FInal QAP HDPE Welding

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COMACOE

FIELD INSPECTION AND TEST PLAN FOR HDPE PIPE WELDING


CUSTOMER : GAYATRI PROJECTS
OWNER:THERMAL POWER TECH
LIMITED
CORPORATION INDIA LTD
PROJECT
: 2X660 MW TPCIL
PH# 1, 2X660 MW, Thermal Power Plant at Krishnapatnam, Andhra Pradesh, India
PACKAGE/SYSTEM : SWIO
HDPE PIPE WELDING.
SL.N
O
1.

2.

3.

DESCRIPTION
OF
ITEM/OPERATI
ON
/STAGE
HDPE Pipes &
fittings incoming
inspection

Trial welding

Production
Welding of Pipe
to Pipe and Pipe
to stub end
.

CHARACTERISTIC
S

TYPE/
METHOD
OF CHECK

EXTE
NT OF
CHEC
K

REFERENCE
DOCUMENT
S

Surface finish of
pipes& fittings at
the stock yard on
receipt from
supplier

Visual &
Measureme
nt

100%

ISO 4427 &


specification

Drag Force,
temperatures, time
periods, welding
pressure

Recording
of weld
parameters

100%

Manufacture
rs catalogue,
Preliminary
WPS

a Ovality adjustment
prior to welding

measureme
nt

100%

Inspection
report

b Drag force
Visual &

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Approved
trail welding

ACCEPTAN
CE NORMS

FORMA
T OF
RECORD

FITP NO :
QAPC/CM110809060104
REV.NO : 03
DATE
: 08.12.2011

COMAC
OE

GP
L

TPC
IL

Cuts and
transportati
on damages
not more
than 10% of
wall
thickness.
Adherence
to welding
parameter
ranges.

Inspectio
n report

Weld log
sheet

Shall Not
more than
10% of
wall
thickness
Not more
than of
welding

Manual
Weld log

RW

Weld Log
sheet &
Inspectio

RW

REMARKS

Comparison
data logger &
manual
recording of
parameters.

Field
observation.

COMACOE
TPCIL

GPL-EPC-PP

Page 2 of 2

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