Carburetor faults
    To learn how to find out the faults
    To decide remedies
    PROCEDURE

    Removal of the Carburetor from other systems


    Procedure for Disassembling the Carburetor.
    Inspection & Clean procedure for different parts.
    Identify the service, repair & replace solutions.
    Reassembling the Carburetor.
    Refitting of Carburetor.

    (B) GEARBOX

    OBJECTIVE
    To learn about gearbox faults
    To learn how to find out the faults
    To decide remedies

    L. D. COLLEGE OF ENGINEERING ENGINEERING-AHMEDABAD

    AUTOMOBILE MAINTENANCE AND POLLUTION CONTROL

    PROCEDURE

    Removal of the Gearbox from other systems.


    Procedure for Disassembling the Gearbox.
    Inspection & Clean procedure for different parts of Gearbox.
    Identify the service, repair & replace solutions.
    Reassembling the Gearbox.
    Refitting of Gearbox.

    EXERCISE:1.
    2.
    3.
    4.
    5.

    Explain Overhauling of carburetor.


    Explain various possible faults in carburetor.
    Explain appropriate remedies for carburetor faults.
    Explain Overhauling of 4 speed manual constant mesh Gearbox.
    With neat sketch identify the parts of Gearbox which disassembled in your
    workshop.
    6. Explain how to clean and inspect manual transmission gearbox parts.

    L. D. COLLEGE OF ENGINEERING ENGINEERING-AHMEDABAD

    AUTOMOBILE MAINTENANCE AND POLLUTION CONTROL

    PRACTICAL: 4
    EQUIPMENT
    AIM: - Study working principle and perform operation of (a) Four
    post hoist (b)Electronic air inflator (c) Tyre changer (d) Car
    Washer.
    Working and diagram of
    o Four post hoist
    o Electronic air inflator
    o Tire changer
    o Car Washer

    L. D. COLLEGE OF ENGINEERING ENGINEERING-AHMEDABAD

    AUTOMOBILE MAINTENANCE AND POLLUTION CONTROL

    PRACTICAL: 5
    AC SYSTEM
    AIM: - Inspection and service of an Air conditioning system of a
    car using AC recovery unit and UV leak detector.
    Possible faults in AC system
    AC system servicing unit
    AC performance test
    Leak detection and repair

    L. D. COLLEGE OF ENGINEERING ENGINEERING-AHMEDABAD

    AUTOMOBILE MAINTENANCE AND POLLUTION CONTROL

    PRACTICAL: 6
    PERFORMANCE TEST
    AIM: - Performance & emission test on Heavy duty diesel engine
    (transient Dyno)
    SPECIFICATIONS:
    Make:
    Type:
    Rated Power:
    Rated Speed:
    Dynamometer Type:

    PRECAUTION:
    Check water supply and crankcase oil level starting the engine.
    Never stop the engine on load
    Do not put hand in water rheostat while in operation
    Do not close the orifice while engine is in operation
    Add salt in water rheostat incorrect percentage
    After completion of experiment drain all water

    PROCEDURE:

    L. D. COLLEGE OF ENGINEERING ENGINEERING-AHMEDABAD

    AUTOMOBILE MAINTENANCE AND POLLUTION CONTROL

    Fill up sufficient petrol in tank without oil


    Check oil level in the crankcase of the engine. It is lesser than H on dipstick
    level it up to the mark with clean SAE-40oil
    Fill up water in water rheostat to a required height and add salt.
    (Approximately 50 gm in filled water tank)
    Fill up water in manometer up to half of the height. Put off main switch o
    rheostat and ignition switch o engine is ON
    Start water supply to calorimeter
    Wind the starting rope over the starting drum and give a brisk pull. Initially,
    it may require operating the choke, if the engine is cold. As the engine
    starts put the choke off. Put on main switch.
    Slowly rotate the loading knob (on panel) in clockwise direction so that the
    engine gets loaded, say 2 amps
    Fill the burette with burette filling cock. Close the cock in fuel line coming
    from fuel tank note down time for 10 ml fuel consumption, manometer
    difference, ammeter and voltmeter reading and calorimeter water flow
    Note down the temperature from T1 to T4
    Repeat the procedure for difference loads. Maximum load is 8 amps.
    OBSERVATION TABLE:
    Sr. No
    Brake Drum Speed N rpm
    Ammeter I amp
    Voltmeter V volt
    Time for 10 ml of fuel tf sec
    Manometer diff. hw cm
    Time for 1 lit. Calorimeter
    water tw sec
    Temperatures:
    Water inlet to calorimeter T1
    deg C
    Water outlet from calorimeter
    T2 deg C
    Exhaust gas before
    calorimeter T3 deg C
    Exhaust gas after calorimeter
    T4 deg C

    CALCULATION:
    Brake power

    L. D. COLLEGE OF ENGINEERING ENGINEERING-AHMEDABAD

    AUTOMOBILE MAINTENANCE AND POLLUTION CONTROL

    Fuel consumption
    Specific fuel consumption
    Heat supplied by fuel
    Efficiency
    Brake thermal efficiency = (heat equivalent to BP/heat supplied by fuel) *
    100
    Air consumption
    Mass flow of air
    Air fuel ratio
    GRAPH:
    Plot the graph of BP Vs efficiency, FC and SFC
    CONCLUSION:

    PRACTICAL: 7
    EMISSION TEST
    AIM: - Study of Emission test for SI Engine (i) 2 wheelers (ii) 3
    wheelers (iii) 4 wheelers on Chassis Dynamometer.
    Emission Test (PUC) for
    o Scooter
    o Motorcycle
    o Passenger Rickshaw
    o Loading rickshaw
    o Passenger car
    o SUV

    10

    L. D. COLLEGE OF ENGINEERING ENGINEERING-AHMEDABAD

    AUTOMOBILE MAINTENANCE AND POLLUTION CONTROL

    PRACTICAL: 8
    MUFFLER
    AIM: - To study Noise reduction in muffler.
    Construction of muffler
    Noise reduction techniques in muffler
    Types of muffler layouts
    Types of muffler

    11

    L. D. COLLEGE OF ENGINEERING ENGINEERING-AHMEDABAD

    AUTOMOBILE MAINTENANCE AND POLLUTION CONTROL

    12

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