HVAC Curriculum 1980

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The key takeaways are that this manual was developed to serve as an aid for administrators and instructors of postsecondary air conditioning, heating, and refrigeration programs. It provides curriculum, job descriptions, competencies, course outlines, equipment requirements and resource materials.

This manual was developed to serve as an aid to administrators and instructors involved with postsecondary air conditioning, heating, and refrigeration programs. It provides information on program implementation, curriculum design, facilities, textbooks, job descriptions, competencies and curriculum.

The manual contains six chapters. Chapter 1 provides general program information. Chapter 2 describes the project procedures. Chapter 3 provides job descriptions and competencies. Chapter 4 includes course outlines. Chapter 5 provides a detailed listing of equipment needed to start an 18 student program. Chapter 6 lists resource materials.

DOCUMENT RESUME

ED 198 312

.CE 027 98B

AUTHOR
TITLE

INSTITUTION
SPONS AGENCY
PUB.DATE
NOTE

AVAILABLE FROM

Gourley, Frank A., Jr.


Air Conditioning, Heating, and Refrigeration.
Competency-Based Curriculum Manual.
North Carolina State Dept. of Ccmmunity Colleges,
Raleigh.; North Carolina State Dept. of Energy,
Raleigh.
Department of Energy, Washington, D.C.
Jan BO
723p.: For related. documents see. CE 027 9B9-994.
North Carolina State Department of Community
Colleges, Room 101, Education Building, Raleigh, NC
(Write for price) 4

EDRS PRICE
DESCRIPTORS'

MF04 Plus Pottage. PC Not Available from EDRS.


*Air Conditioning; Community Colleges: *Competency
Based Education: Course Descriptions: Curriculum
Development; Curriculum Guides: Educational
Equipment: Educational Resources: *Heating; *Job
Analysis; Minimum Ccmpetencies; Postsecondary
Education: *Refrigeration: Two Year Colleges;
*Vocational Education

ABSTRACT
This manual was developed to serve as an. aid to
administrators and instructors involved with postsecondary air
conditioning, heating, and refrigeration programs. The first of six
chapters contains general information cn program implementation, the
curriculum design, facilities and equipment requirements, and
textbooks and referencet. Chapter 2 describes the project procedures
utilized in developing the curriculum. Suggested job descriptions and
job competencies for air conditioning, heating, and refrigeration are
giver.. in the third chapter. Chapter 4 is comprised of the actual.
curriculum including course outlines for two air conditioning,
heating, and refrigeration mechanic courses. For all other courses,
brief topical outlines are prcvided. A detailed listing of equipment
necessary to start an air conditioning, heating, and refrigeration
mechanic program for eighteen students is given in the fifth chapter.
The final chapter, Resources, lists 279 books and 319 training aids.
Appended sections include Air Conditioning, Heating, and
Refrigeration Tasks: Response from Industry: Tasks by Job Levels: and
Air Consaitioning, Heating, and Refrigeration Competencies and
Criterion Measures. (LRA)
.

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AIR CONDITIONING, HEATING, AND REFRIGERATION


Competency Based Curriculum Manual

January 1980

Coordinated by.

Frank A. Gourley, Jr.

U S.DEPARTMENT OF HEALTH.
EDUCATION & WELFARE
NATIONAL INSTITUTE OF
EDUCATION

"PERMISSION TO REPRODUCE THIS


MATERIAL IN MICROFICHE ONLY
HAS BEEN GRANTED BY

THIS DOCUMENT HAS BEEN REPRODUCED EXACTLY AS RECEIVED FROM

A. J. 13evacicia

THE PERSON OR ORGANIZATION ORIGIN.


ATING IT POINTS OF VIEW OR OPINIONS
STATED DO NOT NECESSARILY REPRESENT OFF ICIAL NATIONAL INSTITUTE OF
EDUCATION POSITION OR POLICY

TO THE EDUCATIONAL RESOURCES


INFORMATION CENTER (ERIC)."

for

Energy Conservation Curriculum and Short Course Project #8208.


Program Development Section, North Carolina Dept. ofCommunity Colleges

Project Director
Roger G. Worthington

Sponsored by the North Carolina Dept. of Community Colleges, in cooperation with the North.Carolina Energy Division, with funds granted by the
U. S. Department of Energy (DOE) pursuant to the provisions of the Energy
Policy and Conservation Act (EPCA) PL 94-163, and/or the Energy
Conservation and Production Act (ECPA).PL 94-385:

By authority of the State Board of Education, North Carolina Administrative


Code, Section 4C.0800, the respective institutions and the state department
in the North Carolina Community College System are equal-opportunity and
affirmative action employers.

FOREWORD

The Department of Community Colleges encourages institutions


to. continually review and update curriculums designed to prepare
students for employment.

The Air Conditioning, Heating, and Refri-

geration Competency Based Curriculum Manual represents an effort


coordinated by the Department and-partially-funded by the'Energy
Division of the NC Department of Commerce to u'pdate air conditioning,

heating, and refrigeration curriculums and to identify energy conservation components of the curriculum using performance competencies
as a basis for determining curriculum content and objectives.

Most

of the institutions offering air conditioning, heating, and refrigera-.

tion curriculums have had input into this curriculum manual.

Also,

many industries and emp3oyers across the statehave contributed or


yr

responded to variousiparts.of the manual during the project.

We

feel the Air Conditiioning, Heating, and Refrigeration Curriculum


Manual represents ti-e current best thinking of the instructors and

employers involved ith this program.


The staff of the Program Development Section and the Air Conditioning, Heating, and Refrigeration Competency Curriculum Committee
recommend the curriculum to you.

These individuals are available to

discuss specific concepts of the curriculum with you.

Larry J.

lake

State President
Department of Community Colleges

111

HOW TO USE THE AIR CONDITIONING, HEATING, AND-REFRIGERATION


COMPETENCY BASED CURRICULUM MANUAL

This manual was developed to serve as an aid to administrators and


instructors.involved.with air conditioning, heating: and refrigeration
programs in-North Carolina.
Below are some'waYs tn.which the manual
may be-used by the. local institution.
Pages

To review th'd development .process for this


manual

To follow the developmental process:


3.34 "Install a thermostat"
Industry validation of task
Task by Job Level
Taskrby Educational Level
'Task Analysis

Instructional Content and


Activities
Evaluation
Competency
CoUrse Description (from tasks)
Basic Equipment
.

Audiovisual- Resources

313
347
372
448-449
38

448-449
'410
25
231

257-259

To revise an existing Air Conditioning,


Heating, and Refrigeration (V024)
program

1-3, 13-29, 31-222,


275:-582

To implement a new Air Conditioning,


-'Heating, and Refrigeration (V024)
program

iii -582

To revise course outlines for Air

31-40, 49-64, 69-85,


91-107, 111-123, 129-147
149-161, 163-171

Condi ti oni ng, Heating, and Refrigera-

7-13, 287-288

tion courses

To identify competencies by-job level

13-19

To identify general competencies by


educational level

20

To determine overall 'competencies


and criterion measures

407-424

To identify job categories and

13-15

levels

To identify skills required by


job level

307-346, 347-365

To teach skills according to a job


level
v

'347-365, 367-405

Page%

To determine tasks to be taught each


quarter

367-405

To articulate program with high school


courses

307-346, 367-405

To work with advisory committees on what


skills employees use

307-346

To design short term training progrrams


for industry

347-365, 307-346

To up-grade employees from helper level

347-365, 31-222

To teach skills on a. single task

425-582

To design modular (self) instruction

31-40, 49-64, 69-85,91-107,


111-123, 129-147, 149-161,

units

163-171

To determine what audiovisual resources.


to use

249-271

-1-13 monitor student progress

367 -405

To evaluate student competencies

425-582

To choose text and reference materials

40,64, 84-85, 106-107, 123


146-147, 160-161, 171

To design content and applications of


related courses for air conditioning,
heating, and refrigeration students

179-222

To determine basic equipment needed to


start a program

223-231

To determine employer involvement in the


development-of the curriculum manual

7=11, 23, 277, 279-285,


287-288

To determine instructor involvement in the .1 -2, 7-11,.23, 275


development of the curriculum manual

f)
vi

ACKNOWLEDGEMENTS

Many individuals contributed to the completion of this publication.


Their assistance and cooperation is appreciated.
The help of the air
conditioning, heating, and refrigeration instructors who served on the
curriculum committee was vital to the development of the materials included
in this manual.
Their creative effort,. hard work, knowledge of the training
needs of industry, and response to (the project resulted in the development
of updated concepts included tn this manual.
Instructors actively serving
on the committee include:
,=

Robert Parker
Asheville-Buncombe Tech. Coll.
Asheville; NC

Dick-Robey
Davidson Co. Comm. Coll.
Lexington, NC

Gary Greene
Central Piedmont Comm. Coll.
Charlotte; NC

Lester Jones
Forsyth Tech. Inst.
Winston-Salem, NC

Cyrus Parker
Coastal Carolina Comm. Coil.
Jacksonville, NC
Joe Steinbeck
Craven Comm. Coll.
New Bern, NC

.Harold McNeely
Gaston Coil.
Dallas, NC

Homer Harrelson
Mitchell Comm. Coll.
Statesville, NC
Mike Anderson
Montgomery Tech. Inst.
Troy, NC
Vernon Eanes
Rowan Tech. Inst.
Salisbury, NC

Jay Garrott
Guilford Tech. Inst.
Jamestown, NC

Frank Gourley, Department of Communtty Colleges; coordinated the work of the


committee and compiled the results into this manual.
Thanks are due to those instructors not formally on the committee who
reviewed and critiqued the materials at various stages during the development process. Their recommendations and encouragement were helpful in: proceeding through the project.
Acknowledgement is extended to the employers who assisted in the career
opportunity survey and task survey. Employers from all over the state participated in the validation phase of the projett.
Their response by letter and
through attendance at meetings provided valuable input in determining the
final outcomes of the curriculum.
Appreciation is expressed to high school climate control and air conditioning teachers who participated in committee meetings'and to Ben Albright,
Consultant, Department of Public Instruction for providing continual liaison
with the project,
Their cooperation in contributing to the effort to identify
competencies being taught at different educational levels provides a basis for
continued correlation among these programs.
Special. thanks- are expressed to Joe Steinbeck for his help in writing

and compling course materials for the manual.


Thanks are due to,Beverly Cable for secretarial services
preparing
the manual for publication,-to Peggy Bail and Linda Horton for editorial
services and to Bill Pugh for the cover.
vii

TABLE OF CONTENTS

Page

AIR CONDITIONING, HEATING, AND REFRIGERATION


Introduction

Program Implementation

Curriculum Design

Faculty

Facilities

Equipment

Textbooks and References

Library

Professional Associations

COMPETENCY-BASED CURRICULUM DEVELOPMENT PROJECT


Air Conditioning, Heating, and Refrigeration
Organization of Curriculum.Committees

7
7

P.

Resource Search

Career Opportunity Survey

Task List

Task.Analyses

Specifying Tasks by Educational Level

Course Materials

10

Curriculum Guide

10

Supportive Instructional Materials

10

JOB DESCRIPTIONS/JOB COMPETENCIES

13

Installer Helper

16

Installer''

17

Mechanic Helper

18

Mechanic
,

19

General Competencies by Educational Level

CURRICULUM

-20
21

Curriculum Guide

22

Course Outlines

31

Related Instructional and PerformanCe Objectives

179

223

EQUIPMENT
Basic Air Conditioning, Heating, and Refrigeration
Equipment,

225
233

RESOURCES
Books in Print.

235

Training Aids

249

273

APPENDICES
A.

Air Conditioning, Heating, and Refrigeration


275

Competency -Committee
7
B.

Air Conditioning,Heating, and Refrigeration


.Curriculum Advisory Committee

277

'AWConditIoning, Heating, and Refrigeration


Employers Surveyed
D.

279

ACtivity Network:
Air Conditioning, Heating, and
287
Refrigeration Curriculum

E.

Definition of Terms

289

F.

job Titles and Descriptions.

291

G.

Career Opportunity Survey and Response

303

H.

Air Conditioning, Heating, and Refrigeration


Tasks:
Response from Industry

307

I.

Tasks-by Job Levels

347

J.

Suggested Air Conditioning, Heating, and


Refrigeration Tasks by Quarter

367

Air Conditioning, Heating, and Refrigeration


Competendes and Criterion Measures

407

K.

L.

Air Conditioning, Heating, and Refrigeration


Task Analyses and. Competencies

425

Chapter I

INTRODUCTION

Air conditioning, heating, and refrigeration curriculums have


been offered by North Carolina technical institutes
and community
colleges since their establishment as industrial education
centers
in 1958.
Both the diploma and degree curriculums have been offered
to meet the growing need in the state for personnel
trained in the air
conditioning, heating, and refrigeration fields.
With new and more sophisticated equipment, changes
in the ernphasis of the industry., and emerging concerns for
energy conservation,
employers and instructors have expressed the need for a more up-todate curriculum. Meetings were held to discuss
the concerns of employers and instructors.
The interest'of emOloyers and instructors at
these meetings resulted in a curriculum committee
being formed to
determine educational needs for persons to be employed'in the air_Conditioning, heating; and refrigeration fields in the state. At-the
time the Program Development Section was negotiating with
the Energy
DiVision of the NC DepartMent of GOmmerce to develop short
course and
curriculum materials that could be used to teach energy
conservationconcepts in community colleges and.techOcal institutes.
Funds were
made available by the Energy Division to help identify and develop
energy conservation skills in this curriculum. A mode for curriculum
development was based on the competency-based curriculum project, already initiated by the Department of Community Colleges at the time.

Presentations were made to instructors and employers to explain


the approach to curriculum development to be used in the project and
to solicit their assistance.
A competency committee of instructors'
and employers was formed to assist in the project.
The committee
compiled information to make a job need survey and a task survey of
industry. The committee reviewed all
responses from the two surveys
to determine the job levels and tasks required. Using the results of
these surveys the committee was able to review the existing state
curriculum guide, recommend modifications to. update the content, define
performance levels within the curriculum, propqse possible early skills
development approachs, define performance criteria, and work with industry to outline job exit levels related to the types of skills developed in the'educational program.
The committee's activities resulted in an updated curriculum that
includes:
1.

A niodel curriculum guide and course outline for the diploma


air conditioning, heating, and refrigeration curriculum (V024)
,

2.

Exit performance levels within the curriculum compatible


with Dictionary of Occupational .Titles (D.O.T.) job categories.
1

3.

Suggested lab experiences and instructional resources Tor


the instructor.

Tasks and competenciet) by job level and by quarter.

5.

Structure of progrmi content to provide employable skills


at intermediate levels within the diploma and degree programs.

This manual provides information developed to support institutions


wishing to implement the revised curriculum.
Emphasis of, the manual is
on Lhe software needei to implement the revisions.
In addition to curriculum guides, course outlines and equipment lists, the manual includes
job 6escriptions, job competencies, and performance objectives for the
air conditioning, heating, and refrigeration curriculums. This information can be used, in helping focus the instructional activities of the
curriculum:
It can also be used to determine both the advanced placement of students with prior experience or education in the air conditioning, heating, and refrigeration field and the employable skills of early
leaVers.

The air conditioning, heating and refrigeration curriculum materials


have been reviewed and distussed in a statewide meeting of instructors
with famorable consensus at the meeting. The consensus of these comments
is included in the manual.

Program ImPleMentation

This,manual is available as an aid for institutions wishing to


update their air conditioning, heating, and refrigeratiu. program as
well as for the institution initiating a curriculum in air coriditioflItems provided in the manual include
ing, heating, and.. refrigeration.
suggested 'curriculums by quarter, course descriptions, task analyses,
job competencies, course outlines.with instructional objectives'and
suggested learning activities, industry and institutional survey information and equipment. information.
The information provided in the manual lends itself to be used in,
Some instructors on the curriculum committee began
a variety of ways.
using parts of the material ar it was being developed, with each finding a different way to apply it to a particular- educational situation.
It is recommended that institutions adopt the curriculum guide upon
Instructional
the recommendation of their local advisory committee.
materials are provided to assist the instructor in teaching the program
described by'the curriculum guide.

The curriculum courses included in the manual supersede the earlier


No official action,
curriculum courses of the same number and title.
other than receipt of a letter of intent by the Department of Community
Colleges, is necessary at the state level. for the. institution to modify,
If the institution decides
its existing curriculum to the new format.
to offer curriculums for which it is not presently approved, a new curriculum application will be necessary.

Curriculum Design
The air conditioning, heating, and refrigeration curriculum model
is designed as a program with emphasis on the development of specific
skills related to employment in the field.
Content has been arran9ed to
provide for the development of increasing levels of skills as the'student
progresses in the program. General skills are taught in the first quarter to familiarize the student with basic principles and the operation
of equipment used for heating and cooling. During the second quarter the
student will study the basics of electricity and should become more proficient in skills related to refrigeration systems. The third quarter,
concentrates on air conditioning, automatic controls, and basic welding
skills. The fourth quarter covers all year comfort systems, duct construction, and servicing skills that the student will need in working
as a mechanic. Energy conservation topcis have been integrated within
the curriculum throughout to provide the necessary awareness and skill
to implement,energyconservation practices into the employment situation.
Related courses have been included in the mechanic curriculum to
support the knowledge and skills required by job level as indicated
by employers.
In addition to communication skills, courses in blueprint
reading, math, metallurgy, welding, and applied science are included.
Levels-of performance have been described with job titles, performance
objectives, competency statements and evaluative criteria to help identify
educational and job entry and exit points. Job descriptions have been provided.
These statements can be used to describe the educational experiences
recommended for students prior to completion of levels within the curriculum.
It is recommended that these statements be reviewed and refined by the
local advisory committee to assist the institution in meeting local manpower
needs.
Further assistance might be provided by the local advisory committee
in reviewing tasks, competencies, and instructional and performance objectives to determine if all identified skills should be taught as described.
Instructional materials provided in the manual include course outlines,
task lists (by job and educational level), task analyses, competencies, and
evaluative criteria, texts and references. Course outlines include instructional objectives, content outline, activity experiences, performance objectives and suggested texts.
Task lists are organized by content areas and
are cross referenced by suggested job and educational levels. Task analyses
include skill, knowledge, attitude motivators, competencies and evaluative
criteria.
Texts and references include standard textbooks,, industrial materials, and curriculum materials from other sources.
Faculty

The effectiveness of any program depends largely upon the competence


and enthusiasm of the instructional staff. The specialized nature of the
air conditioning, heating, and refrigeration program and high degree of
'shop skills required necessitate that the instructor have an educational
background in the field as well as experience as a service technician, contractor, owner, or designer. Other related vocational experience should
also be considered. The number of faculty and qualifications for each
faculty member should-be sufficient to implement the curriculum design and
accomplish the objective(s) of the program.
3

13

The teaching lodd of the dir conditioning, heating, drill refrigeration instructor should be consistent with the teaching load of other
;instructors in other curriculum areas in the institution.
Factors to be
considered in making load determination should include: (1),class contact hours, (2) number of preparations, (3) student loads, (4) committee
assignments, (5) departmental responsibilities and (6) other special
duties.
A full time load is usually considered to be from 16 to 25 contact hours per week.
The number of students could vary from 12 to 25
depending upon the equipment available with a recommended average class
size of 18 full-time student. The instructor should also be responsible
for maintaining liaison with industry through advisory committee meet.ings, personal contacts, and other suitable methods.

As indicated earlier, the successful operation of the air conditioning, heating, and refrigeration program or any program within an institution depends to a great extent on the selection, continuous development,
and satisfactory retention of faculty members. The faculty should.be able
to carry out the objectives of the program and to plan, implement and
evaluate learning experiences essential to the program. The faculty
should also be able to counsel students, work with individuals and organizations within the community, and through continuing education and/or
professional organizations be aware of the changes developing in the

Facilities

The community college or technical institute is responsible for


providing adequate, safe, and attractive facilities which are appropriately located for instruction.
For the air conditioning, heating, and refrigeration program, at
least one laboratory-classroom with equipment for demonstration and laboratory practice is needed. The laboratory should -consist of a minimum
of 100 square feet of space per student:
The laboratory should be
properly lighted, ventilated, heated, air-conditioned and fireproofed.
Electrical capacities should be a minimum of '200 AMP (single phase and
three phase with ground fault protection) from the main source, with
proper distribution.
Adequate facilities should be provided to safely
handle and store refrigerant oils, nitrogen with safety regulators, and
fuels used for instructional pdrposes. Additional laboratory space may
be needed if simulation is used in the program. The room(s) should be
available for student practice at times other than formal laboratory
periods.
Compressed air and water facilities are needed for instructional support.
Storage facilities (10 sq. ft. per student should be provided for storage of equipment, materials, and supplies. Maple table
'tops and stools with backs are recommended.
If metal table tops are
used isolation transformers are recommended for safety reasons. Mechanical building equipment and noisy machines-should be isolated from
the instructional area.
The number and size of classrooms will depend upon student enrollment, whether or not the classrooms will he used for students in
other programs, curriculum design, and methods and mPdia utilized in

instruction. Classrooms should be


properly lighted, ventilated, heated,
air-conditioried and acoustic-proof.
Chalkboards and electrical outlets
should be located for convenience in audiovisual
communication.
The
classroom should also be equipped with blackout
shades
or
their
equivalent and light dimmer controls for convenience
in using audiovisual equip-,
ment.
Soft lighting should be provided to enable
students to take notes
during audiovisual presentations.

Equipment

The amount and kind of equipment needed


for the air conditioning,
heating, .and refrigeration program will depend on the
process utilized by each instructor and could vary widelyinstructional
from one service
area to another.
Basic equipment information has been provided to
gest equipment for the institution initiating an air conditioning, sugheating; and refrigeration curriculum.

Textbooks and References

Textbooks and references for teaching any subject area must


be reviewed constantly and updated or supplemented based
on.new _knowledge in the field and the results of research in
teaching methods and
developing cdhcepts.
The textbooks and references for the air conditioning,
heating, and
refrigeration curriculum have been carefully reviewed and selected by
committee members.
From the lists presented, it should be possible to
select materials that are appropriate for each institution with the understanding that unlisted materials. may also be appropriate.
From these
lists, the instructor should select'materials that meet stated
teaching
objectives and should carefully preview and study materials before they
are used.

Preparation of any course in the curriculum requires the


instructor
to become familiar with texts and references in the course outlines
and
with others that may be available. By using these techniques the
instructor will then be able to select materials that best promote an interesting, high-level technical preSentation to the student.

Library

Part of the strength of any program is indicated by the quality


of
its library.
Characteristics of a quality library include qualifications
of the librarian; the facilities; the quality, quantity and relevancy
of content; and the staffing and organization.
Library facilities should
be readily accessible to both full-time and part-time students and faculty
not only during instructional hours but for hours beyond regular
instructional hours. The library should contain
up-to-date books, periodicals
and other reference materials related to the air conditioning,
heating;
and refrigeration curriculum.
5

13

Air conditioning, heating, and refrigeration instructors and students should be involved in selecting materials for the library and/or
approving reference materials for air conditioning, heating, and
refrigeration related courses.
Students should learn to use the library; therefore, instruction'
should'involve the students in library work.
This develops the habit
of using the library as a learning tool and helps foster a professional
attitude that regards libraries as a resource for information on new
developments in air conditioning, heating, and refrigeration.

Professional Associations

Professional associations are an important source of instructional


materials and provide other benefits for faculty members and students.
Such associations provide information on publications, reports, new
concepts, processes, techniques and equipment availible in the air
conditioning, heating and refrigeration /field.

These associations can also provide support in investigating the


need for a program, in promoting the program, in providing work experience for students and in placement of graduates.
The associations may also supply resource people to speak to classes,
to host student groups on field trips or for individual student projects.
Instructors should be encouraged to work closely with the associations and to become active or ad hoc members if possible. Membership
will enable them to learn quickly of developments in the industry and.to
become acquainted with persons in the community who are most active in
the field.

Early in.their studies, students should become aware of these associations and the resources they.offer.
They should also be encouraged
to join,those.associatioffs which offer affiliate memberships-:"

-7.

Chapter II

COMPETENCY-BASED CURRICULUM DEVELOPMENT PROJECT

In July 1976, the Program Development Section of the Department


of Community Colleges initiated a project to develop compentency-based
This project was proposed to further
curriculums on a statewide basis.
(1)
to
describe
the desired outcomes of octhe following purposes:
cupational programs; (2) to,provide guidance for'increased consistency
among programs, and (3) to provide mechanisms for improved articulation
In order to accomplish these
with high school occupational programs.
purposes the project' was designed to solicit the recommendations of
instructors in community colleges and technical institutes, employers,
and high school occupational teachers to determine the competencies
Ihformarequired by employers for successful employment on the job.
tion developed in the project was to be utilized to design curriculums
with multi-entry, multi-exit levels based on job skill requirements.
Materials to be developed for each curriculum included (1)- a validated
list of tasks performed by employees in a given job, (2) competencies
which are required to perform successfully in the job, (3) curriculum
guidelines, and (4) curriculum materials based on the guidelines to
assist educational personnel in providing quality occupational education
programs.

Air Conditioning, Heating, and Refrigeration Curriculum


The air conditioning, heating, and refrigeration curriculum was
chosen as one of the curriculums to be included in the competency-based
curriculum project since employers were already suggesting a review of the
existing curriculum. The existence of a large number of air conditioning,.
heating, and refrigeration programs in two year institutions, the availability of funds from the Energy Division of the NC Department of Commerce to cover the costs of meetings, and a number of high school occupational program& in climate control also encouraged the selection of
The procedure used in
the curriculum to be included in the project.
conducting the competency-based Curriculum project for the air conditioning, heating, and refrigeration included (1).appointing curriculum committees (Appendix A and B), (2) initiating a resource search (Appendix C),
(3) identifying and validating training needs of employers (AppendixG and
H), (4) listing and validating tasks by job levels.(Appendix I), (5) analyzing tasks (Appendix L), (6) writing competencies and evaluative criteria
(Appendix K), (7) specifying tasks by educational level (Appendix J),
(8) writing course outlines to include instructional objectives (Chapter IV),
(9) developing course descriptions and curriculum guides (Chapter IV), and
(10) providing information for instructors on supportive instructional
The results of the project are compiled in this
materials (Chapter VI).
'manual.

Organization of Curriculum Committees


Each phase of this project was designed to assure maximum involVement
of instructors and employers.
In order to assure involvement, the organization plan called for a competency committee and a curriculum advisory
committee.
The competency committee was composed of instructors from the CoMmunity
College System and members of the North Carolina Heating and Air Conditioning
Contractors Association (NCHACCA).
(Appendix A).
The committee was a working committee and was responsible for preparing all materials including the
career opportunity survey, task analyses, competencies, and curriculum materials.

The curriculum advisory committee was composed of..employers, members


of the competency committee, and teachers from high school air conditioning
and climate controls programs. (Appendix B).
This committee provided advice
and counsel on specific questions concerning employment, competency levels,
articulation with high school programs, survey data, task analyses; and
curriculum.

Resource Search

A resource search was implemented to locate educational materials


Curriculum labavailable that could be used to assist in this project.
oratories in other states, ERIC, technical societies, and others were
contacted for copies of materials available on air conditioning, heating,
and refrigeration instruction.
Many of these contacts proved fruitful in
providing good instructional materials, but there was very little material
This meant that a
available on competencies or tasks for the curriculum.
large portion of the curriculum materials in this manual had to be written
by the committee.

Career Opportunity Survey


A career opportunity survey was conducted to determine air conditioning,
heating, arid. refrigeration jobs available in North Carolina. Selected
industries throughout. the community college and technical institute service
Industry contact persons were identified with the help
area were surveyed.
of the instructors and.the,North Carolina Heating and Air Conditioning
Each instructor on the committee was
--Contractors Association (NCHACCA).
asked to identify at least five employers in, his service area that would
participate in-the project.
Dictionary of Occupational Titles (D.O.T.) titles for selected air
conditioning, heating, and refrigeration oriented occupations were listed
in the career opportunity survey. There were 50 job titles listed and
Respondents were asked to indicate if they felt
space left to add more.
a need for these jobs to exist in North Carolina and were asked to add other
(Refer to Appendix G
titles in which they presently employed persons.
Career Opportunity Survey and Response).
,

There were 122 career opportunity forms mailed and 42 forms


returned for a 34 percent response. The'task survey validated the
present need for air conditioning, heating, and refrigeration personnel in numerous job categories (Appendix H ). The career opportunities identi/6ed were rearranged into major job categories according
to the level of skills required. These categories, job titles, and
job descriptions for a typical job in each job category are listed in
Chapter ItI.
With the continuing expansion and new.developments in
the air conditioning, heating, and-refrigeration.industry there is an
ever increasing need for trained personnel in the field.

Task List
A list of tasks was compiled by the ,curriculum committee. This
list was organized according to major topics required in the air conditioning, heating, and refrigeration field. :Major job categories from
the Career Opportunity Survey were cross-referenced with the task's. The
committee then identified which tasks were required for each job category
This information was sent to one hundred and thirty employers. Thirtyone employers (25 %) responded to the survey.
(Appendix H, Air Conditioning,
Heating, and Refrigeration Tasks by Job Levels:
Response from Industry).
Information provided by this survey was used to help structure the tasks
by educational level later in the project.

Task Analyses

Tasks were analyzed to determine skills, knowledge, and .attitudes


necessary to perform each major task.
Competencies and evaluative criteria were written. to support,each major task Category.
Employers
serving on the curriculum advisory committee reviewed the task analyses,
competencies and evaluative criteria and made revisions to reflect the
needs of industry.
This information was used later to help define the content, performance objectives,. and instructional objectives of the course
outlines.
Each task analysis with competenties and evaluative criteria
provides a concise reference on the skills, knowledge and performance
criteria'for major tasks (Appendix L, Task Analysis).
This information'
can be used in a variety of ways in the instructional,program including
use as a teaching guide, evaluation guide, and an,-outline for designing
modular instructional materials.

Specifying Tasks By Educational Level.

Tasks were specified by educational level by using the survey data


from the task validation phase of the project. The categories of installer's helper, installer, service technician's apprentice, service
technician, and designer were analyzed.
Initially, tasks were located
in quarters according to progressive job levels. This information was
then carefully reviewed by the committee and rearrangements were made
as necessary to provide an educationally sound program.
If advanced
instruction or additional practice was needed on a particular task, this
9

The result was


was indicated for the quarter in which.it was recommended.
a detailed list of tasks recommended to he taught on a quarter-by-quarter
basis to provide progressive levels of skills for:students that would
parallel specific job levels in the air conditioning, heating, and refrigeration fields (Appendix J, Suggested Air Conditioning, Heating, and
Refrigeration Tasks by Quarters).

Course Materials

Courses for the curriculum were determined from the list of tasks
by educational level. After tasks were,arranged by quarter, course deWhere
scriptions were written to define the content'to be covered.
existing course descriptions were satisfactory, these were,used. To
assist in the development of new course outlines, information was extracted
from the task analyses and arranged according to the quarter in which it
Instructional objectives, content, activity experiences,
was to be taught.
performance objectives, and suggested texts and references were included.
The resulting outlines provide specifics on the objectives of the course,
the content to be taught, materials available to teach each concept, and
the desired perforMance of the learner.

Curriculum Guide

After determining the courses to be taught and the quarter in


which they were to be scheduled, the curriculum guide was developed.
The preliminary_guide was revised by the committee then reviewed and
All questions raised by the committee were resolved, either
discussed.
by explanation or through changes in the curriculum. Basic changes
in the new curriculum include the arrangement of the content of courses;
rearrangements of the curriculum, such .as moving a course to a different
quarter; development Of new courses; and development Of advanced curriculums that build on thediploma program to provide progressive levels
of employable kills. These are important changes. They result in curriculum guides with educational levels that provide for multi-entry and.
multi -exit performance levels based on job skill requirements. The
curriculums were developed with the recommendations of both instructors
in the post-secondallyand secondary programs and employers in the field.
The diploma curritulum guide is in the format of earlier curriculum
guides and can be readily implemented as a revised curriculum. The
advanced curriculuM-Auides are not included in the curriculum,manual
but are.available on request froM the Department of Community Colleges.
The curriculum guides provide a description of the curriculum, general
considerations, a suggested curriculum by quarters, and course.descriptions.

Supportive Instructional Materials


materials were compiled to assist instructors teach-.
In
ing the
the air conditioning, heating, and refrigeration curriculums.
addition to the task list, task analyses, course outlines, and curriculum
These reference materials
guide, there are lists Of resource materials.
10

were located in the process of developing the manual and are included
in the curriculum manual as an example of the variety of materials
available to supplement the instructional program.

Chapter DI
,

JOB DESCRIPTIONS/JOB COMPETENCIES

Suggested job-descriptions and job competencies have been identified for the air conditioning, heating, and refrigeration fields. These
general statements can be used to assist in describing the types of
educational experiences recommended for students at levels intermediate
to the completion of the curriculum. More specific job competency statements and job tasks are included elsewhere in the manual. It is recommended that these statements be reviewed by local advisory committees
and used to assist the institution in meeting local manpower needs. The
following chart suggest representative jobs that could be filled by individuals as they proceed through the curriculum

Sample Job Opportunities


By Educational Level

First Quarter

Second Quarter

Third Quarter

Me'chanic Helper

Fourth Quarter

Mechanic

Additional. Education
and/or
,Experience

Advanced Job
Levels

and refri,Career opportunities for air conditioning, heating,


Job
titles
were
validated
geration were 'identified by instructors.
compared
with
by a survey of industry, grouped by job level, and
A
list
of job
Dictionary of Occupational Titles (D.O.T.) job titles.
levels
within
titles by job level and D.0.T. number for progressive
the field is give below.
Job,desc zptions and job competencies have been written for reof all the job
job descriptions
For D.0.T.
presentative titles..
that
titles listed below refer to Appendix 'F. It is recommended
and
used
these statements be reviewed by local advisory committees
to assist the institution in identifying local manpower needs.
Air Conditioning, Heating, and Refrigeration
Career Opportunities
(Validated by Survey)

Job Level

Job Title

D.O.T. Number-

Installer Helper
Air-Conditioning Installer-.
Servicer-Helper, Window
Unit
Furnace Repairer Helper
OfF-Burner-Servicer-andInstaller Helper

Entry

637.687-010

869.687-030
862.687-022

Installer"Refrigerator Tester
Furnace Installer
Refrigerafion Unit Repairer
Refrigeration-System Installer
Air-Conditioning Installer-,
Domestic
Central Air-Conditioning
Installer
Duct Installer

827.384-010
862.361-010
637.381-014
637.261-026
827.464-010
827.464-010
869.664-014

637.664-010

637.664-010
637.664-010
637.687-014
637.261-010

862.281-018
862.381-026

862.381-026
14

2,i

Mechanic Helper
Environmental-Control-System
Installer-Servicer Helper
Air-Conditioning-Mechanic
Helper, Industrial
Heating-and-Air-Conditioning
Mechanic Helper
Refrigeration Mechanic Helper
Air-Conditioning InstallerServicer, Window Unit
Oil-Burner-Servicer-and
Installer
Air Conditioning Mechanic
Apprentice
Refrigeration Mechanic
Apprentice

<job Level

D.O.T. Number

637.261-014
637.261-014

637.261-014
637.261-014
637.261-026

Advanced with
additional;"

education and/or
experience

007.181-010
007.181-010
007..181-010

007.181-010
Master Title
Master Title
182.167.010

007J61-026
Master Title
Master Title
638:.281-014

'827.061-010
160..267-018

Master Title
827.261-010

Job Title
Mechanic
Air-Conditioning Mechanic
Heating-and-Air-Conditioning
Mechanic
Heating Mechanic
Environmental-Control-System
Installer-Servicer
Refrigeration Mechapic

Heating Technician
Air Conditioning Technician
Refrigerating Technician
Heat Transfer. Technician
Supervisor
Sales Engineer
Contractor,
Engineering Technician
Technician
Sales Representative
Maintenance Mechanic
Air-Conditioning-Unit-Tester
Estimator
Salesperson
Electrical Appliance Servicer
_....

Installer Helper

Job Description
The installer helper assists the installer by performing a
variety of duties, such as transporting and uncrating equipment,
pares lists,
identifying_ parts and materials, reading orders and
practices,
instalfollowing instructions, observing safe working
and
perling equipment, keeping the workspace clean and orderly
forming other routine duties.
Job Competencies
Assists in installing oil heating equipment
Assists in installing gas heating equipment
Assists in installing electric heating equipment
Assists in installing air conditioning equipment
Assists in installing heat pumps
Assists in installing refrigeration systems
Assists in installing air handlers
Assists in installing ductwork, diffusers, and grill.S
Assists in installing humidifiers and dehumidifiers
Assists in installing duct insulation
Uses hand tools and materials common to the trade.
Reads blueprints and sketches
Performs work according to safety rules and regulations
Performs measurements
trade journals
Reads work orders, manuals, workbooks, and
forms
Writes lists, and fills outs purchase orders and other
Communicates with the installer and customer
Listens to instructions

16

Installer

Job Description
The installer installs heating and cooling equipment, air handlers,
filters, humidifiers, dehumidifiers, ductwork and refrigeration units
in private residences and small business establiShments, as.dictated
by individdal employer needs.
The installer connects necessary drains,
piping, wiring, and fixtures to complete the job; directs helper:to
prepare system for installation; and WorkS-with all materials and
tools of the trade. The installer may start unit,
adjust controls,
and listen for indications of malfunction.
.

Job Competencies

Directs/supervises helper as needed on installation job


Selects And assembles oil heating system components, wires, hangs
ducts, erects and'hooks up oil tank, and hooks furnace to chimney
Selects and assembles gas heating system components, wires, hangs
ducts-,
connects gas piping, and connects vent."-flue
Sets in heat pump equipment, erects ducts, installs thermostat,
hooks
up line voltage source, and runs drainS?
Installs-refrigeration system,,components; tubing, drain lines, fans,
controls, accessories, and defrost system's, and wires components
Installs air handler, pulls line and low voltage wires and hooks up,
installs ducts and drains as required, checks fans speed, and
alines belts
Hangs ductwork, installs dampers and registers, replaces or repairs
duct as needed
Erects exhaust and makeup air system as needed
Installs various types of humidifiers and dehumidifiers, wires and ,k
hook's up water lines and drains
Installs air cleaners and filters as needed
Reads wiring diagrams to carry out installation
Installs controls as required by the job
Interprets blueprints for cost estimations
Explains features of installatioto customer and answers questions
Sketches installation changes, if required, on drawing for future reference
Reads blueprints to install system'
Computes charges, material costs and quantity, and measurements re
,quired in installation
Applies basic electrical_ concepts to installation
Reads written instructions, manufacturers information, and repair
and installation manuals
Makes out bills and completes-requisitions and.purchase orders
Explains job problems to co-workers and supervisor
Follows oral instructions of supervisor to execute job as directed
Recognizes on-the-job problems on sight and corrects or relates to.
supervisor

Mechanic Helper

Job Description

The mechanic helper assists the mechanic in installing; repairing


and servicing residential and commercial environmental-control systems
such as heating and cooling equipment, air handlers, filters, humidiThe helper
fiers, dehumidifiers, ductwork and refrigeration units.
The
helper
also reads
installs tanks, piping, smoke pipe and ducts.
thermometers and gauges, charges.refrjgerant system, lubricates parts,
uses handtools, installs filters, assembles components, sets equipment,
and performs other routine duties under the direction of the mechanic.
Job Competencies

'Assembles oil furnace, installs oil heating system, and sets up


tanks as directed by mechanic
Installs gas heating system under supervision
Installs electric heating units under supervision
Installs residential air conditioning system under supervision
Uses general tools of the trade
Assists mechanic in replacing compressors and evacuating and recharging compressors
Assists the mechanic in installing, repairing, and servicing heat
pumps

Assists in replacing compressor, charging system, repairing leaks


and similar refrigeration servicing tasks
Assists in servicing air handlers
Checks temperature, wet-bulb, dry bulb, and dew.point as instructed
and supervised by the mechanic
Assists mechanic in installing and servicing refrigerant capillary
-tube, TEV, or AEV
Assistthe mechanic in assuring that mechanical components of heating
systems are energy efficient
Installs electrical meters and takes reading
-)

18

Mechanic

Job Description

The mechanic installs, services, and repairs environmental-control


systems in residences and commercial establishments using heating, cooling, and refrigeration theory and skills; follows blueprints or engineeringspecifications; reads gauges and instruments; adjusts mechanisms;
dismantles malfunctioning components; tests components; replaces defective parts; and operates system to observe performance. The mechanic
fabricate-s and installs ductwork, joins tubing or pipes to units, installs relief valves; connects electrical components to control panels,
completes and checks out system installation, and starts up system to
insure proper operation.
The mechanic also directs the helper in installing, servicing and repairing systems,

Job Come.tencies

11.

Supervises and assists with-the installation of oil heating systems


Supervises and assists with the installation of gas heating systems
Supervises and assists with the installation of electric heating systems
Supervises and assists with the installation of air conditioning systems
'-.Sizes, lays out, and supervises installation of residential duct system
Identifies and installs control systems
Services refrigeration systems
Services air handler system
Balances duct system and adjusts controls
Sizes, selects, and services humidifier
Sizes, selects, and services dehumidifier
Supervises installation of various filters
Uses schematic diagrams in troubleshooting control problems
Uses test equipment in checking controls
Determines component coordination and operational sequence
Services and adjusts systems. to maintain peak operating efficiency
Maintains records and analyzes charts to determine system efficiencies
Explains energy conservation features of systems to customers
Adjusts and balances a hydronic system
Corrects problems in electric heat system
Makes sketches, reads blueprints, and interprets specifications from
drawings
Applies basic math to job related problems'
Determines efficiencies of systems based on input and output
Troubleshoots electrical circuits and components for proper system
operation

1925

General Competencies By Educational Level

Below are listed some general competencies that the student should have
acquired upon completing the successive levels of the air conditioning,
heating, and refrigeration mechanic curriculum as outlined by the curriculum guide. The student should he able to do the tasks below after
the time indicated.
FIRST QUARTER

Recognize and define the general terms used in the air conditioning and
refrigeration industry.
Understand basic operation of cooling equipment using a refrigeration
cycle and use hand tools related to refrigeration equipment
Perform mathematics operations including addition, subtraction, multiplication, division, percentages, decimals, and fractions
Read and comprehend reading material used in the trade
Interpret three view and exploded drawings to determine correct assembly/
disassembly procedures
SECOND QUARTER

Install and service domestic refrigerators, window air conditioning units,


and single unit commercial refrigeration systems
Use test equipment to troubleshoot refrigeration units
Install and service various types of heating units and be familiar with
their operation
Communicate' with customer to be effective in solving complaints
Have a knowledge of basic physical principles and their application to
air conditioning, heating, and refrigeration
Place equipment and read wiring diagrams for wiring equipment
THIRD QUARTER
Select, .assemble, install and test cooling and ventilating systems
Use the basic concepts of automatic control, systems to test, adjust,
and replace domestic and commercial .controls
Apply understanding of basic human behavior to solve problems within a
work situation
Surface weld, using steel, bronze, and silver alloys and use flamecutting techniques applicable to mechanical work

FOURTH QUARTER

Service and repair_heating, cooling, ventilating and refrigeration systems


Install, service, and repair heat pumps and auxilliary heat systems
Fabricate, install, and insulate duct work
Understand the operation of a small business

2!)
20

Chapter IV

CURRICULUM

The air conditioning, heating, and refrigeration Curriculums


and
course outlines ham been developed by the competency committee to assist
institutions in revising their existing curriculum or in implementing
the curriculum as a new program in the institution.
For the institution
revising its air conditioning, heating, and refrigeration
mechanic curriculum the sugges.ted curriculum guide follow. the format of
the earlier
mechanic curriculum:- libwever, changes have been made in titles,
descriptionsand organization to more nearly represent what the industrial
surveys indicated Was.needed for each job level.
Skills taught within
the mechanic curriculum should prepare the student to begin work as.a'
helper, installer, mechanic apprentice and mechanic
as increasing levels
of skill are mastered.
-Course outlines are included for the specialty
air conditioning,
heating, and refrigeration mechanic courSes.
For all other courses,
.brief topical outlines are provided.
For a copy of the complete-course
outline on.other courses, the institution should
contact the Program
Development Section,Department of CoMmunity Colleges,
Education Building, Raleigh, NC 27611 and request the
course outline by title and
number.

21

0(1

Lurriculum uulae
MECHANICAL - MANUFACTURING

AIR CONDITIONING, HEATING, AND REFRIGERATION MECHANIC


INTRODUCTION

Purpose of Curriculum

The Air .Conditioning, Heating, and Refrigeration Mechanic Curriculum


is designed to give students practical air conditioning, heating,
and refrigeration knowledge that will enable them to become capable
service mechanics in the industry. Technical and related instruction
understanding of basic principles involved
is provided for the
in the construction, installation, operation, and maintenance of climate control equipment. Courses in blueprint reading, duct construction,
welding, circuits and controls, math, science, and general education.
are included-to help provide supporting skills necessary for the
mechanic to function successfully in the trade.

Job:Description

The air Conditioning, heating, and refrigeration mechanic installs,


maintains, -services, and repairs environmental control systems in
residences, department and food stores, office buildings, industry,
restaurants, institutions, and commercial establishments. Job opportunities exist with companies that specialize i,n air conditioning,
heating, and commercial refrigeration installation and service. The
graduate should be able to assist in installing mechanical equipment,
ductwork, 'and electrical controls necessary in residential and comWith experience'the graduate should be able to sermercial projects.
vice various air conditioning, heating, and refrigeration components,
troubleshoot systems, and perform preventive maintenance. required of
mechanical-equipaent. 'The mechanic is employable in areas of maintenance, installation, sales and service in the growing field of air
conditioning, heating, and cooling.

Career'Opportunities
The graduate.of the air conditioning, heat-it-1'g, and refrigeration
mechanic.program may start in one or more of the following jobs:.

duct installer, mechanic helper, mechanic apprentice, air conditioning


mechanic, heating and air conditioning mechanic, heating mechanic,
and refrigeration mechanic. Advanced jobs in the field include:
environmental-control system installer-servicer, estimator, salesperson, contractor, supervisor and mechanic on industrial systems.

Jan. 1980

V-024
22

General Considerations

The dir conditiOninq, hooting, and refrigordtion mochdnic curriculum


is structured to provide' specific job skills at points within the,
one-year OragFam a`swe-1-1--_as_at the end of the program.
Possible job
opportunities-corresponding With-the curriculum sequence include:
Fir5t_quarter

installeiwhelper,.refrigeration_mechanic helper

Second quarter- installer, refrigeration system installer, domestic air


conditiOning installer, furnace repairer helper, duct
installer
Third quarter

mechanic helper, air conditioning mechanic helper, refrigeration mechanic apprentice,. heating mechanic helper

Fourth quarter- service mechanic, air conditioning mechanic, heating


mechanic, refrigeration mechanic

Content has been arranged to provide experiences appropriate for entry


to these jobs. Courses in math, blUeprint reading', electricity, welding,
and other related subjects are recommended in specific quarters of the
curriculum to support the development of skills at the performance
levels identified.

Acknowledgements

The Department of Community Colleges'recognizeshe valuable contribution


of the following instructors who served as membep of the Air Conditioning,
Heating, and Refrigeration Competency Committee:
Robert Parker, ABTC? Asheville
Gary Greene, CPCC,'Charlotte
Cyrus Parker, CCCC, Jacksonville
Joe Steinbeck, CrCC, New Bern.
Dick Robey, DCCC, Lexington
Lestet jenes,-FoTI, Winston-Salem

Harold McNeely GC, Dallas


Jay Garrott, GTI, Jamestown
Homer Harrelson, MiCC, Statesville
Mike Anderson, MoTI, Troy
Vernon Eanes, RoTI, Salisbury
Frank Gourley, DCC, Raleigh

Others who provided input to the committee included:('

William W. Donaldson, Graham


Richard Heaven, Hunterville
L. C. Huffman_Hickery
JaCk M. Goodnighl., Kannapolis
Ben McCoy, Charlotte
Paul Sharp, FaTI, Fayetteville
Herman Dunn, FaTI, Fayetteville
Perry Jarrell, LCC, Kinston
Milton Dixon, WaTI, Raleigh
Bob Hewitt, CCCC, Jacksonville

Orman CarolanJoTI, Smithfield


William Boyd,PtCC, Greenville
Jerry Porter, WCVC, Wilkesboro
Ben Albright, SDPI, Raleigh

Grag Horton, CFTI, Wilmington


David Payne, TCA, Burlington
Pedro Alomia, Burlington
Tell B. Blackwell, Charlotte
Edgar C. Jones, Charlotte
Bob Spears, Jacksonville
Lloyd P. Resness, Jacksonville
Thomas F. O'Donnell, Jr., Havelock
WiVliamj3uck, Fayetteville
Paul Pas-chal, Winston-Salem
Sam Paul, Statesville
Jame,-; M. Bean, Salisbury

Perry M. Taylor, ECHS, Morehead City


Stephen R. Pinkerton, SCVC, Albemarle

See Appendix A ifrid U for complete address-es

* Deceased

AIR CONDITIONING, HEATING, AND REFRIGERATION MECHANIC


SUGGESTED CURRICULUM BY QUARTERS
.

Quarter

Hours Per Week

Hours

Course Title

Credit

Lab

Class

FIRST QUARTER
AHR
PHY

1121

MAT.

ENG

1101
1101

.DFT

1104

Principles of Refrigeration
Applied Science
Fundamentals of- Mathematics
Reading Improvement
Blueprint Reading

11.11

12

0
0

0_
13

3
17

19

6
3

SECOND QUARTER
AHR
ELC
AHR
ENG
DFT

Domestic and Commercial Refrigeration.


Applied Electricity
Fundamentals ofttipeting
Communication Skills
Air Conditioning'
Blueprint Reading:

1122
1102
1115
1102
1116

6
0
3

4'

12

18

Tg

12

7
5

21

16

2
3
1

3
2

THIRD QUARTER
AHR
AHR
PSY
WLD

Principles of Air Conditioning


Automatic Controls
Human Relations
1101
1101 Basic Gas Welding
1123
1128

FOURTH QUARTER
AHR
AHR
MEC

1124

1126
1120

Air Conditioning, Heating, .and


Refrigeration Serviciing
All Year Comfort Systems
Duct Construction and Installation
ElectiVe
.

3
3
3

3
12 '

Total

24

6 .

6
0

.5

18

18

71

AIR CONDITIONING, HEATING, AND REFRIGERATION MECHANIC\

COHRY HFSCRIPTIOW; kV WARIER


Hour

Per Week

Quarter

'flours
FIRST QUARTER
AHR

1121

Class

Principles of Refrigeration

Credit

Lab
12

7_

Terminology, the
An introduction to the principles of refrigeration.
use and care of tools and equipment, and the identification and the
function of the component parts of refrigera-tion systems are covered.
Practical work with hand tools, materials, piping, and duttwork
is
given to develop basic. skills in the installation of refrigeration'
systems.
Standard procedures and safety measures are stressed.
Prerequisite: .None.
PSY

1111

Applied Science

An introduction to physical principles and their application in industr. Topics in this course will support' Plc particular curriculum
'in which the course is offered and will he selected from the. following:
measurement, force, motion, work, energy, power, solids, liquids, gases,
heat, thermometry, electrical.. principles, properties of matter, sound,
and light.

Prerequisite:
MAT

1101

None

Fundamentals of Mathematics

Practical number theory. Analysis of basic operations: addition, subFractions, decimals, powers
traction, multiplication, and division.
plane and solid geometric
and roots, percentages, ratio and proportion,
Introfigures used in industry, measurement of surfaces and volumes.
Practice in depth.
duction to algebra.used in.trades.
Prerequisite: None
ENG

1101

Reading Improvement

Designed to improve Lh^ student's ability to read rapidly'and accurateClass drills used to broaden the span of recognition, to increase
ly.
eye coordination sand word group recognition and to train for comprehenReadihq weaknesses are analyzed fOr improvement
sion in larger 'unit.
and principles of vocabulary are stressed.
Noise_
Prerequisite:
OFT

1104

Blueprint Reading

Information on the basic


Interpretation and reading of blueprints.
.principles orthe blueprint, lines, views , dimensioning procedures
and- notes.-

Prerequisite:

None.

25
'2,i

SECOND QUARTER
AHR

1122

Domestic and Commercial


Refrigeration

Domestic refrigeration servicing of conventional, and hermetic systems.


Cabinet care) controls, and system maintenance in window air
conditioning units and domestic refrigerators and freezers'are stressed.
Commercial refrigeration servicing of display cabinets, walk-in cooler
and freezer units, and mobile refrigeration systems are studied.
Manufacturer's catalogs are used in sizing.and matching system components
and a study of controls, refrigerants, heat reclamation maintenance,
and servicing methods is made.
The American Standard Safety Code
for. Refrigeration is studied and its principles practiced.
Prerequisite:' AHR 1121.
ELC

1102

Applied Electricity

The use and care of test instruments and equipment used in servicing
electrical apparatus for air conditioning and refrigeration installations. Electrical principles and procedures for troubleshooting
of the various electrical devices used in air conditioning, heating,
and refrigeration equipment.. Included will be transformers, various
types of, motors and starting devices, switches, electrical heating
devices and wiring.
Prerequisite:
PHY 1101.
AHR

1115

Fundamentals of Heating

An introduction to the fundamentals of'heating and heat transfer related to various types of heating systems. The use and care of tools,
using instruments to measure combustion efficiencies, and installing
equipment and ductwork to make up a heating system are covered.
Also
introduced are comfort surveys, heat loss and gain, equipment selection,
and maintenance, solar heating and heat distribution systems.
Prerequisite: None.
ENG

1102

Communication Skills

Designed to promote effective communication through correct language


usage in speaking and writing.'
Prerequisite.:
ENG 1101.
OFT

1116

Blueprint Reading:

Air

Conditioning

A specialized course 'n drafting for the air conditioning, heating,


Emphasis will be placed on reading of
and refrigeration student.
blueprints that are common to the trade; blueprints of mechanical components, assembly drawings, wiring diagrams and schematics, floor plans,
heating system plans including duct and equipment layout plans, and shop
The student will make tracings of floor plans and layout air
'sketches.
conditidning systems.
OFT 1104.
Prerequisite:
26

THIRD QUARTER
AHR

1123

Princ/ jples of Air Conditioning

12

Course covers various heating, cooling, and ventilating systems, and


the investigation' and control of factors affecting air cleaning, movement, temperature, and humidity.. Use is made of psychrometric charts
in determining equipment needs to produce optimum temperature andhumidity control.- Air conditioning equipment is. selected, assembled,
installed, wired, calibrated, and tested.. Sizing, installing, and
balancing of ductwork is performed as needed.
Prerequisite:
AHR
1122.
.AHR

1128.

Automatic Controls

Types of automatic controls, and their function in heating and cooling systems.. Included in the course will be electric, electronic, mechanical,
and pneumatic controls for domestic and commercial heating and-coolirig
along with zone controls, unit heater and ventilator controls, commercial fan system controls, commercial refrigeration controls, and
radiant panel controls.
Prerequisite:
ELC
1102, AHR
1122.
PSY

1101

Human Relations

A study.of basic. principles of human behavior.. The problems of the


individual are studied in relation to society, group membership, and
relationships within the work situation.
Prerequisite:
None.
WLD

1101

Basic Gas. Welding

Welding demonstrations by the instructor and practice by students in


the welding shop.. Safe and correct methods of assembling and operating
the welding, equipment. .Practice will be given for surface welding,
bronze welding, silver solderiA, and flame-cutting methods applicable
to mechanical repair work.
None.
Prerequisite:
FOURTH QUARTER
AHR

1124'

Air Conditl'oning, 'Heating,


and Refrigeration Servici-ng

Emphasis is placed on the maintenance and servicing of equipment used


in the cleaning, changin(J humidification and temperature control of
air in an air conditioned ,.pace. Shop work involves locating and
correcting equipment failures and controlling, testing, and adjusting
beating and cooling equipment to maximize energy conservation.
Prerequisite:
AHR 1123.
,

27

3 t)

AHR

1126

All Year Comfort Systems

Equipment used to provide heating and cooling for "all year" comfort
Included will be heat pumps, oil fired, gas fired,
will be studied.
water circulating, 'electric-resistance and an introduction to solar
Specialized controls required for all
heating and cooling systems.
year comfort systems, preventive maintenance, and 'balancing are included in the course.
Prerequisites: AHR 1123, AHR 1128.
MEC

1120

Duct Construction-and
Installation

Study of the fabrication, installation, and maintenance of ducts using


Course
various materials and fittings to achieve correct air flow,.
covers safety, fabrication, tools and equipment, cutting and shaping,
fasteners and fabrication practices, fans, insulation, ventilating
hoods, layout methods, and development of duct systems. The student
will study the installation of various duct systems and-perform onthe-site modifications.
Prerequis'Aes: None.

3i/

28

ELECTIVES

The following is a list of electives for this curriculumfrom which the


institution may select courses to complete the program of study. The
institution has the prerogative to develop new courses for the electives,
or modify courses from the suggested list to fulfill local objectives.
It is suggested, however, that technical courses be related to the major
area,ofstudy. These courses should not change or alter the major objectives of the program nor create a false impression of proficiency in
an area either related or foreign to the major. The institution may
elect to require certain electives or may let the student select an appropriate elective.

BUS

1105

Industrial Organizations

Methods, techniques, and practices of modern management in planning,


organizing and controlling operations of a manufacturing concern.
Introduction to the competitive system and the factors constituting
product cost.
Prerequisite: None
ISC

1101

Industrial Safety

A study of the development of industrial safety: accident occurrence


andlprevention; analysis of accident causes and costs; basic factors
of accident control; safety education and training; accident reuorting
and records; employer and employee responsibility; safety organizations;
first air; mechanical safeguards; personal protective equipment use;
materials handling; fire prevention and protection; safety codes; and
accident statistics.
Prerequisite: None
BUS 1103

Small Business Operations

An introduction to the business world, problems of small business operation, basic business law, business forms and records, financial
problems, ordering and inventorying, layout of equipment and offices,
methods of improving business, and employer-employee relations.
Prerequisite: None

29

COURSE OUTLINE.

AHR 1121

PRINCIPLES OF REFRIGERATION

Developed By

Air Conditioning and Refrigeration


Competency Curriculum Committee

October, 1979

PROGRAM DEVELOPMENT
DEPARTMENT OF COMMUNITY COLLEGES
STATE. BOARD OF.EDUCATION
RALEIGH; NORTH CAROLINA

AHR 1121 - PRINCIPLES OF REFRIGERATION


DESCRIPTION OF COURSE:

An introduction,to the principles of refrigeration. Terminology,


the use and care of tools and equipment, and the identification and
the function of the component parts of refrigeration systems are
covered. .Practical work with hand tools, materials, piping, and ductwork is given to develop basic skills in the installation of refrigeraStandard procedures and safety measures are stressed.
tion systems.
Course Hours Per Week:

Class, 3; Laboratory, 12.

Quarter Hours Credit:

Prerequisite:

None.

Course Objectives:

Specific objectives are included in the outline


of instruction.

course Outcomes:

The student will develop skills in principles


of refrigeration as they apply to refrigeration
The course is
and air conditioning systems.
structured to provide hands-on skills with
the student using appropriate tools in instal-ling, servicing,.and maintaining refrigeration
components of an AHR system. Practical work
includes fabricating tubing to various,components, soldering, piping', installing ductwork, leak testing, evacuating, and charging
air conditioning and refrigeration systems
and using common hand and power tools while
observing safety standards and developing
working skills.

33

8
AHR 1121, Page 1

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

PERFORMANCE

ACTIVITY EXPERIENCE

CONTENT OUTLINE

OBJECTIVES

REFRIGERATION

3.10

TOOLS AND MATERIALS

3.11

Flare tubing, bend

I.

Using hand tools

tubing to fit cabinet

a.

Use and care

wall, use swagging

b.

Basic tools

tools to connect

c.

Special tools

Pages 40-45
49-50

I. Use hand tools


(flarking, swag.
ging,', bending).

tubing, and hang


ductwork.

3.12

Student will ihstall


tubing

II.

Working with materials

and use re-a. Tubing and its pro-

Pages 47, 48, and


51

II. Working with materials


(tubing, refrigerants)

perties

frigerants safely to
charge units

b.

Fittings and applications

c.

Operations with
copper tubing

d.

3.13

Refrigerants

Use gauges and thermo-III..

Using test instruments

meters to check unit

a.

Pages 60-65

III. Use test instruments


(gauges, thermometers)

Thermometers

Pressures and tempera-b. Gauges and manifolds


c.

ture

3.20

MECHANICAL COMPRESSION SYSTEMS

3.21

Check unit and name


all components

.1.

Electrical instruments

Recognizing cycle com-

Pages 99-113

ponents
a.

Install and adjust

the component and


know what purpose
it serves

41
*

b.

Manufacturers data

Number refers to source listed in suggested Texts and References section.

I, Recos,,qe and identify


cycle components

mnN Hai) rays

c.

PERFORMANCE
TASK

INSTRUCTIONAL

CODE

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLINE

OBJECTIVES

A.

3.22

Connect componeks

II.

Connecting cycle com-

Pages'114, 433-436

components

ponents

and adjust

a.

II. Recognize tycle

Install and adjust


the component

b.

Know what purpose 4


serves

3.23

Install capillary tube,

III.

Operating a cycle
a.

AEV, and TEV charge

Pages 108-113

III. Operate a cycle


using a capillary

Install and service all

tube, an AEV, a TEV


metering devices

units and check each


b.

unit.

'Know what would be in-

volved to substitute

one with another

4
n 3.24

Check capillary tube

IV,

Recording pressures and

Pages 60-66

IV. Record pressures and


temperatures

temperatures

AEV and TEV charge


units for pressures

a.

Know the instrument

and temperatures

b.

Where the sensing


element should be
located

c.

How long the recording


should be Made

3.26 The student will

VI,

Leak testing a system


a.

use
a.;

Soap solution

b.

Halide torch

c.

Electronic detector

to test for leaks'

Pages 496-497,

VI. Leak test a system

Determine if the

285, 361-362,

using three methods

s'ystem is working

381, 508

of detection

properly
b.

Know what reaction

will take place if


a leak is detected

AHR 1121, Page 3

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

The student will use

3.27

a.

Deep vacuum

b.

Triple vacuum

PERFORMANCE

ACTIVITY EXPERIENCE

CONTENT OUTLINE

VII.

Evacuating a system
a.

Pages 507, 384-388

OBJECTIVES

VII. Evacuate a system


using a vacuum pump

Why evacuation is
necessary

to evacuate system.

b.

How much evacuation


has been sufficient

3.28
.

The student will

VIII.

charge a system.

Charging a system
a.

Refrigerant should be
determined

b.

Pages 300-388

VIII. Charge a system

508-509
2

Determine charging

Pages 109, 124,


69, 72

method and how to


determine when adequate charge has been
completed
1.

Gas (vapor)
a.

Frost line

method
b.

By weight

c.

Sight glass

method
d.
2.

Gauge

Liquid on high side


a.

By weight

b.

Sight glass

method
c.

3.30

MOTORS AND CONTROLS

3.31

The student will check

I.

Gauge pressure

Recognizing various types of

a group of motors

motors

and recognize the var-

a.

Shaded pole

ious types of motors

b.

Permanent split'.

capacitor

and their use


c.

Capacitor start

d.

Capacitor start,

Pages 209-212
216-219, 223

I. Recongize various
types of motors

AHR 1121

Page 4

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLINE

capacitor run

3.32

The student will use

II.

diagrams to wire a

e.

Belt driven

f.

Direct driven

Installing and wiring


a..

Pages 217-220

(connect) an

Wire from schematic

electric motor

wiring diagram

complete.system.
b.

II. :install and wire

(use unit diagram)

Install according
to standard instal-

lation practices

3,33

The studeht will

III.

Wiring in different types

Pages 243

259-

265

install and operate

of starting relays

the different types

a.. Determine type and

III. Wire in different


types of starting
relays (use diagram)

load

of relays.
b,

Current relay

c.

Potential relay

d.

Hot wire

e. lagnetic

3.34

The student will

IV.

Installing a thermostat
a.

Install and adjust

Pages 245-246

IV. Install a thermostat

Pages 271, 306,

VI. Connect a defrost

Select proper
location

thermostat onTcom,_
b.

mercial unit.

Importance

being

level, away from


vibration, drafts,

and heat generating

equipment

3.36

The student will

VI.

Connecting a defrost

install complete

system

system and check

a.

311-315, 426

system

Install necessary
piping and drains

operation.
b.

Install frost de-

tector method
c.

Install defrost

.1S

AHR 1121, Page 5

PERFORMANCE
TASK

INSTRUCTIONAL

CODE

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLINE

OBJECTIVES

termination control

3.50

REPAIR OF CABINETS AND MECHANISMS-MECHANICAL

3.52

Student will locate

II.

Repairing a condenser

and repair a leak

a.

Locate leak

in .a condenser by

b.

Repair leak

Pages 44, 47,

Repair a condenser

362, 505

silver brazing.

3.53

The student will

III.

3.57

3.58

The student will

leaking

VI.

a.

Locate

b.

Repair

Repairing a system

take a, leaking

leak and recharge

system, locate leak

a.

Dropping charge

discharge, repair

b.

Making repair

leak, evacuate, and

c.

Test procedures

recharge system.

d.

Evacuation

e.

Recharging

The student will clean

VII.

Repairing a restricted

a restricted capillary.

capillary tube

tube by use of pump.

a.

Inspection

b.

Repair

Repair a compressor
unit not working.

VIII.

Diagnosing a system
a.

Test the symptoms

b.

Repairing or replacing

c.

Determine whether
electrical or mechanical
problem

,Pages 51, 377,


530

evaporator

repair an evaporator.

3.56

Repairing

Pages

Pages 109, 124,

III. Repair leaking

evaporator

VI. Repair a system'

leak and recharge

69, 72

Pages 163-165

VII. Repair a restricted


capillary tube

Pages 494-495,
238-239

VIII. Diagnose a system


that has an ineffi-

cient compressor

SUGGESTED TEXTS AND REFERENCES

1.

Modern Refrigeration and Air Conditioning


AlthouSe, A.D,, Turnquist, C. H., and
Pracciano

Chicago:: Goodhart4ilcox Co., 1975

2.

Refrigeration and Air Conditioning


Air Conditioning and Refrigeration Institute
Englewood Cliffs, NJ:

Prentice-Hall, Inc.

OTHER RESOURCES

Heating and Cooling Safety


Servicing Comfort Cooling Systems

Lang, V. Paul
Albany, NV:

North American National Heating and


Delmar, 1977

Air Conditioning Wholesalers Associati7


Columbus, OH
Manufacturer's Specification Sheets
35mm Slides and Cassettes can be obtained from

National Electric Code 1978


Carrier Air Conditioning Company
National Fire Protection Association,
'

Boston:

Syracuse, NY

No. 70-1978

NFPA Handbook of National Electric Code


Watt

National Fire Protection Association


Boston

Principles of Refrigeration
Olivo, C.T, and Marsh, R. W.
Albany, NY:

Delmar, 1979

Refrigeration Servicing
Goliber, Paul
Albany, NY:

NOTE:

Delmar, 1976

Number beside source agrees with numbering system used in Activity Experience column.

PUY 1111.

APPLIED SCIENCE, an introduction to physical principles and their


application in industry. Topics in this course will support the particulan curriculum in which the course is offered and will be selected
from the,following:' measurement, force, motion, work, energy, power,
solids,.liquids, gases, heat, thermometry, electrical principles, properties of matter, sound, and light.

PREREQUISITE:

None.

Lab
Hours

Credit

Hours
3

4.

Cla'ss

MAJOR DIVISIONS

Hours-

I.,-Units of Measurement
II.

III.

Development and Use of the "Scientifie Method"


Principles and Applications:

(to be selected from the following)

A.. Properties of Materials


B.
Mechanics
C.
Heat
D.
Light and Sound
Electricity and Magnetism
E.

SUGGESTED REFERENCES:
Olivio, C.Thomas. Fundamentals of Applied Science.
Delmar Publishers, 1964.

Albany:

Dull, Charles E., Metcalfe, H. Clard, and Brooks, William 0.


Modern Physics. New York: Holt,. Rinehart & Winston ,Company.
Efron, Alexander. Basic Physics.
Publishing Company, 1958.

New York:

John F. Rider

Harris, Norman C. and Hermmerling, Edwin M.'Introductory Applied


New York:
McGraw-Hill Book Company, Inc.
Physics.
White, Harvey E. Physics, An Exact Science; Latest Edition.
Princeton:
D. Van Nostrand'Company, Inc.

41

MAT 1101

FUNDAMENTALS OF MATHEMATICS.
Practical number theory. Analysis
of batic operations:
addition,,subtraction, multiplication and division.
Fractions, decimals, powers and_roots, percentages, ratio and
proportion, plane and solid geometric figures.used in industry; measurement of surfaces. and' volumes.
Introduction to algebra used in
trades.
Practice in depth.

PREREQUISITE:

None

Class

Hours

Lab
Hours

MAJOR DIVISIONS
I.

II.

III.
IV.
V.

VI.

VII.

VIII.

Credit
Hours
5

Introduction'to the set .of real numbers and the base - 10

Common fractions and decimal fractions


Powers and roots
Pertentages
Rules and formulas
Ratio and proportion
Geometric figures.
Introduction to,algebra

SUGGESTED TEXT:

Van Leuven, Edwin P. 'General Trade Mathematics.


McGraw-Hill Book Company, Inc.

New York:

SUGGESTED REFERENCES:
Kaltenborn, H. S., Anderson,, Samuel A. and Kaltenborn, Helen.
Basic Mathematics. New York: The Ronald Press.

Palmer,-Claude and Bibb, Samuel F.


Practical Mathematics:
Parts I and II; Fifth Edition.
New Mork: McGraw-Hill Book
Company, Inc.

Wolfe, John-H. and Phelps, Everrette R. Practical Shop Mathematics:


Vol. 1. New York:
McGraw-Hill Book Company, Tric.
.43

ENG 1101

READING IMPROVEMENT is designed to improve the student's ability to.


read rapidly and accurately.' Class drill is used to broaden the span of
recognition, to increase eye coordination and word group recognition and
to train for comprehension in larger units.
Reading weaknesses are analyzed
for improvement and principles of vocabulary are stressed.
PREREQUISITE:

None

Class
Hours

Hours

Credit
Hours

Lab

MAJOR DIVISIONS
I. Introduction

II. Common faults' of slow readers, and their correction

III. Broadening the span of recognition


IV. Accuracy of interpreting symbol forms.

V: Apprehension and eye-hand coordination

VI:Building word recognition ability


A.

VII. Numbers.and letters

VIII. Vocabulary building


IX. Continuing improvement of speed and comprehension

SUGGESTED REFERENCE:

Leedy, P. E.
Reading Improvement for Adults.
Book Company, Inc., 1956.

New York:

McGraw-Hill

DFT 1104
BLUEPRINT READING, covers interpretation and reading of blueInformatibn on the basic principals of the blueprint, lines,
views, dimensioning procedures and notes.
prints.

PREREQUISITE:

None.

Class
Hours

Lab
Hours

MAJOR DIVISIONS
T.

II.

III.
IV.
V.

Credit
Hours

Introduction to blueprint reading

Shaperdescription methods in drawings


Visualizing:

blueprint to,object;.object to blueprint

Special views on blueprints

Representation of dimensions and finish

SUGGESTED TEXTS:
McCabe, Keith and Farnham.
Mechanical Drafting Essentials; ,Third
Edition. Englewood Cliffs: ..Prentice-Hall, Inc.
Ihne and-Streeter. Machine Trades Blueprint Reading; Third Edition..
Chicago:
American Technical Society.

Olivo, C. Thomas and Payne, Albert V.


Basic Blueprint Reading
and Sketching. Albany:
Delmar,PubAshers, Inc.

COURSE OUTLINE

AHR 1122

DOMESTIC AND COMMERCIALREFRIGERATION

:C

Developed 1y

Air Conditioning-and Refrigeration


Competency Curriculum Committee

October, 1979

PROGRAM DEVELOPMENT
DEPARTMENT OF COMMUNITY COLLEGES

-tTATEBOARD OF nUCATION
RALEIGH, NORTH CAROLINA

.AHR 1122 - DOMESTIC AND COMMERCIAL REFRIGERATION


DESCRIPTION OF COURSE:
Domestic refrigeration servicing of conventional, and hermetic 'systems.
Cabinet care, controls, and system maintenance in window air
conditioning units and domestic refrigerators and freezers are stressed.
Commercial refrigeration servicing of display cabinets, walk -in cooler
and, freezer units, and mobile refrigeration systems are studied.
Manufacturer's cataldgs are used in, sizing and matching system components
and a study of controls, refrigerants, heat reclamation maintenance,
and servicing methods is made.
The American Standard Safety Code
for Refrigeration is studied and its principles practiced.
Course_Hours Per -Week:

Classroom, 3; Laboratory, 6.

Quarter Hours Credit:

Prerequisite:

AHR 1121

Course Objectives:

Specific objectives are included in the


outline of instructions.

Course Outcomes:
.

The student will develop skills in reading,


diagnosing electrical circuitry conorming
to the National Electrical Codes, 'locating
motor controls and faults, reading trouble' shooting'charts, sketching .external and internal
circuits and recognizing compressor troubles
and those of major components.
In addition, the
student will praCtiCe skills in laboratory of
leak.testing, evacuating, and charging systems.

51

AHR 1122, Page

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

.. ......

PERFORMANCE.

CONTENT OUTLINE

2.50

SYSTEM CLEANUP AFTER BURNOUT

2.51

Student will discohnect

ACTIVITY EXPERIENCE

Disconnectinga.tube

1* Pages 375, 538

tube and flush to prepare

and -flushing

for system cleanout.

a.

I.

Chapters 13 and 15

OBJECTIVES

,I. Disconnect a tube


and flush

Know what and

where a tube is
b.

Know how to remove

--

tube
c.

Know.how to. flush

d.

Know what cleaner


to use

2,52

Tear down TEV, clean

II.

Tearing down TEV and

with solvent, reassemble,

flushing

and adjust.

a.

Change oil

in compressor.

Install

liquid line dryer.

'5

Chapters 13 and 15

II. Tear down TEV and


flush

Know what and where


a tube is

In-

b.

stall suction line fil-

Know how to remove


tube

ter.

c.

Know how to flush

d.

Know what cleaner


to use

2.53

The student will learn

III.

to clean condensers.

'2.54

The student will learn

denser

IV.

to clean evaporators.

2.55

The student will clean

Pumping through con-

b.

Cleaning condenser

Pumping through evap-

Chapters 13 and 15

orator

V.

Know how to flush

b.

Cleaning evaporator

Cleaning all refrigeration

and remove cleaner from

a.

Chapters 13 and 15

Know how to flush

Know how to remove

cleaner from system

Numhar raft )0c to rnmopn 14,-4-nri in Ctinmer4efl

V. Clean all refrigeration


piping

refrigeration piping
b.

IV. Pump cleaner though


evaporator

a.

piping

,III. Pump cleaner through


condenser

Know how to flush

the system.

Chapters 13 and 15

a.

all refrigeration piping

5U

2nr1 DcAaronroc Cortinn

AHR 1122, Page 2

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

2.56

ACTIVITY' EXPERIENCE

CONTENT OUTLINE

The student will evacuate

VI.

and fluSh system using

System start-up
a.

Alternate evacua-

same refrigerant used in

ti on method; use

system, replace components

cleanup filter-

and put SyStem back into

drier,let the

operation.

compressor do the

Chapters 13 and 15

Paget 375, 538

OBJECTIVES

VI. Replace compressor


and put system into
operation

cleaning

3.20

MECHANICAL COMPRESSION SYSTEMS

3.21

The student will check

I.

b.

Replace components

c.

Test system

Recopizing cycle

unit and name all 'com-

components

ponents.

a.

Pages 99-113

I. Recognize and identify


cycle components

Install and adjust


the component and
know what purpose
it serves

b.

3.2

The student will install

V.

Manufacturers

data

Observing cycle component

433-437

behavior

and check pressure and


temperature valves.

.a.

Pages 99, 144, 150

V. Ob erve cycle
co ponent behavior.

Test the performance


of pressure and temperature valves to determine if they are operating normally

b.

3.30.

MOTORS AND CONTROLS

3.35

The student will check

all

defrost systems.

V.

Test cycle performance

Having a knowledge of
various defrost systems
a.

How a hot gas defrost

Pages 371, 306,


309-315, 393,

V. Have a knowledge of
various defrost systems

425-431,

is used.
b.

How a,resistance
heater is used.

1)'2

AHR 1122, Page 3.

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

c.

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLINE

Why the drain

is part of the
defrost system
d.

Additional methods
of defrosting such
as hot water, time,

electric and hot


gas

3.37

The student will install

VII.

and adjust ice maker

Installing an ice.maker
a,

decide the proper

and plumbing has been

location
b.

Pages 85, 417, 427'

VII. Install an ice maker

The variables which

after:electrical service

installed,

Run proper electrical

service to machine
c,

Have adequate water,

supply and water


drain'
d.

3.40

REFRIGERATED CABINETS

3,41

The student will be trained


to use books and speci-

ti
I.

Recognize key features


a.

Pages 330-333

b.

models

Interior and exterior

Pages 109-113, 344,

The student will check

Checking and servicing

and operate a reach-in

a.

Compressor

377, 529-531, 407,

and walk-in cooler.

b,

Evaporator

588,.521

c.

Condenser

d.

Metering devices

6,i

I. Recognize key features

of different styles and

Cabinet, finish and


trims

fications of manufacturers.

3,42

Have proper. ventilation

II. Check and service a


cabinet

AHR 1122, Page '4

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

PERFORMANCE

CONTENT OUTLINE

3.50

REPAIR OF CABINETS AND MECHANISMS-MECHANICAL

3.51

Student will install

1.

and operate a com-

Replacing a compressor
a.

pressor

ACTIVITY EXPERIENCE

Pages 350, 367, 374

Removal of silver

376, 377, 380, 381,

(brazing)

384

b.

Evacuation

c.

Adding oil.and

OBJECTIVES

I.. Replace a compressor

refrigerant
d.

Servicing

by

repair or replacement

3.54

0)

The student will

IV.

Replacing a defrost

install heater using

heater

meter to check.

a.

Page 430

IV. Replace a defrost

heater

Test procedure in
order to ascertain
condition

b.

1.55

The student will

V.

Replace

Replacing .a .defrost timer

check Motor and contacts

a.

Test procedure

in timer, determine de-

b.

Removal

frost, timing, select

c.

Replacing

Pages 244) 238-239.


376, 513, 520,

V. Replace a defrost
timer

new,tiMer, and install.

3.60

TROUBLESHOOT' AND REPAIR CABINETS AND MECHANISMS - ELECTRICAL.

3.61.

Student will Select


and,install correct

I'.

Checking and replacing a


defective start relay
a..

Identify correctly
from memory the type
or relay (current)
(solid state) or (hot
wire relay)

b.

Replacing relay

Pages 260-265

I. Check ank replace,


a defecti7e start
relay

AHR 1122, Page 5 1111/

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

3.62

The student will change

PERFORMANCE

II.

'a hermetic compressor.

Checking and replacing

II. Check and replace a

compressor

compressor

b.

III.

Pages 238-240

defectiVe hermetic

Identify make, type,


size, etc.

Student will use an

OBJECTIVES

a defective hermetic

a.

3.63

ACTIVITY EXPERIENCE

CONTENT OUTLINE

Checking and replacing

Checking and replacing

Pages 232-233

III. Check and replace

ohmmeter to check

defective 'run and start

defective run and

capacitors, then re-

capacitors

start capacitors

place capacitors as
necessary,

3.64

Student will check

IV.

l'

Page's 85, 269,

IV. Check and repair

a defective ice maker

478

a defective ice maker

water.cticuit, wiring,

Checking and repairing

and refrigetInt circuit.

3.65

Student will be giyen

V.

after a burnout

vacuum pUmp

and other necessary

a.

Evacuation

material to check

b.

Recharging

and replace a com-

c.

Resetting controls

Pages 367, 495-498,

V, Check and replace

538, 565

a hermetic compressor

GTA-2

after a burnout

Pages 4237425,

a hermetic compressor

a motor compressor
dryer,

Checking and replacing

,.

pressor.

3.70

COMMERCIAL REFRIGERATION SYSTEMS

3.71

The student will draw

3.72

I.

Diagram an electrical

a schematic and

wiring system

wiring diagram of a

a.

Wiring diagrams

complete system.

b.

Schematic diagrams

The student will

use code book to size

II.

Selecting wire size


a.

Know circuit voltage

wire for above,


b.

Know circuit amps

c.

Know wattage at start up

427, 436-443

I. Diagram an electrical

wiring system from


the disconnect switch

II. Select wire size for

4
1

Pages 204 -206,

940-941, 950

each circuit

AHR 1122, Page 6

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

3.76

VI.

Knowing purpose and

application of multiple

specifications

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLINE

The student will study


manufacturer's

PERFORMANCE

of multiple evaporator

evaporator systems

units and inspect work-

a.

GTR-5A, 6A, 7A, and

VI. Know purpose and

15A,

application of

Pages 590-600

multiple evaporator
systems.

Two temperature
applications

ing units.
b.

More than one


fixture used with

one condensing unit

3.77

The student will match

VII.

Selecting major compon-

major components using

ents

product information'.

a.

b.

3.78

Student will install and

VIII.

VII. Select major components and arrange-

Size and temperature

ments of multiple

range of evaporators

evaporator systems

Types

Installing and adjusting

adjust valves and con-

evaporator pressure regu-

trols.

lator, etc.
a.

GTR-5A, 6A

Pages 443-445,
154

evaporator pressure
regulator, EPR valves

and refrigerant con-

Thermostatic expansion
valves:

VIII. Install and adjust

trols

size and adjust-

ment
b.

EPR valves:

size and

adjustment

3.79

Student will check

IX.

Selecting and knowing when

',1

Pages 159, 584-586

IX. Select and know when

pressure drop through

to use internal equalizer,

to use internal equal-

various coils and

external equalizer, etc.

izer, external equal-

select correct valve.

a.

b.

Pressure drop through

izer, and pressure limit-

coil

er thermostatic expan-

From manufacturer's

sion valves

data

3.710

Instruction will be

X.

Installing and adjusting

provided in the var-

heat pressure controls

ious types of head

a.

pressure controls
b.

and reasons for a


lar

6;)

Pages 296, 399-406

X. Install and adjust


head pressure 'controls

Knowledge of condi-

if condensors are

tions when required

exposed to outdoor

Know gas charge will

weather temperature.

be different

gas charge.

AHR 1122, Page 7

.......

TASK

PERFORMANCE
.INSTRUCTIONAL

c.

and receiver for

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT,OUTLINE

OBJECTIVES

CODE

Set correct head


pressure

all weather conditions.

3.711

Knowledge of all

XI.

Knowing types and pur-

types, of heat ex-

pose of heat exchangers

changers will ,be

a.

Pages 432-433, 584

XI. Know types and pur-

pose of heat exchangers

Increase capacity

of refrigerant con-

explained.
,

b.

trols

Increase capacity

of system

3.112

tr.)

The student will be

XII.

Know where and when heat

taught about heat exchangers

exchangers should and

that are used on, applied

should nct be installed

systems.

a.

Install near evaporator

b.

Do not install without

Pages 109 and 584


Manufacturees

Data

XII. Know where and when


heat exchangers should
and should not be installed.

manufacturer's approval
c.

Could cause motor-compressorburn-out

3.713

XIII. Know advantages of

Know advantages of accumu-

Page 102

for installation of ac-

lators and where to install

CTR-10A

accumulators and

cumulators with emphasis

a.

Pages 252, 253, and

where to install

Instruction is provided

XIII.

Protect compressors from

262

liquid sludging

on proper sizing for


b.

job.

Install a suction line

near compressor

3.714

Student will be instruct-

XIV.

Knowing type and purpose

ed about principle of oil

of oil separators, their

separator and how oil is

location, and installation

returned to compressor.

requirements.
a.

Purpose to keep oil

in compressor where

'7 1

needed.

Pages 104-105,

XIV. Know type and purpose

448-450,

of oil separators,

GTA-1

their location, and


installation requirements.

AHR 1122, Page 8

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

PERFORMANCE

CONTENT OUTLINE

b.

ACTIVITY EXPERIENCE

OBJECTIVES

Total system more


efficient

c.

Install in discharge
line near;compressor

d.

Make sure no refrigerant condenses in


separator

3.715

The studeiit will 'be,

XV.

Determining the correct

instructed about

storage life, etc.'

evaporator typesused

a.

Pages 555-562

XV. Determine the


correct storage life,

From available' material

temperature, and

in storage of different'

compile data for best

humidity oflarious:

commodities.

.storage of various

commoditles:

commodities
b.

3.716

Instruction isprovided

XVI.

Knowing, reason for

in triple purge and

evacuating

soak method of removing

a.

moisture from system to

The ,student will be in-

GTR-12A

Pages 28, 29,

evacuating a refrigera-

109, and 110

tion system'

Prevent high head

'XVII.

b,

Acid formation

c.

Motor burn out

Knowing evacuating pro-

structed in use of

cedures

single and two stage

a.

Deep vac. (100 microns)

vacuum pump and triple

b.

Triple vac. (Three

gas evacuation,

3.718

XVI. Know reason for

pressure

prevent equipment failure.

3,717

Sizing equipment

Pages 109-113

XVII. Know evacuating procedures

times to 500 microns)

Instrktion will be

XVIII.

provided on selection of

Knowing charging procedures

GTR-13A

XVIII. Know charging procedures

a.

Sight glass method

Pages 508-509

and determine correct

liquid or vapor charg-

b.

Frost line method

Pages 113-115

charge

ing methods,

c.

Weight method

d.

Liquid charging

e.

Vapor charging

line bleed -off

frost

for,

temperature units

low

sight glaSs.

7.i

AHR 1122, Page 9

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

3.719

Student will be instructed XIX.

Charging a comfort cooling

GTR-13A

in methods of,determin-

unit

Page 296-300

ing correct charge for

a.

Use of refrigerapts

Pages 124, 126, 127

b.

Measurements specified

Carrier SM-1

comfort cooling.

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLINE

XIX. Charging a comfort


cooling unit

by manufacturer (high
side)
c.

Suction pressures

3.80

REFRIGERATION SERVICING

3.81

Student will receive in-

Banding refrigerants and

struction in proper

electrical wiring

color coding for refrigerant

a.

OSHA regulations

containers and proper

b.

Local and state codes

color coding for wiring

c.

Company policies and

I. Adhere to safety rules

Chapter 1,

pertaining to banding

Refrigerants

of refrigerants and

Pages 46, 55,

electrical circuits

83, 84, and 88

standards

of electrical motor speeds,


etc.

3.82

Student will use blue-

II.

Piping blueprints and

print reading to follow

electrical schematics

electrical schematics,

a.

Pages 172, 173,

II. Read and follow piping


blueprints and electrica.

and 760

schematics

Elecfrical and
blueprint symbols

pipe'blueprints, and
b.

materials specific-

Abbreviations of
parts, pieces, and

dons.

components

3.83

c.

Pipe size, etc.

d.

Suitable materials

III.

Servicing electrical and

Pages 302-312

strate how to properly

mechanical refrigeration

Pages 37-50

suitably replace elec-

diagnose, replace and

components

GTR-16A Slides

trical and mechanical

adjust electrical and

a.

and Cassettes

refrigeration components

The student will demon-

III.

not the part

mechanical components
in a safe manner.

Replace the function

b.

Proper electrical
connections

'1:

it)

c.

Clean copper pints

Be able to service or

AHR 1122, Page 10.

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

PERFORMANCE
ACTIVITY EXPERIENCE*

CONTENT OUTLINE

d.

Use of fluxes

e.

Select proper

OBJECTIVES

fittings
f.--Use'of swedgin,g
tools
9.

Use of various

solder and brazing


agents
h..

Use of oxyacetylene
welding and brazing
and soldering

3.84

The st,ident will demon-

IV.

Locating malfunctioning

Pages 344-350

IV. Locate malfunctioning

strate the ability to

components in refri gera-

components in a refrig-

diagnose malfunctions

tion system

eration system

by the "What, Why, Where,

a.

When

eration cycle

method and then

make a correct adjust-

Understanding refrig-

b.

('''

Using testing equip-

ment, repair, or re-

ment, volt meter, amp

placement.

meter, cable tracer,


etc.
c.

Use, of compound gauges

d.

Function of each component part and how


to check it

e.

Using pressure-temperature
charts

f.

Flushing and cleaning


'of the system

g.

,Proper refrigerant and


charge

h.

Using thermometers

and gauges to set superheat

1111/

AHR 1122, Page 11

TASK
CODE

3.85

PERFORMANCE

INSTRUCTIONAL

OBJECTIVES

The student will de-

ACTIVITY EXPERIENCE

CONTENT OUTLINE

V.

Repairing malfunctioning

monstrate the ability

components

to safely and systema-

a.

Pages 37, 40-43,

OBJECTIVES

V. Organize a systematic

41, 50, 52, 55, 57,

method of repair of

Take proper equipment

60-61, 63, 68, and

malfunctioning com-

tically Jiagnose, ad-

to job; ladder, exten-

70

ponent

just, repair, or replace

sion cord,.'flashlight,

a malfunctioning component.

cleaning materials, etc.


b.

Have a representative
inventory on service
truck of controls, parts

and pieces organized


in an orderly fashion
c.

Have proper instruments,

supplies, and tools on


the truck in good repair
d.

Knowledge of concepts

e.

Knowledge of component

f.

Knowledge of failure
reasons

g.

Testing

h.

Process of elimination

i.

Repair or replace component

j.

Procedure for handling


warranty defects, i.e.,
nature of defect, model

and serial number of unit

3.86

Instruction will be

VI.

Installing types of systems

provided to enable

a.

Self contained

student to install

b.

Remote'

different types of

c.

Applied

refrigeration systems.

7 ti

Pages 69-72

VI. Install refrigeration


system

SUGGESTED TEXTS AND REFERENCES

Modern Refrigeration and Air Conditioning

1.

Althouse, A. D., Turnquist, C. H., and


Bracci ano

Chicago:

2.

Goodhart-Willcox Co., 1975

Refrigeration and Air Conditioning


Air Conditioning and Refrigeration Institute
Englewood Cliffs, NJ:

3.

Prentice-Hall, Inc.

35mm Slides and Cassettes can be obtained from


Carrier Air Conditioning Company
Syracuse, NY

4.

National Electric Code 1978


National Fire Protection Association
Boston:

No. 70-1978

Servicing Comfort Cooling Systems

North American Heating'and Air Conditioning Wholesalers Association


Columbus, OH

OTHER RESOURCES

ASHRAE Guide and Data hok

Principles of Refrigeration

American Society of Heating, Refrigeration,

Dossat, R. J.

and Air Conditioning Engineers

New York:

John Wiley-& Sons, 1978

New York

Principles of Refrigeration
Environmental Control:

Air Conditioning and

Refrigeration Theory and Application

Olivo, C. T., and Marsh, R. W.


Albany, NY:

Delmar, 1979

Weaver, M. K., and Kirkpatrick, J. N.


Scranton, PA:

Harper and Row, 1974

Refrigeration and Air Conditioning.


Langley, Bill.,

Reston, VA:

Modern Refrigeration Practice

Reston Publishing Co., 1978

King, G. R.
New York:

McGraw-Hill, 1971

Refrigeration Servicing
.

Goliber, P.

Albany, NY:
NOTE:

F.

Delmar, 1976

Number beside source agrees with numbering system used in Activity Experience columns.

bit

Ell 1102
APPLIED ELECTRICITY
The use and care of test instruments and equipment used in servicing electrical apparatus for air conditioning and
refrigeration installationS. Electrical principles and procedures f or
troubleshooting of the various electrical devices used in air conditioning,
heating, and refrigeration equipment. Included will be transformers,
various types of motors and starting devices, switches, electrical heating
devices and wiring.
PREREQUISITE:

PHY 1101
Class
Hours

Lab
Hours

Credit
Hours.

MAJOR DIVISIONS.
I.

.II.

Safety in installing and servicing electrical e4ipment.


Electrical terms and units

III. -Resistance
IV.
V.

VI.

Ohm's Law - circuits

Principles, uses, and care of volt, ampere, ohm, and watt meters
Inductance

Capacitance

Alternating current
VIII.
IX.
X.

XL
XII.

Transformers (SMALL TYPE

OPTIONAL)

Relays

Service entrance (1-phase, 3-wire)

Circuit braderF
Repulsion type - induction start motor

XIII.

A-C motors:

split-phase type

XIV.

A-C motors:

capacitor type

XV.

PSC motor

XVI.

A-C mo,..ors:

polyphase type

XVII.

A-C motor,s:

dual-voltage type,

XVIII.

Troubleshooting information for split-phase and capacitor-start motors

65

\p_C 1102

SUGGESTED TEXTS AND REFERENCES:


Adams, James E.
Electrical Principles and Practices.
Book. Company, Inc.

New York:

Gr'en, Philip T.
Electrical Testing and Troubleshooting.
Industrial Press, Late'st
Lister, Eugene C.
Electric Circuits and Machines.
Book Company, Fourth Edition, 1968.
Loper, 0. E. and A. F. Ahr.
Delmar Publishers, Inc.

McGraw-Hill

New York:

New York:

The

McGraw-Hill

Albany, NY:

Electricity and Electronics.

Loper, O. E. and J. F. Duff.


Basic Electricity I, II, III, and IV.
Albany, NY:
Delmar Publishers, Inc.

Marcus, Abraham.
Basic Electricity.
Hall, Inc., 1969.

Englewood Cliffs, NJ:

McIntyre, R. L.
Electric Motor Control Fundamentals.
Hill Book Company, Inc., 1968 or Latest Edition.

Prentice

New York:

.McGraw-

Electricity One-Seven, (Seven paperbound volumes or


Mileaf, Harry.
New York:
Hayden Book:Company, Inc.
individual clothbound.)
NavperS 10546-B.
Electrician's Mate-Ore, Two and.Three, Superintendent of
Documents, U. S. Government Printing Office, Washington, DC A402.
Richter, H. P.
Practical Electrical Wiring.
Company, 7th Edition.

New York:

McGraw-Hill Book

Electrical Machines - Direct and Alternating Current. Siskind, Charles S


MCGraw-Hill Book Company, Inc., Latest Edition.
New 'York:
Stout, M. 8.
Basic Electrical Measurements.
Prentice-Hall, Inc., Latest Edition.
Timbie and Pike.

Essentials of Electricity.

Englewood Cliffs, NJ:

New York:

John Wiley and

Sons.

Van Valkenburgh, Nooger and Neville.


York:
Hayden'Book Company.

Basic Industrial Electricity.

New

An Introduction
Woodward, Robert L., J. Lyman 'Goldsmith,. and Alfred E, Block.
Englewood Cliffs, NJ:
PrenticeElectronics.
to Applied Electricity
Hall, Inc.,
OTHER AIDS:

Direct and Alternating


Current Circuits and Measurement (A. Self- Instrpctional Programmed
Manual).
Englewood Cliffs, NJ: Prentice-Hal4 Inc.

Anderson, C. J:, A..Santanelli, and Fred.R. KarN.

.6 4

ELC 1102

National Electrical Contractors Association.


National Electrical Code,
An American Std. 610 Ring Building, Washington, DC 20036, Latest
Edition.
Student Manu'al..i #P92 and Trainers Model S 1000 A; Electronic Aids,

Inc., 6101 Falls Road, Baltimore, MD 21209.

COURSE OUTLINE

AHR 1115

FUNDAMENTALS OF HEATING

Developed By
Air Conditioning and Refrigeration'

Competency Curriculum Committee

October, 1979

PROGRAM DEVELOPMENT
DEPARTMENT OF COMMUNITY COLLEGES
STATE BOARD OF EDUCATION
RALEIGH, NORTH CAROLINA
'

AHR 1115

FUNDAMENTALS OF HEATING

DESCRIPTION OF COURSE:

An introduction to the fundamentals of heating and heat transfer related


to various types of heating systems. The use and care of tools, using
instruments to measure combustion efficiencies, and installing equipment
and ductwork,to make up a heating system are covered.
Also introduced
are comfort surveys, heat loss and gain, equipment selection and maintenance, solar-heating and heat-distribution systems.
Course Hours.Per Week:

Class, 2; Laboratory, 6.

Quarter Hours Credit:

Prerequisites:

None

Course Objectives:

Specific objectives are included in the outline


of instruction.

Course Outcomes:

1.
Student will be able to properly place an
oil or gas hot air furnace in a residential
or light commercial .building, make necessary
flue-connections, pipe or install fuel supply
tank and lines in accordance with building
and electrical codes.
2.
Student will troubleshoot systems by
locat'ing and correcting faults in an operating
oil and gas furnace (mechanical or electrical).

3.

Student will adjust a gas and/or oWfurnace

to its greatest heating efficiency.


4:
Using wiring diagram, student will place
all low and line voltage wires on a gas or oil
furnace and wire thermostat.

TASK
CODE

1.10
1.11

INSTRUCTIONAL
OBJECTIVES

CONTENT OUTLINE

HEATING
OIL HEAT

Student must be familiarizedwith state and local codes.


related to oil heating
systems.
Student will be
instructed in how to install
calvanized piping by sizing
for fill and vent pipe.
Also,
how to install copper.piping
according to elevation of oil
pump and tank.

Installing storage tank


(a) Code requirements
(1)
Depth
(2)
Distance from
building
(3)
Pitch
(4)
Archimedes law
(b) Piping
(1)
(2)
(3)

(4)

1.12

ACTIVITY EXPERIENCE

Student will size copper piping


from sizing chart.
Student
will read malfunctions specifications and install filter
from accessible location.
Student will install safety relief
valves in hot water or. steam
installation.

2* 3,. Chapter Six


4
Sections 1300 -1.320
5

Chapter Four

Fill

Vent
Oil lines
(a)
One pipe
(b)
Two pipisl
Thread pipes

Run oil lines, install


2
filters, etc.
Chapter Six
3
-(a)
Piping, one pipe,
4
Sections 1300-1320
two pipes
(1).
Sizing
7(2)
Materials,/,.
(b)
Filters
(1)
Sizing
(2).
Media
(3)
Positioning
Safety valves'
(c)
(1)
Code pertaining
to safety
Sizing
(2)
(-3)
Materials
Number refers to "source listed in Suggested Texts and References section.

bb

II.

AHR 1115.- Page 2

TASK
,CODE

INSTRUCTIONAL
OBJECTIVES

PERFORMANCE

CONTENT OUTLINE

ACTIVITY EXPERIENCE

OBJECTIVES
.

1.13

1,14

Student will be instructed in

III.

'Run vent and fill lines

Chapter Six

proper piping procedure for

(a)

Sizing

Sections 1300-1320

vent and fill pipe according

(b)

Materials

Chapter Four

to code.

(c)

Location

(d)

Code

Select equipment to

Manual J

equipment from heat loss

be installed

Manual K

calculation and determine

(a)

Manufacturer's

Pages 37-39

specifications

Size require-

Show student how to select

IV.

type or style'to use by


reading blueprjrits of

project.

(b)

Size ducts if

III

Run vent and fill


lines

IV.

Select equipment
to be installed

ments

not indicated on drawings

(c)

Style (uprighthorizontal, etc.)

41.15

Student will

learn state

Install equipment

codes and install unit

(a)

accordingly using correct

Handling during

(b)'

Chapters Nine and

V.I.

Location

(3)

Materials

proper code chart, flue pipe

ted and masonry flue

size, and material thickness

(a)

Clearances

according to BTU input of

(b)

Materials for'

connection
(c)

Size (diameter and


length) of connection

(d)

Install equipment

Six

Clearances

(2)

Connect to prefabrica-

fossil fuel equipment.

V.

Code requirements
(1)

Student will learn from

Section 520

delivery

materials.,

1.16

Code requirements

Section 520 and

VI.

Connect to pre-

807,

fabricated or job

Chapter Six

erected flue

AHR 1115 - Page 3 \

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

1.17

Fossil fuel test kit will be

PERFORMANCE

VII.

SelectedNservice

Bacharch Mfgr, Data

equipment

adjustment that will prciuce

(a)

Oil gauge

10 to 12% C09.resulting in at

(b)

Smoke tester

least 75% efficiency where

(c)

CO9 thermo-

Manufacturer's Data

meter

(Service Manuals)

Install oil. pressure

gauge 'on' oil pump to maintain

(d)

100' PSIG.

Service equipment

Stack thermo-

(Service Manuals)

"5

10

Chapter Six Page 116

Manufacturer's Data
(Service Manuals)

meter
(e).

VII.

Manufacturer's Data

used in class to achieve iii

pssi!le:

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLINE

Duct thermo-

meter
(f)

1.20

vl 1.21

GAS HEAT

Student will read piping chart

Install gas, piping


(a)

and select piping material

Sizing
(1)

Diameters

or below grade), install

(2)

Lengths

gauge, and pressure test

(3)

Schedule

lccording'to location (above

(b)

for 24 hours.

1.22

Hand tools

(1)

Steel

Natural Gas.)

(21

Aluminum

(3)

Copper

equipment from heat loss

II.

Chapter Six

Sections 1104-1411

(c)

Code requirements

(d)

Pressure testing
(1)

Low pressure

(2)

High pressure

Equipment selection

Manufacturer's

(a)

specification

calculation and determine


type or style (upflow, down-

(b)

Size requirements

flow, or horizontal) to

(c)

Style

of project.
systeM.

Size duct

Install piping for


gas line

II.

10 'Manufacturer's Sheets

r.

use by reading blueprints

I.

Materials

(Copper not recommended for

Show student how, to select

Select equipment,

AHR 1115

TASK
CODE

PERFORMANCE

INSTRUCTIONAL

OBJECTIVES

ACTIVITY EXPERIENCE'

CONTENT OUTLINE

'OBJECTIVES

Install equip-

Tables

Chapter Six

Connect to prefabri-

Tables 1-7

code book charts, proper flue

cated' or masonry flue

Chapter Six

fabricated or job

size and material thickness

(a)

Clearances

Chapter Six

erected vents and

(b)

Materials for

Student will be taught state

1.23

Page 4

III.

and local codes, and how to

install gas equipment

Equipment installation
(a)

Handling during

III.

ment

delivery

accordingly, using correct

(b)

hangers for ductwork.

Code requirements
(1)

ClearanceS

(2).

Location

(3)

Supporting
materials.

Student will learn frp state

1.24

IV.

/kcording to BTU input of


,

A( fossil.fueTlequipment,

IV.

Connect to pre-

flues

connection

T 10-P

(c)

Size (diameter
and length) of
connection

(d)

1.25'

Fossil fuel test kit will be.


used by student in classroom,

V.

Code requirements

Service equipment
(a)

Selected

to prove efficiencies of

(1)

CO tester

80% or greater from manifold

(2)

CO2 tester

(3)

ur tube mano-

adjustment.

'H' tube mano-

meter

meter will be used to achieve


pressure of 3.5 inches Hg for

(4)

Stack thermo-

natural gas and 11 inches Hg

meter

for L.P. gas.

Duct thermo-

meter

(b)

(6)

Gas gauges

(7)

HL Id tools

Installed gas
gauges

Chapter Six

Pages 873 and 874

V.

Service equipment.

,1.10

1,41

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

PERFORMANCE

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLINE

HEAT LOSS CALCULATIONS

Instruct student on building

I.

Heat loss calcula-

heat loss,then use Manual ne

tion.for air

heat transfer multiples as an

(a)

accurate, short, time-saying

Manual.Jresidential

lethod.For heat gain, add

(,b)

ACCRA

internal load multipliers in

(c)

ASHRAE

Calculate air

Entire book

12

Entire book

heating heat loss

11

Pages 645-695

and heat gain

I.

addition to external multipliers.

1.42

Instruct student on building

II.

heat loss then use IBR Manual

Hydronic heat.losses
(a)

H-21 as an accurate method.

IBR Manual H-21-

13

Entire book

II,

That which is

Calculate .hydronic

heat loss

appropriate

Residential ,and

Commercial

1.50

.1'.51

(b)

Detailed method

(c)

Short cut method

COMBUSTION

Student must explain nozzle

Choosing type heater

size and angle or of how

(a)

orfice size is measured.

Location and changing

(b)

Student explain basic differ-

Chapter #19

I.

Match proper nozzle

Heat content of

or orfice size to

the fuel

heating equipment

Limits of equip-

and building

ment

procedure

1.52

II.

Selecting means of

ences in equipment used to

transferring heat

transfer heat by'warm air,

(a)

Cooling/heating

medium

water, or steam.
(b)

Air

(c)

Water

(d)

Steam

Chapter 019

II.

Selecting heating

medium

AHR 1115

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

1.53

1.54

Student must explain the fuels

PERFORMANCE

ACTIVITY EXPERIENCE

CONTENT OUTLINE,

Draft and combustion

III.

available to .create heat for

equipment

warm air, water, and steam,

(a)

Warm air

(b)

Boiler

(c)

Hydronics

.Select and evaluate draft

Page 6

IV.

and combustion equipment.

Draft and combustion

1' Chapter #19

OBJECTIVES

III.

Select heating
equipment

Chapter f19

Chapter #19

equipment
(a)

Forced or gravity
flues'

(b)

1.55

1,56

Demonstrate proper use 'of

V.

Combustion air require-

draft gauge, smoke tester,

ments

thermometer and CO2 indicator.

(a)

Draft

(b)

Smoke sample.

Student to explain effects,

VI.

on combustion of too little

,(a)

V.

Determine combustion air

Combustion, by-products

and too much primary air.

requirements

Chapter #19

VI,

Determine combus-

tion byproducts

Reduce contamination

(b)

1;57

Chimneys

Filter and clean

Choose burner shape

Burners and nozzles

nozzles for oil burner that

(a)

Combustion required

gives the best efficiency.

(b)

Nozzle configuration

heat exchanger and

to fit combustion

building.

Chapter #20, Pages

VII.

Student to choose one of three, VII.

708-711

and nozzle talflatch

chamber

1.58'

Student must demonstrate


the use of test instruments.

VIII.

Maximum efficiency
( a )

Use CO9 - 0
analyzbr

Chapter #20, Pages

Obtain peak opera-

710, 718-719

ting efficiency
,using test instru-

ments

AHR 1115 - Page

PERFORMANCE
TASK,

INTRUCTIONAL

CODE

OBJECTIVES

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLINE

ENERGY CONSERVATION
9.60

OIL, BURNER EFFICIENCIES

'9.61

The student will study the

I.

Heat content of fuels


(a)

heat content of each type of

(b)

The student will study the

II,

advantages and.disadvantages
.

'of fuels;

9.64'

tent of each type

948

API tables and

of fuel

BTU's

Comparison' of fuels
(a)

BTU per unit

(b),

Cost per unit

Chapter #27, Page

Evaluate the advan-

II,

tages and disadvan-

948
.

tages of the fuels.

.1.63

Know the heat con-

I,

charts

fuel.

9,62

Chapter #27, Page

(c). Pollution aspects

',The itudent'vi11 study the com- III.

Components required for

ponents 'needed to handle .a

a given fuel

certain fuel,

(a). Preparation

The student will study the

IV.

(b)

Delivery

(c)

Storage

Burner types

type 'of burners being used

(a)

Burners

and those things required

(b)

Ignition

Chapter #20, Pages

III.

ponents needed to

713 -716

handle a certain
fuel

Chapter #20, Page

IV,

Identify the type

of burner being

709

used and those


things required

assemblies

to burn the fuel's com-

Determine the com-

to burn the fuel


pletely.

completely

9,65

9,66

The student will study the

V.

'Furnace advantages

advantage of each type of

(a)

Design features

furnace,

(b)

Efficiencies

The student will research how

Combustion chambers

much fuel can be burned in

(a)

Chapter #20.

V.

Determine the advar


tage of each type c
furnace

Chapter #20, Page


709

VI,

DeterMine how much

fuel can be burned

fications

in the combustion

(b)

Nozzles

chamber

(c)

Liners

the combustion thamber:

Product speci-

1.

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

9.67

The student will calculate the

VII.

Air supply to combus-

amount of air required to burn

don chamber

the fuel.

(a)

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLINE

Chapter #20, Pages

VII.

amount of air

705-712

required to burn

Products of com-

the fuel

bustion
(b)

Determine the

Complete/Incomplete combustion

9;68

The'student will evaluate the

VIII.

Ventilation

ventilation for the furnace

Calculate air require-

or boiler roam.

ment based on BUT

Chapter #20, Page

VIII.

Determine the proper ventilation for

706

the furnace or
boiler room

input

9.69

9.610

The.stUdent will 'identify the

IX.

Complete combustion
(a)

chemicals needed for complete

Chapter #2yc Pages

IX.

needed for complete

705-707

Principles of

Know the chemicals

combustion and why excess air

efficient com-

combustion and why

is required.

bustion

excess air is

(b)

Fuel supply

required

(c)

vibration and
pulsation

(d)

Excessive oil

consumption
(e)

The student will explain the


by-products of combustion

X.

Combustion by-product
(a)

and howl() use instruments


to measure the CO2 level,

Contaminant

(b)

Combustion test

Chapter #20, Pages


706-707

Know the by-products


of combustion and

instruments

how to use insfru-

Smoke and soot

ments.to measure the


CO2 level

IU3
12

AHR 1115

Pagel

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

9.611

'The student will decide from

PERFORMANCE

ACTIVITY EXPERIENCE

CONTENT OUTLINE

Nozzles

XI.

the shape of the combustion

(a)

chamber the correct angle


of the nozzle needed.

(b)'

Chapter =20

OBJECTIVES'

XI.

Determine from the

Product specifi-

shape of the com-

cations

busion .chamber the

Services

correct angle of
the nozzle needed

9.612

The student will study loca-

Instructo).4s Notes

Burners

XII.

XII.

Place burner in the

tions of burners in the,com-

(a).

Install

proper location in

bustion chamber.

(b)

Adjust

the combOtion.
ch,amber

9.613

The student must demonstrate'

XIII.

Oil pressure and air

how to adjust an oil fuel

Chapter =20

XIII.

(a). Testing and

burner.
(b)

Adjust the burner


'oil. pressure and

supply.

pump and the primary air on


co

adjust the air

adjusting

supply for a proper

Vibration and

CO2 reading.

pulsation

.9.614

The student will use the smoke

XIV.

Smoke spot tester

spot tester to determine if

Chapter =18, Pages

XIV.

Use the smoke' spot

tester to deter-

660-664

mine if any sooting

any sooting is.taking place,

is taking place

9.615

The.Student will determine

XV.

if the blast tubOnd

9.616

Blast,tube and tur-

Chapter =20

XV.

.Determine if'the

blast tube and tur-

bulator

turbulator are properlY.

bulator are pro,

set.

perly set

The student will measure com-

XVI.

Combustion draft

Chapter #20, Page

XVI.

Measure combustion

bus,tion draft and make

Draft gauge 'adjust-

draft and make

changes necessary for proper

ments

changes necessary

draft.

1.0

for proper draft

105

AHR 1115

TASK

INSTRUCTIONAL

CODE.

OBJECTIVES

9%70

GAS BURNERS

9,71

Student will explain gross

Page 10

PERFORMANCE
CONTENT OUTLINE

ACTIVITY EXPERIENCE

OBJECTIVES

EFFICIENCIES

Heat loads

I.

and net furnace output to

(a)

match building heat loss

Match design con-

Chapter, #15, Pages

I,

555-567

Calculate heat
load

dition to calculated

on design day,

heating demald

(b)

Heat loss calcula-.

dons

9.72

Student will explairimini-.

II,

mum flue size and pitch of

Chimneys and flues


,(a)

flue to thimble.

Calculate and

Chapter #20, Pages

II,

701-707, 726

Size chimney for


draft and combus-

design chimney and

tion

flue piping to furnace size


(b)

9.73

Student will explain building

III,

code as to position of fur-

Gas burners

Instructors Notes

(a)

Chapter #20

9.75

Position, mount, or 1

nace in relation to com-

install as per print

bustible material.

or form rating
(b)

9.74

Criteria

Student -will explain manu-

IV.

Piping charts
(a)

for fuel ,piping size.

(b) <Gas type

with proper electrical

V.

Pressure

Wiring.
(a)

connections.
(b)

according to
building code

Chapter #20

IV.

Chapter #27, Page 948

Size fuel piping


to match pressure

V.

Install electrical

Cohtrols according

wiring to all loads

to codes

and controls

Wire according
to codes

1,4

Install gas burner

Code

facturer's specifications

Install wiring .from diagram

III.

AHR 1115

9.76

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

.Demonstrate the use of a


Bacharch (or other) fuel

Pages

PERFORMANCE

ACTIVITY EXPERIENCE

CONTENT OUTLINE

VI.

Troubleshooting
'(a.)

efficiency instrument.

'

instructor's Notes

service gas

and charts to

burners

combustion and

efficiencies

Troubleshdot and

Use meters, gangs'

establish correct

OBJECTIVES

Adjust and service burners

,A

SUGGESTED TEXTS AND REFERENCES

1.

8.

Modern Refrigeration and Air Conditioning

Residential Duct Design and

Equipment Selection

Althouse, A.D., Turnquist, C.H., and

Air Conditioning Contractors of America.

Bracciano

Washington, DC

Chicago: .Goodhart-Willcox Co.

2.

Manual

Pamphlets and brochures

20036

9.

Bacharach Test Kits and Instructions

10.

Manufacturer's Specification Sheets

11.

Air Conditioning and Heating Practice

North Carolina Oil Jobbers Association


Raleigh, North Carolina

3.:

27612

Fundamentals of Heating

Laub, Julian M.

'NOrth America Heating and Air Conditioning

New York:

Wholesalers Association

Holt, Rinehart, and Winston

Columbus, OH
12.

4.

Berkeley Heights, NJ;

North Carolina Building Code Council and


.

H-21

.Hydronics Institute

North Carolina State Building Code, Vol. III

Heat Loss Calculating Guide,

IBR

North Carolina Department of Insurance


13.

Raleigh, NC'

ASHRAE Guide and Data Book


American Society of Heating, Refrigeration,

5.

and Air Conditioning Engineers

Comfort Heating

New York

Langley, 'B.

Reston Publishing Co., 2nd ed.,

Reston, VA':

6.

1978

Getting Started in Heating and Air Conditioning Service


Russell, A.

Birmingham, MI:

7.

Manual

Business News Publishing Co'., 1977,

0'

Residential Load Calculation


4

Air Conditioning Contractors of America


Washington, DC

20036

OTHER RESOURCES

Carrier Air Conditioning Slides and Cassettes

Heating, Ventilating, and Air Conditioning


Library

Series GTE, GTH, 'GIA

Carrier Air Conditioning Company

Brumbaugh, James;
Indianapolis, IN:

Syracuse, NY

13221

Theodore Audel', 1976 Vol. 3

OTHER RESOURCES con't


Manual "N" - Load Calculation for: Commercial Summer and Winter Air Conditioning

Air Conditioning Contractors of America


Washington, DC

RSES Service Application Manual


Refrigeration Service Engineers Society.
Des Plaines, IL:

Vol:2
a

NOTE

Number beside source agrees with. numbering system used in Activity Experience column.

fly

ENG 1102
COMMUNICATION SKILLS is designed to promote effective communication
through correct language usagein speaking and writing.

PREREQUISITE:

ENG 1101

MAJOR DIVISIONS

Class
Hours

Lab
Hours

Credit
Hours
3

I. Sentence structure
II. Written expression
III. Talking and listening
IV. The report form

SUGGESTED TEXT:

Shurter, Robert LeFevre. Written Communications in Business.


New York:
McGraw-Hill Book Company, Inc., 1957.

SUGGESTED REFERENCES:
Hodges, John C. Harbrace College Handbook; Fourth Edition.
New York:
Harcourt, Brace and World,'.Inc.
.

Sherman, Theodore Allison.. Modern Technical Writing.


Cliffs, New Jersey:' Prentice-Hall, Inc,, 1958.
'Webster's New Collegiate Dictionary.
G. & C. MerriaT.Company.

87

Englewood

Springfield; Massachusetts:

DFT 1116
BLUEPRINT READING: AIR CONDITIONING.- A specialized course in drafting
for. the heating, airconditioning and refrigeration student. Emphasis will
be placed on reading of blueprints that are common to the trade; blueprints
of mechanical components, assembly drawings, wiring diagrams and. schematics,
floor plans, hea.ting system plans including duct and equipment layout plans,.
and shop sketches. The student will make tracings ofIfloor.plans and layout
air conditioning systems.
PREREQUISITE:

DFT. 1104

Class
Hours

Lab
Hours

Credit
Hours

MAJOR DIVISIONS
I.

II.

III.
IV.
V.

VI.

VII.

VIII.

Study of the prints of refrigeration and cooling conditioning


equipment and its placement
Tracings and prints
Shop sketches

Study of heating code requirements


Study of prints of the heating and cooling
Tracings and prints

Warm air heating systems layout


Practice
using plan and elevation tracing
calculations andheat loss course)

(information from

SUGGESTED TEXTS AND REFERENCES:

AlthOse, Andrew D., -Carl IL Turnquist, and-A. E. Bracciano.


tion and Air Conditioning. 'Honewood, IL, 1968.

Modern Refrigera,

American Society of Heating, Refrigeration, and Air Conditioning Engineers.


Heating Ventilating Air Conditioning_Guide.
New York,1961.
Building Trades Blueffint Reading.

Albany, NY:

Delmar Publishers, Inc.

Coover, S. L. and C. H. Gronenian.


Drawing, Sketching, and Blueprint Reading.
Mew York:
McGraw-4611 Book Company, Inc., 1954.
Coover, S. L.
Drawira and Blueprint Reading.
Company, Third Edition,- 1966.

New York:

Harris, Norman C.
Modern Air Conditioning Practice.
Book Company, Inc., 1959.

89

114

McGraw-Hill Book

New York:

McGraw-Hill

DFT 1116

Johnston, Phillip .M. Related Instructional Material for Sheet Metal Technology.
Sheet Metal 1; 2, 3 & 4.
Albany, NY;
Delmar Publishers, Inc., 1968.

Nicholson, F.

S.

New York:

Mechanical Drawing..

D. Vaniostrand Company, 1946.

Strock, Clifford, editor:


Handbook of Air Conditioning Heating and Ventilating.
New York: The Industrial Press, 1959.

The0Trane Air Conditioning Manual.

Lacross, WI:

The Trane Company.

Warm Air Heating and Air Conditioning Library. Cleveland, OH:


Warm Air Heating and Air Conditioning Association.'

National

Air. Conditioning, Heating and Refrigeration Materials.


Air-Conditioning and
Refrigeration Institute, 1815 North Fort Myer Drive, Arlington, NA 22209.

McCabe, Francis T., Charles W. Keith, and Walter E. Farnham. Mechanical


Drafting Essentials.
Prentice-Hall, Inc.,'Fourth Edition.
1967.
'Part VI - Sheet Metal Drafting, Chapter 21.

115

90

COURSE OUTLINE

i;

'AHR 1123

PRINCIPLES OF AIR CONDITIONING

Developed By

Air Conditioning and Refrigeration


Competency CurriculUm Committee

October, 1979

.PROGRAM DEVELOPMENT
DEPARTMENT OF COMMUNITY COLLEGES
STATE BOARD OF EDUCATION
RALEIGH, NORTH CAROLINA

AHR 1123

PRINCIPLES OF AIR CONDITIONING

DESCRIPTION OF COURSE:

Course covers various heating, cooling, and ventilating systems, and


the investigation and control of factors.affectirig air cleaning, movement, temperature, and humidity.
Use is made of pSychrometric.charts
in determining equipment needs to produce optimum temperature and humidity control.
Air conditioning equipment is selected, assembled, installed, wired, calibrated, and tested.
Sizing, installing, and balancing
of ductwork is performed as needed.
Course Hours Per Week:

Classroom, 3; Laboratory, 12.

Quarter Hours Credit:

7.

Prerequisite:

AHR 1122.

Course Objectives:

Specific objectives are included in the outline


of instructions.

Course Outcome:

The student will develop skills in the principles


of air conditioning as related to distribution.
Course is structured-to. provide for the development
of skills in installing and connecting ducts,
mounting condensate drains, aligning drive systems,
wiring motors and controls, determining pulley
ratios and direction of rotation and measuring
current draw.
Additional laboratory experience will
be given in reading blueprints,-installing diffusers__
and grills, checking hangers, making and sealing
joints, and adjusting for proper air flow and-sound
levels.
Adjusting' mechanical and electrical controls.;
checking humidifiers andjilters,'and balancing
the system Will be covered.

93

II?

411/

AHR 1123,-Page 1

PERFORMANCE
TASK

INSTRUCTIONAL

CODE

OBJECTIVES

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLINE

AIR CONDITIONING AND HEAT PUMPS

2.30

HAND TOOLS

Know, how, to use basic

1* Chapter 2

taught the proper use

hand .tools

of each hand tool

a.

I.

2,31. The student will be.

Care and use of

L'Use basic hand

tools

tools of the trade

Know the tools


used in this trade

with particular emb.

phasis on cost and

How to properly
use these tools.

care of tools
c.

How to care for


tools

d.

Cost of tools

e.

What tool to
use for each
procedu're

2.32

The student will be

II.

II. Use specialized

Using specialized

hand tools

taught the use of

tools

specialized tools

(Same as a-e.above)

2.40

ELECTRICAL INSTRUMENTS

2.41

The student will select


meter, set scale and
check circuit, making

I.

Determining current,

Chapter 6

voltage, and resistance

Chapters 3 and 15

a.

Know which instru-

ments are used for

voltage, current,'and

each test

resistance checks.
b.

Know the difference


between volt, amp
and ohm meters

c.

Understand basic
electricity

113

d.

Know how to test


each type of cir-

Suggglih Texts and Reference section.


Number refers to source listed in

I. Use electrical

instruments to

determinkurrent,
voltage and resistance

AHR 1123, Page 2

TASK
CODE

PERFORMANCE

INSTRUCTIONAL

CONTENT OUTLINE

..,;:OBJECTIVES

e.

ACTIVITY EXPERIENCE

OBJECTIVES

Know the current,

voltage, and resistance required

2.42

Read name plates and

II.

use instruments

Determining power

Chapters,3 and 15

(Same as a-e above)

Recommended uses

ment to determine-

and procedures

power

to determine if phase,

II. Use electrical instru-

voltage and current


are correct,

AIR DISTRIBUTION

4,10

AIR HANDLER

4.11

The student will, using

Set air handler

appropriate instructions,

a.

Blueprints

place and put into op-

b.

Locations

eration

c.

Special considerations

unit that will meet noise

d.

Measurements

abatement requirements.

e.

Sizes

4.12

an air handling

The student will gain

Pages 142-170

Pages 604, 66 -609

Pages 66, 291 -293

I. Set air handler

'Leveling air.handler

understanding of vibra-

a.

Method of mounting

tion isolation principles

b.

Vertical, horizontal,

including rubber pads,

down-flow and sus-

springs; and 'canvas

pended types

II. Level air handler

connector.

4.13

The student will demon-

III.

Tightening screws and bits

strate the ability to

a., Code .requirements

service electrical

b.

III. Tighten screws and


.

meehanical and filtering of air handling.

120

bits

Safety

12i

AHR 1123, Page 3

"-7'

It

PERFORMANCE
TASK

INSTRUCTIONAL

CODE

OBJECTIVES

Installing .air filters

IV.

/4.14' Te
h student will learn
to recognize appropriate

a.

Air directions

tpes
of filter medice,
Y

b.

Provisibns for our

OBJECTIVES,

ACTIVITY EXPERIENCE

CONTENT OUTLINE

Pages 619, 722,

IV. Install air filters'

577

precipitators

proper direction of:air


flow and understand need
for-precipitator.

4.15

The student will 'demon-

Installing and aligning

strate.the different

drive system

ind methods of
Wand

a.

Pulleyilignment

alignment, and how to

b.

Belt tightness

detect misalignment.

c.

Bearings

d.

Lubrication

Page 145

V. Install and align


drive systems

e. ,Sound and rattles

to

preventing (shipping
bolts and screws
removed)

4.16

The student)iill learn to

Wiring motor

.V

identify motors', locate


the lead at...terminal and

determine the wire size

'4.17

a.'

Electrical, schematics,

b,

Voltage,,, phase, cydle

c.

motor,

d.. Code

VII.

Motor protections

e.

Grounding requirements

f,

Ambient temperature

Checking rotation and RPM

proper use of tachometer,

a.

Startup procedures

ammeter, and volt meter

b.

Determining rotation

is they relate to start-

VI. Wire motor

conductor amperage

necessary' b run the

Student will demonstrate

Page :265

NIL Check amperage and


voltage

and RPM

ing an electric motor


and assuring proper rotation of that motor.

122

123

AHR 1123, ?age. 4

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

4.18 .The student will learn

VIII.

Checking amper4e and

Page 209-240

Use electrical

a.

use of electrical test

VIII. Check amperage and


voltage

voltage

the proper and safe

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLINE

instruments to deter-

instruments.

mine current, voltage,


resistances and
grounding

Read-under loaded con-

b.

ditions

4.19

The student will


demonstrate"the

co

IX.

Installing condensate

Page 577

drain pipe

drain pipe

IX. Install condensate

ability to install,

a.

Correct pitch

pitch and by code..

b.

'Open drainage

install double and

c.

Code

single pan equipment.

4.110 Student will check

X.

X. Check for proper

Check for proper drain-

drainage

compliance with ,code

age.

and proper operation

a.

Code.

by filling pan with

b.

Testing

water. and assuring no

leaks and proper drain


off.
ti

4.111 The student will 'de-

XI.

Installing and vibration

monstrate weight

eliminators

distribution- canvas

a.

Pad

connectors and springs

b.

Springs

as related to air

c.

Felt

handling.

d.

Canvas connectors

Pages 66, 291-293,


741

XI. Install vibration


eliminators

in all supply ducts,


,

125

AHR 1123, Page 5

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

4.20

DUCT SYSTEMS

4,21

The student will be

I.

Designing duct system


a.

.able to size duct and

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLINE

Page 171-189

I. Properly design
duct systems

Heat load calculations

Air requirements for

:fittings to. deliver

each outlet

the prdper amount of

air to a given point

c.

Air velocity

d.

Type of system

e.

Location of duct
system

The student will be

4;22

II'.

a.

able to pick up all

Installing duct systems


Check for accuracy

and codes from blue-

to do a duct system'

print (double check

from the working

it)
b.

drawing.

625-646

materials necessary.

pages 618-619

II. Install duct systems'


from working 'drawings

Check for obstructions

and incidentals that


,

may conflict with blue-

print,
c.

Check'work orders
(materials check)

4.23. Student will be able

Checking hangers, joints,

to.install any,duct

and dampers materials

fittings and supports.

check against ,work order

The student wilj be

4.24

III.

IV.

Insulating duct system

able to insulate a

a.

Types of insulation

duct system.

b.

Check against specifica-

Page; 293 -296

III. Check all hangers,

joints, and dampers

Page 142-189

IV. Insulate duct

ystems

tions for thickness,

deniity, vapdr.barrier

12'7

AHR 1,123, Page 6

PERFORMANCE
'TASK

CODE

4,25

INSTRUCTIONAL

The student will be

V.

S. Cut openings for

Cutting openings
a.

able,to add openings

ducts, diffusers,

Work as close to

of any type to a duct

working plans and

system.

blueprints as

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLINE,

OBJECTIVES

grills

possible
b.

Go to general contractor for devia.,tions from blue-

4,26

The student will be

VI,

VI, Install diffusers

,Installing.diffusers and

able to select and

grills

install grills and

a,

and grills

Follow working plans

and blueprints

diffusers;
b.

For deviations go"to

general contractor

4:27

The student will be

VII.

Balancing.system
a.

able to air balance

Page 303-308

for proper quantity

Check outlets with

'and direction of air

velometer,

a duct system by

use of proper instru-

ments and check all

b.

Convert to CFM

c.

Adjust quantity as

VII. BilanOe system

flow

per outlet shown

registers /diffusers

:on plans

for proper air voluMe.


d.

Check duct size

e. .Check fittings and


registers for proper

deliverpof
f.

Make necessary adjust


ments to insure proper air quantity

,4,28

The student will be

VIII.

Adjusting controls

able to .determine

a.

Follow system cycle

what the control

b.

Use gauges (pressure),

should do and make


adjustments so it,

i2

thermometers .(temp.),,

and electrical instru-

3 ''Page 281-283
3

VIII. Adjust mechanical

Control systems

and electrical

check 289 -290.

controls

AHR 1123, Page 7

TASK
CODE

PERFORMANCE

INSTRUCTIONAL
.

will perform pro-

ments fOr overload

perly.

protection (safety)
c.

4.29

The student will be

IX.

able to do the job


.

ACTIVITY EXPERIENCE

CONTENT OUTLINE

OBJECTIVES

Working'media

Applying safety rules


a.

OBJECTIVES

Page 55

IX. Apply good safety


rules

Applicable ;in all

phases of installation

safely.
b.

OSHA regulations

4.30, EXHAUST AND MAKEUP AIR SYSTEM

o.
4.31

The student will know

I.

what size the opening

Cutting openings
a'.

Air cycle

I. Cut proper openings.

Pages 11-16

Selection of tools
to be used

should be made and


b.

where to make it.

Tools available
when needed and.in
good operable condition

Have blades, bits,

etc., for replacement

4.32

A student will be

II.

Adjust the setting of

able to mount equip-

fans and/or louvers

ment and determine'

a.

b.

Air. distribution

outlets

II. Adjust fan and/or


louvers

Page 158-170

Adjust fan RPM by


adjusting pulley

its performance.

Duct sizing

Page 171-189

Manual or motorized
damper/louvers

4.33

The student will

III.

Checking and adjusting

calculate and adjust.

air quantities

air quantities re-

a.

quired, using ap-

Page 303-308

III. Check and adjust


air quantities

Use velometer reading


times area of supply to
convert to CFM

13i

AHR 1123

Page 8

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

ACTIVITY ,EXPERIENCE

CONTENT OUTLINE

propriate meters

b.

and gauges, and

selection of appro-

OBJECTIVES

Close or open
for quantity re-

.. luired

,pri ate controls,.

AIR TREATMENT

5.10

CHECKING CONDITION OF kIR

5.11

Student, will demonstrate

I.

Use of psychrometer

ability to use a.sling,

a.

Wet bulb readipg

psychrometer to find

b.

Dry bulb reading

wet and dry bulb temperature

c.

Relation.to comfort

andl of humidity in

and, plot an

0.

the air

psychrometric chart.

5.12

I. Use psychrometer

Pages 643,644

Student will demonstrate

II.

Chart tables
a.

skill in using approved

II. Use psychrometric

Page 645

charts and tables

Grain of moisture per


lb. of air

air velocities and


keeping notebook data

b.

DewPoint

when taking air measure-

c.

Plotting of unknowns

on charts using re-

ments.0

ferences from the


psychrometer readings

5.13. Velometer

Use approved air measuring

will be

III. Check air volume

Page 651-652, 655

.1

device to determine cubic

used by, student to

feet-of air.per minute

'demonstrate ability

to arrive at proper

readiu of air delivery


:41

5,14

The student will demon-

IV.

BTU/LB dry air

Page 645

IV. Determine enthalpy

strate by the use of


psychrometrft chart or
tables how to find the

.133

enthalpy of air.

132

IL

'AHR 1123, Page 9

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES-

5.20

HUMIDIFICATION

5.21

The student will

ACTIVITY EXPERIENCE

CONTENT OUTLINE

I.

Install humidifier
a.

location

b.

Wiring

c.

Size

d.

Type

e.

Operation

f.

Water supply

'cognize and install

huMidifier after cal-

culating requirements of
moisture, piping operation and size.

Page 743; 745

Page'699, 743-745

Page 742, 744

OBJECTIVES

I. Install humidifier,

hook. ups

w
5.22

The student will demon-

II.

'Servicing humidifier'
a..

II. Service humidifier

Repair float

strate the ability. to

assembly

check and service a


b.

Clean and. replace

humidifier.

nozzle
c.

Clean or replace
filters

d.

Check air flow


and temperature

e.

Check or install

(hUmidistats and
relays),
f.

Check operation
cycle

5.23. The student, given.re-

III.

CalOulate from type

quired Information, will

of. service.

select a.humidifier, identify

a.

.134;

humidifier

.Determine qUantitY'

of water

various types of humidifiers,


utilize their:various

III. Size and select

b.

What:part of sys-

tem installed

r.

AHR 1123, Page 10

PERFORMANCE.

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLINE

applications and

c.

OBJECTIVES

Select, using

product literature

Calculate humidity

requirements of a

given area by using


volume o'f area and

physcrometric chart'

expressing answer
in pounds or grains.

5.30

DEHUMIDIFYING AIR

5.31

The student will.deter-

D
.

Page 742-743

I. Install dehumidifier

Page 643, 648

II. Service dehumidifier

Know demand for structure

Page 645

air humidification is de7

and occupancy

Page 743

sirable, determine unit

a.

I. 'Install dehumidifier

mine capacity of unit

a.

Size

required, select physical

b.

Location

location and connect,

c.

Application

necessary piping, controls,


and wiring.

5.32

The student will .deter-

II.

mine the desired relative

Servicing dehumidifier
a.

Check dew point


temperature

humidity, make continuity


tests of control system,

b.

Check air condition

and clean and recondition

c.

Check control circuits

unit using proper chemicals.


d.

Check blower- damper

motors and controls


e.

Check chemical content

f.

Add or replace chemicals

5.33

The student will, where

III.

744

dehumidifier

Determine'moisture
content

size and type based on


information which can

III. Size and select

b.

Size and select

13?

PR 1123, Page .11

1111/

PERFORMANCE

TASK
CODE

INSTRUCTIONAL
.

ACTIVITY EXPERIENCE

CONTENT OUTLINE

OBJECTIVES

OBJECTIVES

he obtained from,physcrometric charts and


use of instruments and
the

amount of air' to

be treated.

5.40

CLEANING AIR

5.41. The student will install

I.

Filters (porous media)

filter, using proper size

a.

Selection

and thickness, with proper

b.

Installation and

Page 742, 743

I. Install or service
filters (porous media)

location

air flow direction.

c. 'Clean

0
cn

.43

The student will deter.:

mine the condition of a

II,

Installing or servicing
electronic air filters

power pack and rectifier

a.

Selection of filter

using test instruments;

b.

Location for instal-

Pages 792, 797

II. Install and/or service


electronic air

1,ation

locate filter unit upstream


from heating elements, and

c.

Electrical controls

use chemicals,.for cleaning

d.

Wiring

procedures.

e.. Use proper test in-

struments for checking defective filter


f.

Proper cleaning process

135

138

SUGGESTED TEXTS AND REFERENCES

Modern Refrigeration and Air Conditioning

4.

35mm Slides an6.Cassettes can be obtained from

Althouse, A.D., Turnquist, C.H., and

Carrier Air Conditioning Company

Bracciano

Syracuse,,NY

Chicago:

Goodhart-Willcox Co.
5.

Manufacturer's Specification Sheets

6.

Servicing Comfort Cooling Systems

Refrigeration and Air Conditioning


Air Conditioning and Refrigeration Institute
EnglewoOd Cliffs,. NJ:

Prentice-Hall, Inc., 1979

North American 'Heating and Air Conditioning

Wholesalers Association
Columbus, OH

Principles of Air Conditioning


Lang,.V. Paul,
Delmar, 3rd ed.

Albany, NY:

OTHER RESOURCES

ASHRAE Guide and Data Book

Handbook of Air Conditioning, Heating, and

American Society of Heating, Refrigeration,

Ventilating
'Strock, Clifford, and Koral, Richard L.

and Air Conditioning Engineers


New York

New York:

Air Conditioniu and Heating Practices

Manual J

Load Calculation' and Manual K

Equipment Selection, and System Design

Laub, Julian M.
New York:

Industrial Press, 2nd ed.

Holt, Rinehart; and Winston, 1963

Air Conditioning Contractors of America


Washington,'DC

Air Conditioning for Building_Engineers and Managers


Modern Air 'Conditioning Practice

Price, Seymour G.
New York:

Industrial Press, 1970

'

Harris, Norman C., and Conde, D.F.


New York:

McGraw-Hill, 2nd. Ed,

Carrier Manual ofAir Conditionin" Systems Design


Carrier Air Conditioning Company

Modern Refrigeration Practice

Syracuse, NY

King, Guy R.
New York:

Environmental Control:

Air Conditioning, and Refrigeration

Theory and Application


Weaver, Michael K., and Kirkpatrick, James N.
Scranton, PA:

McGraw-Hill, 1971

Harper. and Row, 1974

The Environmental Systems Library


Air Conditioning Contractors Association
,Washington, DC' 20036

14!

OTHER RESOURCES con't


Trane Air Conditioning Manual with Psychrometric Chart
Trane Company
La Crosse, WI

NOTE:

54601

Number beside source agrees with numbering system used in Activity Experience column.

Si

C-

1.42

COURSE OUTLINE

AHR 1128

AUTOMATIC CONTROLS

Developed By.

Air Conditibning ands lefrigeration

Competency Curriculum Committee

October, 1979

PROGRAM DEVELOPMENT
DEPARTMENT OF COMMUNITY.. COLLEGES

STATE BOARD OF EDUCATION


RALEIGH, NORTH CAROLINA

143

AHR 1128 - AUTOMATIC CONTROLS


DESCRIPTION OF COURSE:

Types of automatic controls and their function in heating and cooling


systems.
Included in the course will be electric, electronic, mechanical,
and pneumatic controls for domestic and commercial heating and cooling
along with zone controls, unit heater and ventilator controlS, commercial
fan system controls, commercial refirgeration controls, and radiant panel
controls.
Course Hours Per Week:

Class, 3; Laboratory, 6.

Quarter. Hours Credit:

Prerequisites:,

AHR 1122, ELC 1102.

Course Objectives:

Specific objectives are included in the outline


of instruction..

Course Outcome:

The student will develop skills in the reading


and interpretation of electrical symbols; understanding of mechanical controls; construction of
electrical diagrams; accurate identification and
knowledge of function of electrical, mechanical,
and pneumatic controls; and the diagnosing of
control problems and applications using correct
test equipment. Additional expertise will be
practiced in the laboratory: calibrating, mounting, identifying,'and repairing controls and their
load devices. Motor circuits and components will
be tested, replaced, and adjusted. Temperature
controls .devices will be installed, wired, and
appropriate adjustments made.

111

AHR 1128, Page 1

PERFORMANCE

TASK
CODE

INSTRUCTIONAL
,

3.30

MOTORS AND CONTROLS

3.31

Check a group'of motors


.

3.32

Recognizing various types


or motors

types of motors and their.

a.

Shaded pole

use

b.

PSC

c.

CS

d.

CSR

e.

Belt driven

f.

Direct driven

Student will use

II.

diagram to wire a com-

Installing and wiring


a.

plete system
b.

1* pages 209-212;

Recognize various
types of motors

216-219; 223

and recognize the various

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLINE

OBJECTIVES

II. Install and wire

Page 217-220

Wire from reading sche-

(connect) an electric

matic wiring diagram

motor (use unit diagram)

Install according to
good installation practices

3.33

Student will install

III.

Wiring in different types

and operate the di f-

of starting relays

ferent types of relays

a.

Pages 243-259,

265

III. Wire in different


types of starting
relays (use diagram)

Determine type and


load

b.

Current relay

c.

Potential.relay

CONTROLS

6.10

WIRING DIAGRAMS

6.11

Identify various electri:

Pages 1743

cal compohents from dia-

symbols of control diagrams

Pages 36-148

the symbols of control

grams and explain their

a.

Relate symbol to parts

Pages 33-34, 47-48

diagram

b.

Electric

c.

Electronic

d.

Pneumatic

function.
A pf:

Draw and create

wiring diagrams to ac-

JAL) complish a determined

52-53, 140-150,
.

165-177

objective
*

I. Recognize and use

Recognizing and using the

I.

Number refers to source listed in Suggested Texts and Reference section.

1461

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

AHR 1128, Page 2

PERFORMANCE

ACTIVITY EXPERIENCE

CONTENT OUTLINE

OBJECTIVES

6.12

Draw schematic'control

II.

Composing a schematic

Pages 243-275

systems using proper

diagram of control

Pages 113-148

symbols to: describe

systems'

the overall function

a.

and use in trouble-

diagram of. control

systems

Think function of
system

shooting

6.13

II. Compose a schematic

b,.

Use of 'symbols

c.

Draw straight lines

The student should.

Comparing mechanical

Pages 78-94

be able torecognize

control elements

Pages 214-216

the effect of tempera-

a.

Temperature control

ture, pressure and

b.

Pressure control

humidity on a system

c.

Humidity control

Pages 214 -216

'

III. Compare'mechanical
control elements

and understand the


function 'of the components

6.14

Use controls to point

IV.

Illustrating the differences

IV. Illustrate the dif-

out differences and

between mechanical, electri-

ferences between mech-

identify characteristics

cal, electronic and pneuma-

anical, electrical,

tic control

electronic, and pneu-

a.

b.

c.

d.

Mechanical
1.

Use

2.

Type

Elez.trical
1.

Type

2.

Use

Electronic
1.

Use in heat pumps

2.

Use in oil and gas

Pneumatic
1.

Use in industrial
control

2.
A

.r

Type

matic control

AHR 1128, Page 3

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

6.15

Function should be

V.

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLINE

V. Use.schematic 'diagrams

Pages 149 -184

Using schematic diagrams

stressed .and how to

in the process of diagnos-

in the proCess of diag-

determine if a control

ing control problems.

nosing control problems.

is actbally defective

a.

To trace circuits

or Is responding to a

b.

To, check voltages

condition as it should.

c.

To check parts in

control system

This is the actual act


d.

of troubleshooting and

To check cU61nt
(1

will require the knowledge and 5kill in the


use'of various testing

PO

devices.

6.20

TEST EQUIPMENT

6.21

Use test equipment in

61
.

the .lab to check out


systems.

Each test in-

I.

Using test equipment for


checking
a.

b. 'Amps

in as many applications

c.., Volts
d.

Microfarads

ed use of instruments

e.

Milliamps

should prepare the stu-

f.

Temperature

'dent for additional ap-

g.

Humidity

h.

C.F.M.

plications

Advanc-

Use test equipment

Pages 174-179
.

for checking

Ohms

strument should be used in

as can be found.

AMR 1128, Page 4


it

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

6.22

ACTIVITY EXPERIENCE

CONTENT OUTLINE

II.

Student should learn

Diagnosing problems

proper use of test

in control circuits

equipment to detefr

a.

V.O.M. use

mine malfunctions,

b.

Amprobe use

defective parts, in-

c.

Appropriate re-

Pages 126-130,

221-227

Pages, 248-287

Pages 118-121,

OBJECTIVES

..II. Diagnose problems


in 'control circuits

cording equipment,

correct wiring, etc.

Thru use of instruments determine'


power factors, conversions

factors,

resistan66, and comparisons of different


types of conductors.

,N;23 ,Student will use a man-

:III.

Testing,: and replacing

oMeter plus other diag-

oil burner controls

nostic instruments to

a.,

Heat anticipator

set gas unit in'ope'ra-

b.

Thermostatt

Thru the use of

c.

Flame controls

tion.

d. Fan' and pump.

instruments determine
combustion efficiencies,
check cad cell, determine continuity, and.'

normal DiN position,


trace oil b 'ner electrical circuits, and

determine malfunction by
locating and replacing
defective components

151

controls

222-223,
225-226, 284,

III. Test and replace oil

bUrner controls

AHR 1128, Page 5

'TASK

CODE

..6.24

PERFORMANCE
.

INSTRUCTIONAL

Student should recog-

ACTIVITY EXPERIENCE

CONTENT OUTLINE

.OBJECTIVES

IV.

nize burned out ele-'

Testing and replacing

pages 852-859

oil burner controls

Pages' 229 -230,

a.

ments,, use instruments

IV, Test and replace


'gas burner and

oil burner controls

295-296

:Thermostats

OBJECTIVES

'.b.' ...Flame safety controls

to find.defectiVe.thermal overloads, and check

c,

as controls

for proper wiring'

6.25

V. Test and replace

Student should recog-

Testing and replacing

nize electric furnace

electric heat controls

electric heat con-

and itcontrols and

and elements

trols` and elements

,components

7'46.26, lone control systems

a.

Thermostats

b.

Safety controls

c.

Elements

VI. ,Diagnbsing zone control

:3

(hydronic)

to meter the'flow
''ofa..liquid or a gas

in'response to the

VI. Diagnose zone

Pages 15; 20,

231-235, 3167321,

systems

use motorize(daMpers
or valves

a.

Thermostats

267-279,146

b,

Dampers motors

.373-374

C.

Dampers type

d;

Valves

control systems

'demand of lheat .con-

trolling device., How


to control this Metered
flow requires'

est

equipment.

6.30

COMPONENTS

6,31

Have the students


actually handle

I.

the

Recognizing the

different types of

individual controls,

relays, starters and

properly identify

their

them and explain how


they work.

153

'Pages 260-265,
845

I, Identifythe
different types

Pages 78-94

of relays'and

state their ap7


plication

AHR 1128, Page 6

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

6.32 ve the; student to

Identifing the types

I.I.

.identifithe types of

of unit-heater control

unit heaters; their

Systems,,unit.yentilator

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLINE

Pages 274-279,

II., Identify the types

349-353, 227-229,

of unit-heater con-'

273-274, 136-137

trol systems, unit


ventilator control

control methods; out-

'control's, and, use.

methods, outdoor
door therMostat5
`thermostat controls

'

a..

Fan control

b.

Basic rate. control

c., Hot water controls


d.

Steam controls

e.

Damper controls

f.

,Building control

using outdoor.control

,6:33

Have students select

III.

Installing and calibrating

a location, install,

a thermostat

and adjust the heat

a.

Correct location

b.

Adjust heat antici-

anticipator on

Pages 88-101

Pages 184-192

Pages 844-845

III. Install and calibrate


a thermostat

pant

thermOstat.
c.

Check calibration

d.

Not in draft

e.

Not near electric


appliance

f.

Seal hole back of


thermostat

g.

Level correctly

h.

Mount properly

a.

la

6.34

Have the studeq

Determining component

explain:the burner

Coordination and

'cycle.

What happens

when the thermostat

operational sequerfce
a.

Thermostat call

for heat

calls for. heat.

What happens if the

b.

Ignition

flame is established:

c.

Flare

what happens if the

d.

Flame out

Pages 184 -346

IV. Determine component


coordination and
operational sequence

AHR 1128, Page 7

PERFORMANCE
TASK

INSTRUCTIONAL

CODE

OBJECTIVES

flame is not
.established.

6.35

e.

Safety control

f.

Must be reset

,Installing electric

Determine and recogniie

.Pages

V. 'Install electric

A-162, 209-210

and pneumatic controls

Air source

B-161

for domestic and com'-

a.
b.

Air lines

C-171-172, 200-202.

mercial heating and

mine'their individual

c.

Air valves

D-202-207,

cooling

operation as it affects
the entire control system.

d.

Air relays

E-198-201

e;

Air, motors

Pages 212-266, 267-279

f.

Wiring

Pages 184.344

g.

Voltages

Pages 169-208

Pages 243-275

types of controls.

Deter-

Have students select

VI.

Identifingthe .types.

Of domestic'and com-

function

mercial refrigeration

a.

Relays

controls.

b.

Thermostats

c.

Safety controls

d.

Operational controls

VI. Identify the types


of controls and

controlS' and their

and explain function

71;1"

and pneumatic controls

the function of the many

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLINE

their. function in

domestic and.co0-.

mercial refrigeration

6.40r REFRIGERANT CONTROLS

6.41

The student will

I.

Repairing or replacing

install and adjust

refrigerant controls

alllypes of refri-

a.

Thermostatic ex-,

pansioh valve

gerant controls.

Pages 141-1'67

I. Repair or replace,

refrigerant controls
for refrigeration and
air conditioning

b. _Automatic exparr
sion valve
c.

Hi-side float

d.

Low-side float

e.

Capilliary tube

f.

Electric expan-

sion valve

158

AHR 1128, Page 8:

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

6.42

PERFORMANCE

'The student will install

II..

Using solenoid valVe,s,

OBJECTIVES

.ACTIVITY EXPERIENCE,

CONTENT OUTLINE

Pages 443-447, 863

II. Use solenoid valves,

and put in working

modulating.controls,.

modulating controls,

condition valves and

and three way valves

and three way valves

controls

to control the distri-

to control'the dis-

bution of refrigerant

tribution of refrigerant

6:50

WIRING AND CONTROLS,

6.51

identify the amp draw

Determining ampere draw

of load devices and

and installing proper

and install proper

select the proper'

relay

relay to control small

size andstyle relay

Relation of control

for replacement

relay in relation

Pages 39-55

I. Determihe ampere draw

fractional horsepower
.

motors.

to motor horsepower

:6:52

Use amp meter to

.1

determine actual
amp draw.

Select

b.

Ampere draw

c.

Install proper relay

Determinino ampere draw


)
and 'install proper con-

Pages 36-68

II.'Determine ampere 'draw

and install proper


contactor for larger

tactor

proper contactor

horsepower motors

Determine ampere draw


of motor

for 'replacement.
b.

6.53

Position valve

III.

Install contactor

Installing electric

properly in line,

solenoid valve

and make correct:.

a.

electrical con-

lections
b.

),1

Pages 446, '394

III. Install electric solenoid valve'for pump

Mechanical and

,down control on com-

electrical methods

mercial refrigeration'

of installation

system.

Solenoid valves

AHR 1128; Page 9

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

6.54

6.55

PERFORMANCE

Use electrical wiring

IV.

Wiring electric sole-

diagrams to wire dia-

noid

grams to wire ,solenoid cor-

a.

Schematics

rectly in circuit

b.

Applications

Identify and select

V.

.1

Page 446

OBJECTIVES

IV. Wire electric

solenoid from

Installing motor

proper overload based

overload

on amp draw.require-

a.

wiring schematic'

Chapter 10:

V. Install motor

overload on domestic
freezer or refrigerator

Follow wiring
diagram

ments. and physical

adaptability

ACTIVITY EXPERIENCE

CONTENT OUTLINE

b.

Install 'proper

size overload.

6.56

Select and identify

Wiring internal motor

properamb draw Of

'overload on air con-

overload device and

ditioner

Page 259
Page 22-24

VI. Wire "internal motor


overload on air con-

ditioner

show how to adapt:'


it to the motor.

6.57

Select and identify

VII.

Wiring external motor

proper amp draw

overload

Of overload device

a.

Page 22-'24

overload on air con-

OeterMine from

and show how to adapt

wiring schematic how

it to thelotory.

overload is wired in

VII. Wire external motor

ditioner.

system
b.

Wire overload device


to motor

6.58

Mount controls level


land,free from all other

heat sources, sensing


only indoor air temperature.

VIII.

Mounting Biletallic thermo7:

b'.

Page 89-90,
.303

stet
.a.

,..

VIII. Mount Bi-metallic


thermostat in proper

Return air sensing

location for air con-

Effect of radiant

ditioner

heat on bi-metal
controls

162
114

AHR 114 Page 10

PERFORMANCE

TA K

INSTRUCTIONAL

COD

OBJECTIVES

6.59

lett proper size

IX.' Wiring bi-metal thermo-

conductors and show'

stat

how to lake proper

a.

schematic

Wire thermostat

bi-metal thermostat

c.

Check thermostat

X.

InStalling therMostat

able to determine

on domestic refrigerator

and .replace the pro-

or freezer
'a.

IX. Wire bi-metal thermo-

system using wiring

Read, schematic miring

b.

per, thermostat and

Pages 261-264

stat into control

tions when wiring

6.510 Studentwill be

diagram

electrical connec-

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLINE

Pages 243-252"

X. Install temperature
type thermostat on
domestic refrigerator

or freezer

Determine length of

adjust to conform

capillary tube (ex-

at the,proper tem-

ternal-internal ldca-

tion) in capillary

perature.

tube well
b.

6.511 Student will install

Replate. thermostat

XI. Jnstalling pressure

Orimary and sem-

type thermostat on com-

dary thermostat

mercial .refrigeration

Pages 258, 433-439

thermostat on commer-

cial refrigeration
system

system'
a.

XI. Install pressure type

Determine length of
capillary tube

,01

b.

Make internal or external installation

6.512 Student will install

XII. 'Wiring high-low pressure

Pages.258, 433-439

XII. Wire high-low pressure


switch.on commercial

a low pressure and

switch

a high pressure con-

a.

Read schematic wiring


diagram

trol
b.

refrigeration system
from wiring schematic

Install high-low
control

.16J

64

SUGGESTED TEXTS AND REFERENCES

Modern Refrigeration and Air Conditioning

3.

,Althouse, A.D., Turnquist, C.H., and

Conditioning

Bracciano
Chicago:

2.

Automatic Controls of Heating and Air

Haines, John E.

Goodhart-Willcox, Inc.,.1975

New York:

Electric Motor Control Fundamentals

4.

McGraw-Hill, 2nd ed.

Domestic and Commercial Jil Burners

McIntyre, R.L.

Burkhardt, Charles H,

New York:

NeW York: .McGraOill, 3rd ed.

McGraw-Hill, 1974, 3rd ed.

OTHER RESOURCES

Control Systems for Heating, Ventilating, and


Air Conditioning

Honeywell, Inc.

Haines, R. W.
Albany, NY:

fundamentals of Automatic Controls

Minneapolis, MN:

RS44

Delmar, 1978
Honeywell Service Handbooks

Electric Controls for Refrigeration - Air

Honeywell, Inc.

Langley, William C.

NOTE:

Gas, Commercial Air Conditioning and


Cooling Controls

Conditioning

Englewood ..Cliffs, NJ:

Oil,

Prentice-Hall, 1974

Minneapolis, MN

Number beside resource .agrees with numbering system used in Activity Experience column.

16 ,)

1 G. 6

'Z1

PSY 1101
HUMAN RELATIONS is a study of basic principles of human behavior.
Theeproblems of the individual are studied in relation to society,
group membdrship, and relatfOnships within the work situation.

PREREQUISITE:

None

Class
Hours

Lab
Hours

MAJOR DIVISIONS
I.

Credit
Hours
3

Basic principles of human behavior


Striving An understand human relations

III.

Behavior and problems in living

IV.' Striving to become an effective worker

SUGGESTED REFERENCES:
Textbook: Milliken
Albany, New York:

Mary Elizabeth, Understanding Human Behavior.


Delmar Publishers, 1969.

Dennis, Lorraine Bradt. Psychology of .Human- Behavior for Nurses.


Philadelphia; W. B. Saunders .Company, 1967.

Gilmr, B. von Haller.


ana Work.

New York:

Applied Psychology:
Problems in Living
McGraw -Hill. Book Company, 1967.

Psychology: The Nurse and


Heckel, Robert V., and Rose M. Jordan.
St. Louis: C.V. Mosky Company, 1967
the Patient.
The Psychology of Interpersonal Relations.
John Wiley and Sons, Inc, 1958.

Heider, Fritz.

New York:'

Psychology - Applied to Life and Work.


Hepner, Harry Walker.
Prentice Hall, Inc., 1957.
wood Cliffs,

Engle-

Laird, Donald A:, and Eleanor C. Laird- The Technique of Handling


New York:
McGraw-Hill Book Company, 1954.
People.
Lair;.d, Donald A., and Eleanor C. Laird. Human Relations and MotivMcGraw -Hill. Book Company, 1967.
New. York:
ation.

125

1 6';

Via1101
BASIC GAS WELDING demonstratian by the instructor and practice
by the students in'the welding shop. Safe and correct methods of
assembly and operating the welding equipment. Practice will be given
for surface welding, bronze welding, silver-soldering and flame cutting methods applicable to mechanical repair work.
PREREQUISITE:

iNone

Class
Hours

Hours

Lab ,

Credit
Hours
1

MAJOR DIVISIONS
I.

II.

III.

Equipment
Safety
Types of Flames

Setting Up Equipment and Lighting Torch


V.

VI..

VII.

.VIII.
IX.

Welding Symbols

Brazing with Bronze Rods

Silver Soldering Nonferrous Metals


Silver Soldering Ferrous,Metals
Soft 'Soldering

SUGGESTED TEXTS AND REFERENCES:

Griffin, Ivan and Roden, Edward M.; Basic 04acelyiene Welding, Delmar
Publishers, 1977
Jefferson, T. B., The Welding Encyclopedia, Jefferson Publishers, 1974

1S

COURSE OUTLINE

MR 1124

AIR CONDITIONING, HEATING, AND REFRIGERATION


SERVICING

Developed By

Air Conditioning and Refrigeration


Competency Curriculum Committee

October, 1979

PROGRAM DEVELOPMENT
DEPARTMENT OF COMMUNITY COLLEGES
STATE BOARD OF EDUCATION
RALEIGH, NORTH CAROLINA

AHR 1124 - AIR CONDITIONING, HEATING, AND REFRIGERATION SERVICING


DESCRIPTION OF COURSE:
Emphasis is placed on the maintenance .and servicing of equipment
used in the cleaning, changing, humidification, and temperature
Shop work involves
control of air in an air conditioned space.
locating and correcting equipment failures and controlling, testing, and adjusting heating and cooling equipment to maximize energy
conservation.
'Course Hours Per Week:

Class, 3; Laboratory, 6.

Quarter Hours Credit:

5.

Prerequisite:

AHR 1123.

Course Objectives:

To teach the student methods of trouble1.


shooting and servicing domestic and commercial
systems.
To teach the use of proper check -out
2.
and repair procedures.
To develop an attitude of taking the
3.
necessary precautions for personal safety
and care of the equipment in all service
procedures.

Course Outcomes:

Given experience; the student can quickly.


diagnose and repair (or estore) systems
to provide efficient performance.

131

AHR 1124, Page

Y.

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

OBJECTIVES

ACTIVITY. EXPERIENCE

CONTENT OUTLINE

HEATING.
'1.10

OIL

117

Service equipment

I.

Service and maintenance on

7* Pages 401 -407

service oil heating

oil burners
a.

I. The student will

systems

Adjisting for higher


combustion efficiency

1.20

GAS.

1.25

Service equipment

b.

Nozzle problems

c.

Ignition problems*

d.

Fuel pumps

Gas heating devices


a.

Pages 408-415

I. The student will

Classification"of

service gas heating

gases

systems

(41

b.

Atmospheric injection
burners

c.

Power gas burners

1.30

ELECTRIC

1.35

Service equipment

Electric r sis ance heating

selected and installed

units
a.

Pages 416-421

service heat pumps

National and local

electrical code require,

b.

ments

Resistance units in
ducts

c.

Duct furnaces

d.

Wall panel electric heat

Number refers to source listed in Suggested Texts and Refeisence section.

171

I. The student will

,AHR 1124', Page 2

PERFORMANCE
TASK.

INSTRUCTIONAL

CODE

OBJECTIVES.

ACTIVITY EXPERIENCE

CONTENT OUTLINE

OBJECTIVES

AIR CONDITIONING AND HEAT PUMPS

?.10

MECHANICAL DIAGNOSIS AND SERVICING

2.12

Locate system trouble

I.

Diagnosis of trouble

Pages 169-175,
:18-248

a.

Make exterior checks

b.

Make interior checks

c.

Check all electrical controls

d.

Check other controls

e.

Check air cleaning devices

I, The student will locate

trouble in heating and


cooling systems.6

2.1.3

II.

Correct problem

ditioning systems

.Replacement and repair

'ELECTRICAL DIAGNOSIS AND SERVICING

LoCate and repair defective

I.

cuits,

Locate and replace defec-

iI.

a.

Cooling controls

b.

Heating controls

Main Electrical circuit

tive components in line

a.

No power at compressor

voltage circuits.

b.

High voltage,

c.

Low voltage

Pages 308-310,
740,742,

I. The student will ser-

vice electric control


circuits.

Pages 568-574

II. The student will

service electric
circuits.

d. .Improper wiring

Starting capacitor

e.

'Starting relay

f.
g.

Running capacitor

h.

Motor draws too much


.

i.

current

Start winding stays


in circuit

173

Check and repair air conditioning controls

components in control cir-

2.22

II. The studen't will correct

'probleffs in air con-

b.

2.21

Pages 737 -754.

Types of units

a.

2.20

Installation and servicing

'

Ah,

1124, Page 31111/

PERFORMANCE

TASK

INSTRUCTIONAL

CODE.

OBJECTIVES

3.70

COMMERCIAL REFRIGERATION SYSTEMS

3.73

The student will


use meters,

I.

Locating motor control

Pages 234-238

and wiring diagrams

a.

Visual inspection

to locate. troubles.

b.

Electrical meters

c.

Electrical/electronic

I. Locate motor control

and electrical troubles

and electrical troubles

thematics,

OBJECTIVES

ACTIVITY 'EXPERIENCE

CONTENT OUTLINE

malfunctions

3,74

d.

Mechanical malfunctions

e.

Test of correction

Reading trwble analysis

Pages 209-232

read analysis

charts

GTE-6A, 7A, 8A,

charts of different

a.

The student will

II.

charts.

slides

Be knowledgeable of

and

charts of all companies'

and cassettes

II. Read trouble analysis

companys.
b.

Keep a file on corpanieS

normally used

III. Recognize and correct

Recognizing and correcting

Pages 31, 433-434

troubleshoot a ,complete

compressor troubles, etc.

GTR-3A

compressor troubles,

system,

a,

Pages 755-765

low charge, overcharge,

3.75', The student will

III.

1pisy,oil low, gas


sludging

high heat, and high

b.

Not pumping

head pressure

c.

Low charge

by low

head pressure, lbw


back pressure
'dr.

Overcharge, high heat,


high head pressure

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

3.80

REFRIGERATION SERVICING

3.83'

Be able' to service or

ACTIVITY EXPERIENCE

CONTENT OUTLINE

OBJECTIVES

\
I.

Shop troubleshooting

suitably replace re-

a.

Compressor short cycles

frigeration components

b.

Compressor runs contin-

Piges 118 135

Pages. 302-312

I. The student will

service refrigeration
systems.

uously
c.

Compressor is noisy

d.

Space temperature too high

e.

Evaporatorcoil freezes

f.

Heat pressure too.low

g.

Suction pressure too low

.h.
i.

3.85

Liquid line hot


Liquid line froSted

Pages 302-312

II. The student will learn

Organize. a'systematic

Develop a chart

method of repair of

a.

TO Check out systems

systems of trouble-

malfunctioning components.

b.

To report repair

shooting and repairing


domestic and commercial
units.

'AIR DISTRIBUTION

OUCT SYSTEM

Babnce system for

4.27
..,

proper luantity and

I.

Air distribution system


a.

Diffusers, registers,
and grilles

direction of air fiow,

Pages 485-488

Page 743

I. The student will

.service and repair


ductwork

\,

b.

Ductwork

c.

Dampers

d.

Blowers

e.

Filters

176

.17.r

c,
AHR T4, Page 51,
6

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLIE

OBJECTIVES '

CONTROLS

.6.20

6;22

Es1215Nr
Diagnose problems in

I.

Control Circuits

-coil circuits

w
4.4

b.

Changeover relays

c.

Cooling circuits

d.

Damper circuits

e.

Fan circuits

f.

Heating circuits

g.

Humidification

h.

Reset circuits

i.

Pressure control

I. The student will servio

control circuits for

740; 742

a. .Transformer and relay

control ,circuits

Pages 308-310

various systems.

circuits
j.

Reversing relay
circuits

k.

Thermal delay
relays

ENERGY CONSERVATION

9.10.

MECHANICAL SYSTEMS

9:11

Student will learn

I.

Peak operating efficiency

Page 367-416

II. Use applicable equipmen

diagnosis techniques

a.

Diagnosis techniques

to maintain. operating.

to evaluate, system

b.

Heat loads of the

efficiency

system

performance.
c.

Oil and gas combustion


efficiency tests

d.

Use of instruments to
measure system dewpoint,
temperature, air flow,
pressure, carbon dioxide,
and nitrogen

e,

Checking and repairing

-AHR 1124

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

Page. 6

PERFORMANCE

ACTIVITY EXPERIENCE

CONTENT OUTLINE

controls
f..

OBJECTIVES

Troubleshooting
mechanical.dom7

ponen#

II.

StUdent will' use an

9.12

Cleaning

air cooled.

II. Clean air cooled

Page 302-319,

condenser

approved,detergent7.

condenser,

Or and water to

a.

Fin combs

litateHcleaning of

b.

Chemical cleaners

air cooled condensers.

c,

Compressed air
A

Student will follow

9.13

III.

manufacturer's..directiOns

for',cleanN water

condenser

cooled condensers.

Student will use

9.1.4

Cleaning water cooled

IV.

Clean water cooled

brusher

a.

Use. of:

b.

ChemiCals,,

Treating circulatlng.

Page 378, .3 2

383

commended procedure

a.

Tes.ting.proCedures.

for treating; water,

b.

'CorreCtion.by 66117::

and

IV. Treat circulating

water

on-

ical

Cleaning furnace heat

V. Clean furnace heat


exchangers

,...exchanges

disassemble and

III

condenser

water

V.

Page 250-289

...

ManufaCturer's re-.

9,15 'The ,Student will

vacuum furnace,unit

3.

Air.

and flue.

b.

Forced hot water

c. 'Steam

9,16. 'The student will

VI.

Lubricating moving

lubricate and,practice

parts

safety in using all

a.

oil.

Proper amount'and
type lubrication

types of' grease .and


.

b.

Lubrication*

Methods:

VI. Lubricate moving


parts

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

9.17

Inspecting and replacing

correctly use

belts

gauges and tools

a.

b.

specifications,

"VIII.

The student will

a.

test, and analyze

b.

c.

appropriate pH

Check belt alignment,

Replace faulty belts

Pages 530-538

VIII. Clean boiler

.How to disassemPlE

Propercleaning

How to purge and

IX.

Cleaning and replacing

identify filter

air/fuel filters

types and materials.

a.' Air
1.

Replacing

Measure pressure
drop

filters using

Filter types

proper instrument

2.

to measure pres-

3.. Obtain suitable


replacement

sure drop

b. 'Identify, remove,
'TeOlace-oil filter

b.

Fuel
1.

filter retainer

Check pressure
drop

after cleaning
2.

Disassemble, clean,

and replace

then purge air and


start up

Pages 498-529

She student will

return to service

'testing and water

a.

VII. Inspect and replace

methods

boilers using

1/40 9,19

Pages .236 -237

belts

Cleaning boiler

inspect, clean,

leVel controls,

tension, condition

to adjust to

9.1.8

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLINE

VII.

The student will

3.

Bleed and return to


service

IX. Clean and replace


air/fuel filters

AHR 1124, Page 8,

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

9.110 The student will

PERFORMANCE

ACTIVITY EXPERIENCE

CONTENT OUTLINE

X.

Cleaning and replacing

identify, obtain

fuel jets

and replace nozzle

a.

Pages 319, 381,'

OBJECTIVES

X, Clean and replace


fuel jets and test

392-395, 369

performance

Oil nozzle,

and orfice with

1.

Identify mal-

appropriate units

functioning

and determine op-

nozzle
2,

erational efficien-

Select correct
GPH, spray

cies,

angle pattern
3.

Use of nozzle
wrench

,b,

Gas orifice
1..

Check for obstruct


ti on

9.111 The student will

XI.

2.

Clean or replace

3..

Size properly

Evaluating air source

know how to pro-

for heAing system

vide correct air

a.

Pages 37-6i

XI: Evaluate source of


,

air supply for

heating system

Ldcation of heating

system

intake area upon


b.

calculatioh per 1000

Warmed air or outside


air Supply
Infiltration

c.

6upplemental air

d.

supply

e.

Preheatin9 techniques

f.

Improved efficiencies

fe
9.112 The student will

XII.

Charging air conditioning

identify refrigerant

systems

pressures and correct-

a.

Use of gauges

ly charge to proper

b.

Charging methods

condition or level.

c.

Safety precautions

d.'

How to determine proper charge

2 Pages 113:115,

296-300, 752

XII. Charge air conditioning


systems
.01

w
A61124, Page ,9

,PERRMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

9.114 The student will

XIV.

Heat recovery systers

make heat load

a.

Knowledge of types

calculations for

b.

Heat load calcula

OBJECTIVES

ACTIVITY EXPERIENCE:

CONTENT OUTLINE

XIV. Determine feasibility

of adding.heat

recovery systems

.tions

heat recovery feasibility,

9.115 The student will

XV.

Locating equipment for

determine type and

maximum energy efficiency

system for equipment

a.

Program on ,oil

burners, gas burn-

1,

N. ers, and heat

Orientation to run

'

for maximum energy


efficiency

pumps

b.. Orientation to pre-

location' and set up

XV. Locate equipment

vailing winds

and check performance.


c.

Adjacent obstructions
and shading

9.116 The student will use

XVI.

appropriate meters

a.

and obtain an analysis

" to get a higher

Paige 378-383

Adjusting primary air

b.

efficiency,

Types of air adjust-

Instructors Notes

XVI. Adjust primary air,

for maximum CO 9,

ments

proper flue'g8

Use of smoke tester,

temperature, and.

CO9 gauge, and

draft.

stuck thermometer
c.

Uselof draft 'gauge


)

9.117 The student will use


manometers and calcu-

XVII.

Adjusting blower
a.

rise

lations'to obtain desired CFM.

Check temperature

b.

Adjustable pulleys

c.

Check meter current

Page 236-237

XVII, AdjUst blower


for proper CFM
'I

i.

AHR 1124, Page 10

TASK

PERFORMANCE

INSTRUCTIONAL

CONTENT OUTLINE

OBJECTIVES

CODE

9.20

ELECTRICAL SYSTEMS

9.21

The student will

I.

identify and use

Cleaning.c,ontrols
a.

Know of sensitive

ACTIVITY EXPERIENCE

Pages 837-868

CEJECTIVES

I. Clean controls

10

parts

approyed cleaning
and service pro-

b.

How to clean

cedUre,

9.22

Installing thermostats

mount, level, wire,

and timers

install and adjust'

a.' Sizing wire,

thermost7As and

b.

The student will

II.

Control to do ,he

for appropriate

job
c.

II. Install thermostats


and timers

Selecting suitable

correctly .set timers

demand,

Pages 837-868

Thermostat adjustment and calibration

9.23

The student will

III.

Explaining energy

choose the correct.,

efficiency ratios

meter ortest equip

a.

Understand formula

ment in order to

b.

Types of equipment

16

Publication of
Equipment (EER)

III. Explain (EER)


Energy Efficiency
Ration

on which used

evaluate maximum
EER,

9.24

The student will


know BTU/watt

IV.

Computing power
a.

Use voltmeters,

Pages 174-'177

IV. Compute power


used by system

Ammeter, wattmeters,

relationship,

and power faCtors


b.

Computations,

iU

AHR 1.124, Page

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

9.25 'The Student by

PERFORMANCE

ACTIVITY EXPERIENCE

CONTENT OUTLINE

V.

OBJECTIVES

V. Measure power

Measuring power

used by a system

using amp, watt

a.

Instruments

and volt meter

b.

Measurements

will determine
highest efficiency.

9.26

Student will study

VI.

VI. Advise owner of

Benefits of additional

energy efficient

controls

controls and devices.

a.

behefits of additional

Recognize energy

controls

losses
b.

Selection of remedial
controls,

9.30

RECORDS

9.31, The student will by

I.

proper testing and

Performance records
a.

days to determine the

b.

I. Maintain system

performance records

Read temperature

anticipated fuel

and humidity records

consumption.

and charts

Student will becA

11

Page 666

to degree days

calculation use degree

9.32

COlopare performance

II.

familiar with manu-.

II. Maintain system

Maintenance records
a.

Maintain records

Model, serial, manufacturer

facturers' forms and


service, forms as re-

b.

Keep accurate log


of all service rendered

quested.

to equipment'

9.33

The student will record


information and data
required.

191

III,

Manufacturds

charts

and supplemental material

III. Record system


variables for evaluating energy utilization

192

PERFORMANCE
TASK

INSTRUCTIONAL

CODE

OBJECTIVES

OBJECTIVES

ACTIVITY EXPERIENCE

CONTEg OUTLINE

IV. Analyze charts to


9.34

IV.

The student will; by

Read and analyze charts

determine system

and com*e to anticipated

recorded data,'ascertain

efficiencies

consumpOon

.related equipment ef-.

ficiencies,

'

PUBLIC RELATIONS
I, Explain energy

The student will:under-

I.

E plaining energy
conservation features

`conserVation feawes

stand.and know the

of system to customer

merchandise along
with th'e competition'

and then successfully

justify his/her product.

9.4:

The' tudent will know


Tates/Mil.lion BTU and

justify any recbmmenda-

II.

'Informing owners of

saving methods
a.

II. Informs owner of

5
1

Pages 699-763

saving methods

Demonstrate tech-

tion over other systems

niques for maximiz-

in energy savings to

ing system effective-

ness to customer

owner.
b.

Provide data and alternatives

Alternative energy systems

The student will be

III. Discuss features of

15

alternative energy

knowledgeable and conver-

a.

Knowledge' of other

systems

sant in energy required


for a particular in-

b.

Can list pros and cons

stallation and upon

c.

Cost analysis

evaluation make appro-

d.

Feasibility bf updating

priate recommendations.

Calculate estimated cost


of updating a specific
system-and/or system
replacement.'

193

existing system

systems

13
7

Page 660

AHR 1124, Page

111/

PERFORMANCE

TASK
CODE

INSTRUCTIONAL

9'.50

INSULATION MATERIALS

9,51

The student will be

I.

Evaluating insulation

able to calculate heat

a.

Calculate R factor

gain and loss'for a

b.

Identification of

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLINE

.OBJECTIVES

Pages 16-54

I.

Evaluate existing
insulation,

12

types

building.
c.

Methods of checking

II. 'Requirements to meet EES

9.52. The student will: be

able to make'apprO:

a.' Know EES standards

pri ate, recommendations

b.

13

Current EES standards II. Determine additional

14

Data and specifications

requirements to meet

from Corning Glass

EES

Compare to results
from 9.51

meeting EES requirements


for owner.

Building orientation

12

Pages 16-54

III. Determine building'

..9.53

The student from observa-

.A.

tion of building orienta-

a.

How to read compass

tion and other factors

b,

Understands factors

landscaping for

affecting heat transfer

new construction

vi

III.

will calculate best possible


positioning of new con-

c.

orientation, shading,

Locating heat pump


or solar collector

struction to obtain, maximum

usage of environment.

9.54

The student will be know-

IV.

ledgeable about various

Installation of insulation
a.

insulation data and installa-,3.',

Know all available

IV. Evaluate new insulation

9
12

types of insulation

Understand correct in-

Pages' 16-54

and installation procedures

'C)

ti on techolques and utilize

b.

stallation procedures

'knowledge in making

possible recommendation on

c.

Advantages of each type

insulation.

190

196

SUGGESTED TEXTS AND REFERENCES

1.

Modern Refrigeration and Air Conditioning


Althouse, A.D.,`Turnquist, C.H., and
Bracciano
Chicago:

9. Manual "J"

Load Calculations

Air Conditioning Contractors of America


Arlington, VA

Goodheart-Willcos Co.,' 1975

10. Honeywell Service Handbooks


2.

Refrigeration and Air Conditioning


Air Conditionirg and Refrigeration Institute

Englewood C1ifs, NJ:

Honeywell, Inc.

Minneapolis, MN

Prentice-Hall, Inc., 1979


11. Institution's Reference Library or NOAA

3.

35mm Slides and Cassettes can be obtained from


Carrier Air Conditioning Company
Syracuse, NY

12. Train
Trane Co.
.1

La. Crosse, WI
4.

National Electric Code


National Fire Protection Association
Boston:

13., Current Energy Efficiency Standards (EES)

1978, No. 70-1978


14. Data and specifications from Corning Glass

5.

Data from manufacturers

6.

ASHRAE Guide,and Data Books (Applications/Systems

Works

15. Periodicals and Service Manuals

and Equipment)

/
American,Society of Heating, Refrigeration and
Air Conditioning Engineers
,New York
7.

16. Publication' if E ui ment

Air Cond' 'toning and Refrigeration Institute

Arlington, VA

Air Conditioning and Heating Practice


'Laub, Julian M.
New York:

8.

Holt, Rinehart, and Winston, Inc., 1963

Refrigeration and Air Conditioning Service


Application Manual

Refrigeration Service Engineers Society


Des Plaines, IL, Vol. 2

NOTE:

Number beside resource agrees with numbering system used in Activity Experience column.

19?

EER

OTHER RESOURCES
ARI Standards
Air Conditioning and Refrigeration Institute

Arlington, VA
Modern Air Conditioning Practice
Harris, Norman C., and Cande, D.F.
New.York:

McGraw-Hill, 1974

NC State Boiler Code

NC Building Code Council and NC Department of


Insurahce

Raleigh, NC

NC State Building Code


.NC Building Code Council and'NC Department

of Insurance
Raleigh, NC:

Vol.

I I I

National Fire Protection Association Manuals

Boston..,:
Refrigeration Servicing
Goliber, Paul F.
Albany, NY:

Delmar, 1976
_,

Sheet Metal and -AC Contractors National Association Manuals


Vienna, VA

COURSE OUTLINE

AHR 1126

ALL YEAR COMFORT SYSTEMS

Developed By

Air Conditioning and Refrigeration


Competency Curriculum Committee

October, 1979

PROGRAM DEVELOPMENT
DEPARTMENT OF COMMUNITY COLLEGES
STATE BOARD OF EDUCATION
RALEIGH, NORTH CAROLINA

'4:

uu

AHR 1126 - ALL YEAR COMFORT SYSTEMS


DESCRIPTION OF COURSE:

Equipment used to provide heatibg And cooling-for


"all year" comfort
will be studied.
Included will'be heat pumps, oil firr:d, gas fired,
water circulating, electric-resistance and,an introduction
to solar
heating and cooling systems.
Specialized controls required for all
year comfort systems, preventive maintenance, and, balancing
are included in the course.

Course Hours Per Week:

Classroom, 3; Laboratory, 6.

Quarter Hours Credit:

5.

Prerequisites:

AHR 1123, AHR 1128'

Course Objectives:

Specific objectives are included in the outline


of instructions.

Course. Outcome:

The student will follow safety rules, and skills


learned in proceeding courses to establish correct
work habits in troubleshooting, installation of
components adjusting-wiring-evacuating, charging.
Testing with gauges, meters, or instruments.
Problems or conditions related to refrigeration,
heating, and air handling equipment including
heat pumps for all year comfort.

151

AHR 1126, Page 1

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

HEATING

PERFORMANCE

ACTIVITY EXPERIENCE

CONTENT OUTLINE

OBJECTIVES

o.

1.30

HEAT PUMPS AND ELECTRIC' HEAT

1.31

Student will select con-

1.32

6* Chapters .3'and 4

I. Conductors

ductor from charts included

a.

Size

in code book,

b.

Code.requirements

Student will install dis

II. Service from disconnect

connect in view of equip-

to equipment

ment for safety,

a.

Disconnefts

b.

Conduits

c.

Conductors

Show student haw to select III


equipment froM heat loss-

heat from heat pump balance

b;

,c.

Also, student will

point.

be taught to select type or

Chapters 2 and 3

7'

Pages 1-15

disconnect to equip-

Applicable

ment

Use for particular

II. 'Run conduit from

III. Select equipment

unit being considered

Manufacturers specifications

heat gain calculations and


to determine supplemental

Pages 1-5

y,

Equipment selection
a.

I.. Size conductors

Size requirements
Style
,Location

e.

..Placement

style of equipment to use by


reading blueprints of project.

Know factors in-

volved in proper, location

and placement.

1
1.34

Student will be instructed


on use of state-code book

IV. Equipment installation


a.

in section for "clearances"


and install unit, or units,
using correct materials.

b.

Chapter 10

Handling during de-

Omnidata. Heat

livery

Pump Trainer

Code requirements

Chapter 7

1. Clearances
2. Location

3. Materials

Number,refers to. source listed in Suggested Texts and 'References section.

202

IV. Install equipment

AMR 1126, Rage 2

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

1.35

V. Servicing equipment

Student will be in-

a.

structed.to use

Heat pump

electrical test,

1. Voltmeter

instruments to check

2. Clamp-on

Chapters 5, 6, and 7

Data on test instru:

OBJECTIVES

V. Service equipment

ments:
4

Chapters 7 and 9

amreter.

voltage, current, and


resistance on both heat

3. Ohmmeter

pumps and electric

4. Compound gauges

forced air systems.

with manifold

Show how electric supple-

and service hoses.


b.

mental heat (electric

Electric forced air

furnace) may be applied

furnace

as stage' heat for heat

1. Voltmeter

pump.

ACTIVITY EXPERIENCE

CONTENT OUTLINE

2. Clamp-on

Gauge pressures

ammeter

may be read according to

3. Ohmmeter

comfort cooling units.


Also, student will 'be

instructed in sequence
of operation for electric
furnace and,in how to

use electric meters.to,


troubleshoot heating
elements, relays, and
sequences.

AIR CONDITIONING AND HEAT PUMPS

2.10

MECHANICAL DIAGNOSIS .AND SERVICING

2.11

Student should have available and know how to read

I. Getting to job location


a.

For designated area

Pages 755-765

I. Locate job site

in location of work

a road map in order to logate job site.

Knowledge of streets

b.

Read maps

AHR 1126, Page 3

I
PERFORMANCE

TASK

INSTRUCTIONAL'

CODE

OBJECTIVES

2.12

Student will be in
strutted in procedures

user in order to

b.

area.

c.

II. Locate system


trouble

Carrier heat pump


audiovisual,

Know the type of


11

Westinghoia audiovisual

the customer

Start equipment

with power source, then

questions to ask

help determine trouble

Chapters 3, 4, 5, 6,
and 7

Good communication
skills

for asking questions

of

II. Finding problem area


a.

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLINE

From information
supplied, be able

"hop scotch" circuits.

to determine general trouble area


d.

Use test procedures

of elimination to

pinpoint trouble
spot

2.13

Student should be,

Correcting problem

taught to carry com-

a.

placement parts and

b.

Replace part

hOw to repair an

c.

Test for proper

Chapters 3, 4, 5, 6,

IIL-Correct problem

and 7

Repair part if prac5

tical

plete supply of, re7

existing part.

Omnidata Heat Pump


Trainer

operation

Operate.

sytem through one or


two complete cycles
before leaving job.'

2.20

ELECTRICAL DIAGNOSIS AND SERVICING

2.21

Student will be taught

sequence of Oeration

circuits

from electrical sche-

a.

matic diagram.

mine low voltage loids


and load controls.

Use:"hop scotch" method


to locate defective

controlso(One voltage

b.

10

Have basic knowledge


of electricity

He will

be, instructed to deter-

I. Low voltage control

General knowledge
of all, types of con-

trols how and what


they operate,

c. Use test equipment


-to trace, out trouble

Chapter 3

I.

LOcaii and repair

Select those which

or replace defective

explain a particular.

components 'in low

facet

voltage control 'circuits

AHR 1126

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

Page 4

PERFORMANCE

ACTIVITY EXPERIENCE

CONTENT OUTLINE

controls will be traced

Repair or replace

out by same method.

control or wiring
e.

OBJECTIVES

Test for proper


operation

2,22

The student will deter-

II. Locate and repair

II. Line voltage circuits

mine line voltage loads

(Same as a-e above)

or replace defective

and locate and replace

components in line

defective components,

voltage circuits.

2.60

HEAT PUMPS

2.61

Student will learn to

Installing outdoor

install and level

unit on concrete pad

concrete pad, attach

a.

Economy considera-

2 ,Pages 321, 585,

tions

unit to pad;' install

roof brackets and

b.

I.

Install outdoor

586-593

unit on concrete

Carrier GTA-HA

pad with considera-

slides' and cassettes

tion given for snow


and ice accumulation

Orientation in relation to sun and

install unit.

wind directions
c.

2.62

The student will install

indoor unit,attach noise

II

Installing indoor unit


a.

vibrators, ducts, and


drain pipe or pump,

Roof overhang

b.

Pages 690-694

II. Install indoor

Use of insolation

unit with proper

noise vibrators

sound baffling

Sound control by
use of duct liner

an return duct
c.

Make condensation
drain accessible

2.63

Student will make

III. Installing supplemental

opening in duct and

heat section

install heat section,

a.

Proper loOation in

Pages 840-850

III. Install supplemental

heat section in indoor unit

downstream air section.of duct or air


handler

Sizing unit

20J

AHR 1126, Page 5

PERFORMANCE

TASK

INSTRUCTIONAL

OBJECTIVES

CODE

2'.64

Stud?nt will learn to


install thermostats
to achieve desired

IV. Installing indoor thermo-

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLINE

Chapter 24

IV. Install indoor


thermostat

stats
a.

Where to install to
sense average return

comfort from systems,

air temperatures
b.

2.65

Student will install

outdoor thermostat
and attach to control

Special situations

V. Installing outdoor thermo-

WestinghouSe audio-

11

visual

stat

V. Install outdoor
thermostat (if
used)

a.

Where and how to install


so that control will

circuit,

not be affected by sun


and weather conditions
b.

N.

Purpose

2.66

Student Will drill

holes in wall and floor,


install, and connect

VI. Installing all low voltage

Chapter, 24

VI. Install all low

voltage wiring

wiring
from schematic
a.

Make lines as short as poswiring diagram

sible and isolated from


wire,

rattles and pulsating


sounds
b.

'2.67

Install tubing and


check for rattles
and oil traps,

Proper installation

VII. Installing refrigeration

Pages 819-821

VII. Install refrigeratiOn


lines

lines
a.

Makg lines as short


as possible and
isolated from rattles
and pulsating sounds

b.

2:68

Check temperatureAf
normal valve and
compare with de-

Proper installation

VIII. Using pressure- temperature

Page 826

VIII. Use pressure-temperatu

methods to ched out


methods

reversing valve
a.

One method of determining if a valve is

21i

AHR 1126, Page 6

TASK

INSTRUCTIONAL

PERFORMANCE

OBJECTIVES

CODE

CONTENT OUTLINE

Check strength

OBJECTIVES

Test procedures

b.

2.69

ACTIVITY EXPERIENCE

IX. Usin.g_stel tool to check

of coil with

magnetism

soft iron tool

a.

IX. Use steel tool to

11

check magnetism of

Steel tool will react

reversing valve

to electrical magne-

solenoid

tism of solenoid

Test and replace pro-

b.

cedure

2.610

Check timer contacts

X. Checking defrost timer

with ohmmeter and

clock

visually check motor

a.

to see if running

Pages 1782179

Use of ohmmeter

X. CheCk defrost timer


clock for operation

11

to see if timer
'motor is open
b.

2,611

Check sensing bulb

for thermal contact

Test procedures

XI. Checking defrost control


sensing bulb
a.

XI. Check defrost control

11

sensing bulb for good

Visually ,check copper

contact with outdoor

strap to see if it

coil

has worked loose due'


to vibration
b.

2.612

Move strong magnet

Correction procedures

XII. Testing check valves with

'across check valve

magnet (unit off)

and check sound

a.

Page 184

XII. Test check valves

with magnet (unit off)

Method of determining
,position of check
valve

b.

2,613

Look for temperature

Check valve function

XIII. Testing for temperature

difference in leaking

difference

valve.

a.

How .to test for leaky


valve

Page 447

XIII. Test for' temperature

difference across

check valve (unit on)

AHR 1126, Page 7

PERFORMANCE

\TASK

INSTRUCTIONAL

COE

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLINE'

OBJECTIVES

Repjacing defective,
.components

2.614

Checking refrigerant

Install gauges check


,high and low,side,

pressures

'pressyres on normal

a.

b.

XIV., Check refrigerant

pressures

;'How to.install and


'':read,

and defective system

Pages 493 -45

gauges

Determine proper
operation,from gauge
readings

2.615

ul

With power off check

XV.

Checking eleCtric rests-

elements with ohm

tance,tlements

meter

a.
b.

2,616

Check unit for leaks

Pages'178-179

'XV. Check electric


resistance elements

for properoperation

.How.to check continuity.

00Meter.

Page 496

XVI. ,Testing complete

XVI. Test complete

system for refrigerant

with
a.

Soap solution

leaks:

b.

Halide torch

a.

c.

Electronic
leak detector

system for refrigerant


leaks

Methods of leak
check

b.

When .to use which

AIR TREATMENT.

5.10

CHECKING CONDITION OF AIR

5.13

Student.will demonstrate

use of psychrometers and

I.', Checking volume of air


a.

Pages 766-767

I.

Check Volume of air


(to achieve 'air balancf

ventilation needed.

charts to obtain appropriate


air changes.

Determine amount of

b,

Determihe proper
method of make -up

air and duct size

SUGGESTED TEXTS AND REFERENCES

1.

Modern'Refrigeraticm and Air Conditioning

9.

City, county, and state maps

Turnquist, C.H,, and


Bracciano"
Chicago:

10.

Control manufacturers service guides:

Honeywell, White Rogers, General Electric,

Goodhart- Willcox Co.

Robert Shaw, etc., as well as audiovisual

materials from the same sources

Refrigeration and Air Conditioning

Air. Conditioning and

Refrigeration,

EnglewoofCliffs, NJ:

Institute

Frnetice-Hall, Inc, 1979

11.

Audiovisuals

Westinghouse Electric Corporation, Central


3.

35mm Slides, and Cassettes .can be obtained from

Carrier Air Conditioning'Company

Residential Air Conditioning Division


Norman, OK,

Syracuse, NY.

National Electric. Code

National Fire Protection Association


BOston.:

1978, No. 70-1978

5.

Manufacturers' Specification Sheets

6.

Servicing Comfort,Cooling.Systems

North American Heating and 4r Conditioning


Wholesalers Association
Columbus, OH

7:

North Carolina State Building Code

-,.NC Building Code Council' and NC Department

of Insurance
Raleigh, NC

Servicing information furnished by manufacturers' of


instruments such as Amprobe, Robinair, Simpson, etc.

NOTE:

Number beside source agrees, with numbering system used in Activity Experience column.

0
2

OTHER RESOURCES

A'Guide for Residential Heat Pumps.

Campbell, Stuart, and Taff, Douglas


Charlotte, VT:,.

Gardenway Publishers

Ductulator English and.SI Metric Units


Trane'Corporation

LaCrosse, WI

COURSE OUTLINE

MEC. 1120

DUCT CONSTRUCTION AND INSTALLATION

Developed By
Air Conditionin'

and Refrigeration

Competency Curriculum Committee

October, 1979

-PROGRAM DEVELOPMENT
DEPARTMENT OF COMMUNITY COLLEGES
STATE BOARD OF EDUCATION
RALEIGH, NORTH CAROLINA

219

MEC 1120 - DUCT CONSTRUCTION AND INSTALLATION


DESCRIPTION OF COURSE:

Study of fabrication, installation, and maintenance of ducts using


Course
various materials and fittings to achieve correct air flow.
and
shaping,
covers safety, fabricatfon, tools and equipment, cutting
fasteners and fabrication practices, fans,insulatidn, ventilating-hoods,
layout methods, and development of duct systems. The student will
study the installation of'various duct systems and perform on-the-site
modifications.
Course Hours Per Week:

Class, 3; Laboratory, 6.

Quarter Hours Credit:

5.-

Prerequisite:

None

Course Objectives:

Specific objectives are included in the outline


of-instructions.

Course Outcomes:

The student will use'earlier skills learned in


Air Conditioning, Heating, and Refrigeration.
Additional skills and study will be 'given as
related to tools and fabricating machinery for
ducting and insulation from working drawings
and layouts. Hang ducts using appropriate
fastening and joining material. Seal and insulate ducts then install duct accessories.

4)

165

MEC 1120

Page 1

11111

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLINE

DUCT FABRICATION.AND INSTALLATION

7.10,

FABRICATION

7.11

Student should be

I. Interpeting'plans

able to use draft

and drawings

ing tools, duct

a,

Pages 602-607

I- Interpret duct work


on plans and working
drawings

Basic blueprint
reading

charts, and tables,

convert from round

b.

Duct symbols

to rectangular duct,

c.

Duct sizing methods


and guidelines

and Calculate air


requirements.

2* Pages 423-497

d,

Use of different
scales

e.

Determine when prefab duct will be


cheaper.

7.12

Student will know

II. Using fabricating tools

Pages 1-194,

II. Use fabricating


tools and machinery

capacity of each

and machinery

machine, 'the safe

a.

Duct board'cutters
and techniques

and unsafe features


of each machine, what

b.

Cornice brake

performance can be ac-

c.

Press brake

complished with a

d.

Bar folder

machine and make a

e.

Shear

duct section which

f,

Pittsburg lock

machine

will require the use


of the, fabricating

g.

Forming machine

tools and machinery

h.

'Eleet-ric shears

i.

Aviation snips

j.

Notcher

k.

Hand seamer

1..

Hand benders

m.

Numbercrefers to source listed in

221

222

,Pin spotter

Suggested Texts anddReferences

section.

NEC 1120, Page 2

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

7..13

7.14

Pages 223-257

III, lay out and make

Know no. I and II

Pages 41-107,

square, and round

Templates, know

Pages 27-188

fittings.

Pages 482-485

III, Layout

able to develop a

a.

template by the

b.

how to make them

use ofttriangulation,
c.

Overhead projector
layout

and make various types


of seams.

OBJECTIVES

`3

Student should be

slip and drive joints,

ACTIVITY EXPERIENCE

CONTENT OUTLINE

d.

Use of square, s&Piber,'"compass, trammel

.points
e.

'Make maximum use of


metal (scraps)

Know the types of insulation, the thickness

f.

Joint techniques

g.

Seams'

IV. Insulating, ducts


a.

b.

Duct board, proper


grooving

fasting insulation to

ducts, when insulation

c.

Thermaflex

can be inside or outside

d.

2" foil duct wrap


now required

of ducts, the manner


in which insulation seams

e.

barrier.

Use of outward

clinch stapler

are sealed and the im-

portance of the vapor

interior-exterior

ment techniques

of insulation to use,

the different methods of

Duct lines attach-

IV. Insulate ducts

,f,

g.

Taping joints

Importance of complete
vapor barrier

h.

Proper adhesive technique


for duct liner and know-

ledge of code requirement


for interior fasteners

224

MEC 1120, Page 3

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

1.20

INSTALLATION

7,21

The student will be

ACTIVITY EXPERIENCE

CONTENT OUTLINE

I. Hanging ducts

able,to relate tp

a.

Duct holders (tool,)

code, why and how

b.

Duct hangers

Page 265

Page 276

Pages 75.90

OBJECTIVES

.I. Hang ducts

(different types)

ducts are supported.


c.

Hanger spaCing

d.

Importance of keeping
square and level

7,22

II. Fastening and joining

Student Will know the

Pages 125-159

different types of

ducts

duct seams and joints,

a.

"Si' and drive locks

and size metal required.

b,

Snap locks

c.

Drill-in screws

d.

Pop rivets

e.

Round pipe crimping

f.

Cutting take off

II. Use devices for:


fastening and joining ducts

holes

7.23

Student.will know the

III. Sealing and insulating

Advantages of the vinyl)

joints and seams

pressure, and. heat sen-

a.

Use manufacturers
information

III. Seal and, insulate

joints and seams

Vinyl duct tape


not approved)

sitiye tapes and proper


use of each,.

b.

Foil duct tape


1. Pressure sensitive

2. Heat sensitive

7.24

Student will know how


duct fittings are ord.:.

IV. Installing duct accessories


a.

Location for dampers,

Pages 433-447

IV. Install duct acces-

Pages 189-240

sories, grillS, registers, dampers;,

per plan.

perly installed, and

where and why they are

b.

Turning'Vanes

boOts and takeoffs

oN.%
4,4,o

used.

MEC 1120, Page 4

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

CONTENT OUTLINE

c.

ACTIVITY EXPERIENCE

Cutting methods

for holes in
ceiling, walls,
floors,

How to box in
closets
e.

Selection and
location of

.4

grills and re-

gisters (as per


plan)

Checking for hidden obstruction


before cutting holes
g.

Tools, drop cordS,


etc.

a.

OBJECTIVES

SUGGESTED TEXTS AND REFERENCES

1.

5.

Principles of Mr Conditioning

Reference

Lang, V., Paul

Delmar Publishing Co.

New York:

Air Conditioning Cutter's Ready

Morris, Ralph C.

1979, 3rd ed.

Birmingham, MI:
2.

Air Conditionia and Heating Practice


6.

Laub, .Julian M.

Manufacturer's Specification Sheets

Holt, Rinehart, and Winston, Inc., 1963

New York:

3.

Business News Publishing Co

Sheet Metal. Shop Practice

Myers, Leo A,
Chicago:

4.

American Technical Society, 1976, 4th ed.

Triangulation Short-Cut Layouts


Kaberlein, J.J.
Riverside, NJ:

Glencoe Publishing Co., 1973, 3rd ed.

OTHER RESOURCES
Sheet Metal Shop Practice Study Guide

Air Conditioninpetal Layout


Meyer, Leo A.
Kaberlein, J.J.

Rfverside, NJ:

Glencoe Publishing Company, 1973, 3rd ed.

Reading for

Sheet Metal

Chicago:

American Technical Society.

Short Cuts for Round Layouts


Kaberlein, J.J.

Zihngrabe, Claude J.
Delmar Publishing Co.

Albany, NY:

Riverside, NJ:

Glencoe Publishing Co., 1972

Sheet Metal Layout


Meyer, Leo A.
New York:

NOTE:

McGraw-Hill, 1979, 2nd ed

in Activity Experience col '4(i.


Number beside resource agrees with numbering system used

229

BUS 1105
INDUSTRIAL ORGANIZATIONS - methods, techniques, and practices of
modern management in planning, organizing and controlling operations of
a manufacturing concern.
Introduction to the competitive system and
the factors constituting product cost.

PREREQUISITE:

None

MAJOR DIVISIONS
I.

II.

III.

IV.
V.

VI.

VII.

VIII.
IX.
X.

Class
Hours

Lab
Hours

Credit
Hours

The industrial organization--its nature and structure


Industrial ownership.

Industrial finance: Capitalization of the enterprise


Physical facilities
,Materials control

Production control

Quality control from the management's viewpoint


Administration of wage and salary
Sales and advertising
Financial 'controls

SUGGESTED TEXT:

Bethel, Lawrence L.; Atwater, Franklin S.; Smith, George, H.E.;


and Stackman, Harvey A., Jr., Essentials of Industrial Management; Latest.. Edition.
New York:
McGraw-Hill Book Company,
Inc.

SUGGESTED REFERENCES:

Bethel, LawrenceL.; Atwater, Franklin S.; Smith, George H.E.;


Stackman, Harvey A., Jr; and Riggs, James L.; Industrial
Organization and Management; Latest Edition.
New York:
McGraw-Hill Book Company, Inc.

ISC 1101

INDUSTRIAL SAFETY, a study ofithe development.of Industrial


Safety; accidentoccurrence and prevention; analysis of accident causes
and costs; Casic factors of accident control; safety education and training; accident reporting and records; employer and employee responsibility;
safety organizations;.first aid; mechanical safeguards; personal protective equipment use; materials handling; fire prevention and protection;
safety codes;,and accident statistics.

PREREQUISITE: Ndne

MAJOR DIVISIONS

Class
Hours

Lab
Hours

Credit
Hours
3

I. AcCident Toll in the United States


II. Basis of industrial accident prevention

III. Basic philosophy of accident occurrence and prevention


IV. Facts and fact finding - accident causes

V. Application of remedial action


VI. Creating and maintaining interest in accident prevention.
VII. Safety education and training
VIII. Safety and health standards

rules

IX. Accident records and reports

X. Industrial first aid


XI. Personal protective equipment
XII. Fire prevention and protection
XIII. Handling Materials
XIV. Accident statistics

SUGGESTED TEXTS AND REFERENCES:


Industrial Accident Prevention, New York:
Heinrich, H.W.
Hill Book Company, 1959.

175

232

McGraw

I SC 1101

SUGGESTED TEXTS CONTINUED:

814ke, Roland P., Industrial Safety, Third edition, New Jersey:


Prentice Hall, Inc., 1963.
The AMtrican Red- Cross Textbook, Fourth edition.

Safety Precautions.for Shore Activities, NAVSO P-2455, Office


of Industrial Relations, Department of the Navy, Washington, DC,
.April 1965.

Industrial Safety Leader's Guide, Series A, Technical Aids Branch,


Office of Industrial Resources, International Cooperation Administration, Washington, DC, 1960.
DuPont Libraryof Industrial. Training, Administrative Materials
only for'Safety Training Observation Program (S-T-O-P) - AA -,522Price15.00; All 8Programmed Instruction courses for Safety
.Training Observation- Program'(S-T-O-P) - AA 523 - Price $10.00;
For Wage Roll,Employees - "Safe Practices Series" - AA .550 thru
AA 592 - Price - $1.25 each.

.176

BUS 1103
an introduction to the business world,
SMALL BUSINESS OPERATIONS
problems of small business operation, basic busiiiess law, business forms
and recordS, financial problems, ordering and inventorying, layout of'
equipment and offices, methods of improving business, and employeremployee relations.

PREREQUISITE:

None

MAJOR DIVISIONS

Class
Hours

Lab
Hours

Credit
Hours

I. Introduction

II. Problems of small business operation


III. Basic business law
IV. BusineSs forms and records

V. Financial problems
VI. Location problems
VII. Ordering and inventorying
VIII. Layout
IX. Improving your business

X. EMployer-employee relatiOns

SUGGESTED TEXT:
, New York State Vocational and Practical Arts Association

Small Business Management.


Publication.
Publisher's, Inc., 1952.

Albany:

Delmar

Related Instructional and Performance Objectives


An auxiliary set of related instructional and performance objectives
has been written by the Air Conditioning, Heating, and Refrigeration Competency
Committee. These concepts are suggested as a resource to use in teaching
specialty courses or in working with related and general education instructors
to help identify skills that may be developed in supporting courses of. instruction. This list has been prepared in the format of the-course outlines'
for the specialty courses.
Major topics included are Applied Science, Professional Practice,
Cultural Attributes, Interpersonal-Interactive Skills, Information Retrieval,
and Personal Skills and Traits. These topics may be taught where most suitIn some institutions, the topics may be
able to the individual institution.
taught in the specialty courses, in others the topics may be taught in related coursessuch as Applied Science, Human Relations, and/or Small Business
Texts and references should be identified with the help of the
Operations.
appropriate instructors in the institution.

179

Related

TASK
CODE
15.00 SCIENCE

INSTRUCTIONAL
OBJECTIVES

CONTENT OUTLINE

Concep

ACTIVITY EXPERIENCE.

15.10 UNITS AND MEASUREMENTS


15.11 Praciice the measurement
of various articles

I. Identifying units of length,


weight, and volume
Linear measurement
a.
Mass measurement
b.
Area measurement
c.
d.

15.12 Use various measuring


instruments

15.13 Convert units of linear


measurement from English
standard to metric

Cubic' measurement

II. Estimating length and


weight in metric units
Use of millimeter
a.
centimeter, meter,
and kilometer
Use of gram and
b.
kilogram
III. Conversion of inches -to
mm and cm and lb. to
kg.
a.
b.
c.

d.

e.
f.

Convert inches to
millimeter
Convert millimeter
to inches
Convert inches to
centimeters
Convert centimeters
to inches
Pounds to kilograms
Kildgrams to pounds

IV. Conversion of cubic inches


to cubic centimeters
Convert cubic inches
a.
English to metric
to cubic centimeters
1) 0 ;-1
Convert cubic centimeters
b.
4soi
to cubic inches
Number refers to source listed in Suggested Texts and References section.

15.14 Convert units of


cubic measure from

I:

Related Cocepts

TASK
CODE

Page 2

'INSTRUCTIONAL

PERFORMANCE

OBJECTIVES

15.15 Use metric measurement


rules,

CONTENT OUTLINE

V. Performing measurements

ACTIVITY EXPERIENCE

OBJECTIVES

V. Perform measurements

using English and metric

using English or

rules

metric machinist

a.

.Use an English unit

rules

rule
b.

Use a metric unit


rule

15.16 Use metric micrometer


calipers

VI. Performing operations

VI. Perform measurements

using English or metric

using English or metric

micrometer calipers

micrometer calipers

a.

Measure some parts


and

b.

.15.17 Use metric vernier


calipers

Record results

VII. Performing operations

VII. Perform measurements

using English or metric.

using English or

vernier calipers

metric vernier cali-

a.

Measure parts with

pers

a vernier caliper
b.

15.18 Use scientific notation

Record results

VIII.'Estimating calculations

VIII. Use the correct

and significant figures

a.

Significant figures

number of significant

in calculations

b.

Scientific notation

figures

15.19 Perform repeated, precise

IX. Estimating error in mea-

measurements and deter-

surements and calculations

mine range of error

a.

Make repeated,measure-

IX. Estimate error in mea-

surements and calculations

ments
b.

Calculate error in measurements

239

Coj

Related Concepts Page 3

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

CONTENT OUTLINE

OBJECTIVES

ACTIVITY EXPERIENCE

15.20 PROPERTIES OF MATERIALS

15.21 Compare density of pro-

I. Using tables

I. Use table; of density


and specific gravity

pane gas to density of


air

II. Reading gauges and

15.22 Identify.and compare


density to specific gravity

meters

II, ,Read gauges and

meters

PSIS vs. PSIA

15.23 Determine density or

,,

specific gravity of

III. Making hydroMeter


measurements

III. Make measurements


to determine density
or specific gravity

fluids using a hydrometer,

15.24 Test tensile strength

IV. Tensile strength

determine tensile

of solder, shee,t.metall

strength

wleded metal, etc.

15.25 The student will list

IV. Make measurements to

V. Properties of materials

V. Apply terms relating

properties of material

a.

Terminology

to properties of mat-

samples

b.

Use of lab instruments

erials

c.

Visible properties

d.

Characteristic poperties

15.26 Calculate experiemntally

VI. Specific gravity/density

VI. Calculate density


and specific gravity

the speCific gravity


or density of liquid
or solids

15.27 Determine new volume


and pressure when the
temperature of a gas
changes

VII'. Calculating changes in a


gas

VII. Calculate temperature,


volume and pressure
changes in a gas

241

Related Concepts page 4

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

15.28

PERFORMANCE
CONTENT OUTLINE

ACTIVITY EXPERIENCE

VIII. Relate densities

VIII. Buoyancy and flotation

Compare the buoyancy

ABJECTIVES

to buoyancy and

of various materials'

flotation

15.29

IX. Follow directions,

IX. Following directions

Analyze information
collected from a

oral and written,

lab project

from lab experiences

X. Graph and interpret

X. Graphs

15;210 Plot a graph of changes

graphs

in'volume, pressure,

and temperature of
a gas sample
P

I5.30

MECHANICS

15.31

Determine power out-

I. Power

put:of.amotor using

a.

prony break record

15.32

15.33

RPM

and calculate

I. MeaSure the power out-

Use of prdny brake

put.of a rotating

b.

Use a tachometer

shaft.

c.

Use of dynamometer

efficiency of a.Motor,

Have a knOwledge of source


Of energy loss,

Efficiency

Take measurements Of

a.

,input /and output of

Be able to measure

power inputand,outpt

machines and .compute


b.

the efficiency..

Determine the

efficiency of a
'machine

Understand efficiency
formula

c.

Understand sources of
of energy losses

III. Energy

Calculate the energy


required to move an

object moved a specific

a.
,

III. Determine the

Be able to measure and

energy required

apply distance, time

to do a given job

distance' in a stated

weight, force, friction,

time

inertia to determine
energy required

243

Related Concepts

Page 5

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

CONTENT OUTLINE

b.

15,34

Know how to calculate


velocity and accelera-

'Forms of energy

IV. Velocity
a.

OBJECTIVES

ACTIVITY EXPERIENCE

Be able-to use and apply

IV. Calculate velocity,

distance, or time

velocity formula

tion of an object
b.

SOlve focii any of the

variables

15,35 .Have knowledge of

the fores acting-On an

V: Acceleration
a.

Be able to use and apply

object while moving

the acceleration formula

and at rest.

and solve for any of the

V. Calculate acceleration,
change in velocity,

or time

variables.

Know the acceleration of


gravity constant

15.36

Draw free body


diagrams and identify

VI. Forces
a.

Understand forces of

VI. Identify all forces


acting on a body

gravity, centifugal,

forces acting on bodies

centripetal friction,

air pressure, acceleration, action and reaction.


b.

15.37

15.38

Calculate the effects

Analyzing forces

VII, Friction

of friction and inertia

a,

Causes of friction

of a body in motion

Inertia

Know the relationship

VIII. Inefficiency

of friction, tolerance

a.

Friction

and 16rication

b.

Tolerances

c.

Lubrication

di

Number'of energy
conversions

VII. Determine force


required to start
or stop a, body

VIII. Identify causes of


inefficiehcy in a
machine

245.

Related Concepts

Page 6

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

15.40

HEAT

T5.41

Understand capability

I.

devices.

meters, thermistors,

Apply depend-

.thermocouples

Temperature ranges

curacy requi red.

Temperature source

c.

Calibrate.a thermitit

instruments in No,

Measure various tem-;

III.,

t'

Calibrating thermometers

ture

III. Calibrate thermometer

Compare readingwhen

a,.

perature ranges and

to determine tempera.;

Be. able to use all

a.

reference

sources.

II. Use a metric device

II. Temperature

device using a knoWn

P5.43

thermqric device

Thermometers, pyro-

ing.-upon use and ac-

15.42

I, Select correct'

Thermetric devices
a.

of various ,thermetic

OBJECTIVES

ACTIVITY EXPERIENC,

CONTENT OUTLINE

in distilled ice water

.'

b. '.Adjustment techniques

15.44, Calculate expansioh

IV. Linear expansion

Use co-efficient of

a.

of an object when
heated to a specified

expansion and temp.

IV. calculate linear


'6,xPansion and apply

to job at hand

difference for pre-

temperature

diction

Selection of materials
'for application

15.45

Determine the increase

V.

Volume expansion
(Same as No, 4)

in,volume of a substance

V. Calculate volume
expansion

when heated to
fic temperature

15.46

Know how to determine,,,

quantity of heat ab-

VI.

Heat absorption

Understand sensible

a'.

heat.and latent heat

sorbed and given up


because of a tempera-

246

b.

Understand specific heat

VI. Cilculite or estimate'


-heat abSorbed and

given up due to a.tem1?eratUre,thange

Related Concepts

Page 7

PERFORMANCE
TASK'

INSTRUCTIONAL

CODE

OBJECTIVES

ture change'of a

c.

Know the loss of

Know how to use basic


formula (q =WCST)

given substance

15.47

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLINE

VII. Calculate or estimate

VII. Heat prodktion

mechanical devices

a.

Use friction formula

due to friction ex-

b.

Conversion of energy

heat produced in a
mechanical operation.

losses converted to

,pressed in BTU's

BTU

and determine
overall efficiencies
from the data

15.50

LIGHT AND' SOUND

Calculate and evaluate

I. Noise,

.,15,51

Know:those materials

0
4

which will reduce

a.

Sources of noise

noise .to acceptable

b.

Damping 'noise

levels and how to

c.

Acceptable noise levels

noise leVels.

utilize and apply


these materials

15.52

TQ include and add


to other factors having

15.53

II. Sunlight
a..

fFiliarwith and
,

Structure orientation

a bearing on loss or

and construction charac-

gain internal heat

teristics

radiant rays from sun

Heat gain/loss of

and' etc.

structure

Determine the amount

III. Lighting efficiency

..

able to calculate
'BTU gain or loss from.
a-structure

III. Determine the efficiency


of ,a light fixture

of heat added to a
room as a result
of the type of lighting used.

15;54

Calculate'watt-BTU

IV. Electrical layout

IV. Lay out i si


lighting sys

gain and'determine
correct placement

Related Concepts Page 8

TASK

INSTRUCTIONAL

CODE'

OBJECTIVES

PERFORMANCE

CONTENT OUTLINE

ACTIVITY EXPERIENCE

OBJECTIVES

of lighting to
utilize heat gain

15.55, Determine heat

V. 'Predict the results

V. Radiation

gain/14sS'Tesulting

a.

Reflective objects

frouchoice of var-

b.

Absorbing objects

of adpitive color

ious colorS and surfaces:,

15.56.

15*.57

Identify solar screen.-

VI. Predict the results

VI. Solar"screening

ing, 'techniques for

of subtrattive

reducing heat gain

color mixing'

Assess the'effect
of motors and air,

a:

b.

Determine.theleVerberation time of a

Factors affecting

Damping

a' room

15.58.

Identify sound.

VII,,I. Analyze the performance

VIII. Vibration

amplifiers and

a.

Input energy

sound reduCers

*b.

Output energy

c:,

Amplifiers,

d.*

Dampers

,\

of a loud speaker

15.60 .ELECTRICITY AND MAGNETISM

15

:*

room

,sound proPOgation

handling units on,

the noise level in

VII

VII. Reverbation'.

61,

Knowledge. of proper

motor connection

I. Install' meters and

1. Meters
a.

Understand

opera-

tional methdds and


procedures of volt.

meters, ampmeterS,
and ohm meters.
b.

'Use these, to determine

correct values.'

take readings

Related Concepts

Page 9

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

15.62

Ohm's law and related

CONTENT OUTLINE

II. Set up simple, cir-

II. Circuits
a.

computed data

Use

OBJECTIVES

ACTIVITY EXPERIENCE

lab equipment

cuits

to show circuits'

including power
source, conductor,

loads, and switches'


b.

15.,63

student will know

how to use an.appropriate

Formulas

III. Ohmmeter
a.

III, Test with an ohmmeter

Un'erstand. correct

scale to measure re-

se4ence and rules

sistance valves

pertaining to checking for,continuity


with an, ohmmeter
t.

Scales

o.
15.64 The:studentwill know
basic applied math

IV. 'JoUlei to calories


a.

Emula to convert

IV. Convert joules to


calories

to English

'as related to English

Formula'to,convert

'and'Metric conversions

to metric

15.65

The student will be

V. Units of heat

V. Convert "calories

to joules

familiar with the


relationship of

various units of
heat

15.66

The student from

memormill compute

VI. Watts to hp
a.

Understand relation-

the BTU's frot hp.

sh4 and reason for

related activities

converting watts to
hp ,and back

Formula to convert

VI. Convert watts to hp

Related Concepts

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

15.61

Page 10'

CONTENT OUTLINE

VII. Cost of electrical

The student will know


how to convert to BTU/

energy

watt and pricirg

a.

.Calculating energy

OBJECTIVES

ACTI'V,ITY EXPERIENCE

VII. DeterMihe cost of


electrical energy
used

:cost

Calculating energy

b.

usage

15.68

Is able .to recognize

a.

a fuse-use various
instruments.

,III,IReplace blown fuse

VIII. Fuses'

Check continuity of

a blown fuse

Check

continuity by dis-

Replacing blown fuses

b.

aSsembly and/or
observation

15.69

Knowledge of electrical

tables and data and use


.these to select wire

IX. Wire. sizes


a.

for

szeAependent,on load
b.

from basic. materials in

Read charts pertaining


to amperage and conduc=

15.610 Construct electromagnet

,IX. Determine wire size

COMpute load on line

X. Electromagretiim
a.

Ampere tuos. as ap-

order to understand how

plicable to electri-

solenoids function

cal nagnetisM7for

X. Build an 'electro-

magnet

AC.and DC
,Applications of electromagnets

XI.. Induction coils,

15.611 The. student will

know how to build a

a.

Winding relationship

transformer.

b.

Uses

15.612 The student will be

XII. Lead storage battery


a.

aware of chemical

Connect5lroper

action as a source

terminals and

of electricity.

set amperage And

XI. Build an induction


coil

XII. Charge a lead

storage battery

255

254

Relted Concepts

1111/

Page 11

PERFORMAN
TASK

INSTRUCTIONAL

CODE

OBJECTIVES

CONTENT OUTLINE

OBJECTIVE

ACTIVITY EXPERIENCE

tiold controls to

completely charge
battery
b.

i5.613 The student, from an

Uses of batteries

XIII. Transformers

electrical, diagram,

a.

Understand principle

can identify the

b.

Uses of transformer

three basic uses of

for voltage changes

transformers,

and isolation

15.614 Use an induction

XIV. Induction heater

XIII. Use a transformer

XIV. Build an induction


heater

heater to heat a
fluid.

15.615 The student will


be able to identify

XV. Rectifying A. C. current


a.

XV. Rectify A. C,

Understand and apply

AC equipment as com-

knowledge of motor

pared to DC and

generators and solid

what is required to

state rectifier

apply appropriate

Current output

rectifying equip-

from rectifier

ment

15.616 The student will

identify running

XVI. Capacitors
a.

Phase shift to ac-

and starting capa-

complish motor start-

citors and where

ing at greater ef-

used.

ficiency
b.

15.617 .Demonstrate ability

XVI, Use a capacitor


to' control current

Running efficiency

XVII. Variable resistors

to raise or lower

a:.

Types

current by use of

b.

Uses

XVII. Use a variable resistor to control

current

a variable resistor

4,D

-Related Concepts Page 12

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

PERFORMANCE

CONTENT OUTLINE

'ACTIVITY EXPERIENCE

15.618 Use an oscillOscope to pm. Oscilloscope

OBJECTIVES

XVIII. Use an oscilloscope

show current demand of

a.

Uses

various electrical de-

b.

Circuit characteristics.

Vices under load

15.619 Check the specific

XIX. Determining charge of bat-

Oavity of a wet

teries

cell battery to

a.

detkine charge

XIX, Determine charge of


lead battery with

Understand

specific

hydrometer

gravity and its relationship to electrical con(')

ductivity and particle


contest
b.

Using hydrometer to determine charge

15.620 The student will


know how to solve

XX, Ohm's Law


a,

applied math in

pulate the formula

order to calcu-

from the triangle.

late

E-I-Und,

XX. Use Ohm's Law

Can define and mani-

to find resistance

Verify Ohm's Law

watts from the

calculations

triangle or instrument measurements.

15.621 Use a relay

W. Relays

XXI. Build and use a


relay

15.622 Use an A.C.

XXII. A.C. Generator

generator

15.623 The student will

know and be able

a.

Uses

b.

Types

XXIII. Relays, generators, and


motors

XXII. Build 'an A.C.

generator

Pr

XXIII. Understand
use

to identify load

a.

and

a relay genera-

Understand electrometor and electric

components from

chanical principle

a power source

and how it can be

motor in sequence

or relationship.
applied 'and converted

25d

Related'ConCepts

Page 13

PERFORMANCE ,

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

OBJECTIVES

ACTIVITY EXPERIENCE

CONTENT OUTLINE

from'one'form 'of

energy to another
b.

'Using relays, generators and motors

15.624 The student will

XXIV. Build a copper

XXIV. Copper wire cells

know principle of

a.

wire cell

Construct a simple
voltaic cell to under-

thermal potential

'stand different poten-

generation

tial of dissimilar metals

ThermdCouple
c.

0,

' 15.625 Knowledge of elec-

Thermopile

XXV. Grounding electrical devices


a.

trical safety

XXV. Ground an electrical


device

Understands the necessity of a ground and


its purpose as far.as

safety is concerned
b.

'Grounding electrical
'devices

15.626 The student will,

XXVI.

a.

by use of appropriate

XXVI. Determine impedance

Impedance
Uses meters

instruments,calculate

pedance of different

impedance.

coils
b.

15.627 The student

will

demonstrate magnetic
lines' and polarities,

XXVII.
I

Use

iron fillings

to prove the existalice of lines of,

force

Field of force

2 6u

of a coil'

Factors influencing

Lines of force
a.

imm-

XXVII. Show lines of force


of a magnet

Related Concepts

TASK
CODE

Page 14

PERFORMANCE

'INSTRUCTIONAL

MDITY EXPERIENCE

CONTENT OUTLINE,

OBJECTIVES

OBJECTIVES

15.628 The student will

XVIII.

demonstrate the

Identifvun,

a.

ability tO identify

Common, and start

common start and

leads of a motor

running terminals

XXVIII. Determine compound

Compound resistance

resistance

Formula for com-

b.

pound resistance.

of a Hermetic Single
Phase-CoMpressor
and make a final

resistance reading
to ground.

15.629 Know how to use

test instruments

XXIX. Determine how

XXIX. Combining voltages

voltages combine

Use, voltmeter to

a.

find the potential

between two phases


of electricity

trical behavior

Formula

b.

15.630 Knowledge of elec-

XXX,,Determine how cur-

XXX. Combining current


Use

a.

an ammeter to

rent combines

find each current


an

total current in

a unit
).

15.631 Show uses of charge


for electronic air

Formula

XXXI. Determine that like

XXXI. Charge
a'.

Use magnets to prove

cleaners, solenoids,

the repulsion attrac-

etc.

tion theory
b.

charges repel

Styrofoam beads

'3

2'

Related Concepts

Page

111/

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

CONTENT OUTLINE

OBJECTIVES

OBJECTIVES

ACTIVITY EXPERIENCE

XXXII. Determine the power


15.632

Use electric meter


and watt meter to

XXXII. Power
used by a, lamp, etc.
a.

and understand

Use

the function of a

measure power

watt meter
b.

Measure total power


consumption

XXXIII. Find the resistivity


15,633

Be able to use Ohm

XXXIII. Resistance

meter to determine

a.

and understand

of a metal

principles behind an

electrical resistance,

ohm meter

open circuits, shorted

or grounded circuits

Use

b.

Conductivity of various
metals

XXXIV. Convert watts to BTU

15.634

XXXIV. Determine the electrical equivalent


of heat

XXXV. Find the horsepower


15.635

Calculate the horsepower of a motor

XXXV. Horsepower
a.

Understand

the meaning

of a motor

of horsepower and its

using various methods

computation
b.

Read motor plate data

XXXVI. Use,the laws of trans15.636

Explain

and connect

transformer to produce

XXXVI, Transformers
a.

Knowledge offransfor-

formers

mers effect in a cir-

specific voltages and

cult

currents

15.637' The student will


know where and how

XXXVII. Voltmeters and Ammeters


a.

D'arsonal movement
and factor that in-

to use a voltmeter

fluence it

and ampmeter
b.

Connecting meters

c.

Protecting meters

d.

Digital meters

XXXVII. Explain operation of


a voltmeter and

ammeter

is

Related Concepts

Page 16

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

15.638

CONTENT OUTLINE

ments to detect, lines

of force around a

XXXVIII. Find the field lines

XXXVIII. Field of force

Use various instru-

a.

''.

OBJECTIVES

ACTIVITY EXPERIENCE

Use meters to

around a current-

prove-the existence

carrying wire

Nines of force

coil of wire
b.

Uses of field of
force

15.639.

Knowledge of the
NEC.,

XXXIX. National 'Electric Code

XXXIX. Be familiar with

and articles

a.

Conductor sizing

chapters

b,

Disconnects

in the National

c.

Fuse and circuit

Electric Code and

lfreakers sizes

use of it to find

Grounding of motors

pertinent information

d.

and equipment

15.70

AUXILIARY

15.71

The student will demonstrate the-develop-

15,72

I. Plot a graph

I. Plotting graphs
a.

Explain value of a

ment of a graph as

position' through the

related tothe plotted

use of dots or lines

information,

on graph paper

The student will interftet information as

b.

Scales

c.

Types

II. Read a graph

II. Reading graphs


a.

Type information
passed through the

given from

use of a graph
b.

15.73

The student will de-,

monstrate reading of

Application to trade

III. Read diagrams and

III. Diagrams and charts


a'.

Interpret

information

charts

on lines'or graph

diagrams and charts:

261/.

paper
c,.

b.

.c.

Types

Applications

Related Concepts

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

15.74

15.75

15.76

Page 17

The student will apply


the four basic mathe-

CONTENT OUTLINE

IV. Basic arithmetic


a.

Use basic

matics as applicable

mathematics to

to HVAC.

solve problems

OBJECTIVES

ACTIVITY EXPERIENCE

IV. Perform the four


.

basic arithmetic
functions

involving figures
b.

The student will by

Applications

V. Square roots

V. Extract a square
root

appropriate math
(calculator) calcu-

late roots and


square roots.

The student will

develop the principle


of calculations when
reciprocals are given.

26)

VI. Inverses

VI. Add inverses

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

6.00

COMMUNICATIONS,

6.10

READING

6.11,

The student should be

6.12

PERFORMANCE

CONTENT OUTLINE,

I. Manuals, workbooks, work

ACTIVITY EXPERIENCE*

OBJECTIVES

I. Read manuals, work-

familiar with and know

orders; and memos should

books, work orders

approved reference

be read to understand

and memos

manuals and text as

technial information

job related. .1

related to the job.

The student should

II. Reading books in field

read and study job

would be required by a

'related publications

II. Read books in,the


field

technician or foreman
and normally would be
highly technical for
the purpose of making
on the job decisions.

6.13

The student should

III. Reading bulletin boards

keep abreast of work

and company publications

assignments,from day

is one of several ways

to day.

of being informed.

III. Read bulletin boards


and company publications

Every-

one in every organization


should be encouraged to

lake reading a habit

6:14

The student should


be able to use the
dictionary

IV. Use of dictionary


a.

In reading the materials

IV. Look up words in


dictionary

available it is important
to understand the words.

A dictionary should be
considered as an important tool for understanding
It should also be used
to verify spelling if

there is any doubt

271

'Related Concepts Page19

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

16.15

CONTENT OUTLINE

V. Read articles in

V. Reading trade journals

The student should


study and obtain

is important to being

new data as field

able to keep up with

related

industry developments

OBJECTIVES

ACTIVITY EXPERIENCE*

trade journals

and equipment changes

16.16

VI. R4 and interpret

VI. Written instructions

Interpret written
directions and in-

are used in everyday

structions,'

communication and are

written instructions

vital in service work


6.20

6.21

:6.22

16.23

16.24

WRITING

I. Write reports, work

I, Forms

'The student will

be able to write

a.

Work, progress

reports, work orders'',

b.

Work orders

memos, and instruc

c.

For

tions to .relay im-

d,

Directions

orders, memos, and


instructions

portant information
to appropriate
persons.

II. Application forms

The student will

II. Application for


employment

give appropriate

answers on form

questions.

III. Formal and hand-

The student should

form

written

be 'able to,write

III. Job application

both formal and


informal job'applications.

Select information

'The student will

select and write

necessary

a rough draft of
a business:letter,

using appropriat72

a,

inquiry

b.

'Explanation

c..

Order

AV, Business letters

.,

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

5.25

i,.25

5.27

5.28

PERFORMANCE

CONTENT' OUTLINE

form for the type.

ACTIVITY EXPERIENCE*

OBJECTIVES

Reference

of communication
desired.

...The ftudeRt should

V. Terminology

V. Spell job related


terms

know the language

4.4

Of industry,.

The student should'

VI

Writing

know the process

a.

of developing a formal

b.

legibly

VI. Write legibly

Typed
Written

.hand- written letter;

The studOt should


be familiar with

VII. ObjeCtives,,of. purchase

orders and requisitions

VII. Requisitions, and

Purchase orders

flindamentals .of,
purchase...orders

and purchase- order

numbers:

The student:shout(
deVelop a bill of

VIII. Blueprint take off'


(Bill','of Materials)

Make out a bill


of goods

material from t

blueprint.

i.30

TALKING

i.31'

The student should demonstrate the

ability,

I. Oral directions
a.

' Know. what message to

convey. and be specific

to, give directions


.tinderstandably

I. Give oral directions

b.

Make certain the


message is understood

275

Related Concepts Page 2111111'

PERFORMANCE
TASK

INSTRUCTIONAL

CODE

OBJECTIVES

16.32

CONTENT OUTLINE

II. Speak to a small

II, Speaking to a small

The student should

group

group

be able to present

OBJECTIVES

ACTIVITY EXPERIENCE*

general information
on a'topic with which
he is familiar to a
small group of peers.

I5.33

III. Solve problems

III. Be attentative to

The student should

ask leading, pertinent

answers

questions.

a.

by asking questions

Ask leading
questions

b.

Understand
answers

16.34

IV. Making suggestions

IV. Agree if applicable

The student should


demonstrate the

a.

Substantiate answer

ability and knowledge

b.

Use "Yes-But" tactic

to superiors

of subject matter
a

to substantiate
suggestions.

16.35

V. Talking on the telephone

The student should


demonStrate the

a.

condiiions, when

Be pleasant, plain

and brief

ability to 'keep
his cool' under all

V. Talking on telephone

b.

Use notes on com-

munication in order

,using the telephone

to repeat if nec-

or other public.

essary

communication systems

16.36

The student should

VI. Be able to stick to

VI. Participating in discussions

participate in discussion of a specific


'topic and develop skills
and ,diplomacy in dis-

subject.

Related Concepts Page 22'

PERFORMANCE
TASK

INSTRUCTIONAL

CODE

OBJECTIVES

6.37

The student should be


able to evaluate and

CONTENT OUTLINE

VII. Oral reports and requests

OBJECTIVES

ACTIVITY EXPERIENCE*

VII. Report orally on work

pertilient to the job

orally convey required


job reports or request
to personnel involved.

6.38

The student should pre-.

Be,sincere and know

sent his/her side'of a

topic presented in

controversy in order.to

order to maintain

amicably make his/her

interest

VIII. Show conversational


.courtesy to others

point.

6.40

LISTENING

6.41

The student should

I. Meaning

I. Listening for meaning

listen objectively
to obtain meaning.

6.42

The student should

II. Information

II. listening for information

be able to listen
Critically for in.formation..

6.43

The student should

III. Clarifying.

III. Listening for understanding

be able to listen
cbnceptually for
understanding.

6.44

The student should


be able to listen

IV. Empathy

IV. Listen to share:.

feelings

sensitively to share
feelirgs.

279

Related Concepts Page 23

PERFORMANCE

TASK
CODE

,INSTRUCTIONAL

CONTENT OUTLINE

OBJECTIVES

6.50

VISUAL INTERPRETATION

6.51

The student should:

I. Be aware of surround-

I. Describe surroundings
0

demonstrate an ability

OBJECTIVES

ACTIVITY EXPERIENCE*

ings

to describe Surroundings
from sight and memory.

'II. Recognizing problems and

The student should be

6.52

aware'of hazards, safety

dangers

II. Recognize problems and


dangers

).dolations, and general

physical dapgers on the


job.

III. Being attentive and

The Student should be

16.53

able to interpret in-

knowledgeable of sign

formational and warn-

information

III. Interpret signs,


symbols, posters,
and other visua'L

ing signs, symbols,


and posters.

IV. Sketching and interpret-

The student should

16.54

ing charts and diagrams

be able to interpret
simple freehand

IV. Interpret freehand


sketches and diagrams

drawings.

The student should

16.55

interpret graphs

and maps as related


.

to both indoor and


outdoor signs and
information.

2b

V. Interpreting graphs and


maps

V. Interpret graphs
and maps

Related Concepts Page 24

t
TASK

INSTRUCTIONAL

CODE.

OBJECTIVES

PERFORMANCE
CONTENT OUTLINE

OBJECTIVES

ACTIVITY EXPERIENCE *,

PROFESSIONAL PRACTICE

17.10

BUSINESS MANAGEMENT

17.11 'Student maintains good

Know the employer and how

relations with instructor.

Maintains good

I.

he will react to different

human relations

words and emotions.

with employer

Develop personal skills


and traits,

17.12

Will show student system

II .

Knows 0 system so that a

of filing so service per-

Customer's equipment can

sonnel can find'history

be found quickly, also

of customer equipment.

records repairs done on


equipment.

KeepS recoAs of

II.

customer on file'

Knows age of

equipment and case history.

17.13

Maintain's good

III.

The student will maintain

Set up a system which will

good relations with class-

bring business to the

public relations

mates.

.attention of the general

with general

public in an acceptable

public

manner.

17.14

Student will be taught

IV.

3e able to figure material,

Can compute over-

IV.

method of planning and

labor, hidden cost,jax, and

head cost of each

Specifying work for

other.things which might

job as well as

bid, purposes.

influente the cost and

other costs

profit before the job is


i

finished.

17.15

Reasons for enforcement

V.

Have on hand and a knowledge

Knows locals, state,

V.

of codes will be explained

of all codes and laws which

and federal regula-

to student,

say what can and must be done

tions pertaining to

related to the installation,

equipment, to be used

maintenance, operation, and


servicing of equipment.

23
t2

2b2

Related Concepts Page 25

11111

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

17.20

ETHICS

17.21

'Students will be taught to

I.

OBJECTIVES

ACTIVITY EXPERIENCE*

CONTENT OUTLINE

Know how other businesses

I.

tors in same field

Be able to

exchange ideas at group

do their job.

meetings,

be their friend instead

Respects competi-

ofteir competitor.
Know how to respect what
they do.

17.22

Teach the importance of

II.

doing quality work.

17.23

17.24

II.

Feels obligation

petency work for reasonable

to public. to do

fee.

a good, job

III.

Has obligation to

Student will be instructed III.

Compensations for good

in incentive procedures.

work and proper attitude

employee to give

to company.

fair treatment

Will teach pride in work-

IV.

manship,

17.25

Perform satisfactory cam

Appreciate and comment on

IV.

Knows the value

excellence of work done

of work com-

by employee.

petently done

Student will beitaught

Perform to standards even

minimum requirements.

when able to get by with

V.

Respects laws,
rules, and regulations which must

.less.

be observed

17.30

STANDARDS

17.31

Will teach students on

I.

Understanding the value of

value of retrofits to

current information per-

save energy.

taining to individual's

I.

Keeps up-to-date
records of changes

equipment.

17.32

Get student interested in


reading trade manuals
regularly.

II.

Read latest brochures,


magazines, journals, etc.

II.

Keeps in touch

with manufacturer's
recommendations

Related Concepts Page 26

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

17.33

CONTENT OUTLINE

Code book will be empha-

III,

Read and understand building,

OBJECTIVES

ACTIVITY EXPERIENCE*

III.

taining to equip-

fire, and electrical codes.

sized.

Knows laws per-

flent

17.34

Students will learn to


assume an "informed

IV.

Sources of information

IV.

Keeps informed

attitude"

17.35

Student is careful to do

V.

Recognize craftsmanship.

V.

jobs

quality work,

17,40

MARKETING

17.41

Teach` student to use com-

Does those. "plus"

I.

Make student aware of general

I.

cost of equipment

cost so that he does nothing

petitive bidding.

Aware of tota

impulsive to cost equipment


Owner or service contractor
a lot of money.

17.42

Determining overhead,

Student will be taught

II.

Knows overhead

methods of determining

cost to deliver

overhead.

and/or install
;material

17,43

Student has filing

III.

Keep up-)o-date costs.

III.

Maintains list
of available

system for supplies.

supplies to
choose from

17.44

Stildent will be taught

methods of desip.

IV.

Be aware of all types of


systems and the many
available applications
and methods.

IV.

Aware of alternate
systems to be used

Related Concepts Page 27

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

17.45

Explain health benefits vs.

CONTENT OUTLINE

V.

Have working/practical

OBJECTIVES

ACTIVITY EXPERIENCE*

V,

Can explain

costs of a'system to cus-.

knowledge'of physical,

health benefits

tomer.

health, and pleasure-giving

related to installation of job

aspects of the operating


system.

17,46

Teach methods of retrofit

VI.

Student can determine

VII.

Analyzes what
could be done to

well as energy conservation

decrease cost of

methods and cost-cutting

installation and

(approved) techniques.

operation

This topic not of value to

VII.

Can compute first


cost of job

student--perhaps in an ad-

payback on investment.

rc;

VI,

installation techniques as

for existing jobs.

17.47

Have thorough knowledge of

relative to annual

vanced or upgrading course.

operational cost

CULTURAL ATTRIBUTES

18,10

VALUES.

18.11

The student will keep

-tbrease of research

18.12

I.

Keeps up with changes and

I.

being ,informed

improvements in the air con-

and development from

ditioning and refrigeration

periodicals.

equipment.

The student will demon-

Does neat work and shows per-

strateability and per-

sonal involvement in what

sonal involveMents

is being done.

Interested in

II.

Interested in

becoming a
better employee

involving cal) backs and


customer complaints.

18,13, The student must be job


and work dedicated.

OQ

Does quality work which will


help build the business.

III.

Interested in concerns of employer,'

eb%.

Related Concepts Page 28

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

18.14. The student will demon-

IV.

CONTENT OUTLINE

Shows conservative traits

OBJECTIVES

ACTIVITY EXPERIENCE*

IV.

of salary

in personal finances.

strate personal integrity

Careful in use

and meet monetary obligations.

18.15

The student will .demon-

V,

Knows that professional

V.

Committed to

strate personal pride.

manners with a personal

personal and

in his work.

touch impress the public.

professional
goals

18.16

VI.

Concerned for

Maintain price and personal VI.

Knows that a person's

community respect.

standard of living

standard of

reflects his attitudes.

living.

of others standards.
)

VII.

18.17 Attend manufacturer's

Knows. that an employer will

VII.

learn

respond to the person who

trade related seminars.

Has desire to

is willing to learn.

.7)

18.20

ATTITUDES

18.21,

The student will demon-

I.

Knows a pleased customer is

I.

please

a good customer.

strate psychological

Has desire to

attitudes in customer
building and relationships'.

18.22

The student should

II,

Knows other people do not

II.

problems

understand his line of work

,develop customer empathy,

Understands others
,

and that there is usually


reason for having problems.

18.23

The student will be aware

III,

Knows that through hard work

III.

Is willing to

of the promotional ladder

both quality and proficiency

work hard to

and serve as a team leader

can be improved.

improve

in complying with the


employer's requests.

Related Concepts Page 29

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

18.24

CONTENT OUTLINE

IV.

Student adapts to class-

OBJECTIVES

ACTIVITY EXPERIENCE*

IV.

Knows work and life will be

scheme of things

much more productive when

room situation,

Wants to fit into

one is able toswork his

ideas and objectives along


with those of the employer
and the other employees.

18.30

PHILOSOPHY

18.31

Student.will be assigned

Satisfaction on the, job can

to develop and provide

be' attained by putting value

fitting from better

performance and efficiency.

on pride of work'well done.

working conditions

.1,

Intelsted in bene-

by performing

quality work at
better efficiency

18.32

II.

Consistent .attitude

Student will be assgned

Attitude toward customers,

leadership of groups in

fellow employees, and management

toward ill phases

class.

is a training process which

of work and private

takes a period of time to attain

and requires leadership.

18.33

18,40

The student w1,1 be given

Understanding one's respon-

responsibilities of work

sibilities fully will create

with a definite purpose.

a defiliteIUrpose of work.

III.

Has a definite pur-

poSe to work

HUMANISTIC AND. SOCIAL'SIKILLS

18.41 ''Require student to be

I.

Be on time, respond to requests

prompt and to utilize

promptly, utilize time for

time for work.

profit.

Is dependable

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

18.42

PERFORMANCE

Promote teamwork in'class-

II.

room and labs.

III.

II,

Understands all
people

Controlled agressiveness

III.

Has aggressive-

advantage of aggressive

which works for the benefit

ness to get job

students,

of a group.

done

Require student to think

IV.

to complete job.

18.45

Respect for viewpoints of

OBJECTIVES.

others iS necessary.

18.43 'Group students to take

18.44

ACTIVITY EXPERIENCE*

CONTENT OUTLINE

This can be accomplished

IV,

through education.

Encourage students to

V.

share thoughts.

Is thorough in

work habits

Understanding through

V.

Is thoughtful

sharing experiences

of others pro-.

and concerns.

blems

INTERPERSONAL-INTERACTIVE SKILLS

19.10

LEADERSHIP.

19.'1

Student will arrange-tools

19.12

I.

Coordinate tools, equipment,

I,

Is able to

in correct order for job

supplies, and personnel to

coordinate

to be done.

effect smooth and orderly

different

operation.

phases of.jobs.

Student will write instruc- II.

Instructions

tions so that others may do

(a)

a job.

Jobs must be com-

pleted from instructions

given him by other students.


Teach teamwork.

(b)

Student

II,

Is able to take

Give comprehensible

as well

instructions in manner

clear concise

acceptable. to others

instructions in

Understands instructions

a businesslike

given ,to him

manner

will ask questions and

(c). Never petty .,or unfair

make sure he understands

(d)

Encourages questions if

instructions before doing

instructions are not

job.

clearly understood

aS give

Related Concepts Page 31

IF

PERFORMANCE
TASK

INSTRUCTIONAL

CODE

OBJECTIVES

19.13

CONTENT OUTLINE

Students are trained to

Knowledge of fellow employees

realize their strengths and

(a)

weaknesses from encourage -.

(b)

19.14

Instill in StUden

the im-

IV.

Constructive criticism

fessional Manner

Strengths and weaknesses

so company is,com-

Efficiency

portance of quali y work?,

(a)

Quality workmanship

manship and time con-

(b)

Time:conserved

(c)

Profit for the

served is profi

for the

company.

Completes job per


formed in pro-

plimented

of employees

tudents.

criticism of other

III.

Encouragement

(c)

.ment and constructive.

OBJECTIVES

ACTIVITY EXPERIENCE*

IV,

Motivatesco-workers
and helpers to
accomplish objectivE

in least amount of
time with quality

company

retained

19.15 .Student trained to use

I.

Tools and equipment


(a)

tools properly, use

V.

equipment and

Knowledge and use of

supplies are not

proper tool for the

correct tools for job.

misused

proper job
(b)

Insures company

Knowledgeable and

respectful use of
company equipment

19.20

TEAMSMANSHIP

19.21 Arrange students in

I.

19,23

II,

Understands and appreciates

cussions of work .being

views of others even if

done,

disagreement exists:

Promote teamworibetween.

Discrimination is udesirable

sex and race,

in any form.

29

other employees

output.

.teams.'

J.9...22' Promote. student dis-.

Works well with

Compatibility increases work

II.

Respects views

and opinions of
others

III.

Does not discriminate

[(elate(' concepts rage is

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

19.24

PERFORMANCE

ACTIVITY EXPERIENCE*

CONTENT OUTLINE

Set goals for students and

IV.

OBJECTIVES

Goals are necessary.

IV.

Is concerned with

require that they achieve

total company

at their best pace.

objectives0

19.30

PERSONNEL MANAGEMENT

19.31

DeVelop a good manage-

Cooperation with management

ment program have students

planning.

I.

Understands and
appreciates need

do research.

for rules and re

gulations that
are a function of
good management
practices

19.32

Set up lab groups with

II.

Knows who is his immediate

II.

Understands and

one student in charge

superior and shoWs a willingness

follows chain of

change leaders.with

to respond..

command

each job.

19.33

Train students to

III.

Recognizes the talents of

III.

Decides whb is to

recognize talents of

individuals on an individual

be assigned to job

others,

basis and assigns work

and how to best

accordingly.

effect completion

19,40

GROUP INTERACTION

19.41

.Have student obtain infor-

Is knowledgeable and in

nation and share with

.general keeps up with

others.

timely information.

I.

Enjoys participation in group

Has

activities

an interest in other people.

19,42

Presents relevant information in group. discussions.

II.

Student is in the "present"


in conversations..

II.

Has something to
contribute to
group

296

Related Concepts Page 33

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

,OBJECTIVES

19,43

CONTENT OUTLINE

Instruction instills moti- III.

Knows how to be flexible

nation' in students and

"give and take"

OBJECTIVES

ACTIVITY EXPERIENCE*

III,

Understands that
the good of the
group should come

.requeSt:that all students


first

help others to become

10

involved,'

IV.
IV,

19.44' Explains'unclear items

Aw re of respon-

Knows or understands pers bilities of

sonal circumstances in

to others..

re ating to indivi'various situations.


dua

who are not

as involved as

they may be

19,50

SALESMANSHIP

19.51

Requires students to study

Understands and

(41

I.

Know what the product can


has knowledge of
do to meet the needs of

manufacturer's data sheets.

product and serthe user.

vices to be sold

19.52

Student enjoys talking

II.

Develop and maintain

II.

Attentive to customers' "signals,"

interest in the discussion

with people about the

moods, etc.

of the product,

field.,

Analyzes, these 'and

adjusts sales
pitch to benefit
sale

III.

19,53

Have student groups dis-

c III.

Attempts to get.

,Know the quality of other

most reasonable
cuss and analyze various

like (brands) products and

products as to quality

their prices.

and price.

price for company

Related Concepts Page 34

TASK

19.54

PERFORMAVE

INSTRUCTIONAL

CODE

CONTENT OUTLINE

OBJECTIVES

Train student as a sales

IV,

ACTIVITY EXPERIENCE*

Has knowledge that his

OBJECTIVE;,

IV.

Understands and

person'to always protect

financial condition can

appreciates

his company financial

never be Ltter than the

fact that the

condition.

company he works for.

better financial
condition company
is in, the better

his position

INFORMATION RETRIEVAL

20.10

RECALL

20.11

Teach association of ideas.

Make use of'old ideas to

I.

recall new ideas.

..J

The recall of
basic ideas by
memory games,

Word/object
associations,

20,12

Student must first think,

II.

'function, and relate to

Know how to use technical

The use of job

facts to solve new problems,

or inside infor-

technical facts.

mation taken from


notes that were
kept to help
recall technical
facts

20.13

Require students to keep


a log of each job,

III.

Know.when:to recognize.a.

III.

job that is not of the


I'

ordinary design and log

Keep log book for

all jobs or
installations

same,

that are not of


4

the ordinary
design

Related Concepts Page 35

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES.

20.20

DATA COLLECTING

20.21

Require students read

CONTENT OUTLINE

I.

trade journals.

Providing the necessary

OBJECTIVES

ACTIVITY EXPERIENCE*

I.

Reads technical

knowledge is a personal

manuals and trade

responsibility.

journals, then
files according

to pre-determined
system

20.22

Stress importance of

II.

Obtaining knowledge from

II.

and starts per-

:personal library is

personal library,

Buys textbooks.

sonal technical

quicker and more efficient.

library

20.23

III.

Inform student how to

Pertinent information must

III.

Collects manu-

obtain use of material

be kept selectively for

facturers' re-

from manufacturers.

anticipated needs.

leases and files


in library

20.24

IV.

Student must know the


importance of

tion sheets.

Engineering data

IV.

Requests engineerini

(a)

Installation sheets

data from related

(b)

Service information

manufacturers and
files for fUture
use,

20.25

Student must know the

V.

Filing system

V.

Removes installer's
information sheets

importance of reference

from new equipment

information.

and files under


area and customer

20.30

SELF INSTRUCTION'

20.31

Explain use of trade


journals.

I.

Provides up-to-date knowl-

I.

Obtains subscrip-

edge of new equipment

tions to trade

and processes used in the

journals

trade.

30 5

Related Concepts, Page 36

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

20.32

Ask student to start new

PERFORMANCE

CONTENT OUTLINE

II.

product file.

New ideas are available

ACTIVITY EXPERIENCE*

OBJECTIVES

II.

oin a fast changing market.

Collects and files


trade releases
for new products

for study and


evaluation

20.33

Ask student to meet with

III.

trade people.

New service techniques

III.

Attends service

are available where

schools sponsored

people meet and exchange

by bot

ideas.

and edkattonal

industry,

institutions

20.34

Get "junk mail" file,

IV.

Checking "junk mail" not

IV,

Checks "junk mail",

useful material discard

only puts a person on a

sent by manu-

remainder, and do not

mailing list, but,also

facturing companies

clutter files.

provides the newest

for new or improved

information on competitive

products or designs

products

or performance
changes

PERSONAL SKILLS AND TRAITS

21.10

RELIABILITY

21.11

Practice punctuality at all

.21.12.

I.

times in all thirigs.

If employer is to be in-

Know what is expected an

II.

Make employer aware of

formed on any matter, be

things which might inter-

sure that the information

fere with performance.

is accurate.

Never resort

to gossip and discuss only


items affecting the
company.

30t;

Arrives' on time

II.

Keeps promises.

live up to it.

1111'
Related Concepts Page 37

PERFORMANCE
TASK.

INSTRUCTIONAL

CODE

OBJECTIVES

CONTENT OUTLINE

OBJECTIVES

ACTIVITY EXPERIENCE*
,

21.13

Make every effort to un-

III.

.derstand instructions, listen

Understands place instructions

III.

Follows orders
intelligently.

have in effective communication.

intently to oral instruc-

tions and study written


tnstruction diligently,

21.20 THOROUGHNESS
,

21.21

Understands job needs.

Evaluate'what is needed on

I.

job

job prior to 'start and be


prepared,

'Willing to. finish

'Have everything

on hand and ready.

,,21.22

Follow instructionsto

Z1

the, letter and if any-

II;

Understands need for accuracy.

II.

Listens,

carefully

for complete
instructions

thing is not clear, get


the answers before
beginning,

21.23

Recognize which tools are


the most

effective for

Labor-saving tool

III.

Uses best information and tools

knowledge useful,

available for job


given applications,

21.30

NEATNESS

21.31

Make an effort to conduct

Makes a good impression'

oneself on the job so as

on'a customer and increases

to never offend the cus

company good

tomer.

I.

Always Cleans up
after job is done

Respect customer's

questions and comments.

21.32

Maintains trucks, tools,

Understands correct shape

and instruments, and stores

for safety of topis.

II.

Keeps tools in,

proper shape

them in an organized
fashion.

3U9

Related Concepts Page 38

0
11

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

!21,.33

PERFORMANCE

CONTENT OUTLINE

Recognize and wear proper .III.

Knows safety and unsafe

dress-to avoid possible

clothing characteristics,

ACTIVITY EXPERIENCE*

OBJECTIVES

.III.

Presses appropriately for'

injury.

the job

21:34. Recognize that 'certain

IV.

hair styles can be

Hairstyles can cause safety

IV..

problems.

keeps hair well

groomed and

:extremely dangerous

uniform clean

around:mechanical
devices.

21.40. EFFICIENCY

21,41

Studentis instructed in

I.

labor- saving methods,

Knowledge Oftime and labor-,

Looks for ways

saving devices and information.

to save time
and labor

21.42

Instruction pertains to

II.

good work habits.

21.43

Student learns to use

III.

materials wisely.

Completing tasks efficiently

II,

Completes tasks

(a)

Standard

in appropriate

(b)

Practice and familiarization

periockof time

(c)

Resources

(d)

Work habits and techniques

(e)

Maibtenance of tools

EvaluatesAifferent concepts

Looks for ways 'to

and methods.

save materials,
use less expensive

materials, and not


waste materials

21,44. Analyzes comparative:,

IV.

Use of suggestion box and

IV.

Looks for ways to

methods and evaluates.

evaluates lost motions to

decrease non-

all tasks toward job

avoid future problems,

productive work

completion.

,311

Related'-Concepts Page .39

PERFORMANCE

TASK
CODE

21.50

INSTRUCTIONAL
..

CONTENT OUTLINE.

OBJECTIVES

OBJECTIVES

ACTIVITY EXPERIENCE*

INTEGRITY
1

21.51

Beware and accept that

I,

trustworthiness is one

Must report accurate con-

Can be trusted at

I.

all times

di,tions.

of the stepping stones in


advancement.

21.52: Be aware that truthfulness

II.

Understands truthfulness.

II.

Provides accurate

is the foundation for

informationabout

mutual trusts.

the job

21.60

HONESTY

21.61

Recognize that time

.Knowi value of money.

Can handle money'

I,

safely

materials and equipment and


property represent money.

21.62

Understands value of time

Is careful and

utilization and the care-

and does not use parts

honest with time

ful and accurate use of

unnecessarily.

allotted

Practice the art of time

II.

any parts.

'21.70

21,71'

RECEPTIVITY

Recognize that authority

1.

is necessary to all well

UnderStands need for


authority'.

Accepts authority

I.
.

easily

run'organi zati ons,

21.72

Recognize that job

descriptions assist both

II.

Understands need for varied


job assignments,

II.

Accepts job assignments willingly

management and employees.

312
:11

Related COncepts Page 4o

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

21.73

21.74

Develop the trait of'

'PERFORMANCE

CONTENT OUTLINE

III.

Understands tha,t there is a

ACTIVITY EXPERIENCE*

OBJECTIVES

III.

Tries to under-

asking for direction when

balance between 'lack of self

stand reason for

in doubt and then proceeding

initiative" and having too much

job

promptly and automatically,

"self initiative."

After proper planning and


direction, be able to

IV.
'

Understands the value of

IV.

'proper planning.,

Takes time to get


proper instructions

follow plan.

and asks when there


is doubt

21.80

SENSITIVITY

21.81

Accept and apply rules.

I.

governing individual

Understands basic

I.

psychology.

Has a feel

for,,

human relations

and company behavior.

21,82

Be aware that other per-

II..

sons have feelings and

Application of "Golden Rule"

II.

principle.

Responds to. others'

feelings construc-

endeavor to satisfy the

tively

desires of others.

21:83

Recognize that coopera=

Areas of agreement must

Explains that

tion and compromise are

be found rather than stressing

'overall needs, must

necessary to remove

disagreement and relief must

dissatisfactions brought

be provided where there is

on by,agitation.

21.90

PRACTICABILITY

21.91

Establish priorities for

'work progression and

cooperate with other trades


and workers.

III.

be met despite some

different of opinion

'serious agitation.

Know what the job consists

I.

Has aboility to

of and the order of pro-

keep proper per-

gression.

spective of job
relatiOns

Related Concepts Page 41.

PERFORMANCE

TASK

INSTRUCTIONAL

CODE

OBJECTIVES

21.92, Be aware of the

'

gaMe

II.

CONTENT OUTLINE

Know what is expected and/or

plan" and be on constant

required.. .Have knowledge

lookout for possible

of good safety practices.

OBJECTIVES

ACTIVITY EXPERIENCE*

II.

dises good judgement


in work decisions.

problems.

21,100

FRIENDLINESS

21.101

Listen to the ideas and

Be openminded but alsO'

explanations of others,

knowledgeable and diplomatic

I.

Willing to accept

othershriewpoints,

in following and giving


information to co-workers.

Is open to newcomers

21.102

II,

Be attentive .to co-workers

and willing to make

and recognize need for

an effort to find areas

communication on topits of

of common interest.

common interest so that

II..

Meets new people


easily

co-workers feel at ease,

Remember that all

21.103

III.

Be receptive to new employees

III..

Helps new per-

employees make the whole

and don't require them to

sonnel become

comOny what it is and

prove themselves.

productive

be prepared to assist and

:cooperate.with newly
acquired personnel:

21.110

ALTRUISM,

21.111

,Be able and willing ,to

Know the operation and

explain to others'

functi6n of the' equipment.

skills or knowledge, which


.

have already been acquired.

316

I.

Can place himself


in the other man's
shoes

TASK
'CODE

21.112

PERr'ORMANCE

'INSTRUCTIONAL'

CONTENT OUTLINE

OBJECTIVES

Represent the company and

Be honest and render a fair

the customer as though

day;

the success of both: depend

day's pay.

on you individually.

ACTIVITY EXPERIENCE*

work for an honest.

If

.OBJECTIVES,

II.

Interested in

employer, employee,
and customer concerns

criticizing appears to be
necessary, think through
the course of action
thoroughly before acting
and be absolutely sure you
are not'expressing a personal preference.

*Activity Experiences will vary depending on how these objectives are used in the curriculum.

The, AHR

instructor should work with related instructors to identify appropriate content and resource materials
to use in teaching these concepts.

Chapter "V

EQUIPMENT

The equipment listed has been identified as being necessary to


start an air conditioning, heating, and refrigeration mechanic program for 18 students. As additional funds and space betome available
or if the institution offers an advanced level program other items of
equipment can be added to provide exposure to more specialized applications and skill development. While. requisition of equipment is now a
local concern, the high cost of new equipment and limited equipment funds.
:Suggest utilizing whatever resources might be available to acquire used
equipment that can be used for demonstrating, troubleshooting, servicing, and.cannibalization.
Often local air conditioning, heating, and
refrigeration. contractors have second hand air conditioners, furnaces,
and refrigeration units that they will give to the institution for
educational purposes. Also, maintenance and replacement of equipment
and availability of supplies are concerns that require a continuing
budget and the attention of the institution.
.

223

320

Basic Air Conditioning, Heating, and Refrigeration Equipment

ITEM NO.

QUANTITY

DESCRIPTION

TEACHING SYSTEMS (STATIONS, DISPLAYS AND MOCK-UPS)


1
The institution may choose to use
laboratory teaching systems to
provide basic training on air conditioning, heating, and refrigeration concepts. -A variety of trainers are available or may be built
.
from standard systems:
AUXILIARY EQUIPMENT
'2

Portable vacuum pump

High vacuum gauge

Hermetic valve kit

Tube bender, 3/8", 1/2", 5/8"

Swaging tool sets

Nitrogen regulator

Appliance truck

40

'10

11

MAPP gas torch.kjts, with adapter

Bench chain vise

Arc welder A.C. type, shielded


arc (Argon or C09) accessories

12

Oxygen and acetylene combination


,welding and cutting outfit (to be
portable)

13

14

CylindET truck, rubber tired welding


hand truck
Flaring and cutting tool kit (45)
c

15'

Pipe threader, 1/8" - 1", (ratchet


.drop head).-

225

32i

-:-DESCRIPTION

QUANTITY

ITEM NO.,
16

Service valve' kit for hermetic


compressors

TESTING EQUIPMENT (INSTRUMENTS, METERS, ETC.


17

Humidity and temperature recorder

18

Gas _pressure manometer

19

Hermetic9nit test cond.

Relay tester

21

Capacitor analyzer.

22

Manometer

'23

Test manifold

24

Relative humidity indicator

25

Sling. psychrometer

26

Monoxor CO indicator

27

Anemometer 8 blade vane,:. ow speed.

28

Leak detectors (electronic and halide)

29

Thermostat

30

31

32

33

34

Heating and cooling thermostat, with


sub-base

35

Digital power probe

36

Superheat thermometer set-electronic

37

Voltohmmeter, 0-25/100/1000/10,000 ohms and


0-50/215/250/500/ and 1000 volts AC-DC

20

Charging and testing units with


gauges and hoses
Velocity meter
Recording amperage meter A/C
0-5/25/100/250
Vortex tube

'226

.322

JTEM NO;

QUANTITY

DESCRIPTION

38

Gas pressure test set

.39

Two-cappy-pocket size capacitor


tester

-40

41

42

Volt-ohm-snap-on ammeter

43

Three-lead dual range, electronic


thermometer

44

Volt-ohm-ammeter With temerature scale.

45

Millivolt millamp meter

46

Sling psychrometer

47

Hermatic compressor analyzer and


electric tester
'Gas furnace' combustion efficiency
tester

.Hygrometer

COMMERCIAL AND ELECTRICAL TOOLS


48

49

Electric soldering guin

50

Bench grinder 7", 1/2 H.p.mith 60

Electric drill
1/2" portable,
reversing with hammer chuck
.

grit'and 40 grit. wheels and 6" X 3/4'1


wire brush wheel,

Drill press 15" floor type full tilting


table

51

52

Jacobs chuck 0-1/2"

53

36" sheet metal brake with stand

54

.4 1/2" bench vise, swivel base

MISCELLANEOUS HAND TOOLS


55

Ball pein hammers, 2 lb.

56

Soft face hammers, 1 lb.

57

Socket Set 3/8" sq. dr. - rtptchet


wrench (10 pc. basic set in steel
box)

227

ITEM NO.

QUANTITY

DESCRIPTION
Socket set 1/2" sq. dr. (11 pc.basic set in steel box)

58

59

1/2" Drive torque wrench

60

Hacksaw frames with sawblade

61

Adjustable wrench, 12"

62

Adjustable wrench, 10"

63

Lineman's pliers, 7"

64

Long nose pliers, 6"

65

Locking pliers, 10"

66

Ball pein hammer 8 oz.

67.

DWI set by 64th, 21 pc. to 1/2"

68

Carpenter's steel square

69

Machinist Level

70

Plumb bob

71

Carpenter's level, 24" minimum-

72

Pipe wrench. 24"

73.

Pipe wrench 14"

74

Box and open end wrench set, 7/16"


3/4"

75

Offset box-end wrench set, 3/8" -.3/4"

76

Socket set 45pc., 1/4" and 1/2" drive

77

Phillips stubby screwdriver

78

Punch Ad chisel Set, 12 pcs.

79

Stub screwdriver

80

Screwdriver, 4"

81

Screwdriver, 6"

82

Screwdriver, 8"

83

Phillips screwdriver, 6"

228

324

'ITEM NO.

DESCRIPTION

QUANTITY

BENCHES; VISES AND SHOP FURNITURE


84

Swivel base vise-4"

85

Oil waste cans

86

Wood top work benches with


metal legs (72" X 34" X 34")

87

Cubbyhole storage unit 87" X 36" X 12"


104 openings

10 gal.

Heat pump condensing unit, 1-phase.


208-230V

88

89

90

91

Air handler with 4.7 KW heatstrips


stage cool and 2 stage heat thermostat

Electric boiler including circulator


2 KW elements, 34130
and controls.
BTU/hr. capacity
3 heating elementsElectric furnace
C
500 watts each 208/60/1 power fan 1/3 HP belt drive blower

92

solid state controls


Gas furnace
80,000 input-64,000 output
belt drive - 1/3 HP

93

94

Lubricating oil protection control

95

Oil burner control

96

Combination fan and limit contr'ol'

97

Delayed oil valve

98

Indoor-outdoor control system

99

Heat pump control panel

100

1,

Surface temp. probe

101

Free air temp. probe

102

Additional themistor lead

103

Thermistor lead; 30 ft.

104

Carrying case for temperature probes..


229

325

ITEM NO.

QUANTITY

105

106

107

108

109

DESCRIPTION
Oil fired basement furnace,
1/3 HP blower belt drive,
1130 CFM at .40 ESP

Gas-fired, low-boy, vertical furnace


with all necessary control.
105,000
BTUH input, 84,000 BTUH output, 900 CFM.
tlectric'low-boy, vertical furnace
with all netessary. controls, 83,738 BTUH
.output, 1360 CFM
,

Air conditioner, condensing units,


air cooled, 220 volt, single phase,
24,000 BTUH output

Up flow, A-type evaporator coil for


above air,conditioner
.

110

111

112

Student tracking printer

113

Rower humidifier for forced air furnace

114

115.

Semi-hermetic compressor, medium tem


refrigerator 12, 1/4 HP

116

Semi-hermetic compressor, medium, temp.,


refrfgerator 12, 1/3. HP

117

Solar heating demonstration system

118

Solar heat collector

119

Heating relay

120

Cadimum cell for heating relay

121

Fan and limit control

Elebtric'home air conditioner stimulator


with printer driver interface, locking
cover, and sonic alarm
Refrigerator/freezer simulator with
printer driver interface, locking cover
and sonic alarm

Electric air cleaner for forced air


furnace

HEATING CONTROLS

230

326

`ITEM NO.

QUANTITY

DESCRIPTION

122

Fan relay and transformer

123

Fan relay

124

TransfOrmer (24V.) for fan relay


40 V.A.

125

Chronotherm (night-day thermostat)

126

Fan center

127

Fan limit control, close rise

128

Fan limit control, open on rise

129

130

Differential solar thermostat

Cabinet, safety glass monitor

Model control system-to include.


electric controls

SAFETY ITEMS
131

231

327

Chapter VI

RESOURCES

Selected resources for the Air Conditioning, Heating, and


Refrigeration curriculum are listed as books in print and training aids.

The books in print are listed by subject area, title and publisher.
These books have been extracted from the Subject Guide to Books in
Print, 1978-79, R R Bowker Company, New York, NY, 10036.
They should
be reviewed to determine their appropriateness to the intent and level
of, the mechanic curriculum.
Training aids are listed also by subject area and include information on type training aid, title, code, and source.
This information was extracted from Bibliography of Training Aids compiled
by the Air Conditioning and Refrigeration Institute, 1,815 N. Fort
Myer, Driye, Arlington, VA 22209.
Orders for books and materials` listed in this section should be
.sent to the appropriate publisher or source. Prices and other infor
matron may have changed. Sources should be contacted for additional
information on training aids if individuals ordering the material
have questions.
,

The listing of materials in this section is a partial one and


should not be construed as an endorsement by the Department of Community
Colleges or the Air Conditioning and Refrigeration Competency Curriculum
Committee.'

233328

BOOKS IN PRINT

Air Conditioning
Title

Source

Heating, Ventilating and Air Conditioning


Estimating Manual

McGraw

2.

Refrigeration and Air Conditioning

AHR Inst.

3.

Air Conditioning and Ventilating. Systems

Natl. Fire

1.

Prot.
4.

Modern Refrigeration and Air Conditioning

Goodheart

5.

Heat Pumps and Electric Heating: Residential,


Commercial,. Industrial Year - Round :Air. Conditioning

Wiley

6.

Efficient Comfort Conditioning

Westview

7.

Dictionary of Refrigeration and Air Conditioning

Intl. Ideas

.8.

Heating, Ventilating and Air Conditioning Library'

Audel

9.

Handbook Of Air Conditioning System Design

AlcGraw

10.

Airconditionirig and Ventilation in Buildings

Pergamon

11.

Aim for a.Job in Air Cb.nditioning and Refrigeration.

Arco

12.

Aim for a Job in Air Conditioning and Refrigeration

Rosen

13.

Doolin's TrOuble Shooters Bible

.Doolco Inc.

Trouble Shooters Bible for Refrigeration and Air


Conditioning

Wehman

15.

Heating and Cooling Load Calculations

Pergamon

16.

Basic Air Conditioning

Hayden

17.

Standard Refrigeration and Air Conditioning:


Questions and Answers

McGraw

Heating and Air Conditioning Ducts Encased in


and'Under Concrete Slabs-On-Ground

Natl. Acad'. Sci.

Air Conditioning'and. Mechanical Trades:. Preparing


for the Contractor's license Examination

Van Nos Reinhold

Applied Air Conditioning and Refrigeration

Intl. Ideas

14.

18.

19..

20.

Source

Title

Chilton

21.

Air Conditioning and Cold Storage

22.

Automatic 'Control of Heating and Air Conditioning

23.

Control Systems for Heating, Ventilating and


Air Conditioning

24.

McGraw

Van Nos, Reinhold

McGraw

.Modern.Air,Conditioning Pradtice

25.

Willis Haviland Carrier, Father of Air Conditioning

Arno.

26.

Heat Transfer-Current Application of Air Conditioning:


International Institute of Refrigeration

PergamOn

Analysis and Practice-

Har-Row

27.

Environmental Engineering:

28.

Air Conditioning Engineering.

Crane-Russak Co.

29.

Scientific Basis of Air Conditioning

Intl. Ideas

30.

Solar Heating and Cooling.Systems:


Practical Design and Economics

31.

Engineering,

Guide to Home Air Conditioners and Refrigeration


Equipment

McGraw

'Hayden

32.

Principles of Air Conditioning.

Delmar

33.

Heating and Cooling Safety

Delmar

34.

Principles of.Air Conditioning

Delmar

.35.

Refrigeration and Air Conditioning

:Reston

36.

Electric Controls for Refrigeration and Air Conditioning P-H

37.

Air Conditioning and Heating Practice

HR&W

38.

How to Have Air Conditioning and Still Be Comfortable

Busn News

39.

Air Conditioning

LeFax

40.

How to Repair Home and Auto Air Conditioners

Tab Bks.

41.' Heating, Ventilating, and Air Conditioning:


Analysis and Design,

Wiley.

42. ,Power Plants with Air-Cpoled Condensing Systems

MIT

43.

Air Conditioning Cutter's Ready Reference-

Busn News

44.

How to Design Heating-Cooling Comfort Systems

Busn News

Source

Title
45.

Estimator's Man-Hour Manual on Heating, Air Conditioning, Ventilating and Plumbing


Home and Commercial

Gulf Pub.
Audel

46.

Air Conditioning:

47.

Handbook of Heating, Ventilating and Air Conditioning

Transatlantic

48.

Air Conditioning for Building Engineers and Managers

Indus Pr.

49.

Air Conditioning and Refrigeration ,

Natl. Learning

50.

Getting Stared in Heating and Air Conditioning Service

Busn News

51.

How to Make It in the Service Business

Busn News

52.

Air Conditioning and Refrigeration

Wiley

53.

Air Conditioning: .A Guide for Architects, ingineers,


and Prospective Purchasers

Queensland
G

Solar Codling and Heating: Architectural, Engineering


and Legal Aspects, Proceedings

Hemisphere

55.

Principles for Air Conditioning Practice

rndus

56.

Refrigeration and-Air Cdnditioning

McGraw

57.

Using SI Units (Standard International Metric) in


Heating, Air Conditioning and Refrigeration

Busn News

58.

Handbook of Air Conditioning, Heating, and Ventilating

Indus

59.

Practical Drafting for the HVAC Traces

Sams

60.

Warm .Air Heating and Air Conditioning Systems

Natl. Fire Prot.

61.

Air Conditioning and Refrigeration


Environment Control:
Har-Row
Theory and Application

62.

Air Conditioning, Heating and Refrigeration Dictionary

54.

Electric

Busn News

Heating.
Title

*Source

Residential,
Heat Pumps.and Electric Heating:
Commercial, .industrial Year-Round Air Conditioning

Wiley

64.

Electric Floor Warming with Notes on Ceiling Heating

Transatlantic

65.

Basic Guide to Electric Heating

Busn News

63.

Source

Title
66.

How to Convert Your Present Heater to Low-Cost


Electric

R Oman Pubns.

Environmental Engineering (Buildings)

*Source

Title
67.

Building Mechanical.Systems

Krieger

68.

The Control of Indoor Climate

Pergamon

69.

Environmental Planning

Technomic

70.

Alternative Natural Engergy Sources

Van Nos Reinhold

71.

How to Save Energy and Cut Costs in Existing


Industrial and Commercial Buildings-an.Energy'
T-Conservation*Manual

Noyes

72.

Concepts in Thermal Comfort

P-H

73.

Thermal Comfort

McGraw

74.

Architectural-Interior Systems:
Air Conditioning, Acoustics

Lighting,

Van Nos Reinhold


.Longman

74.

Building Services and Equipment, Vol.

75.

A New Language for Environmental Design

NYU Pr.

76.

Responding to Social Change

DH&R

77.

Encyclopedia of Energy-Efficient Building Design

Environ Design

78.

Energy Conservation and Building Codes:


lative and'Planning Processes

79.

Building Technology:
Systems

The LegisEnviron Design

Mechanical and Electrical


Wiley

80.

Building for Energy Conservation

Pergamon

81.

Embient Energy and Building Design

Longman

82.

Design of Interior Circulation

Van Nos Reinhold

83.

Energy Conservation Through Building Design

McGraw

332
238

Furnaces
Title
84. ..Large Boiler'Furnaces:

Source

Theory, Construction Control

Elsevier

85.

Marketing for Central Heating

Transatlantic

86.

Gasoline Blow Torches and Plumber's Furnaces

Natl Fire Prot.

87.

Furnace Operationl

Gulf Pub

Convert Your Oil Furnace to Wood

FireBuilders

88:

Heating
Title
89.

*Source

Heating, Ventilating and Air Conditioning Estimating


Manual

McGraw

90.

Complete Home Plumbing and Heating Handbook

Arco

91.

Environmental Factors in the Heating of Buildings

Halsted Pr.

92.

Small-Bore Heating and Hot Water Supply for Small


Dwellings

Transatlantic

93.

Efficient Comfort Conditioning.

WestvieW

94.

Central Heating

David & Charles

95.

Field Investigation of Underground Heat Distribution


Systems

Nati Acad Sci.

96.

The Complete Solar, House

Warner Bks.

97.

New Low Cost. Sources of Energy for the Home

Garden Way Pub.

98:

Residential Fuel Policy and the Environment

Ballinger Pub.

99.

Microwave Heating

Avi.

100.

Home Guide to Plumbing, Heating, and, Air Conditioning

Har-Row

101.

Fireplaces and Wood Stoves

Bobbs

102.

The Fixit Yourself Book of Plumbing and Heating

Petersen Pub.

103.

The Home Owner Handbook of Plumbing and Heating

Crown

104.

Trouble Shooters Bible for Refrigeration and


Air-Conditioning

Wehman

Heating and Cooling Load Calculations

Pergamon

105.

2.39

Title

Source

106.

Home Heating and Cooling

Reston

107.

ConCepts in Thermal Comfort

P-H

108.

Handy Man's Plumbing and Heating Guide

Arco

109.

Heating Handbook:

A Manual of Standards, COdes and


McGraw

'Methods
110.

Thermal Comfort

McGraw

111.

Evaluation of Components for Underground Heat Distribution Systems,

Natl Acad Sci.

Heating and Air Conditioning Ducts Encased in


and Under Concrete Slabs-On-Ground

Natl Acad Sci.

113.

Home Owner's Guide to Gas Heat

William-F

114,

The Complete Book of Heating with Wood

Garden Way Pub.

115.

Control System i for Heating, Ventilating, and Air


Conditioning

Van Nos Reinhold

116.

How to Keep Your House\:darm in Winter, Cool in Summer

Cornerstone

117.

The Directory of Industrial Heating and Combustion EquipBermont Bks.


United States Manufacturers
ment:

112.

Environmental Engineering:

.118.

Analysis and Practice

Har-Row

119.

Keeping Warm

Music Sales

120.

Process Heat Transfer

McGraw

121.

Home

122.

Heating and Hot Water Services in Buildings

Pergamon

123.

Warm Air Heating

Pergamon

124.

Heating and Cooling Safety

Delmar

125.

Comfort Heating

Reston

126.

Air Conditioning and Heating Practice

HR&W

127.

Home Heating

Lefax

Industrial Applications of Induction Heating

Pergamon

128.

McKay

Heating

240

334

Title

Source

129.,

Heating, Ventilating, and Air Conditioning

Wiley

130.

Heating and Hot Water Services for Technicians

BUtterworth's

131.

Heating and Hot Water Services for Technicians

TransatTantiC

Heating and Ventilating forCraft Studies

Butterworths

133.

How to Design Heating-Cooling Comfort Systems

Busn News

134.

Estimator's Man -Flour Manual on Heating, Air Conditioning, Ventilating and Plumbing

Gulf Pub.

135.

Central Heating and Air Conditioning Repair Guide

Tab Bks.

136,

A Manual for Saving -Fuel


Energy Efficient Home:
and Using Solar; Wood and Wind Power

NAL

137.

Automatic Heating.

Natl Learning

138.

Senior Heating and Ventilating Engineer

Natl Learning

139.

Getting Started in Heating and Air Conditioning


Service

Busn News

Build
How to Heat Your Home Without Going Broke:
Yourself ah::Amazing Stainless Steel Wood Stove

JM Sadler

Air Conditioning and Refrigeration

Wiley

142.

Heating with Wood

Har-Row

143.

Using SI Units (Standard International Metric) in


Heating, Air.Conditioning and Refrigeration

Busn News

144.

Home Heating and Fireplaces: A Do-It-Yourself Guide

HutChinsdn

145.

Heating and Cooling

Time-Life

146.

Heating and Cooling (Home Repair and Improvement Ser.)

Silver

147.

Practical Drafting for the HVAC Trades

Sams

DoIt-Yourselfer's Guide to Modern Energy-Efficient


Heating and Cooling Systems

Tab Bks

149.

Urban Districk.Heating Using Nuclear Heat

Unipub

150.

Wood Heat

Rodale Pr Inc.

151.

Warm Air Heating and Air Conditioning System

Natl Fire Prot.

=132.

140.

141.

1 -48.

Title
152.

153..

Source

Home Fires Burning:


and Cooking

The History of Domestic Heating


Routledqe &
Kegan

,Air Conditioning, Heating, and Refrigeration Dictionary

Busn News

Heating-Tables, Calculations, etc.


Title
154.

*Source

Estimating Heating and Ventilating

'155.' Handbook of Heating, Ventilating and Air Conditioning


156.

Handbook of Air Conditioning, Heating, and Ventilating

Transatlantic
Indus Pr.

Hot-Water Heating
Title
157.

158.

*Source

High-Tem-perature Water for Heating and Light Process


LoAds

Acad Sci.

Heating and Hot Water Services for Technicians

Butterworths

Heat Pumps
Title
159,.

*Source

Heat Pumps and Electric Heating Residential, Commercial


Industrial Year-Round Air Conditioning

160. The Heat Pump:

Commercial Forecasts

Wiley
BCC

Oil Burners

Title

*Source

161.

Oil Burner Installer

Arco

162.

Domestic and Commercial Oil Burners.

McGraw

163.

Oil Burners-

Audel

164.

Installation of Oil Burning Equipment

Nati Fire Prot.

165.

Installation and Servicing of Domestic Oil Burners

Arco

166.

Prevention of Furnace Explosiont in Fuel Oil-Fired


Multiple Burner Boiler- Furnice

Natl Fire Prot.

Install Oil Burner Equipment

Natl Learning

167.

336
242

Refrigeration and Refrigerating Machinery


Source

Title

Modern Refrigeration and Air Conditioning

Goodheart

169.

Questions and Answers on Refrigeration

Hayden

170:1

Dictionary of Refrigeration and,Air Conditionfng

Intl Ideas

171,

Doolin's Trouble Shooters Bible

172.

Troubleshooters Bible

Wehliian

173.

Principles of Refrigeration

Wiley

174.

Standard Refrigeration and Air COnditiOning


Questions and Answers

.168:

Doolco Inc

'McGraw

New Ways to Solve Your Refrigeration and Air Conditioning Problems

Busn News

176.

Refrigeration, Air Conditioning and Cold Storage

Chilton

177.

The Analysis of Engineering Cycles

Pergamon

175.

178.

Low Temperatures and Electric Power

Pergamon

179.

Progress in Refrigeration Science and Techinology

Pergamon

180.

International Symposium on Cooling Systems.


ings

Proceed-

Analysis and Practice

BHRA Fluid

Har-Row

181.

Environmental Engineering:

182,

Modern Refrigeration practice

McGraw

183.

Guide to Home Air Conditioners and Refrigeration


Equipment

Hayden

184.

Refrigeration and Ai.r. Conditioning

Reston

1k5.

Electric Controls'for Refrigeration and Air


Conditioning

P-H

186.

How to :Repair Home and Auto Air Conditioners

Tab Bks.

187.

Commercial. and Industrial Refrigeration

McGraw

188.

Principles of Refrigeration.

Delmar

189.

Refrigeration:

:190;
191.

Home and COmmercial

Bks

Refrigeration
Refrigeration:

Audel

A Practical Manual for Apprentices


243

Intl Ideas

ry

Title

Source
A Practical. Manual for Mechanics

192.

Refrigeration:

193.

Air Conditioning and Refrigeration

Natl Learning

194.

Refrigerating Machine Mechanic

Natl Learning

195.

Refrigerating Machine Operator

Natl Learning

196.

How to Make It in the:Service Business

Busn News

197.

Air Conditioning and Refrigeration

Wiley

198.

Refrigeration and Air Conditioning

McGraw

199.

Using SI Units (Standard International Metric)


in Heating, Air Conditioning, and Refrigeration

.Busn News

200.

Freezing Preservation of Foods, Vol.

Avi

201.

Principles of Rdfrigeration:
Equipment for
Freezing and Transporting Food, Vol. 1.

Avi

Intl Ideas

202'.

Factors Affecting Quality in Frozen Foods, Vol. 2.

203.

Commercial Freezing Operations; Fresh Foods', Vol.'3.

Avi

204:

Freezing of Precooked and Prepared Foods, Vol. 4.

Avi.

205.

Handbook of Refrigerating Engineering

Avi

206.

Air Conditioning, heating and Refrigeration Dictionary

Busn News

.Avi

sheet -Metal Work

*Source

:Title

207

Sheet Metal Drafting

McGra0:

208.

Sheet Metal Shop Drawing

Indus Pr.

209.

Fittings Used Today that Require Triangulation Including


,Practical Pubns.
the Theory of Triangulation :
Round Fittings Used Today Including Methods' and
Techniques of Fabricating Round Work

Practical Pubns.

211.

Today's Forty Most 'Frequently-Used Fittings

PractiCal Pubns.

212.

Sheet-Metal Pattern Drafting and Shop Problems

Bennett Co.

213.

Sheet Metal Drawing and Pattern Development

Soccer

24'4

3 38

Source

Title-

214.

Air Conditioning Sheet Metal Layout

Glencoe

215.

Short-Cuts for Round Layouts

Glencoe

216.

jriangulation Short-Cut Layouts

.Glencoe

217.

Sheet Metal Layout,

McGraw

218.

Sheet. Metal Layout_

McGraw

219.

Ship and Aircraft Fairing and Development

Cornell MaritiMe'

.HB-Reid

220.' Sheet Metal Layout SiMplified


Solar Heating
221.

An Inexpensive Economical Solar Heating System for

Solar Energy Info.

Homes

McGraw

Fundamentals in Building Design

222.

Solar Energy:

223.

Sunspots

224.

Financing the Solar' Home

225.

Solar Heating Design:

226.

San Francisco Bay Area Solar Heating Guide sand


Directory:. 1977 Edition

Solar Energy Info.

227.

Build Your Own Solar Water Heater

Garden .Way Pub.

228.

SolarHomes, and Sun Heating.

Har-Row

'229.

Zomeworks Corp.
Lexington Bits.

By the F-Chart Method,

How to Design and Bujld a Solar Swimming Pool Heater

'Wiley .

Solar. Energy Info.

Rawson Assocs.

230.

WS in Your Power

231.

Solcost:

232.

Build-It Book of Solar Heating Projects

233.

Homeowner's. Guide to Solar Heating and Cooling

234.

Solar Energy Heat Pump Systems for Heating and


Cooling Buildings

Pa St U Pr.

235.

Heat Transfer in Solar Energy Systems

ASME

236.'

The Solar Conspiracy

Morgan

237.

Solar Heating and Cooling Systems:

Design Method for Solar Hea,ting and Cooling

,Solar Energy Info:


Tab Bks.

Jab Bks.

Engineering,. Practital

McGraw
Design and Ecohomics
245

Title

Source

238.

How to Build a Solar Heater

NAL.

239.

How to Build a Solar Heater

Ritchie

240.

Solar..Heating and Cooling:

241:

The Solar House-

utterworths

242.

How to Heat HOt.Water Without Going Broke:


Build
.-'Yourself a Solar Heater in a One Year Payback

JM Sadler

Solar Cooling and Heating: Architectural; Engineering


and Legal A5pects, Proceedings

Hemisphere Pub.

Solar Water Heating Reprint Series,-4 vols.

Solar ..Energy Info.

GUide to Home Heating, and Cooling with Solar Energy

Har-Row

Solar Heating Your Home_

Lane

247._

Solar Energy. and Building

Halsted Pr.

248..

Designing and Building a Solar Home:

-243.

.244.
24.5.

246.

Recent Advances

Noyes

Your Place in the

...
.

.7iarden Way Pub.

Syn.
249l;

How to Buy 'Solar Heating Without Getting Burnt

250.

Solar Heat:forLess

,Rodale Pr. Inc.-

NautilusBks'.

AYassive Approach

251.

Natural' Solar Architecture:

252.

Heating, Ventilating, and Air Conditioning Estimating

Van-Nos Reinhold

McGraw

.Manual

Nati Fire Prot.

253.

Air Conditioning and Ventilating Systems

254.

The Control of Noise in Ventilation Systems:


Designer's Guide

Halsted Pr.

255.

Estimating for Heating and Ventilating

Transatlantic

256.

Building Physics:. Heat

Pergamon

257.

Blower and Exhaust Systems, Dust, Stock and Vapor


Removal or Conveying

Natl Fire Prot.

258.

Heating, Ventilating, and Air Co-nditioning Library

Audel

259.

AirconditiOning and Ventilation in'Buildings

260.

Regulation of Ventilation and,Gas Exchange


246

Pergamon
Acad Pr.

Source

Title
Uses and Abuses. of Air:
Showing Its Influence in
Sustaining Life And Producing Disea'se

261.

Arno

262.. Plant and Process Ventilation

Indus qr.

263.

Fire Ventilation Practices

264.

Lectures on Ventilation Practices

265.

Lectures on Ventilation

Am Life Foun.

266.

Handbook of Ventilation for Contaminant Control

Ann Arbor Sci.

267.

Heating,, Ventilating, and Air-Conditioning:


and Design

Intl Fire Serv.


Intl Fire Serv.

Analysis
-Wiley
e(1

Heating, Ventilation and'Air Conditioning Plant:


Planned Maintenante and Operation

268.

Heating and Ventilating for Craft Studies

269.

270. "Estimator's Man-Hour-Manual on Heating, Air Conditioning, Ventilating and Plumbing


Handbook of..Heating, Ventilating and'Air Condi-'
tinning

271.;

Foreman

'272.

Beekman PUbs.

BUtteworthS

Gulf Pub.

Transatlantic
:.NatljLearning

Ventilation and Drainage

273.

Senior Heating and Ventilating Engineer.

Natl Learning.

274.

Supervisor.- Ventilation and.Drainage.

Natl Learning

275.

Ventilation and Drainage Maintainer

Natl Learning

Handbook of Air Conditioning, Heating, and


Ventilating

Indus Pr..

Proceedings

Karger

.278.

Practical. Drafting for the HVAC. Trades

Sams

-279,

Ventilation and Drainage Maintainer:


.Transit Authority

276.

277.

247

New York. City

Arco

TRAINING* AIDS*

Air Conditioning and Refrigeration Fundamentals - Theory.


Title

Source

1.

The ABC's of Central Air Conditioning

BDP

2.

Air and Refrigeration Cycles (R-3)

Westinghouse

3.

Air Conditioning Manual - .Trane (750125)

Trane

4.. Basic

Mechanical Refrigeration Cycle

5.

Basics of Rdom,Air Conditioners (829721-22-23)

6.

Basic Refrigeration (SVT-BRIA)

Building Pressure

BDP

Whirlpool'

,Westinghouse
"McQuay

Energy Management (A/SP-195)

MdQuay*

Fundamentals of Refrigeration (AE-101

Copeland

Human. Comfort (SVT-AT1)

Westinghouse

Journey Through The Core (RAC-400)

Parker-Hannifin

Physical Comfort-Rheem Mini Manual (I6C 76)

Rheeth

13.

Principles of. Air Conditioning (R-1)

Westinghouse

14.

Reciprocatihg Refrigeration Manual '(750126)

Trane

15.

Refrigeration and Air2Conditioning Principles


and Products (R-2043)

Mueller

Refrigeration Fundamentals .(828983-84-85)

Whirlpool

8.

16.

17. *Refrigeration Fundamentals. and D)agnosis


(677147 to 677149)

Whirlpool

18.

Refrigeration System Components (AE-102)

Copeland

19.

Theory of Refrigeration

BDP

The information in this section was extracted from the Bibliography


of Training Aids., 5th Edition, 1979, ($5.00), available from the
Air Conditioning and Refrigeration Institute, 1815 N. Fort Myer Dr.,
Arlington, VA 22209. The Bibliography contains a description and
the cost of the materials. All materials should be ordered directly
from the source identified and not from ARI.

Air Conditioning .and Refrigeration Fundamentals

Packets and

-Programmed Courses.

Source

Title

Trane

(750195)

20.

Air Conditioning,Clinic

21.

Air Conditioning Clinic Booklets (750209)

Trane.

22.

Air Condittonin6 Clinic Filmstrips (750196)

Trane'.

23.

Air Conditioning Fundamentals-- Part I


Carrier Technical Development Program

Carrier

'Introduction
Psychrometri cs

Load Estimating
.

Air Side

.principlet of MeChanical Refrigeration

24

Educational_Literature'Packet,

Sporlan

25.

Fundamentart:of Refri:geration,Carrier GTR Series

Carrier.

.GTR- A Definitions

GTR-2A,RefrigerAtion Cycle
GTR-3A Compres'Sors
-

10

GTR-4A Ccindensers

Receivers.

GTR-5A Evaporators

GTR-6A.Metering Devices
GTR -7A Basic Cycle Controls,

GTR-8A Refrigerant Characteristics


G11;9A Refriger'apt Oils
GTR-10A AcceSsories.

GTR-11A Piping

GTR-12A Dehydration
GTR-13A Charging and Discharging Systems

GTR-14A Instapation Procedures

Air Conditioning and Refrigeration Fundamentals - Packets and


Programmed Courses con't
Title
25.

Source

Carrier GTR Series con't


GTR-15A Multiple. Systems
GTR,16A _Trouble Shooting

26..

Job Related Course in Heating and Air Conditioning.

Lennox

Phase I - Job Related Training Manuals (Resi-dential)


Phase Il

Job Related Training Manuals (Residential)

Phase III -..Job Related. Training Manuals.(Commercial)

Air Conditioning and Refrigeration Trainers and Demonstrators


27;

Cycle Trainer.- Carrier

Carrier

28.

Job RelateCi Course Trainers 'and Demonstrators

Lennox

York Trainer - YT-74 Model, (463- 60342 -000)'

York Div.
Borg-Warner

'29.

Air Conditioning_and Refrigeration Troubleshooting -,Testing - Installing Servicing


30.

Compression Ratio (77607)

31.

Cooling Equipment, Rheem Mini Manual(NSAC- 66)

Rheem

32.

Evacuation (77-608)

Virginia Chemicals

33.

Expansion Valve Plugging (77-606)

Virginia 'chemicals

34.

Fundamentals of Dehydrating a Refrigerant


System (64-1R)

Robinairyg.

35.

How to Determine Superheat (6144-1177)

Parker- Hannifi n

36.

How To Realize Maximum Service From Your


Filters (AFS&S-4-103)

37.
,38...

39.

_Virginia Chemicals

American Air
Filter Co.

Installation and Service (AE -]05)-

Copeland

Installed Cost Savings

BDP

Motor Burn-Out Clean Up (77-601)

Virginia Chemicals

Conditioning and-Refrigeration Troubleshooting - Testing Installing - Servicing con't


Title

Source

4
40.

Put 'Em In Right and Shootin' Service

Sporlan

(RFT-210-121-3).
41.

Sealed System Repair (677153-677155)

Whirlpool

42.

Service Procedures for Electric Air Conditioning

BDP

43.

Shootin' Service (10-37)

Sporlan

44.

Single Phase Motors (SC21-1000)

York Division
Borg-Warner

45.

Start-Up Procedures for Commercial Rooftops

BDP

46.

Test Equipment,. Selection, Care and Application


(829965 7 829967)

Whirlpool.

Oestinghouse

47.

Use of the Refrigerant Charging Cylinder


(SVF-GS1)

48.

Vacuum Equipment for Air Conditioning and


Refrigeration Service

Robinair

49.

Water Chemical

Virginia Chem.

(104K)

Air Conditioning and Refrigeration System Design, Application,.Equipment


Selection, Product Line Information
50.

Bottom Discharge Rooftop Systems for Modern Needs

BDP

51.

Cooling Systems .(RCFG NS 1),

Rheem

52.

Commercial Products (RGPP NS 1)

Rheem

53.

Commercial Refrigeration

Tyler

54.

Heat Recovery Notes (DATAFILE NO. 105)

Standard

55.

Making a Survey (SVT-AT3A),

Westinghouse

56.

Manuals of Air Conditioning System Design

Carrier

Part 1

Load Estimating (510-304)

Part:2

Air Distribution (510-308)

Part 3

Piping Design (510-312)

Part 4

Refrigerants, Brines, Oils

Air Conditioning and Refrigeration System Design, Application,


Equipment Selection, Product Line' Information con't
Source

Title,
56.

Carrier System Design Manuals con't


Part 6

Air-Handling Equipment (510-320)

Part 7

Refrigeration Equipment (510-324)

Part 8.- Auxiliary Equipm.cint (510-332)

Part 9 - Systems and Applications,(510-321)


Part 10

All-Air Systems (510-322)

Part 11 - Air-Water Systems

Part 12

Water and DX Systems. (510-329)

57.

Oil Control System (OCB 78-1)

.Henry Valve Co.

58.

Preventive Maintenance (PM-4)

Henry Valve Co.

The Source

BDP

60.

Specifying Replacement Air Filters (AFS&S-4-1.92

Am. Air Filter

61.

System Design,(AE-104)

Copeland

62.

System Optimization (OP 1-55)

McQuay

63.

Unitary vs. Central Systems (A/SP-185)

McQuay

64.

Trane Educational Material Design, Application,


Systems

Trane

.59.

(510327)

Air Conditioning Systems. Primer(AWSYS-2 # 750142)


VariTrane Rooftop Operation (AM-SYS-3 #750143)
Rooftop/VAV Design Manual (AM-SYS-4 # 750144/750192)
CenTraVac Operation and Maintenance (AM-FND-1 #750128/750176)
Reciprocating Equipment Operation and Maintenance
(AM -FNU -Z # /50129//501/7)

Air Handling Operation and' Maintenance (AM-FND-3 # 750130/750178)

Absorption Operation and Maintenance (AM-FND-4 #750131/750179)


Acoustics Seminar (AM-FND-5
253

# 750132/750171)

Air Conditioning and Refrigeration System Design, Application,


Equipment Selection, Product Line Information con't
Title

Source

Conserve. Energy by Design (AM -FND -6 # 750133/750172)

Vari-Trane Application. Manual (A4 -FND-7 # 750134/750173)

Heat Recovery Seminar Manual (AM-FND-8 # 750135/750174).


Introduction to Control (AM -CON-1 # 750147)

Control of 4-Pipe Fan Coil System (AM-CON 3 # 750148/750181)


Control of Recip. and Centrifugal System (AM-CON 4 # 750149/
750182)
Control of Absorption
# 750150/750183)

Steam Drive Centrifugal (AM-COg 5

.Control. of Sprayed Coil Climate Changers (AM-CON 7


# 750152/750185)

Control of Two CenTraVacs (AM-CON 8 # 750154/750187)


Hot Gas Bypass Control (AM-CON 10 # 750155/750.188)

Coil-Control (AM-CON 11 # 750156/750189)

Control.of Two Absorption Units (AM-CON 12 # 750157/750190)


Control of VariTrane Rooftop Combination (AM-CON_13 # 750158)
Air Conditioning and Refrigeration System Design, Application, Selection
Packets and Programmed Courses
65.

Air Conditioning System. Design and Product ApplicationPart II, Carrier Technical Development Program .
Cooling Load Estimate
Cooling Coil Performance
Room Air Distribution
Air Duct Design
Control Principles and Methods

Reciprocating Refrigerant Equipment

254

34

Carrier

Air Conditioning and Refrigeration System Design, Application,


Equipment Selection, Product Line Information con't
Title
65.

Source

Carrier Technical Development Program Part II con't


Heat Rejection Equipment
Centrifugal Refrigeration Equipment
Absorption Refrigeration Equipment
Large Package Equipment
Reciprocating Liquid Chilling Equipment
Water-Piping Systems.and Pumps
Refrigerant Piping Systems

Air DuCt Design-Using Carrier Duct Calculator


Heat Pumps in the Seventies (Economic Analysis)
Carrier Part III
Air Conditioning System Design
Multiroom Structures

Carrjer

Carrier:Part IV - Air Conditioning With Packaged


Equipment

Carrier

68.

Rheem Mini Manual Set (NSAC 82)

Rheem

69.

Phase I(A).Application Course

66.

67.

Air

Distribution

'Lennox

Ductwork - Properties -..Psychrometrics

Air Distribution Design

BDP

Air Distribution Selection (SVT-AT8A)

Westinghouse

72.

Air Handling Operation and Maintenance


(Manual-750130; Slides 750178)

Trane

73.

Air Properties and Measurement (GTA-3A)

Carrier

74.

Air Side (200SF7)

Carrier

70.
71.

75. 'Duct Design (R-7)

Westinghouse

76..

Ductulator (750124)

Trane

77.

Duct Calculator Slide [idle (599-922)

Carrier

/
255

34

Air

Distribution - Ductwork

Properties

Psychrometrics con't

Title

Source

78.

Fan Seminar

Trane

79.

Fundamentals of Psychrometrics ,(T200-20)

Carrier

Psychrometric Charts.- English units

Carrier

81.

Carrier Psychrometric Charts

Carrier

82.

Trane Psychrometric Charts

Trane

83.

The Physics of Air (2000-5-71-CPS)

Am. Air Filter

84.

Psychrometrics, Rheem Mini Manual (NSAC 73)

Rheem

85.

Residential Duct Design (Y70-3687)

86.

Room Mr Distribution (R-6)

York Division
Borg-Warner
Westinghouse

87.

Room: Load and Air Requirements (SVT-AT6A)

Westinghouse

88.

Size-A-Duct C7lculator (Y66-3073)

,York Division-

-80.

SI units

Borg-Warner
.89..

90,

Sizing the Ductwork (SVT-AT9A)

Westinghouse

Terminal Air Blender Application Manual (750137),

Trane

91!, Variable Air Volume Perimeter Systems


(VAV Perimeter Systems PS 1-34)
92.

:Variable Air Volume Terminals (VVT (RI) 1-78)

Compression Cycle Components


Evaporators; Pumps

McQuay

McQuay

Compressors, Condensers,

,93.

ABC's of Avoiding Burnout Callbacks

BDP

94.

Centrifugal Pump Selection and Application

ITT,Bell &
Gossett

(TEH-375)
95.

Coil Control (Manual 750156; Slides 750189)

Trane

96.

Be Compressor Wise (GTA-7)

Carrier

97.

Cause and Effect of CD. Failures in a Heat Pump

Westinghouse

(SVT-CD2A)
98.

CD Compressor Replacement in a Heat Pump


(SVT-CD3A)

Westinghouse

CompressionCa:le Components

Pumpsot
n'

Compressors, Condensers, Evaporators,

Title
99.

100.

Source

Cleanout After Burnout (GTR -2)

Carrier

Compressor Replacement

Rheem

Rheem Mini Manual

(NSAC 69)
101.

General Catalogue

Standard

102.

Principles of Centrifugal Pump Construction and


Maintenance (TER-1166)'

ITT, Bell, &


Gossett

103.

Properly Lubricated CompressorsLast Longer

Johnson

104.

Pump Data Book (TE-PD-162 Rev. 1)

ITT;

Gossett
105.

Rangefinder

Standard

106.

ReCiprocating Compressors Serice Diagnosis

Trane

(75091).

.Refrigeration Compressors (750282)

Trane

108.

Servicing Condensers (Datafile No. 101)

Standard

109.

Servicing the CD Compressor

BDP,

110.

Datafile No. 103 - Sizing Condensers

Standard

107.

Controls and Control Devices


Title
111.

Air Conditioning Control:

Source

Fundamentals

Honeywell

Service

Honeywell.

(AV-12)
112.

Air Conditioning Control:


(AV-11)

11,3..7:Automatic 'Controls Principles (71-97512)

Honeywell

114.

Baso Gas Controls

Johnson

11',.

Comfort is Standard Equipment in Today's


Construction Industry

Johnson.

116.

Commerci'al Air Conditioning Controls

Honeywell

-.

&

Controls and Control Devices con't


Source

Title
117.

Commercial Air Conditioning Controls - Basic Air


Handling System (AV-14)

Honeywell

e7.!

118.

ComMercial Controls

Johnson

119.

Controls .(Eleceric, Solid State, Pheumatic)


(F-15894)

Barber` -Col man

120.

Controllers:

121.

Cooling Controls

Honeywell

122.

Electric Controls (F-15896)

Barber-Colman

123.

Electric Heat:Controls

Honeywell

124.

Gas Heating Controls

125.

Gas Heating Control:

Fundamentals (AV-16)

Honeywell

126:

Gas Heating Control:

Service(AV-17)

Honeywell

127.

Y86 Gas Saver ReteOfIgnition Systems

Thermostats, Warm Air, Hydronic

Honeywell

.,Honeywell

Honeywell

(AV-54)
128.

Direct 'Spark fgnition

Application and

Honeywell

Operation (AV-42)
129.

Honeywell Direct Spark Ignition - Troubleshooting

Honeywell

.(AV-43)

Honeywell

130.

Honeywell W973.Single Zone Control System

131.

General Catalog' (9000)

Ranco/Controls

132.

Introduction to Thermostats for Residential


Heating and Cooling (Booklet - R3043;
Test - R3044) '

White-Rodgers

133.

(AV. -50)

-Load Management Theory and Fundamentals (71- 97432.)

Honeywell

134.

Multiple Function Time Guard

'Carrier

135.

Oil Heating Controls

Honeywell

136.

Oil Heating Control:

FUndamentals (AV-18)

Honeywell

137.

Oil Heating Service:

Service (AV-I9)

Honeyw'ell

35.i
258

Controls andiControl Devices can't


Source

Title
138.

Barber-Colman

Pneumatic Controls (F:15897).

Whir1061

139:_.Refrigerator Controls (R-31)

Carrier

140.

Remote-Mounted Thermostats

141.

Service Handbook
Controls

142.

Service Handbook -Cooling Controls

Honeywell'

143.

Service Handbook Library (71-07546)

Honeywell

144.

Service and Troubleshooting, 886 and Y86


,Gas Saver Ignition Systems (AV-55)

Honeywell

145.

Single Function Time Guard

Carrier

146.

SolidState Control

Johnson

147..

Temperature Responsive Power Elements

Ranco

Commercial Air Conditioning

Honeywell

7.,(Bulletin,0030)
148.

Thermostats for Residential Heating and Cooling

White-Rodgers

Customer Relations and Sales


Title

Source
o

149. Customer Service Mini Manual (NSAC 70)

Rheem

150. Customer Relations #I (SVT-GS4)

Westinghouse

151. The .Professional Approach (829179)

Whirlpool

152. Residentidl Air Conditioning Sales (Y70-3688)

York Division
Borg-Warner

153. School of Copwrcidl Knowledge

BDP

Electricity

Licari:cal Sy',tems

154. Analyzing Control Circuits

Honeywell

155, Applied Electricity


GTE Series

Carrier

Air Conditioning

GTE 1A/Wiring Symbols

GTE 2A The Wiring Diagram


259
4

Electricity - Electrical Systems con't


Title
155.

Source

Carrier GTE Series con't


GTE 3A Diagram Exercises

GTE 4A Electric Meters


GTE 5A Alternating Current
GTE 6A Singh. Phase Motors

GTE 7A Single Phase Motors


GTE 8A Motor Protective Devices

GTE 9A Troubleshooting
156.

Basic'Electricity (AV-8)

Honeywell

157.

Basic Electricity (SVT-EIA)

Westinghouse

158.

Basic Electricity Manual (70-6714)

Honeywell

159.

Basic Electricity Mini Manual (NSAC 64)

Rheem

160.

Basic Electricity

York Division
Borg-Warner

161.

Basic Electricity - Part II (3-3-1000)

Part I

(5 -2-1000)

York Division
Borg-Warner

S.

162.

Cooling-(SVT-E3)

Westinghouse

163.

Copeland Electrical Handbook-(AE- 6400)

Copeland Corp.

Electrical Controls Circuitry '(SC, 30- 1000)

York Division
Borg-Warner

64.

165.

Electrical Troubleshooting (SVT-E5)

Westinghouse

166.

Electricity and How it Works

Carrier

167.

Fundamentals of *Residential Controls. (71-97083)

HoneAvell

168.

Gas Furnace Electrical Circuit (SVT-E2)

Westinghouse

169.

An Introduction to Basic Electricity (BookletR-2060; Test - R-2064)

White-Rodgers

An Introduction to Basic Solid State Theory


(Booklet - R-2078; Test - R-2079)

White-Rodgers

170.

260

353

Electricity - Electrical Systems-con't


Title

Source

r:t*r

171.

Introduction to Electronic Controls (Sc 31)

York Division
Borg-Warner

172.

Solid State Controls (F-15895)

Barber-Colman

173.-

Solid State Motor Protection System

Carrier

174.

The Source (Electricity Fundamentals) (603770)

Whirlpool

175.

Spanish Language:
(603146)

176.

Total Cbmfort Electrical Circuit (SVT-E4)

Westinghouse

177.

Typical Wiring Diagrams, Mini Manual (NSAC 71)

Rheem

Basic Electricity for Appliances Whirlpool

Electronic Air Cleaners - Filters


Title

Source

178.

The Air Around Us (Bulletin 626)

Cambridge Filtdr

179.

Beware the Wind

Electro-Air Div.
Emerson

180.

Electro-Air SST D Electronic Air Cleaner

Electro-Air'
Emerson

(SL-17A)
181.

Electronic Air Cleaner Fundamentals (AV-1)

Honeywell

182.

Electronic Air Cleaner Operation and Installation

Honeywell

(AV-2)
183:

Full Line Residential Catalog

Electro-Air Div:
Emerson

184.

The "How To" of Filter Maintenance

Cambridge

185.

How to Read WOripool Home Appliance Wiring


Diagrams (G-11 829248)

Whirlpool-

186.

Paint Arrestor and Grease Filter Design


Booklets

Research Products

187.

Servicing Llectronic Air Cleaners (AV-3)

Honeywell

188.

Tech-Sheet Electronic Air Cleaner Installation


and Service Tip Sheet

Electra-Air Div.
Emerson

261

354

Guest Lecturers

Title
189.

190.

Source-,

Alco

Alco Control Division.

Electronic Air Cleaners:


to Air Pollution

Homeowners Solution

191.

Leading Productive Meetings

192.

Research Products Corporation

193.

5porlan Valve Company

Electro-Air Div
Emerson
BOP
-Research

Sporlan.

Heating and Heating Equipment


194.

Basics of Heating with- Electricity (750145; AM-HTG1)Trane

195.

Boilers for Steam and Hot Water


:(Manual 750146; Filmstrip 750169; Manual ED-BLR1)

Trane

196.

Electric Duct Heater Manual

Electro-Air Div.
Emerson

197.

Electric Furnace, Mini Manual (NSAC 67)

198.

Gas Furnace, Mini Manual (NSAC 63)

Rheem

199.

Heat Energy (R-2)

Westinghouse

200.

Heating Fundamentals of Combustion (SC-26-1000)

York Div.
Borg- Warner.

201.

Heating-Carrier General Training

Carrier

GTH-1 Gas Furnaces


GTH-2 Gas Controls

GTH-3 Properties of Gas and Gas Piping


GTH-4 Gas Combustion
/GTH-5 Gas Burners

GTH-6-Gas Troubleshooting
GTH-7 Ventilation and Combustion
GTA-5 Oil Heat

GT-12 Oil Furnace Efficiency Checkout

262

3DO

'Rheem

Heating and Heating Equipment con't


Title

Source

202.

Hydronic Heating 'Systems

203.

Heating:

204.

Hot Gas -.Bypass Control:(Manual 750155;


Slides '750188; ManliaLAM-CON10)

Trane

205.

'Gas Furnade InsiallatiOnJSVT-GH1)

Westinghouse

206.

Gas-Furnace'Operation (SVT-GH2)

WestiAghouse

207,

Gas Furn'ace Servicing (SVT -GH3)

Westinghouse;

208.

Gas Heat - Advanced General Training (GTA-6)

Carrier

209.

Oil Furnace, Mini Manual (NSAC 68)

Rheem

210.

Pocket Manual on Heating

Dunham-Bush, Inc.

211.

Gas Heating Service

BDP

Types of FuelS'(SC-27-1000)

BDP
''

York Div.
Borg-Warner

Heat Pumps
212..

CEN TRA VAC Heat Pump Control (Manual 750154;

Trane

Slides. 750187)
213.

Guide for Residential Heat Pumps '(GT14-01)

214.

Heat Pumps

Advanced General. Training (GTA-4A)

215. "Heat Pump Controls, (RPCA-NS2)

Carrier

Carrier
Rheem

J.--

216.

Heat Pump Dealer Certification Program

BDP.

217.

Heat Pump Electrical Circuits (RPCA -N53)

Rheem

218,

Heat Pump, Mini Manual (NSAC 72)

Rheem

219.

Heat Pump Product (RPCA-NS1).

Rheem

220.

Heat Pump Refrigerant Circuits -(RPCA-NS4)

Rheem

221.

Installing the Packaged Heat Pump (SVT-HP7)

Westinghouse.

222.

Installing the Split System Heat Pump (SVT-HP6)

WestinghouSe

223.

Introduction to the Heat Pump (A-69879)

DuPont

224.

The Model "HP" Line HI/RE/LI, Split. System Heat


Pimps (SVT-HP5)

Westinghouse

Heat Pumps con't


Title

225,

,Source

The Model HR Line.of.Packagd Heat:Pumps

Westinghouse

(SVT-HP9)
226.

The Model flS.Series Split System Heat Pump


(SVT-HP8)

Westinghouse

227.

Sales.- HI/RE/LI Heat Pump (SLS-HP1)

Westinghouse

Humidity - Humidifiers
Source

Ti 1e
228'.

Skuttle Mfg.'

The Air We Live With (SFL99)

Research Products

229.-- The Aprilaire Humidifier Story


.

230.

HoMeowner's Power Humidifier (756-125)

Skuttle Mfg.

231.

Humidification Catalog

Skuttle Mfg.

232.

The Non Hu

Skuttle Mfg.

233.

Skuttle H

dified .Man

Skuttle Mfg.

idifiers,

Ice Makers. an6 Machines

Source

Title
Cold Facts on Ica',(AS-73)

Queen

235.

Crystal'Tips Ice Equipment Service Manual

McQuay

236.

Servicing Whirlpool Commercial Ice Systems

Whirlpool

'234:

(P -37; 603187)
237.

Servicing Whirlpool Model 50 Ice Cuber


(R3a; 603188).

Whirlpool

Understanding Compact Automatic Ice.Makers

Whirlpool

238.

Load Calculations

Heat Gain/Loss

Title
239.

Source

CalculationsForms (828634)

Whirlpool

240: Crqal-A-Fix Card "Room Air Conditioner Load Calculation (821295)


241.

Heat Loss/Gain Slide Rule (SA:76711i,

'D
T

264

-Whirlpool.

Addison

Load:Calculations - Heat Gain/Loss


Title

Source

242.

Mobile Home Cooling Estimator (SA-75-69)

Addison

243.

Residential Cooling/Heating (SA -71 -33 R1)

Addison

244.

Calculating the'Load (SVT-AT5A)

Westinghouse.

245.

CLAS/SELS - Computerized Local Analysis

BDP.

246..

Contrbl Proposal (SA-72-7)

Addison

2.7.

Commertial Cooling Worksheet (SA-71-34R1)

Addison

248.

Heat Flow Characteristics (SVT-AT2)

Westinghouse

249.

Factors-of Heal Flow (R4)

Westinghouse.

250_

Heat Gain/Loss Calculation

BDP

251.

Trane Heating and Cooling Load Estimate Sheets

Trnae

(750231)

Load Estimating (200FS4)

Carrier

253.

load Factors

Rheem

254.

The Refrigeration Load (AE -103),

Copeland

255.

Refrigeration Load EstiMating Manual (RLE-278)

Krack

256.

Refriqer'ation Load Requirement Manual

Russell

257.

Residential Load Estimating (Y70-3673)

252.

'York Div.

Borg-Warner
258.

Load Factors, Mini Manual (NSAC 75)

Rheem

259.

Room Air Conditioner Load Calculation

Whirl000l

(821296)
260.

261.

Trane Summary Sheet - Building Data and Heat


Gain (750232)

Trane

Walk-In Cooler-Freezer Load Calculation and


Equipment Selection Kit

McQuay

265

353

Refrigerants and Refrigerant Flow


Oils and Lubrication

Properties, Pressure Temperature,

Title

Source

262.

Oil Separators (OSB 78-1)

AC & R Com.

263.

"Don't Lose Your Cool"

Virginia Chem.

264.

Freon Refrigerant With Dytel Red Leak Detectant,

DuPont

265.

International Refrigerant Temperature-Pressure

Alco

Tables

Oil Refrigerant Migration (GTA-1)

Carrier

267.

Pressure-Temperature Charts

Virginia Chem.

268.

Pressure-Temperature Conversion Pocket Card (1)

Sporlan

269.

Pressure-Temperature Pocket Cards

Alco

270.

Pressure-Temperature Wall Charts

Alco

271.

Refrigerants

272.

Refrigerants - Technical Bulletins

DuPont

273.

Refrigeration System Schematic (SP 500)

Henry Valve

274.

The System and The Refrigerant (SVT-BR5)

Westinghouse

275.

"Zephron" The Problem Solver Oil

DuPont

276.

"_Zephron" Synthetic Refrigeration Oil (RT -56)

DuPont

266.

Charts and Tables

DuPont;

Refrigerants - Refrigerant Flow - Piping, Valves,


Accessories
277.

Acquiring the Skillfil Touch for Proper Superheat Parker-Hannifin


Adjustment (RAC-003)

278.

Brazing - How and Why

Whirlpool
1-

279.

Brazing Tools and Test Equipment (667150-51-52)

Whirlpool

280:

Quick Connect Couplings (SVT-GS2)

Westinghouse

281.

Right the First Time

Gould

282.

Imperial-Eastman Tubeworking Handbook

Gould

283.

Clean -Up Dryer (RAC-200)

Parker-Hannifin

284.

Ritchie Engineering Catalog (793)

Ritchie Engr.

Refrigerants_:.Refrierant_Flow_T.Piping, Valves, Accessories


Title

Source

285.

How, What and Why of Solenoid Valves: (13.00)

Alco

286.

Liquid Line Filter-Driers (14.00)

Alco

287.

Operating Principles and Application of the


TherMostatic Expansion Valve (12.00)

Alco

288.

Piping. Diagrams for Reciprocating Direct Expansion'Systems (750138; AM-REF1)

Trane

289.

Product Wall Charts

Alco

290.

Product Wall Charts

Sporlan

291.

QL Connections for Split Systems (RAC-001).

Parker-Hannffin

292.

Refrigerant FlowControls (11.01)

Alco

293.,

Refrigeration System Piping (75283)

Trane

294.

Safety Relief Devices (20-SRD-3)

Henry Valve

295.

Solenoid Service Hints (13.01.10)

Alco

296.

System Sanitation

Virginia Chem.

297.

The TEV Story... Theory of Operation (RFT-210-121-1)Sporlan

298.

Thermo Expansion Valve Service Hints (12.01.11)

Alco

299.

Thermostatic Expansion Valves:


Theory of
Operation-Application-Selection (10-56)

Sporlan

300.

Thermostatic Expansion Valves: InstallationField Service-Assembly (10-11)

Sporlan

301.

Vilter Refrigeration Piping Data Manual for.


NH3, R-12, R-22, R502 (790)

Vilter Mfg.

302.

Wide Range Thermostatic Expansion Valve (RAC-300)

Parker-Hannifin

Solar

Title

Source

3213.

Solar Application Course

304.

Solar Energy Systems

305.

Solar Heatinu
GT 18-02; 11020423)

Phase 1

(SA)

Lennox
BDP

(GT 18-01, #020422;

Carrier

Solar don't'
Title

Source

306. Suncell Air-To-Air Solar Heating System

Research Products'

307. Lennox Industries Course Trainer and Demonstrators

Lennox

Transport Refrigeration
Title

Source

308. Service Training Materials for Transport


Refrigeration Mechanics

Thermo King

309. Refrigeration System - Manuals'

310. Refrigeration System , Schematics and Information


Sheets
311. Refrigeration System - Posters
312. Electrical System

Manuals

313. Electrical System - Individual Circuit Series


314. Engine - Engine

Manuals.

315. Unit Operation/Service Material - Diesel Powered Units


316. Unit Operation/Service Material - Gasoline/LPG,Units
Miscellaneous
317, Acoustics Seminar (Manual 750132; Slides 750171)

Trane

318. Incinerator Application Manual (750141)

Trane

319. Technical Trade Talks

Tyler

Industry Tradg Associations - Educational and Training Programs

Other Educational Materials Available from the Heating,


Air Conditioning, and Refrigeration Industry'

Many/dustry trade associations

nclude training and provide

educational material among their services.

Seminars, workshops,

short courses, night school and correspondence courses are offered.


For additional details, each organization should be contacted directly.

ACCA ( Air Conditioning Contractors of America)


Formerly NESCA
N. W.
1228 17th St.,
Washington, DC. 20036
National,Solar Heating-and Cooling Information Center'
P.O. Box 1607
Rockville, MD 2080
HRAI (Heating, Refrigerating.,and Air Conditiaoning Institute of Canada)
5468 Dunda Street, West, SUite 226
Islington; Ontario M9B 6E3

NHAW (Northamerican Heating and Air Conditioning Wholesalers Association)


1661 'West Henderson Road
Columbus; Ohio 43220
RETA (Refrigerating Engineers and Technicians Association)
435 North Michigan 'Avenue
Chicago, Illinois 60611

SMACNA (Sheet Metal and Air Conditioning Contractors' National Association, Inc)
8224 Old Courthouse.Road, Tysons Corners
Vienna, Virginia. 22180
Source

Addison Products Company


P.O. Box 100
Addison, MI 49220
Air-Conditioning and Refrigeration Institute (ARI)
1815 N.,Fort Myer Drive.
,Arlington, VA 22209
Air Conditioning Contractors of America (ACCA-formerly NESCA)
1228 17th Street, N. W.
Washington, DC 20036
Alco Controls Division
Emerson 5lectric Company
Sales Dept., Box 12700
St. Louis, MO 63141
American Air Filter Company, Inc.
Advertising Department
215 Central Avenue
Louisville, KY 40277
Barber-Colman Company
Dept. 2347
1300 Rock' Street
Rockford, IL 61101
269

362

Contributing Member-Companies and Associations con't


BDP Company,
Div-kion of Carrier Corporation
Training and Dealer Development
7310 West Morris Street
Indianapolis, IN 46231 '
6

Johnson Controls, Inc.


Control Products Division
2221 Canden Court
'Oak Brook, IL 60521
-Krack Corporation
401 S. Rohlwing Road
Addisonn, IL 60101

Cambridge Filter Corporation


P.O. Box 4906
Syracuse, NY 13221

Lennox Industries Inc.


Lennox Educational Products
P.O. Box 400450
Dallas, TX 75240

Carrier Air Conditioning


Carrier Parkway
P.O. Box 4808
Syracuse, NY 13221

McQuay Group
Advertising Department
P.O. Box 1551
Minneapolis, MN 55440

tbpeland Corporation
Sidney, OH 45365
Dunham-Bush, Inc.
Advertising Department
30 Holmes Road
Newington, CT 06111

Mueller Brass Co.


Advertising Department
1925 Lapeer Avenue
Port Huron, :MI 48060

duPont Company
"Freon" Products Division
Buidling W-9400'
Wilmington, DE 19898

National Solar Heating and Cooling


Information Center
P.O. Box 1607
Rockville, MD 20850

Electra -Air Division


Emerson Electric Co.

Northamerican Heating and Air


Conditioning Wholesalers Association (NHAW)
1661 W. Henderson Road
Columbus, OH 43220

N. Industrial-Park Road
Harrison, AR 72601
Gould Inc.
Valve & Fitting Division
7500 Croname Road
Chicago, IL 60648

Parker-Hannifin Corporation
15 Depew Avenue
Lyons, NY
14489
Attn:
Wm. T. Gorman

Henry Valve Company


(AC&R Components, Inc.)
3215 North Avenue
Melrose Park, IL 60160

Queen Products Division


Adversiting Department
505 Front Street
Albert Lea, MN 56007

Honeywell Inc,
Training Administrator MN12-B126
Honeywell Plaza
Minneapolis, MN 55408

Ranco/Controls Division
601 West Fifth Avenue
ColOmbus, OH 43201

ITT Bell & Gossett


(Fluid Handling Division)
8200 N. Austin Avenue
Morton Grove, IL 60053

Refrigerating Engineers and


Technicians Association (RETA)
435 North Michigan Avenue
Chicago, IL 60011.
.

270

363

Contributing Member-Companies and Associations con't


Tyler Refrigeration Corporation
c/o Dean Ware, Service Manager
1329 Lake Street
N i l e s
MI
49120

Research Products, Corporation


Attn: Michael H. Giese
Adverti-sing Dept.

P.O. Box 1467


Madison, WI 53701

Vilter Manufacturing Corporation


Marketing Services Dept.
2217 South First Street
Milwaukee, WI
53207.

.jRheem Air Conditioning Division


Training Department
5600 Old Greenwood Raod
,Ft. Smith, AR

72901

Robinair Manufacturing CorpOration


Robinair Way
Montpelier, OH 43543

Virginia Chemicals, Inc.


Marketing Department
4100 Platinum 'Jay
Dallas, TX 75237

Ritchie Engineering Co., Inc.


999 East 79th Street
Minneapolis, MN 55420

Westing Electric Corporation


Heating and Cooling Business Unit
Training Administrator
87.5 Greentree Road
Building 7, 6th Floor
Pittsburgh, PA 15220

Russell Coil Company


221 South Berry Street
Brea, CA 92621

Sheet Metal and Air Conditioning


Contractors National Association,
Inc. (SMACNA)
8224,01d Courthouse Rd.
Tysons Corner
Vienna, VA 22180
Skuttle'Manufacturing Company
Route
Marietta, OH
1

45750

Sporlan Valve Company


7525 Sussex Avenue
St. Louis, MO 63143

Whirlpool Corporation
Publications Dept.
La.Porte, IN 46350
White-Rodgers Training Division
9797 Reavis Road
St.,LoUis, MO 63123
York Division
Borg- Warner Corporation
Publications Warehouse
P.O. Box 1592
York, PA 17405

Standard Refrigeration Company


2050 N. Ruby Street
Melrose Park, IL 60150
Thermo King Corporation
314 West 90th Street
'Minneapolis, MN 55420
Trane Company
Educational Division
3600 Painwl Creek Rood
546U1
La Crosse, WI

27,364

APPENDIX A

AIR CONDITIONING, HEATING, AND REFRIGERATION


COMPETENCY, COMMITTEE

Robert L. Parker
Asheville-Buncombe Tech.. Col.
340 Victoria Road
Asheville, NC 28801

Homer Harrelson
Mitchell CC
West Broad Street
tatesville, NC 286.77

Gary Greene
Central Piedmont CC
P.O. Box 4009
Charlotte, NC 28204

Mike Anderson.
Montgomery Tech. Inst.
P.O. Drawer 487
Troy, NC 27371

Cyrus ParkerCoastal Carolina CC


222 Georgetown Road
Jacksonville, NC 28540

Vernon Eanes
Rowan Tech. Inst.
P.O. Box 1595
Salisbury, NC 28144

Joe Steinbeck
Craven CC
P.O. Box 885

David Payne/Pedro Alomia


Technical College of Alamance
P.O. Box 623
Haw River, NC 2 7258

New Bern,. NC

28560

Dick Robey
Davidson County CC
P.O. Box 1287
Lexington, NC 27292

Milton Dixon
Wake Tech. Inst.=
Route 10, Box 200
Raleigh, NC 27603

Lester Jones
Forsyth Tech. Inst.
2100 Silas Creek Parkway
Winston - Salem, NC 27103

William W. Donaldson
0 & W Heating and A/C C
P.O. Box 310
Graham, NC 27253

Paul Sharp/Herman Dunn


Fayetteville Tech. Inst.
P.O. Box 5236
Fayetteville, NC 28303

Richard Heaven
Route 2, Box 536 G.
Hunterville, NC 28078

Harold McNeely *
Gaston College
New Dallas Highway
Dallas, NC 28034

Jay Garrott
Guilford Tech. Inst.
P.O. Box 309
Jamestown, NC 27282
Perry Jarrell
Lenoir CC
P.O. Box 188
Kinston, NC 28501

L. C. Huffman
Hickory Sheet Metal Co., Inc.
P.O. Box 2049
Hickory, NC 28601

Jack M. Goodnight
G & S Metal Co., Inc.
1901 West "A" Street
Kannapolis,.NC 2808]
Frank A. Gourley, Jr.
NC Department of Community Colleges
116 W. Edenton Street
Raleigh, NC 27611

365

APPENDIX B.

-AIR CONDITIONING, HEATING, AND REFRIGERATION


CURRICULUM ADVISORY COMMITTEE
INDUSTRY
Tell B. tackwell
Sid Harvey of the Carolinas, Inc.
245 Clanton Road
Charlotte, NC 28210

James. M. Bean

Service Supervisor
Piedmont Natural Gas Company
Salisbury, NC 27603

.6
.

Edgar C. Jones, Engineering Coord.


F.W.A. Engineers, Inc.
5672. International Drive
Charlotte, NC 28211

Air ConditiOning, Heating, and Refrig.

Richard Heaven
Director of Dealer Development
Carolina Heating Corporation
c/o Route 2, Box 536 G
'HUnterville,-NC 28078

Perry M. Taylor
East Carteret High
Carteret County

Climate Control

Bob Spears, Manager


Humphreys Heating and Roofing
Highway 17 North
Jacksonvill, NC 28540

Jerry Porter
Wilkes Co. Vocational Ctr.
Wilkes County

.Lloyd P. Respess, President


Jacksonville'Heating Contractors
Marine Blvd. North
Jacksonville, NC' 28540

Stephen R. Pinkerton
Stanley Co. Vocational Cti-.
Stanley County

Thomas F. O'Donnell,' Jr.


Havelock Refrigeration Service Co.
Havelock, NC 28532

T and IEduCation
Division of Vocational Eduction

Ben Albright

Department of Public Education


Education Building
Raleigh, NC 27611

Will fain, Buck

Tarhel Heating & Cooling, Inc.


Bunce Road
:ayetteville, NC

28304

Paul Paschal
Air Conditioning Corporation
347 Witt Street
Winston-Salem, NC 28304

/James. R. Vernon
Salem Refrigeration
WC. Hutton Street

Winston-SalemNC 28304
Saw Paul'
Watts Plumbing and Heating Co.
212 West - Front
Statesville, NC '2867/

HIGH SCHOOL TRADE AND INDUSTRIAL


EDUCATION TEACHERS

366
277-

APPENDIX C

AIR CONDITIONING, fILATING, AND REFRIGERATION EMPLOYERS SURVEYED

Anson Technical Institute


Phil Whitaker, Instructor

Central Piedmont. Community College con'1

Corbett E. Holt
Holt Refrigeration Company
2323 Hickory Lane
Charlotte, NC 28206

James M. Coggin
Coggin Htg. & A/C, Inc.
U.S. 74 East
Wadesboro, NC 28170

William L. Molyneux
City of Charlotte Inspection Dept
600 East Trade Street.
Charlotte, NC 28202

Roy Plyler
PlyleeHtg. & A/C, Inc.
Goldmine Road
Monroe, NC 28110

Ware Shiefer
Piedmont Natural Gas
P.O. Box 1968
Charlotte, NC 28201
.

Jackson Refrigeration Sere.


Walkup Avenue
Moriroe, NC 28110
Steele Electric Co
Mechanical Div.
Curtis St.
Monroe, NC 28110

Mr. `Ed Jones

Central Piedmont-Community College


Ben McCoy, Instructor

Mr. Glenn Agnew


Mechanical Engineert,
700 S, College Street
Charlotte, NC 28202

F.W.A. Engineers, Inc.


5672 International Drive
Charlotte, NC 28211

David Rickelton, Chairman


3413 Highview Road
Charlotte, NC 23210

Mr... D. Wentz
Wentz Boiler Manufacturing and Repair Cc
James Andrews
.3925 Hargrove
Andrews'& Sons-. Plumbing and Htg. Charlotte, NC
28208
P.O. Box 2024
Charlotte-, NC 28233.
Cleveland County Technical Institute
Frank Martin, Instructor
Tell B. Backwell
Sid Harvey of the Carolinas, Inc.
Ronald Hamrick
245 Clanton Road
Lutz-Yelton Heating and Air Conditioning
Charlotte, NC 28210
108 Abernathx Street
Shelby, NC 28150
Clyde C. Dickson, Jr.
C.C. Dickson Company
Keith Long
P.O. Box 3777
Lorig's Heating,and Air Conditioning
Charlotte, NC 28203
Hwy. 150 West
Cherryville, NC 28021
Frank Hardage
H.V. Johnson &Sons, Inc
Johnny Condrey
P.O. Box 2074
Condrey Metal Shop Inc.
Charlotte, NC 28233
Hwy 180 South
Shelby,'NC 28150
279

367

ta

Air Conditioning, Heating, and Refrigeration Employers Survey con't

Cleveland CountyTechnical Institute

Craven Community College-con't

con't
Bob Kendrick
Air Control cf Shelby
302 N. Washington Streeti
Shelby, ..NC
28150

Mr. Paul Brame


509 Avenue C
New Bern, NC 28560

D. E: Jones
2216 Trent Blvd.
New Bern, NC 28560

M1-..

Bob Melton
Melton Heating and Air Conditioning
312 Lineberger Street
Shelby, NC 28150

Mr. Thomas F. O'Donnell


Havelock Refrigeration Co.
Havelock, NC 28532

Coastal Carolina Community College


Cyrus Parker, Instructor
.

Mr. Troy Humphrey


Humphrey's Heating and Roofing
Highway 17 North
Jacksonville, NC 28540

Mr. Harry C. Bennett


Highway 17 N
New Bern -NC 28560
Mr. William Rowe
2700 'Trent Road
New .Bern, NC
28560

Mr. Douglas Stokes


Central Air Conditioning Co.
Route 2,. Box 58

Jacksonville, NC '28540

Davidson County Community College


W. R. (Dick) Robey, Instructor

Mr. C. 0. Peterson, C otomer Service Mgr.


Sears Roebuck and Comiany
New River Shopping Center
Jacksonville, NC 28540

Mason-Blarkenship
Plumb-Mecks, Inc.
509 E. Russell Street
Hign Point, NC 27260

Mr. Ray Morton, Service Dept. Mgr.


Major Appliance & Furniture Co.
2129 Lejeune Blvd.
Jacksonville, NC 28540

M. J. Zett
Zett Air Conditioning & Heating Co.

Mr. Lloyd P. Respess


Jacksonville Heating Contractors
Marine Blvd.
Jacksonville, NC 28540

Mr. Richard Lacy


Central Trane Air Conditioning Co.
1800 Fairfax,Rd.
Greensboro, NC

Craven Community College


J. H. Steinbeck, Inftructor

Mr. G.

2009 A Main Street


High Point, NC

F. Koonts
Koonts Refrigeration Service, Inc.
14 Talbert Blvd.'
Lexington, NC 27292

Mr..James-f:. Clary.

Sears Roebuck and Co_


NeuSe Service Center
Havelock, NC 28532

Mr..Tom Austin
Austin Refrigeration Co.
W. Ennis Street
Salisbury,:NC

Mr. John Bak'r


c/o Maola Co.
301 Avenue C
New 'Bern, NC

27260

Fors,' h Technical Institute


Lester Jones, .Instructors.
Industrial Maintenance

28560
280 ok,

00 0

Air Conditioning, Heating, aneRefrigeration Employers Survey con't

Forsyth Technical Institute con't

Forsyth Technical Institute con't

R. J. Reynolds Tobacco Co.'


401 N. Main Street
Elmer Colins,, Air Conditioning
ATTN:
Bob Holder, Electric Controls
ATTN:

C. Baptist Hospital, Inc.


S. Hawthorne Road
Wayne Reed
ATTN:
N.

Domestic and Commercial Refrigeration

Dept.

Jos Schlitz Brewing Co.


Schlitz Avenue
Mr. Wooten
ATTN:

Sears
Hanes Mall
Ray. Manhan
ATTN:

Hanes Corporation
2000 W. first Street
Steve Beauchamp
ATTN:
Stratford Road Plant

Salem Refrigeration
1650 Hutton Street
ATTN:

J. McGee Refrigeration Co.


4804 Walkertown Road
L. J. McGee
ATTN:

Archer Aluminum
Div. of Reynolds Industries t
401 N. Main Street
ATTN:

LAIN Vernon

L.

Bobby HIStyvei''

Advanced Appliance Service, Inc.


3919 Renolda Road
Manager
ATTN:

Duke Power Company


1405-S. Broad Street
RaymOnd Warden
ATTN:
Commercial 6nd Industrial Air Cond.

Forsyth Appliance Service Inc.


11 Brookstown Avenue
ATTN:

Air Conditioning Corporati6n


347 Witt Street
Paul Paschal
ATTN:

Locke Refirgeration
1024 Crestwood Drive
Mr. Locke
ATTN:

Sam W. Turner
Wall-Turner
587 S:=) Stratfard Road
Sam Turner
ATTN:

Feltx, Long

;'

P & J Appliance Service


Route #4, Hickory Treet Road
Mr. Swain'
ATTN:
1

M & W COntractors
Clemmons, NC
James Minor
ATTN:

Reedy's Air Cond. & Htg. Co., Inc.


626 Brookstown Avenue
Manager
ATTN:
Piedmont Sheet Metal Co., Inc.
801 N. Broad Street
Manager
ATTN:

Bowman Gray School of Medicine


300 S. Hawthorn Road
Winston-Salem, NC, 27103
George P.. Jones, Chief Engineer
ATTN:

-NOTE:

All of addresses would be


Winston-Sale'. NC

.Air Conditioning, Heating, and Refrigeration Employers Survey con' t


,

GastonColl/ege
Harold McNeely

Gaston College con't


Bob. Stuckey

APFCO Hea/ting and Air Conditioning


P.O. Box/2319
Gastonia,- NC
28052
Roland /Black Heating and Coolihg
415-A/Bessemer City Road
Gastonia, NC 28052
Br y ant Oectric Repair C
P.O. Box 1658
Ga tonia, NC 28052

Climate Conditioning

2923 GriffithStreet
.Charlotte, NC 28208
Elmore Service Co.
524 Bowview
,Lincolnton: NC 28092
',Gaston, Co.School Food Service

225Reid:Street
Lowell, NC 28098
ATTN:.

F. Thornburg
Yarn Mills
East Main Street
East
Cherryville, NC 28021

Robert Caldwell

H.

Walter Gettts Refrigeration


Route-1

,Lawndale, NC-

City Heating Co.

Harris Teeter Super Market


P.O. Box 2177
Charlotte, N C 28208

108W. Mountain Street


Kings Mountain, NC

28086

Crawford Heating and C,oling


Route 1, Box 608
Gastonia, NC 28052

:J. D. Hullander, Jr.


Hullander Heating Seivioe
312 Old Post Road
Cherryville, NC 28021
.

Criswell Refrigeration Service,


Route 2, Box 586
Bessemer Cily, NC 22016

East Gastonia Appliance Service


1308 Jenkins Road
Gastonia, NC 28052
Allen Refrigeration Service
204 N. Washington Street
Shelby, NC 28150

Chiller Service Inc.


P.O.,Box 8163
Charlotte, NC 23208

Jim Long Inc.


P.O. Box 1261
Gastonia, NC 28052
Melton Heating and. Air Conditioning
312 Lineburger Street
Shelby, NC 28150
.-Pepsi Cola Bottling CO.
:1462 W. Airline
Gastonia, NC 28052

David M. Butler
Butler Refrigeration' Co.
.310 N. Piedmont Avenue
Kings Mountain, NC 28086.

P.O. Box '3686

J. N.- Long, Jr.

Kings Mountain,NC 28086

J & J Electric Servi4


Gastonia, NC 28052
ATTN:
Jim Bfsaner

David Dilling
Dilling Heating Company
410 York Road

28090:

Pharr Yarns Inc.


McAdenvflle, NC 28101
Tony Cornelius

44

c,

3;

Rittsburg Plate GlasS C


Fibre Glass Div.
;
Route 4
Shelby, NC. 28150

Air Conditioning, Heatin

and Refrigeration. Employers ;Survey con't

Gaston College con't

:Guilford Technical Institute con' t

W. P. Smith, Jr.
A.Z. Price and Associates, Inc.
7
P.O. Box 3545
Charlotte, NC 28203

`Williamson Heating and Cooling


1030.E. Lindsay Street
Greensboro, NC
Charles Williamson

W Sheet Metal
P.O. Box 813
Bessemer City, NC

McBane Brown Oil Co.,.Inc.


421 Walker Avenue
-Greensboro,
NC.
Joe H.McBane

28016.

Raymond' Service, Inc.


3629 I -85 South
Charlotte, NC. -28208

Johnston Technical Institute


Ormond.Carolan

Charles- Ruff, Inc,

Mr. Fred Toole.


Electritemp.-Services, Inc.

1103 Marietta Street


Gastonia, NC 28052

Route 4.
Smithfield', NC

Danny E. Tqrner
Turner Refrigeration & Appliance
~:341,Ridge Drive
,

Mr. Ralph Davis.


Climatrol
811 North Smithfield
Smithfield, NC 27577

Mt. 'Holly, NC .28120-

York Division of.Borg-Warnor:


'645 Pressley Road
Charlotte, NC 28210

Mr.

E.

C. Holloway.

Holloway Air Conditioning,& Heating


Four Oaks, NC ,27524,

Scotts Appliance .Service,


901 Mauney Road
Stanley, NC 28164

Mr. James Jones


Jones Electric,Service
818 South-3rd
Smithfield, NC 27577

Guilford .Technical Institute


J. Orville Garrett

Mr.

Dick and Kirkman, Inc.


1119 Gercade Street
".Greensboro, NC
Joe.Kirkman, Jr.

Carlton Pernell

Pernell. Inc.

519 Truck Lane


Smithfield, NC'

27577

Wake Technical. Institute


Milton Dixon

Edward and Mills, Inc.


107 South Walnut Circle
GreensbOro, NC
.

27577

Mr.. Thad Smith

Refrigeration and Air Conditioning Maint.


Dorothea Dix Hospital
Station B
Ralei-.31T, NC
27602

Central Trane Air Conditioning


.1800'Fairfax Road
Greensboro, NC..
Di.ck:Lacey

.Mr. Larry 'Kelly


_

Loman Garrett Supply Co.


509 South Edgeworth St.
Greensboro, NC
Phillip Garrett

Piedmont Trane. Air Conditioning C


1100 Downtown" Blvd.
Raleigh, Na 27611.

371
283

Air Conditioning, Heating, and Refrigeration EmployersoSurvey con't

Wake Technical. Institute con't

Mr. Ralph W. Phillips


Ross & Witmer, Inc.
P.O. Box 16288
Charlotte, NC 28216

Mr. Bill Bolton


Bolton Corporation
919 W. Morgan Street
Raleigh, NC 27611

Mr. Woodrow P. Bass


Bass Air Conditioning, Inc.
P.O. Box 64249
Fayetteville, NC. 28306

Mr. J. B. Chatham
Morrison and Associates, Inc.
Highway 70 E
Garner, NC

Mr. Richard M. Givens


P.C. Godfrey, Inc.
P.O. Box 8567
Charlotte, NC 28208

StahlCole Corilioation
411 W. Morgan Street
-,Raleigh, NC
Wayne. Community College
Arnie Pulliam, Instructor

Mr. Luther N. Morris


Morris Heating & Cooling C
P.O. Box 11465
Charlotte, NC 28209

Mr. Huey P. Green


Quality Appliance Service
205 N. John Street
Goldsboro, NC 27530

Mr. W. R. Waters
City Heating and AC Co.
P.O. Box 817
Clinton, NC 28328

NC Heating and Air Conditioning


Contractors Association

Mr. Jack M. Goodnight


G & S Metal Co., Inc.
1901 West "A" Street
Kannapolis, NC 28081

Mr. B. P-....Waddell'

20th Century Heating Co.


P.0-. Box 5957
Asheville, 11C 28803Q

Mr. Richard E. Heaven


Executive Director NCH & ACCA
P.O. Box 17534
Charlotte, NC 28211

`Mr: W. W: Donaldson
D & 44t Heating & AC Co.

P.O. Box 310


Graham, NC. 27253

Ronald C. Godfrey
P.C. Godfrey Inc.
1816 Rozzells Ferry Road
Charlotte,.NC

Mr. W. E..Coggin
Coggin,Heating and AC Co.
P.O. Box 898
Sanford, NC727330

Mr. Frank_T. Daddario


Carolina Air Conditioning Co., Inc.
P.O.-Box 8585
Durham, NC 27707

Clyde Williams
Comfortemp, Inc.
1511 Shawnee Street
Durham, NC 27701

Huffmah Metal Works


529 Highway 321 NW
P.O.. Box 1864

Mr. L. C. Huffman
Hickory Sheet Metal.Co:, Inc.
P.O. pok 2049
Hickory, NC..- 28601

`Hickory, NC

28601

Flynt, Heating and Air Conditioning


2225 W. LeeStreetGreensboro, ..NC

Air Conditioning, Heating, and Refrigeration Employers Survey con't

NC Heating and Air Conditioning


Contractors Association con't
Anchor Supply Co.
Inc.
P.O.Box 1107
Hickory, NC 28601
ATTN:
Larry D.Cline
,

.11

373
285

APPENDIX -D

ACTIVITY NETWORK
AIR CONDITIONING,%HETING, AND REFRIGERATION:
CURRICULUM
Decision to revise
curriculums for Air
Conditioning, Heating,
and Refrigeration

Inputs from institutions


and employers

Discussion of project at
statewide meeting of fnstructors and employers
i

Curriculum committee.
appointed
.1-

IResearch search initiated


i

Curriculum committee'
meeting to recommend
organization,'procedures,
and resources for project

Job-titles identified
by instructor

Job title, validated by

Odustry survey

ResourCe search completed

Job titles compiled


by job levels

Tasks listed
Tasks identified by job level

Tasks by job level


validated by employers
Survey results. compiled

Major tasks analyzed


Competencies and_evaluati'n4
criteria written

Task analyses reviewed


by employers and instructo rs

Tasks identified by
educational level

Reviewed arid reviSed.;by.

instructors

Course co tent arranged by


educationil level
1

Specific instructional
objective's and activity
experiences written

T7 4
287

Evaluation and
revision by instructors

Course-descriptions written

Curriculum guides developed


w/courses, etc.
Resources and curriculum
materials identified
1

Curriculum consultant
review and complete all
materials

Materials compiled for


curriculum manual
Curriculum materials
printed and distributed

Curriculum and material


reviewed by local instjtutions and employers
Curriculum adopted by local
institutions

airriculum impleMented by
local' institutions

Curriculum evaluated by
local institution
Curriculum revised as
necessary
*

'288

APPENDIX

DEFINITION OF TERMS

For the purpose of clarifying the-meanings of specific terms in


this project the following words are defined:
Attitude
mental position, .a feeling or an emotion toward a. face or
state; a predisposition to'act in a 'certain Way; a state of readiness
that influences a person to act in a given manner.

competellm
sufficient judgment, skill-and knowledge to perform a
particular task.
Competency-Based Education
the educational process that specifies
learning goals in measurable terms and requires that. the learner achieve
observable behavioral changes in knowledge, skill andlor attitude to 'de
,monstrate competency before proceeding to more complex goals.

Competency-Based instruction - the sequencing and modulariation of


curriculum into small, manageable units of instruction.
The key concept is that the instruction is based on specific competencies validated
by industry.
Curriculumh-, a course or group of courses orq6nized in a logical sequence
to meet occupational educational goal's.

Curriculum Advisory COmmittee


a group of Tocal representativeS includ7
ing employees, employers, secondary and post-secondary educators who
counsel.and advise the institutions regarding the improvement of occupational programs, in an eff_rt to more adequately meet the needs of
the community.
Educators - refersto'individuals employed in educrAtional institutions
and in local, state or federal agencies, both secondary and post- secondary.
Job Analysis
a detailed listing of tasks currently being performed byworkers in a clearly defined, specific job.
Knowlegge
the recall of specificsand-universals, the recall of methods
and processes- and the recall of a pattern.

Learning Experience
an activity planned by educational institutions
wherehy the student can practice behavior implied by the objectives.
Occupational Survey
a procedure using mail questionnaires and/or
personal interviews to gain knowledge of a community and its educational
interests or occupational needs to assist in planning.
6kill
the Viability to use one's knowledge effectively and readily -in
execution or performance =- dexterity or coordination in the execution
of learned physical or mental tasks..
Syllabus
a course guide which includes overall and specific educational
objectivA; an arrangement. of subject matter; learning experiences to
give,direction in meeting the stated objectives; and suggested tents
and references.

An

of evaluation techniques may be in.cluded.

Task - a logically related set of actions required for the completion


of a job'objective; also a task may be a. complete job element.

Task Analysis - a study to determine the steps a worker must know


and the key points of knowledge to know in order tb perform a given

task.

Technical Programs

course of study consisting of occupational-oriented


courses and general education courses that lead to the awarding of an
Associate in Applied Science Degree and prepare students for jobs in
semi- or para-professional fields.
Understanding - the power to make experience intelligible by applying
concepts and theories; the comprehension of ideas and the ability to
use abstractions in particular and concrete situations.
systematic groups of courses or sequences of
subjects designed to train students for skilled or 'semiskilled employment opportunities.
Vc,:ational Programs

290

APPENDIX F

JOB TITLES AND DESCRIPTIONS*


INSTALLER HELPER
INSTALLER HELPER

The installer helper assists the installer by performing a variety of


duties, Such as transporting..and uncrating equipment, identifying parts
and materials, reading orders and parts listS,If011owing instructions,
observing safe working practices, installing equipment, keeping the
Workspace clean and orderly and performing bit routine duties.
AIR-CONDITIONING INSTALLER-SERVICER HELPER, WINDOW UNIT
AssistSthe AIR - CONDITIONING 1NSTALLER-SERVICEIR, WINDOW UNIT in repairing,
servicing, or installing window-mounted air - conditioning units, performing
any combination of following dutiesi
Carrieslunit from delivery vehicle
to worksite. Assembles.window-support brackets, using handtools.
Cuts
opening through wall for insertion of unit, using hammer and chisel. Applies
caulkingcompound to excess space between air conditioner and wall opening.
PerforMs other duties-as described under HELPER.

FURNACE-INSTALLER-AND-REPAIRER HELPER.; HOT AIR FURNACE REPAIRER HELPER

Assists FURNACE-INSTALLER-AND-REPAIRER, HOT AIR in installing and repairing


hotair furnateS: Carries tools and components, such as furnace, casing,
duct sections, and materials'to workarea. Cleans fire pots, smoke, and
hot-air ducts (FURNACE,CLEANER). Holds furnace parts in place for assembling.
Loosens or tightens nuts, screws, and bolts in assembling or dismantling
furnace, using handtools. Performs-other tasks as described under. HELPER.
OIL-BURNER-SERVICER-AND-INSTALLER HELPER

Assists OIL-BURW-SERVICLR-ANU-INSTALLER in installing and servicing automatic oil burners in'homes and .commercial establishments: Carries tools
and equi,-_-.:.ent, such as burners, pipes, pipefittings, handtoolS, portable

power tools, plaster,,and insulating materials froM truck to worksite. Loosens


bolts and Screws of 'ashpit and grate bars.
Lifts disassembled parts from
work area.
Hands tools and p.'rts to worker drilling holes in walls, instalLoosens bolts of
ling oil storage tanks, pipes, and insulating materials.
oil burners, using wrenches, and removes and cleans oil strainer and sediment
bbwl with rao. Performs other duties as described under HELPER.
HELPER
A worker who.assists another. .worker, usually of a higher level of competence
\ur expertness, by performing a variety of duties', such as furnishing another
worker withmaterials, tools, andosupplies; cleaning work area, machines,
and equipment; feeding oiiloffbearing machines; holding materials or tools;.
/
and performing other 'routine duties.. A HELPER may learn & trade but does
so without an.agrement with_ employer that such is the purpose of their relationship. Consequently, the title. HELPER is sometimes used as synonym
for APPRENTICE,..i.practice that is incorrect technically. A worker whose
*
.

From the Dictionary of Occupational. Titles,4th ed.,


US Dept. of-Labor, Employment and Training Administration, 1977.

3.78

$:1-1

duties are limited or restricted to one type of activity: such as moving


materials from one Opartment to another, feeding machines;. emoving pro,ducts from conveyors or machines, or cleaning machines ormork areas is
not technically a HELPER and is classified according to duties performed
as MATERIAL HANDLER; MACHINE CLEANER; CLEANER, INDUSTRIAL. A worker who -perforMs a variety of ddties to assist another worker is a HELPER technically and is claSsified accoHina to worker assisted as BRICKLAYER
HELPER .(const.); DRY-CLEANER HELPER (clean, dye, and press).
INSTALLER

INSTALLER

The installer installs heating and cooling equipment, air handlers,


filters, humidifiers, dehumidifiers., and ductwork and refrigeration units
in private 'residences and small business establishments, as dictated by
The installer connects necessary drains,
individual employer needs.
piping, wiring, and fixtures to complete the job; directs helper t6
prepare system for installation; and works with all materials and'tools.
The-installer may start unit, adjust controls. and listen
of the trade.
for indications of malfunction.
.

REFRIGERATOR TESTER
Inspects and tests refrigeration; units to evaluate functional operation
of system, using 6owledge of refrigeration systems and operating specifiObConnects unlit to electrical!toutlet and starts compressor,
serves units.to detect malfunction and insure that cooling is taking place.
Tests compressors on lionfunctioning units for-specified wattage, using
Times operating cycle of unit, using watch and replaces relay
watt-meter.
switches, or orders compressor replacement ta regulate length of operatFeels lines and other components at various pbints in system
irig cycle.
Examines coolant lines for damage
to determine if unit is functioning.
and accumulations of frost indicating constriction or obstr!!ction in
Records and attacheS inspection tag to malfunttioning.units, inlines.
dicating type and locAtion of defects. May attach-:gauges. to verify .conformance of unit to temperature, pressure, B.T.U. , and other operational
May work in controlled .temperature room.
specifications.

cations:

FURNACE' INSTALLER

Installs and regulates gas-turner units in building-heatiiig furnaces to


Directs helper to
convert furnaces from wood, coal, or oil to gas:
prepare furnace for installation of gas burner unit. Lays brick fortndation (BRICKLAYER (const,)) in furnace aShpit,and positions heating unit
Draws sketch of pipes and fitt-L3s requiredto connecton foundation.'
gas burner to gas supply. ,Measures, cuts', threads, bends, and installs
pipe between burner and gas supply with assistance-of helper, using pipeInstalls thermostat in heated area and makes wiring_confitters' tools.
nections between building terminal box,-swtfthbox, burner. motor, and
Ignites gas Hirner and adjusts
thermostat (ELECTRICIAN (any ind.)).
gas-flow and .air-supply control valves until observation of gas flame
indicates correct combustion,
.

29Z.

3Th

REFRIGERATION UNIT REPAIRER__

Replaces defective components and reassembles refrigeration units to


work, orders and blueprint specifications:. Studies rejection slips from
inspection department or customer's letters and observes functioning of
components, such as controls, fan, condenser, evaporator,.or compressor
to determine need'for repair or replacement. Drains oil and pumps gas
from unit.
Loosens bolts, and melts soldered or brazed seams, to
dismantle unit, using handtools and torch.. Removes and replaces defective
components..
Brazes or solders parts to repair defective joints and
leaks.
Reassembles -unit, using measuring instruments, :handtools,
soldering iron, and hand torch.
Routes defective components to salvage department: May adjust unit controls. Records cause of malfunction, repairs,'and replacements made.
AIR-CONDITIONING INSTALLER, DOMESTIC.AIR-CONDITIONING-.WINDOW-BOX INSTALLER

Installs window- Or central-air-conditioning units in private residences


and small business establishments:
Inspects existing wiring, fuses,
or circuit-breaker panels on customer's premises to insure adequate power
supply for operating air conditioner.
Measures window, transom, or
other existing openings for air-conditioning unit, using measuring tape
or rule, or tuts opening through wall, using mallet and cold-chisel.
Assembles and positions support brackets in place, using screws, clamps,
Or other braces and handtools and power tools.
Fills space between
window support and edge of opening with caulkingcompound and filler
board. 'Places air conditioner on support frame and secures unit in
position, leveling unit with screws, clips, and bolts. Starts unit,
adjusts controls and listens for excessive noise or sounds indicating
malfunction. May give instructions to customer regarding operation
and .care of unit.
May change filterS, lubricate machine, reOlace'fan
motor or fan belt, and make minor adjustments.
May specialize in installaticin of central units and be designated CENTRAL-AIR-CONDITIONING
INSTALLER.

MECHANIC HELPLR

MECHANIC HELPER

The mechanic helper assists the mechanic in installing, repairing and


servicing residential and commercial environmental-control systems such
as heating and cooling equipment, air handlers.; filters, humidifiers,
dehumidifiers, ductwork and refrigeration units. The helper installs
tanks, piping, smoke. pipe and ducts.
The helper also reads thermometers
and gauges, charges refrigerant system, lubricates parts, uses handtools,
installs filters, assembles .components, sets equipment, and performs
other routine duties under the'direction'of.the mechanic.

ENVIRONMENTAL-CONTROL-SYSTEM INSTALLER-SERVICER HELPER; HEATING-AND-AIRCONDITIONING-MECHANIC HELPER


i4

Assists workers engaged in installing, repairing, and servicing industrial,.


commercial, and residential environmental- control systems performing
any combination of following duties:. Cuts, punches, flanges, shears,
and solders sheet metal ducts and parts,.using handtools and portable
Cuts.threads and packs pipes. Cements insulation in place
power tools.
over finished piping or tubing. Passes electrical wire through. conduit,
Assembles sheet metal components
splices wire connections, and tapes.wire.
Replaces exhausted or deof prefabricated furnaceS, using handtools.
fective containers of refrigerant with new refrigerant. .Lubricates fans,
motors, and control units. Installs air and water filters in completed
assembly. Perfonms'other duties as described under HELPER.. May be
designate.d according to ty0e,of equipmentServiced as AIR-CONDITIONING MECHANIC-HELPER INDUSTRIAL.

REFRIGERATION-MECHANIC HELPER
Assists REFRIGERATION MECHANIC in installing,. maintaining, and repairing
industrial and commercial refrigerating systems: Trarisports tools,
materials, components, and refuse to and from work area. Lifts Dr holds
parts while REFRIGERATION MECHANIC fits, alines, and fastens them into
position. Bolts or unbolts parts, using handtools. May cut:and thread
pipe to specified length, using pipe cutter, stock, and die. May insulate
cabinets and systems. Performs other duties as described under HELPER.
AIR-CONDITIONING. INSTALLER-SERVICER, WINDOW UNIT
Installs, services,. and repairs air-conditioning units, ranging from
1/2 to 2 tons capacity, in private residences and small business establishExamines unit visually for.defective parts, or listens to machine
ments:
in operation, utilizing knowledge Of mechanical, electrical, and refrigeraDismantles. hole or part
tion theory, to determine.cause of malfunction.
of machine, as indicated by type of malfunction, and repairs or replaces
such parts as switches, relays, fan motors, thermostats, and other.comReplaces filters, lubricates
ponents, using handtools and power tools.
machine,
making necessary adunit, and adjusts controls. Reassembles
May
estimate
cost of repairs
justments to insure efficient operation.
May remove machines from customer's premises for major
or adjustments.
repairs or overhaul in shop, or for return to manufacturer for extensive
May repair sealed refrigeration units of machines.
repairs.

OIL-BURNER-SERVICER-AND-INSTALLER
Installs and services automatic oil burners ln furnaces in homes and coril
mercial'establishments, using handtools and pipe-threading tools:.. Assembles
and positions oil-storage tank between furnace and wall of building. Drills
holes in wall and affixes oil inlet and outlet pipeS from storage tank
Removes ashpit and grate bars from ...
through holes to outside of building.
Seals space around burner with
furnace and installs burner in opening.
InConnects pipe and storage tank and burner to convey oil.
plaster.
Observes
color
and
stalls thermostatic control and damper in chimney.
height of flame and volume.of smoke emitted to determine causes of faulty
Examines flue draft, using draftstat, and changes balance
operation.
weight to adjust damper. May install and service automatic coal stokers.

90 I

294'

u(D t

AIR-CONDITIONING-MECHANIC APPRENTICE; REFRIGERATION-MECHANIC APPRENTICE


.

Performs duties as described under APPRENTICE.


Frequently specializes,
after completing apprenticeship program, in such areas as refrigeration
(REFRIGERATION MECHANIC; air-conditioning .(ENVIROMMENTAL-CONTROL-SYSTEM
INSTALLER-SERVICER); PIPE FITTER (ship and boat bldg, and repair);
gasline fitting (PIPE); or gas,.oil, hot water, and steam heating systems
(OIL-BURNER-SERVICER-AND-INSTALLER); GAS-APPLIANCE SERVICER.
APPRENTICE
.

A worker who learns, according to written or oral contractual agreement,


a recognized skilled craft or trade:requiring one or more years of onthe-job training through job experience supplemented by related instruction, prior,to being. considered a qualified skilled worker.. High school
or vocational school educatiM is often a prerequisite for entry into
an apprenticeship program.. Provisions of apprenticeship agreement regularly include length of apprenticeship; a progressive scale of wi,ges;'
workl3rocesses to be taught; and amount of instruction in subjects %-elated to the craft or trade, such ascharacteristics of materials,used,
physics, mathematics, estimating, and blueprint-reading.
Apprenticeability
of a particular craft or trade is best evidenced by its acceptability for
registration as a trade by a State apprenticeship agency or the Federal
Bureau of Apprenticeship and Training.' Generally, where employees are
represented by a union, apprenticeship programs come under the guidance
of joint apprenticeship committees cOmposed of representatives of the
employers or the employer association and representatives of the employees.
These committees may determine need for apprentices in a locality and
establish minimum apprenticeship standards of education, experience, and
training.
In instances' where committees do not exist, apprenticeship
agreement is made between apprentice and employer, or an employer group.
The title, APPRENTICE, is often loosely used as a.synonym for beginner,',
HELPER, orJRAINEE. This practice is technically'incorrect and leads
to confusion in determining what is Meant. Typical classifications for
apprentices are BLACKSMITH APPRENTICE (forging); MACHINIST APPRENTICE
(mach. shop); and PLUMBER APPRENTICE (const.).

MECHANIC
MECHANIC

The mechanic installs, services, and repairs environmental-control


systems in residences and commercial establishments using heating,
cooling, and refrigeration theory and skills; follows blueprints or
engineering specifications; reads gauges and instruments; adjusts mechanisms; dismantles malfunctioning components; tests components; replaces
defective parts; and operates system to observe performance. The mechanic
fabricates and installs ductwork, joins tubing on Wes to Units, installs'
'relief valves, connects electrical components to control panels, completes
and checks out system installation, and starts up system to insure proper
operation.
The mechdnicalso directs the helper in installing,..seryicing
-and repairing system.

ENVIRONMENTAL-CONTROL-SYSTEM INSTALLER-SERVICER;
AIR-CONDITICNING-MECHANIC; HEATING-AND-AIR-CONDITIONING MECHANIC;
HEATING MECHANIC
Installs, services, and repairs environmental-control systems in residences, department stores,-office buildings, and commercial establishMents,
utilizing knowledge of refrigeration theory, pipefitting, and structural
layout:
Mounts compressor.and 'condenser units on platform or.floor,
using handtools, following blueprints or engineering Specifications. Fab-,
ricates, assembles, and installs ductwork and chassis parts, using portable
metalworking tools and welding equipment (DUCT INSTALLER (const; mfd. bldgs.)).
Installs.evaporator unit in chassis orin air-duct system, using .handtools.
Cuts and bends tubing to correct length and shape, using cutting and bend-:
ing equipment and tools.
Cuts and threads pipe, using machine-threading
or hand-threading equipment.
Joins tubing or pipes to various refrigerat=
ing units.by means of sleeves, couplings, or unions, and solders joints,
using torch, forming' complete circuit for refrigerant (PIPE FITTER (const.)).
Installs expansicin and discharge valves in circuit.
Connects motors, compressors,. temperature controls, humidity controls, and circulating-ventilation fans to control panels and connects control panels to power source
(ELECTRICIAN).
Installs air and water filters in completed installation..
Injects small amount of refrigerant into compressor to test systems, and.'
adds freon gas to build up prescribed operating pressure. Observes pressure and vacuum gauges and adjusts controls to insure proper operation.
Tests 'joints and connections for gas leaks, using gauges. or soap-andwater solution. Wraps pipes in insulation batting and secures them in
place with cement or wire bands.
Replaces defective breaker controls,
thermostats, switches, fuses; and-electrical wiring to repair installed
units, using electrician's handtools and test equipment. May install,
repair, and service air condfitioners, ranging from fifteen to-twenty tons
cooling capacity, in warehouses and small factory buildings and be designated AIR-CONDITIONING MECHANIC, INDUSTRIAL.
REFRIGERATION MECHANIC

Installs and repairs indust.ial and commercial refrigerating systems


according to blueprints and.engineering specifications, using knowledge
of refrigeration, structural layout, and function and design of components:
Layout reference points for installation of structural and functional com
ponents, using measuring.instruments, such as tape, transit, plumb bob,
levels, and square. Drills holes and installs mounting brackets and hang-.
ers into-floor and walls of building.
Lifts and alines. components into
position, using hoist or block and tackle. Screws, bolts, rivets, welds,
and brazes parts to assemble structural and functional components, such
as motors, controls, switches, gauges, wiring harnesses, valves, pumps,
compressors, condensors, cores, and pipes.
Cuts, threads, and connects
pipe to functional components and water or power system of premises
(FIRE FITTER (const.)).
Pumps specified gas or fluid into system. Starts
system, observes operation, reads gauges and instruments,,and adjusts
mechanisms, such as valves, controls, and, pumps to control level of fluid,
pressure, and temperature in system. Dismantles malfunctioning systems
and tests components, using electrical, -mechanical, and pneumatic testing
equipment.
Repl3bes or. adjusts defective or worn parts to repair systems.
May insulate shells and cabinets of systems.. May install wiring to connect
components to electric power source.
May specialize in installing systems
and be designated REFRIGERATION-SYSTEM INSTALLER.

SHEET-METAL WORKER;
SHEET-METAL MECHANIC
14

Fabricates, assembles, installs, and repairs sheet metal products and


equipment, such.as control bbxes, drainpipes, ventilators, and furnace
casings, according to job order or blueprints:
Selects gauges and type
of sheet metal according to product beingfabritated and knowledge of
metal.
Locates and marks dimension and reference lines on metal sheet
(SHEET-METAL LAY-OUT WORKER): Sets up and operates fabricating machine
such as shears, brakes, bending._ rolls, and punch and drill presses to
cut, bend, and straighten sheet metal.
Shapes metal over anvils, blocks,
or forms,,using hammer.
Sets up and operates soldering and welding equipment to join together sheet metal parts, Smooths seams, joints, or burred
surfaces, .using files and portable grinder or buffer.
Installs assemblies
in plant or worksite according to blueprint specifications, using handtools and portable power tools. Inspects assemblies and installation
-for-conformance-with specifications usin.g measuring instruments, such as
calipers, scales, and micrometer. May be designated according to type of
metal used as COPPERSMITH; TINSMITH; or according to type of activity as
FABRICATOR, SPECIAL ITEMS; MODEL MAKER, SHEET METAL; PRODUCT-DEVELOPMENT.
WORKER;. ROOFER, METAL (const.); SHEET-METAL INSTALLER; SHEET-METAL WORKER;
MAINTENANCE; SHOP MECHANIC.

DUCT MAKER
Cuts, and shapes fiberglass sheet to -form heating and air conditioning
ducts, using handtools:
Places sheet on worktable for cutting.
Measures and marks sheet according to specifications, using tape mea5ure
and marker. Cuts wedge shaped grooves according to marking'to facilitate

folding, using straightedge and knife,Folds sheet to form rectangular


duct and fastens open edge of duct, using pneumatic stapler. Cuts aluminum.tape according to length of duct and tapes edge of duct to make
air tight seal. Writes model' number on completed sections of duct with
felt pen.
Moves ducts to designated storage area.

ADVANCED LEVEL JOBS'

AIR-CONDITIONING-UNIT TESTER

Tests efficiency of heating and'air-conditioning equipment under simulated operating conditions:


Connects heating and air-conditioning equipment to facilities, such as heating units, waterlines, and spray devices
to.set up controlled temperature and moisture conditions. Constructs
cardboard air ducts and other accessories for use in testing equipment.
Couples gauges and instruments to system and starts equipment. Observes
and records readings of instruments, such as thermometers, psychrometers,
thermocouples, air flowmeters, voltmeters, ammeters, and pressure and
draft gauges.
Informs supervisor of unusual noise and instrument read
ings during operation of equipment.
May plot instrument reading data.

2 q3

S ,d

ELECTRICAL-APPLIANCE SERVICER;
APPLIANCE-SERVICE REPRESENTATIVE
dishwashing machinei,
,Installs, services, and repairs stoves, refrigerators,
appliances,
using handtools,
and other electrical household or commercial
manufacturer's specifica7
test equipment, and following,Wiring diagrams and
andstest
meters, such as wattConnects appliance to power source
tions:
meters'and graphic
meter, ammeter, or voltmeter. Observes readings On
Examines appliance during operating cycle to detect excess
recorders.
Disassembles
vibration, overheating., fluid leaks, and loose parts.
Traces electrical
appliance and examines mechanical and electrical parts.
grounds,.using.ohmcircuits,. following diagram, andJocates shorts and
adjusts contact points.
meter. Calibrates timers,. thermostats,, and
solvent, to remove
Cleans and washes parts, using wire brush, buffer,.and
Replaces worn .or defective parts, such, as
carbon, grease, and dust.
blowers, and
switches, pumps,.bearings, transmissions, belts, gears,
Reassembles
motors.
'defective wiring. Repairs and,adjusts.appliance
handtools
lubricates
moving
parts,
using
appliance, adjusts pulleys, and
appliance
repaired.
and lubricating equipment. May be known according to
'as CLOTHES-DRIER REPAIRER; COFFEE-MAKER SERVICER; DISHWASHING-MACHINE
SERVICER;.
REPAIRER; ELECTRIC-RANGE SERVICER; ELECTRIC-REFRIGERATOR
WASHING-MACHINE SERVICER.
ESTIMATOR ;

COST ESTIMATOR;

PRODUCTION ESTIMATOR

construction proPrepares cost estimates for manufacturing of products,


biddingcon
or deterjects, or services requested to aid management in
materials,,
mining price of product or service: Compiles list of type of
knowledge
of protool or fixture, or equipMent requirements, utilizing
of
structure
ducts to be.manufactured, services to be performed, or type
Itemizes tools, fixtures,
to be built, using blueprints and specifications.
purchased
from outside sources..
or equipment to be manufactured by company or
equipment,.subcontracted
Computes cost estimates for materials, purchased
May conduct special
work, production activities and requirements, and labor.
data or
studies to develop and establish standard hour and related cost
May consult with personnel of other departments
effect cost reductions.
May specialize according to particular serrelating to cost problems.
work in which, invice performed,atype of product produCed, or phase of
construction costs,
volved, as tool and fixture costs, production costs,
or material costs
AIR CONDITIONING TECHNICIAN; HEATING TECHNICIAN;'
REFRIGERATING TECHNICIAN;
HEAT-TRANSFER TECHNICIAN
,

and servicing
Plans requirements for fabricating, installing, testing,
systems to assist enclimate control and heat transfer assemblies and
knowledge
of
heat
transfer technology and
gineering personnel, utilizing
for equipment units
engineering methods: Calculates required capacities
submits data to
of proposed system to obtain specified performance and
techengineering personnel for approval. Studies supplier catalogs and
Prepares
nical data to 'recommend equipment_unit selections for system.

unit design layouts and detail drawings for fabricating parts and assembling system. Estimates cost factors, such as labor and material for purchased and fabricated partg, and costs for assembling, testing, andRinstalling in customer's premises. .Fabricates non7stAndard parts for system, using
metalworking machinery and assembles system, using handtools and power tools.
Installs test fixtures, apparatus, and control's. and conducts operational
tests under specified conditions. Analyzes test data and prepares report
for evaluation by engineering personnel.
Installs system in customer premises and tests operational performance for compliance with contract
specifications and applicable codes
Diagnoses special service problems of
systems under service contract and writes instructions for service or repair personnel.
o

SALESPERSON

Sells merchandise to individuals in store or showroom, utilizing knowledge


of products sold: Greets customers on sales floor and ascertains make,
type, and quality of merchandise desired.
Displays merchandise, suggests
selections that meet customer's needs, and emphasizes selling points of
article, such as quality and utility. Prepares sales slip or sales contract.
Receives payment or obtains credit authorization.
Places new merchandise
on display.
May wrap merchandise' for customer.
May take inventory of
stock.
May requisition merchandise from stockroom. May visit customer's
home by appointment to sell merchandise on shdp-at-home basis.
Classifications are made according to products sold as SALESPERSON, HEATING SYSTEMS.
DRAFTER, HEATING AND VENTILATING
Performs duties of DRAFTER, but specializes in drawing plans for installation of heating, air-conditioning., and ventilating equipment.
May calculate
heat loss and heat gain for buildings for use in determining equipment specifications, using slide'rule and following standardized procedures: May specialize in drawing plans for installation of refrigeration equipment as
DRAFTER, REFRIGERATION.DRAFTER

Prepaes clear, complete, and accurate working plans and detail drawings.
from rough or detailed sketches or notes for engineering or manufacturing
purposes, according to specified dimensions:
Makes final sketch of pro posed drawings, checking Aimension of parts, materials to be used, relation
of one part to another, and relation of various parts to whole structure or
project.
Makes any adjustments or changes necessary or desired., Inks in
lines and letters on.pencil driWings as required.
Exercises manual skill
in manipulation of triangle, T-square, and other drafting tools. Draws
charts for representation of statistical data.
Draws finished designs
from sketches.
Utilizes knowledge of various machines, engineering practiceS, mathematics, building materials, and other physical sciences to
complete drawings.
Classifications are made according to type of draftjng as DRAFTER, ARCHITECTURAL (profess.. & kin.); DRAFTER, ELECTRICAL (prof.
& kin:).

9'

SUPERVISOR- boss; chief; head; leader; manager; overlooker; overseer;


principal; section chief; section leader

Supervises and coordinates activities of workers engaged in one or more


occupations:
Studies production schedules and estimates worker-hour requirements for completion of job assignment.
Interprets company policies
to workers and enforces safety regulations.
Interprets specifications,
blueprints, and job orders to workers, and assigns dUties.
Establishes or
adjusts work procedures to meet production schedules, using knowledge of.
capacities of machines and equipment. Recommends measures to improve
production methods, equipment performance; and quality of product, and
suggests changes in working conditions and use of equipment to increase
efficiency of shop, department, or work crew. Analyzes and resolves work
problems, or assists workers in solving work problems.
Initiates cr suggests plans to motivate workers to achieve work goals.
Recommends or initiates personnel actions, such as promotions, transfers6, discharges, and
disciplinary measures. May train new workers.
Maintains time and production records.
May estimate, requisition, and inspect materials. May
confer with other SUPERVISORS to coordinate activities of individual departments. May confer with workers' representatives to resolve grievances.
May set up machines and equipment. When supervising workers engaged chiefly in one occupation or craft, is required to be adept in the activities
of the workers supervised. When supervising workers engaged in several
occupations,/is required to possess general knowledge of activities involved.
Classifications are made according to process involved, craft of workers
supervised, product manufactured, or according to industry in which work
occurs.
Classifications are made according to workers supervised.
SALES ENGINEER; MARKETING ENGINEER

r1

.Sells chemical, mechanical, electro-mechanical, electrical, electronic


equipment and supplies or services requiring knowledge of-engineering and
cost effectiveness:
Calls on management representatives such as engineers,
.architects,, or other professional' and technical personnel at commercial,
industrial', and other establishments in'attempt to.convince prospective
client of,Aesirability and practicability of products or services offered.
.Reviews blueprints, plans, and other customer documents to develop and
prepare cost estimates or projected increasesin production fromslient's,
use of proposed equipment or services.
Draws up or prnposes changes in
equipment, processes, or use of materials or services -which would result
in cost reduction or improvement in operations.
Provides technical services
tO clients relating to use, operations, and maintenance of equipment. May
draw up sales or service contract for products or services.
May provide
, technical training to employees of client,
Usually specializes in sale
of one or more closely related group of Products or types of services, such
as electrical or electronic equipment or systems, industrial machinery,'
processing equipment or systems, air conditioning and refrigeration equipment, electrit power equipment, or chemical goods.

300

TECHNICIAN; TECHNICAL AIDF

LtILiNFEB.ING_ AIDF

TECEN I CAI ASSISTANT

A term applied to a worker who works in direct support of ENGINEERS (profess.


& kin.) or SCIENTISTS (profess. &.kin.), utilizing.theoretical knoWledge of
fundamental scientific, engineering, mathematical, or draft design principles.
Solves. practical problems encountered:in fields of specialization,'such as
those concerned with development of electrical and electronic. circuits, and
establishment of testing methods for electrical, electronic,: electromechanical,
and hydromechanical devices and mechanisms; application of engineering principles in solving design, development, and modification problems of parts or
assemblies for products or systems; and application of natural and physical
science principles to basic or applied research problems in fields, such as
Classifications are.made according to
metallurgy, chemistry, and physics.
specialization as ELECTRONICS TECHNICIAN (profess. & kin.); MATHEMATICAL TECHNICIAN.(profess. & kin.).
CONTRACTOR

Contracts to perform specified construction work in accordance with architect's plans, blueprints, codes, and other specifications: Estimates costs
Of materials, labor, and use of equipment required to fulfill provisions
of contract and prepares bids. Confers with clients to negotiate terms of
contract.
Subcontracts specialized craft work, such as electrical, structural'steel, concrete, and plumbing.
Purchases material for construction.
Supervises workers directly or through subordinate supervisors. May be
designated according to specialty license or scope of principal activities
as CONTRACTOR, GENERAL ENGINEERING (const.); CONTRACTOR, GENERAL BUILDING
(ainst.).

MECHANICAL-ENGINEERING'TECHNICIAN; ENGINEERING TECHNICIAN:


LABORATORY' DEVELOPMENT TECHNICIAN; MECHANICAL TECHNICIAN
Deyelops'andt6StS machinery and equipment,; applying knowledge of mechanical
.engineering technology, under direction of engineering and scientific staff:
Reviews project instructions and blueprints to ascertain specifications,
procedures, objectives, test equipment, nature of mechanical problem, and
possible solutions, suchas part redesign, substitution of material or parts,
or rearrangement of parts or subassemblies. Drafts detail drawing or sketch
for.-drafting room completion omas request parts fabrication by machine
sheet metal or wood shops.. Designs, fabricates, and assembles new or, modifled mechaniCal components or assemblies for products, such as industrial
equipment and machinery, power equipment, servosystems, machine tools, and
measuring instruments.
Setsup.and conducts tests'of coMplete milts and components-underwerational conditions to:investigate design proposals for
improving equipment performance or other factors, or to obtain data for developMent, standardization, and quality control. Analyzes indicated and calCUlated
test results in relation to design or rated specifications and test objectives,
and modifies or adjusts equipment to meet specifications. Records test procedures and results, numerical and graphical data, and recommendatiOnS for
changes-in productor test method.'

SALES REPRESENTATIVE; ShESB;EIILL_ALESLaDWIE


Sells products to business and industrial establishments or individual for
manufactureror distributor at sales office, store, showroan, or customer's
place of business, utilizing knowledge of product sold: Compiles lists
of prospective customers for use as sales leads, based on information from
newspapers, business directorie and other sources. Travels throughout
asS,igned.territory to call.on r gular and prospective customers to solicit
orders or.talks with customers n sales floor or by phone.
Displays or
'demonstrates product, using satires or catalog, and emphasizes salable features.
Quotes prices and credit terms and prepares sales contracts for orders obtained: Estimates date of delivery to customer, based on knowledge of own
firm's production and delivery-schedules.- Prepares reports of business trans-:
actions and keeps expense accounts. -Classifications are made according to
products sold as SALES REPRESENTATIVE, INDUSTRIAL MACHINERY (whole tr.).

MAINTENANCE MECHANIC; MACHINE REPAIRER; MECHANICAL ADJUSTER


Repairs and maintairr5, in accordance with diagrams, sketches, operation
manuals, and manufacturer's specifications, machinery and mechanical equipment such as engines, motors, pneumatic tools conveyor systems, and production machines and equipment, using handtools, power tools, andprecision measuring and testing instruments: Observes mechanical d06-4-tzks in
operation and listens to their sounds to locate causes of trouble.
Di,smantles''devices to gain access to. and remove defective parts, using hoists,
cranes, handtools, and power tools.
Examines form and texture of parts to
detect imperfections.
Inspects used parts to determine changes in dimensional requirements, using rules, ciiipers, micrometers, and,other measuring
instruments.
Adjusts functional parts of devices and control instruments,
using handtools, levels, plumb bobs, and straightedges. Repairs or replaces defective parts, using handtools and power tools.
Installs special
functional and structural parts in devices, using handtools. Starts
devices to test their performance.
May set
Lubricates and cleans parts.
up.and operate lathe, drill press, grinder, and other' metalworking tools
to make and repair parts.
May initiate purchase order for parts and machines.
May repair electrical equipment.
May be designated according to machine
repaired, as CARTON-FORMING-MACHINE ADJUSTER; MACHINE ADJUSTER (tobacco)';
MAINTENANCE MECHANIC; RECORD PROCESSING EQUIPMENT (phonograph).

3 Si
-4n9

APPENDIX G
CAREER OPPORTUNITY.SURVEY
AND RESPONSE

DEPARTMENT OF

COMMUNITY COLLEGES
NORTH CAROLINA STATE BOARD OF EDUCATION
RALEIGH 27611

July 14, 1977,

MEMO TO:

Selected Employers of Air Conditioning, Heating and


Refrigeration Personnel

FROM:

Frank A. Gourley, Jr., Assistant Director


Engineering Technology

SUBJECT:

Career Opportunity Survey

The Program Development Division, Department of Community


Colleges, is conducting.a project to determine the competencies
required by employers, in order for their employees to be successful on the job. This project is designed to:
(1)
develop
a validated list of tasks performed by employees in a given job;
--(a) --develop from the tasks, competencies which are required to
perform successfully-in the job; (3)
develop curriculum guidelines;
and (4) develop and/or revise curriculum materials based on the
guidelines* to assist educational personnel in providing quality
occupational education programs. You, as a member of the employ-.
ment field, can provide essential information for the development
of competency-based programs.
You have been selected to assist in determining employment
opportunities in air conditioning, heating, and refrigeration.
The enclosed form identifies careers open to individuals in this
field.
These opportunities mayor may not exist. Please add titles
of other jobs you feel exist for persons interested in this field...
Your-response to-the survey will contribute to the identification of
jobs that do exist.
After You'have .completed
surveyplease.return,it in the.
stamped, self-addressed envelope by August 1, 197.7.
Your responses
will be compiled with other responses.
No individual responses
will be identified.

Your participation in,this prOject by the completiOn of this


survey is greatly appreciated.

FAG / be

CC:

t..

Career OpportunitySurvey
The following employment opportunities have been identified as
being possible careers open to individuals in air conditioning, heating,
and refrigeration. These opportunities may or may not exist.
Please indicate your opinion as to whether these employment
opportunities do.,exist by checking (NA the yes or no block next to
the career identified.
Please add additional opprotunites that wet\
omitted from the careers listed.

Career Opportunity

Yes

Mechanics Helper

24

27

Service Technician Helper-

21

Service Technician,

27

Air Conditioning Serviceman

28

Oil Heat ServiceMan

27.-

Mechanic

No

Gas Heat Serviceman

Comments

Heat Pm. Serviceman

23

Refrigeration Serviceman

25

Heating and Air Conditioning


Installer

32

,.1

Heating, Air Conditioning


& Refrigeration Service Mechanic

,33

Commercial Refrigeration Contractor

16

Commercial Refrigeration Mechanic

23

Refrigeration Mechanic

23

Self-Employed Air Conditioning and


,,

Refrigeration Apprentice

18

Self Employed .Air Conditioning and


.

Refrigeration Mechanic

15

10

Maintenance Mechanic (Industrial)

26

Installation Mechanic (domestic and


small commercial)

22

Installation Mechanic Apprentice

23

32

Sheet Metal Mechanic

Career'OpPortunity

Yes

No

Contents

.,

Dispatcher

15

Contr011er

16

Salesman

26

Estimator

23

Oil Burner Mechanic

21

18

Oil Bdrrner Installer

Maintenance Manager

19

7
.

Plant Engineer

20

Boiler & Refrigeration Maintenance


Man

19

Controls 5eiwiceman

26.

Building Engineer

21

Dealer/Contractor

18

Instrumentation Technician

15

,,,,

Conteols' Technician

17

Auto Air Conditioning Specialist

23

Maintenance Foreman

20

Operating Engineer

16

Service En s ineen

18

Shop Technician

19

11

21

18

17

18

Hydronics Design Technician

17

Transport Refrigeration Technician

15

Maintenance Man

17

Insurance Adjuster

12

Inspector"

14

Stationary Engineer
,

Environmental Systems Engi.neer

Troubleshooter= .-,

Journeyman

.,

Apprentice

:Electric Motor Repairman

Compressor Rebuilder
C

305

392

20

16

10

Other

Comments

Yes

Retrofit Contractor
Rptrnfit Mechanic
pptrnfit Jnurneyman
nesign Fnginppr

Hpatigg Fr]ipment Specialist


Load Calculations Specialist
Mechanical nraftsman
Hydronics Installer
System Designer

SUMMARY OF RESPONSES:

122 questionnaires mailed, 42.replies


Size of HVAC Staff :

6-25
Number of Employees
1-5

0]]

01

Heating

Type HVAC with


which involved

Domestic

19

Commercial

Summary of survey responses.

3
306

5]]

26or more

[51N/A

.Air Conditioning DI Refrigeration

Industrial

o Transport

AIR CONDITIONING, HEATING, AND REFRIGERATION TASKS:

RESPONSE FROM INDUSTRY

The attached Air Conditioning, Heating, and Refrigeration Task List identifies those tasks that

employers feel are required for each of the jobs listed.

'4

determined by a group of instructors and employers from an earlier survey to determine job needs.
,

The job level

The job categories used in' the survey were

identified are representative of the jobs available to persons with varying degrees

of skills.

The survey was sent to one-hundred and thirty employers requesting a response.
employers responded to the survey.
basis of a percent response.'

Determination of the tasks required for each job was made on the

If greater than five,of the thirty-one responses added a task to a job,

it was included as required task to be taught in preparing a person for that job.
five of the thirty-one responses removed a task from a job, it was removed.

391

Thirty-one

.If greater than

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AIR CONDITIONING, HEATING AND REFRIGERATION TASKS


BY JOB LEVEL

r-

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>

S.

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Sal a

S6

'r.

Heating

A.

Oil

1.11.

Install storage tank above or below ground

1.12.

Run oil line with filter and valves

by job level

1.13.

Run vent and fill lines

as validate(

1.14.

Select equipment to be installed

Tasks requir

survey of en
.

1.20

1.15.

Install equipment

1.16.

Connect to prefabricated or job erected flue

1.17.

Service equipment

B.

ployers

Gas

1.21.

Install piping for gas line

1.22.

Select equipment

1.23. Install equipment

1.24.

Connect to prefabricated or job erected vents and


X

flues
1.25.

1.30

C.

X
X

Service equipment

ELECTRIC

.
,

1.31.

Size conductors

1.32.

Run conduit from disconnect to equipment

1.33.

Select equipment

1.34.

Install equipment

1.35.

Service equipment selected and installed

X.
,

1.40

D..

Heat Loss 'Calculations

1,41.

Calculate. air heating heat loss and heat gain

1.42.

Calculate hydtonic heat loss

X
,,

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AIR CONDITIONING, HEATING AND REFRIGERATION TASKS

WW

F- U
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BY JOB LEVEL
rd

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,er

VP

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I.

1.50

Heating

Combustion
Match proper oil/gas and heating equipment
1.52.
Select heating medium
1.53..
Select heating equipment

E..

1.51.

1.54.
1.55.

1.56.

1.57.
1.58.

X.

Select and evaluate draft and combustion equipment


Determine combustion air requirements
Determine combustion by-products

Mechanical Diagnosis and Servicing


2.11..
Locate job site
2 12.
Locate system trouble
Correct problem
.

2.20

B.

2.30

C.

Electrical Diagnosis and Servicing


2.21.
Locate and repair or replace defective. components in
low voltage control circuits
2.22.
Locate and replace components in line voltage. circuits

2.40

Hand Tools

2.31.

Use basic hand tools

2.32.

Use specialized tools

D.

-X

A.

2.13%

Air Conditioning and Heat Pumps

2.10

Chodse bUrner shape and nozzle to match heat exchanger


Obtain peak operating efficiency using test instruments

.00 II.

Electrical Instruments

2.41.. Use electrical instruments to determine voltage, current, and resistance

174

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AIR CONDITIONING, HEATING AND REFRIGERATION TASKS

'r"

a,

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BY JOB LEVEL

2.42

r- CU
a)

Use electrical instruments to determine power

2.50

E.

System Cleanup after Burnout

2.51.

Disconnect a tube and flush

2.52.

Tear down TEV and flush

2.53.

Pump cleaner through condenser

2.54.

Pump cleaner through evaporator

2.55.

Clean all refrigerant piping

Replace compressor and put system into operation

'2.56.

2.60

F.

Heat Pumps

2.61. .Install outdoor unit on concrete pad with consideration given for snow and ice accumulation

X_

2.62.

Install indoor unit with proper sound.baffling

2.63.

Install supplemental heat section in indoor unit

x-

2.64.

Install indoor thermostat

2.65.

Install outdoor thermostat (if used)

2.66.

Install all low voltage wiring from schemattc-ing


X

X__

diagram

2.67.` Install refrigeration lines r=


2.68.

Use pressure temperature methods to'check out reversing valve

2.69.

--

Use steel tool to check magnetism of reversing valve


solenoid

2.610.
2.611.

Check defrost timer clock for operation


CheCk defrost control sensing bulb for good contact
with outdoor coil

2.612.

Test check valves with magnet ,(unit off)

39'33

XXXX
XXXX
X

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2.613.

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AIR,CONDITIONING, HEATING AND REFRIGERATION TASKS.

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V)

Test for temperature difference across check valve


X

(unit on)

2.615.

Check refrigerant pressures


Check electric resistance elements for proper opera-

2.616.

tion
Test complete system for refrigerant leaks

2.614.

X.

)0 III. Refrigeration

G.

..,-

Tools and Materials


Use hand tools (flaring, swaging, binding)
3.11.
Work with materials (tubing, refrigerants)
3.12.

3.10

A.

,,

3.13.

3.20

B.

Use test instruments (gauges, 'thermometers)

Mechanical Compression Systems,

3.2'2:

Recognize cycle cdmponents


Connect cycle components to form a complete

3.23.

Operate a cycle using a capillary tube, an AEV,'a TEV.

3.24.

Record pressures and temperatures

3.21.

-cycle.

3.25.. Observe cyclecomponent behavior


3.26.
i

3.27.'

3.28.

'Leak test a system, using three methods of detection

'X

Evacuate a system using a vacuum pump

'Charge a system

.
.

3.30

Motors and Controls


Recognize various types of motors
3.31.
C.

3.32.

Install and wire (connect) an electric moto(use


unit diagram)

3.33.

a,

Wire in different types of.starting relays (use dia,

ti unnm)

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BY dOB LEVEL

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3.34.

X\

Install a thermostat

X.

..

3.35.

3.40

3.36..

Have a knowledge of various defrost systems


Connect a defrost system

3.37.

Install an ice maker

D.

3.42.

Recognize-key features of different styles and models.


Check and service a cabinet

Repair of Cabinets ond.Mechanisms - Mechanical


3.51.
Replace a. compressor
E.

'

.X

Rell:l!ce a defrost timer

Repair a system leak and recharge

Repair a restricted capillary tube

X
X

..:

3.52.

Repair a condenser

3.53.

Repair leaking evaporator

3.54.

Replace a defrost heater

3.55.
3.56.
3.57.

3.58

Diagnose a system that has an in'efficient compressor

,
,

3.60
.

F.

Troubleshoot and Repair Cabinets and Mechanisms


Electrical

3.61,

Check and, replace a .defective start relay

3.62.

Check 4nd replace a defective 'hermetic compressor

3.63.

Check, and replace defective run and start capacitors

3.64.

3.65.

.,

Check and repair a defective ice maker


Check and replace a hermetic compressor after a burnout

A (1

\s

'X

. ,

Refrigerated Cabinets

3.41.

3.50

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Refrigeration

3.70

Commercial Refrigeration Systems

3.71.

Diagram an electrical wiring system from the disconX

nect switch

3.73.

Select wire size for each circuit


Locate motor control and electrical troubles

3.74.

Read trouble analysis charts

3.72.

3.75.

Recognize and correct compressor troubles, low charge,


.overcharg,lhigh heat, and high head pressure.

3:76..7 Know purpose and application of multiple evaporator


systeMs
3.77.

Select major components and arrangements of multiple


,

evaporator systems
3.78. -,Install and adjust evaporator pressure regulator, EPR

3.79,

Valves and refrigerant controls


Select and know when to use internal equalizer, exter

nal equalizer, and pressure limiter thermostatic expansion valves


3.710.

3.711.
3.7121

if condenInstall and ,adjust head pressure


sors are exposed to outdoor weather' emperature

3.714.

Know where and when heat exchangers should and should


X

ll

Know advantages of accumulators and where to install


Knowtype and purpose of oil separators, their loca-

tion, and installation requirements

'

3.715.

Determine the correct storage life, temperature, and.

1 71A

humidity of various commodities


lennw roacnn fnr ovarlinfinn A rofrinorafinn cyctom

.Know types and purpose of heat exchangers

not be installed
3.713.

z
controls

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AIR CONDITIONING, HEATING, AND REFRIGERATIOCASKS


BY JOB' LEVEL

----,-------,
3.717.

Know evacuating procedures

3.718.

Know charging procedures and determine correct charge.

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3.719. 'Charge a comfort cooling unit

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3.80

Refrigeration Servicing

H.

3.81.

Adhere to safety rules pertaining to:handling of refri,


gerants and electrical circuits

3.82.

Read and follow piping blueprints and electrical schematics

'-

3.83.

Be able to, service or suitably replace electrical and

3.84.

mechanical refrigeration components


Locate malfunctioning components in a refrigeration

3.85.

system
Organize a systematic method of repair of the malfunc-

's

tioning component
3.86.

Install refrigeration systems

X,

0 IV.

Air Distribution

4.10.

A.

4.11.

Set air handler

4.12.

Level air handler

4.13'.

install air filters

4.15.

Install and align drive system

4.16.

Wire motor

4.17.

Start and check rotation and RPM

4.18.

Check amperage and voltage

4.19.

Install condensate drain piping


Marl, fnr nrnnor drainnno

lin
t vt
I

'Tighten screws and bolts

4.14.

Air Handler

.X

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Duct System

- .,

4.21.

Properly design duct system

4.22.

Install duCt 'system from working drawings.

4.23.

Check all hangers, joints, and dampers

4.24.

Insulate duct system

4.25.

Cut openings for ducts, diffusers, and grills

4.26.

Install diffusers and grills

4.27.

Balance system for proper quantity and direction of


air flow
,

X
X

4.28.

Adjust mechanical and electric, controls ........ '...

4.29.

Apply good safety rules

X
X

.
,

4.30

C.

Exhaust and Make-up Air System

4.31.
p4.32.

4.33.

Cut proper openings

Set fan and/or louvers


Check and adjust air quantities
.

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V.

5.10

Air Treatent
A.

Checking Condition of Air

5.11.

Use psychrometer

5.12.

Use psychrometric charts-and tables

5.13.

Check voliime of aito determine make-up)


Determine enthalpy

5.14.
,

5.20

B. Humidification
..

5.21.

install humidifier
.

..

5.22.

Service, humidifier

5.23.

Size and select humidifier

X
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Dehumidifying Air

5.31.

Install dehumidifier

5.32.

Service dehumidifier

5.33.

Size and select dehumidifier

X.

Cleaning Airs

C.

5.41.
5.42.

5.43.
5.44.

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Install or service electrostatic filters

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Install and service electronic'air cleaners....

i.

Install viscous' filters

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Controls

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6.10

Wiring Diagrams'

'A.

6.11.

Recognize and use the symbols of a control diagram

6.12. ,Compose a schematic diagram of control systems


6.13.
Compare mechanical control elements

6.14.

6.20

X'

Illustrate the, differences between mechanical, elec-

, .

trical, electronic, and pneumatic controls

Use schematic diagrams in the process of diagnosing


control problems in equipment

6.15.

'\X

B.

'lest Equipment
.

6.21.. Use test equipment for checking controls


6.22.

Diagnose,problems in control circuits

6.23.

Test and replace oil, burner controls

'

6.24. ,Test and replaCe gas burner.controls


6.25.

6.26.

Test and replace electric heat controlsand elements


Diagnose zone control systems

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Components

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Recognize the different types' of relays and ttfeir ap-

Rlitations

-6.32. 'Identify the types of unit-heater control systeMs,

unit-ventilator control methods, outdoor thermostat


controls
6.33.

Install and calibrate a thermostat

6.34.

Determine .component coordination and operational se-

6.35.

quence
Jnspll electric pneumatic controls for domestic and

X
X

X.

commercial heating and cooling


,

6.36.,

Identify the types of controls and their function in

i.40
e

D.

Refrigerant Controls

.'6.41.

Replace and repair refrigerant controls for refrigera


X

way valves...to control the distribution of refrjgerant.

Wiring.apd'Controls
.6.51. 'Determine ampere.drawland install proper relay to con-

;41.

6,42,

'

and air conditioning

i.50

.domestic and commercial refrigeration.


.

E.

'Use solenOid valves, modulating controls-, and three-

trol fractional 'horsepower motors,

6.52.

'X

X.

Determine ampere draw and install proper contactor

for larger horsepower motors


,.-6.53. ..Install electric solenoid valve for pump down, control
4

pn commercial refrigeration system

6.54.

6.55.

Wire'electric solenoid from wiring schematic


Install motor overload on domestic freezer or refrig-

-erator
.

.56.

X
_

..

._

Wire internal motor overload on air conditioner

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Wire external motor overload on air conditioner

6.58.

Mount bi-metallicthermostat in proper location for


air conditioner

6.59.

6.510.

'X

Wire bi- metallic thermostat into control system using

wiring schematic
Install temperature type thermostat on domestic re-

,6.511.

6.512.

geration system
Wire high-low pressure switch on. commercial refrigera

,,

tion system from wiring schematic

7.10

X.

frigerator or freezer
Install pressure type thermostat on commercial refri-

OOVII.

-.

Duct Fabrication and Installation


A.

Fabrication

on plans and working drawings

7.11.

Interpret ductwork

7.12.

Use fabricatina tools and machinery

7.13.

Lay out and' make square and round fittings

7.14.

Insulate ducts- interior and exterior

X
X

,,

7.20
'

B.

Installation

7.21.

Hang ducts

X'

7.22.

Use devices for fastening and joining ducts....,

7.23.

Seal and insulate joints and seams

7.24.

Install _duct accessories, grills, registers, dampers,

7.25.

boots, and take offs

Apply duct insulation

X,

OOVIII. Costing and Estimating


.

8,10

A. Cost Factors

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Interpret

construction prints for all types of


X

Calculate overhead

8.14.

Calculate travel time and'lodging

8.15.

Calculate profit required

X'

8.12.

Calculate time and labor costs

8.13.

.,

Procurement
Know where to procure materials
8.21.

.20

B.

8.22.
.

.30

X;

construction for cost estimating purposes

Determine lead time for materials


.

G.

Pricing Factors
.X

$.31.

Know advertising procedure for bids

8.32.

Calculate contract price of turnkey job

X
.

8.33.

Procure and contract with 'subcontractors

8.34.

Procure cost of permits

X
.

.40

D. .Specification Factors
.

8.41.

Must understand codes for pricing purposes ...... .....

8.42.

Determine costs of bid bonds and performance bond

:,

IX.

Energy Conservation

.10

Mechanical Systems
Use applicable equipment to maintain peak operating
9.11.

*A.

efficiency
9.12.

Clean air cooled condenser

9.13.

Clean water cooled condenser

9_14_

TrPatrirrulatina water

.,

..

.12

408

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CONDITIONING, HEATING

BY JOB LEVEL

AND'REFRIGERATION TASKS

F
a)

9.15.

9.16.
9.17.
9.18.

9.19.

9.110.
9.111.
9.112.

9.113.
9.114.

Clean furnace
heat
exchangers
Lubricate moving
parts where
Inspect and
required
replace belts
Clean boilers
'Clean and
replace airifuel
filters
Clean and
replace fuel
jets
Evaluate source of
air supply
Charge air
for-heating
conditioning. - systems

Evaluation system 'for

a)
v.1

system

retrofit

Determinefeasibility of adding
9.115.,-Lotite
heat recovery
equipment for
system
_9.116.
maximum
Adjust primary
energy
efficiency
air to obtain
proper CO2 anc flue
temperature
gas
9.117.

Adju4 blower for


proper cfm

B.

Electrical Systems
9.21., Clean.
controls
9.22.
Install
thermostats and
9.23.
timers
Explain energy
efficiency
9.24.
ratios
Compute power used
by
a
9.25.
system
Measure power used
by a system
Advise owner of
benefits of
additional controls
C.
Records
9.31.
Maintain system
9.32.
performance records
Maintain system
9.33. Record
maintenance records
system variables
for
zation
evaluating.energy utili9.34.
Analyze charts
to
determine system
efficiencies

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Public Relations.

9.41.

..

Explain' energy conservation features of systems to


customers

9.42.

in lifkod
f_
Inform owner.:.osavg

9.43,___D-iscus-5Teature

"X

of alternative energy systemS


..

E.

Insulation Materials

9.51,
9.52.

Evaluate existing insulation


Determine additional requirements to meet energy efficiency, standards

9,53.

Determine building orientationshading, landscaping


X

9.54.

for.new construction
Evaluate new insulation type and installation'procedures

F.

J
.,,

Oil Burner - Efficiencies'.


X

things required to burn the oil completely

9.65.

Determine the advantage Of each type of burner

9:66.

Determine the size nozzle to. use and how much fuel
X

'X

'X

9.61.

Determine the heat content of.each type of oil..,

9.62.

Evaluate the advantages and'disadvantages of.the.oil


',by the grade Of oil

9.63.

Determine the components needed to handle a. certain


grade.of oil.

9.64.
!''''

..

Identify the typeof burner being used and those

can be burned in the combustion chamber


9.67. .Determine the amount of-air required to burn the oil
Determine the proper ventilation for the furnace or
9.68.
boiler room

14

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AIR CONDITIONING, HEATING AND REFRIGERATION TASKS


BY JOB LEVEL

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Knowthe'chemicals needed for complete combustion and


.

why excess air is required

Know the by-products of combustion and'how to use in-

9.610.

struments to Measure the CO2 level


chamber the

9.611. Determine. from the shape of

angle of the nozzle needed

9.612. Place the burner in proper lotation in the combustion.

chamber
9.613. 'Adjust the turner oil pressure and adjust the air sup

ply so that' the proper CO2 can be reached


.9.614.
-

Use the smoke spot


is taking place

tester

to determinejfany sooting,
X

9:615:

Determine if the Mast tube and_turbulator are proX

9.616.

perly set
Measure combustion draft and make changes necessary:
for proper draft_

,
.

.70

Gas Burner - Efficiendes


Calculate heat load
9.71.
G.

9.72. ,Size chimney for draft and combustion


Install gas burner accOrding to code
9.73.
,

and

BTU

9.74.

Size fuel 'piping to match pressure

9.75;

Install electrical wiring and controls.for maximum

9.76.

conservation
Troubleshoot .and service gas burners to optimize per-

formance
) X.

Design

.10

A. HYdronic Distribution Systems.


10.11. Devion four different types of Wdronic systems
.

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'10.12. Estimate water temperature requirements for a given'


application
10.13. Select all equipment and components for a given ap-

X
.
.

plication

10.14. Choose the correct size chiller and/or boiler


10.15. Estimate hot water requirements for domestic or

potable purposes
10.16. Select the type of,,domestic or potable water heating
system best suited for a particular application
.

X
X

10.17. Estimate pipe sizes for entire system

..

10.18. Select prOper pipe insulation

10.19. Design a cooling tower installation

10.110. Select pump capacity and types


10.111. Estimate all pipe sizes, including valves and'acces-

,,,,

sories

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.

10.112. Evaluate all work, done against industry standards


X

and various codes

10.20

6.

Hydronic Systems Balance

10.21. Measure water temperatures in various sections of


systems
,

'10.22. Measure water flow in specified sections of systems:


10.3. Use amide variety of instruments in testing, adjust-

ing, and balancing a properly designed and installed


X

system

10.24. Compare several designs and applications.

10.25. Choose the best design for a specific system


10.26. Evaluate effect on operation and efficiency of a
specific system, with possible revision to,maximize
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10.27. Measure water temperature at various terminal units


to determine ,BTU output
..

10.28. Construct a system curve based on water flow

10.29. Use'pump curves to estimate flow rate and head


'10.210. Evaluate overall efficiency of a system under test,
both befOre and

'

fter.,test and balance has been per .

formed to assurer. optimum performance

10.30

C.

Gas Piping

10.31. Demonstrate a knowledge and understanding of the


American Gas Association (A.G.A.).

Recommended procedures for gas piping and appliance installation

and the N. C. State Building Code,.Volume III, Chapter XIV, Section 1400-1415

10.32. Select the proper size gas piping for any specified
application
C,

10.33. Correctly estimate the size, type and quantity of


fittings required

10.34. Select the correct vent 7terial and size for


given application

any.

10.35. Estimate the correct amount of combustion and vehti,

10.40

lation air for any given application

10.36. Evaluate a given system and specify the net clearance


.

requireckby code
D.

Transport Refrigeration

10.41. Choose the best type system for a specified application

10.42. Compare, various methods of air distribution used in


.

...

ransport refrigeration

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to meet the needs of various types of transport reX

frigeration
:10,41. Accurately estimate or calculate the load require.thents 'of a specified trabsport.refriceration applica-

tion
10.45. Select the correct, size system for the application

specified
10.46'. Analyze and solve theoretical and practical design

,X

'

11

problems in existing and proposed systems

10.50

Commercial Refrigeration Systems


10.51. Calculate the refrigeration load requirements for
E.

commercial refrigeration applications


10.52. Choose the proper condensing' unit
10.53. Select the correct evaporator coil assembly

X
X

10.54. Select the proper operating and safety controls for

a given application

10.55. Inspect, test and analyze existing systems


10.56. Estimate the materials required to construct a given

walk-in cooler
1.0.57. 14easure the internal volume of a given unit and estimate the actual storage capacity of various products.

thereof

10.510. Estimate the average compressor running time for any


given commercial refrigeration application

10,58. Design a proper refrigerant piping system


10.59. Diagram the piping system illustrating all components

.X

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Industrial Refrigeration Systems

10.61. Estimate the cooling load requirements for industrial


,

refrigeration applications
.

10.62.,Differentiate betweer6arious types of refrigeration


equipment and systems

10.63. Demonstrate a wqrking ,knowledge of,the fundamentals

of industrial refrigeration theory and application.'


10.64. Analyze the pressure-temperatiire relationship

.X

,A

10.65. Compare and seledt the best refrigerant for specified


applications

10.66. Compare theoretical and actual capacities


10.67-..0e.sign a refrigerant piping system fora' specified

application

10.68. Select all system components, including all operating


and safety controls

10.69. Evaluate the function of condensing systems, heat


,10.610

10.70

G.

rejection systems', and the components thereof

Plan the duties of a plant operating. engineer

Residential Air Conditioning Systems

10.71. Calculate the heating and cooling needs of a residence

10,72..Select the proper equipment to meetthe estimated


needs

.
.

10.73. Chbose operating and safety controls

X
X

10.74. Prepare data for load calculations to be made by


computer

10.75. Calculate the humidity requirements for a residence.!.

10.76. Select humidifier and controls

AIR CONDITIONING, HEATING AND REFRIGERATION TASKS


BY JOB LEVEL

10.77. Analyze existing systems for alterations to conserve


energy

0.80

H.

Residential Air Distribution

10.81. Demonstrate. an understanding of air movement in a

distribution system
10.82. Measure and calculate air volume

10.83. Measure and calculate air velocities.

10.84. Estimate blower capacity and air quantities required.

10.85. Estimate and measure friction loss

10A6. Correctly size and lay out an air distribution system


10,87. .Balance an existing residence, ystem
10.88.. Appraise a residential .air distribution system and

distinguish between 9ood and bad systems


10.89.. Make recommendations' as ay be indicated for improv-

ing an unsatisfactory residential air distribution


system

0.90

I.

Commercial Air Conditioning Systems

10.91. Calculate the heating and/or cooling requirements of


a commercial type structure

10,92. Select the correct size and type of heating and/or


cooling equipment to meet ,these requirements
10.93.. Interpret a psyChrometric chart to measure the state

of mixture of two (or more) air streams

10.94. Use various engineering data in the form of charts,


tables and graphs to evaluate specific heat, humidification and dehumidification
10.95. Calculate huMidity requirements and select humidifier
with.control system for type of heating system employed

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10.96. Evaluate a commercial air conditioning system for


maximum energy utilization and conservation
10.97. Determine air flow requirements

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Commercial Air Distribution Systems


10.101. Accurately calculate air flow requirements

e,

10.102. Demonstrate knowledge and understanding of air and


its behavior in a commercial air distribution system.
10.103. Design a simple constant velocity system
10.104. Design a simple velocity reduction system
10.105. Design a simple equal friction system
10.106. Design a. simple static regain system
10.107. Compare the four systems and evaluate each
10.108. Select...the best system for a specific application..
10.109. Calculate individual room air volume requirements..
10.1010. Select proper diffusers, registers and grills
10.1011. Design a complex equal friction system
10.1012. Calculate air requirements 'for each outlet
10.1013. Calculate air volume and,velocity'in each section of
duct

X
X

X
X

10.1014. Calculate friction loss for each component and all


ductwork

10.1d15. Determine blower capacity requirements


10.1016. Use instruments in testing, adjusting and balancing

various air distribution systems for commercial use


10.1017. Evaluate air motion within a conditioned commercial
.
area using modern instrumentation
10.1018: Make redommendations.as may be indicated for improv-

ing a unsatisfactory commercial air distribution


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Electric Heat System


10.111. Calculate the heat loss in:wattage, do a room basis
K.

for a' structure

10.112. Select the most appropriate type of system of a particular application

.X

10.113. Choose the correct operating and safety controls for

10.120

the system selected

10.114. Design and lay out the complete system.

10.115. Demonstrate the ability to inspect and test systems


and components for safe and. proper operation

10.116. Correct problems with electric heat system, its


design.orany,coMponent.thereof
10.117. Compare and evaluate various systems.

10.118. Estimate approximate annualoperating cost


10.119. Measure efficiency of any electric heat system
10.1110. Make recommendations as may be indicated for greater
energy conservation and/or comfort

)(

X
X

L.

Solar Heat-Nig and Cooling Systems

10.121..Demonstrate an understanding of terminology associat

ed with solar energy


10.122. Determine promis,ng applications of solar energy

mics and-performance of solar sys-

10.123. EValuate the eco

tem

10.124. Estimate average energy availability at the earth's


surface
10.125. Differentiate between climatic constants'in differenl;

X.

areas

10.126. Select collectors'

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10.128. Determine collector orientation


10.129. Compare concentration systems

10.1210. Evaluate,solar water heating


10.1211. Compare solar air conditioning and dehumidification
systems

10.1212. Assess.types of solar power generation


.

10.1213. Perform F-chart analysis

10.12T4, Solve hSign problems in existing and proposed solar

.
.

heating/cooling system's

0.130

M.s Automotive Air Conditioning

10:131. Install gauge manifold

10.32. Interpret pressure readings

10.133. Determine correct refrigerant level

X
,

10.134. Identify component failure

X.

10.135. Use sling psychrometer to obtain wet bulb tempera,

ture'
.

10.136. Know oil' typeland amount required for system lubrication

'

.X

10.187. Know how to replace components, evacuate, and reX

Charge systeffis

10.138. Use electrical schematics

10.139. Check fuses,

10.1310. Check for open circuits

10.1311,, Check for grounding (shorts)

10.1312. Demonstrate air by-pass and diversion from outside


X

vents to bi-level, defrost, heating, and cooling....


10.1313. Perform miscellaneous service, i.e., drains, belts,

vibration, drives, bolts and nuts, and cleaning pro.

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Drafting and Blueprint Reading

11.10 A.

Planning,

11.11. Organize activities for efficiency


11.12. Outline data for use

11.20 B.

Sketchin'g

11.21. Sketch objectS

11.22. Sketch working drawings

11.30 C.

Technical Drawing

11.31. Use drafting equipment


11.32. Draw objapts so.as to describe their shape through,
orthogrirhic, pictorial, sectional, arid/or auxilary
view techniques

11.33. Use scalesto describe the size of an object

11.34. Do lettering and dimensioning

11.40 D.

Blueprint Reading

11.41.,Visualize shapes of .objects

11.42. Determine dimensions


4

11.43. Interpret specifications


11'.44. Know meanings of lines and symbols

11.50 E. ,Graphics

---

11.51.-Prepare charts and graphs

11.52. Develop diagrams

,X

11.53..'Develop maps, pictures, and/or drawings

24

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12.10.A:

12.11.Perform basic operations

12.12. Perform operations involving fractions, decimals,


and percentages

Measurement

12.20 B.

12.21..Use English system

12.22. Use Metric system

Algebra

12.30 C.

12.31. Perform basic operations


12.32. Perform advanced operations
c
.

Geometry

12.40-D.

12.41. Use plain and solid figures


12.42. Determine area and volume

Trigonometry

12.50 E.

:12.51.Peform basic operations

-12,52
13.00 XIII.

13.10 A.

aX

Perform advanced operations

Safety and First Aid


Safety

13.11. Use safety equipment

13.15. Locate and switch off the master power switch

25

XXX.XX
/.XXX
X

13.12. Know and abide by safety rules and regulations

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First Aid

13.21. Perform simple first aid procedures


13.22. Know location of first aid kit

4.00 XIV.

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13.15. Protect equipment and personnel frdm unsafe condi-

13.20 B.

a)

Welding
.

Oxyacetelyne

14.10 A'.

14.11; Perform soldering operations


14.12. Perform brazing operations

'

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14.13. Perform welding operations


14.14. Perform cutting operations
....i.

Arc

14.20 B.

14.21. Set up equipment

14.22. Select electrode

14.23. Perform welding operation

Science

5.00 XV.
.

15.10 A.

Units and Measurements

15.11. Identify units of length,,weight and volume


15.12. Estimate the length and weight of objects in metric
units

15.13. Convert from inhesto,mm or cm and from lb. to kg


15.14. Convert from in to ce
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or motrir machI
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15.16. Perform, measurements using ,British or metric

micrometer calipers

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15.17. Perform measurements 'using British or metric

,.

calipers

15.18. Use the correct number of significant figures


15.19. Estimate:error in measurements and calculations

e,

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15.20 B.'. Properties of Materials

and speci=
15.21. Use tables of density, specific gravity,
fic heat

15:22. Read gauges and meters


specific
15.23. Make measurements to determine density or
gravity

15.24. Measurements to determine tensile strength


of materials
15.25. Apply terms relating to properties
specific
15.26. Calculate density,,specific gravity, and

X
X

heat
pressure changes
15.27. Calculate temperature, volume, and

in a gas

X.

experiences

15.28. Relate densities to buoyancy and flotation


from lab
15.29. Follow directions, both oral'and written,
,

15.210. Graph and interpret graphs

X
.

.
.

5.30 C.

Mechanics

rotating shaft
15.31. Measure the power output of a
15.32. Determine the efficiency of a machine,
15.33. Determine the energy reqUtred to do a given job
.

time
15.34. Calculate velocity, distance or

27

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15.36. Identify all forces acting on a body

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15.43. Calibrate thermometer

15.44. Calculate linear expansion-and apply to job at hand

.X

15.37. Determine force required to start or stop a body


15.38. Identify causes of inef ciency in a machine
15.40 D.

Heat

15.41. Select correct thermometri

device

15.42. Use a thermometeric device

e.

determine temperature.
,

15.46. Calculate or estimate heat absorbed and given up due


to a temperature change

15.47.731culate or estimate heat produced in a mechanical


operation

15.50 E.

X.

15.45. .Calculate volume expansion of materials and apply to


job at hand

Light and Sound

15.51. Determine the efficiency of a light fixture


15.52. Lay out a simple lighting systtm

15.53. Predict the results of additive color mixing

15,54. Predict the results of subtractive color mixing

15.55. Determine the,reverbdration time of a room


15.56.,Analyze the performance.of a loud speaker

15.57. Measure and evaluate noise level

15.58. Calculate BTU gain or loss froka structure,

X
X

15.60'F.

Electricity and Magnetism

15.61. Install meters and take readings

28

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15.63. Test with an ohmeter


15.64. Convert joules to foot-pOUnds
15.65.,Conve'rt.joules to calories

15:66. Convert watts to horsepower


15.67. Determine cost-of, electrical energy used

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15.69. Determine wire size

15.610.'Use an electromagnet

15.612. Charge a lead storage battery

15.613'. Use a tran'sformer

15.614. Build an induction teater (furnace)

15.615. Rectify alternating current

15.616. Use a capacitor to produce phase shift

15.617. Use a variable resistor, to control current

15.620. Use Ohm's' law to find resistance

15,.621. Use a relay

15.622. Use generator

x,

15.623. Use an electric motor

X.

15.624. Build a copper-wire cell

15.625. Ground an electrical, device

15.626. Determine the impedance of a coil

15.627. Show linev'of force of a magnet

15.628. Determine compound resistances

15.68. Replace blown fuses

15.611, Use 'an induction coil

15.618. Use an oscilloscope

15.619. Determine charge of,lead battery with a hydrometer

15.629. Determine how voltages combine


15.630. Dqtermine how currents combine

15.631. Determine that like charges repel, etc

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15.632. Determine the power used by a lamp, etc

X,

15.633. Find the. resistivity of a metal

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15.6434. Determine the electrical equivZlent of heat

15.635. Find the horsepower of a motor

X.

15.636. Use the laws of transformers

X.

,X

15.637. Explain the operatiOn of a voltmeter or ammeter

,,
'

15:638. Find the field lines around a current-carrying wire


15.639. Use the National Electric Code Handbook

XXXX
X

,
.

15.70

X.

..

Auxiliary

G.

15.71... Plot a graph

15.72. Read a graph

XX,XX

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15.73. Read diagrams and charts (pie charts and histograms,


..

for example)

15.74. Perform. the four basic arithmetic functions


,

15.75. Extract a square root

XX

'

.X

15.76. Add inverses

6.00 XVI Communication

.
.

16.10

A.

Reading

16.11. Read.manuals) workbooks, work orders, and memos

16:12. Read books in the field

16.13. Read'the bulletin board and company publications


16.14.. Look up words in the dictionary

X
X

X.

'X

.X

16.15. Read articles in trade journals


16.16. Reed .and interpret written instructions
16.20

B.

,1A_21

XX'XX

Writing

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resume

16.23. Fill out a job application form

X.

16.24. Write a business letter


b

16.30

16.25. Spell major terms related to job

16.26. Write legibly

16.27. Complete requisitions and purchase orders

16.28.' Make out a bill for goods sold

16.31. Give oral directions

16".32. Speak to a small group

C.

Talking

16.33. Solve problems by asking questions

16.34. Make suggestions' to superiors

constructively

16.35. Talk on the telephone in a job setting

16.37. Report orally on work

16.38. Show conversational courtesy to others

X'

16.36: Participate in discussions

16.40 D.

Listening

16.41.,Listen for correct meaning

16.42. Listen for information and directions

16:43. Listen to understanda person

16.44. Listen to share feelings

16.51. Be aware of Surroundings

16.52. Recognize problems'and dangers

16.53. Interpret signs, symbols, posters, and other visuals

'X

1CCA

16.50 E.

Visual Interpretation

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XVII

17.10 A.

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Business Management

17.11. Maintain

good relations with other employees .....

17.12:Keep

records of customers on file


17.13. Maintain good public relations.

17.14. Compute overhead cost of each job


17.15. Know

local, state, and federal regulations pertain-

ing to equipment to be used


17.20 B.

L.
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Ethics

17.21. Respect
17:22. Feel

competitors in same field

obligation to public to do a good job

17.23. Have obligation to employee to:give fair treatment


17.24. Knows the value of work competently done

17.25. Respects laws, rules, and regulations which muste


observed
17.30 C.

'

Standards,

17.31. Keep

up-to-date records of changes

17.32. Keep

in touch with manufacturer's recommendations

17.33. Know

laws pertaining to equipment

17%34. Keep

informed

17.35. Does those "plus" jobs


17.40 D.

X
X

Marketing

'..

.7

17.41. Aware of total cost of equipment


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17.42. Know

overhead cost to, deliver and/or install mat-

erial

17.43. Maintain

'

list of available supplies to choose from.

17.44. Aware of alternate systems to be used

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17.45. Can explain health benefits related to installation


of job

17.46. Analyzes what could be done to decrease cost of


installation and operation without sacrificing quality

17.47. Can compute first cost of job relative to operationqal'cost

3.00

Cultural AttHbutes

XVIII

18.10 A.

Values

18.11. Interested in being informed

X.

18.12. Interested in becoming a better employee

'X

18.13.' Interested in concerns of employer

XXXXX

18.14. Careful in use of salary

18.15. Committed to personal.and professional goals


18.16. Concerned for standard of living

X ,XXXXX

18.17.. Has desire to learn

Attitudes

18.20 B.

XAXXX

18.21. Has desire to please

18.23. Is willing to work hard to improve

'X

18.24. Wants to fit into scheme of things

X'

18,22. Understands others' problems

Philosophy

18.30 C.
.

18.31. Interested in all persons benefiting from improved


working conditions. by performing quality work

....
consistent alueowara

effi cie ntly


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18.33. Has a definite purpose for working


18.40 D.

Humanistic and Social Skills

18.41. Is dependable
18.42. Understands all people

).00

X
.

.XXXX

18.43. Has aggressiveness to get the job done


18.44. Is thorough in work habits

18.45. Is thoughtful of others' problens

(`

XIX

Interpersonal-Interacting Skills
.

19.10 A.

Leadership

19.11. Is able to coordinate different phases of jobs


19.12. Is able to take as well as give clear, concise instructions in a business-like manner

19.13. Completes job in a professional manner so company is


complimented

19.14. Motivates co-workers and helpers to accomplish objectives in least amount of time with quality retained

19.15. Insured company equipment and supplies are not misused


,

X',X

.
.

19.20 B.

Teamsmanship

1q.'21. Works well with other employees

19.22.. Respects viewsand opinions of others


19.23. Does not openly discriminate

19.24. Is concerned with total company objectives

,X

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anagement

19.31. Understands and appreciates need for rules and regula-

tions that areafunction ofgood.management

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effect completion

Group Interaction

19.40 D.

19.41. Enjoys participation in group activities

.XXXXX

19.42. Has something to contribute to group,

19.43, Understands that the good of the group should come


X

first

i'',,

19.44. Aware of responsibilities of relating to individuals


who are not as involved as they might be

Salesmanihip

19.50 E.

19.51. Understanas and has knowledge of product and services

to be sold

19.52. Attentive to customer's "signals ", moods, etc:, and

analyzing these, adjusts sales pitch to benefit sale.

19.53. Attempts to get best reasonable price for company

19.54. Understands and appreciates fact that the better fin.

uncial condition company is in, the better one's position


.

,
.

1.00

-XX

20.10 A.

Information Retrieval

Recall

20.11. The recall of basic ideas by memory games, word/


object associations, and other techniques
20.12. Takes :notes to help recall technical facts

20.13. Keeps log books for alt jobs or installations that


.

are not or

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20.22. Keeps personal technical library

20.23. Collects manufacturers' releases, and files in library,

20.20 B.

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20.21. Reads technical manuals and trade journals; then


v

files according to predetermined system

20.24. Requests engineering data from related manufacturers'

..

files for future use


.

20.25..Removes installer's information sheets from new


equipment and files under area and customer'

20.30.C.

Self Ir,struction

2131. ,Obtains subscriptions to trade journals

20.32. Collects and files trade releases for new products


for study and evaluation

20:33. Atteilds service schools sponsored by both industry


:
.

and educational institutions

20.34. Checks "junk mail" sent by manufacturing'companies


for new or improved products or designs or performance changes

.
. .

1.00

XXI

Personal Skills and Traits

21.10 A.

Reliability

21:11. Arrives on time

Xr'XX

21.12. Keeps promises.\

21.13. Follows orders intelligently

X
,

21.20 B.

Thoroughness

21.21. Willing to finish the job

211.22. Listens carefully for complete instructions


21 91_ Ileac haft infnrmAtinn and tnnls availahli3 fnr inh

AIR CONDITIONING, HEATING, AND


REFRIGERATION TASKS
BY )0B LEVEL

21.30 C.

Neatness

21.31. Always cleans up after job iS done


21.32. Keeps tools in proper shape

21.33. Presses appropriately for the job


21.34. Keeps hair well groomed and uniform clean
21.40 D.

X
X

Honesty

21.61. Can handle money safely


21..62. Is careful and honest with time allotted
21.70 G.

Receptivity

21'.71. Accepts authority easily


21.72. Accepts job assignments willingly

21.73. Understands reason for job


21.74. Takes time to get proper instructions and asks when
there is doubt

4 '3'

X
X

Ihtegrity

21.51. Can be trusted at all times


21.52. Provides accurate information about the
job
21.60.F.

Efficiency

21.41. Looks for Ways to, save, time and labor


21.42. Completes tasks in appropriate period of time
21.43. Looks for ways to save materials,
use less expensive materials and not waste materials
21.44. Looks for ways to decrease non-productive
work

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21.80 H.
21.81. Has a feel for human relations

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21.82. Responds to other's feelings constructively . . .... ...


21.83. Explains that overall needs must be met despite some
difference of opinion

Pradticability
21.91. Has ability to keep proper perspective of 'job rela-

21.90 1.

tions

21.92. Uses good judgement in work decisions


.

1.100 J.
i'

.,

Friendliness

21.101. Willing to accept other's viewpoints


21.102.. Meets new peopleseasily
21.103. Helps ,new personnel become productive..,

1.110 K.

)(

X
X.

Altruism

21.111. 'Can place oneself in another's shoes


21.112. Interested in employer, employee; and cus'tomer's

X
.

concerns
.

.J

.
.

36.

'

APPENDIX

TASKS BY JOB LEVEL


Tasks Required Of The Installer's Helper

Task.
Code

Install'storage tank above or below ground


Run oil line with filter and valves
1.'
,RUn vent and fill lines'
1.15 Install oil-heating .equipment
1.16 Connect oil furnace to prefabricated or job erected flue
1.21
Install piping for gas line
1.23 Install gas heating equipment
1.24 Connect gas furnace to.prefabricated or job erected vents and flues
1.34 Install 'electriC heating equipment
2:31
UsebasiCliand tools
2.32 Ilse specialized tools
2.61
Install outdoor unit on concrete pad with consideration given
for snow and ice accumulation
2.64 Install AndOor thermostat for heat pump.
2.65 Install outdoor thermostat (ff used
2.67 Install refrigeration lines.
2.69 Use ammeter
to check 'magnetism of reversing valve solenoid
2.610 Check defrost.timer clock fOr'operation
2.611 Check defrost control sensing bulb for good contact-'with outdoor coil
2.616 Test complete system for refrigerant leaks
3.11
Use hand tools.(flaring, swaging, bending)
3.12 Work with materials'(tubing, refrigerants)
3.24 Record pressures and temperatures in refrigeration. system
3.34 Install
thermostat for refrigeration system
3.81
Adhere to safety rules pertaining to handling of refrigerantsand.electrical circuits'
3.82 Read and follow. piping blueprints and electrical, schematics
3.86
Install refrigeration systems.
4:12 Level air. handler
4.13 Tighten screws and bolts on air handler
4.14 Install air filters
4.110 Check for proper drainage of air handler unit
4.111 Install vibration eliminators
4.22 Install duct system from working drawings
4.24 :Insulate duct system
4.25 Cut openings for ducts, diffusers, and grills
4.26 .Install diffusers and grills
4.29 Apply good safety rules
4.31
Cut proper openings for. exhaust and Lke-up air systems
4.32 Set fan and/or louvers
5.21
Install humidifier
5.31
Install dehumidifier
Install and service filters
5.41
6.55 Install motor overload. on domesqc freezer or refrigerator
7.12 Use duct fabricating tools and mats -Ti very
7.14 Insulate ducts- interior and exterior
1,11

1.12

347

.435

:0

7:21-

Hang, ducts

Use devices for fastening and joining ducts


Seal. and insulate joints and seams
Install duct accessories; grills, registers, dampers, boots,
and takeoffs.
7.25 Apply duct insulation
11.44 Know meaning of lines and symbols on blueprints
Use English system of measurement
12.21
12.22. Use metric system of measurement
Use safety equipment
13.11
13.12. Know and abide by safety rules and regulations
13.13 'Locate and switch off the master power. switch
13.14. Perform-safe evacuation from shop
Perform simple first aid prOcedures
13.21
1322 Know location of first aid kit
Identify units of length, weight and volume
15.11
Estimate the length and weight of objects in metric units
15.12
15.13 Convert from inches to mm or cm and from lb. to kg.
15.14 -Convert from in" to cm3
15.15 Perform measurements using British or metric machlist rules
15.16 Perform measurements using British or metric microWer calipers
Perform measurements using:Britistr or metric venier`calipers
15.17
15.29 'Follow 'directions, both oral and written, from lab experiences
15:619 Determine-Charge of lead battery with a hydrometer
16.73 Read diagrams and charts (pie charts and histograms, for example)
15:74 Perform the four ba,:ic arithmetic functions
16.11' Read manuals, workbooks, work orders and memOs
16.12 Read books in the field
16.13 Read the bulletin board and company publications
Look up words in the dictionary
16.14
16.15 Read articles in trade journals
16.16 Read and interpret written instructions
16.22. Make written application for employment-include resume'.
16.23 ,Fill out a job application form
16.26 :Write legibly
16.33 Solve problems by asking-questions
constructively
16.34 Make suggestions to superiors
16.36. Participate in'dfscussions
16.38 Show conversational courtesy to others
Listen for correct meaning
16.41
16.42 Listen for informatioh and directions
16.43 Listen to understand a person
16.44 Listen to share feelings
Be aware of surroundings
16.51
16.52 Recognize problems and dangers
16.53 ..Interpret signs, symbols, posters, and other visuals
16.54 'Interpret freehand sketches and diagrams
Maintain good relations with other employees
17.11
17.13: Maintain good public relations
obligation to public to do a good job
17.22 Feel
17.24 Know the value of,vork competently done
17.25 .Respect . laws, rules, and regulations which must be observed
17.34. Keep: informed
those "plus" jobs
17.35 Do
7.22
7.23
7.24

348..

Interested in being informed


18.12 interested in becoming a better employee
18.13" Interested in concerns of employer
..
18.14 Careful in use of salary
18.15 Committed to. personal and professional goals
18.16 Concerned for standard of living
18.17 Have,deSire to learn.
18.21
Have desire to please
18.22 Understand others' problems
18.23 Be willing to work hard to improve'
18.24 Want to fit into scheme. of things18.31. Interested in.a1 persons benefitting from improved working conditions.by perforMing quality work efficiently
18.32 Consistent attitude toward all phases of work and private life
18.33 Have a definite purpose for working
18.41
8e dependable
..
18.43 Have aggressiveness to get the.job done
18.44 8e .thorough in work habits
18.45 8e thoughtful of others' problems.
19.13 Complete. job in a professional manner so. company is complimented
19.15 Insure company,eqUipment am', supplies are not misused
19.21
Work, well with other employees'
.
19.22 Respect views and ()Pinions of others
19.23 Will not discriminate
19.24 ge zoncerned with total. company ,objectives
19.3.1
Understand and appreciate. need for rule's and regulations that
are a function of good managementrpractices
19.32. Understand and follows-chain of command
19.41
Enjoy participation in group'artivities
.19.42 Have something.to contribute to group
19.43 Understand that the good of the group shduld come first
19.44 Be aware of 'responsibilities of relating to individuals who are not
as involved as they might be
20.11
Recall
basic ideas by memory games, word/Object associations,
and other techniques
20.12, Take notes to help recall technical facts,'
21.11
Arrive on time
21.12 Keep promises.
21.13 Follow orders intelligently
Be willing 'to finish the job
21.21
21.22 Listen
carefully for complete instructions
21:23 Use best information,and tools available for job
21.3 1 Always clean up after job is done
21.32 Keep tools in proper shape'
21.33 Dress
appropriately for the job
21.34 Keep' hair well groomed and uniform clean
21.41
Look'
for ways to save time and labor
21.42 'Complete tasks inappropriate period of time
21.43 'Look for ways to save materials, :use less expensive materials and
not waste materials
21.44 Look for ways to decrease non - productive work
8e trusted at all times
21.51
21,52 Provide accurate information about the job
21.61
Handle money safely
21,62 8e' careful and honest with time allotted
18.11

349

Accept authority easily


Accept job, assignments willingly
Understand reason for job
21.74HTake "time to get proper instructions and Asks when there is
doubt
Have a feel fdr human relations';
21.81
21.82 Respond. to other's'feelings constructively
21.83 Explain that overall needs'must be met.despite some-difference
of opinion.
21.9 1 Have ability to.keep proper perspective of job relations
21.92 Use. good. judgement in work decisiohs
21.101 Be willing to accept other's viewpoints
21.102Meet new people easily
21.103 Help _new personnel become, productive
Place oneself imanOther's 'shoes'
21.112 Interested in employer, employee, and .customer's .concerns
21.71
21.72
21.73

350.

TASKS BY JOB LEVEL


:":Tasks Required of. -the Installer

n. Addition To Tasks Required Of Helper)


Task
Code
1.55.
1.56..

1.57
'2.62
2.63
2.66

2.68
.612
2.613

2A15
3.13
.3:21

3.22
3.23
- 3;25
3.26
3'.27

3.28
3.31

3.32
3.33'
3.35
3.36
3.37

:Determine combustion air requirements:.


Determine combustion by- products
Choose burner shape and nozzle to match'heat exchanger
install indoor heat ..pump unit with proper sound baffling
Install supplemental' hdat section in,indoor,heat pump unit
Install all low voltage wiring from schematic wiring diagram
Use pressure-temperature: methods tOthecksout reversing'.valve
-Test check valeS with magnet (unit,Off)
JeSt for temperature,difference across check valve ,.(unit:on)
CheCk refrigerant pressures '
Check electric resistance elements for proPer. operatiOn,
Use test instruments (gauges, thermometers)
.Recognize refrigeration cycle compOnents
'
-Oonnectcycle-coMponents to orm a'complete. cycleOperate a cycle using a capillary tube, an AEV, a,TEV
Observe cycle component behaVior
Leak test"'a system.using three methodS of detection
Evacuate a.system usin.a vacuum ,pump
Charge a system
RecOgnize various types'ofnotors'
Install and wire (connect) an electric Motor (use unit diagram)'
Wire in different types of starting relay's. ('use diagram)
.

-_

..

Have, a; knowledge Of 'various defrost systems


Connect, a defrost system

Install:anice maker

-Recognizeicey features of refrigerated cabinets


3.42 , Check and service a cabinet
3.55
Replace a defrost timer
3.75.
Recognizeand correct compressor troubles,. low charge, overcharge,
high heat, and high head'pressure
3.712
Know where.and when heat exchangers should and should not be installed
3.713, Know. advantages of accumulators. and where to install
31714
Know-type and purpose of oil separators-, their location, and installa3.41

3'.716

3.717
3.718
.3.719
4.11

4.15
4.16
4.17
4.18
4.19
4.23

tiontequirements
Know reason for evacuating a refrigeration system
Know evacuating procedures
Know Charging procedures and determine correct charge
:Charge a comfort' cooling unit
Set air handler',
Install
align drive systeR for air handler
.

Wire motor::

Start and CheCk rotation and RPM


Check amperage and voltage
Install condensate drain piping
Check all hangers, joints, and dampers
;

./

Balance system for proper quantity and direction of air flow


Check and adjust air quantitites
Install orseryice electrostatic filterS
ReCogniZe and use the symbols of a control diagram
Compare mechanical control elements
'Install electric pneumatic controls for domestic and commercial
heating and cooling
Wire electric solenoid from wiring schematic
Mount bi-metallic thermostat in proper location for air conditioner
Wire bi-metallic thermostat into control system using wiring schematic
Install pressure type thermostaton commercial refrigeration system
Wire high-low pressure switch on commercial refrigeration system
from wiring schematic
Interpret duCtwork on plans and working drawingsLay out and make square and round fittings
Interpret construction prints for all types of construction for cost

-4.27
4.33.

5.42
6.11
6.13
.6.'35

6.54
6.58
6.59
6.511
6,512
7.11

7.13
8.11

estimating purposes
KnoW where to procure materials
Install thermostats and timers for energy conservation on existing

8:21

9.22

systems
Explain energy conservation features of systems to customers
Install gas burner according to code

9:41

9.73
9.74
9.75

Size fuel pipinTto.match pressure and BTU


Install electrical wiring and,controls for maximum conservation.
Zvaluate a given, system and specify the net clearances required
.$

by. tode

Sketch objects
Sketch working drawings .
Visualize shapes of objects'
Determine dimensions
Interpret specifications,
Perform
basic math OperatiOns
12.11
Perform operations involving.fractions; decimals, and percentages
12.12
Protect equipment and'personnel from unsafe conditions
13.15
Perform soldering operations
14.11
'Perform brazing operations
14.12
Perform.welding operations
14.13
Perform cutting operations
14.14
Set
up arc welding equipment
14.21
Replace
blown fuses
15.68.
Determine wire size
15.69
around an'electrical device
15.625
Determine how voltages combine
15.629.
Determine how currents combine
15.630
Determine that like charges reol, etc.
15.631
Determine the power used.by a lamp, etc.
15.632
Find the resistivity of a metal
15.633
Determine the electrical equivalent of heat.
15.634
Find the horsepower of a motor
1.5.635
Use
the'laws of transformers
15.536
Explain
the operation ofa voltmeter or- ammeter
15.637
find the.field lines around a current-carrying wire
15.'638Use the National ElectriC COde Handbook.
15.639.
.
Read a graph.
15.72..

11,21
11:22
11.41'
11.42
11:43

352

16.21
16.25"16.27

Write reports, work orders, memos and instructions


Spell major terms related to job
Complete requisitions and.purchase orders

16.28_

Make outlkill for goods sold

16.31'

Give Oral
erections
Speak to a small group.

16..32

16.35
16.37
16.55.

19.12

Talk on the telephone in a job setting


Report orally on:work
InterpretAraphs and maps
Take athwell as give clear, concise instructions in a business -like.
manner
Motivate.co-workers and helpers to accomplish objectiveS in least
amount oftime with quality retained
Decide who.is.to be assigned to job and 116w to best effect completion
Keep log books for all jobs or installations that are not of the,
ordinary design
Remove installer'S information sheets from new,equiphent and files
under-area.and customer
7.
Attend service schools spbnsored by 46th industry and educational
institutions
.

19.14

19.33
20.13

20.25
20.33

!,1

TASKS BY JOB LEVEL


Tasks Required Of The Mechanic Helper
(In Addition To Tasks Required_Of The Installer)
Task
Code
1.17
1.25
1.35
1.54
1.58
2.11
2.12
2.13
2.21

2.22
2.41

Service oil heating equipment


Service gas heating equipment
Service electric heat,gquipment selected and installed
Select and evaluate draft and combustion 'equipment
Obtain peak operating efficiency using test instruments
Locate job site
Locate system trouble
Correct problem
Loqate and repair or rep ace defectivecomPonents in' low voltage
control circuits
LoCate and replace coMponkts in line voltage circuits
Use electrical instruments to determine voltage, current, -and
resistance
Use electrical instruments to,determineipower
DisCOnneci'a refrigerant tube and flush:
Tear down TEV and flush
Rumpcleaner through -condenser
Clean all refrigerant piping
Replace tompressor_and put syStem 'into operation
Replace acompressor
Repair a condenser
Repair leaking evaporator
Replace adefroSt heater
,1Repair.a system leak and recharge
Repair a restricted capillary tube
Diagnose a...,system that has an,inefficient compressor
Check and replace a defective start relay
Check and replace a defective hermetic compressor
Check and replace defective run ari4 start.capacitors
Diagram an electrical wiring system from the disconnect switch
Select wire size for each circuit
Locate motor control and electrical troubles
ReaCtrouble analysis charts
Know purpose and application.of multiple evaporator systems,
Select major components and. arrangements of multiple evaporator
,

.2.42
2.51
2.52
5.53
2.55
2.56
3.51
3.52
3.53
3.542
3.56
3.57

3.58
3.61
3.62

3.63
3.71

3.72
3.73
3.74
3.76
3.77

,systems.

3.78

Install and adjust evaporator pressure regulator, EPR valves


and refrigerant controls

3.79

3.710
3.711
3.715

3.83

Select and know when to use internal equalizer, external equalizer, and.:
pressure limiter thermostatic expansion valves
Install and. adjust head pressure controls if condensors are exposed to
outdoor weather temperature
Know types and purpose of heat exchangers
Determine the correct storage life, temperature, and humidity of
various commodities
Be able to service or suitably replace electrical and mechanical
refrigeration 'components.

Locate Malfunctioning-components in a refrigeration system.


3.85 , Organize a systematic method of repair 'of the malfunctioning
Component,
5.11
USe psychrometer
5.12
Use psychrometric charts and tables
5.13 -Check'volume of air (to determine make -up)'
5.43
Install and service electronic air' Cleaners'
5.44
Install vicous filters
6.12
Compose a schematic diSgram of control systems'
6.14
Illustrate the differences between mechanical, electrical,
electronic, and pneumatic controls
6.15
Use schematic diagrams in the process:Of diagnosing control
problems in equipment
6.21
Use test equipment for checking controls
'6.22
Diagnose probleMs in control circuits
6.23
Test and replace oil burner controls
6.24
Testand replace gas burner controls
6.25
Test and replace electric heat controls and elements
6.26
Diagnose zone control systems
6.31
Recognize the different types of relays and their applications
6.33
Install and calibrate thermostat
6.34
Determine component coordination and operation sequence
6.36
Identify the typeSof,controls.and their function in:domestic and
-commercial refrigeration
6.41
Replace and repair refrigerant controls for refrigeration and air
conditioning
6.42
Use solenoid valves, modulat1ing controls, and three-way valves to
control the distribution7O'refrigerant
6.51
Determine ampere draw. mill install properrelay to.. control
fractional horsepower Motors
6.52
Determine ampere draw and install proper contactor for larger
horsepower motors
6.53
Install electric solenoid valve for pump down control on
commercial. refrigeration system
6.56
Wire internal motor overload on air conditioner
6.57
Wire external motor overload on air conditioner
6.510
Install temperature type thermostat on domestic refrigerator or
freezer
Clean air cooled condenser
9.12
.9.13
Clean water cooled condenser
9.14
Treat circulating water
9.15
Clean furnace heat exchangers_:
9.16
Lubricata_moving parts where required 411
lei4 (.1
9.17
Inspect and replace belts,
9.18
Clean boilers
9.19
Clean and replace.air/fuel filters
3..84.

9.110

Clean and replace fuel jets


Evaluate source of air supply for heating system
Charge air. conditioning systems
9.116 Adjust primary Air to obtain proper CO2 and flue gas temperature
9.117 Adjust Plower for proper cfm
9.31
Maintain system performance records
,9.32
Maintain system maintenance records
9.61
Determine the heat content of each type of oil
9.64
Identify the type of burner-being used and those things required
to burn the oil completely
9.67
Determine the amount of air required,to burn the oil
9.610 Know the by-Products.of combustion and how to use instruments
to measure the CO level
9.611
Determine from the shape. of the combustion chamber the angel of
the nozzle needed.
9.612 Place the burner in proper location in the combustion chamber
9.614 Use the smoke spot tester to determine if any sooting is taking
place
,
9.615. Determine if the blast tube and turbulator are properly set
9.616 Measure combustion draft and make changes necessary for proper,
, draft'
9.71
Calculate heat load
9.76
Troubleshoot, aneservice gas burners to optimize performance
10.11
Design four different types of hydronic systems
10.21
Measure water temperatures in various sections of systems
10.22
Measure water flow in specified sections of systems
10.27
Measure water temperature at various terminal units to determine
BTU output
10.35
Estimate the correct amount of combustion and ventilation air for
any given application
10.58
Design a proper refrigerant piping system
10.63
Demonstrate a working knowleuge in the fundamentals of industrial
refrigeration theory and application
10.64
Analyze the pressure-temperature relationship
12.31
Perform basic algebraic operations
12.41.
Use plain and solid geometric figures
12.42
Determine area and volume
14.22
Select electrode for .arc welding
14.23
Perform arc welding operation
15.2 1 Use tables of density, specific gravity, and speCific heat
15.22
Read gauges and meters.
15.23
Make measurements to determine density or specific gravity
15.27
Calculate temperature, volume, and pressure changes in a gas
15.210 Graph and interpret graphs
15.31
Measure the power output of a rotating shaft
15.32
Determine the efficiency of a machine
15.33
Determine the energy required to do a given job
15.34
Calculate velocity, distance or time
15.38
Identify causes of inefficiency in a machine
15.41
Select correct thermometric device
15.49
Use a thermometric device to determine temperature
15.43
Calibrate thermometer
15.44
Calculate linear expansion and apply to job at hand
15.57
Measure and evaluate noise level
15.58. \ Calculate BTU gain or los from a structure
9.111
9.112

15.61

Install meters and take readings


357

41.41

15.62
15.63
15.66
15.611
15.612
15.616
15.617
15.620
15.621
15.622
15.626.

Setup simple circuits


Test with an ohmeter:
Convert Watts to horsepower
Be an induction coil
Charge a lead storage battery
Use a capacitorAo produce phase shift
Use a 'variable resistor to control current
Use Ohm's laW to find resistance
Use a relay
Use generator
Determine the impedance of a coil
.

15-..627 ,-Show lines of force of a magnet


15.628 Determine compound resistances

Plot a graph
Add inverses
17,12: Keep records of customers on-file
20.21
.Read technical manuals and trade journals, then files according
to. predetermined system
20,34
Check "junk mail" sent by maneacturing companies for new or
'improved products or deSigns or performance changes
15.71
15.76

44

aT

358

TASKS BY JOB LEVEL


Tasks Required Of The Mechanic
(In Addition To Tasks Required Of The Mechanic Helper)
Task
Code
1.32

Run conduit from disconnect to electric heating equipment


Match proper oil/gas nozzle to heating equipment
1.52 Select heating Medium
3.64 Check and repair a defective ice maker
3.65 Check and replace a hermetic compressor after a burnout
4.21
Properly design duct system
4.28 Adjust Mechanical and electric controls
5.14. Determine enthalpy
5.23 Size and select humidifier
6.32 Identify the types of .unit- heater control systems, unit-ventilator
control methods, outdoor thermostat controls
9.11
Use applicable equipment to maintain peak operating efficiency
9.114 Determine feasibility of adding heatrecoverysystem
9.1.15 Locate equipment for maximum energy efficiency
9.21
Clean controls
9.23 Ex-plain energy efficiency ratios
9.24 Compute power used by a system
9.25 Measure power used by a system
9.26 Advise owner of benefits of additional controls
9.33 Record system variables for evaluating energy ut;lization
9.34 Analyze charts to determine system efficiencies
9.42 Inform owner of saving method
9.43 Discuss features of alternative energy systems
9.51
Evaluate existing insulation
9.52 ,Determine additional requirements to meet energy efficiency standards
9.62 Evaluate the advantages and disadvantages of the oil by the grade
1.51

of oil

9.63
9.65
9.66

9.68
9.69

9.613
9.72
10.112
10.23

/
10.26
10.29

10.210

Determine the components needed to handle a certain grade of oil


Determine the advantage of each type of burner
Determine the size-nozzle to use. and how much fuel can be burned
in the combustion chamber
Determine the proper ventilation for the; furnace or boiler room
Know the chemicals needed for complvte combustion and why excess
air is required
Adjust the burner oil pressure and adjust the air supply-so that
the proper CO can be reached
Size chimney for draft and combustion
Evaluate all work done against industry standards and various
codes
Use a wide variety of instruments,in testing, ,adjusting, and
balancing a properly designed and installed-sy-stem__:_
Evaluate effect on operation and efficiency of a specific-system,
with possible revision to maximize efficiency
Use -pump curves to estimate flow rate and head
Evaluate overall efficiency of a'system under test, both before
and after test and balance has been performed to
optimum
performance
359.

446

10.31

Demonstrate a knowledge and understanding of the American Gas


Recommended procedures for gas piping
1111/
and appliance installation and the N.C. State Building Code,
Volume III, Chapter XIV, Section 1400-1415
10.32 Select the proper size gas piping for any specified application
10.33 Correctly estimate the size,: type and quantity of, fittings
required
10.34 Select the correct vent material and size for, any given application
10.51
Calculate the refrigeration load requirements for commercial refrigeration applications',
10.55
Inspect, test, and analyze existing. systems
10.57 Measure the internal volume of a given unit and estimate the actual
storage capacity of various products
10.59 Diagram the piping system illustrating all components thereof
10.510 Estimate the average compreSsorrunning time for any given commercial
refrigeration application
10.65
Compare and select the best refrigerant for specified applications
10.66, Compare theoretical, and actual capacities
10.67 Design a refrigerant piping system for a specified application
10.71
Calculate. the heating and cooling needs of a residence
10.77 Analyze existing systems for alterations to conserve energy
10.81
Demonstrate an'bilderstanding of air movement in a distribution system
10.82 Measure and calculate air volume.
10.83 Measure and calculate air velocities
10.84 Estimate blower capacity and air quantities required
10.85 Estimate and measure friction loss
10-.87 .Balance an existing residence system
10.88 Appraise A residential air distribution system and distinguish bet-,
ween good and bad systems
10.89 Make recommendations as may be indicated for imprOving an unsatisfactory residential air distribution system
10.93 Interpret a. psychrometric chart to measure, the state of mixture of
two (or more) air streams
10.94 Use various engineering data in the form of charts, tables and
graphs to evaluate specific heat, humidification and dehumidification.
10.97 Determine-air flow requirements
10.101 Accurately calculate air flow requirements
10.1016Use instruments in testing, adjusting, and balancing various air
distribution systems for commercial use
10.1017Evaluate air motion within a.conditioned commercial area using
modern' instrumentation
10.1018Make recommendations as may be indicated for improving a,unsatis'factory commercial air distribution system
10.115Demonstrate the ability to.inspect and test-systems and components'
for safe and proper operation
10.116 Correct problems with electric heat system, its design or any component thereof
10.117 Compare and evaluate various electric heat systems
10.119 Measure efficiency of any electric heat system
10..11_10Make_recominendations_as_may be indicated for greater energy
conservation and/or comfort
10.131 Install gauge manifold on automotive air conditioning system (optional)
1111/
10.132 Interpret pressure readings on auto air conditioning system (optional)
10.133 Determine correct refrigerant level on auto air conditioning system (optional)

Association (AAA.).

360

44

10.134 Identify component failure on automotive air conditioning system (opt.)


10.135 Use sling psychrometer to obtain wet bulb temperature
"
"
10.136 Know oil.type and amount required for system lubrication
"
10.137 Know how to replace components, evacuate, and recharge systems
10.138 Use electrical schematics
10.139 Check fuses
10.1310Check for open circuits.
10.1311Check for grounding (shorts)
10.1312Demonstrate aiOpy-pass and diversion from outside vents to
bi-level,. defrost, heating, and cooling
10.1313Perform miscellaneous service, i.e., drains, belts, vibration,
drives, bolts.and nuts, and cleaning process
11.52 Develop diagrams of air.
.conditioning, 'heating and refrigeration systems
12.51
Perform basic trigonometric Operations
15.35 Calculate acceleration, change in velocity or time
15.36
Identify all forces acting on a body
15.37 Determine force required to start or stop a body
15.45 Calculate volume expansion of materials
and apply to job at
hand
15.46 Calculate or estimate heat absorbed
and given up due to a temperature
change
15.47 Calculate or estimate heat produced in a mechanical operation
15.64. Convert joules to foot-pounds
15:65 _Convert joules to calories
15.67 Determine cost of electrical energy used
15.610 Use an electromagnet'
15.613 Use a transformer
15,614.,Build an induction heater (furnace)
15.615 Rectify alternating current
15.618 Use an oscilloscope
15.623 Use an electric motor
15,624 Build a copper-wire cell
15.75 Extract a square root
16.24 Write a business letter
17.14 Can compute overhead cost of each job
17.15 Know local,'state, and federal regulations
pertaining to
equipment, to be used
17.21
Respect competitors in same field
17.23 Ha obligation to employee to give fair treatment
17.31
Keep up-to-date records of changes
17.32. Keep- in touch with manufacturer's recommendations
17.33
Know laws pertaining to equipment
17.41
Aware of total cost of equipment
17:42
Know overhead cost to deliver and /or install material
17.43 Maintain list of available supplies to choose
from
17.44 Aware of alternate systems to be used
17.45 Can explain health benefits related
to installation of job
17.46 Analyze what could:be done to decrease
cost of installation and
operation without sacrificing quality
17.47 Can compute first cost of job
relative to operational cost
18.42 Understand all people
19.11
Is able to coordinate different phases of jubs
19.51
Understand., have
knowledge of product.and services to be sold
19.52 Attentive to customer's "signals";
moods, etc., and analyzing, these,
adjusts sales pitch to benefit sale.
,

361

448

Attempt to get best reasonable price for company


Understand and appreciates fact that the better financial
condition company is in, the better one's position
20.22 Keep personal technical library
20.23 Collect manufacturers' releases and file in library
20.24. Request engineering data from related manufacturers files for
future use
20.31
Obtain subscriptions to trade journals
20.32 Collect. and files tradexeleases for new products for study
and evaluation
19.53
19.54

419'

362

TASKS BY JOB LEVEL


Tasks Required Of The Design Technician
Task
Code
1.14
1.22
1.31

1.33
1.41

1.42
1.53
5.33
8.31
8.32
8.33
8.34
8.41
8.42
9.113
9.53

9.54
10.12
10.13
10.14
10.15
10.16

10.17
10.18
10.19
10.110
10.111
10.28
10.41
10.42

10.43
10.44
10.45
10.46
10.52
10.53
10.54
10.56
10.61

10.62

Select oil heating equipment to be installed


Select gas heating equipment
Size conductors for eledtric heat
Select equipment for electric heat
Calculate air heating heat loss
Calculate air heat gain
Select heating equipment to maximize energy conservation
Size and select dehumidifier
Know advertising procedure for bids
Calculate contract. price of turn key job
Procure and contract with sub contractors
Procure cost of permits
Must uNierstand codes for pricing purposes
Determine costs of bid bonds and performance bond
system fo retrofit
Evaluat
Determine building orientation, shading; landscaping for new construction
Evaluate new insulation type and installation procedures
Estimate water temperature requirements for a given application
Select all equipment and components for a given application
Choose the correct size chiller and/or boiler
Estimate hot water requirements for domestic or potable purposes
Select the type of domestic or potable water heating system best
suited for a particular application
Estimate pipe sizes for entire system
Select proper pipe insulation
Design a cooling tower installation
Select pump capacity and types
Estimate all pipe sizes, including valves and accessories
Construct a system curve based on water flow
Choose the best type system for a specified transport application (opt.)
Compare various methods of air distribution used in transport refrigeration (opt.)
Select all special equipment and controls required to meet the needs of
various types of transport refrigeration (opt.)
Accurately estimate or calculate the lciad requirements of a specified
transport refrigeration application (opt.)
Select the correct size system for the application specified (opt.)
Analyze and solve theoretical and practical design problems in existing
and proposed systems (opt.)
Choose the proper condensing unit for a commercial refrigeration system,
Select the correct evaporator coil assembly
Select the proper operating and safety controls for a given application
Estimate the materials required to construct a given walk-in cooler
Estimate the cooling load requirements for industrial refrigeration applications (opt.)
Differentiate between various types of refrigeration equipment and
systems (opt.)
.

363

10.68

Select all system components, including all operating and


safety controls
10.69
Evaluate the function of. condensing systems, heat rejection
systems, and the components thereof 4
10.610 Plan the duties of a.plant operating engineer
10.72
Select the proper equipment to meet the estimated cooling needs of residence
10.73
Choose operating and safety controlsfor residential air conditioning system
10.74 :Prepare data for load calculations
10.75
Calculate the humidity requirements for a residence
10.76
Select humidifier and controls
10.86
Correctly size and lay out an air distribution system
.10.91
Calculate the heating and/or cooling requirements of'a commercial
type structure
10.92
Select-the correct size and type of heating and/or cooling equipment to
meet these requirements
10.95
Calculate humidity requirements and select humidifier with control
syste6 for type of heating system employed
1.0.96
Evaluate a commercial air conditioning system'for maximum energy untili,-zation and conservation
10.102 Demonstrate knowledge and understanding of air and its behavior in a
commercial. air distribution system
10.103 Design a-simple constant velocity system
10.104 Design a simple velocity,reduction system
.10.105 Design a'simple equal fIction sy$tem
10.106 Design a simple static regain systeM
1'0.107
Compare the'four systems and evaluate each
10.108 Select the best system for a specific application
10.109 Calculate individual room air volume requirements
10.1010 Select proper diffusers, registers and grills
40
.10.1011 Design a complex equal friction system
10.1012 Calculate air requirements for each outlet
10.1013 Calculate air volume and velocity in each section of duct
10.1014 Calculate.friction loss for each component and all duct work
10.1015 Determine blower capacity requirements
10.111
Calculate the heat loss in wattage ona room basis for a structure
10.112',.,Select the most appropriate type of system of a particular application
10.113 Choose the correct operating and safety controls for the system selected
10.114 Design and lay-out the complete system
10.118 Estimate approximate annual operating.cost
10.121
Demonstrate an understanding of terminology associated with solar energy
10.122 Determine promising applications of solar energy
10.123 Evaluate the economics and performance of solar systems
10.124 Estimate average energy availability at the earth's surface
10.125 Differentiate between climatic constants in different areas'
10.126 Select collectors
10.127 Select storage medium
10.129 Compare concentration systems
10.1210 Evaluate solar water heating
10.1211 Compare solar air conditioning and dehumidification systems
10.1212 Assess types of solar power generation.
10.1214 Solve design problem ih existing and proposed solar heating/cooling
systems
11.11
Organize activities, or efficiency
11.12
gutline'data for use
.

364

4 al

11.31

11.32
11,33
11.34
11.51

11.53
12.32
12.52
.15.2415:25
15.26
15.28
15.51

15.52
15.53
15.54
15.55
15.56

Use drafting equipment


Draw objects so as to describe their shape through orthographic,
pictorial, sectional, and/or auxilary view techniques
Use scales to describe the size of an object
Do lettering and dimensioning
Prepare charts and graphs
Develop maps, pictures, and/or drawings
Perform advanced operations in trigonometry
Perform advanced operations
Make measurements to determine tensile strength
Apply terms relating to properties of materials
Calculate density, speclfit gravity, and specific heat
Relate densities.to buoyancy and flotation
Determine the efficiency of a light'fixture
Layout a simple lighting system
'
Predict the results of additive color mixing
Predict the results of subtractive color mixing
Determine the reverberation time of a room
Analyze the performance of a loud speaker

3
41.

SUGGESTED

AIR CONDITIONING, HEATING, AND REFRIGERATION

TASKS BY QUARTER

This task list has been used as the working base for'identifying curriculum content by course for
the air conditioning, heating,.and refrigeration curriculums.
(.4

The suggested air conditioning, heating, and. refrigeration tasks' by quarters have been derived from

the task by job level responses from industry and from review and evaluation by instructors.

Tasks

are arranged by quarter to help students develop a background of skills, that will enable their, entry

to progressive levels of employment as they proceed through the curriculum.

Tasks are identified for additional instruction beyond the diploma level program (typically four

quarters) for institutions that Lye advanced level programs.

However, the manual provides suggested

curriculum and instructional materials for the recommended 'diploma.program only.

All items with an 'X' indicate the quarter in which initial instruction is recommended to be pro.-c

vided on the topic.

Some tasks require additional practice and/or advanced instruction to develop

sufficient skill to perform at the level expected for progressively higher job levels.
are keyed for additional, practice, "0", and .advanced instruction, "0 '.
that may be taught as an elective:

453

These are marked with an "P.

These tasks

A few tasks are included

-c
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4=

4->

4-1

SUGGESTED

BY EDUCATIONAL LEVEL

,00

I.

1,10

Heating

A.

AIR CONDITIONING, HEATING AND REFRIGERATION TASKS

c)

a o

tc,

4)

N
Z

r-

Cry

U)

N.

Oil

Instruction

Additional

lil.

Install storage tank above or below ground

1.12.

Run oil line with filter and valves

1.13.

Run.vent and fill lines

1.14.

Select equipment to be installed

0 Advanced In-

1.15..

Install equipment

struction

1.16.

Connect to prefabricated or job erected flue

1.17.

ServiCe equipment

1.21.

Install piping for gas line

1.22.

Select equipment

1.23.

Install equipment

1.24.

Connect to prefabricated or job erected vents and

Practice

rn
no

1.20

B.

Gas

1.25.

flues

Service equipment

X'

1.30

'

1.40

C.

Electric

1.31.

Size conductors

1.32.

Run conduit from disconnect to equipment

1.31.

Select equipment

1.34.

Install equipment

1.35.

Service equipment selected and installed

D.

X
,

Heat Loss Calculations

1,41.

1.42.

Calculate air heating heat loss and heat gain

Calculate hydronic heat loss

456

455

F
N
N
0 U,
H

0 0
AIR CONDITIONING, HEATING AND REFRIGERATION TASKS

I,

C
U
U

N
0 N
0

0 0

i.

i.

4-

4-)

U.

0
i

4)

ir.

4.)

.1.)

C7

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4.)
co

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4.)

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10

..z

,.:

L.

4-)

4.1

.1.)

CY)

LC)

r.,

r-

-,..

30

1-:

BY EDUCATIONAL LEVEL
.

1.441

1-''

1..4

Heatin

instruction

Additional

,
,

1.50

Match proper oil/gas an6 heating equipment

1.51,
1,

'.

1.53.

Select heating medium

Select heating equipment,

Practice
.
.

0 Advanced In-

1.54.. Select and. evaluate draft,and combustion equipment

Determine combustion air requirements

1.56.

Determine combustion by-products

1.57.

Choose burner shape and nozzle to match heat exchanger

1.55.

struction

1,.58. ...Obtain peak operating efficiency using test instruX

ments

,JO II. 'Air Conditioning and Heat Pumps

.
.

2.10

A.

Mechanical Diagnosis and Servicing

2.11.

Locatejob site

2.12.

Locate system trouble

2.13.

Correct problem

..

2.20

Electrical Diagnosis, and Servicing

B.

2.21.

Locate and repair or replace, defective components in

low voltage control circuits

'

2.22.

Locate and replace components in line voltage circuits

..

2.30

C.

Hand Tools

2.31.

Use basiOand tools

2.32.

Use specialized tools

,,,...,.

'

'N,

0
0

I,

,N

L3'

N.

N...

1
N.
0
0

0
0

0
0

'

'

4-)

4-)

s_

.e

,.c

cs

Lo

11110'0'

SUGGESTED

AIR CONDITIONING, HEATING, AND REFRIGERATION TASKS

a a a

BY EDUCATIONAL LEVEL

4-)

4-)

.0

T3

Cr)

co

6.

Z
N.

6
.
,

!.40

Electrical Instruments

D.

2.41.
!

2.42

Use electrical instruments to determine voltage, currelit, and resistance

Use electrical instruments to determine power

0
0

Instrktior

Additional

Practice
?,50

E.

System Cleanup after Burnout

0 Advanced Ir
2.51,

Disconnect a tube and flush

2.52.

Tear down TEV and flush

2.53.

Pump cleaner through condenser

2.54,

Pump cleaner through evaporator

2.55,

Clean all refrigerant piping'

X.

2,56.

Replace compressor and put system into operation

struction

!,60

F.

Heat Pumps

2.61.

Install outdoor unit'on concrete pad with

given for snow and ice accumulation

consideration'
X

2.62.

Install indoor unit with proper sound baffling

2.63..

Install supplemental heat section in indoor unit

2.64:

Install indoor thermostat

2.65,

Install outdoor thermostat (if used)

2.66.

Install all low voltage wiring from schematic wiring


diagram

2.67.

Install refrigeration lines

2.68.

Use. pressure- temperature methods to check out reversing


valve

2.69.

Use steel tool to check magnetism of reversing valve


solenoid

2.610.

Check defrost timer clock for operation

2.611.

Check defrost control sensing bulb for good contact


with outdoor coil

2.612.
Alill

Test check valves with magnet '(unit off)

Ail'

,,

..

1.

.,,
\p,

t_o

,,

r.

\ 0

(...)

(..1

(..)

\ (..)

r r
c,

c,

0 0
I

,.:

.:

SUGGESTED
.

AIRCONDITIONING, HEATING AND'REFRiGERAT1ON TASKS

i.

44

up

co.

s.

si.

"

4.),

a.

17

17

..

.1.)

IiS;

tn)

N.

BY EDUCATIONAL LEVEL

411.01.,1
'

a.

..

Test for temperature difference across check valve

2.611

Instruction

(unit on)

,OAd,ditional-

Z.614.- Check refrigerant prEssures


pressures
.

Practice

CheCk electric resistance elerents,ftr,proper opera-

2.615.

'. tion

OPAdvanced.

TeSi complete system .for 'refrigerant leaks

2.616.

In-

00 III, 'Refrigeration
0

..

3.10

At -Tools and Materials

',

Use hand tools (flaringswaging, bending)'

A:12. .Work with materials' (tubing, refrigerants)

3.11.

3.13.,

'Use test instruments, (gauges, thermometers).,

..

3.20

Mechanical C6mpression Systems

B.

3.21:

Recognize Cycle components

3.22.

Connect ciele components to for

a complete cycle...,

I.23.

Operate a cycle using a capillary tube, an AEU, a TEV

3.24.

Record pressures and temperatures

'3.25.

Observe cycle compdnent behavior

0
,

3.26.Leak test a.system using three methodS of detection

3.27.

Evacuate. .a system using a iiacuum,pump

'

3.28., 'Charge a sySteM


.

3.30

,C,.

Motors and Control:,


.0

3.31.

Recognize various types of motors

3.32. 'Install and wire (connect)' an_electric motor (use


,

Alit diagram).
'' 3.33.

hire in different-typei of starting relays (use dia-

no,m1
um,

46i

I-

I-

SUGGESTED
..

3.34.

Install a thermostat

3.35.

Have a knowledge of various defrost systems

3.36..

Connect a defrost system

3.37.

Install an, ice maker

cf

-0

-0

BY EDUCATIONAL LEVEL

D.

aaa

AIR CONDITIONING, HEATING AND REFRIGERATION TASKS

3.40

.1

El
0

Additional

Practice

,Refrigerated Cabinets

0 Advanced In-

3.41.

Recognize key features of different styles and models.

3.42.

Check and service a cabinet

struction

N.1

3.50

E.

3.60

Repair of Cabinets and Mechanisms

Mechanical

3.51.

Replace a compressor'

X.

3.52.

Repair a condenser

3.53.

Repair leaking evaporator

3.54.

Replace a defrost heater

3.55.

Replace'a defrost tier

3.56.

Repair a system leak and recharge

3.57.

Repair a restricted capillary tube

3:58.

Diagnose a system that has an inefficient compressor

F.

Troubleshoot and Repair Cabinets and Mechanisms

0
0

El ectri cal

3.61.

Check and replace a defective start relay

3.62.

Check and replace a defective hermetic compressor__

3.63.

Check and replace defective run and start capacitors.

3.64.

Check,and repair a defective ice maker.

3.'65.

Check and replace a hermetic compressor after a burn-

out

463

464

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r:

1.

I--

N.

N
u

, 0

,- u

N
u

SUGGESTED

N
u

c)

0
.

'

s.

L:

Lo

co

AIR CONDITIONING', HEATING AND REFRICERATION TASKS

BY EDUCATIONAL LEVEL
o

CP

Ci

4-) .
(/)

'CI

C7

S.

In

C'

In

,
.

1 Refrigeration

3.70

.
.

Corrercial Refrigeration' Systems

G.

3.71.

Diagram an electrical wiring system fron'the discon-,


nect switch

Practice
X

Select wire size for each circuit

3.73.

Locate motor control and electrical troubles. .

.0 Advanced Instructibfl

Recognize and correct compressbr troubles, low charge,


0

Know purpose and application 'of multiple lvapOrator


:systems.

. .

overcharge, high heat, and high, head pressure


3.76.

'3.74.. Read trouble analysis charts


3.75.

Additional

3.72.

Instruction'

3.77... Select major components and arrangements of multiple


evaporator systems
3.78.

'

Ilistall and adjust evaporator pressure regulator, PR'

3.79.

valves and refrigerant conthils

Select and know when to use internal equalizer, exter


nal equalizer, and pressure limiter thermostatic ex. ,

pansion valves
3.710.

Install and, adjust heat pressuiT controls if conden-

sors are exposed to outdoorweather temperature

3.711.

Know types and purpose of heat exchangers

X,

3.7121

Know where and when heat exchangers,should and should

.'

notte installed

3.713 Know..advantages, of accumulators and where to install..

3.714: Know type'and purpose of oil separators, their location, and installation requirements
.3.715.

46o

Knnw
roacnn fnr
III
VI avanuAtinn A rofrinPrAtinn'cuctral

DeterMine the correct storage life, temperature, and.


humidity of various commodities

1 71A

X
,

'66

.
I

SUGGESTED

I:

.7. '

'IL'

i.--'

'1=1

.....;,

...,

......

.....,

U
U

U.

.0

AIR CONDITIONING, HEATING, AND REFRIGERATION TASKS

...

0
.

.C..)

+.)

4-1

z
P

s.:

s.:

4.)

4.J

.4-;

cf

.a

CY

LC

T.3

,0

L.

. CV

01

,z1*

1.6

r3.717.

Know evacuating procedures

X'

'0

3.718.

Know charging procedures and determine correct charge

3.719.

Charge.a comfort cooling unit

.c

'
S.

-p

.p.

i.

s'.

0',

U
U

I.

4.)

BY EDUCATIONAL LEVEL.

:-

U
U

C7

....,

03
..

-c

_c

'4
is)

Instruction

X,

0' Additional
Practice

3.80

ORefrigeration Servicing.
3.81.

Adhere tQ safety rules pertaining to handling of refrige rtnts and electrical circuits

3.82.

''

[1

Be able to service or suitably replace electrical and


mechanical'refrigeration components

3.84,

struction

'Read and follow pipingblueprints and electrical schematics

3.83.

.0 Advanced InX

.0

Locate malfunctioning components in d refrigeration


system

X
.

.3.85,

Organi:e a systematic method of repair of the malfunc,

tiOning component
3.86.

',

Install refrigeration systems

,
.

.00 IV.

4.10

Air Distribution

A'.-

it-: Randle'r

:' 4.11,, .Set air handler

4.12.

Level air handler

4.13 \..

7ightenrews and bolts

Install air filters

'4JA.
4.15...

Inita11.4nd align drive system

4.16.Aire motor

4.17;

Start and

check rotation and RPM

4.18.' Check amperage and voltage


4.19.

..

. i

T.

lin.

in'stall condensate drain piping

r$84 :Priv, nrnnein rlominnna


6

Ins'tal'l. ;vibration eliminators

X
X

468

-1

U
U

SUGGESTED

AIR CONDITIONING, HEATING AND REFRIGERATION TASKS

)1:4

IN
U

F-

IN
U

IN
U

cr
BY EDUCATIONAL LEVEL

44.20

B.

Duct System
X

4.21.

Properly design duct system

4.22.

Install duct system from w'rking drawings

4.23.

Check all hangers, joints, and dampers

4.24.

Insulate duct system

4.25.

Cut openings for ducts, diffusers, and

4.26.

Install diffusers and grills

4.27.

Balance system for proper quantity and direction of

Instruction

Additional
Practice

grills..
0 Advanced Instruction

air flow
U.1

4.30

4.28,

Adjust mechanical aWelectric controls

4.29.

Apply good safety, rules

C.

Exhaust and Make-up Air System

4.31.

Cut proper openings

4.32.

Set fan and/or louvers

4.33.. Check and adjust air quantities

5.00'

V.

5.10

5.20

Air Treatment

A.

Checking Condition of Air

5.11..

Use psychrometer

5.12.

Use psychrometriO charts and tables

5.13.

Check volume of air (to determine make-up)

5.14.

Determine enthalpy

0
0
0

B. Humidification
5.21.

Install humidifier

5.22.

Service humidifier

5.23.

Size and select humidifier

469

40

I
U
U
SUGGESTED

s.,

AIR CONDITIONING, HEATING AND REFRIGERATION TASKS

U
U
I

7.

BY EDUCATIONAL LEVEL

,5.30

C.

Dehumidifying Air

5.31,

Install dehumidifier

5.32.

Service dehumidifier

5.33,

Sze and select dehumidifier

Instruction

Additional

Practice

.,:tleaning Air

5,41.

Install and service filters

5d42%

Install or service electrostatic filters

El

5.43.

Install and service electronic air cleaners

5.44.

Install vi scars filters

0 Advanced Instruction

6.00 VI.

6,10

Controls

A.- Wiring Diagrams


6.11.

Recognize a,nd use the symbols of a control diagram

6.12.

Compose a schematic diagram of control systems

6.13.

Comgre mechanical control elements

6.14.

Illustrate the differences between mechanical, elec-

trical, electronic, and pnnmatic controls


6.15.

Use schematic diagrams in the process of diagnosing


control problems in equipment

b,20

B.

'Test Equipment

6,21.

Use test equipment for checking controls

6.22.

Diagnm problems in control circuits

6.23.

Test and replace oil burner controls

6,24.

Test and replace gas burner controls

6.25.

Test and replace electric heat controls and elements

6,26.

Diagnose zone control systems

471

0
0

SUGGESTED

AIR CONDITIONING,HEATING AND REFRIGERATION TASKS

BY EDUCATIONAL LEVEL

6.30

C.

Components

6.31.

Recognize the different types of relays and their ap-

Instruction

Additional

plications
6.32,

Identify the types of unit-heater control systems,


unit-ventilator control methods, outdoor thermostat

Practice

controls
6.33.

Install and calibrate a thermostat

6.34.

Determine component coordination and operational se-

Advanced Instruction
X

quence
16.35.

Install electric pneumatic controls for domestic and


commercial heating and cooling

5.36.

Identify the types of controls and their function in


domestic and commercial refrigeration

6.40

D.

Refrigerant Controls

6.41.

Replace and repair refrigerant controls for refrigeraX

tion and air conditioning


6.42.

Use solenoid valves, modulating controls, and three-

way valves to control the distribution of

6:50

E.

refrigerant.

Wiring and Controls

6.51.

Determine ampere draw and install proper relay to control fractional horsepower motors,

6.52.

Determine ampere dr,aw and install proper contactor

for larger horsepower motors


6.53.

Install electric solenoid valve for pump down control

on commercial refrigeration system


6 54.

Wire electric solenoid from wiring srhematic'

6.55.

Install motor overload on domestic freezer or refrigerator

6.56,

473

Wire internal motor overload on air '',onditioner.-1.

X
X

I4

.,

1..0

N.

SUGGESTED

N
0

C.)

C.)

C.)

AIR CONDITIONING, HEATING AND REFRIGERATION TASKS

-__..
6.57.

Wire external motor overload on air conditioner

6.58.

Mount bi-metallicthermostat.in proper location for


air conditioner

6.59.

BY EDUCATIONAL LEVEL

L.

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.

Instruction

Additional

Wire bi- metallic thermostat into control system using

Practice

wiring schematic
6.510,

Install temperature type thermostat on domestic re-

frigerator or freezer
6.511,

Advanced Instruction

Install, preSsure type thermostat on commercial refri-

geration system
'6.512. -Wire high-low pressure switch on commercial refrigera-

tion system

.00VII.

schematic

Duct Fabrication and Installation

A.

7,10

7.20

from wiring

Fabrication

7.11.

Interpret ductwork

7.12.

Use fabricating tools.and machinery

7.13.

Lay out and make square and. round fittings

7.14.

Insulate' ducts

B.

on plans and working drawings

interior and

exterior.

Installation

7.21.

Hang ducts.

X.

7.22.

Use deviCes for fastening and joining ducts

X.

7.23.

Seal and insulate joints and seams

7.24.

Install duct accessories, grills, registers, doors


X

boots, and take offs


7.25.

Apply duct insulation

8 1.00VIII. Costing and Estimating

8.10

A. Cost Factors

11
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AIR CONDITION NG, HEATING, 'AND REFRIGERATION TASKS

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8,11.

construction prints for all types of,

Interpret

Instruction

Additional

construct ion 'for Lost estitating purposes


.

8.12.

Calculate time any. labor costs

8,13.

Calculate overead

8.14,

Calculate travel time and lodging

8.15.

Calculate profit required

X
X

Practice

,E] Advanced Instruction


8.20

8.30

B.

Procurement

8.21.

Know wher e td, procure materials

8.22.

Determine lead time for materials

C.

Pricing Fact ors

8.31.

Know adve rtising procedure for bids

8.32.

Calculate contract price of turnkey job

8.33.

t
Procure a id contract with subconractors

8.34.

Procure c )s t. of permits

X
I

X
.

L,

8,40

9.00 IX.

9.10

D,

Specificatio i Factors

8.41.

Must unde 'stand codes for pricing purposes

8.42,

Determihei costs of bid bonds and performance bond

Enerty conserva/t on

A.

MechanicaliS stems

9.11.

Use appi :able equipment to maintain peak operating


efficiency

9.12.

Clean air Cooled condenser

9.13.

Clean Ovate r cooled, condenser

9.14.

'Treat Ciro ulatino water

475
477

U
U

SUGGESTED.

AIR CONDITIONING

HEATING AND REFRIGERATION TAS (S

BY' EDUCATIONAL LEVEL'

-.--....
9.15.

Clean,furnace heat exchangers

9.16.

Lubricate moving parts Where required

9.17.

Inspect and replace ;belts

9.18.

Clean boilers

9.19.

Clean and replace air/fuel filters

9.110.

Clean and replace fuel jets

9.111.

Evaluate source "of airsupply,for heating system

9.112.

Charge air conditioning systems

9.113.

Evaluation system for retrofit

9.114.

Determine ,feasibility of adding heat recovery system.,

9.115..

Locate' quipMent-for maXimuM energy efficiency

9.116.

Adjust primary air 'to obtain proper CO2 and flue gas

co

temperature
9.117.

9,20

9.30

B.

Adjust blower for, proper cfm

Electrical Systems

9.21.

Clean controls

9.22.

Install thermostats and timers

9.23.

'Explain energy efficiency, ratios

9.24.

Compute power used by a system.

9,25.

Measure power used by a system'

9.26,

Advise owner of benefits of additional controls

C.

Records

9.31.

Maintain system performance records

9.32.

Maintain, system maintenance records

9.33.

Record system variables for evaluating energy utilization

9.34.

Analyze charts to determine ,system efficiencies

13

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9.40

D.

Publit Relations

9.41.

Instruction

Additional

customers.

9.42,, Inform owner of saving .method


9.43.

Explain energy conservation features of systems to:

,Practice

Discuss features of ,alternative energy.systems

.0-Advanced In9.50

E..

Insulation Materials

struction
X

9.51.

Evaluate existing insulation

9.52.

Determine additional requirements to meet energy effictency standards

9.53.

Determine building orientation, shading, landscaping


for new construction

9.54.

Evaluate new insulation type and installation procedures

9.60

F.

Oil Burner

Efficiencies

9.61.

Determine the heat content of each type of oil

9.62.

Evaluate 'the advantages and disadvantages of the oil

by the grade of oil


9.63.

Determine the components needed to handle a certain


grade of oil

9.64.

Identify the type of burner, being used and those


things required to burn the 'oil completely

9,65.

Determine the advantage of each type of burner

9.66.

Determine the size nozzle to use and how much fuel


can be burned in the combustion` chamber

9.67.

Determine the amount of air required to burn the oil

,9.68.

Determine the proper ventilation for the furnace or'


X

boiler. room

481,

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Know the chemicals needed for complete combustion and

why excess air is required

Instruction

Additional

Knowthe'by-products of combustion and how to use instruments ,to measure the CO2 level

9.611.

..

4-)

ul

'9.610.

AIR CONDITIONING, HEATING AND REFRIGERATION TASKS

9.69.

Determine from the shape of the combustion chamber the

Practice

angle of the nozzle needed


9,612.

Place the burner in proper location In the combustiOn

D Advanced

chamber

9.613

Instruction

Adjust the burner oil pressure and'adjust their supply so that the proper CO2 can

9,614.

reached

Use the smoke'spot tester to .d termIne if any sooting


is taking place

9.615.

Determine if the blast tube and turbulator.ari,pro


perly set

,9.616.

,6

Measure combustion draft and make Chmigei necessary

for proper draft

,,.:

9.70

G.

Gas Burner

9.71.

Efficiencies

Calculate heat load

9.72... .Size chimney for draft and - 'combustion

9.73.

Instal) gas burner .according to code

9.74.. Size fuerpiping to matc

ressUre-and BTU

9.75.

nd.controls for maximum

Install eleCtO,cal-wiring

conSerYgibi'

,.9.76Thubleshoot and service gas burners to optimize per'formance

X
,

0'00 X..

Design
,

10.10.

A.

Hydronic Distribution Systems


.

10.11. Design fourdifferent types of hydronic systems

IJ

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1.0.12. Estimate water temperature requirements for a given

applicWon

Instruction

Additional

10.13. Select all equipment and components for a given ap7


plication

1014. Choose the correct size'chiller and/or boiler'

do'

Practice

.0. Advanced In-

10.15. Estimate hot water requirements for domestic or


potable purposes

10.16. Select the type of doMestic or potable water heating

struction

system bet suited for a particular application


10.17. Estimate pipe sizes for entire system

X'
.X

10.18. Select proper pipe insulation

10.19. Design a cooling tower installation

10.110. Select pump capacity and types

dy

10.111. Estimate all pipe sizes, including valves and accesX

sories

10.112. Evaluate all work done against industry standards

and Various codes


.

10.20

.B.

Nydronic Systems Balance

10.21. Measure water temperatures in. various sections of


systems
.\

X
X

10.22: Measurewater flow in specified sections of systems,


.

10.3.. Use a wide variety of instruments in testing, adjusting, and balancing.a properly designed and installed
system

X
:

.
.

10.24. Compare several designs and applications

'X

10.25. Choose the best design for a specific system

.X

10.26. Evaluate effect on operation and efficiency of a


).
.

specific system, with possible revision to maximize

PF

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10.27.:Measurewater temperature at various terminal units

,X Instruction
X.

to determine BTU output


,

10.28. Construct a system curve bdsed on water flow

10.29. Use pump curves to estimate flow rate and head

0 Additional
Practice

10:210: Evaluate overall efficiency' of a...system under test,

both before and after test and balance has been per-

:Advanced In-

formed to assure optlmum performance

struction

10'.30

Gas Piping

C.

E Elective

10.31: Demonstrgteg knowledge and understanding of the.


.

American Gas Association (A.G.A.).

'

Recommended pro-

.,..

cedurgs .for gas piping and'appliance installation

and the N. C. State Building'Code, Volume III, Chap;


ter XIV, Section-1400-1415

..:

.
.

10.32. Select the proper size gas piping 'for any specified
application.

10.33. Correctly estimate the size, type and quantity of


,,

fittings required

10.34: Select the correct vent material and size for any
given application

10.35. Estimatethe correct amount of combustion and ventilation air for any, given application

10.36. Evaluate a.given system and specify.thelet clearance!,


',

.required by code

X
.

MAO,' D.

Transport Refrigeration

10.41. Choose the:best type system for a specified application

-:'.

'

10.4L1pmpare various: methods of air distribution used in


....

ranspor

're rigera ion ..

11

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10.43. Select all special equipment and controls required'


X

Instruction

to meet the needs of various types' of transport reE

frigeration

0. Additional

10,44. Accurately estimate or calcUlate the load require-

Practice

ments of a specified transport refrigeration application

0 Advanced In-

10.45. Select the correct size systeM for the application


specified

struCtion

10.46. Analyze*and solve theoretical and practical design

Elective

problems in existing and proposed systems

10.50

E.

Commercial Refrigeration Systems

10.51. Calculate the refrigeration load requirements for


commercial refrigeration applications
10.52. Choose the proper condensing unit
10.53. Select the correct evaporator Coil assembly

10.54. Select the proper operating and,saf'y gbntrols for


a given application

10.55. Inspect, test,and analyze existing systeMs

10.56. EstiMate the materials required to construct a 'given


X

walk-in cooler
10.57. Measure the internal volume of a given unit and esti,'

Mate the' actual storage capacity of various' products.

10,58. Design a proper refrigerant piping system,

X
x

10:59. Diagram the piping system illustrating all components


thereof

10.510. Estimate the average compressor running ime, for any


given commercial refrigeration application

Lid)
Lid()

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10.60

F.I Industrial Refrigeration Systems


10;61. Estimate the cooling load requirements for industrial

Instruction

refrigeration applications
.

10,62. Differentiate between. various types of refrigeration

equipment and systems


1

Practice

.63. Demonstrate a working knowledge of the fundamentals

t] Advanced In-

of industrial refrigeration theory and application...,

10.64. Analyze the pressure-temperature relationship.:..,....,

Additional

struction

10.65. Compare and select the best refrigerant.for specified


applications

10.66. Compare theoretical and actil-,capacities

0
.

10.67. Design a refrigerant piping system for a specified

application
0

10.68. Select all system components, including all operating


and safety controls

li

10.69. Evaluate the function of condensing systems, heat


rejection systems, and the components thereof
10.610

Plan the duties of a plant operating engineer.

10.70

G;

Residential Air Conditioning Systems

10.71. Calculate the heating and cooling needs of a resi,

,'

dence
X

10.72. Select the proper equipment to meet the estimated


needs
X

10.73. Choose operating and ,safety controls

10.74. Prepare data for load calculations' to be made by

computer

10.75. Calculate the humidity requirements for a residence...

10.76. Select humidifier and controls

19

491

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10.77. Analyze existing systems for alterations to conserve


energy

10.80

H.

Instruction

Residential Air Distribution

Additional
Practice

10.81. Demonstrate an understanding of air movement in a


distribution system

0 Advanced In-

10.82. Measure and calCulate air volume

struction

10.83. Measure and calculate air velocities

10.84. Estimate blower capuity and air quantities required


co

10.85. Estimate and measure friction loss

10,86. Correctly size and lay out an air distribution system


10.87. Balance an existing residence system
10.88. Appraise a residential air distribution system and
distinguish between good and bad syftems
10.89. Make recommendations as may be indicated for improving an unsatisfactory residential air distribution
X

system

10.90

I.

Commercial Air.Conditioning Systems

10.91: Calculate the heating and/or cooling requirements of


X

.a commercial type structure

10,92. Select the correct size and type of heating and/or


cooling equipment to meet these requirements
10.93. Interpret a psychrometric chart to measure the state
of mixture of two (or more) air streaks
10.94. Use various engineering data in the form of charts,
tables and graphs to evaluate specific heat, humidi-,

fication.and dehumidification
10.95, Calculate humidity requirements and select humidifier
with control system for type of heating system em-.
played

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06. Evaluate a commercialoair conditioning system for


maximum energy utilization and conservation

10.97. Determine airflow requirements

10.100

0
J.

Instruction

Commercial Air Distribution Systems

Additional
Practice

10,101.. Accurately calculate air flow requirements

10.162. Demonstrate knowledge and understanding of air and

0 Advanced In-

its behavior'in a commercial air distribution system.

10.103. Design a simple constant velocity system


.,.

struction
X

10.104. Design a simple. velocity reduction system

10.105. Design a simple equal friction system

,X
,

10.106. Design a simple static regain system

10.107. Compare'the four systems and evaluate each

10.108. Select the best system for a specific application

10.109. Calculate individual room air volume requirements

X
.
,

10.1010. Select proper diffusers, registers and grills

10.1011. Design a complex equal friction system

10.1012. Calculate air requirements for,each outlet

'10.1013. Calculate air volume.and velocity in each section of


duct

10.1014, Calculate friction loss for,each component and all

ductwork

10.1615. Determine 'blower capacity requirements,

10.1016. Use instruments in testing, adjusting and balancing


various air distribution systems for commercial use

10.1017: Evaluate air motion within a conditioned commercial

area using modern instrumentation

10.1018. Make recommendations as may be indicated for improv-

ing a unsatisfactory commercial air distribution


rwe+rim

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IC

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Electric Heat Systems

Instruction

Additional

10.111, CalcUlate the heat loss in wattage on a room basis


for a structure
10,112. Select the most apProlpriate.type.of system of a part

Practice

icularapplication.4.

0 Advanced In-

10.113. Choose the correct operating and safly controls for

struction

'the system selected


10.114. Design and play out the complete sy'stem,

x;

0
E

10.115. Demonstrate the ability to. inspect and test systems

Elective

and Components for safe and proper operation

10.116. Correct problems with electric heat system,'its


design or any component thereof
10.117. Compare and evaluate various systems.,
10.118. Estimate approximate

annual

operating cost

10.119. Measure efficiency of any electric heat system

10,1110. Make recommendations as may be indicated for greater

energy conservation and/or comfort.

10.120

'L.

Solar Heating and Cooling Systems

10.121. Demonstrate an understanding of terminology associat


E,

ed with'solar energy.
10.122. Deterrmine promising applications of solar energy

10.123. Evaluate the economics and performance of solar sysE

tems

10.124. Estimate average energy availability at the earth's


surface
10.125. Differentiate betWeen climatic constants in differen
areas

10.126. Select collectors

10.127. Select Storage medium

E
E

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10.128; Determine collector orientation

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.Instruction

.)(

10.129. Compare concentration sys.tems


.

10.1210,. Evaluate

solar water heating


E

O. Additional,
. .

10.1211. Compare solar.airconditioning and dehumidification

Pricte

systems

10.1212. Assess types of solar power generation

0 Advanced

10.1213. Perform F-chart analysis


Instruction

10.1214, Solve design problems in existing and Proposed solar


Elective

heating/cooling systems

10.130

M.

Automotive Air Conditioning


.

10.131. Install gauge manifold


E

10.132. Interpret ,pressure readings

10.133. Determine correct refrigerant level

.E

10.134. Identify compondpt failure

,
.

10.135. Use sling psychrometer to obtai,n wet bulb temperature

.'

10.136. Know oil type and amount. required for system lubri -.
cation

'

10.137. Know how to replace componhts, evacuate, and' re,

charge systems
E
,

10.138'. Use electrical schematics

, ,

10.139. Check fuSes.

10.1310. Check for open circuits,


E

10.1311. Check for grounding (shorts)..


E

10.1312. Demonstrate air by-pass and diversion from outside:


.

vents to bi-level, defrost, heating,"and cooling....


10.1313. Perform miscellanedus service, -i.e., drains, belts,

vibration, drives,,bolts.and nuts, and cleaning pro-

1-4
,-,

r'4.,

1.-

...,,

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....

....,

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ps

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Drafting and Blueprint Reading

11.00 XI.

11.10 A.

Planning

Instruction

11.11.,Organize activities for efficiency


11.12. Outline data for use
0

Additional
Practice

11.20 B.

Sketching
X

11.21. Sketch objects

0 Advanced InX

11.22. Sketch working drawings

struction

SC

8
Technical,Drawing

11.30 C.

11.11. Use drafting equipment

X
.

11:32. Draw objects so as "to describe their shape through ..

orthographic, pictorial, sectional, and/or auxilary'

view techniqufs
,,,

11:33. Use scales to describe the size of an object


11.34.. Do lettering and dimensioning

11.40 D.

Blueprint Reading.,

11.41: Visualize shapes.,of objects

11.42. Determine dimensions

11.43. Interpret specifications

11'.44. Know meanings of lines and symbols

.,

1.

11.50 E.

Graphics

11.51. Prepare charts and graphs


X

11.52. Develop diagrams

11:53. Develop maps, piCtures, and/or drawings


x

50i

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i

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.

.00 XII,

Mathematics

12.10.A.

4.3

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12.11. Perform basic operations

Instruction

Additional

12.12, Perform operations involving

fractions,' decimals,

.
.

and percentages

.' Practie

12.20 B.

Measurement

0 Advanced

12.21. Use' English system

Instruction

12.22. Use Metric system

Algebra

12.30 C.

.,

12.31. Perform basic operations


.

12.32. Perform advanced operations


,

12.40 D.

X.

.Geometry

12.41. Use plain and solid figures


,

12.42. Determine area and volume

12.50 E.

Trigonometry

.
.

12.51. Peform basic operations

.
,

14.52. Perform, advanced operations


,

13.00 XI I11.

13.10 A.

Safety and First Aid

Safety

13.11. Use safety equipment


.

13.12. Know and abide by safety rules and regulations


13.13. Locate and switch" off the master power switch

25

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13.14. Perform safe evacuation from shop.


13.15. Protect equipment and personnel from unsafe condi-

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Additional

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First Aid
13.21. Perform simple first aid procedures
13.22. Know location of first aid kit

3:20 B.

Advanced
X

Instruction.

Welding

XIV.

Oxyacetelyne
14.11. Perform soldering operations

4.10 A.

14.12. Perform brazing operations


Terform welding operations
`Perform

X
X

14.14. Perform cutting operations

4.20. B.

.
.

Arc
X

14.21. Set up equipment


X

14.22. Select electrode


'X

14.23 Perform welding operation


.i.

Science

(V.
.

.
.

Units and Measurements


15.11. Identify units of length, weight and volume.
.15.12. Estimate the length and weight of objects in metric

5.10 A..

units
15.13. Convert from'insheS to mm or cm and from lb. to kg..:

15.14. Convert from in to cm


Hcinn Rritich nr matrix marh
1; ic 'Pprfnrm mpAcurpmontc

inistrules

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15,16. Perform measurements using British or metric


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micrometer calipers
Instruction

15.17, Perform measurements using'Britishor metric venier


calipers.

15,18. Use the correct number of signif)cant figures

Additional

15.19. Estimate error in measurements and

Practice

.
,

15.20. B.

0 Advanced

Properties of Materials
Instruction

15,21, Use tables of density, specific gravity, and specific heat

..

15.22. Read gauges and meters


15.23. Make measurements to determine density or specific'
.

gravity

15.24. MeasUreMents to determine.tensile strength

15.25. Apply terms relating to properties of materials

X
.

'

15.26. Calculate density, specific gravity, and specific

heat

15.27. Calculate temperature, volume, and pressure changes

in a gas

15.28, Relate densities to buoyancy and flotation

X
.

15.29. Follow .directions, both oral and written, from lab


experiences
.

15.210. Graph and interpret graphs

15.30 C,', Mechanic's

,
.

15.31. Measure the power output of .a rotating shaft

X
.

15.32. Determine the efficiency of a Machine


15.33. Determine the energy required to 0 a given job
15.34. Calculate velocity, distance or time

. ,

X
X
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15.35. Calculate acceleratpn,thange in velocity or time..

15.36, Identify all forces acting on a body

15.37. Determine force required to start or stop a body

15.38. Identify causes of inefficiency in a machine...

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Additional
Practice

15;40 D.

0 Advanced

Heat

15.41. Select correct thermOmetric de ice


15.42., Use a thermometeric device to
.

etermine temperature:

15.43. Calibrate thermoMete r

15.44. Calculate, linear expa sion

Instruction.

X
X
X

d apply to job at hand.

15.45. Calculate volume expansian-Of materials and apply to


X'

'job at hand
15.46. Calculate or estimate heat absorbed and given up due
.

to a temperature change

C1

15.47. Caldulate or estimate-heat produced in a mechanical


'operation

15.50 E.

Light and Sound

15.51. Determine the efficiency of a light fixture

.5.52. Lay out a simple lighting system

15.53, ,Predict the results of additive color mixing

15,54. Predict the results of subtractive coldr mixing

,
,

15.55. Determine the reverberation time of.a room

15.56. Analyzepe'performance of.,alaud seaker


15.57. MeaSure and evaluate noise `level
15.58. Calculate. BTU gain or loss from a structure
.
.

15.60 F.
'

Electricity and Nnetism

15.61. Install meters and take readings

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15.62, Set up simple circuits

157637-Test-with-an ohmeter

15.64. Convert joules to foot-pounds.

X'

15.65. Convert joules to ,calories

15.66. Convert watts to horsepower

Instruction

Additional.

Practice
15.67. Determine cost of electrical

energy used

0 Advanted
15.68.. Replace blown fuses

15.69.*Determine wire size*

X,

Instruction
.

15.610. Use an electrogagnet

15.611. Use ayi induction coil

15.612. Charge a lead storage battery

15.613. Use a.transformer

15.614. Build an induction heater (furnace)


15.615. Rectify alternating current.

15.616. Use a capacitor to produce phase shift


X

15.617. Use a variable resistor to control current


15.618. Use an

oscilloscope,

X
.

15.619. Determine charge of lead battery with a hydrometer .. .X


15.620. Use Ohm's law to find resistance

15.621. Use a relay

15.622. Use generator

X
V

15.623. Use an electric motor

15.624. Build a copper-wire cell,

15.625. Ground an electrical ,dev.ce

15.626: Determine the impedance of a coil


.

16.627. Show lines of force of a magnet

15.628. Determine compound resistances

15.629. Determine how voltages combine


15.630. Determine how currents combine

:15.631. Determine that like charges repel, etc

511
5.12
29

c.

IF

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15.632. Determine the power used by a Tamp, etc

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X.

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15.633. Find the resistivity of a metal

,X

15.634. Determine the electrical equivalent of heat

Instruction

Additional

'X

15.635. Find the horsepower.of a motor

15.636. Use the laws of transformers


15.637. EXplairi the operation of a voltmeter or ammeter

)(

Practice

15.638. Find the field lines around a current - carrying wire... X

0 'Advanced

15.639. Use the National ,Electric Code Handbook

Instruction

15.70

Auxiliary

15.71. Plot a graph


15.72. Read a graPh

15.73. Read,diagrams and charts (pie,tharts and histograts,


for example)
15.74. Perform the four,basic arithmetic .functions
15.75. Extract a 'square root
15.76. Add inverses'

16.00 XVI Communications


.

16.10

A.

Reading

16.11. Read manuals, workbooks, work orders and memos


16:12. Read books in the field

X
.X

16.13. Read the bulletin board and company publications

16.14. Look up words in the dictionary

16.15. Read articles in trade journals

16.16. Read and interpret written instructions

.16.20

B.

1611

Writing
Writ o ronArfc

work

mnropc

memos And'

i'

instructions

514,
,

SUGGESTED

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:

AIR CONDITIONING, HEATING,AilEFRIGERATION TASKS

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16.22. .Make written application for employment - include


X

resume

16.23. Fill out a job application form

16.24, Write a business letter

16.25,

Spell major terms related to job

16.26. Write legibly

16.28. Make out a bill for goods sold

16.30
I

X
X

Addittonal
Practice

16.27. Complete requisitions and purchase orders

v4.

Instruction

it

Advanced
Instruction

Talking

C.

16.31:Give oral directions

X
.

16.32. Speak to a small group

16.33. Solve problems by,,asking questions

16.34. Make suggestions to superiors

constructively

16.35. Talk on the telephone in a 'job setting

X
.

16.36.,Participate in discussions

16.37. Report orally on work

X
X

,16.38.,Show conversational courtesy to others

16.40 D.

Listening

16.41. Listen for correct meaning

16.42. Listen for information and directions

16143. Listen to understand a person

16.44. Listen to,share feelings

16.50 E.

Visual Interpretation

16.51. Be aware of surroundings

16.52. Recognize problems and dangers

16.53. Interpret signs, symbols, postersnd other visuals

le [A

wit)

.
.

T-1-----L Z---L--J .1.-i-L.... 1 J4.----

16.55. Interpret graphs and maps

I
X

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Professional Practice

q
17,10

A.

Business Mahagement

17.11. Maintain
17.12. Keep

records of customers on file

17.13. Maintain

good relations with other employees

Instruction

Additional

0
0

good public relations

Practice

17.14. Compute overhead cost of each job....


local, state, and federal regulations pertain-

11.15. Know

Advanced
0

ing to' equipment to be used

Instruction'

MD

17.20 B.

Ethics

competitors in same field

17.21.,Respect
17.22. Feel

obligation to public to do a good job

17.23. Have obligation to employee to give fairtreatmeht


17.24

Know

the value of work competently done


laws, rules, and regulations which must be

'17.25. Respect

observed
1

17.30 C.

Standards

17.31. Keep

up-to-date records of changes

0
0

17.32. Keep

in touch with manufacturer's recommendations

laws pertaining to equipment

17.33.. Know

17:34. Keep

informed'

.
.

17.35. Does those "plus" jobs

17.40 D.

Marketing

17.41. Aware of total cost of equipment

17.42. Know overhead cost to deliver and/or install material,

...

17.43. Maintain

._..

.44.

511

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list of available supplies to choose from

alternate systems to

e used

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.17.45. Can explain health benefits related to installation


of job

Instruction

17.46. Analyzes what could be done to decrease cost of


.installation and operation without sacrificing qual-

'0

ity

17.47. Can compute first cost of job relative to operational cost

Additional
Practice

Advanced
Instruction

Cultural Attributes

XVIII

Values
18.11. Interested in being informed

1.10 A.

18.12. Interested in becoming a better employee


18.13. Interested in 'concerns'of employer
18.14. Careful in use of salary

X
X

18.15. Committed to personal and professional goals


18.16. Concerned for standard of living
18.17. Has desire to learn

X
X

Attitudes

.20 B.

18.21. Has desire to please

18,22. Understands others' problems

18.23. Is willing to work hard to improve


18.24. Wants to fit into scheme of things

Philosophy

.30 C.

18.31. Interested in all persons benefiting from improved

__

....
.

working conditions by performing quality work


efficientlY
_

. Lonsistent aiueowara
Private life

51)

...

phases or wor

X.

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18.33. Has a definite purpose for working.

18.40 D.'

Instruction

Additional

Humanistic and Social Skills

18.41. Is dependable

18.42. Understands all people

Practice

18.43. Has aggressiveness to get the job done

i,

0 Advanced

18.44. Is thorbugh in work habits

Instruction

18.45. Is thoughtfuNf others' problems

.
.

).0

XIX

Interpersonal,Interacting Skills/

19.10 A.

Leadership

19.11. Is able to' coordinate different phases of jobs

19.12. Is able to take as well as give clear, concise instructions in a business-like manner
19.13. Completes job in a professional manner, so company is
complimented

C]

19.14. Motivates co-workers and helpers to accomplish objectives in least amount of time with quality retai ned

19:15. Insures Company equipment and


used

upplies are not mis-

.,

19.20 B.

Teamsmanship

19.21. Works well with other employees

19.22. Respects views and opinions of others


19.23. Does not openly discriminate
19.24. Is concerned with total company objectives

X
.

22
.

Nersonnel Management

19-31; Understands and appreciates need for rules and regulations that are a function of good management practices.

i.
.

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19.32. Understands and follows chain 'of command

Instruction,

Additional

19,33, Decides who is to be assigned to job,and how to best

effect completion

Practice

19.40'D,, Group Interaction :

19.41. Enjoys participation in group activities

19.42. Has something tocontribute-to group

0 Advanced
Instruction
,

19.43. Understands that the good of the group should come,


,.

first

19.44. Aware of responsibilities 'of relating to individuals

who are not as involved.as they might be


,

Salesmanship

19.50 E.

19.51. Unde'rstands and has knowledge of product and service


0

to be sold

19.52. Attentive to customer's "signals ", moods, 'etc., 'and

analyzing these, adjusts sales pitch to benefit sale.


19,53. Attempts to get. best reasonable price for company

,19.54. Understands and appreciates fact that the better fin


.

andial condition company is in, the better one's

position
,

,00

Information Retrieval

'XX

20.10 A.

Recall

20.11. The recall of basic ideas by memory games, word/


0

object associations, and other techniques

20.12, Takes notes to help recall technical facts


20.13. Keeps log books for all jobs or installations that
..

are not or

e or inary aesign

.35

523

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AIR CONDITIONING, HEAT

4.)

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4.)

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Data Collecting'

20.21:Reads technical manuals and trade journals, then

Instruction

Additional

files accOrdigtO predetermined system


20.22. Keeps personal-technical library

20.23. Collects-manufacturersireleases and files in library,

Practice

20.24: Requests 'engineering data from related manufacturers',


.files for future use.

0 Advanced

20.25. Removes installer's information sheets from new

Instruction
X

.equipmeni and files under area and customer

0
w

20,30 C.

Self Instruction

20.31.. Obtains subscriptions to.trade journals

20.32. Collects and files trade releases for new products


X

for study and evaluation


20.33, Attends service schools sponsored by both industry

and educational institutions

20.34. Checks "junk mail" sent by manufacturing companies


for new or improved products or designs or performance changes
._.. ..... .______

21 .00

XXI

21.10 A.

Personal Skills ,and Traits

Reliability

21;11. 'Arrives on time

21.12: Keeps promises

21.13. Follows orders intelligently

21.20 B.

Thoroughness

'

2E21. Willing to finish the job

21.22. Listens carefully for complete instructions


21.23. Uses hest information and tools availahl

.X

,.

for inh..._

525
36

X.

X,

,52ii

H
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SUGGESTED

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4.3

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21.30 C.

4J

Neatness
0

21.31. Always cleans up after job is done


X

21.32. Keeps tools in proper shape

21.34. Keeps hair well groomed and Uniform.clean

--------'

Efficiency

Advanced
Instruction

21.43. Looks for ways to save materials, use less eipensive materials and not waste materials
21.44. Looks for ways to decrease non-productive work

Integrity

21.51. Can be trusted at all times


21.52. Provides accurate.information about the job

Honesty

21.61.. Can handle money safely

21.62. Is careful and honest with time allotted

21.70 G.

Additional
Practice

21.60 F.

0
0

21.42. Completes tasks in appropriate period of time

21.50,E.

Instruction

21.41. Looks for ways to save time and labor

0
0

21,33. Dresses appropriately for the job

21,40 D.

4")

Receptivity

21:71. Accepts authority ea'sily'

21.72. Accepts job assignments willingly


21.73. Understands reason for job
21.74. Takes time to get proper instructions and asks when
there is doubt

37

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Sensitivity

21.80 H..
.

21.81, Has a feel for,human Illations

Instruction

21.82. Responds to other's feelings constructively


0 ,Additional

21.83. Explains that overall needs must be met despite, some


X

difference of'opinion

PraCticability

21.90 I.

'Practice

0 Advanced

21.91. Has ability

'Ul

Instruction

perspective of'job relaX

tins

to'keepDproper,
'

21.92. Uses ,good judgement 'in work decisions

,''

Friendliness

21.100 J.

21.101. W.illing to accept other's 'viewpoints


.

21.102. Meetsnnew'people easily


\

21 103. HelOS.new personnel become productive

Altruism

21.110 K.

,,.
,

21.111, Can plaCe,oneielfjn anothey's shoes

0
.

21.112. -Interested in employer, employee, and customer's


.

concerns

V ri"
0 tj

529

38

HEATING, AND REFRIGERATION

AIR CONDITIONING,

AND CRITERION

MEASURES

COMPETENCIES

working in the:
given for each
major abilities
statement is
competencies,identifies
One competency
perform the
This list of
field,
ability to
the persons
heating, and refrigeration,
section titled
criteria for evaluating
air conditilning,
refer-to the
suggested
job
level
.along
with
statements by
objectives by
major task LAea,
competency,
and instructional
'For general:,
performance
For SpeCific
'stated competency.
Competencies,
section of thelanual.
Job Descriptions/Job
outline
the,
course
refer to
educational level
expected of a person

531

0 32,

AIR CONDITIONING, HEATING, AND REFRIGERATION.


COMPETENCIES AND CRITERION MEASURES

1.1

.0)1 Heat

Criterion Measure

Competency

Subject (Task)

Given an oil furnace requirement, select

Installation to meet requirements

tank;, and piping, and install.

as to size, code requirements as to


'oil piping and venting.

Start up and check out to include


tests for efficiericy of operation
and safety of operation.,

1.2

Gas Heat

Given ,gas furnace tubing, valves, and

Installation to/meet requirements

fittings, connect lines with valves and

as to size, code requirement as to,

regulator so as to be neat, safe, and

gas piping and venting.

meet. all .codes.

Start up procedures to include


test of inlet gas pressure, proper
input, and safety controls.

1.3

Heat Pumps and

Given the need for.an electric heating

System to be installed to meet,a1)

Electric Heat,

system, select and install equipment.

codes.

Size and select wiring, dis-

connects, breakers, and heating equipment.

Be able to start up and test equipfent for proper operation, safety.,


and efficiency.

1:4

Heat Loss cal-

Given house plans and specifications,

'Proper sizing of equipment. to insure

culations,

compute amount of heat loss and heat

energy conservation and' customer

gain, giving size of equipment needed

satisfaction.

to 'do the job at hand.

1.5

Combustion

Given draft and combustion requirements,


select,

e' fuel andtatch the equipment

.after le Vining the availability and

storage, elivery requirements.

Plan and complete installation of


equipment and Work with codes and building
construction.
1

Calculate heat load.

Calculate cost per minion BTU


Evaluate annual fuel consumption,,

from design conditions.

AIR CONDITIONING, HEATING, AND REFRIGERATION


COMPETENCIES AND CRITERION MEASURES

Subject (Task)

2.1 'Mechanical Diagnosis


and Servicing

Competency'

Given ,the location and customer complaint,

Criterion Measure

Time consumed will be as little

the student will arrive at the job site

as possible,,

promptly, locate cause of mechanical

System will 'operate properly

trouble, and correctly repair trouble.

upon completion.

Customer satisfied if possible.


2.2

Electrical Diagneis
and Servicing

Given a malfunctioning heat puMp or


air conditioning system., systematically

diagnose by using the proper test equip-

lent, find the cause of trouble, and.


repair or replace defective electrical
controls 'or components.

0
0

The defective control or, component

will be located by systematic testing using, the proper test equip-

ment and unit schematic wiring


diagram.

The defective control or component

will be'repaired or replaced.


The system will be checked for proper
operation.

2 3

Hand Tools

'Given hand and specialiied tools


demOnstrate proper use.

Tools are clean.


Tools are not ,damaged.

Parts are not damaged (use correct tool).


'u Safety precautions are used,
2.4

2.5

Electrical, Instru-'

Given eleCtrital instruments, properly

ments

use them to chetk electrital circuits.

System Cleanup

After Burnout,

Faulty circuits will be correct.


System will operate properly.

Given4 system which needs a compressor

Compressor is replaced.

replaced, determine cause of failure

Systme Is free of acid.

if system is acid.

System operates properly.

Give proper cleaning as recommended

by manufacturer

2.6

Heat Pumps.

Given units 'of a compldte heat pump

assembly, install and service according


to specifications.

DC) ti

Installation and service follows a

logical sequence with a minimum of


time involved.

L.

t)

AIR CONDITIONING, HEATING, AND REFRIGERATION

COMPETENCIES AND CRITERION MEASURES

3,1

Tools and Materials

.Mechanical Compres-

3.3

Criterion Measure,

Competency

Subject, (Task)

Use tools, instruments, and materials

Tools used correctly and safely.

to install and service refrigeration

Materials used efficiently.

'systems.

Instruments used properly.

'Observe, test, evacuate, and charge a

Compression system properly


,.evacuated and charged.

sion Systems

refrigerant compression system.

Motors and Controls

To recognize motor and control types

Able to apply new or replacement

forproperapplication.'

motor,

Given a refrigerator., the student will

Be competent in matching finish,

Refrigerated
Cabinets

hardware,and general cycle of

,serVice. or clean a component 'until it

is serviceatle .or acceptable in appearance

cooling and defrosting,

to theoWner,

Be awareof insulation migrating


and vapor barriers.

3.5-.Repair'of Cabinets,

and Mechanist-.

install

Mechanical,

Use meters to obtain flow rate and

The student will., from memory, remove,

temperature range:and to obtain

(replace),,.. braze, and add

desired pressure and teMperatures.

,oil and refrigerant so that a component


functions according to manufacturer's,
speCifications.

3.7

Troub1 eshoot and

Givenan HVAC 'system', the student.will

Repair ,Cabinets and

test from memory the continuity of de-

MechanIsms

4ces, circuitry, and components,

El e.ctrical

Using .a 10M Or Amprobe instrument,

Commercial Refrig-

To 'determine type .of syStem for

,eratiOn Systems-

specifie'd type of food storage..

3.8

Servicing

Sequence and correct method' to make


.

equipment operational.

Unit must maintain proper temperature.


as specified,

'Given loroper equipment and ,parts,

Unit will operate correctly and

approach a problem with a knowledge

efficiently.

of operation of equipment and


components,' locate malfunction, and
3

537

538

1
AIR CONDITIONING, HEATING, AND REFRIGERATION
COMPETENCIES AND CRITERION MEASURES

Criterion Measure

Competency

Subject (Task)

establish reasons for failure using


test equipment.

4.1'

Air Handler

Recognize air handling equipment, blowers,

Cubic feet per minute (CFM), will

drivers, and electrical components.

be determined by measuring psychro-

Be able to adjust, measure, identify,

metrics of entering and leaving air.

and service complaints of air handling

Balance the make-up and recirculated

components.

air for temperature and humidity


control.

t 4.2

Duct Systems

Given a set of blueprints and speci-

The duct system will supply proper

fications; fabricate duct in 'shop then

BTU's to each room for comfort

install the duct'.

cooling and heating without dis-

Balance air in ducts by means of

turbirig drafts or noise.

dampers.

4.3

Exhaust and

Know the function, total exhaust,

Make-up ,Air Systems

and make-up air dim of system.

Relative humidity, CFM, and tempera-

ture will colOymith architect's


mecifications as determined by in-

5.1

Checking Condition
of Air

Struments.

,Given a sling psychrometer, wet the

Identify and determine the values

sack, sling properly, and read' the

of the other properties of air on

-resulting dry bulb and wet bulb


temperatures.

Locate same on the,

psychromatic chart.

the psychromatic chart by using


the WB and DB,values of sample of
air as determined when using the

Determine air

sling psychrometer.
quantity.

5.2

Humidification

Given a humidifier, install in the

Relative humidity of the air from

correct'location, wire correctly,

the conditioned area would be within

put into operation, and/or service

53

the limits.

Repair non-operable unit so that it

properly.

will function properly.


4

AIR CONDITIONING, HEATING, AND REFRIGERATION


COMPETENCIES AND CRITERION MEASURES

5.3 ,Dehumidifying Air

5.4

Criterion Yeasure

Competency

Subject (Task)

Cleaning Air

Given a dehumidifier, select location,

Humidity in conditioned area will

install or service, and put into/or

be reduced to tolerable or specified

return to operation.

conditions.

Given an air filter (porous, viscous,

Proper cleanliness of air, access-

or electrostatic), install, connect,

ibility far service after.installation,

or service.,

and testing for renair are essential


for ,competency.

Customer satisfntion and economy of


Performance are also reauired.

7,1 6.1

6.2

Wirjng Diagrams

Test Equipment

Given a schematic (electrical or

Proper identification of equipment

pneumatic), identify, connect; service,

related controls, problems, adjustment'

and maintain system along with com-

setting for performance, and pre-.

ponents.

ventative maintenance.

Given an,assortment of test equipment,

Proper application and use as well as

choose proper,test piece and use to

maintenance and tare of eouipment.

gather necessary data.

,6.3

Components'

'.

The function of each component and

Recognize and call each component

`its relationship to.the entire unit

by name.

is described.

6.4

Refrigerant

Given a blueprint, know proper controls

Identification of various types of

Controls

(metering devices) by size and type

metering devices.

of refrigerant, their function, adjust-

Install and adjust for proper meterina

ment problems and servicing procedures.

of refrigerant

Adjust and control for superheat in


system.

6.5

Wiring and Controls

To be able to select, install, and

Sequence of operating is determining

wire electrical or mechanical controls.

factor of a good control installer.

5'

542

541

AIR CONDITIONING, HEATING, AND REFRIGERATION


COMPETENCIES AND CRITERION MEASURES

7,1

Fabrication

Criterion Measure

Competency

Subject (Tilik)

Be 'able to read, interpret, and lay

Follow blueprint for proper

out metal for fabrication.

tolerance,

Duct work fabricated in the shop


should fit space requirements of
the installation with a minimum
of alterations from blueprints and
specifications.

7.2

Installation

To recognize all, component parts and

System is assembled in a determined

system components that are needed to

amount of time.

complete a particular installation...

41
Fs,)

8.1

8.2

Cost Factors

Procurement

Given plans and specifications, pri,ce

All cost items will be properly

all, cost items.

listed and priced.

Given list of materials, place all

Purchase orders will be issued,

orders with correct supplier's.

Receiving date for all materials will


be verified.

Materials bought for correct cost.

8.3

Pricing Factors

Given plans and specifications,

List bonds and permits required,

know bid, requirements and sub-contracts

List all sub-contracts.

needed.

Price complete job.


Price permits.

8.4

Specification
actors

9.1

Mechanical Systems

Given specifications, know which codes

Know the codes.

apply and cost of bonds.

Know bond requirements and cost.

Given a specific mechanical system,

The student will define scientific

analyze all components in relation

recommendations to facilitate sub-

to achieving energy conservation.

stantial energy savings from any or


all of the components and their

r 4

related condition.

04'1

AIR CONDITIONING, HEATING,, AllD'REFRIGERATION

COMPETENCIES AND CRITERION MEASURES

9.2

Cr'iterion Measure

Competency

Subject (Task)

Electrical Systems

Interpret and explain all electrical

Given eny specific set of energy

systems associated with 'air conditioning,

depleting symptoms, isolate and

heating, and refrigeration systems.

identify a component that is malfunctiOhing.

9.3

Records

Interpret gauges, meters, and recorders

Determine, interpret, and/or

and keeps records of information.

extract operational characteristics


from past records.

9.4

9,5

Public Relations

Talk with customer about the energy

Deliver a talk on the energy features..:

conservation features of a specific

of a system to a group in a concise

unit.

and informative manner.

Insulation

Compute "R" value of. existing construc-

Make calculation and determine heat

Materials.

tion and proposed buildings.

transfer ratio of Sq. ft. of a specific


wall.

9.,6

Oil Burner

Select, install, and service oil

Installation meets all code requirements

Efficiencies

furnaces .according to code to

for fuel, chimneys,,wiring, and operation:

maximizmfficiencies.

9.7

Efficiencies meet manufacturer's spcifi-

Gas Burner

Select, install, and service gas furnaces

cations.
installation meets all cosle requirements

Efficiencies

according to code to maximize efficien-

for fuels, chimneys, wiring, and operation

cies.

'Efficiencies meet manufacturer's specifications.

10.1

Hydronic Distri-

Given a blueprint of a building and

The design will be easy to follow.

bution Systems

heat loss/gain calculations

The system will meet all 'space require-

design and correctly size complete

ments.

hydronic distribution systems.

The system will ,fit space allotted,

The system will be.economical to install


and operate.

546

545

AIR CONDITIONING, HEATING, AND REFRIGERATION


COMPETENCIES AND CRITERION MEASURES

Competency.

Subject (Task)

10.2

Hydronic Systems
Balance

Given system layout, design lcication

.and'type of.hydronic system balancers

Criterion Measure

Balancing devices will be sized


and located properly.

required.

10.3

Gas Piping and

Given blueprints and equipment! specifi-

The piping will be sized in accord-

Venting

'cations, calculate gas piping size,

ance with AGA Recommendations and

estimate the size and type fittings

N. C. ,Building Code, Vol. III.

The

needed, select and size the vent system,

hquired'amount of ventilation:and

calculate the required amount of ventila-

combustion air will be supplied to

tion and combustion air, and specify

unit according to code. ,The,vent.

clearances as outlined in AGA Recom-

system will be selected and sized.

mendations and N. C. Building Code,

in accordance 'with the code. %The

Vol. III.

clearances of equipment shall conform to AGA Recommendations and code


reouirements..

10.4

Transport
Refrigeration

Identify types of transport refrigeration

Set controls, superheat, charge, and

systems and methodS of powering the

set control devices for proper opera-

systems,

10.5

EmplOy maintenance procedures for

Will know drive types, component

proper operation.

service, and coordination,

Commercial

DeSign and layout a .commercial refrigera:

Equipment iS-sizetproperly.

Refrigeration

tion system for given products.

System design is correct.

Systems.

Select high and low side equipment.

operational costs are optimum.

Calculate equipment load.

10.6

Industrial

Apply basic refrigeration principles

Identify.the,relationhip of, the four (4)

Refrigeration

as applicable to industrial refrigera-

basic components plus adjustment of

Systems

tion, but be aware of sophistication

controls. and charges.

of controls.

AIR CONDITIONING, HEATING, AND REFRIGERATION


COMPETENCIES AND CRITERION MEASURES,

Competency

Subject .(Task)

10,7.

Criterion Measure

Residential.,Atr

Design a properly sized, balanced,

The system will be complete with

Conditioning

and competively priced residential

equipment list, layout sketch for

Systems

air conditioning system.

heating and cooling units, dis-

tribution and return duct system,


appropriate control system.

10.8

Residential'Air

Calculate, design, size, and price

Distribution.

.complete residential air distribution


system

From blueprint install and balance


as required for air conditioning
and heating.

Service air handling components


(both electrical and mechanical).
.42

10.9

Commercial

Design a commercial air conditioning

Calculate heating and cooling loads.

Air Conditioning

system that meets design criteria.

Select equipment.

Systems

and budget.

Design air and hydronic system


components,

10 10

Commercial Air

Given a set of blueprints and

When properly installed, system

Distribution

specifications, compute heat gain,

will provide comfort conditions

Systems

and loss and select project equipment

within the comfort zone.

for commercial air distribution


system.

10.11

Electric Heat

Given a set of blueprints and speci-

System will perform correctly for

Systems:

fications, design an electric heat

comfort heating and cooling when

system to conform to design conditions

properly installed.

according to ASHRAE guide.

10.12

Solar Heating

Design and.sketch out all components

The system will be practical, feasible,

"and' Cooling

and associated equipment for total

and easily installed.

.Systems

solar heating and cooling system.

It will supply all needs for heating

and cooling without sacrifice of comfort to the occupants.

5 ;).

AIR CONDITIONING, HEATING, AND REFRIGERATION


COMPETENCIES AND CRITERION MEASURES

Subject (Task)

10.13

Criterion Measure

Competency

Automotive Air

Given an automobile withfactory

lame auto manufacture, year,

Conditioning

installation or add-on air conditioning,

component or system.failure,

the:student must from memory be,able

then correct problem using

to approach service problem for a cor-

manufacturer's specifications.

rect trouble diagnosis.

11.1

Planning

Given a job order, develop preliminary

Plans and specifications to be

sketches, evaluations, and measurements.

accurate, to scale,.dimensioned,

From these, develop plans and working

clear and concise.with necessary

drawings to scale

elevations, sections,

nd enlarge-

ments so as to give a true picture


of job requirements.

11.2

11.3

Sketching

Given a job order, develop sketches

Sketches of elevations and floor

showing required elevations and pre-

plan to be tieveloped4to scale

liminary plan.

showing required detail.

TechniCal

Lay out duct plans and drawings of

Neat plans provided with details,

Drawing

various apparatus.

notes, etc., that skilled mechanic


could understand and fabricate.

11.4

Blueprint

Given a job order with a blueprint,

Draw plan to scale, develop elevations,

Reading

develop, plan and specifications.

and make required dimensions.

Develop charts and schedules of equipment and symbols used.


0,

11.5

12.1

Graphics

General Math

Develop graphs and fuel consumption

Know and interpret energy use using

for specific fuel using equipment.

known wattage/BTU for all fuels desired.

Solve problems in heat gain and loss,

Be able to arrive at correct heat

estimating, duct sizing, areas, volUmet,

loss and gain values from a blueprint.

and velocities.

Determine cost, overhead, selling price


of job, and interest and percentages.

10

5:i

REFRIGERATION
AIR CONDITIONING, HEATING, AND

COMPETENCIES AND CRITERION MEASURES

Criterion MeaSure
Competenty

Subject (Task)

12.2 'Measurements

'Lay out,and size components in'all

From job specifications, be able to

systems

by applying math involved in time,

calculate size of equipment and

rate, distance as related to volume,

system.components for a given job,

weights, and energy demands.

12.3

Algebra

Solve equations for unknowris with air

'.

Lay out

systems using algebraic.

moVement problems such as 'duct 'size,

orinciples.

velocity, volume mixtures desired,

Solve for temperatures, oressures,


and volumes as used in the refrigeration'
process.

12.4

12.5

Geometry

Trigonometry

Prepare good duct fitting layout.

Be proficient in sheetmetal layout.

Calculate compressor capacity.

Be able to do apolication.engineerina.

Use trigonometry to solve problems

Solvcright angle trigonometry problems

related to duct fabrication and in-

for unknowns
Uses trigonometry. in laying out and

stallation.

joining ducts,

13.1

Safety

Determine correct safety measures

Know local, state, and federal laws

for various locations.

pertaining to storage of comoressed


gases.

Use correct safety measures for protection to eyes.

Have proper ventilation for soldering'


and brazing,

Use OSHA approved equipment and


tools.

13,2

First Aid

Administer first aid to accident

Be able: to stop flow ofkblood, administer

victim using life saving techniques,

mouth to mouth reSusitation; cpr, and


prevent or. treat for shock,
I

Be able to describe tl'eatmeht to proper


0

11

medical authorities.

Si

554

1
AIR CONDITIONING, HEATING, AND REFRIGERATION
COMPETENCIES AND CRITERION MEASURES

14.1

Oxyacetylene

Criterion Measure

Competency

Subject (Task)'

Select a soldering project, prepare the

Inspect flow of filler materials

surface, select the flux, select filler

for adherence, excessive build-up,

material, and solder the project.

weak Spots, and appearance.

Select a brazing project, prepare the

The student will set up torch for

surface, select the flux, select filler

cutting operation; cut, and prepare

material, and braze the project.

weld test plates.

Select a welding project, prepare the

Inspect weld test plates for correct

workpiece, select rod,-and weld the

angles, size, and finish.

project.

Inspect tightness for fitting, set-

Cut object according to print

ting of gauges, size of tip, and

specificatiOns.

lighting the torch.

Take project apart and inspect for


cleanliness of parts, pits in filler
material, and amount of filler
material used.

Inspect for flow of filler material,


adherence of filler material to part,
and test project' for strength.

The student will select a Project,


prepare the material, select filler
material, and weld the part.

14.2

Arc Welding

Set the welding machine for correct

Inspect electrode as to specifications,

curvet, ensure positive ground con-

size and grade.

nection, wear proper clothing, take

Th) student will prepare material for

safety precautions, strike an arc,

weld test plate, weld. plate, clean

and weld a part.

slag, remove backup strip, saw coupons,

The student will select the

proper

grind surfaces, and chamfer.

electrode by using a print with

Inspect for pits, slag, and form

welding specifications as to size

coupons to specifications.

and grade.

Inspect for cracks and penetration of


filler material to parent M6tal.

12

AIR CONDITIONING, HEATING, AND REFRIGERATION


COMPETENCIES AND CRITERION MEASURES

\\

Competency

Subject (Task)

Criterion Measure

1.

.\Takes

curate measurements in

.UnitF and Measure-

Be able. to accurately measure and cal-

.mOts,

culate from instruments,' tables, and

English and metric units.'

graphs,

Computes conversions from


English to metric.,,

15.2

15.3

melting

Properties of

Know properties of materials used in

Measure density,

Materials

air conditioning, heating, 'and refri-

tensile strength, and specific

geration field,

heat.

Mechanics

'

point,

Develop the ability to perform tests

Field. test and compare'the manu-

on machinery.

facturer's specifications for

accuracy-.

15.4

Proper

Measure temperature of materials or

Heat

objects and their surroundings',

.14

,record and calculation of

'heat measurements,

Given a specific material and, a means


of adding. heat to it, determine ex-

pansion and quantity of heat absorbed.

15.5

Eight and Sound

-Interpret effect of sound as related

Be able to make accurate. sound

to physical comfort.

measurements.

Recommend construction practice's

Descfibe how sunlight affects

that use.sunlight to an advantage in.

heating/cooling needs of a structure.

heating and cooling a ,structure.

156, Electricity and


Magnetism

'Given electriCal measurement in-

Proper meter (instrument) selected

struments, demonstrate proper use

and connectO to circuit properly.

toisolate and correct electrical

Power "on" or "off" as appropriate

problems

oriproper measurement and ,to prevent

damage to instrument.
Isolate troublOs uin transformers and
controls' (magnotic) to.'bw voltage or

operating voltage problem


13

55S

AIR CONDITIONING, HEATING, AND REFRIGERATION


COMPETENCIES AND CRITERION MEASURES

Criterion Measure

Competency

Subject (Task)

Determine if a motor is working

cwithin its capabilit.


Use National Electric Code
(NEC) to determine conductor
size, fuse, or circuit breaker
.

15,7

Auxiliary

DeVelop the ability to graphically


illustrate functions or data.

size.

Can perfOrm title data analysis


techniquis:
.Does work accurately.

216.1

Reading

Read chapter of textbook giving time

Understands what is read.

required and how much, was retained.

16.2

Writing

Given a trade journal, outline a

Outline should be legible

topic.

16.3 Talking

Given a project from major areas,

Understood by'others.

give a' talk explaining the different

parts, how they function, and what


purpose each plays with the total
project.

16.4 flistening

Given verbal instructions or in-

formation, understands what is said.

16,5

17.1

Visual Interpre-

ShowioTa film, Individual Should.

tation

summarize what As viewed.

BusineSs Manage-

Manage,a business.

.Makes appropriate response to

instructions or information.'

Understands what was seen.

Continue as a profitable

Of

business..

ment

555_
'14

AIR.CONDITIONING, HEATING, AND REFRIGERATION

.4

COMPETENCIESAND.CRITERION MEASURES
0

Criterion Measure
Competency

Subject (Task)

17.2

Ethics

Has, respett of competitors,

Gain respect of others.

public, employer and other


employees:

17.3

Standards

interpret manufacturer's bulletins

Maintain and be able to give

and disseminate information of

information as to operational charac-

changes involvingoperation

teristits, performance, mortality,

costs,

and:past records.

efficiencies, and codes.


P

11.4 'Marketing

Calculate the job overhead, labor,

Ability to bid a job and answer,

Material, tax, etc.:, including

pertinent customer questions:

miscellaneouS.coSts'such as using
subcontractors.

1.8.1

Values

Exhibits commitment toward self.'

Performs expected duties willing-

and field..of emplo"yment.

ly and.competently,

Demonstrates good work habits.

..18.2

Attitudes

Adapts' and

to concerns

Of others.

Has vgoodattitude.
Satisfies customer's

Pleases employer.
n

18.1 Philosophy

Function consistently in everyday


situations

Shows promptness, cheerfulness, interest


in. goals of the company, and re-

spect for his industry.

18:4, HUmaniStic and


Social Skills

Pleasant associations within the


company

Charatter. refleCts 'the attitude

and respect an individual has for,


himself;. his fellow employees,

and management.

AIR CONDITIONING, HEATING, AND REFRIGERATION


COMPETENCIES AND CRITERION MEASURES

f.

Subject (Task)

Criterion Measure

Competency

19.1 Leadership

Able to motivate people.

Gets desired results.

19.2 Teamsmanship

Works well with others to get a job done.

Problems originating frog one


source is an indication of incompatibility.

Good team groups accomplish their


goals with little help from management.

19.3 Personnel

Employees willingly bring problems

Good employee management relationships.

Management

for assistance.
Employees confident in 'management.

Employees expreSs their views.

19.4 Groupjnteraction

Advancement in leadership and/or

Interacts within group to get job done.

responsibility

19.5 Salesmanship

Makes sales

Has satisfied customers.

20,1 Recall

Able to use knowledge of previous job.

Be able to use previous problems to


solve new ones.

20.2 Data Collecting

Will have the various business technical

Demonstrate ability to cope with

information and knowledge to meet job

many varied problems.

needs.

Apply the latest trade methods to


work.

20.3, Self Instruction

Increases technical knowledge through

Individual job advancement.

self-study.

21.1 Reliability

Arrives at job on time.

Acts it reliable manner.

Keeps promises.

Follows instructions.
16

AIR CONDITIORING, HEATING, AND REFRIGERATION


COMPETENCIES AND CRITERION MEASURES

21.2

Completes 'Job.

Criterion Measure

'Competency

Subject (Task)

Is thorOugh and persistant.

SuccesSful use of labor-saving


information and tools.
Completes job.

.21.3

Neatness

'Sees job site neatness as a desirable

Job area is free from clutter

goal.

and dee'.
Appearante is neat and appropriate
for the job.

21,4

4 21.5

21.6

Efficiency

Works in an efficient manner.

Minimum time on the job,

Integrity

Answers truthfully 'and accurately at

Statements are, truthful and accurate

all times.

at all time's.

Accounts for monies and time.

Makes change carefully and'keeps.time

Honesty

records accurately.

21.7 Receptivi ty

21.8

Sensitivity

21.9. Practicability

Accepts various,* assignments from

Does not complain at changes in

those in authority.

job assignments.

Treats others as he wants to. be treated.

Gentle with others.

Maintains good job relations.

Exhibits job stability.

Makes effective decisions.

21.10

21.11

Friendliness

Altruism

Understands basic psychology in the art

Folow.and be able to discuss

of getting along with others and in

personal skills, traits, and mental

following desires and wishes of employers.

attitudes ..that are harmonious,.

Devoted to interests of Air Conditioning,

Attentive, positive, and knowledge-.

Heating, and Refrigeration field.

able, as to aims and emphaseS of the

AHR field task with alternatives.

17

56J

566

APPENDIX L

AIR CONDITIONING, HEATING, AND REFRIGERATION


TASK ANALYSES
AND
COMPETENCIES

AHR

TASK AREA:

Heating

TASK # 1.1:

Oil Heat,.

COMPETENCY:

Given an oil furnace requirement, select equipment,


tank, and piping, and ins -tall.

CRITERION:

Installation to meet requirementS as to size, code


requirements as 'to oil piping and venting.
Start up and. check' out to-include tests for efficiency
of operation and safety.of-operation.

SKILL/PROCESS:
1.
Installstorage tank above or below ground.
2.- Run oil line with filter and valves.
3.
Run vent and fill lines.
4.
Select equipment to be ;istalled.
'5.
Install equipment.
6.
Connect to prefabricated or job erected flue.
7.
Service equipment.
KNOWLEDGE/THEORY:
1.
Installing storage tank
a.
Code requirements
1.
Depth
2.
Distance fron building
3..
Pitch
4.
Archimedes law
b.
Piping
1.

Fill

Vent
3. ,Oil lines
G.
One pipe
b.
Two pipes
Run oil lines; etc.
2.

2.

a.

b.

Pipiny, one pipe, two pipes


1.
Sizing
2.
Materials
Filters
1.
Sizing
2.
Media
3_0 Positioning

c.. .Safety valves

Code pertaining to safety


2.
Sizing
3.
Materials
Run vents and fill lines
a.
Code pertaining to same
1.

3.

1. 5izing
2.
3.

Materials
Location

5 f3
427

Task # 1.1, Page 2

4.

Select eqUipMent to be installed


a.
Manufacturer's specifications
b.
Size requirements..
c.
Style (upright-horizobta,:etc:)
Install equipment
a.
Handling during delivery
b.
Code requirements
1.
Clearances
2.
Location
3.
Supporting materials
ConneCt to flue
a.
Prefabricated flue
1.
Clearances
'2.
Materials for connection
3.
Size (diameter and length) of connection
b.
Masonry flue
1.
Clearances
2.
Materials for connection
3.
Size (diameter and length) of connection
c.
Code reqUirements
Service equipment
a.
Select test equipment
1.
Oil gauge
2.
Smoke tester
3.
CO
tester
4.
Sthck thermometer
5. .Duct thermometer
6.
Hand tools
b.
Troubleshobt \
c.
Remove
d.
Repair
e,
Replace
f.
Adjust
g.
Test
h.
Operate
,

5.

6.

7--

7.

ti

VALUE/ATTITUDE
CONCEPTS:
1.
Systematic analyses of proceddres
2.
Safety on job
3.
Quality and workmanship
4.
Care of owner's property
5.
Treatic,ent and care of equipment
6
Testing and checkout
7.
Housekeeping:and job'cleanup
8.
Owner's edUcation in operation
9
Reason for tank selection
a.
Cost comparison
b.
Soil conditions
c.
Terrain
d.
Owner's requirement
10.
Adaptabiity of equipment:
Size (physical), qtlality, safety,' operational
qualities
428

IdSK

raya 4

Analysis of burner
a
Efficiency of combustion
a.
.b.
Wiring
Check out of blower
c.
d. Quietness
e.
Speed
Proper use of tools, testing equipment
12.

ti

29

57

AHR

TASK AREA:

Heating

TASK # 1.2:

Gas Heat

COMPETENCY:

Given gas furnace tubing, valves, and fittings,


connect/ lines with valves and regulator so as to
be nest:, safe, and meet all codes.

CRITERION:

Installation to meet requirements as to size,


code requirement as to gas piping and venting.

Start up proceduresIto include test of inlet gas


pressure, proper input, and safety controls.
SKILL/PROCESS:
1.
Install piping for gas line.
2.
Select equipment.
3:
Install equipment.
4.
Connect to prefabricated or job erected vents and flues.
5.
Service equipment selected and installed
.

KNOWLEDGE/THEORY:
1.
Installing gas piping.
a.
Sizing
1.
Diameters
2.
Lengths :
3.
Schedule
b.
Materials
1.
Steel
2.
Aluminum
*3.... Copper

Code requirements
Pressure testing
1.
Low pressure
2.
High pressure
Equipment selection
a. Manufacturer's specifications
b.
Size requirements
c.
Style
Equipment installation
a.
Handling during delivery
b.
Code requirements
1.
Clearances
2.
Location
3.
Supporting materials
Connect to flue
a.
Prefabricated flue
1.
Clearances
2.
Materials for connection
3.
Size (diameter and - length) of connection
b.
Masonry flue
1.
Clearances
2.
Materials for connection
3.
Size (diameter and length) of connection
c.

d.

2.

3.

4.

Not recommended for Natural Gas

430

5 71

as

i.z, rage

Code requirements
Service equipment
a.
Select test equipment
1.
CO tester
2.
CO tester
3.
"U" tube manometer
4.
Stock thermometer
5.
Duct thermometer
6.
Gas gauges
7.
Hand tools
b.
Troubleshoot
c.
Remove
d.
Repair
e.
Replace
f.
Adjust
g.
Test
'h.
Operate
c..

5.

VALUE/ATTITUDE
CONCEPTS:
1.
Systematic analysis of procedures
2,
Safety on job
3.
Quality and workmanship
4.
Care of owner's property
5.
Treatment and care of equipment
6.
Testing and checkout
7.
Housekeeping and job cleanup
8.
Owners education in operation
9.
Reason for tank selection. (LP gas)
a.
Cost comparison
b.
Soil condition
.

10.

11.

c.
d.

:Terrain

a.
b.

Size (-physical)

Owner's requirement
Adaptability of equipment.
Quality
-c.
Safety
d.
Operational quality
Analysis of burner
a.
Efficiency of
b.
Wiring
c.
Check out of blower.for quietness and speed
Proper use of tools and testing equipment
.

12.

AHR

TASK AREA:

Heating

TASK # 1.3:

Electric Heat

COMPETENCY:.

Given thzneed for an electric heating system,


select and install equipment.

CRITERION:

System to be installed to meet all codes. Size


and select proper wiring, disconnects; breakers,
and ref?igerant piping.
Be able to start up and test equipment for proper
operation, safety, and efficiency.

SKILL /PROCESS:
1.

2.

3.

4.
5.

Size conductors.
Run conduit from disconnect to equipment.
Select equipment.
Install equipment.
Service equipment selected and installed.

KNOWLEDGE/THEORY:
Conductors
1,
Size
a.
b.
Ampacity
c,
Conduits
d. .Materials
1. .Copper
2.
AlOminum
Grounding
e.
f.
Insulations
Code requirements
-g.
Service froT disconnect-to equipment
2
Disconnects
a.
Size
1.
2.
Style (fuse, circuit breaker, etc.)
3.
Location
Code requirement
4.
b.

Condui ts
1.

Size

Materials
Code requirements
Location
Equipment selection
a.
Manufacturer's specifications
Size requirements
b.
2.

3.
4.

3.

c.

4.

Style.

Equipment installation
Handling during delivery
a.
61).
Code requirements
1.
Clearances
2.
3.

r-

.Location

Supporting materials
432

/3

Task 1.3, Page 2

5. .Service equipment
a.
Selected
1.
Voltmeter
2.
Clamp-on ammeter
3.
Ohmmeter
4:
Compound gauges with manifold and connecting lines
b.
Installed
1.
None
VALUE/ATTITUDE CONCEPTS:'
1
Reason.for proper sizing of electrical components
a.
Safety
b.
Equipment protection.
c.. Protection of property and person
1.
Electrical fire
2.
Electrical shock
2.
Same as (1)
3.
Selecting
a.
Capacity for job requirements
b.
Adaptable to space
c.
Cost requirements
d.
Safety
4.
Installing
a.
Appearance
b:
Quality of Work
5.
Systematic testing and analysis of operation
a.
Check-out and start-up
.

b.
c.
d.

Capacity .cpeck.

Test equippent
.Proper use of test equipment

e;

Housekeepiing

f.

Customer instruction concerning operation

5.74 433

AHR

TASK AREA:

Heating

TASK # 1.4:

Heat Loss Calculations

COMPETENCY:

Given house P) ans and specifications, compute


.amount of heat loss and heat gain, giving size
of equipment needed to do the job at hand.

,CRITERION:

Proper sizing of equipment to insure energy conservation and customer satisfaction.

SKILL/PROCESS:
Calculate air heating heat loss and .heat gain.
1.
Calculate hydronic heat loss.
2.
KNOWLEDGE/THEORY:
Heat loss calculation for air
1.
Manual J-NESCA.
a.
ARI
b.
ASHRAE
c.
Hydrbnic heat losses (IBR Manual H-Z1)
2
Detailed method:,
a.
Modern method
b.

VALUE/ATTITUDE
CONCEPTS:
Systematic analysis of building
1.
Orientation of building
2.
Comparison of two types of insulation
3.
Local code requirement
4.
State
a.
b. _Federal-

434

rig

TASK AREA:

Heating

TASK # 1.5:

Combustion

COMPETENCY:

Given draft and combustion requirements, select the


fuel and match the equipment after learning the availability and storage/delivery requirements.
Plan and complete Installation of equipment and work
with. codes and building construction.
Calculate heat load.

CRITERION:

Calculate cost per million BTU.


Evaluate annual fliel consumption from design conditions.

SKILL/PROCESS:
.Match'proper oil/gas and heating equipment.
1.
Select heating medium.
2.
Select heating equipment.
3.
Select and'evaluate draft and combustion equipment..
4.
Determine combustion air requirements.
5.
DeterMine combustion by-products.
6.
Choose burner shape and nozzle to match heat exchange.
7.,
Obtain peak operating efficiency using test instruments.
8.
KNOWLEDGE /THEORY:

Choosing type heater


Heat content of the fuel
a.
Limits of equipment
b.
,Selecting means of transferring heat
Cooling/heating medium
a.

1.

2.

b.
'c.

3.

4.

5.
.

6.

7.

8.

Air
Water

Heating equipment
Air handling
a.
b.
Boiler
Hydronics
c.
Draft and combustion equipment
a. Forced or gravity flues
b.
Chimneys
Combustion air requirements
Cubic feet of air required to support combustion
a.
Complete vs. incomplete combustion
b.
Combustion by-products
Reduce contamination
a.
Filter and clean
b.
Burners and nozzles
Combustion required
a.
Nozzle configuration to fit combustion chamber
b.
Maximum efficiency
a.
b.

Use CO 09-0Handlyzer
Other 'indicators

435

576

Task.# .5, Page 2

'VALUE/ATTITUDE
CONCEPTS:
1.
Heating requirements
2.
Types available
3.
Quantity required to satisfy demand
4.
Equipment available
5.
Service available
6.
Contamination level
7.
Customer check and maintenance
8.
Annual cost and life expectancy
9.
Duty requirements
10.
Practice safety
.

436

AHR

TASK AREA:

Air Conditioning and Heat Pumps

TASK # 2.1:

Mechanical Diagnosis and Servicing

COMPETENCY:

Given the location and customer complaint, the student will arrive at the job site promptly, locate
cause of mechanical trouble, and correctly repair
trouble.

CRITERION:

Time consumed will be as little as possible.


System will operate properly upon completion
Customer satisfied if possible.

SKILL/PROCESS:
Locate job site.
1.
Locate system trouble.
2.
3.
Correct problem.
KNOWLEDGE/THEORY:
Getting to job location
1.
Knowledge of streets in location of work
a.
b.
Read maps
Finding problem area
2.
a.
Good communication skills
Know the type of questions to ask the customer
b..
From information supplied be ably to determine-general trouble
c.
area
d.' Use test procedures of elimination to pinpoint trouble spot
3.
Correcting problem
Repair part if practical
a.
,- b.
Replace part
Test for proper operation
c.
.

VALUE/ATTITUDE
CONCEPTS:
Value of travel time and,distance cost
1.
Diagnosis of problem
a.
Render proper service by adjustment or replacement
b
Systematic testing and procedure
2.
3.
Parts changers
Cost comparison of part repair and/or replacement
4.
5..
Safety
.,

AHR

TASK AREA:.

Air Conditioning and Heat Pumps

TASK.# 2.2:

Electrical Diagnosis and Sen/icing

COMPETENCY:

Given a malfunctioning heat pump or air conditioning


system, systematically diagnose by using the proper
test equipment, find the-cause of trouble, and repair
or replace defective electrical controls or components.

CRITERION:

The defective control or component will be located


by systematic testing using the proper test equipment and unit schematic wiring diagram.
The defective control:or component will be repaired
or replaced.
The system will be checked for proper operation.

SKILL/PROCESS:
1.
Locate and repair or replace defective components in low voltage
control circuits.
2.
Locate and replace defective components in line voltage circuits.
KNOWLEDGE/THEORY:
1.
Low voltage control circuits
a.
Have basic knowledge of electricity
b.
General knowledge.of all types of controls (how and what they
operate)
c.
Use test equipment to trace out troubled.
Repair or replace control or wiring
e.
Testfor-Orciper operation
-Line i/Olthe circuits
(Same as a through e.above)
In

*VALUE/ATTITUDE
CONCEPTS:
1.

2.
3.

4.

5.
6.
7.

How safe Working with electricity can be when properly understood


Shock
Ease of troubleshooting when proper methods are used
Prevention of damage to controls and components by connecting to
improper voltage
Overload
Shorts
Grounds
L'7?-'

0 (1;.
J1

438

AHR

TASK AREA:

Air Conditioning and Heat Pumps

TASK # 2.3:

Hand Tools

COMPETENCY:

Given hand and specialized tools, demonstrate proper


use.

CRITERION:

Tools are clean.


Tools are not damaged.
Parts are not damaged ..(use correct tool).

Safety precautions are used.


SKILL /PROCESS:
-%

I.
2..

Use basic hand tools.


Use specialized tools:

KNOWLEDGE/THEORY:.
1.
Using basic hand tools
a.
Know the tools used in this trade
b.
Properly use these tools
c.
How to care for tools
d.
Cost of tools

What tool to use for each procedure


Using specialized tools
(Same as a through e above)
e.

2.

VALUE/ATTITUDE
CONCEPTS:
1.
Proper tool for the job.
2.
Why tools should be cared for
3.
Pride in tools
4.
Safety
5.
Need for specialized tools
6.

,Speed

7.

Workmanship
Why use of damaged orornout tools should be avoided.

8.

AHR
0

TASK AREA:

Air Conditioning,and Heat Pumps

TASK # 2.4:

Electrical Instruments

CQMPETENCY:

Given electrical instrument:, properly use them to


check electrical circuits.

CRITERION:

Faulty circuits will be correct.

System will operate properly.


SKILL/PROCESS:
1.r Use electrical instruments to determine current
resistance.
Use electrical instrument to determine power.
2%

voltage, and

KNOWLEDGE/THEORY:
Determining current, voltage, and resistance
1.
Know which instruments are used for each test
a.
Know the difference between volt, amp and ohm meters
b.
Understand
basic electricity
c.
Know how to test each type of circuitd.
e, Know what current, voltage and resistance is required
Determining power
2.
(Same as a through e above)
.

VALUE/ATTITUDE
CONCEPTS:
Why the use of the proper meter can save time and life
1..
Reasons why we should understand what the circuit is doing before
2.
we start testing
3.. Understand:
WhatWhy7
WhenAnswer questions:
4.
Is the control functioning correctly?

5S

440

AHR.

TASK'AREA:

Air Conditioning and Heat Pumps

TASK # 2.5:

System Cleanup After Burnout

COMPETENCY:

Given a.,system which needs a compressor replaced,


determine cause of failure if system is acid.

Give proper cleaning as recommended by manufacturer.


CRITERION:

Compressor is'replaced

Systemis free of acid.


System operates'properly.
SKILL/PROCESS:
1.
Disconnect a tube and flush.
2.
Tear down TEV and flush.
3.
Pump cleaner through condenser.
4.
Pump cleaner through evaporator'.
5.
Clean all refrigeration piping.
6.
Replace compressor and put system into operation.
KNOWLEDGE/THEORY:
1.
Disconnecting a tube and flushing
a.
Know.what and :where a tube is
b.
Know how to remove tube
c: Know how to flu&,
d.
Know what cleaner to .use
2.
Tearing down TEV and flushing
(Same as a through d above)
3.
Pumping through condenser
(know how to flush condenser)
4.
Pumping through evaporator
(know how to flush evaporator)
5.
Cleaning all refrigeration piping
a.
Flush refrigeration piping
b.
Remove cleaner from system
6.
Evacuation

VALUE/ATTITUDE
CONCEPTS:
1.
Importance of acid-free system
2.
Dangers of acid
a.
Equipment
b.
Mechanical
3.
Understanding type of compressor failure
4.
Reasons-for keeping the system clean and dry
5.
Leak Testing
6.
Removal of moisture and noncondensables

44i

5S2

AHR

Air Conditioning and Heat Pumps

TASK AREA:

&Heat Pumps

TASK # 2.6:
COMPETENCY:

Given units of a complete heat pump assembly, Install


and service according to specifications.

CRITERION:

Installation and service follows a logical sequence


with'a minimum of time involved.

SKILL/PRUCESS:
1. : Install outdoor unit on concrete pad with consideration given for
snow and ice accumulation.
2. 'InstallAndoor unit with. proper' sound baffling.
Install supplemental heat section in indoor unit.
3.
Install indoor therMostat.
4.
Install outdoor thermostat (if used).
5.
Install all low voltage wiring from schematic wiring diagram.'
6.
Install refrigeration lines.
7.
Use pressure-temperature methods to checkout reversing valve.
8.
9...:Use steel tool to check magnetism of reversing valve solenoid.

CheckNefrost timer clock for operation.


Check dfrost control sensing bulb for good contact with outdoor coil.
11.
f12. .Test check valves with magnet (unit off).
Test 'for temperature difference across check valve (unit on).
10.

14. ..Check refrigerant. pressures.

15.'"Check electric resistance elements for proper operation.


16., .Test complete system fork:0-efrigerant leaks.
KNOWLEDG-E/THEORY:_
1.

Installing outdoor unit.on concrete pad


Economy consid6rations
a.
Orientation in relation to sunand wind directions
b.
.

b.

2.

3. _

4.

5.

a.
b.

Use of iSblation noise- vibrators


Sound control by. use of duct liner on,return duct

c.

Make condensationArainaccessible

Installing supplemental heat section


Proper lorCation in downstream air. section of duct or air handler
a..
Type
b.
Installation
c.
Code
d.
Installing indoor. thermostat
Where to install to sense average return air temperatures
b.' Types of thermostats
Energy conservation
c.
Installing outdoor thermostat
affected by
a.. Where and how to install so that control will not be
Sun amtweather, conditions
,

'6,

6.

Roo': overhang

Installing,indoorunit

Types 'of thermostats.

Installing'all lbw voltage wiring


and pula.. Makes lines as short as possible and isolated from rattles
.sating sounds.
442

583_

Task 2.6, Page 2

Uses of low voltage systems


InStallation techniques
Installing refrigeration lines
Makes lines as short as possible and isolated froM rattles and
'a.
pulsating sounds
Insulating
b.
Using pressure-temperature methods
One method of determining if a valve is operational
a.
Function
b.
Using steel tool to check magnetism
Steel tool will react to electrical magnetism of solenoid
a.
b: Funftion of 'solenoid
Checking defrost timer clock
Use of ohmmeter to see if timer motor is operating
a.
Function
b.
Checking defrost control sensing bulb
Visually check copper strap to see if it has worked loose due
a.
to vibration
Function
b.
Testing check valves with magnet (unit off)
Method of determining position of check valve
a.
b." Function
Testing for temperature difference (unit on)
How to test for leaky valve
a.
Replacement
b.
Checking refrigerant pressures
How to install and read gauges and determine proper operation
a.
from gauge readings
Charging a system
b.
Checking electric resistance elements
How to check continuity
a.
Replacing elements,
b.
Testing complete system for refrigerant leaks
Methods of leak check
a.
How to identify system operating without enough refrigerant
b.
b.

c.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

VALUE/ATTITUDE
CONCEPTS:
Hold down installation costs
1.
Minimum operating cost
2.
Eliminates recirculating heat and dripping from rain
3..
Makes indoor unit quiet in operation
4.
Assured positive drainage and eliminates overflow
5.
ConforMs with codes and good installation practices
6.
Results in control of temperature overshoot and comfort conditions
7.
Will control supplemental heat in low outdoor temperature conditions
8.
Correct installation makes operation of system completely automatic
9.
Makes an'economical and sound-proof installation
10.
If valve is in good condition, changeover from heating to cooling can
11.
be accomplished
Takes guesswork out of servicing
12.
Logical procedure for servicing saves-time
13.
Make outdoor unit defrost without malfunction
14.
443

584

Task 2.6, Page 3

15.
16.
17.
18.

19.

Servicing technique
Efficient operation
Method of determining internal system troubles
Loss of heat may be result of defective heating element
Insures future performance of heat pump

AHR

TASK AREA:

Refrigeration.

TASK # 3.1:

Tools and Materials

COMPETENCY:

Ustools, instruments, and materials to install and


service refrigeration systems.

CRITERION:

Tools used correctly and safely.


Materials'used efficiently.
Instruments used properly.

SKILL/PROCESS:
1.
Use hand tools (flaring, swagging, bending).
2.
Work with, materials (tubing, refrigerants).
3.
Use test instruments (gauges, thermometers).
KNOWLEDGE/THEORY:
1.
Using hand tools
2.
Working with materials
3.
Using test instruments

5 S 6145

AHR
TASK AREA:

Refrigeration

TASK # 3.2:

Mechanical Compression Systems

COMPETENCY:

-Observe,. test, evacuate, and charge a refrigerant

compression system.
CRITERION:.

Compression-system properly evacuated and charged

SKILL/PROCESS:
1.
Recognize cycle components..
2.
Connect cycle components to form a complete cycle.
3.
Operate a cycle using a capillary tube, an AEV,, a TEV.
4.
Record pressures and temperatures.
5.
Observe cycle component behavior.
6.
Leak test a system using three methods. of. deteCtion.
7.
Evacuate a system using a vacuum.pump.
8.
Charge a system.
KNOWLEDGE/THEORY:
1.
Recognizing cycle components
a.
Install and adjust the component
b.
Know what purpose it serves
Connecting cycle components
a.
Install and adjust the components
b.
Determine its purpose
3.
Operating a cycle
a.
Install and service all metering devices
b.
Know what would be involved to substitute one with another
4. Recording. pressures and temperatures
a.
Know the, instrument
b.
Where the sensing element should be located
c.' How long the recording should be made'
5.
Observing cycle component behavior
a.
Be able to test the performance of pressure and temperature valves
to determine if they are operating normally
b.
Operation of components in standard cycle
-6.
Leak testing in system
a.
Determine if the instrument is working properly
b.
Know what reaction will take place if a leak is detected
7.
Evacuating.a System
a.
Why evacuation is necessary
b.
How much evacuation has been sufficient
8.
Charging a system
a.
Refrigerant should be determined
b.
Determine charging method and how to determine when adequate
charge,has been completed
.

VALUE/ATTITUDE
CONCEPTS:
1.'` Each component should be needed or removed
2.
Performance is determined by how well it is installed and maintained
3.

Understand the instrumenbefore using it

4.

Know what the component should do


446

Task # 3.2, Page 2'

5.

6.
7.

Understand the safety and time necessary


Know that time.is well spent in proper evacuation
Importance of correct charge

Co

447

AHR

TASK AREA:

Refrigeration

TASK # 3.3:

Motors and Controls

COMPE1ENCY:

To recognize motor and control types for proper applicatiOn.

CRITERION:

Able to apply _new or replacement' motor.

SKILL/PROCESS:
1.
Recognize various types of motors.
2.
'Install and wire (connect) an electric motor (use unit diagram).
3.
Wire in differenttypes, of starting relays (use diagram).
4.
Install a thermostat.
5.
Have a knowledge of various defrost systems.
6.
Connect a defrost system..
7.
Install an ice maker.
/KNOWLEDGE/THEORY:
1.
Recognizing various types of motors
a.
Shaded pole
b.
PSC
c.

CS

CSR
Belt driven
f.
Direct driven
Installing and wiring
Wire from reading schematic wiring diagram
a.
b.
Install according to 000d installation practices
Wiring in different types of starting relays
a.
Determine.type and load
b.
Current relay
c.
Potential relay
d.
Hot wire
d.

e.

2.

3.

e.,Solid state
l.nStalling a thermostat
Select proper location

a..

Importance of'being level, away from vibration, drafts, and


heat generation equipment
Having a knowledge of various defrost systems
a.
How a.hot gas defrost.is used .
b. How a resistance heater is used
Why the drain is part of the defrost system
c.
Connecting a defrost System
Install necessary piping and drains
a.
b.
Install frost detector method
c.
Install. defrost termination control
Installing an ice Maker
Know variables that indicate the proper 16cation
a.
b.
Run proper electrical service to machine
c.
Have adequate water supply and water.drain
d.
Have proper ventilation

b.
5.

6:

7.

Task 3.3, Page 2

VALUE /ATTITUDE CONCEPTS:


1.

2.

3.
4.
5.
6.
7.

Proper and efficient operation is dependent on motor selection


Good sequence of operation
Good sequence of operation
Where the thermostat is.located determines how well the
temperature is maintained
Good defrost improves efficiency of equipment
Defrost is a necessary part of the system
Be sure the machine works properly

AHR

TASK AREA:

Refrigeration

TASK # 3.4:"

Refrigerated Cabinets

COMPETENCY:

CRITERION:

%
.

Given a refrigerator, the student will service or


clean a component until it-is serviceable or acceptable
in appearance to the owner.
Be competent in matching finish, hardware, and general
cycle of cooling and defrosting.

Be aware of insulation migrating and vapor barriers.

KILL/PROCESS:
1.
2.

Recognize key features'of different styles and models.


Check and service a cabinet.

KNOWLEDGE/THEORY:
Recognizing key features_
1.
Cabinets, finish, and trims
a.
Interior and exterior
b.
Checking
and servicing
2.
Compressqr
a.
Evaporator
b.
Condenser
c.
Metering Devices
d.

VALUE/ATTITUDE CONCEPTS:
Be able to follow factory or manufacturer's procedures
1.
Safety to operator
2.
Safety to equipment
3.
Safety to product
4.

591

450

AHR

TASK AREA:

Refrigeration,

TASK # 3.5:

Repair of Cabinets and Mechanisms

COMPETENCY:

The student will, from memory, remove, install (replace),


braze, and add oil and refrigerant so that a component
functions according to manufacturer's specifications.

CRITERION:

Use meters to obtain flow rate and temperature range


and to obtain desired pressure and temperatures.

Mechanical

SKILL/PROCESS:
1.
2.

Replace 'a compressor.


Repair a condenser.

3.
4.
5.
6.
7.
8.

Repair leaking evaporator.


Replace a defrost heater.
Replace a defrost timer.
Repair a system leak and recharge.
Repair a restricted capillary tube.
Diagnose a system that has an inefficient compressor.

KNOWLEDGE/THEORY:
1.
Replacing a compressor
a.
Removal of,silver (braZing)
b,'
Evacuation
c.
Add'oil and refrigerant
d.
Service.
by repair or replacement
2.
Repairing a condenser
3.
Repairing leaking evaporator
a.
Locate
b.
Repair
4.
Replacing'a defrost heater
a.
Test procedure in order to ascertain condition
b.
Replace
5.
Replacing a defrost timer
a.
Test procedure
6.
c.

6.

7.

8.

Removal
Replace

Repairing a system leak and recharging


a.
Drop charge
b.- Make repair
c.
Test procedures
d.
Evacuation
e.
Recharge
Repairing a restricted capillary tube
a.
Inspection
b.
Repair
Diagnosing a system
a. -Test the symptoms
b.
Repair or replace
c.
Determine whether electrical or mechanical

451

592

,,

Task 3.5, Page 2

VALUE/ATTITUDE CONCEPTS.:
1.

Importance of correct replacement procedures

2.

Same as abociie

3.

Using electronic or halide liquid solution to locate leak


Identify heater problem
Follow manufacturer's instructions
Follow acceptable manufacturer's instructions
Repair by service or replacement
Test, diagnose, and use corrective procedure

4.
5.
6.
7.

8.

452

AHR
TASK AREA:

Refrigeration

TASK II 3.6:

Troubleshoot and Repair Cabinets and Mechanisms


Electrical

COMPETENCY:

CRITERION:

SKILL/PROCESS:
1.
Check and
2.
Check and
3.
Check and
4.
Check and
5.
Check and

Given an HVAC system, the student will test from


memory the dontinuity of devices, circuitry, and
components using a VOM or Amprobe instrument.

Sequence and correct method to make equipment


operational.

replace a defective start relay.


replace a defective hermetic compressor.
replace defective run and start capacitors.
repair a defective ice maker.
replace a hermetic compressor after 'a burnout:-

KNOWLEDGE/THEORY:
1.
Checking and replacing a defective start relay
a.
Identify correctly 'Nom memory voltage, current, solid state,
or hot wire relay
b.
Check relay
c.
Replace relay
2.
Checking and replacing a defective hermetic compressor
a.
Identify make,-type, size, etc.
b.
Check operation
c.
Replace
3.
Checking and replacing defective run and start capacitc-s.
4.
Checking and repairing a defective ice maker
5.
Checking and replacing a hermetic compressor after a burnout
a.
Evacuation
b.
Recharge
c.
Reset controls
.

VALUE/ATTITUDE CONCEPTS:
1.
Safety
2.
Be able to correctly classify.relay problems created by
defective relays
3.
Cut system out, refabricate replacement, just.:fy type of failure
following test procedure
4.
Mechanical and elettrical knowledge
5.
Removing, adjusting, installing, and cleaning
6.
Equipment and system cleaning according to manufacturer's
recommendations
7.
Component cleaning and testing for acid and foreign materials

tI

594
453

AHR

TASK AREA:

.RefrigeratiOn

TASK # 3.7:

Commercial Refrigeration Systems

COMPETENCY:

To determine' type of system for specified type of food


storage.

CRITERION:

must. maintain proper temperature as specified.

SKILL/PROCESS:
1.
Diagram an electrical wining system from the disconnect switch.
2.
Select wire size for each circuit.:
3.
Locate motor control and electrical troubles.
4.
Read trouble analysis chartS.
5.
Recognize and correct compressor troubles, low charge, overcharge,
high heat, and high head pressure.
6.
Know purpose and application of multiple evaporator systems.
7.
Select major components and arrangements of multiple evaporator
systems.
8.
Install and adjust evaporator pressure regulator, EPR valves, and
refrigerant controls.
9.
Select and know when to use internal. equalizer, external equalizer,
and pressure limiter. thermostatic expansion valves.
10.
Install and adjust head pressure controls if condensors are exposed
to outdoor weather temperature/.
Know types and purpose of heat exchangers.
11.
Know where'and when heat exchangerS should and .Should not be installedi
12.
13.
Know advantages of accumulators-and where to install.
14.
Know type and purpose of oil separators, their location, and
installation requirements.
15.
Determine the correct storage life, temperature, and humidity of
.various commodities.
16.
Know reason for evacuating.a refrigeration system.
17_
Know eiacuatinn procedures.
Know charging procedures. and determine,correct charge.
1,8,
19..
Charge a comfort cooling unit.

KNOWLEDGE/THEORY:
Diagramming an electrical wiring system
1.
a. Airing diagrams
Schematic diagrams
b.
Selecting wire size
2.
Know circuit voltage
a.
Know circuit aMps
.b.
Know wattage at start-up.
Knowledge of code.
d.
Locating motor control and electrical troubles
3.
a.
Visual inspection
b.
Electrical-meters
Electrical/electronic malfUnctions
c.
d.
Mechanical malfunctions
Test of correction
e.
.

454

Task 3.7, Page 2

4.

5.

6.

7.

8.

,7

Reading trouble analysis charts


a.
Be ,knowledgeable of charts of all companies
b.
Keep.a file on companies normally used
Recognizing and.correcting compressor troubles,'etc.
a.
Noisy (oil low, gas sludging)
b.
Not pumping.
c.
Low charge (low head pressure, low back pressure)
d.
Overcharge', high heat-ihigh head pressure
Khowing-purpose and application Of multiple evaporailor systems
'a.
Two temperature applications
b.
More than one fixture used with, one condensing unit
Selecting major components
0..
Size and temperature range of evaporators
b. .M6ltiple evaporators
Installing-:and adjusting evaporator pressure regulator, etc..
.a.
Thermostatic-expansion valves

b.-EPR valves
9.

10.

11.

12..

13.

14.

15.

Selecting and knowing when to use internal equalizer,, external


equalizer, etc:
a.
Pressure drop thr6ugh coil
b.
Use manufacturer's data..
Installing and adjusting head pressure controls
a.
Knowledge. of conditions when required
b.
Know gas charge will be different
c.
Set correct head pressure
Knowing types and purpose of heat exchangers
a.
Increase capacity of refrigerant controls
b.
Increase capacity of ystem
Knowing where and wheh heat exchangers 'should and should not be
installed.
a.
Install, near evaporator
tb.
Do noOnstall without manufacturer's approval'
-c.
Could cause motor-coMpresSor-burn-out
Knowing advantages of accumulators and where to install
a.
Protect compressors from liquid sluggir.2
b.
Install suction line nearcompreSsor
Knowing type and purpose of ail separators, their location, and
'installation requirements
a.
Keeps oil in compressor where needed
b.
Makes total system more efficient
c.
Install in discharge line near compressor
d.
Make sure no refrigerant condenses in separator
Determining the correct storage life, etc.
a.
FrOm avail,lble material compile data for best storage of various
commodities
b.
Set controls for best storage

16. ...Knowing reason for evacuating


a.

c.
d.

Prevent high head pressure


Acid formation
Motor burn-out
Reduces moisture

Tass, 3.7, Page


//,

17.

18.

Knowing evacuating procedures.


a..
Deep vac.r100 microns
b.
Triple vac.
Three times to 500 microns
c.
Knowing charging procedures
a:
Sight glass method
b.
Frost line method

c. Weight method
`Liquid charging
Vapor. charging
Charging comfort cooling unit
a. ..Use of R22 refrigerdnt
t?..Measurements specified by manufacturer (high side).
c.
S-UCtion:pressureS
d.

e.

19.

VALUE /ATTITUDE CONCEPTS:


1.
Think.of purpose of total system
2.
Take pride in safety
a.
Fire hazards
b.
Equipment damage.

Think of function; do not be a parts'changer


4: Take pride in a good file system
5. -Make sure system is kept clean and dry

.3:

Knowledge of cost and 'savings to owner.


Pride in correct
Take pride in neat, leakproof, and correctly sized job
9.
proper selection
Know value
10.. Unit that will work,_winter_and.summer7-.
11. .A more efficient, complete system
12.
Compressor life increased;
13.
Better operating system
14.
More profit by operator -less cost to consumer
13`.
System life increase
System that is ready to charge
16.
6.
7.
8.

17.

'System thatwill operate trouble free for a longtime

456

AHR

TASK AREA:

Refrigeration

TASK # 3.8:

Servicing

COMPETENCY:

Given proper equipment and parts, approach a problem


With a knowledge of operation of equipment and
.components, locate malfunction, and establish
reasons for failure using test equipment.

CRITERION:

Unit will operate correctly and efficiently.

SKILL/PROCESS:
Adhere to safety rules pertaining to handling of refrigerants and
1.
electrical circuits.
Read and follow piping blueprints and electrical schematics.
2.
Be able to service or suitably 'replace electrical and mechanical
3.
refrigeration components.
Locate malfunctioning components in a refrigeration syStem.
-4.
Organize a systematic method ofrepair of the malfunctioning component.
5.
Install refrigeration systems.
6.

KNOWLEDGE/THEORY:
Banding refrigerants and electriCal circuits.
1.
OSHA regulations
a.
Local and state codes
b.
Company policies and standards
c.
2. .Piping blueprints and electrical schematics
Electrical and blueprint symbols
a.
Abbreviations of parts and components
b.
Pipe sizes, etc.
c.
Suitable materials
d.
Servicing electrical and mechanical refrigeration components
3.
Replace, the function, not the part
a.
b.
Proper electrical connections
Clean copper joints
c.
d.
Use of fluxs
Select proper fittings
e.
Use of swedging tools.
f.
Use of flaring tools
g.
Use of various solder and brazing agents
-h.
Use of oxyacetylene welding, brazing, and soldering
i.
Locating malfunctioning components in refrigeration system
4.
Understanding of refrigeration cycle
a.
Use of testing equipMent (volt mete)", amp meter, cable tracer, etc.)
b.
Use of compound gauges
c.
Function of each component part'and how to check it
d.
Use of pressure temperature charts
e.
Flushing and cleaning of the system
f.
Proper refrigerant and charge
g.
Use of thermometers and gauges to set superheat
h.

Task 1:8, Page

5.

AHR

Repairing malfunctioning components


a.
Take proper equipment to job (ladder, extension cord, flashlight,
cleaning materials, etc.)
b.
Have a representative inventory on service truck of controls and
parts organized in an orderly fashion
c.
Have proper instruments, supplies, and tools on the truck in good repair.
d.
Knowledge of concepts.
e.
Knowledge-of components
f.
Knowledge of failure reasons
g.
Testing
h.
Process of elimination
i.
Repair or.replace component
j.
Procedure for handling warranty defects.(i.e., nature of
defect, model, and serial number of unit removed)
Installing refrigeration systems
.

6.

VALUE/ATTITUDE CONCEPTS:
1.
Life-Death
2.
Physical Injury
.3.
Equipment and site safety
4.
Word picture
5.
Record for refrigeration
6.
Meet requirements
7.
Systematic analysis
8.
Hand skills
9.
Selection of supplies and materials'
10.
Understand concepts
11.
Positive approach
12.
Sure method
13.
Time saving
14.
Less expensive

59

AHR

TASK AREA:

Air Distribution

TASK # 4.1:

Air Handler

COMPETENCY:

Recognize air handling equipment, blowers, driver,


and electrical components.
Be able to adjust, measure, identify, and service
complaints of air handling components.

CRITERION:

Cubic feet per minute (CFM) will be determined by


measuring psychrometrics of entering and leaving
air..

Balance the make-up and recirculated air for temperature and humidity control.
SKILL/PROCESS:
1.
Set air handler.
2.
Level air handler.
3.
Tighten screws and bolts.
4.
Install air filters.
/
5.
Install and align drive S/stems.
6.
Wire motor
7.
Start and check rotation and RPM.
8.
Check amperage and voltage.
9. .Install condensate drain pipe.
10.
Check for proper. drainage.
11.
Install vibr.ation eliminators.
KNOWLEDGE/THEORY:
1.
Set air, handler
a.
Blueprints
b.
Locations
c:
Special considerations
d.
Measurements
e.
Sizes
2.
Leveling air handler
a.
Method of mounting
b.
Vertical, horizontal, down -flow, and suspended types
3.
Tightening screws and bolts
a.. Code requirements
b.
Safety
4.
Installing air filters
a.
Air directions
b.
Provisions for our precipitators
Installing and aligning drive system
a.
Pulley alignment
b.
Belt tightness
c.
Bearings
d.
Lubrication
e.
Sound and rattles prevention (shipping bolts and screws removed)
6.
Wiring motor
a.
Electrical schematics
IA3

Task 4.1, Page 2

b.
c.

Voltage, phase; cycle conductor ampacity


Motor protections

d'.

Code

Grounding.requirements
f.
Ambienttemperature
Checking rotation and RPM
a.
Start-up procedures
Determining rotation and RPM
b.
Checking amperage and voltage
Use electrical instruments O determine current, voltage,
a:
resistances, and grounding
b.
Read under-load-conditions
Installing condensate "drain pipe
Correct pitch
a.
b.
Open drainage
e.

7.

8.

9.

c.

10.

11.

Code.

Check for proper drainage


a.
Code
b.
Testing
Installing vibration eliminators

c:

Pad
Springs
Felt

d.-

Canvas connectors in all supply ducts

a.
b.

VALUE/ATTITUDE
CONCEPTS:
Purpose
1:
2.

Applicatio'n

Heating
Cooling
Ventilation
c.
d.
Exhaust
Air movement equipment
a.Forward
b.
Backward
c.
Propeller,
Drives
Belt
a.
b.
Direct
Filter accessibility
Equipment service spacing
(conform to available power)
Nathe plate dat
Use of instrumentation
VOM test meters
a.
Current (clamp on)
b.
Ampmeters
c.
()Pen drainage (condensate)
a.
Drainage
b.
Trapping
Venting
c.
Overhead systems
G
Double pan
a.
Separate drains
b.
a.
b.

3.

4.

5.
6.
7.

8.

9.

10.

460

AHR

TASK AREA:

Air bistribution

TASK # 4.2:

Duct Systems

COMPETENCY:

Given a set of blueprints and specifications, fabricate duct in shop then install .the duct.
Balance air in ducts by means of dampers.

CRITERION:

The duct system will supply proper BTU's to each


room for comfort cooling and heating without disturbing drafts or noise.

SKILL/PROCESS:
'
1.. Properly design duct systems.
2.
Install duct systems from working drawings.
3.
Check all hangers, joints, and dampers.
4.
Insulate duct system.
5.
Cut openings for ducts, diffusera, and grills.
6.
Install diffusers and grills.
7.
Balance system for proper-quantity and.direction of air flow.
8.
Adjust mechanical and electrical controls.
9.
Apply good safety rules.
KNOWLEDGE/THEORY:
1.
Designing duct systems
a.
Heat load calculations
b.
Air requirements for each outlet
c.
Air velocity
d.
Type of system
e.
Location of duct system
2:
Installing duct systems
a.
Check for accuracy using codes from blueprint (double check it)
b.
Check. for obstructions and incidentals that'may conflict. with
blueprint
c.
Check work orders (materials check)
3.
Checking hangers, joints, anci..dampers,
a.
Materials check against work order,
b.- Check for proper construction and assembly
4.
Insulating duct system
a.
Types of'insulation
b.. Check against specifications for thickness, density,..abdvapor
barrier
15.
Cutting openings
a.
Work as close. to working plans. and blueprints as possible
b.
Go to general contractor for deviations from blueprints.
6.
Installing diffusers and grills
a.
Follow working plans and blueprints
b.
For deviations go to general contractor
7.
Balancing system
a.
Check outlets with. velometer
'b.
Convert to CFM
8.
Adjusting controls
a.
Follow system cycle
.

402

Task, 4.2, Page. 2

Use gauges (pressure), thermometers (temp.), and electrical


instruments for overload protection (safety)
c.
Set range, differential, anticipation, tolerances, leveling,
and location
d.
Working media; pressure-metic, hydromatic electrical, and
mechanical
Applying safety'rules
a.
Applicable inall phases of installation
b.
To operator
c.
To equipment
.d.
To product
b.

9.

VALUE/ATTITUDE
CONCEPTS:
1.
Follow engineering design
a.
Equal friction
b.
Velocity pressure
Velocity reduction
c.
2.,
Location survey (obstruction)
a.
Piping'
b.
Electrical wiring
c.
Offsets
d.
Odors
e.
Heat sources ,
3.
Check for lintels
Obstruction
4.
Follow blueprints and specifications
5.
6.

Airdrop

7.

Air balancing'instruments
a.
Velocities
b.
Free grill area
Noise control.
DamperS
Contactors and 'relays
a.
Primary
.

8.

10.

b.

11.

SeCOndary.

Mechanical components
Pulleys
a.
b.
Bolts
-

c.-RotatOn
d:' 'Bearings/shaft

Vibration eliminators
Safety practices
a.
Clothing
b.
Guards
c.
Electrical
First aid
Electrical shod(
a.
Burn
c.
Respiratory
d.
Physical handicaps
e.

12.

'13.

603

462.'

AHR

TASK 'AREA:

Air. Distribution

TASK # 4.3:

Exhaust and Make-up Air Systems

COMPETENCY:

Know the function, total exhaust, and make-up,air


change-of system.

CRITERION:

Relative humidity, CFM, and temperature will comply


with architect's and/or engineer's 'specifications
as determined by instruments.

SKILL/PROCESS:
Cut proper openings.
1.
Set fan and/or louvers.
2.
Check and adjust air quantities.
3.

KNOWLEDGE/THEORY:
1. --Cutti,ng-openings

Selection of tools'to be used


Tools available when needed and in' good operable condition
Have blades, bits, etc. for replacement
c.
Setting fans and/or louvers
Adjust fan RPM by adjusting pulley
a.
Manual or motorized
b.
Checking and adjusting air quantities
Use velocitymeter times area.of supply to convert to CFM
a.
Close or open for quantity required
b.

a.

b.
2.

3.

VALUE/ATTITUDE
CONCEPTS:
Follow manufacturer's specifidations
1.
Clamp ampmeters (max. load)
a.
Mathematics (ratio and proportion)
b.

604
. :463

AHR

TASK AREO

Air Treatment

TASK # 5.1:

Checking Condition of Air,

COMPETENCY:

Given a sling psychrometer, wet the sack, sling properly, and read the resulting dry bulb and wet bulb
teMperatures.. Locate same on the psychromatic chart.

CRITERION:

Identify and determine the values of the other pro-.


pe-rties of air on the psychromatic chart by using
the WB and DB values of .a sample of air as determined
when using the sling psychrometer. Determine air
quantity.

SKILL/PROCESS:
1.
Use psychrometer.
2.
Use psychrometric charts and tables.
3.
Check volume of air (to determine make-up).
4.
Determine enthalpy.

KNOWLEDGE/THEORY:
1.
Use .of psychrometer
a.
Wet bulb reading.
b.
'Dry bulb reading
c.
Relation to comfort and
of humidity in the air
2.
Charts and tables
a.
Grain' of moisture per lb. of air
.b.
Dewpoint
c.
Plotting of-unknowns on charts using referendes from the psychrometer.readings.
3.
Air volume, use approved air measuring device to determine cubic
feet of air per minute
4.
Enthalpy, BTU/lb., of dry air

VALUE/ATTITUDE
CONCEPTS:
1.
Easy and quick
2.
Simple, approved method
3.
Comfort and conditions
4..
Equipment operation,
5.
Process conditions

605

464

AHR

TASK AREA:

Air Treatment

TASK # 5.2:..,

Humidification

COMPETENCY:

Given a humidifier, install, in the correct location,


wire correctly, put into operation, and/or service
,properly.

CRITERION:,

Relative humidity of the air from the conditioned area


would be within the limits.
Repair non-operable, unit so that it will function
properly.

SKILL/PROCESS:
Install humidifier.
1.
2.Service humidifier.
Size and select humidifier.
3.
KNOWLEDGE/THEORY:
1.
Install humidifier
a.
Location
b.
Wiring
c,
Size
Type
d.
e.
Operation
f.
Water supply hook ups
g.
Drains
Servicing humidifier
2.
Repair float assembly
a.
Clean and replace nozzles
b.
Clean or replace filterS
c.
Check air flow and temperature across humidifier
d.
Check or install (humidistats and relays)
e.
Check operation cycle
f.
Humidifier selection
3.

VALUE/ATTITUDE
CONCEPTS:
Comfort conditions
1.
Manufacturing conditions
2.
3.
Energy conservations
4:
Rain
Static electricity
5.
6.
Dew point
Dry structure and furnishings
7.

AHR

TASK AREA:

Air Treatment

TASK # 5.3:

Dehumidifying Air

COMPETENCY:.

Given a dehumidifier, select location,, install or


service, and put into/or return to operation.

CRITERION:

Humidity in conditioned area will be reduced to


tolerable or specified conditions.

SKILL/PROCESS:
Install dehumidifier.
1.
-2.
Servicing dehumidifier.
3.
Size and selee -t dehumidifier.
KNOWLEDGE/THEORY:
Install dehumidifier
1
a.
Size
b.
Location
Application
c.
2.
Servicing dehumidifieia..
Check dew Point temperature
b.
Check air condition
c.
Check control circuits.
d.
Check blower and damper motors and controls
e.
Check chemical content
f.
Add or replace chemicals
3.
Dehumidifier selection

VALUE/ATTITUDE
CONCEPTS:
1.
Mold-mildew
Condensation (dew)
2.
3.
Clammy discomfOrt
4.
Machinery condition (maintenance)
Manufacturing supplies (powders-chemicals)
5.

6V/

466

11110

TASK AREA:

Air Treatment

TASK # 5.4:

Cleaning Air

COMPETENCY:

Given an air filter tporous, viscous, or electrostatic), install, connect, or service.

CRITERION:

Proper cleanliness of air, accessibility for service


after installation, and testing for repair are: essential for competency.
Customer satisfaction
are also required.

*SKILL/PROCESS:
1.
Install
2.
Install
3.
Install
4.
Install

and economy of performance

or service filters (porous media).


or service electrostatic filters.
and service electronic air cleaners.
viscous filters.

KNOWLEDGE /THEORY:
1.

2.

3.

4.

Filters (porous media)


Selection
a.
b.
Installation and location
c.
Cleaning
Installing or servicing electrostatic filters
a. 'Selection of filter.
b.
Location for installation
Electrical controls
c.
d.
Wiring
e. ,Use proper test instruments for cheCking..defective filter.
f.
Proper cleaning process
Electronic air cleaner
Selection
a.
b.
Installation.
Service
c.
Viscous filters
a.
Selection
b.
Installation
c.
Replacing

VALUE/ATTITUDE
CONCEPTS:
Dust
1.
2.
Health and safety
3.- Cleaning cost
Manufacturing (clean rooms)
4.
Surgery
5.
Filter quality
6.

46760S

AHR

TASK AREA:

Controls

TASK # 6.1:

Wiring Diagrams

COMPETENCY:

Given a schematic (electrical or pneumatic), identify,


connect, service, and. maintain system along with
components

CRITERION:

Proper identification of equipment related controls,


problems, adjustment setting for performance, and
preventative maintenance.

SKILL/PROCESS:
1.. Recognize and use the symbols of a control diagram.
Compose a schematic diagram of control systems.
2.
Compare mechanical control elements.
3.
Illustrate the differences between mechanical, electrical, elec-4.
tronic, and pneumatic controls.
Use schematic diagrams in the process of diagnosing control problems.
5.
.

KNOWLEDGE /THEORY:
1.

2.

Recognizing and using the symbols of control diagram


Relate'symbol to parts
a.
b.
Electric
c.
Electronic
d.
Pneumatic
Composing a schematic diagr'am of control systems
a.
Function of system
Use of symbols
b.
.

c.
3.

4.

Draw, straight lines

Comparing mechanical control elements


Temperature control
a.
Pressure control
b.
Humidity control
C.
Mechanical, electrical, electronic, and pneumatic control
a.
Mechanical
1.
Use
Type
2.
b.
Electrical
1.
Type
2.
c.

d.

5.

Use

Electronic
1.
Use in heat pumps
Use in oil and yas
2.
Pneumatic
(Use in industrial control)

Schematic-diagrams to diagnosepntrol problems


a.
b.

To trace circuits
To check voltages

c.

To check parts in control system 609

d.

To check current

468

Task 6.1, Page


1'

VALUE/ATTITUDE
'CONCEPTS:

1..' Reason for use of schematic

Adjustment
Service
2.
Reason for use of wiring
a.
Troubleshooting
b. Expedite repairing
3.
If diagram not available
4." File diagrams where they
5.
Safety on job
6.
Equipment, for physical,
a.

b.

diagrams

determine need to construct one


can be found
equipment, and property protection

AHR
e

TASK AREA:

Controls

TASK # 6.2:

Test Equipment

COMPETENCY:

Given an assortment of test equipment, choose proper


test piece and use to gather necessary data.

CRITERION:

Proper application and use as well as maintenance and


care of equipment.

SKILL/PROCESS:
Use test
1.
-Diagnose
2.
3.
Test and
Test and
4.
Test and
5.
Diagnose
6.

equipment for checking controls.


problems in control circuits.
replace oil burner controls.
replace gas burner controls.
replace electric heat controls and elements.
zone control systems.

KNOWLEDGE/THEORY:
1.
Use test equipment for checking
Ohms
Amps
Volts
Microfarads
Milliamps
Temperature
Humidity
CFM

a.
b.
c.
d.
e.
f.
g.

h.
2.

Diagnose-problems in control circuits


VOM use
a.
.

b.

Amp-robe use

Appropriate recording equipment


Test and replace oil burner controls
c.

3.

a.

Heat 'anticipator

Thermostat
Flame controls
Fan and pump controls
d.
Test and replace gas burner controls
Thermostat
a.
Flame safety controls
b.
Gas controls
c.
Test and replace electric heat controls and elements
a.
Thermostats
Safety controls
b.
Elements
c.
Diagnose zone control systems
Thermostats
a.
Damper motors
b.
b:

c.,

4.

6.-

6.

c.' ,Damper types


d.
'Valves

i
VALUE/ATTITUDE
CONCEPTS:
Safety of meters
1.
Safety of people
2.
470

era

Task 6.Z, Page

3.
4.
5.
6.
7.

Safety of equipment
Comfort of people
Function
Use of test and measuring equipment
Balancing

471

612

AHR

TASK AREA:

Controls

TASK # 6.3:

Components

COMPETENCY:

Recognize and call each component by name.

CRITERION:

The function of each component and its relationship


to the entire unit is described.

SKILL/PROCESS:
Recognize the different types of relays-and their applicatiOns.
1.
Identify the types of unit heater control systems, unit ventilator
2.
control methods, outdoor thermostat controls.
Install and calibrate a thermostat.
3.
Determine component coordination and operational sequence.'
4.
Install electric and pneumatic controls for domestic and commercial
'5.
heating and cooling.
Identify the types of controls and their function in domestic. and
6.
commercial refrigeration.

KNOWLEDGE/THEORY:
Different types of relays, starters, and contactors and their
1.
application
Types of unit heater control systems, unit ventilator control methods,
2.
outdoor thermostats
Fan controls
a.
Basic rate controls
b.
Hot water controls
c.
Steam controls
d.
Damper controls
e.
Building controls using outdoor controller
f.
3: Installing and calibrating a thermostat
Correct locaticin
a.
Adjust heat anticipant
b.
Check calibration
c.
Not in draft'
d.
Not near electric appliance
e.
Seal hole in back of thermostat
f.
Level correctly
g.
Mount properly
h.
Component coordination and operational sequence
4.
Thermostat call for heat
a.
b.
Ignition
Flame
c..
d.' Flame out
Safety control
e.
Must be reset
f.
Electric and pneumatic controls for domestic and commercial heating
5.
and cooling
Air sources
a.
.

b.

Ail- lines

613

c.' Air valves


d.

Ali- relays

e.

Air motors

472

[ask b.3, Page 2

Wiring
Voltages
Types of controls and their function in domestic and commercial
refrigeration
a.
Relays
b.
Thermostats
c.
Safety controls
f.

g.
6.

VALUE/ATTITUDE
CONCEPTS:
1..
Function of components
2.
Select replacement parts
3.
Don't be a parts changer
4.
Identifying problem
5.
Best solution
6.
Think safety

614
473

AHR

TASK AREA:

Controls

TASK # 6.4:

Refrigerant Control

COMPETENCY:

Given a blueprint, know proper controls (metering


devices) by size and type of refrigerant, their
function, adjustment problems and servicing procedui:.es.

CRITERION:'

Identification of various types of metering devices.


Install and adjust for proper metering of refrigerant.

Adjust and control for superheat in system.

SKILL/PF7ESS:
1.
Replace and repair refrigerant controls for refrigeration and air
2.

conditioning.
Use solenoid-valves, modulating controls, and three way valves
to control the distribution of refrigerant.

KNOWLEDGE/THEORY
1.
Refrigerant controls for refrigeration and air conditioning
a.
Thermostatic expansion valve
b.
Automatic expansion valve
c.
Hi-side float
d.
Low-side float
e.
Capillary tube
f.
Electric expansion valve
2.
Solenoid valves, modulating controls, and three way valves used to
control the distribution of refrigerant
a.
ModOlating thermostats
b.
Modulating valves
c.
Thermostats
d.
Solenoid valves
e.
Check valves
VALUE/ATTITUDE
CONCEPTS:
.1.
Have, knowledge of refrigerants
'a.
Temperatures
b.
Pressures
2.
Safety to service man
3.
Moisture problems
4.
Superheats
.

615

474.

Is

TASK AREA:

Controls

TASK # 6.5:

Wiring and Controls

COMPETENCY:

To be able to 'select, install, and wire electrical or


mechanical controls.

CRITERION:

Sequence of operating is determining factor of a


good control installer.

SKILL/PROCESS:
Determine ampere draw and install proper relay to control fractional
1.
horsepower-motors.
Dete-rmine ampere draw and install proper contactor for larger horse2.
power motors.
InStall electric solenoid valve for pump down'control on commercial
'3.
refrigeration system.
,
Wire eledtrical solenoid from wiring schematic.
4.
freezer
or
refrigerator.
Install
motor
overload
on
domestic
5.
Wire internal motor overload on air conditioner.
6.
Wire external =tor overload on air. conditioner.
7'.
Mount bi-metallic' thermoStat in'proper locaiion.for air conditioner.
8.
Wire bi-metallic thermostat -into control system using'. wiring schemati
9.
10. 'Install temperature type'thermostat on domestic refrigerator or
freezer.
Install pressure: type thermostat: on commercial refrigeration system.
11.
Wire high-low.pressure switch on commercial refrigeration system
12.
from wiring schematic.

KNOWLEDGE /THEORY
Determining ampere draw and installing proper relay
1.
Control relay in relation to motor horsepower
a.
Installation
b.
Determining
ampereidrawand installing proper contactor
2.
Ampere
draw
of :motor
a.
Installation
of comparable contactor
b.
Installing
electric
solenoid valve
3.
Mechanical
and
electrical
methods of installation
a.
Selection
b.
Wiring electric solenoid
4.
Schematics
a.
b.
5.

6.

7.

8.

.Wiring

Installing motor overload


Follow wiring diagram
a.
Install'proper size overload
b.
Wiring internal
Determine if overload is to be used in line or low voltage
a.
b. ,Wire overlOad
Wiring external motor overload
overload is wired in system
a., Determine from wiring schematic how
Wire overload
b.
Mounting bi-metallic thermostat for air conditioner
of-radiant heat on bi-metal contra
a.. Return air sensing and effect
Mount, thermostat
b.
475

Task '6.5, Page 2

10.

11.

Wiring bi- metallic thermostat in control system.


Read schematic wiring diagram
a.
Wire thermostat
b.
Installing temperature type thermostat on domestic refrigerator
or freezer:
Determine length of capillary tube (external/internal
a.
location) in capillary tube well
Install thermostat
b.
Installing pressure type thermostat .on commercial refrigeration
system
a. -Determine length of capillary tube, and internal and external
installation
b.

12.

Install.

Wiring high-low pre'Ssure switch


Read schematic wiring diagram
a.
Wire switch
b.

VALUE/ATTITUDE
CONCEPTS:'
Motor may be severly damaged as result of improper application
1.
2.. Undersized contactor would heat and burn out
Moveable parts of valve may be damaged from overheating
3.
Sequence of operation
4.
Overload gives proper motor protection
5.
Overload gives proper motor protection
6.
Overload gives proper motor protection
7.
Results of proper location may determine comfort and efficiency
,
8'.
Assures proper operation
9.
Convenience of control adjustment by operator%
10.
Convenience of control adjustment by operator
11.
Determines compressor protection
12.

476,

AHR

TASK AREA:

Duct Fabrication and-Installation

TASK # 7.1:

FabriCation

COMPETENCY:

Be able to read, interpret, and lay out metal for


fabrication.

CRITERION:

Follow blueprint for proper tolerance.

Duct work fabricated in the shop should fit-space


requirements of the installation with a minimum of
alteratiOns from blueprints and specifications.
SKILL/PROCESS
1.
Interpret duct work. on plans and working drawings
2.
Use fabricating tools and machinery.
'3.
Lay out and make square and round fittings.
4.
Insulate ducts (interior and exterior).
KNOWLEDGE/THEORY:
1.
Interpreting,plans and drawings
a.
Basic blueprint reading,
b.
Duct symbols'
c..
Duct sizing methods and guidelines
d.
Use of different scales
e.
Determine when prefab "duct will .be cheaper
2.
Using fabrication tools and machinery.
a.
Duct board cutters and techniques
b.
Cornice brake
c.
Press brake.
d.
Bar folder
e.
Shear
f.
Pittsburg lock machine
g.
Forming machine
h.
Electric shears
i.
Aviation snips'
j.
Notcher
k.
Rand seamer
1.
Hand benders
m.
Pin spotter
3.
Layout
'a.
Know no. 1 and 2
b.
Templates, know how to make them
c.
Overhead projector layout
d.
Use of square, scriber, compass, trammel points
e.
Make. maximum use of metal (scraps)
f.
Joint techniques
4.
Insulate ducts (interior and exterior)
a.
Duct lines attachment techniques
b.
Duct board, proper grooving
c.
Thermaflex
d.
2" foil duct wrap now required
e.
Use of outward clinch stapler
.f.
Taping joints
.

477

618

Task 7.1, Page 2

Importance of complete vapor barrier


Proper adhesive technique for duct liner and knowledge of
code requirement for interior fasteners (pin spotters, etc.

g.

h.

VALUE/ATTITUDE
CONCEPTS:
Plans and draWings
1.
Safety attitude
a.
b.
Imagination
Neatness
c.
Communication
d.
e..
Accuracy
f.
Cost awareness
2.

Tools anApachinery

Safety
Lost time due to accident
Limitations
Replacement cost
Adjustment and maintenance
Use tools for what they are designed only
Layout
3.
Safety
a.
Drafting
b.
Parallel lines
1.
2.
Triangulation
Radial lines
3.
Rectangufar and round
c.
4.' Insulation
Codesc
a.
a.
b.
c.
d.
e.
f.

1.

b.
c.
d.
e.

Local

2. .State
Methods
Neatness
Craftsmanship
Knowledge of heat transfer (dew point determination)

G I ffi
478

AHR

TASK AREA:

Duct Fabrication and Installation

TASK # 7.2:

Installation

COMPETENCY,:

To recognize all component parts and system comTonents that are needed to complete a particular
installation.

CRITERION:

System is assembled in a determined amount of time.

SKILL/PROCESS:
1.
Hang ducts.
2.
Use devices for fastening and joining ducts.
3.
Seal and insulate joints and seams.
4.
Install duct accessories, grills, registers, dampers, boots, and
takeoffs.
5.
Apply duct insulation.
KNOWLEDGE/THEORY:
1.
Hanging ducts
a.
Duct holders (tool)
b.
Duct hangers (different types)
c.
Hanger spacing
d.
Importance of keeping square and'level
2.
Fastening and joining ducts
a.
"S" and drive locks
b.
Snap locks
c.
Drill-in screws
d.
Pop rivets
e.
Round pipe crimping
f. Cutting take off.hole
3.
Sealing and insulating jo nts and seams
a.
Vinyl duct tape (not approved)
b.
Foil,duct tape
1.
Pressure
2.
Heat sensitive
4.
Installing duct accessories
a.
Location of dampers,' (according to plan)
b. .Turning vanes
\
c.
Cutting methods fOr hcqes inc eiling, walls, floors
d.
How to box in closets and join t panning
e.
Selection and location of 'gril is and registers (as per plan)
f.
Checking for hidden obstructions before cutting boles
g.
Tools, drop cords, etc.
5.
Application of duct insulation
a.
Use'of staple gun
b.
How to measure and cut duct insulation
c.
The use of duct tape

VALUE/ATTITUDE
CONCEPTS:
1.
Use of established methods
2.
Know regulatory agency
479

6'4.0

Task 7.2, Page 3

Co

3.

4.

5.
6.

Code conformity
a.
Fire, dampers, regulations
b.
Breakway duct connections
c.
Fresh air make up
Safety
a.
Grounding
b.
Double-insulated
c.
Periodic inspection
Permissable noise db. level
Precautionary inspection of structured limitations
Hidden utilities
a.
b..
Communicating about damage
c.
Proper cleanup
d.
Coordinate any change from plan with person-doing

design

AHR

TASK AREA:,

Costing and Estimating

TASK # 8.1:

Cost Factors

COMPETENCY:

Given plans and specifications, price all cost'items.

CRITERION:

All cost items will be\properly listed and priced.

SKILL/PROCESS:
1.
Interpret
2.
Calculate
3.
Calculate
4.
Calculate
5.
Calculate

construction prints for cost estimating purposes.


\\
time and labor cost.
overhead.
travel time and lodging.
profit required.

KNOWLEDGE/THEORY:
Reading construction ,drawings
1.
a.
Secure correct drawings.
b.
Understand construction materials
c.
Know which materials can and cannot be cut
d.
Understand drawing symbols
2. _Calculating time and labor cost
a.
Know hourly labor rate for each type job
b.
Know amount of time required for each item
c.
History of past labor used for similar item
d.
Know amount of labor required
e.
Fringe benefits paid on labor cost
3.
Calculating overhead
a.
Know past overhead cost in relation to sales
b.
Know which items are included under overhead
c.
Know projected overhead cost in relation to sales
4.
Calculating travel time and lodging
a.
Know distance to job site
b.
Know cost of lodging available
c.
Estimate number of trips required and mileage cost
5.
Use of accounting procedures
`

VALUE/ATTITUDECONCEPTS:
1.
Understand need for good drawings
2.
Know what type system is best
3.

4.
5.
6.
7.
8.

Understand what types of equipment, materials, and labor are available and required'
What is overhead?
What is direct cost?
When should travel and lodging be included?
Why is this quantity of labor needed?
Why is.profit necessary?

622
481

AHR

TASK AREA:

Costing and Estimating

TASK # 8.2:

Procurement

COMPETENCY:

Given list of materials, place all orders with


correct suppliers.

CRITERION:

Purchase orders will be issued.

Receiving date for all materials will be verified.


Materials bought for correct cost.
SKILL/PROCESS:
1.
Know where to purchase materials.
2.
Determine lead time for materials.
KNOWLEDGE/THEORY:
1.
Purchasing materials
a.
Types of materials needed
b.
List of places materials may be secured
c.
Cost and availability of materials
d.
Quality of different materials
e.
Time required to secure delivery of material
2. .,Determining lead time for materials.
a.
Know when materials will be needed.
b.
Check with suppliers as to lead
c.
Place order as soon as possible for price and delivery
protection

VALUE/ATTITUDE
CONCEPTS:
1.
Reasons for picking material vendors
2.
Know why lead time is needed in estimating a job
3.
Need for early ordering for price and timely delivery

482

AHR

TASK AREA:,

Costing and Estimating

TASK # 8.3:

Pricing Factors

COMPETENCY:

Given plans and specifications, know bid requirements


and sub-contracts needed.

CRITERION:

List bonds and permits required.


List all sub-contracts.
Price complete job.
Price permits.

SKILL/PROCESS:
1.
Know advertising procedure for bids.
Calculate-contract price for turn-key job.
2.
3.
Locate and contract with sub-contractors
4.
Determine cost of permits.

KNOWLEDGE/THEORY
1.
Knowing bid procedure
Know items required in bidding procedure
a.
b.
Know bonding and insurance cost
Know U. S. labor rates, if required
c.
Calculating price of contract
2.
a.
Know cost of all materials
Know cost of all labor
b.
c.' Know cost of all overhead
Know how much profit wanted
d.
e.
Know cost of sales commission
f.
Know amount of service reserve needed
Hiring sub-contractors
3.
Know which sub-contractors are available
a.
b. ;Know quality and price of sub-contractor's work
Determining cost of permits
4.
4o types of permits required
Check with government offices
a.
Calculate cost of permit's
b.
Know pE.,alties for securing permits late
c.
Know cost for re-inspection
d.
VALUE/ATTITUDE
'CONCEPTS:
1.
2.

3.

-7

5.
6.

Know why bid requirements are important


What is a turn-key job?
Advantages of a turn-key job
Use of btd forms and estimate sheets
Why and how to use sub-contracts
Why license and permits

483

TASK it" 8.4:

Specification Factors

COMPETENCY:

Given specifications, know which codes, apply and'


cost of bonds.

CRITERION:

Know the codes.

Know bond requirements and cost.


SKILL/PROCESS:
1:
Must understand codes for pricing purposes.
2.
Determine cost of bid bond and performance bond.

6OWLEDGE/THEORY:
1.
Understanding codes for pricing purposes
a.
Know code requirements for work to be performed
b.
Know which codes apply to job location
c.
Know how'local inspector will interpet and enforce the codes
2..
Determining cost of bid bond and performance bond
a.
Know you arerbondable
b.
Know your bonding company's charges
c.
Know which bonds are required
VALUE/ATTITUDE,
CONCEPTS:
Know how code may effect job cost in theolocality
1.
2.
Advantage of codes
Good inspector relations
3.
4.
5.

6.

Use care in determining bid and bond cost


Why bonds are required
Good relationship with bonding agency

484

AHR

TASK AREA:

Energy -Cbnservation

TASK #9.1:

Mechanical Systems

COMPETENCY:

Given a Specific mechanical system, analyze all


components in relation to achieVing energy con servati on.

CRITERION:

The student will define scientific recommendations


to facilitate substantial energy savings from any
or all of the components and their related condition.

SKILL/PROCESS:
1.
Use applicable equipment to maintain peak operating efficiency.
2.
Clean-air cooled condenser.
3.
Clean water cooled condenser.
4.
Treat circulating water.
5.
Clean furnace heat exchangers.
6..
Lubricate, moving parts where required.
7.
Inspect and rep lace belts..
8.
Clean boiler.
9. -Clean and replace air/fuel filter.,
Clean and''replace fuel jets.
10.
11.
Evaluate'.source of air supply for heating system.
12.
Change air conditioning systems.
13.
Evaluate system for retrofit.
14.
Determine feasibility of adding heating recovery system.
15.
Locate equipment For maximum energy efficiency:
16.
Adjust primary air to obtain proper CO2 and flue gas temperature.
17.
Adjust blower for proper.CFM.

KNOWLEDGE/THEORY
1.
Peak operating efficiency
a.
Oil and gas combination efficiency tests
b.
Use of instruments to'measure.system dewpoint, air flow,
pressure, carbon dioxide, and nitrogen
2.
Cleaning air cooled condenser.
a.
Fin combs
b.
Chemical cleaners
c.
CoMpressed air
3.
Cleaning water cooled condenser
a.
Use of tube brusher'
b.
Chemicals
4.
Treating circulating water
A.
Testing procedure
b.
Correction by chemical addition
5.
Cleaning furnace heat exchangers
6.
Lubricating moving parts
a.
Proper amount anetype of lubricant
b.
Lubrication methods
7.
Inspecting and replacing belts
a.
Check belt alignment, tension, condition
'b.
Replacing

4826

Task 9.1, Page 2

8.

Cleaning boiler
'HoW to disassemble
b.' Proper cleahing methods
c...
How to purge and return to service
Cleaning and replacing air/fuel filters
a.
Alr
1.
Measure pressure drop
'2.
Filter types

'a.

9.

b.

Fuel
1.

Check pressure drop


DitasseMble, clean, replace
Bleed and return to service
Cleaning and replacing fuel jets
a.
Oil nozzle
1.
Identify.malfunctioning nozzle
2.
Select correct GPH, spray nozzle pattern
3.
Use of nozzlewrench
b.
Gas orifice
1.
Check for obstruction
2.
3.

10.

2.,

Clean o.r replace

Size properly
Evaluating air source for heating system
a.'
Location of heating system
b.
Warmed air or outside air supply
t.
Infiltration
d.
Supplemental air supply
e.
Preheating techniques
f.
Improved efficiencies
Charging air conditioning systems
a. -Check for proper charge
b.
Use.oT gauges
c.
Charging methods
d.
Safety precautions
e.
How to determine proper Chage
Retrofit evaluation
Heat recovery systems
a.
Knowledge of types
1.
Heat pump
2.
Heat reclaim
3.- Heat pipes and wheels
4.
Runaround syStems
Locating equipment for maximum energy efficiency
a.
Orientation to run
b.
Orientation to prevailing winds
c.
Adjacent obstructions-and shading
Adjusting primary.air
a.
Types of air adjustments
b.
Use of -smoke tester, CO gauge, and stack thrmometer
2
Adju5ting blower
a.
Check temperature-rise
b.
Adjustable.pulleysc- Check motor current
3.

12..

13.

14.

15.

16.

.17.

486

'task 9.1, Page 3

VALUE/ATTITUDE
CONCEPTS:
Operating time
1.
Heat transfer ration
2.
Insulating effect of dirt, scale metal platirig, 02 films, soft
3.
Actual operating cost vs., design cost
4.
Disassemble used heating unit
5.
Why dirty filters cost money
6.
Increased cost of incorrect nozzle (correct rating)
7.
Time saved in use of proper tools
8.
Appreciate cost of improper adjustment of primary air, CO2 cohtent,
9.
stack temperature,
Cost of lost refrigerant
10.
Dangers incurred when systems are overcharged
11.
,

Coriter flow-coils
13. ,Howe much heat (money) could be saved thru proper adjustment
Balance orifice to venturi
14.
12.

62S

487

AHR

TASK AREA:

Energy Conservation

TASK # 9.2:

Electrical Systems

COMPETENCY:

Interpretand explain all electrical systems


associated with air conditioning, heating, and
refrigeration systems.

CRITERION:

Given any specific set of energy depleting symptoms,


isolate and identify a component that is malfunctioning.

SKILL/PROCESS:
1.

2.
3:

4.
5.
6.

Cleancontrols..
.Install thermostats and -timers.
Explain energy efficiency ratios (EER).
-Compute power used by a system.
Measure power used by a system.
Advise owner.of benefits of additional controls.

KNOWLEDGE/THEORY
1,.
Cleaning controls
a.
Know of sensitive'parts
to clean
2. -Installing thermostats and timers
a.
Sizing wire
b. 'Selecting suitable control to do thejob
3:
Explaining energy. .efficiency ratios
a.
Understand formula,
N
b.
Types-equipment on'Which used
.4,
Computing power
a.
Use voltmeter,":ammeter., wattmeter, and.power factors
b. Computations
5.
Measuring.power
a.
Instruments..
b.
Measurements
6.
Benefits of.additional controls
a.
Recognize energy losses
b.
Selection of remedial controls
.

VALUE/ATTITUDE
CONCEPTS:'
1.

2.

3.
4.

Initial cost (refer to amortization of cost against savings methods


of manufacturer)
Demonstrate inoperative controls due to undersized transformer
Use tapes and slides to explain power factor and local balancing
Ike electronic equipment to shoW where and how much heat is
t'eing lost or gained

488

AHR

TASK -AREA:

Energy Conservation

TASK #

Records

COMPETENCY:

Interpret gauges, meters, and recorders and keep


records of information.
'Determine, interpret, and/or extract operational
characteristics from past records.

'.CRITERION:

SKILL/PROCESS:
1.\ Maintain system.performance records.
2.
Maintain system maintenance records.
Record system Variables for evaluating energy utilization.
3..
.

KNOWLEDGE /THEORY:

c.

.'
Performance records
Compare: performance to degree days
a.
Read temperature and humidity. records,charts
b.
Maintaining system,maintenance records
2.
Record'model,and serial.number and manufacturer
a.
Keep accurate log of,all service rendered to equipment
b.
3.. Recording,sySAeff variables
Permanent.equipment file
a.
Service and material
'b.
Operational log
c.

I.

VALUE/ATTITUDE
CONCEPTS:
Explain how degree days allows for fuel computation
1.
Demonstrate recorders
2.
3.. Show' how rtcords can prove need for new updated equipment and
indicate which type
'

6 30489

AHR

TASK AREA:

Energy Conservation

TASK # 9.4:

Public Relations

COMPETENCY:

Talk with customer about the energy


conservation
features of a specific unit.

CRITERION:

Deliver a talk on the.energY


conservation features of
a system to a group in a concise and
informative manner..

SKILL/PROCESS:
-1. -Explain energy conservation features
of systems to customer.
2.
InforM owner of savings.methods.
3.

DiscuSsleatures of alternative energy systems.

KNOWLEDGE /THEORY:

.1.. Explaining energy conservation features


of systems to customer
2.- Informing owner of savings methods. (Demonstrate
techniques
for maximizing system effectiveness to customer).
3. ,Discut'sina features of alternative
energy systems
a.
Have knowledge of other systems
: b..
Know advantages and. disadvantages of other
systems,

VALUE/ATTITUDECONCEPTS:
_1.
Have:student sell unit to class
2.
Have` student demonstrate unit.to.class
3.. Have student salesMan
discuss other alternatives

to class

63

.4

490

AHR

TASK AREA:

Energy Conservation

TASK. # 9.5:

Insulation Materials

COMPETENCY:

Compute "R" value of existing construction and


proposed buildings.

.CRITERION:

.Mke calculation and determine heat transfer


ratio of sq. ft. of a specific wall.

SKILL/PROCESS:
1.
Evaluate existing insulation.
2.
Determine additional requirements to meet energy efficiency
standards .(EES).
3.
Determine ,building orientation, shading, landscaping for new
construction.
`4 'Evaluate new insulation type and installation procedures.

-KNOWLEDGE/THEORY:
1.
Evaluating insulation
a.
Cilculate "R" valueb.
Identification of types
.

c: Methods ofthecking
Requirements tomeet,EES
Know EES
Compare to results fromevaluation of insulation (Section
above)
Determining building orientation
a.
How to read compass
b. 'Understands relationship of sun to heat transfer
c.
Appreciate need for deciduous trees near heat pump or solar
collector
Installation of insulation
a.
Know all available types of insulation'
b.
Understand correct installation procedures
c.
Advantages of each type
a.

'b:
3.

4.

Ca

VALUE/ATTITUDE
CONCEPTS:
1.
Field trips with each student calculating "R" value
2.
Purpose of EES
3.
Ask student to .pick units for different uses and find EES and how
they apply
4.
Have student calculate loads for same units with varying orientation
5.
Field trips to distributors
6.
Calculate BTU gain/loss using "R" factor
.

'632
491-

AHR

TASK AREA:
TASK # 9.6:
COMPETENCY:

CRITERION:

Energy Conservation

Oil Burner EffiCiencies


Select, install, and service
oil furnaces according
to code to maximize efficiencies.
.Installation meets all code
requirements for fuel,
chimneys, wiring, and operation.
Ef

iencies meet manufacturer's


specifications.

SKILL/PROCESS:
1.
Determine the ..heat content of
each type. of oil.
2.
Evaluate the advantages and
I r,
disadvantages of the oil by the grade
of oil.
3.
Determine the compOnents needed
to handle a certain grade of
4.
Identify the type of burner being
oil.
used and those things required
to burn the oil completely.
5.
Determine the advantage of each
type of burner.
6.
Determine the size nozzle to use
and how much fuel can-420,burned
in the combustion chamber.
7.
Determine the 'amount of air. required
to burn the oil.
8.
Determine the proper ventilation
for
the
furnace or boiler room.
9.
Know the Chemicals needed for complete
combustion and why excess
air is required:
10.

11.

'Know. the by-products


of tombUstion and bow.to_use
instruments
to measure the CO0 level.

'Determine from thb shape .0 the combustion


chaMber the angle
of the nozzle needed.
12.
Place the burner in the
proper, location in the combustion chamber.
13.
Adjust the burner"oil pressure
the proper'CO, can be reached. and adjust the air supply so that
14.
Use the smoke spot tester to
determine if any sooting is taking
place.
15..
Determine if the blast tube and
16.
Measure combustion draft.and maketurbulator are properly'set.
changes necessary for proper draft.'
KNOWLEDGE/THEORY:
1.
Aeat content of.oils
a.
API tables and charts
b.
BTU's
2.
Grades of oil
a.
BTU's per unit
b.
Cost per unit
c.
Pollution aspects
3.
Components required for a given
grade of oil
a.
Preparation
b.
Delivery
c.
Storage
4.
Combustion
a-.
Burners
G 33
b.
Ignition assemblies
c.
Oxygen and supply
.

492

Task 9.6, Page-2

5. .Burner adVantages
.a.
Design features
b.
Efficiencies
6.
Nozzles
a.
Product specifications
b.
Fuel consumption
7.
Air supply to combUstion,chamber
a.
Products of combustion
b.
Complete/incomplete combustion
8.
Ventilation
a.
Calculate air requirement based on BTU input
b.
Venting techniques
Complete combustion
a.
Principles of efficient combustion
b.
Fuel supply
c..
Vibration and pulsation
d. 'Excessive oil consumption
e.
Contaminant
10.
Combustion by-product
.

a.

, 'Combustion test instruments

Smoke and soot.


Nozzles
a.
Product specifications
b.
Services
Burners
a.
Install
b.
Adjust
Oil pressure and air supply
a.
Testing and adjusting
b.
Vibration and pulsation.
Smoke spot tester
Blast tube and turbulator
Combustion draft
a.
Draft gauge adjustments
b.
Adjusting draft
b.

11.

12.

13.

14.
15.
16.

bag
-.

493

AHR

TASK AREA:

Energy Conservation

TASK # 9.7:

Gas Burner Efficiencies

COMPETENCY:

Select, install, and service gas furnaces


according to code.to maximize.efficiencies.

CRITERION:

Installation meets all code requirements for fuels,


chimneys, wiring, and operation.

Efficiencies meet mufacturer's specifications.


SKILL/PROCESS:
Calculate the heat load.
1.
Size chimney for draft and combustion.
2:
Install gas burner according to building code.
3.
Size fuel piping to match pressure and BTU.
4.
Install electrical wiring and controls for maximum conservation.
5.
Troubleshoo',. and service gas burners to optimize performance.
6.
KNOWLEDGE/THEORY:
1.
Heat loads
Match design condition to calculated heating demand
a.
Compute heat loss load
b.
Chimneys and flues
2.
Calculate and design chimney and flue piping to' furnace size
a.
b.
Variations
3. -Gas burners
Mount or install as per print or form rating
a.
b.
Code requirements
Use piping charts
4.
Pressure
a.
b.

.Gas type
J.
Natural
.2.
3.

5.

6.

Wiring
a.
Controls according to codes
b.
Wiring according to codes
Troubleshooting
Use meters, gauges, and charts
a.
Service, making necessary adjustments
b.
c.

'

Propane
Manufactured

Establish correct combustion and efficienc\-4 ies

VALUE/ATTITUDE
CONCEPTS:
Sizing. and design conditions
1.
Air make up and exhaust (chimney)
2.
Equipment installation3.
a.
Serviceability
b.
Permanency
Codes
Fuel types
c.

4.

635

494

Task 9.7, Page 2

5.

6.

Wiring
a.
Required sizes
b.
Required controls
t.
Required voltages
Use gauges and charts for establishing efficiency

495

636

AHR

TASK AREA:

Desigh

TASK #

Hydronic Distribution Systems

COAPETENCY:

CRITERION:

Given a blueprint of a building and heat loWgain


calculations, design and correctly complete, hydronic
distribution syStem.
The design will be easy to follow.
The system will meet all space requirements.
The system will fit space allotted'.
The system will be economical to install and operate.

SKILL/PROCESS:
10 Design four different types of hydronic systems.
application.
Estimate .water temperature requirements for a given
2.
application.
components
for
a,given
Select all equipment and
3.
Choose correct size chiller and /or boiler.
4.
Estimate hot water requirements for domestic or potable purposes.
5.
Select the type of domestic cr potable water heating system
6.
best suited for a particular application.
Estimate pipe sizes for entire systems.
7.
Select proper pipe insulation.'
8.
Design a cooling tower installation.
9.
Select pump capacity and types.
10.
Estimate-all pipe sizes, valves, and accessories.
11.
and various codes.
Evaluate all work done against industry standards
12.
,

KNOWLEDGE/THEORY:
Types of hydronic systems
1.
What is a hydronic system
a.
What makes one system different from another
b.
How heat is.transferred
c.
Which components are used for each system
d.
Types of controls required
e.
materials
How water temperature affects size and-price of
2.
What temperature ran-ge is available
a.
What temperature will best do the job required
b.
How temperature affects noise level
c.
.

d. anow equipment ratings


e.

Piping. capacity

What types of materials are required and available


3.
What is. best source of heat
What type radiation should be.-used
b.
Piping and valves used or needed
c.
Pumps and traps used or needed
d.
Expansion and balancing devices
e.
Control system to be 'used
f.
4. 'Chiller and/or boiler requirements
Calculate load requirements'
a.
How is equipment rated
b.
496

'Task 10.

Page 2

Will physical size fit space available


Hot mater needed for domestit and. other uses.
-a:
How mich hot water is used per person and use
b. 'How much hot water is required for machines
Water heaters
a.
Fuel available
b.
Distance of water travel
c.
Types of heaters available,
d.
Booster heaters
How to size piping
a.
Use pipe sizing charts,
c.

5.

6.

7.

How different mateHals affect flow


How components affect.flow
HOW much piping insulation is required
a.
Required,insulationvalue
b.
Material available
c.
Cost of insulation.
.How to design a tower installation
a.
Size tower
b.
Size pump and piping
c.
Size fan and motor
Know pump capacity and type required
Climate conditions
a.
b.
Compressor requirements
c.
Piping restrictions
Size pipes, valves, and accessories
a.
Know length and equipment length of pipes and' accessories
.b.
Use pipe sizing charts
c.
Use valve and accessories sizing charts
Know industry standards and codes
a. .Design system to meet standards and codes
b.
c.

8.

10.
.

11

12.

b.

,Evaluate work

VALUE/ATTITUDE
CONCEPTS: T
Hydronic systems
1.
a.
Advantages of h:ydronic system
b.
Wide variety of systems and equipment
Space requirements
.
c.
d.' Industry standards and codes
e.
.Why use tower in place of wasting water
f.
KRow effects of basic rate control
-2.
3.
4..

5.

6.

7.
8.
S..

10.

Initial
Cost *vs. pay-back period.
a.

Demand calculation
Fuel cost levels
Flow rates-heat/gain-loss
Insulation pay back
Requirements
Affecting conditions and serviceability
Bill of materials
Code' requirements

497

AHR

TASK AREA:

Design

TASK # 10.2:

Hydronic Systems Balance

COMPETENCY:

Given system layout, design location and type


of hydronic system balancers required.

-CRITERION:

Balancing devices will be sized and located properly.

SKILL/PROCESS:
1.
Measure water temperatures in various sections of systems.
2.
Measure water flow in specified sections of system.
3.
Use a wide variety of instruments in testing, adjusting, and
balancing a properly designed and installed system:
4.
Compare several designs and applications.
5.
Choose the best design for a "specific system.
6.
Evaluate effect on operation and efficiency of a specific system
with possible revision to maximize efficiency.
7.
Measure water temperature at various terminal units' to determine
BTU output.
8.
Construct a system curve based on water.flow.
9.
Use pump curves to estimate flow rate and head.
10.
Evaluate overall efficiency of a system under test, both before
and after test and balance has been performed to assure optimum
performance.

KNOWLEDGE/THOERY:
1.
Water temperature
a.
Measure water temperature at boiler supply tapping
b.
Measure water temperature at boiler return tapping
c.
Measure water temperatures and inlet and outlet of convectors
or coils (temperature drop of water leaving convector)
2.
Water flow
Determin(ii,GPM flow thru various sections to include zones,
mains,branches, and individual convectors
b.
Instruments and calculations
3.
Reading instruments and interpreting the information to make
necessary adjustments
4.
Selecting the most suitable design for a particular application
taking into consideration initial cost, operating cost, and maintenance'
5.
Sizing
a.
Proper size piping
b.
Most compatible system for building
6.
Complete check out
a.
Combustion
b.
Venting
C.
Pipe insulation and pitch
7.
Heat output
a.
Temperature differences
b.
Determine amount of flow and energy being delivered to offset
load
8.
9.

How to plot delivery of booster pump


Relate values of being able to interpret performance to effect
flow rate adjustments
498

G3;)

Task 10.2, Page 2

10.

Determine maximum efficiency


a.
Check out system on start-up
b.
Make needed adjustments
c.
Determine efficiency to measure increase

VALUE/ATTITUDE
CONCEPTS:
1;
Know temperatures at important areas in the system
2.
Know design flow rates
3.
Know flow rates at specific points in system
4.' Make proper selection of equipment and materials
5.
Know and realize the values of proper sizing
Recognize the value of adjustments to attain best possible
system
7.
Know the relationship of temperatures to efficient operation
8.
Know overall results of gallons per minute (GPM)
9.
Know why and how flow rate benefits operation
10.
Know at- what point conditions and operating data indicates
maximum efficiency

AHR

TASK AREA:

Design

TASK # 10.3:

Gas Piping and Venting

COMPETENCY:

Given blueprints and equipment specifications,


calculate gas piping size, estimate the size
and type fittings needed, 'select and size the
vent system, calculate the required amount of
ventilation and cbmbustion air, and specify
clearances as outlined in AGA Recommendations
and N. C. Building Code, Vol. III.

CRITERION:

The piping will be sized in accordance with AGA


Recommendations and N. C. Building Code, Vol. III.
The required amount of ventilation and combustion
air will be supplied to unit according to code.
The vent system will be selected and sized in
accordance with the code. The clearances of
equipment shall conform to AGA Recommendations
and code requirements.

SKILL/PROCESS:
1.
Demonstrate a knowledge and an understanding of the AGA Recommended procedures for gas piping and appliance installation and N. C. Building.Code, Vol. III, Chap. XIV, Sec. 14001415.
2.
3.

Select the proper size gas piping for any specified application.
Correctly estimate the size, type, and quantity of fittings
required.

4.

Select the correct vent material and size for any given application.

5.

6.

Estimate the correct amount of combustion and ventilation air


for any given application.
Evaluate a given system and specify the.net clearances required
by code.
C

KNOWLEDGE/THEORY:
1.
Installing gas piping
a.
Basic knowledge of recommended procedures for gas piping
b.
Use N. C. Building Code and AGA Recommeklations to design
gas piping
c.
Know where to find information in the code and how to interpret the code.
2.
Sizing gas pipe
a.
Follow N. C. Building Code and AGA Recommendations in. izing
gas piping
b.
Calculate equivalent length of all piping and fittings used.
3.
Fittings
a.
From blueprints or job sketch estimate the type and number
of fittings needed for the job
b.
List the type and number of fittings needed
4.
Vents
a.
Follow manufacturer's specifications, AGA Recommendations, and
N. C. Building Code for designing vent system
'500

64 1

Task 10.3, Page 2

Select the proper vent material for the building application


and equipment type
Combustion of ventilation air.
a.
Calculate the combustion air requirement according to BTU
input of appliance and code requirements
b.
Calculate the ventation air requirement according to the
BTU input of appliance and code requirements
Evaluation of installed system
a.
Clearances from combustible materials for appliance vent
materials
b.
Clearances from noncombustible materials for appliance and
vent materials
c.
Applications of zero clearance vent materials
b.

5.

VALUE/ATTITUDE
CONCEPTS:
1.
Follow AGA Recommendations and N. C. Building Code in design of
gas piping and installation of gas appliances
a. Follow AGA Recommendations and N. C. Building Code
3.
Use drawings or blueprints to estimate fittings
4.
Use AGA Recommendations and N. C. Building Code to select and
size vent system user safety
5.
Use AGA Recommend
C. Building Code and equipment name

plate informaihp
6.
7.

8.

Follow AGA RecOmmendations and N. C. Building Code requirements


User safety
Structure safety

et,

501

42

AR

TASKAREA:

Design

fASK # 10.4:

Transport Refrigeration

COMPETENCY:

Identify types of transport refrigeration systems


and methods of powering the systems.
Employ: maintenance procedures for proper operation.

CRITERION:

Set controls, superheat, charge, and set control


devices for proper operation.

Will know drive types, component service, and


coordinatiOn.
SKILL/PROCESS:
Choose the best type system for a specified application.
1.
Compare various methods of air distribution used in transport
2.
refrigeration.
Select all special equipment'and controls required to,meet the
.3.
needs of various types of transport refrigeration.
Accurately estimate or calculate the load requirements of a
4.
specified transport refrigeration application.
Select
the correct size system for the application specified.
5.
Analyze
and.solve theoretical and practical design problems
6.
in existing and proposed systems.
KNOWLEDGE/THEORY:
System types
1.
Mechanical drives
a.
b.- Gasoline combustion
Diesel
c.
d. :Electric
Air distribution
2.
a.
.Expendable
Reclaim systems
b.
Control functions
3.
Load requirements
4.
Specific latent heat
a,.
Respiration tables
b.
Load calCulations
c.
Sizing
system
5.
Balance
load calculations
a.
b.
Time requirements
Yesign adjustment
6.
a.
b.

Control ..settings

Amounts involved by latent heat method.

VALUE/ATTITUDE
CONCEPTS:
Know manufacturer's specifications and adjustments
1.
Nitrogen and carbbn dioxide (expendable)
2.
COmpression (mechanical)
3.
Be knowledgeable in component service and operation
4.
Hold over characteristics
5.
a.
Requirements
(3`1,
502
Cost
b.
-

AHR

TASK. AREA:

Design

TASK # 10,5:

Commercial Refrigeration Systems

COMPETENCY:

Design and layout a commercial refrigeration system.for Oven products,


Select high and low side equipment.
Calculate equipment load.

CRITERION:

Equipment is sized properly.


System design is correct.
Operational costs are optimum.

SKILL/PROCESS:
1. Calculate the refrigeration load requirements for commercial
refrigeration applications.
2.
Choose the proper condensing unit.
3...
Select the correct evaporator.
4.
'Select the proper operating and safety controls for a given
application.
5.
Inspect, test: and analyze existing systems.
6.
Estimate the materials reqUired to construct a given walk-in
cooler.
7.
Measure the internal volume of a given unit and estimate the
actual storage capacity of various products.
8.
Design a proper refrigerant piping system.
9.
Diagram the.piping system illustrating all components thereof_
10.
Estimate the average compressor running time for any given
commercial refrigeration application.
KNOWLEDGE/THEORY:
1.
Refrigerator load
a:
b.
c.
2

Produa load metabolic rate

Insulatiorri, properties, and performance


Infiltretion and exfiltration
Condenting unit..
..
a.
Theory of and selection of proper- refrigerant
b.
Require operating temperatures
-

How and why the manufacturer's ratings are cataloged as


they are
d.
Why. compressor running time is selected.
Evaporator coil assembly
Controls
a.
Capabilities of different controls
b.
Economics c.
Safety codes (local,and national)
d.
KnOw.how to use necessary test equipment
Analyze existing system
c.

3.
4.

5.

'a.

Knowledge .of .test instrumentation

b.

Calculation of equipment operating capacity at test conditions


503

Task 10.5, Page 2

Estimath materials
Basic mathematics
a.
Blueprint reading and measurement
b.
Volume and storage capacity
7.
Basic mathematics
a.
packaging and-storage
Source location and knowledge of product
b.
temperatures
Design and layout
8.
Graphics and drafting
a.
Accessory selection
b:
Diagramming piping system
9.
Computing compressor running time
10.
Basic mathematics
Product load before and after freezing
b.
Door use factor
-c.
Product turnover
.d.
6.

VALUE/ATTITUDE
CONCERTS:
Importance of product load
1.
performance
Importance of part7:load performance vs. full-load
2.
Pay load weight limitations.
3.
The importance of good control. systems
4.

504

AHR

TASK AREA:

Design

TASK #

Industrial Refrigeration Systems

COMPETENCY:

Apply basic refrigeration principles as applicable


to.industrial refrigeration, but t.? aware of sophistication of controls.

CRITERION:

Identify the relationship of the four (4) basic


components plus adjustment of controls and charges.

SKILL/PROCESS:
Estimate the cooling load requirements for industrial refrigeration
1.
and-applications..
Differentiate between various types of refrigeration equipment
2.
and systems.
Demonstrate.a working knowledge of the. fundamentals of refrigera3.
tion theory, and application.
Analyze the pressure-temperature relationship.
4.
Compare and select the best refrigerant for specified applica5.
tions.
Compare theoretical and actual capacities.
6.
Design a refrigerant piping system for a specified application.
7.
Select all system components, including all operating and
8.
safety controls;
Evaluate the function of heat condensing systems, rejection
9.
systems, and the components thereof.
Plan
the duties of a plant operating engineer.
10.
'KNOWLEDGE/THEORY:
Cooling load requirements for industrial refrigeration
1.
Calculate heat load
a.
Insulation properties ("R" Factor)
b.
Infiltration and exfiltration
c.
Industrial refrigeration features
2.
Operating pressures
a.
b.
Capacity
Electrical controls
c.
d.
Product
Refrigerant controls
e.
Refrigeration theory and applications
3.
Pressure-temperature relationship
a.
b.

Pressure-evaoating relationship of a liquid

Superheat
Heat of compression
Mechanical cycle
Pressure-temperature relationship
Read pressure-temperature charts
a.
Calculate heat pressure to corresponding ambient temperature
b.
Refrigerants
Properties of refrigerants
a.
Safety precautions
b.
c.
Economics
Opei-ating range use
d.

c.
d.
e.

.4.

5.

505

6,

AHR

6.

Capacities
a.
Mathematical 'formulas
b.
Understand compression ratio
Piping sySiems
a.
Read piping tables
b.
Compute pressure drops
c., Properly size components to other components,
d.
Noise factors
System components
a.
Control systems
b.
Safety codes (local and national)
c.
Temperature applications
d.
,Understand and know capabilities of system components
Heat rejection systems
a.
Condensers
b.
Exchangers
c.
Cooling towers
d.
Heat recovery
Plant operating engineer duties
a..
Frequencies of lubrications and equipment adjustment needs
-b.
Recordkeeping
.c.
Supervision
Responsibilities
.

7.

8.

9.

10.

VALUE/ATTITUDE
CONCEPTS:
1.
ApprOpriate math, graphs, and tables
2.
Know proper temperature difference (pressure) settings to obtain
optimum efficiency
3.
Importance of basic principles in advanced systems
4.
Need to reason out and calculate what happens to gas when
pressure or temperature changes
5.
Appropriate refrigerant
6.
Efficiencies
7. Tables and computations
ReaSoning behind codes
9.
Know and understand the two cooling mediums (their ranges and
quantities)
10.
Need for routine maintenance

506

AHR

TASK AREA:

Design

TASK # 10.7:

Residential Air Conditioning 5ystems

COMPETENCY:

Design a. properly-sized, balanced, and competively


priced residential air conditioning system.

CRITERION:

The system will be complete with equipment list,


layout sketch for heating and cooling units,
distribution and return duct system, appropriate
control'system.

SKILL /PROCESS:.
1.

2.
3.

4.

5.
6.
7.

Calculate heating and cooling needs.


Select proper equipment to meet estimated needs.
Choose operating and safety controls.
Prepare data for load calculations to be made by computer.
Calculate the humidity requirements for a residence.
Select humidifier and controls.
Analyze existing systems for alterations to conserve enegy.

KNOWLEDGE/THEORY:
1.
Heating and cooling needs
a.
Know insulation ("R" Factor)
Understand importance of orientation, shading, landscaping
b.
Compute so-. and cu. ft.
c.
Determine effects of infiltration and exfiltration
d.
Understand importance of design temperature
e.
Understand air flow patterns and problems
f.
Comprehend ventilation requirements
g.
2.
Equipment selection
Must incorporate needs into a specific group of equipment
a.
Be able to locate that equipment in manufacturer's or
b.
supplies catalogue
In selecting the equipment design take into consideration
c.
size, cost, and availability
Know safety and environmental requirements
d.
3.
Controls
Have understanding of
t-Y.PeS of control systems and
a.
be able to select most feasible and appropriate system
Know and understand local Codes and requirements
b.
Load calculations
4.
Understand basic calculator operations and methods
a.
of data computations,
b.
Load calculations
5.
Humidity requirements
Apply general knowledge of humidity, its control, and
a.
problems associated with selecting improper conditiOns
Select proper size unit to achieve desired humidity levels
b.
Read and operate psychrometric test equipment
c.
6.
Humidifiers
a.
Determine suited humidifier and controls for given application
Know the advantages and differences of the varied humidifiers
b.
and humidity controls

6s

507

Task 10. 7, Page 2

7.

Equipment alterations
BE able to do 6a. and 6b.
a.
Relate existing equipment to newest available equipment
b.
for energy conservation

VALUE/ATTITUDE
CONCEPTS:
1.
Energy conservation
Proper insulation is a very good investment for energy
*a.
savings
There is much demand for personal skills to deal with
b.
energy consuming equipment
Code requirements
2.
Computer programming
3.
Psychrometric familiarity
4.
Load requirements
5.
Energy conservation
-6.
7.
Safety

Jr

It

508

Hiltt

TASK AREA:

Design

TASK # 10.8:

Residential Air Distribution

COMPETENCY:

Calculate, design, size, and price complete


residential air distribution system.

CRITERION:

required
From blueprint install and balance as
for air conditioning and heating.

Service air handling components (both electrical


and mechanical).
C.

SKILL/PROCESS:
distribution
Demonstrate an understanding of air movement in a
1.
system:
Measure and calculate air volume.
2.
Measure and calculate air velocities.
3.
required.
Estimate blower capacity and air quantities
4.
Estimate and measure friction loss.
5.
system.
Correctly size and layout an air distribution
6.
Balance an existing. residential system.
7.
and distinguish
Appaise a residential air distribution system
8.
between good and bad.
indicated:for improving an.unMake recommendation as may be
9.
satisfactory residential air distribution system.

KNOWLEDGE/THEORY:,
Air properties and distribution systems
1.
restriction, turning
CFM, blow, throw, turbulence, airflow.
a.
grills,
registers, dampers, etc.
vanes trunks, sweeps, takeoffs,
ft.
Must know how to calculate CFM to # per cu.
b.
requirements
Must know and understand humidity
c.
2.

3.

4.

5.

Air volume
temperature change
Must be able to demonstrate the use of
a.
method of air volume calculations
Measure air volume
b.
Air velocities
Must have ability to use velocity meter
a.
drop using standard
Must have ability to calculate pressure
b.
water gauge.
systems
Basics of heating vs. cooling distribution
air
needed and must be
Must be able to calculate amount of
a.
of air
able to size blower to handle amount
fans and pressures
Must take into consideration types of blower
b.
that they will operate
needed
Quantities
of air needed for.coVing vs. the amount
c.
for heating
Outlets for cooling vs. outlets for heating
d.
Compromised systems
e.
Friction loss
Understand what causes rriction loss
a.
1. Aspect ratio
2. Duct length
.3. Internal surface texture
4. Vains
509

Task.10.8, Page 2

b.

Understands the use, of a water gauge to calculate friction


loss

6.

7.

8.

9.

Size and lay out air distribution system


*a..
Must understand and adhere to rules governing equal
friction method of trunk; takeoff, and return air design
b.
Correct air distribution delivery and return
Balancing a system
a.
Must be able to adjust correct volume of treated air to
any conditioned space
b.
Must understand function of dampers and registers to
facilitate 7a above
Evaluation of systems
a.
Refer to 1, 2, 3, and 6 above
b.
Distinguish.good from bad
Improving existing systems
a. :Must draw conclusions
b.
Decide problem areas
c.
Formulate corrective action
.

VALUE/ATTITUDE
CONCEPTS:
1.
Obtaining full value of equipment
a.
Equipment will not perform satisfactorily with poor.
distribution system
b.
System will be expensive to operate
2.
Properly tailored systems for each specific appli ation gives
best performance
3.
Conform grills and registers to decor
4.
Size air handling equipment to operate at a normal sound level
5.
Know problems encountered without proper equipment
6.
Size
7.
Instrument readings
8.
Correct evaluation
a.
Volume
b.
Velocity
c.
Heat gain/loss
d.
Sound
9.
Recommendations as required

51

510

AFIR

TASK AREA:

Design

TASK # 10.9:

Commercial Air Conditioning Systems

COMPETENCY:

Design a commercial air conditioning system that


meets design criteria and budget.

CRITERION:

Calculate heating and cooling loads.


Select equipment.
Design air and hydronic system components.

SKILL/PROCESS:
1.
Calculate heating-and/or cooling, requirements of a commercial
type structure.
2.
Select the correct size and type of heating and/or cooling
equipment to meet these requirements.
3.
Interpret a psychrometric chart to measure the-state of mixture
of two (or more) air streams.
4.
Use various engineering data inn t e form of charts, tables,
and graphs to evaluate specific heat, humidification, and dehmmidification.
5. . Calculate humidity requirements and sei:ct humidifier with
control system for type of heating syst m employed.
Evaluate a commercial air conditioning system for maximum energy
6.
utilization and conservation.
Determine air flow requirements.
7.
,

KNOWLEDGE/THEORY:
Calculating heating and/or cooling requirements
.1.
Selecting the correct size and type commercial air conditioning
system
Interpreting a psychrometric chart
3.
Using various engineering data to evaluate
4.
Calculating humidity requirements and selecting humidifier
5.
Evaluating a commercial air conditioning system
6.
Determining air flow requirements
7.

VALUE/ATTITUDE
CONCEPTS:
Required math
1.
Equipment sizing
2.
Existing and anticipated conditions
3.
Tables, references, and manufacturer's data
4.
Humidity requirements
5.
Power or energy conservation
6.
'Structure. requirements (occupancy)
7.

AHR

TASK AREA:

Design

TASK # 10:10:

Commercial Air Distribution Systems

COMPETENCY:

Given a set of blueprints and specifications,


compute heat gain and loss and select project equipment for commercial air distribution'system.

CRITERION:

When properly installed, system will provide


comfort conditions within the comfort zone.
.

SKILL/PROCESS:
1.
Calculate air .flow requirements.
2.
Demonstrate knowledge and understanding of air aid its behavior
in a commercial air distribution systeM.
3.
Design a simple constant velocity system.
4.
Design a simple velocity reduction-system.
5.- Design a simple equal friction system.
6.
Design a simple static regain system.
Compare the four systems and evaluate each.
,7.
Select the best system--for a specific application.
9.. Calculate individual room air volume requirements. 10.
Select proper diffusers,' registers, and grills.
IL 'Design a complex equal friction system.
12.
Calculate air requirements for each outlet.
13.,-Calculate air volume and velocity in each section of duct.
Calculate friction loss, for each component and all duct, work.
14.
Determine blower .capacity requirements.
15.
Use instruments in testing, adjusting, and balancing various"
16.
air distribution systems for commercial use.
Evaluate air motion within a conditioned commercial area using
17.
modern instrumentation.
Make recommendations as may be indicated for improving an un18.
satisfactory commercial air distribution system.
KNOWLEDGE/THEORY:
.a-lculating air flow requirements
1..
a.
Cooling
Heating
b.
c. -Ventilation
2.
Demonstrating knowledge and understanding of air (psychrometrics
Of air
:

Designing asimple velocity system


'A.- Designing a simple velocity reduction system
Designing a simple equal friction system
5.
6_ ,Designing a simple static regain system
Comparing the.foursystems and evaluating each.
7.
8.
Selecting the.best.system
9. .Calculating individual room air volume requirements
Selecting proper diffusers, registers, and gri1ls1,,
10:
Designing a complex equal friction system
11.
Calculating air requirements
12.
Calculating air,volume and velocity
..13.
.

512

r!,

Task 10.10, Page 2

Calculating fridtion loss


Determining blower capacity requirements
Using instruments
17.. Evaluating air motion18.
Making recommendations

'14.

T5.
16.

VALUE/ATTITUDE
CONCEPTS:
1.
Required conditions'
2.
understand the basic information of psychrometrids
3.
Appropriate tables and charts
4.
Understand advantages and disadvantages
5.
Evaluatitin of system installation (features and cost)
6.
Recommendations suiting structure and its requirements
7.
Applicable rules.and appropriate demands
8.
Suitable and appropriate in keeping with the decor
9.
Not and cold deck multiplex system and dampers
10.
Face and velocity requirements
11.
Room and occupancy requirements
12.
Appropriate measurements
13.
Manufacture charts and curves
14.
Instruments and usage
15.
Conditions (movement temperature and humidity)
16.
Customer /owner instructions

654

AHR

TASK AREA:

Design.

TASK # 10.11:

Electric Float Systems

COMPETENCY:

Given a set of blueprints and specifications,


design an electric heat system to conform to
design conditions according to ASHRAE guide.

CRITERION:

System will perform correctly for comfort


heating and cooling when properly installed.

SKILL/PROCESS:
Calculate the heat loss in wattage on a room basis for a
1.
structure.
Select the most appropriate type of system.for a particular
2.
application.
Choose the correct operating and safety controls for the
3.
system selected.
Design and lay out the complete system.
Demonstrate the ability to inspect and test systems and
5.
components for safe and proper operation.
COrrect problems with electric/heat system (design or any
'6.
component)..
7.

8.

9.
10.

Compare and evaluate various systems.


Estimate approximate annual operating cost.
Measure efficiency of any electric heat system:
Make recommendations 'as may be indicated for greated energy
conservatin and/or comfort.

KNOWLEDGE/THEORY:
Heat loss calculations
1.
Use of heat loss tables
a.
Use of BTU to watts conversion factors
b.
Select system
2.
ReqUires knowledge of all types of systems, 'system limitations,
a.
and the requirements.of particular applications
6
Variety of applications
b.
Controls
3.
Requires knowledge of controls needed to operate different
a.
systems safely
Choose controls
b.
Design and layout4.
Must have knowledge of application limitations, advantages
a.
and disadvantages, application design requirements, code
requirements,,and operating cost
Lay out system
b.
Inspection
and testing
5.
Must
be
able to simulate all conditions or functions necesswy
a.
to operate safety controls
b.. Must know all required safety controls for all types of
s,stems
,

6.

AdjwAing system
a.
b.

operating sequence, and contrOs

MU3t understand system


Correct problems
514

655

Task 10.11, Page 2

7.

8...

Compare systems
Must have knowledge of various systems
a.
Compare and evaluate
b.
Operating-costsMust have knowledge of heat loss or gain, system efficiency,
a.

degree days, and the"orpnization of operation


Estimate costs
Efficiency
Knowledge of system and instrument to collect data
a.
Math to complete data collected
b.
Energy conservation
Knowledge of method to reduct heat loss
a.
Knowledge of methods to attain highest efficiency possible
b.
Knowledge of criteria necessary for comfort
c.
b.

9.

-10.

VALUE/ATTITUDE
CONCEPTS:
Correctness
1.
Results
2.
Appearance
3.
Speed
4.
.

5.
6.
7.

8.
9.
10.

Accuracy'

Basic applied electricity


Knowledge of the three basic types
ComputeU" factor and calculate BTU.Awatt demand
Energy consumption
Good customer relations"

AHR

TASK AREA

Design

TASK # 10.12:

Solar .Heatingand'CoOling SYsteMs

COMPETENCY:

Design. -andsketch out all components and associated_


equipment for total solar heating and cooling
system.

CRITERION:

The system will-be practical, feasible, and easily


installed.
It will supply.alijieeds for heating and cooling.
Without sacrifice of'ComforttO the occupants.

SKILL/PROCESS:-

DemonStrate an understanding of terminology associated with


solar energy.
Determine promising applicatiOns:of solar energy.
Evaluate the econpmlcs and performance of soltrs-ystems.
EStimate average energy availability atHthe,earth'S. surface.:
Differentiate- between climate constants in different areas.
Select collectors_
Selectstorageffiedium.
Determine collector orientation.

1:-

2.

3..

4.
5.
7.

8.

KNOWLEDGE/THEORY:
Terminology associated with solar systems
1.
.a.
Collectors, transfer, storage radiation, orientation,
latitude, longitude
b.
Function
2.
Solar energy applications
a.
Understands the major types .opf systems
b.
Possible applications and emerging technology
HoWbeat is transferred,'Stored,..collected, rejected in each
of these types
Economics and performance of solar systems
Initial cost
a.
.b.
.PaybackEnergy availability
Cost of oil, coal, as, Solar. equipment, and fuel for-these
b.
Solar ins lation.H
5.* Climatic constants
a.
Sun belt latitude/longitude
b.
Cloud cover restrictions
.

c.

6.

8.

Direct vsdiffuse radiation

Collectors
a.
Flat plate, coil, air concentrator evacuated tuN.,:-yOof;
wall pond, mirror mass wall, greenhouse
b.
Selection criteria
Storage medium
a.
'Water, rock,-.salt solution, concrete, ground
b.
Active/paSsive
Collector orientation
,
a. -Structural, aestheti ,and geophysical -considerations
516

657

Task 10.12, Page 2

b.

Geographical and mounting consideratiOns

VALUE/ATTITUDE
CONCEPTS:
1.
Advantages of
water -hOting
2.
Economics of solar systems
3.
Know when back' up-is needed
4.
Factors involved.in choosing best system for job
5.
Cost of all forms of energr
6.
How long will various forms of energy be available
7.
Cost of maintenanceon controls, collect6rs cleaning, leaks,
and pumps
8.
Collector concepts
9.
Hold over storage
,

10. ,Appearance-,
11 .
Applicability.
12.
13.
14.
15.
16.

Water heating
Energy compartson
Energy'conVersion
Analyze_various,systems
Design problems

d'

6
517

AHR

TASK AREA:

Design

TASK #10.13:

Automotive Air Conditioning

COMPETENCY:

CRITERION:

Given an automobile with factory installation or


add-on air conditioning, the student must from
'memory be able to approach service problem for
a correct trouble diagnosis..
Name auto manufacture, year, component or system
failure, then correct problem using manufacturer's
specifications.

SKILL/PROCESS:
Install gauge manifold.
1.
Interpret pressure readings.
2.
Determine correct refrigerant and oil level..
3.
Identify component failure.
4.
Use
sling psychrometer to obtain wet bulb temperature.
5.
Know oil type and amount required for system lubrication.
6.
Know how to replace components, evacuate, and recharge system.
7.
Use electrical schematics.
8.
Check fuses.
9.
Check for open circuits.
10.
CheCk for grounding (shorts).
11.
Demonstrate air bypass and diversion from outside vents to
12.
bi-level, defrost, heating, and cooling.
drains, belts, vibration,
Perform miscellaneous service,
13.
drives, bolts and nuts, and cleaning process.

KNOWLEDGE/THEORY: o
Installing gauge manifold
1.
'a. .Identify, refrigerant used
Understand contaminants
b.
Interpreting pressure readings
2.
Safety
a.
Operational
b.
Lbw/high side
c.
Determining correct refrigerant level
3.
Sight,glass method
a.
b. -Weight method
Identifying component failure
4.
Valve breakage
a.
Clutch wear
b.
.

c.
d.
_

5.
'..

6.
7.

8,

Bearing, failure
Electrical 'failure

Noise level
Using sling psychrometer
Apply .readings obtained
a.
15-- Understand psychromet.rics.in order 'to balance head
Knowing oil type and amount required
Knowing how to replace components, evacuate, and recharge'
system'
Using electrical schematics
e.

Gt5zi
518

Task, 10.13, Page 2

9..

10.

11.

12.

13.

Checking fuses
a.
Method
b.
Types
Checking for open circuits
a. -Testing procedure
b.
Correction
Checking for grounding (shorts)
a.
Corrective measures
Checking,procedure
Demonstrating air bypass and diversion
a.
Leverage controls
b.
Servos
Performing miscellaneous service
a.
Leak testing
b.
Clutch slippage
c.
Noise and identify
d.
Belts and adjustments
-

VALUE/ATTITUDE
CONCEPTS:
1.
Safety first
2.
Identify refrigerants
a.
R-12
b.
R-12/31
c.
Others
3.
Evacuation, recharging, and leak testing
4.
Understand causes and correct failure while following instructions
(written and oral)
5.
Reason for obtaining data; corrective measures
6.
Functions of oil
a.
Lubrication
b.
Heat dissipation
c.
Cleaning a system
7..
Economy
8.
Electrical diagnosis and remedy.
9.
Correct replacement ability to read service manuals and follow
written instructions
10.
Ohm meter or continuity testers
11.
Know corrective approach i.e:, new harness, wir- replacement
or repair
12.
Know service'end approach
13.
Dash and,control area for proper or correct service epproach
-

519

AHR

TASK AREA:

Drafting and Blueprint Reading

TASK-# 11.1:

Planning

COMPETENCY:

Given a job order, develop preliminary sketches,


evaluations, and measurements. 'From these,
develop plans and working drawings to scale.

CRITERION:

Plans and specifications to be accurate, to scale,


dimelpioned, clear and concise with necessary
elevatbits, sections, and enlargements so as to
give a true picture of job requirements:

fi

SKILL/PROCESS:._
1.

Organize activities for efficiency.

2.

Outline data for, use.'

KNOWLEDGE/THEORY
Have all drafting tools readily available to eliminate having
1.
to make unnecessary traps to. the source of supply
Have preliminary sketches and field measurements ready for use
2.
Be .able to justify any recommendations
3.
VALUE/ATTITUDE
CONCEPTS:
Organize for good work
1.
Proper use of time
2.
Unnecessary distractions
3.
Systematic approach
4.
Development of plan and ideas
5.

eci
520

AHR

OTASK AREA:

Drafting and Blueprint Reading

-TASK # 11.2:

SketChing

COMPETENCY:

Given a job order, develop sketches showing


required elevations and preliminary plan.

CRITtRION:

Sketches of elevations and floor plan to be


developed to scale showing required detail.

SKILL/PROCESS:
Sketch objects.
1.
Sketch working drawings.
2.

KNOWLEDGE/THEORY:
Objects
1.
Show plan view, front elevations, and side elevations
a.
A pictorial view may be helpful
b.
Working Drawings
2.Marking drawings to be drawn up only after all corrections
a.
and changes are made from preliminary plans
Make plans to applicable scale
t.

VALUE/ATTITUDE
CONCEPTS:
Understanding'requirements of project
1.
Corrections if required
2.
Ease of completion of plan
3.
Sizing of equipment from span provided
4.
Correctness of work
5.
Pride of completed job
a..
b. 'Understanding of work by others
Proper scale for use by others
c.
Self-satisfaction
d.
.

AHR

-ASK AREA:,

Drafting and Blueprint Reading


'

Technical Drawing

TASK # 11.3:

of various
lay out duct plans and drawings

COMPETENCY:

apparatus.

notes, etc.,
Neat plans provided with details,
and
that skilled mechanic could understand
fabricate.

CRITERION:

0
SKILL/PROCESS:.

1. Use drafting equipment.


2.

their shape through ortho-'


Draw objects so as to describe
auxillfary view technigraphic, pictorial, sectional and/or
ques.

3.
4.

of an object.'
Use scales to describe the size
Do lettering and dimensioning:
s

KNOWLEDGE/THEORY:
Proper use of drafting tools
1.
Drafting equipment
a.
Practice
b.
the three
finished product by shape and size using
Visualize
a
2.
view method
Drafting skills
a.
JsOmetrics and/or'perspective
b.
of equipment arrangeCross sections through difficult areas
c.
mentg
Scales.
object on
3.
enlarge or reduce the size of an
Know
how
to
a.
out.details of construction
paper in order to-bring
Use of scales
b.
dimensioning
_4., Lettering and
and standard method of
Know proper location for dimensionsdecimels.
a.
lettering th.em using fractions, or
of
and ledgers- of complete listing
Labeling
of
all
items
b.
equipment, sizes, and .specifications
.

VALUE/ATTITUDE
CONCEPTS:
Results
L.
4.1 2. Speed
Clarity
3.
Correctness
4.
Ease of use
5.
Appearance
6.

G 6.3

AHR

TASK AREA:

Drafting and Blueprint Reading

TA5k # 11.4:

Blueprint Reading

'COMPETENCY:

CRITERION:

Given a job order with a blueprint, develop


plan and specifications.
Draw plan to scale, develop elevations, and make
required dimensions.

Develop charts and schedules of equipment and


symbols used.

'

SKILL/PROCESS:
Visualize, shapes of objects.
1.
Determine dimensions.
2.
Interpret specifications.
3.
Know meanings 'of lines and symbols.
4.
KNOWLEDGE/THEORY:
Visualizing shapes
1.
Concentration of various views
a.
Pictorial, plan, front elevation, side elevation
b.
Determining dimensions and scales
2.
Make sure all dimensions correspond with notes of field
a,
measurements
Verify heights and clearances
b.
Interpre..ing specifications
3.
Techhician must first thoroughly study all blueprints and
a.
-the specifications which are also considered a part of the
blueprints
Note all unusual aspects
b.
Lines and symbols
4.
All symbols and lire density should be described separately
a.
on the blueprints
Dimensions and symbols
b.

VALUE/ATTITUDE
CONCEPTS:
Understanding job requirements
1.
2. ;Correctness of plan
End results
3.
Workmanship
4,
Understand prints
5.
Verification of requirements
6.

AHR

TASK AREA:

Drafting and Blueprint Reading

TASK # 11.5:'

Graphics

COMPETENCY:

Develop graphs and fuel consumption for specific


fuel using equipment.

CRITERION:

Know and interpret energy use using known wattage/BTU for all fuels desired.

SKILL/PROCESS:
1.
Prepare charts and graphs.
2.
Develop diagrams.
3.
Develop maps, pictures, and drawings.

KNOWLEDGE/THEORY:
1.
Preparing charts
a.
Know the standard graphs for a fan curve or a flow chart
b.
Make proper interpretation
2.
Developing diagrams
a.
Show a pictorial electrical wiring diagram
b.
Show a schematic electrical wiring diagram
3.
Developing maps, pictures, and drawings (be able to read
longitude, latitude, contours, etc., from any map)

VALUE/ATTITUDE
CONCEPTS:
1.
Specification
2.
Operation
3.
Delivery requirements
4.
Operation
5.
Control
6.
Comfort

G6

524

AHR

TASK Al:

Mathematics

TASK # 12.1:

General Math

COMPETENCY:

Solve problems in heat gain and loss, estimating;


duct sizing areas, volumes, and velocities..

CRITERION:

Be able to arrive at,correct heat loss and gain


values from a blueprint.
Determine cost, overhead, selling price of job,
and interest and percentages.

SKILL/PROCESS:
1.
Perform basic operations.
2.
Perform operations involving fractions, decimals, and percentages.
KNOWLEDGE/THEORY:
1.
Basic operations
a.
Addition
b.
Subtraction
c.
Multiplication
d.
Division
e.
By long hand-only

2.Fractions,decima1 s,_and percentages


a.
b.
c.
d.

e.

Fractions
Decimals
Percentages
Converting
Operation,; performance, and appr-eciation to trade problems

VALUE/ATTITUDE
CONCEPTS:
Pay check
1.
2.

Tax re fund

3.

4.

Savings account
Debt

5.

Credit,

6.

Interest
Sheetmetal work
Esttmate and pricing work

7.

8.

525

AHR

TASK AREA:.

Mathematics

TASK # 12.2:

Measurements

COMPETENCY:

Lay out and size components in all systems by


applying math involved in time, rate, distance
as related to volume, weights, and energy demands.

CRITERION:

From job specifications, be able to calculate


size of equipment and system components for a
given job.

SKILL/PROCESS:
Use English system.
1.
Use.metric system.
2.
KNOWLEDGE/THEORY:.
1.
English system
Dimensions
a.
Dimensional ana'ysis.
b.
Conversion systems
c.
Metric system
2.
a. Meter, kilogram, liter, centigrade (Celsius)
The floating decimal
b.
Scientific notation
c.
Absolute pressure
d.
Absolute temperature
e.

VALUE/ATTITUDE
CONCEPTS:
1.
.2.

Fit

Quantity

Length
Width
Depth
5.
Waste
6.
Temperature,
7.
Imports
8.
9.- Time
Weight
10.
3.

4.

c.

526.

AHR

TASK AREA:

Mathematics

TASK # 12.3:

Algebra

COMPETENCY:

Solve equations for unknowns with air movement


problems such as duct size, velocity, volume
mixtures desired.

CRITERION:

Lay out duct systems using algebraic principles.

Solve.for temperatures, pressures, and volumes as


used in the refrigeration process.
SKILL /PROCESS:.
1.

2.

Perform basic operations.


Perform advanced operations.

KNOWLEDGE/THEORY:
1.
Basic operations
a.
Add, subtract, multiply, divide
b.
Symbols
c.
Rules, postulates, anxioms
2.
Advanced operations
a.
Equations, linear, factoring, exponents,"logarithms
b.
Basic operations
c.
Add, subtract, multiply, and divide
d.
Reciprocals

VALUE/ATTITUDE
CONCEPTS:
1.
Money
Prcfit.
Loss
4.. Refund
2.

3.

5..

6.

7.

Money cost
"Therms"
Unknown quantities

.668
.527

AHR

TASK AREA:

Mathematics

TASK # 12.4:

Geometry

COMPETENCY:

Prepare good duct fitting layeut.


Calculate compressor capacity.

CRITERION:

Be proficient in sheetmetal layout.


Be able to 60.applitation engineering.

SKILL/PROCESS:
Use plain and solid figures.
1.
2.

Determine area and molumo

KNOWLEDGE/THEORY:
Plain and solid figures
1.
Point, line, angle, degree, straight, curve
a.
b.
Plane
c.
Volumetric
Cube
d.
Cylinder/
e.
f.
Cone
Area and volume
2.
Basic concepts of two and three dimensional, figures
a.
The triangulation for area and the breaking of all
b.
figures into small cubes, cones, cylinders, and spheres
VALUE/ATTITUDE.
CONCEPTS:
Flat sheets
1.
Duct fittings
2.
Valves
3.
Cubic yds. , ft., centimeter
4.
Compressor-speed
5.
Displacement
6.
Piston dimensions
7.
Efficiency
8.
.

GG',y

528

AHR

TASK APc.A:

fl

Mathematics

TASK # 12.5:

Trigonometry

COMPETENCY:

Use trigonometry to solve problems related to


duct fabrication and installation.

CRITERION:

Solve right angle trigonometry problems for


unknowns.
Uses trigonometry in laying out and joining ducts.

SKILL/PROCESS:
1.
Perform basic operations.
,2.
Perform advanced operations.
KNOWLEDGE/THEORY:
Knowledge of sines, cosines,,and5tangents
1.
a.
How to use tables to find the above
b.
Knowledge of "3,4,5" and "1,12,13" triangles
c.
The knowledge of angles with relationship of forces acting
and reacting
d.
Trigonometry functions in relation to circles and triangles
2.
Advanced trigonometry operations

VALUE/ATTITUDE
CONCEPTS:
1.
In dealing with forceand motion, trigonometry knowledge can
be helpful
2.
Relationship to geometry
3.
Duct work with complex joints and runs
4.
Duct fabrication
.

AHR
At.

'TASK AREA:

Safety and First Aid

TASK # 13.1:

Safety

COMPETENCY:

Determine correct safety measures for various


locations.

CRITERION:

Know local, state, and federal laws pertaining


to storage of compressed gases.
Use correct safety measures for protection to eyes.
Have 'proper ventilation for soldering and brazing.

Use OSHA approved equipment and tools.


SKILL/PROCESS:
1.
Use safety equipment.
2.
Know and abide by safety rules and regulations.
3.
Locate and switch off the master power swttch.____
4.
Perform safe evacuation from shop.
5.
Protect equipment and personnel from unsafe conditiOns.
KNOWLEppE/THEORY:
1.

lorsing safety equipment

Use correct fire extinguisher


b.
Now to rig equipment to be lifted in place
c.
How to lift with legs without ,causing injury to back
d.
Keep loose clothing away from,rotating machinery
e.
Now to use a ladder
f.
Now to use and maintain hand tools
Knowing and abiding by safety rules and regulations
a.
Safety with compressed gas cylinders
b.
Safety with compressed air
Use of eye protection
c.
d.
Soldering and brazing on refrigeration systems
e.
Venting refrigerant from a system with a burnout
f.
Safety on a ladder
Safe use of power tools
g.
Locating and turning off the master power switch
a.
Location of each master power switch
b.
Know what actions are required to turn the power off
Evacuating from shop
a.
'Be familiar with building evacuation plansb.
Know the most direct route to, outside and safety
Protect equipment and personnel
a.
Safety instructions
b.
OSHA regulations
a.

2.

3.

4.

5.

VALUE/ATTITUTDE
CONCEPTS:
1.
Safety as a personal 'attitude
2.
Taking chances
3.
Need for first aid training

C7i

Task 13.1, Page 2

4.
5.

6.
7.

8.
,9.

10.
11.
12.
_13.

14.
15.
16.

Importance of looking out for the safety of others


Reassessment of jobs completed
Being aware of safety attitudes of others
Correct storage
Controls and relief valves
Goggles or glasses
Ventilation
Correct disposal
Approved for job
Awareness of equipment utilities
Exit locations
Building equipment
Simple first aid

531

672

AFIR

TASK AREA:

Saiety and FirstoAid

TASK # 13.2:

First Aid
.

Administer first aid to accident victim using life


.sating techniques.

COMPETENCY:

Be able to.stop flow of blood, administer mouth


to mouth resusitation, cpr, and prevent or treat
for shock.

CRITERION:

Be able to.describe treatment to proper medical


authorities.
SKILL/PROCESS:
Perform simple first aid procedures.
I.
Know location to firstaid kit.
2.
KNOWLEDGE /THEORY:
1.

2.

Performing basic first aid


Treating'and dressing small open wounds
a.
Use and location of eye wash fixture
b.
c. .Treatment for acid spill
Treatment for electrical shock
d.
What constitutes firs-Laid
e,
First aid kits
a.

Location, in shop

b." Location on job


Location on.trucks
c.
VALUE/ATTITUDE.
CONCEPTS:
Who will benefit from first aid
1.
Reaton for first .aid
2.
Patient comfort.
3.
Avoiding shock
4.
Preventing more serious reactions
Treatment of injury
6.
Awareness of life saving techniques.
7.

40

532

AHR

TASK AREA:

Welding

TASK # 14.1:

Oxyacetylene

COMPETENCY:

Select a soldering project, prepare the surface,


select the flux, select filler material, and
solder the project.
Select a brazing project, prepare the surface,
select the flux, select filler material, and
braze the project.
Select a welding project, prepare the workpiece,
select rod, and weld the project.
Cut object according to print specifications.

CRITERION:

Inspect flow of filler material for adherence,


excessive build-up, weak spots, and appearance.
The student will set up torch for cutting operation, cut, and prepare weld test plates.
Inspect weld test plates for correct angles, size,
and finish.
Inspect i'ightn'ess for fitting, settin.Tof gauges,
size of tip, and lighting the torch.

Take project apart and inspect for cleanliness of


parts, pits in filler material, and amount of
filler material used.
Inspect for flow of filler material, adherence
of filler material to part,-and test project
for strength.
The student will select a .project, prepare the
material, select filler material, and weld the
part.

SKILL/PROCESS:'
'Perform soldering operations.
1.
Perform brazing operations.
2.
Perform welding operation.
3.
Perform cutting operations.
4.
ft

KNOWLEDGE/THEORY:
Perform soldering operations
1.
Assembly and set up
a.
Preparation of materials
b.
Fluxes
C.
Flame.control
d.
Temperature controls
e.

5336 74

Task 14.1, Page 2

Safety precauti/ons
Selection of f/iller materials

f.
g.

Torch positioning
Disassembly,nd storage
Perform brazing operations (A-D same as above)
Perform welding operations
Assembly and set up
a.
Preparation of materials
b.
Flame control
c.
Temperature
control
A.
Selection of filler materials
e.
Safety precautions
f.
g.
Fusion
h.
Torch positioning
Disassembly and storage
i.
Perform cutting operations
Assembly and set up
a.
Preparation of materials
b.
c.
Flame control
Torch positioning.
d.
Safety precautions
e.
Disassembly and storage
f.
h.

i.

2.
3.

4.

0>

VALUE/ATTITUDE
CONCEPTS:
.Oxyacetylene welding
1.
Relation to major area of study.
2.
Safety
3.
Housekeeping
4.

QualY,:DYWd0
,..Care Of equipment
7.

Storage of equipment

it pl

TASK AREA:

Welding

TASK # 14.2:

Arc Weldihg

COMPETENCY:

Set the welding machine for correct current,


ensure positive ground connection, wear proper
clothing, take safety precautions, strike an arc,
and weld a part:
The.student will seliect the proper electrode by
using a print with welding specifications as
to size and grade.

Inspect electrode as to specifications, size,


and grade.

CRITERION:

The student will prepare material for weld test


plate, weld plate, clean slag, remove backup.
strip, saw coupons, grind surfaces, and chamfer.
,Inspect for pits, slag, and form coupons to
specifications.

Inspect for cracks and penetration of filler


material to parent metal.
SKILL/PROCESS:
Set up equipment
1.
Select electrode
2.
Perform welding operation
3.
KNOWLEDGE/THEORY:
Setting up equipment
1.
Current setting
a.
Connection of ground cable
b.
Proper clothing and protective equipment
c.
Safety precautions
d.
Selection
of electrodes
2.
Materials
to be welded
a.
Use of finished product
b.
Size and specification numbers
c.
Welding symbols
d.
Perform welding operations
3.
Preparation of work pieces
a.
Striking of arc
b.
Position of work piece
c.
Position of electrode
d.
Arc control
e.
Direction of movement
f.
Flux removal and cleaning
g.

VALUE/ATTITUDE
CONCEPTS:
Relates to major area of study
1.
535

676

Task 14.2, Page 2

2.
3.

4.

Safety
Housekeeping
Quality of work

536

TASK AREA:

Science

TASK # 15.1:

Units and Measurements

COMPETENCY:

CRITERION:

Be able to accurately measure and calculate


-from instruments, tables, and graphs.
Takes accurate measurements in English and
metric units.
Computes conversions from English to metric.

SKILL/PRDCESS:
1. Identify units of length, Weight,-I.and volume.
Estimating the length and weight of objects in metric (SI) units.
2.
Convert from inqes to mg or cm and from lb. to kg.
3.
to cm."'.
Convert from in.
4.
Perform measurements using English or metric machinist rules.
5.
Perform measurements using English or metric micrometer calipers..
6.
Perform measurements using English or metric verniers calipers.
7.
8. Use the correct number.-of significant figures.
Estimate error in measurements and calculations.
9.
,

KNOWLEDGE/THEORY:
Identifying units of length, weight, andvolume
1.
Linear measurement
a.
Mass measurement
b.
c.
Area'measurement
Cubic measurement
d.
2.

;Estimating' length-. and weigiyt in metric units

Use of milimeter, cent meter, meter, kilometer


b.' Use,of gram'Znd kilogram
Conversion of inches to mm and cm and lb. to.kg.
Convert inches to qvilimeters
a.
b._ Convert milimeters to inches'
Convert inches to centimeters
c.
d. ,Convert centimeters to inches

'a.

3.

e.
f.
4.

6.

Poundt. to kilograms

Kilograms to pounds
Conversion of cubic inche to cubic centimeters
i cubic centimeters
Convert cubic inches to
a:''
Convert
cubic
centimeters
to cubic inches
b.
Performing measurements using'Englisb- and metric rules
a., Use an English unit rule
Use a metric unit rule'
b.
Performing operations using English or metric micrometer
calipers
Meature some parts and record results
a.
Measure to specified accuracy
b.
Performing operationt using English or metric vernier. .calipers
Measure parts with a vernier caliper
a.
Inside and outside calipers
b.
Significant figures
Appropriate 'figures from decimal for accuracy
a.
b.
In"multiplication
.

7.

8.

537 ''

678

Task 15.1, Page 2

Estimating error.in measurements and calculations


Make measurements and calculate error
a.
b.: Accuracy
VALUE/ATTITUDE
CONCEPTS:
AHR units and measurements
1.
Feet, inches, mm., cm., etc.
a.
Sq. yd., cm., mm., sq. ft., sq
b.
c. Cu. Yds., ft., cm. meter
Duct area
d.
e.
Wall area
Fluid volumes and weights
f.
g.
Microns
Sq. in.
:h.
i.
Imported equipment
SAE and metric wrenches
j.
Pressure controls
k.
Temperature controls
1.
Volumetric displacement
m.
Compressor displacement
n.
Pumping efficiency
o.
Duct fittings
p.
Air volumes
q.
Gas volumes
r.
Compression ratio
s.
Velocities
t.
Resistance to flow
u.
Weight per linear foot of fluid in piping
v.
2.
Scales
Vernier scales (inches or centimeters)
3.
4.
Mathematics
5.

Accuracy,

AHR

TASK AREA:

Science

TASK # 15.2:

Propertie-s of Materials

COMPETENCY:.

CRITERION:

Know properties of materials used i


-heating, and refrigeration field.

ir conditioning,,

Measure density, melting point, tensile strength,


and specific heat.

SKILL/PROCESS:
1.
Use tables.of density, specific gravity; and specific heat.
2.
Read gauges and meters.
3.
Make measurements to determine density or specific gravity..
A.
Make measurements to determine tensile strength.
5. .Apply terms relating to properties of materials.
6.
Calculate density, specific gravity, and specific heat.
7.
Calculate temperature, volume, and pressure changes in a gas..
8.
Relate densities to budyancy and flotation.
9.
Follow directions, both oral and written, from lab experiences.

10... Graph and interpret graphs.


KNOWLEDGE/THEORY:
Using tables
1.
Reading gauges and meters
2.
Making hydrometer measurements
3.
Tensile strength
4.
a.
Testing
b.
Expansion
Compression
c.
Terms ,relating' to properties of materials
5.
Calculating density, specific gravity, and specific heat
6.
Calculating changes in a gas
7.
8.
Relating densities to buoyancy and flotation.
Following directions
9.
GraphS
10.

VALUE/ATTITUDE CONCEPTS:
1.
Significance for design
Appropriate tables and texts
2.

AHR

TASK AREA:

Science

TASK # 15.3:

Mechanics

COMPETENCY:

Develop the ability to perform tests on machinery.

CRITERION:

Field test and compare to manufacturer's specifications for accuracy.

SKILL/PROCESS:
1.
Measure the power output of a rotating shaft.
2.
Determine the efficiency of a machine
3.
Determine the energy required to do a given job.
4.
Calculate velocity, distance, or time.
.Calculate acceleration, change, in velocity, or time.
5.
Identify all forces acting on a ,body.
6.
Determine force required to start or stop a body.
7.
Identify causes of inefficiency in a machine.-8.
KNOWLEDGE/THEORY:
1.

.Power

Use of poneY brake


Use of tachometer
Use of dynomometer
c.
Efficiency
Be able to measure power input and output
a.
Understand efficiency formula
b.
Understand sources of energy losses
c.
Energy
Be able to measure and apply distance, time, weight, force,
a.
friction, and inertia to determine energy required
Forms of energy
b.
Velocity
Beable to use and apply velocity formula and solve for any
a.
of the variables
b.
Speed
a.
b.

2.

3.

4.

5. Acceleration

b.
6.

Be able to use and apply the acceleration formula and solve


for any of the variables
Know the acceleration of gravity constant

a.

Forces
Understand forces of gravity, centrifugal, centripetal

a.

friction, air pressure, acceleration, action, and reaction


Free body diagrams
Friction
Understand friction and inertia
a.
Fluid friction
b.
Inefficiency
Friction
a.
b.
Tolerances
c.
Lubrication
Number of energy conversions
(;Si
d.
b.

7.

8.

540

SyS 04,

AHR

TASK AREA:

Science

TASK # 15.4:

Heat

COMPETENCY:

Measure temperature of materials or objects and


their surroundings.
Given a specific material and a means of adding
heat to it, determine expansion and*quantity of
heat absorbed.

CRITERION:

Proper record and calculation of heat measurements.

SKILL/PROCESS:
Select correct thermometric device.
1.
Use a thermometric device to determine temperature
2.
Calibrate thermometer.
3.
Calculate linear expansion and apply to job at hand.
4.
5.- Calculate volume expansion of materials and apply to job at hand.
Calculate or estimate heat absorbed and given up due to a tem6.
perature change.
Calculate or estimate heat produced in a mechanical operation.
7.
KNOWLEDGE/THEORY:
Thermometric devices
1.
Thermotheters, pyrometers, thermistors, thermocouples and
a.
thermopile
b.
Advantages
Temperature
2.
Be able to..use all instruments in No. 1 above
a.
Read-English of metric scale
b.
Calibrating
thermometers
3.
Compare
reading when in distilled ice water
a.
Adjustment techniques
b.
Linear Expansion'
4.
Use coefficient of expansion and temperature difference for
a.
'prediction
Selection of materials for application
b.
Volume expansion
5.
Calculate
a.
Measure.
b.
c.' Apply
Heat. absorption
6.
Understand sensible heat and latent heat
a.
Understand specific heat
b.
Know how to use basic formula (Q -WCST)
c.
Heat production
7.
Use friction formula
a.
Conversion of energy losses converted to BTU
b.
,

VALUE/ATTITUDE
CONCEPTS:
Comfort and control
1.
Calculating load
2.

G S :3

Task ib.4, Page

3.

4.
5.

6.
7.

8.

......

Determining accuracy of instruments


Determining expansion of joints
Determining expansion of liquids
Determining load material handling
Estimating'sensible load
Output divided by input

.....

6&4
543

AHR

TASK AREA:

TASK # 15.5:

Science

Light and Sound

Interpret effect of sound as related to physical

COMPETENCY:

comfort.

Recommend ,construction practices that use sunlight to an" advantage in heating and cooling a
structure.
CRITERION:

Be able to make accurate sound measurements.


Describe how sunlight affects heating/cooling
needs uf a structure.
o

SKILL /PROCESS:
1.
2.
3.
4.
5.

6.
7.
8.

Determine the efficiency of a light fixture.


Layout a simple lighting system.
Predict the results of additive color mixing.
Predict the results of subtractive color mixing.
Determine the reverberation time of a room;
Analyze the performance of a loud speaker.
Measure and evaluate noise level.
Calculate BTU gain or Toss from a structure.

KNOWLEDGE/THEORY:,
.Lighting efficiencies
1.
2.

3.
4.
5,
6.
7.

Lighting system requirements


a:
Electrical demand
b.:
Lighting demand
Color wheel
Subtractive color mixing
Resonance
Speaker performance (output dividecrby 'energy input)
Noise
a.

Sources ofnoise

Damping noise,
Acceptable noise levels
Sunlight,
a. Structure orientation and construction
1. EaVes
'2. Orientation
3: Windows
4. Shade
Heat gain/loss of structure
1. Degree 'day Calculations
Structure weaLherization characteristics
BTU calculations
4. Solar characteristics
b.
c.

8.

".

G-8

544

Task 15.5, Page 2

VALUE/ATTITUDE
CONCEPTS:.
Use decible meter
1.
Determine sun.',s effect as related to the heating/cooling need
2.
of a structure
3.

4.
5.

Light meter and design


Appropriate physics

AHR

TASK AREA:

Science

TASK # 15%6:

E- lectricity and Magnetism

COMPETENCY:,

Given electrical measurement instruments, demonstrate


proper use to isolate'and correct electrical problems.

.CRITERION:

Proper meter (instrument) selected and connected


to circuit properly.
Power "on" or "off" as appropriate for proper
measurement and to prevent damage to instrument.
Isolate troubles in transformers and controls (magnetic) to low voltage or operating voltage
problem.

Determine if a motor is working within its capabilities.


Use National Electric Code (NEC) to determine
6 cohcluctor size, fuse, or circuit breaker size.
SKILL /PROCESS:

1. Instalt meters aid take readings.


2. Set up simple circuits.
3. Test with an ohmmeter.
4. Convert joules to ft.-pounds.
5. Convert joules to calbries
6. Convert watts to hp.
7. Determine cost of electrical energy used.
-8. Replace blown fuses.
9. Determine wire size.
10. Use an electromagnet.
11. Use an induction coil.
12.. Charge a lead storage battery.
13. Use a transforffer.

14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.

Build an induction heater.


Rectify alternating current
Use a capacitor to product phase shift.
Use a variable resistor,to control current.
Use an oscilloscope.
Determine charge of lead battery with hydrometer.
Use Ohm's law to find resistance.
Use relays, generators, and electric motors.
Use a generator.
Use an electric motor.
Build.a copper wire cell.
Ground an electrical device.
Determine the impedance of a coil.

27. Show-line's of force -of a magnet.


28.. Determine compound resistance.

29. Determine how volLages combine.

oc

Task 15.6, Page 2

30.. Determine how currents combine.


31. Determine that like charges repel, etc.
32..Determine.the power used by a lamp, etc.
33. Find the .resistivity of a metal.
34. Detkrmine the electrical equivalent of heat.-,
35. Find the horsepower of a motor.
36. Use the laws of transformers.
37. Explain the operation of a voltmeter and ammeter.
.38. Find the field lines around a current-carrying wire.
39'. Use the National Electrical. Code Handbook*

KNOWLEDGE/THEORY:
1. Meters
Understands operational methods and procedures of voltmeters,
a.
ammeters, and ohmmeters
Use these to-determine correct valves
b.
2. Circuits
Equipmentnto show circuits including newer source,
a.
conductor, loads, and switches
Make up circuits
b.
3. Ohmmeter
Understands correct sequence and rules pe'rtaining to Checka.
Ing for continuity with an ohmMeter
Precautions
b.
4. Joules. to ft.-pounds
5. Joules to calories
Relationship
a.
Formula for con ersion
b.
6. Watts to hp
Understand,relationship and reason for converting from
a.
watts to hp and back
Formula for conversion
b.
Cost of electrical energy
7'.
Calculating energy cost
a.
Calculating energy usage
b.
.-

8., Fuses

Is able to recognize a blown fuse


Replacing blown fuses
9. Wire sizes
Read charts pertaining to amperage and conductor size
a.
Understand relat'..-,ship and code requirements
'b.
10. Electromagnetism
a.
ElectroMagnets
b.
Solenoids.
11. Induction coil
a. .Principle
a.
b.

b.

Uses

12. Lead storage battery


Connect proper terminals and set amperagp.and time controls
"--4
Y to completely charge battery
Test charge
b.
13. Trnsfprmers
a .

b.

Under.. Land

tic

pie

Uses of transformer for voltage c a/6es and isolation


547

688

.Task 15.6, Page 3

14. Electric furnaces


a.
Types
b.
Applications.
.

15. Rectifyingalternatingcurrent
a. 'Understand and apply knowledge of motor
b.
Monitor rectified current
16. Capacitors
a.,.. Phase-shift to accomplish motor starting and greater efficiency
b.
Types.
_17. Variable resistors
Demonstrate ability to raise or lower 'current by use of a
a.
variable resistor
.

%./

b Applications
,18. Oscilloscopes
19. Determining charge of batteries
Understands specific gravity and itsorelationship to electrical
a,.
conductivity and particle contest
Using hydrometer to determine charge'
b.
.

20. Ohm's. Law

Can .define and.Mnipulate the formula from the triangle


Measure resistance
21,.Relays
,
Understand electromechanical principle and: how it can he
a.
applied and converted from one form of energy to another
b.'. Using relays
a..

b.

22. Generatorsa.
Principles
b.
Use
23. Electric Motors
a. :Principles
b.
Use

24. Copper wire cells


a. 'Construct a simple voltaic cell to understand-different
potential of dissimilar metals
b.
ApplitationS
25. Grounding electrical devices
Understands necessity of a ground and its purpose as far
a.
as safety is concerned
b. Grounding electrical devices
26. Impedance
,
Uses -meters .to find impedance of different coils
a.
Applications
b.
27. Lines of force ,.
to prove the-existarle of lines of. force
if.
Uses iron
b.
Applications
28. Compound resistance
a.- Identify run, common, and start leadsof a motor,
b.
Calculate in simple circuits
29. Combining voltages
Uses volt meter to find the potential between two phases of
a.
electricity
Calculate in simple circuits
b.

Task 15.6, Page 4

30. Combining current


a.
Uses an ammeter to find each current and t al current
in a unit
b.
Calculate in simple circuits
31. Charge
a.
Uses magnets toprove the repulsion attraction theory
b.
Applications
32. Power
a. _Uses and understands the function of a wattmeter to'measure
total power.consUmption
b.
Calculations
33. Resistance
a.
Uses and understands principles behind an ohmmeter
b.
Other applications
34. Electrical equivalent of heat
a.
Conversion.
b.
Calculation
35. Horsepower
a.
Understands the meaning of horsepower and its computation
b.
Read labels
36. Transformers
a.
Explains and connects transformer to produce- specific
voltages and currents
b.
Application
37. Voltmeters and ammeters
a.
Understands D'arsonal movement and factors that influenCe it
b.
Uses meters
38. Field of force uses meters to prove the existance of lines of force
39. National Electrical Code Handbook
a.
Be familiar with conductor sizes, disconnects, fuse and circuit breaker sizes, use of book to look up answers to questions
on grounding of motors and equipment
VALUE/ATTITUDE
CONCEPTS:
1. Use of proper instrument saves troubleshooting time
2.'Can explain cost of equipment use to customer
3. Test a fuse using ohmmeter or voltmeter
4. Use of dual element fuses on motor circuits
5. Use of National.Electric Code for safe wiring of -Circuits and
fire prevention safety
6. Applied mathematics
7. Identify types and.usage
8. Proper selection of replacement motors for condensers and air
handlers .
.9. Low voltage source for control circuits
10.:---Use of snap-around ammeter possible because of this

Rational Electrical Code has been adopted as Volume IV to the


North Carolina Building Code.

AHR

TASK AREA:

Science

TASK # 15.7:

Auxiliary

COMPETENCY:

Develop the abilig to graphically illustrate


functions or data\

CRITERION:

Can perform simple

a a analysis techniques.

Does. work accuratel

SKILL/PROCESS:
1. Plot a graph.
2. Read a graph.
Read diagrams and charts.
417Yerform the four basic arithmetic functions.
5. Exttact a square root.
/6. Add inverses.
\.

KNOULEDGE7THEORY:\
1. Plottfng graph'
a.
Explain value- of.aposition through the:us.e of dots or
lines on graph paper ,
Applications
b.
2. Reading graphs
a,
Comprehend information passed through the use of a. graph
W.-Reading various graphs br.
3_ Diagrams and Charts
a.
Interpret information on lines or graph paper
b.
Pie"charts
c.
Histograms, etc.
4. Basic arithmetic functions
a.
Use basic mathematics to.solve problems involving figures
Word problems
.

5. Square rootc.

6. Inverses.

550

AHR

TASK AREA:

Communications

TASK # 16.1:

Reading

COMPETENCY:

Read chapter of-textbook giving time required and


how much was retained.

CRITERION:

Understands what is read.

SKILL/PROCESS:
1.
Read manuals, workbooks, work orders, and memos.
2.
Read books in the. field.
3.
Read, the bulletin .board and company publications.
4.
Look up words in tbe'dictionary:
-5.
Read articles in trade journals.
6.
Read and interpret written instrktions.

KNOWLEDGE/THEORY
1.
Reading manuals, etc.
a.
Every employee should read
b.
Employee should understand, technical information -for the job
_

level

Reading books in field


a.
Requirement for technician or foreman
b.
Highly technical material aids job-related. decisions
3. 'Reading bulletin boards and company publications
a.
Enables employe S tbstay informed
b._ Reading these should become habit
4.
Using dictionary,
a.
Knowing word meaning is necessary while reading
b.
Dictionary is vital tool.in reading comprehension
5.
Reading trade journals
a.
Presents latest 'trade developments
b.
Information on latest equipment changes
o.
6.
Reading written instructions
2.

VALUE/ATTITUDE CONCEPTS:
1.
2.
3.
4:
5:
6.

Basic tool fdr7-all.seducation

Need to keep di Wiih'ones in field


Importance of being an informed, and well-rounded person
Being able to understand what others are saying
The need to have libraries for personal use
Being able to keep in touch withYtimes

AHR

TASKAREA:
TASK # 16.2:

Communications
`j

Writing

COMPETENCY:

Given a trade journal, outline a topic

CRITERION:

Outline should be legible.

SKILL/PROCESS:
1.
Write reports, work.orders, memos, and instructions.
Make written application for employment, including resume.
2.
Fill out a job application form.:
3.
Write a.business letter.
4.
Spell major terms related to job.
5.
6.:1,1rite legibly.
Complete requisitions' and purchase orders.
.Make out a bill for goods sold.
8-.
.

'KNOWLEDGE/THEOW:
1Hriting reports, work orders,-memos, and instructions
2.
Making written application for employment, including resume
3.
Filling out a job application form
4.
Writing a businesS letter
5.
Spelling major terms related to job
6.
Writing legibly
7.
Completing requisitions and purchase orders
B.
Making out a bill for goods sold
VALUE/ATTITUDE CONCEPTS:
1.
Basic tool for all education
2.
Writing out instructions for others
'3.
Important to be a well-rounded person
4.
Pride in all fofms of communication

t,

()Jo

552

AHR

TASK AREA:

Communication.,

TASKA 16.3:

Talking

COMPETENCY:

Given a product from major areas, give a talk explaining


the different parts, how they function, and what purpose each plays with the total project.

Understood by others.

CRITERION:,
,SKILL/PROCESS:

Giv6 oral directions.


Speak to a small group.
Z.
3.. Solve problems .by asking questions..
4. Make suggestions to superiors constructively.
5..'Talk on the telephonein a job setting.
Participate in discussions;
6.
Report.orally on work.
7.
Show conversational courtesy to others.
8.
1.

KNOWLEDGE/THEORY:
1.
Giving oral directions
Speaking to groups
.2..
Solving problems by asking questions
3.
Making -constructive-suggestions
4.
Talking on the business phone
5.
PartiCipating in discussions
6.
Reporting orally on work,
7.
Showing. conversational courtesy to others.
8.

VALUE/ATTITUDE CONCEPTS:
Basic.tool for all education
1.
2. .Giving others oral directions
.

694
553
v

AHR

TASK AREA%

Communications

TASK ..# 16.4:

Listening

COMPETENCY:

Given verbal instructions or -information, understands


what is said.

CRITERION:

Makes appropriate response to instructions or information.

SKILL/PROCESS:
Listen for correct meaning.
1.
Listen for information and directions
2.
Listen to understand a persbn.
3.
Listen to share feelings.
4.

KNOWLEDGE/THEORY:
Listening, for correct meaning.
1.
Listening for information and directions.
2.
Listening to understand a person.
3.
Listening to share feelings.
4.

VALUE/ATTITUDE CONCEPTS:
Understanding what is heard
1.
Basic tool to education
2.
Putting what is heard to work
3.
Beipg able to listen to customer to find out what he needs
4.
queOtions to be sure you understand what your cust
P

t56'

554

AHR

TASK AREA:

Communications

TASK # 16.5:,

Visual Interpretation

COMPETENCY:

Showing a film, individual should summarize what


was viewed.

CRITERION:

Understands,what was seen.

SKILL/PROCESS:
1.
Be aware of surroundings.
2.
Recognize problems and dangers.
3.
Interpret signs, symbols, posters, and other visuals.
4.
Interpret freehand sketches and diagrams.
5.
Interpret graphs and maps.
KNOWLEDGE/THEORY:
"1.
Be alert
2.
Know, the different.signs related to the industry
3." Ability to read
4.' Know your OSHA safety rules
8. -Graphs and maps

VALUE/ATTITUDE CONCEPTS:
Developing a mental picture
2.
Interpretation of signs
3.
Using signs as a dfrective
4.
Aware of safety rules and regulations

696
555.

AHR'

TASK AREA:

Professional Practice

TASK # 17.1:

BOsiness Management

COMPETENCY:

Manage-a business.

CRITERION:

Continue as a profitable buSiness.

SKILL/PROCESS:.

1. Maintains good human relations with other.eMployees.


2.. Keeps records of. customer on file:
3. Maintains good public relations.
4. Can compute overhead cost of each job:
5. Knows local, state, and federal regulations pertaining to
equipment to be used.
KNOWLEDGE/THEORY:
1. Employee relations
Knows the employee
a.
Knowshow he will react to different situations
b.
.2. Customer records.
Knows a system so that a customer's equipment can be found:
a.
quickly (and what was.done on equipment)
Knows age of equipment.and case history
b.
3. Public relations
Sets up a system which Will bring the business to the
a.
attention of the general public in an acceptable manner
.Satisfies
customers
b.
4. CoMputing overhead costs (material, labor, hidden cost, tax, etc.)
.

5:Regulations
a:

b.

Has regulations on hand


Famitiar with laws that affect AHR field.

VALUE/ATTITUDE
CONCEPTS:
1. Importance of employee loyalty
2. Personalize customers to maintain good relations
3 Importance of public awareness to businesS
4.. Management must be responsible for doing a good job and for making
a profit
5. Maintain good relations with inspectors

556'

AHR

TASK AREA:

Professional Practice

TASKI 17.2:

Ethics

COMPETENCY:

Gain respect of others. -

CRITERION:

Has respect of competitOrs, public, employer,


and other.employees.

SKILL/PROCESS:
Respects competitOrs in same field.
2. Feels obligation to public to do a good job:
3. Has obligation to employer to give fair treatment-.
4. Knows the value of work competently done.
5. Respects laws, rules, and regulations which must. be observed.
KNOWLEDGE/THEORY:
1. Respects competitors
Knows how other businesses do their job
a.
Friend inst64' of critic
'b.
c.. 'Respects:competitor'S work
.

2. Quality work'.

Performs satisfactory work


'Charge reasonable fee
b.
3. Employee relations
Compensations for good work
.a.
b. . Compensations for proper attitude toward company
Praise
Appreciates and comments on excellence of work done by
a.
other employees
Knows standards for evaluating work
b.
5. Standards
Performs to standards even when able to get by .with less
a.
a.

VALUE/ATTITUDE
CONCEPTS:'

ti

1. Display professional attitude


2. Be proud of every job completed or attempted
3. Maintain good employee morale so that employee will stay with
company
4. Have neat appearance
5. Be trustworthy

AHR

TASK AREA:

Professional Practice

TASK # 17.3:

Standards

COMPETENCY:,

Interpretmapufacturer'sbulletins and disseminate


information of changes involving operation, costs,
efficiencies,, and codes.

CRITERION:

Maintain and be able to give information'as to operational characteristics, performance, mortality, and
-past. records.

SKILL/PAOCESS:_.

Keeps up-to-date records of changes,


.2: Keeps in touch with manufacturer's recommendations.
3.
nows laws pertaining to equipment.
4.
Keeps informed.
5.
Thes.qualily work.
1.

..

-1 KNOWLEDGE/THEORY:

1:-Evalbating literature
a.
Reads current inforAtiOn pertaining to equipment
b.
Records Changes where necessary
.

2.. 'Manufacturer's data


a.
Reads latest brochures, magazines, journals, etc.
b.
Files. specifications
,.
.

3.

,:
.....

'Codes
.

a.

4.

5.'

Reads and'understands building, fire, and electrical -codes


b.
Be familiar with regulations
Keeping informed
a:
Follows safety requirements
b.
Reads current literature in the field
Quality work to standard..
a.
Recognizes craftmanship
b.
Follows accepted procedures.

.,

VALUE/ATTITUDE CONCEPTS:,
1.
Knows types, installation date, and other pertinent data concerning
unit
2.
Knows latest ict(1
wiipment. and theories
3.
Adheres to codes
4.
Doesn't -flaunt knowledqp
5.
Cleans up premise
.

558

AHR

TASK AREA:

Professional Practice,

TASK #.17.4:.

Marketing

COMPETENCY:

Calculate job overhead, labor, material, 'tax, etc.,


including miscellaneous costs such as using subcontractors.

CRITERION:.

Ability to bid a job and answer pertinent.customer


questions.

SKILL/PROCESS:
1.
Aware of total cost of equipment.
2.
Knows overhead cost to deliver and/or install material.
3.
Maintains list of available supplies to choose from.
4.
Aware of alternate systems to be used'..
'5.
Can explain health benefits to customer.
6.
Analyzes what can be done to decrease cost of-installation and
operation without sacrificing quality.
7.
Can compute initial cost of job relative to operational cost.
C.>

KNOWLEDGE/THEORY:
1.
Investments
a.
Takes care of equipment
b.
Gets maximum use out of equipment
2.
Overhead
a.
Purpose
b.
Minimizing
3.

Inventofhy

Sources
Items
4.
Alternate systems and components
a.
Be aware of allktypes of systemsb.:
Know applications and methods
c.. Sub-contractors.
5.
Effectiveness of system
a.
Have working/practical knowledge of health benefits
'b.
Explain pleasure-giving aspett5 of system
6.
Energy nd cost conservation
a.
Have thorough knowledge of installation techniques
b.
Know energy conservation methods
c.
Know cost-cutting (approved) techniques
7.
Cost efficiency
a.
Investment cost
b.
Maintenance cost
c.
Rate of return
a.

b.

VALUE,ATTITUDE,CONCEPTS:
1.
What owner or boss expects of service man

110"

,o

0y'
5.5

.AHR

TASK AREA:

Cultural Attributes

TASK # 18.1:

Values

COMPETENCY:

Exhibits commitment toward self and field of employment.

CRITERION:

7Performs expected duties willingly and competently.

t.)

Demonstrates good work habits.


SKILL/PROCESS:
.1.
Interested in being informed.
2.
Interested-intecoming a better employee.
3.
Interested in concerns of employer.
4.
Careful use of Salary;
5.
-Committed Ltopersonaland professional goals.
6.
Concern for standard of living.
7.
Has desire to learn.
KNOWLEDGE/THEORY.:
1.

2.

3.

Informed
a.
KeepS up with changes and impr6ements in equipment
b.
Aware of latest business developments
Motivated
a. -Does neat work
b.
Show's personal involvement in what is being done
c.
Improves technical skills
Concerns of employer
a.
Quality work
b.
Dependable help
c.
Efficient use of time
d.
Profit
Wise use of resourcee, (budgets personal finances)
Committed to goals
a.
Knows that professional manners with a personal touch impress
the public
b.
Disciplined
Standard .of living (socio-economic factors related to job)
Self-improvement
a.
Knows that an 'employer Will react favorably to the person
who is willing to learn
b.
Personal satisfaction;
c.
Professional advancement
.

4.
5.

6.
7.

VALUE/ATTITUDE CONCEPTS:
1.
Value customer's expectations
2
'Understanding of what employer expects
Quality work builds the reputation of the service technician
4.
Knows that this is the key to being'liked as well as to being

'Uccessful.

701
560

AHR

TASK AREA:

Cultural Attributes.

TASK # 18.2:

Attitudes

COMPETENCY:

Adapts and responds to concerns of others.

CRITERION:

Has a good attitude.


Satisfies customers.
Pleases employer.

SKILL/PROCESS:.
1.
2.
3.
4.

Has de0re to please.


Understands others' problems.
Is willing to work hard to improve.'
Wants to fit into scheme of things.

KNOWLEDGE/THEORY:
Desire to please
1.
Knows a pleased customer is .a good customer,
a.
Knows skills
b.
Listent
to custoMers/eMployer
2..
Determines
source of problem
a.
Explains
reason
for having problems in system
b.
3.

4.

Work ethic
Practice improves both quality and proficiency
a.
Work smarter not harder
b.
Adapts
Identifying others with similar ideals and, objectives
a.
Adjusting to situations one can't chAngeb.

Ra

702
561

AHR

TASK AREA:

Cultural Attributes

TASK # 18.3:

Philosophy

COMPETENCY:

Function consistently in everyday situations.

CRITERION:

Shows promptness, cheerfulness, interest in goals of


the company, and respect for his industry.

KILL/PROCESS:
1.

Interested in all persons benefittin6 from improved working conditions by performing quality work efficiently:
2.- Consistent attitude toward all phases of work and private life.
3.
Has a definite purpose to work.
KNOWLEDGE/THEORY:.
Goals

1.

a.

Satisfadtion on the job


Value on pride of work well done.
Objectives
a.
Attitude toward customers, fellow employees, and management
b.
A process which requires practice
Purpose
a.
Understanding one' =s responsibilities
b.
Appropriate authority
c.
Economics
b'.

2.

1..

562

AHR

-TASK AREA:.

Cultural Attributes

TASK # 18.4:.

Humanistic and Social Skills

COMPETENCY:

Pleasant associations within the company.

CRITERION:

Character reflects the attitude and respect an


individual has for himself, his fellow employees,
and management.

SKILL/PROCESS:
1.
Is dependable.
2.
Understands all people.
3.
Has aggressiveness to get the job done.
4.
Is thorough in work habits.
5.
Is thoughtful of others' problems.

KNOWLEDGE/THEORY:
1.
Dependable
a.
Be on time
b.
Respond to requests promptly
c.
Utilize time for profit
Understanding
a.
Respect fdr viewpoints of otherS is-necessary
b.
Tolerance
3.
Aggressive
a.
Directing aggressiveness for the benefit of "a group
b.
Outlets for aggressiveness
4.
Thorough work habits
a.
This can be accomplished through practice.
b.
Planning
c.
Example
5.
Thoughtful of others' problems

563

704

AHR

TASK AREA:

Interpersonal - Interactive. Skills

TASK # 19.1

Leadership

COMPETENCY:

Able to motivate people.

CRITERION:

Gets desired results.

'SKILL/PROCESS:
1.
2'1

3.

4.
5.

Is able to coordinate different phases of jobs.


Is able to take as well as give clear concise instructions in a
businesslike manner.
Completes job in professional manner so company is well represented.
.Motivates co-workers and helpers tO.accompliSh objectives in least.'
amount -of time with quality retained.
Insures company equipment and supplies are not misused.

KNOWLEDGE/THEORY:
Coordinating work
1%
Coordinates tools, equipment, supplies,.and.personnel
a.
b.
2.

Effects .smooth. and orderly 'operation

Orders

Gives comprehensible orders in manner'acceptabletwothers


Understands orders given to him.
b.
Never petty or unfair
c.
Encourage questions if orders are not clearly understood
d.
Knowledge of fellow employeeS
Encouragement
a.
Constructive criticism
b.
Strengths and weaknesses of'employees
c.
Motivation
Quality workmanship
a.
Time conserved
b.
c.' Profit for the company
Respects property of others
Knowledge and use of proper tool for the proper job
a.
Knowledgeable and respectful use of company equipment
b.
a.

3.

5.

VALUE/ATTITUDE CONCEPTS:
Responsibility for completiOn and, neatness of total job
1.
Goodemployee moral resulting from clear instructions and strong
21
-leadership
More profitable work
3.
4.. getter quality of work
Enhanced possibility to receive greater renumeration
5.

706
564

AHR

TASK AREA:

Interpersonal-Interactive Skills

TASK # 19.2:

TeamSmanship

COMPETENCS':_

Works.well. with others to get a job done.

CRITtRION:

Problems originating from one source is an


indication of incompatibility.
Good team groups accomplis,h,their goals with
little help from-mafiagement..

SKILL/PROCESS:1.,Works. well with other employees.

Z. Respects views and opinions of others.


-3. Does not openly discriminate.
4. Is concerned with total company objectives.
KNOWLEDGE/THEORY:
1. CoMpatibility
a.
Compatibility increases work output
b.
Communication
2.. Respect ofvarying viewpoints
a.
Understands and appreciates views of others
-131
Verbalizes disagreements
3. Non-discrimination
a.
Raee
.

_b.

-SeX.

Mental/physical
Beliefs
Goals
c.

d:
4

VALUE/ATTITUDE
CONCEPTS:
1. Is an indication of management ability
2. A management trait
3. Loss of respect from other persons
4. Attained goals increase morale and confidence

706
C.

565

COMPETENCY:

Good employee management relationships.

CRITERION:

Employees, willingly bring problems for


assistance.

Employees confident in management.


Employees express their views..
SKILL/PROCESS:
1. Understands and appreciates need for rules and regulations
that are a function of good management practices.
Understands and follows chain of command.
2.
Decides who is to be assigned to job and how to best effect
3.
completion.
.

KNOWLEDGE/THEORY:
Management planning
1.
Cooperation
a.
Organization
b.
Communication
c.
Protocol
-2.
Knows immediate superior
a.
Follows instructions
b.
Work assignments
3.
Recognizes the talent of individuals
-a.
b., Assigns work

VALUE/ATTITUDE
CONCEPTS:
1. -Job security, chance for advancement
Satisfaction and contentment with work
2.
More work accomplished with improved spirit
3.
.

566,

AHR

TASK 14REA:

Interpersonal-Interactive Skills

TASK

Group Interaction

COMPETENCY:

Interacts within group to get job done.

CRITERION:

Advancementin leadership and/or responsibility.

SKILL/PROCESS:
1. Enjoys participation in group activities.
2. Has something to contribute to group.
3. Understands that the good of the group should come first.
4. Aware of responsibilities of relating to individuals who
are not as involved as they might be.

KNOWLEDGE/THEORY:
1. Group participation
a.
Is knowledgeable and in general keeps up with timely
information
b.
Has an interest in other people
2. Contribution to group
3. Democratic process
a.
Knows how to be flexible
b., Embraces concept of majority rule
4. Personal differences
a.
Knows or understands personal circumstances in various
'situations
b.
Motivation
c.
Cooperation
d.
Communication
.

VALUE/ATTITUDE
CONCEPTS:
1. Be friendly
2. Be an expert in some field
3. Have unselfish attitudes
4. Express personal reactions

706.
567

AHR
,,

TASK AREA:

Interpersonal-Interactive-Skills

TASK # 19.5

Salesmanship,

COMPETENCY:

Makes sales.

CRITERION:

Has satisfied custdiners.

SKILL/PROCESS:'

1. Understands and has knowledge of product and services to be


sold.

2. Attentive to customer's "signals," moods, etc., and'analyzing


these; adjusts sales pitch to benefit sale.
3. Attempts to get best reasonable price for company.
4. Makes a profit for the company.
KNOWLEDGE/THEORY:
1. Products and services
Know what the product can do to meet the needs of the.user
a.
Knows service requirements
b.
2. Customer relations
Develop-ihd maintain interest in the discussion of the
a.
product
Selling techniques
b.
3.-Profit
Know the quality of other like (brands) products and their
a.
prices
Costs and overhead factors
b.
4. Overhead and growth
Has the knowledge that a rierson's financial condition
a.
can never be better than the company that person works
for
Cost effectiveness
b.
Time
utilization
c.

VALUE/ATTITUDE
CONCEPTS:
1. Demonstrate, test, or prove its value
2. Customer realizes need for the product
3. Meets competition.
4. Understands and appreciates fact that the better,financial
condition the company is in, the better position the salesman
is in

703
568

AHR

TASK AREA:

Information Retrieval

TASK # 20.1:

Recall

COMPETENCY:

Able to use knowledge of previouS jab.

CRITERION:

Be able to use previous problems to solve


new ones.

SKILL/PROCESS:
1. The recall of basic ideas by memory games, word/object
associations, and other techniques
2. Takes notes to help recall technical facts,
3. Keeps log book for all jobs or installations that are not
of the ordinary design.

KNOWLEDGE/THEORY:
1. Memory
Make use of old ideas to develop new ideas
a.
Techniques for remembering
b.
2. Review,

Know how:to use technical facts to solve new problems


Taking note
Record
Know when to recognize a job that is not of ordinary design
a.
Record jobs that are out of the ordinary
b.

a.
b.
3

VALUE/ATTITUDE
CONCEPTS:
1. Know value of association of ideas
2. Value of technical knowledge
3. Log book value

AHR

TASK AREA:

Information Retrieval

TASK # 20.2:

Data Collecting

COMPETENCY:

Will have the various business technical information


and knowledge to meet job needs.

CRITERION:

Demonstrate ability to cope-with many varied problems.


Apply the latest trade methods to work.

SKILL/PROCESS:
Reads technical manuals and trade journals, then files according to
1.
predetermined system.
Keeps personal technical library.
2.
Collects manufacturer's releases and files in library.
3.
Requests engineering data from related manufacturers and files for
4.
future use.
5.- Removes installer's information sheets from new equipment and files
under area and customer.
KNOWLEDGE/THEORY:
Filing
1.
Locating the necessary information is a personal responsibility
a.
Systems of filing
b.
Library
2.
a. _Setting.up personal library
b.
Benefits
Trade information
3.
Pertinent information
a.
Selective information for anticipated needs
b.
Data acquisition and research
4.
Information gathering and storage system
g5.
.

VALUE/ATTITUDE CONCEPTS:.
Realizes that recall cannot be depended upon
1.
Reclizes that refresher study'may be necessary after long periods of
2.
inactivity on a subject

711

570

AHR

TASK AREA:

Information Retrieval

TASK #

Self Instruction.

COMPETENCY:

Increases technical knowledge through self-study.

CRITERION:

Individual job advancement.

SKILL/PROCESS:
Obtains subscriptions to trade journals.
1.
Collects and files trade releases for new products for study and
2:
evaluation.
Attends service schools sponsored by both industry and educational
3.
institutions.
Checks flyers and releases sent by manufacturing companies for new
4.
or improved products, designs, or performance changes.
KNOWLEDGE/THEORY:
Trade journals
1.
Provides up-to-4ate knowledge of new equipment and processes used
a.
in the trade
Sources of publications
b.
New product literature
2.
New, ideas are available in a fast changing market
a.
Related fields of interest (energy, conservation.
b.
Service schbols
3.
New service techniques
a.
Meeting and exchanging ideas
b.
Screening information sources
4.
Checking "junk.mail"'-gives access to. placement on pertinent
a.
b.

mailing. lists
Provide's, the'neWest information on competitive products

VALUE/ATTITUDE CONCEPTS:
Will help in instructional material
1.
Eliminates outdated equipment and ideas
2.
3.. Techniques that cannot, be found in textbooks
Salesman's followup'call may prove productive
4.

712
571

AHR

TASK AREA:

Personal Skills 'and Traits.

TASK #

Reliability

COMPETENCY:,

Acts in'reliable'manner.

CRITERION:

Arrives'at job on time.,


Keeps promises.

Follows instructions.
'SKILL/PROCESS:
1. Arrives on time.
2. Keeps promises:
3. Follows instructions ,intelligently.
KNOWLEDGE /THEORY:
1. yunctUality.
-Knows what, is expected and lives up,to it
a.
b. :Breaks.; holidays, etc.

2. Dependability
Makes employer aware of things which might interfere
a.
with performance
Notifies employer of schedule
lb..
3. Responsible
Understands the place orders have in effective communication
a.
b., Asks for clarification if necessary
VALUE/ATTITUDE.
CONCEPTS:
1. Understands need for punctuality
,2. Understands what, obligations and promises entail.
3. Willing to listen carefully to orders

713
572

AHR

TASK AREA:

TASK # 21.2:

Personal Skills and Traits


,Completes Job.

COMPETENCY:

Is thorough and persistent.

CRITERION:

Successful use of labor-saving information and


tools.

1Completes job.
SKILL/PROCESS:
1. Willing to finish job.
2. Listens carefully for complete instructions.
3. Uses best information and tools available for job.

KNOWLEDGE/THEORY:
1. Understands job needs
2..Understands need for accuracy
3. Labor-saving tool knowledge useful

VALUE/ATTITUDE
CONCEPTS:
1. Is persistent to see end results
2. Not satisfied without accurate results

714

TASK AREA:

Personal Skills and Traits

TASK # 21.3:

Neatness

COMPETENCY:

Sees job site neatness as a desirable goal.

CRITERION:

Job area is free from clutter and clean.


Appearance is neat and_ appropriate for the job.

SKILL/PROCESS:
1: Always cleans up after job is done.
2. Keeps tools in proper shape.
3. Dresses appropriately for the job.
(%

4. Keeps hair well groomed and uniform den.


KNOWLEDGE/THEORY:
1. Clean work area
Makes a good impression on a customer
a.
Increases company good will
b.
2. Tool care
Understands correct care for safety of tools
a.
Correct use of tools
b.'
3. Dress
a: Knows safe and unsafe clothing characteristics
Wears proper clothing
b.
4. Grooming
Hair styles
a.
Safety
b.
Cleanliness
c.
!

VALUE/ATTITUDE
CONCEPTS:
1. Rejects unclean, unsafe work areas
2. Safety conscious
3: May save an injury or possible dismemberment
4. Consumer.group is more accepting of well-groomed hair

574

AHR

TASK AREA:

TASK #
COMPETENCY:
CRITERION:

Personal Skills and Traits


Efficiency

in an efficient manner.
Minimum time on job.

SKILL/PRpCESS:
Lobks for ways to save time and labor.
1.
Completes tasks in appropriate period of time.
2,
LookS for ways to save materials., use less expensive materials,
3.
and not waste materials.
Looks for ways to decrease non-productive work.
4.

KNOWLEDGE/THEORY:
Knowledge of time and labor- saving devices and information
1.
Completing tasks efficiently
2.
Standard
a.
Practice and familiarization
b.
Resources
c.
Work habits and techniques
d.
Maintenance of tools
e.
Evaluates.different concepts and methods
3.
Analyzes comparative methods
4.,
Evaluates all tasks toward job\eompletiOn.
a.
Eliminates unnecessary tasks
b.
,

VALUE/ATTITUDE
CONCEPTS:
Wants to accomplish job in shortest time consistent with good
1.
practice
Willing to try different methods of .doingjob
2.
Suggests improvements
3.
Listens to suggestions and studies best ones
.4.
Solicits suggestions
5.

716

575

AHR

.TASK AREA:

Personal Skills and Traits

TASK # 21.5:

In

COMPETENCY:

Answers truthfully and accurately at all

CRITERION:

Statements are truthful and accurate at all times.

SKILL/PROCESS:
1. Can be trusted at all times.
2.,Prpvides accurate information about the job.

KNOWLEDGE/THEORY:
1. Must report accurate conditions
2: Understands truthfulness

VALUE/ATTITUDE
CONCEPTS:
1. Will answer truthfully at all times
2. Will be an asset to the company

.576

times.

AHR

TASK AREA:

Personal%Splls and Traits

TASK # 21.6:

Honesty

COMPETENCY:

Accounts for monies and time.

CRITERION:

Makes change carefully and keeps time records


accurately.

SKILL/PROCESS:
1. Can handle money safely.
2. Is careful and honest with time allotted.
KNOWLEDGE/THEORY:
1. Knows value of money
2. Understands value of time and materials

VALUE/ATTITUDE
CONCEPTS:
1. Knows company must have all money collected if it is to prosper
2. Unwilling to waste time, parts, and materials

18
-577

AHR

TASK AREA:

Personal Skills and Traits

TASK #.21.7:

Receptivity

COMPETENCY:

Accepts various job Assignments from thOse.in


authority.

CRITERION:

Does, not complain at changes in job assignments.-

SKILL/PROCESS:
1. Accepts authority easily.
2. Accepts job assignments willingly.
3. Understands reason -for job.
4. Takes time to get proper instructions and asks when there is
doubt,
KNOWLEDGE/THEORY:
1. Understands need for authority
2. Understands need for varied job assignments.
3. Initiative
Job assignments
a.
Job responsibility
b.
Technical ability
c.
4. Efficient andeffective communications
Questions save time and resources
a.
There are no dumb questions and no dumb answers
b.

VALUE/ATTITUDE
CONCEPTS:
1. Is not offended by others in authority
2. Is willing to learn'all types of work conditions
3. Ask questions related to'work
4. Learns from associates

tl

}CJ

578

AHR

TASK AREA:

Personal Skills and Traits

TASK #

Sensitivity

COMPETENCY:

Treats others as be,wants to be treated.

CRITERION:

Gentle with others.

SKILL/PROCESS:
,....,_1. Has a feel fnr human relations.
2, Responds to others' feelings constructively.
3. Explains that overall needs must be met despite some difference
.of opinion.

KNOWLEDGE/THEORY
1. Feelings
'a:
Understands basic psychology
b.
Relates to others well
2. Emphathy
a.
Application of "Golden Rule" principle
b.
Relating as equals
3. Resolution of differences
a.
Areas of agreement must be found rather than stressing
disagreements
b.
Relief must be provided where there, is serious agitation
VALUE/ATTITUDE
CONCEPTS:
1. Realizes that people always have different opinions but seeks
to find accommodations
2. Makes effort to understand the 'real" basis for feelings of others.
.

720

AHR

.Personal SkillS and Traits

TASK AREA:
TASK #.21.9:

f'Practitability.

COMPETENCY:

Maintains good job relations.

CRITERION:

Exhibits jobstability.
.

Makes effective decisions.

SKILL/PROCESS:
1.: Has ability to keep proper perspective of job relations.
2. Uses,good judgment in 'work decisions.
KNOWLEDpE/THEORY:.
1. Perspective
Knows what the job consists :of.
6.
b:. Knows the order of progression
2. Judgment
Knows what is expected and /or-required
a.
Have knowledge of good safety practices
b.
,

VALUE/ATTITUDE
CONCEPTS:
1. Satisfaction, joy, peace of,mind, and free from mental' strain
2.AJob the person will enjoy and .one in which'all'parties involved.
will benefit
,

72 1

580

AHR

TASK AREA:

Personal Skills and Traits

TASK # 21.10:

Friendliness

COMPETENCY:

Understands basic psychology in the art of


getting along with others and in following
desires and wishes of employers.

CRITERION:

Follow and be able to discuss personal


skills, traits, and mental'attitudes that
are harmonious.

SKILL/PROCESS:
1. Willing to accept others' viewpoints.
2. Meets new people,easily.
3. Help-new personnel to become productive.
KNOWLEDGE/THEORY:
J. Openness
Open minded
a.
KnoWledgeable and diplomatic in following others'instructions
b.
Gives information to go-workers
c.
:.Outgoing
a.

b.

Attentive
Recognizes personal faults and handles them in a way that
makes co-workers feel at ease

3. Helpful.

VALUE/ATTITUDE
CONCEPTS:
1. Do. not assume'when giving directions
2. Have and display empathy for others
3. "Keep your cool"
_

AHR

TASK. AREA:

Personal Skills and Traits

TASK # 21.11:

Altruism

COMPETENCY:

Devoted to interests of Air Conditioning,


'Heating, and Refrigeration field.

CRITERION:

.Attentive, positive, and knowledgeable as to


,aims and emphases'of the AHR field task with
alternatives.

SKILL/PROCESS:
1, Can place oneself in another's circumstances.
2. Interested in professional matters.
:

KNOWLEDGE /THEORY

1. Interested in the good-of others:and the.job field


Supports the operation and function of businest, and the
a.
profession
Membership in the trade associations.
b.
2. Professional
HoneSt and,renders a fair day's work for an honest day's pay.
a.
Promotes 'the AHR field
b.
Represents .the business to the fullest
.c.

AALUE/ATTITU-DE
CONCEpTS:
,
Familiar with societies. and organizations'
business
demands
2. Handle all work assignments as the
3. Appearance should be-representative of the business

723

582

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