CRT Process Flow Chart

FUNNEL
PANEL FUNNEL FUNNEL
COATING
BSFA

MASK
MASK / FRAME/ BLACKENING P-M STABILIZING SCREEN COATING FRIT SEAL
FORMING

GUN ASSEMBLY MOUNT SEALING EXHAUSTING BANDING & OUTER DAG

GETTER FLASH COATING

GUN
EMISSION / HV / YAM SHIPPING TESTING PACKING
Raster Aging
 Mask
Input Material Process Process Description
Mask MASK Forming 1. Process Objective :
1.1 To form the mask with mould
1.2 Set up the mask curve

2. Control Items :
2.1 Formed mask quality
2.2 Heater mould temperature
2.3 Mask hole diameter

Mask Blackening 1. Process Objective :

1.1 Blackening the mask
1.2 To prevent the mask rusty

2. Control Items :
2.1 Oven temperature
2.2 Mesh belt speed
2.3 Nature gas pressure
 Panel
Input Material Process Process Description
Panel Panel & Mask Stabilizing 1. Process Objective
1.1 To stabilize the mask
1.2 To reduce the stress

2. Control Items
2.1 Oven temperature
2.2 Chain belt speed
2.3 Panel surface temperature

Phosphor, Graphite Screen Coating 1. Process Objective

1.1 Black Coating : To form the BC size
1.2 Slurry Coating: To coat the green, blue and
red phosphor to the dot.
1.3 Aluminum Coating: Coating the aluminum
film.

2. Control items :
2.1 BC size
2.2 BC matrix
2.3 Screen quality
2.4 Al film thickness
 Funnel
Input Material Process Process Description
Funnel Funnel Coating 1. Process Objective :
1.1 To coat graphite on inner
funnel.
1.2 To coat frit glass on funnel
seal edge.
2. Control Items :
2.1 Neck coating length
2.2 Inner dag resistance

Frit Frit sealing 1. Process Objective :

1.1 To seal up panel & funnel with frit
glass.

2. Control Items :
2.1 Panel/Funnel dislocation
2.2 Oven temperature curve
2.3 Frit Breakdown test
 Electron Gun
Input Material Process Process Description
Gun Mount sealing 1. Process Objective :
1.1 To seal up mount (gun) and bulb
(consist of panel & funnel)

2. Control Items :
2.1 Sealing length
2.2 Stress
2.3 Gun rotation
2.4 Off center

Exhausting 1. Process Objective :

1.1 To get high vacuum level (10-7 Torr)
by exhaust gas from tubes.

2. Control Items:
2.1 Gas Ratio test.
2.2 Thermal shock test
2.3 Mount Tip condition
 Shrink Band & Outer Dag
Input Material Process Process Description
Shrink Band Banding & Getter 1. Process Objective :
flash 1.1 Put on shrink band & do getter
flashing.( enhance vacuum
condition )

2. Control Items :
2.1 Lug height/Lug pitch
2.2 Getter evaporation (Barium yield)

Dag Outer Dag Coating 1. Process Objective :

1.1 Coating outer dag on funnel and
outer can work as grounding
purpose.

2. Control Items :
2.1 Dimension
2.2 Peeling test
2.3 Outer dag resistance
2.4 Appearance
 Emission & HV
Input Material Process Process Description
---- Emission/HV/Raster 1. Process Objective :
Aging 1.1 To activate cathode emission ability
1.2 To clear particle from gun and avoid
stray emission.
1.3 To do Electrical characteristic test.

2. Control Items :
2.1 EM/HV/RA machine setting
2.2 SE/ILC3/MIK/COEK/C.C
 Yam & Shipping
Input Material Process Process Description
DY & Pcm YAM 1. Process Objective :
1.1 To assemble Deflection York(DY) &
tube. ( ITC adjustment )

2. Control Items :
2.1 Left & right landing adjustment
off-setting (Purity tolerance control)
2.2 Convergence checking.
2.3 Auto focus checking to ensure Focus
quality.
2.4 Torque driver control =15kg +/-2 kg
/lb.

PE Sheet Shipping Testing 1. Process Objective :

1.1 Check 3 gun emission warm up time
(EWT ) to ensure R G B electron
gun current is >= 385 mA.

2 Control items :
2-1 gun emission condition.
2-2 tube appearance checking .
 Packing
Input Material Process Process Description
Polyform Packing 1. Process Objective :
1.1 Finish goods packing by auto
Packing m/c

2. Control Items :
2.1 Lot carton label
2.2 Finishing good packing condition.
2.3 PE film wrapping