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06 - GA6HP26Z Auto Trans

The document provides details on the GA6HP26Z 6-speed automatic transmission used in BMW 745i and 745Li models from 2001-2002. Key points include: - It has 6 forward gears and 1 reverse gear, with overdrive ratios in 5th and 6th gears to improve fuel efficiency. - Electronic and hydraulic components are combined in a new Mechatronic module to control gear shifting. - Safety features include mechanical backup controls and error message displays.

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Bogdan Codorean
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100% found this document useful (1 vote)
348 views48 pages

06 - GA6HP26Z Auto Trans

The document provides details on the GA6HP26Z 6-speed automatic transmission used in BMW 745i and 745Li models from 2001-2002. Key points include: - It has 6 forward gears and 1 reverse gear, with overdrive ratios in 5th and 6th gears to improve fuel efficiency. - Electronic and hydraulic components are combined in a new Mechatronic module to control gear shifting. - Safety features include mechanical backup controls and error message displays.

Uploaded by

Bogdan Codorean
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 48

Table of Contents

Subject

Page

GA6HP26Z Automatic Transmission


Objectives of the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Purpose of the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Mechanical System Components
Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Multi-disc Clutches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Lepelletier Planetary Gear Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Double Planetary Gear Train. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Power Transfer in the Planetary Gear Train
Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Power Flow in First and Second Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Power Flow in Third and Fourth Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Power Flow in Fifth and Sixth Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..15
Power Flow in Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Parking Lock
Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Emergency Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Electric-hydraulic Control
Mechatronic Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Solenoid Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Electronic Pressure Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Solenoid Valve and Clutch Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Workshop Hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Electronic Transmission Control
System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Selector Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
L/D Push Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Position Indication with Shift Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Subject

Page

Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Starter Inerlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Warm-up Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Downshift Inhibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Reverse Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Adaptive Transmission Control
Driver Type Adaption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Kick-Fast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Cornering Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Brake Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Constant Driving Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Winter Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Hill Recognition Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Cruise Control Strategy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Emergency Programs
Electrical Emergency Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Mechanical Emergency Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Feedback in the Event of a Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Check Control Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Review Questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

GA6HP26Z AUTOMATIC TRANSMISSION

Model: E65 - 745i / E66 - 745Li


Engine: N62B44
Production Date: 11/2001 - E65, 01/2002 - E66

Objectives of The Module


After Completing this module, you will be able to:
List the GA6HP26Z designation.
Describe Stand By Control.
Name the clutches used in the GA6HP26Z.
Identify what is unique about 5th and 6th gear.
Explain the Parking Lock function.
Demonstrate how to use the Emergency Release.
List the Mechatronic components.
Name the two paths of communication for the Selector Lever.
Explain the L mode.

1
GA6HP26Z Automatic Transmission

GA6HP26Z Automatic Transmission


Purpose of The System
BMW has developed a new automatic six speed gearbox together with ZF (Zahnradfabrik
Friedrichshafen), designated the GA6HP26Z for the E65. It represents a further development of transmission technology and features innovations used for the first time in BMW
automatic gearboxes. This gearbox makes an important contribution to the "revolutionary"
features of the E65 in the luxury class segment.

G = Gearbox
A = Automatic
6 = Number of gears (speeds)
HP = Hydraulic planetary gear
26 = size
Z = Gearbox manufacturer ZF
(Zahnradfabrik Friedrichshafen)

42-05-00
GA6HP26Z Auto Transmission

The GA6HP26Z is designed in two versions for the different E65 engines. There is a more
powerful version available for the V-12 that differs with the following components:

Power output and torque characteristics


Torque converter
Clutches with different numbers of steel discs and lined plates
Lepelletier planetary gear train with a different number of planet gears

The gearbox used in the 745i is designed for a torque of 440 Nm. The more powerful version (760i) is designed for a power output of 320 kW/435 bhp and a torque of 600 Nm. The
fundamental design and function of both gearbox versions are the same.

2
GA6HP26Z Automatic Transmission

Mechanical Design of the Gearbox


The mechanical power transmission of the gearbox has been optimized with regard to
gearshift comfort, quality and reduced fuel consumption. The engine torque is transferred
to the gearbox by a torque converter with a controlled lockup clutch. The six forward gears
and the reverse gear are produced by a Lepelletier planetary gear train. The gears are shifted by multi-disc clutches.

1. Output shaft
2. Double gear train
3. Clutch D
4. Clutch C
5. Clutch E
6. Clutch B
7. Clutch A
8. Single gear train
9. Oil pump
10 Torque converter with lockup clutch

42-05-01

The new automatic gearbox has the following advantages:


Designed as a 6-speed gearbox with an overdrive ratio in 5th and 6th gear, fuel consumption is reduced by up to 5 percent.
The 6-speed gearbox allows for more gear spread, improving vehicle acceleration.
The new 6-speed gearbox is approximately 30 kg lighter and 50 mm shorter as compared to the previously used gearbox (A5S560Z).
The number of transmission components has been reduced from approx. 660 parts in
a 5-speed gearbox to approx. 470 parts for the new 6-speed gearbox.
The number of interfaces has been reduced by using the Mechatronics Module for the
electronic transmission.

3
GA6HP26Z Automatic Transmission

Transmission Control
The gearbox is controlled by the Mechatronic Module that is a combination of the valve
body and electronic control module. The following system overview shows the main components of the electronic control system.

42-05-02
Transmission Control

1.
2.
3.
4.
5.
6.
7.

Key signal, starter interlock


Redundancy (park lock, n)
Automatic gearbox
Controls in vehicle interior (for emergency release)
Mechanical emergency release for parking lock
Drivers choice P,R,N,D,(L,-)
Shift pattern (shift gate)
Position indicator P, R, N, D, L1...L6
Shift lock indicator
Error message

CAS EMF EGS SZL -

4
GA6HP26Z Automatic Transmission

Car access system


Electromechanical parking brake
Electronic transmission control (in mechatronic module)
Steering column switch center

The driver's request is transmitted in the form of an electrical signal from the selector lever
on the steering column or from several control buttons in the multifunction steering wheel.
The signals are transferred over the CAN bus to the transmission control module. In the
gearbox, the commands are implemented while evaluating various ambient conditions. The
relevant positions are indicated in the instrument cluster.
Pure electronic transmission control (shift by wire) eliminates the conventional gearshift
lever in the center console and all of the associated components. There are additional safety enhancements, for example the automatic parking lock is active when the ignition key is
removed. In the event of faults or complete failure of electrical connections or system components, numerous measures are provided:
An additional serial data link (hard wire) between the selector lever and Mechatronic
The display of error messages in the instrument cluster and/or in the CC display
The mechanical emergency park release
Technical Data: The following table lists the technical data of the gearbox versions.
Technical Data

Explanation

Gearbox Type

Passenger vehicle automatic gearbox with


6 forward gears and one reverse gear in
standard arrangement

Transmission Data 745i

Max torque at 4200 rpm 600


440 Nm
Max power output at 6600 rpm
230 KW / 313 bhp

Transmission Data 760i

Max. torque at 4200 rpm 600 Nm


Max. power output at 5800 rpm
320 kW / 435 bhp

Converter

Slip-controlled torque converter lockup


clutch in the gears 1 to 6
Max. permissible continous speed 7000 rpm

Transmission Ratios

1st gear 4.171 / 2nd gear 2.34/


3rd gear 1.521 / 4th gear 1.143 /
5th gear 0.867 / 6th gear 0.697 /
reverse gear 3.403

Control

Electrohydrualic with adaptive electronic


control

Weight

84 to 90 kg with oil depending on version


42-05-03

5
GA6HP26Z Automatic Transmission

Mechanical System Components


The new features/changes of the individual components as compared to previous BMW
automatic transmissions will be covered. The component and functional description follows
the power flow progression in the gearbox, from the torque converter to the output shaft.
Torque Converter and Lockup Clutch: The torque converter is the link for transmitting
power from the engine to the gearbox. It converts high speed/low torque into low
speed/high torque with a slight slip from the fluid coupling. The integral converter lockup
clutch eliminates slip during the transfer of rotational speed.
The torque converter clutch is locked when the control module diverts oil pressure in the
converter. The oil flow is reversed to depressurize the area in front of the clutch and apply
pressure to the back side of the clutch pushing it against the converter housing. The clutch
plate locks the turbine wheel directly to the converter housing allowing it to rotate as a unit
without slip.
The lockup clutch is a two-friction surface clutch. It is slip-controlled in all forward gears (1
through 6). The operating points when the lockup clutch is engaged are increased which
reduces fuel consumption.

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

Pump
Turbine
Stator
Overrunning Clutch
Torque Converter Hub
Stator Shaft
Turbine Shaft
Torque Converter Casing
Piston for lockup clutch
Lined clutch plate

The lockup clutch will not engage


until the oil temperature is >35 C.
The control of the lockup clutch
depends on various factors such
as:
Load requirement signal
Vehicle speed
6
GA6HP26Z Automatic Transmission

42-05-04
Torque Converter & Lockup Clutch

Engine load status


Gearbox oil temperature

Selected gearshift program

Examples:
Control of the lockup clutch takes place in the XE program (extreme economy) in gears
1 through 6 at a speed of approx. >30 km/h when a load requirement of <50% is present. The lockup clutch is disengaged if the load requirement is >50%.
The converter clutch is engaged from a speed of approx. 80 km/h in all forward gears.
It is engaged at a speed of 20 km/h at full load or kick-down.
There are small oil channels in the lining of the lockup clutch. This oil circuit quickly reduces
the temperature in the torque converter after the lock-up clutch engages.
The GA6HP26Z has a new feature of reducing the load on the engine when the vehicle is
stationary and the brake pedal pressed. The turbine (input) shaft is uncoupled from the
drive so that only a minimum load remains, reducing fuel consumption. The uncoupling
phase is achieved by a control feature of the A clutch which is called Stand By Control
(SBC). The pressure is reduced in the A clutch allowing the turbine shaft and torque converter to turn freely until acceleration is requested.

Oil Pump: The oil pump supplies the required oil pressure and lubricating oil for the automatic gearbox. It is a crescent-type pump and a delivery control valve is not required. The
converter is supported by a needle bearing in the pump housing.

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.

Intermediate Plate
Centering Plate
Stator shaft
Intake
To Oil Strainer (intake pipe)
O-ring
Bearing
Snap ring
Rotary shaft seal
Impeller
Internal Gear
Pump Housing

42-05-05
Oil Pump

7
GA6HP26Z Automatic Transmission

Multi-disc Clutches: The GA6HP26Z gearbox requires only 5 clutches to engage 6 gears.
The clutches are divided into drive clutches and brake clutches. Clutches A, B and E are
drive clutches while clutches C and D are brake clutches. The A, B and E drive clutches
are dynamic pressure balanced.

42-05-06

A Drive clutch

B Drive clutch

C Brake clutch

D Brake clutch

E Drive clutch

Dynamic Pressure Balance (Example: Clutch E)


Oil is applied to the clutch piston on both sides to avoid speed dependent pressure reduction in the clutch. This balance is achieved by the pressure plate (9) and the non-pressurized residual oil in the lubricating oil gallery (1) through which the area between the piston
and pressure plate is filled with oil. This ensures the clutch disengages and engages exactly in all speed ranges while also improving gearshift comfort.

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.

Lubrication Oil Gallery


Turbine shaft
Main pressure for clutch E
Disc Spring
Internal gear for single gear train
Cylinder E (outer disc carrier)
Piston E
Clutch assembly E
Pressure plate
Area for pressure compensation
Inner disc carrier E

42-05-07

Clutch E

8
GA6HP26Z Automatic Transmission

Free wheel gearshifts (using overrunning clutches) are not used in this transmission. In the
GA6HP26Z gearbox, all gearshifts from 1st to 6th gear and from 6th to 1st gear are executed as overlap shifts. The overlap gearshift system saves weight and space. The electrohydraulic gearshift is executed by valves in the valve body that are controlled by pressure
regulators. The speed, pressure and torque curves are shown in the following diagrams.

Engine Speed
Speed
Curve

Pressure Cut-in Clutch


Pressure
Curve
Pressure cut-out clutch

Output
Torque
Curve

Cut-in Clutch
Control Phase

Cut-out Clutch
Load
Acceptance
42-05-08

9
GA6HP26Z Automatic Transmission

Lepelletier Planetary Gear Train: The Lepelletier planetary gear train provides six forward
gears and one reverse gear using a lightweight design. The planetary gear train consists of
a single carrier planetary gear train and a downstream double planetary gear train.
The single carrier planetary gear train consists of:

1. Internal gear 1
2. Planet gear
3. Planet carrier
4. Planet carrier
5. Turbine shaft
6. Cylinder A
7. Pressure plate A

42-05-10
Lepelletier Planetary Gear Train

10
GA6HP26Z Automatic Transmission

Double Planetary Gear Train: The series connected double planetary gear train consists
of:

42-05-11

1.
2.
3.
4.
5.
6.
7.
8.

Internal gear 2
Planet carrier, clutch E
Output
Double planet gear (long)
Sun gear 3, clutch E
Sun gear 2, clutch A
Planet carrier 1
Planet gear (short)

42-05-12

Double Planetary Gear Train

11
GA6HP26Z Automatic Transmission

Power Transfer in the Planetary Gear Train


Principle of Operation
Neutral Position: The turbine shaft drives the internal gear for the front single planetary
gear train and the outer disc carrier of clutch E. The internal gear drives the planet gears
that roll on the fixed sun gear. The planet carrier of the gear train is driven together with the
outer disc carrier of clutch A and the inner disc carrier of clutch B. This steps up the drive
for clutch A and B.

42-05-13

Power Transfer in the Planetary Gear Train


1.
2.
3.
4.
5.
6.

Turbine shaft
Stator shaft
Single gear train
Sun gear
Planet carrier
Internal gear

12
GA6HP26Z Automatic Transmission

7.
8.
9.
10.
11.
12.

Fixed connection to housing


Double gear train
Internal gear 2
Sun gear 2
Sun gear 3
Double planet carrier

Power Flow in 1st Gear: Drive clutch A is engaged in 1st gear. The sun gear 3 in the double planetary gear train is driven and is meshed with the short planet gears. Due to clutch
D being engaged, the double planet carrier is held by the gearbox housing. As a result, the
internal drive gear is driven over the long planet gears (large gear reduction) in the direction
of engine rotation.

42-05-15
Planetary Gear Train
1.
2.
3.
4.
5.
6.

Drive (turbine shaft)


Gearbox housing
Sun gear 2
Sun gear 3
Planet gear, long
Output

7. Planet gear, short


8. Internal gear 2
9. Sun gear 1 (stator shaft)
10. Internal gear 1
11. Planet carrier
A - Drive clutch

B - Drive clutch
C - Brake clutch
D - Brake clutch
E - Drive clutch

Power Flow in 2nd Gear: Clutch A is also engaged in 2nd gear so that sun gear 3 (4) in
the rear gear train is driven. Sun gear 2 (3) in the rear gear train is now blocked by clutch
C. The long planet gears and the short planet gears move on rolling contact (reaction) with
the fixed sun gear 2 and drive the double planet carrier as well as the internal gear 2 in the
direction of engine rotation (gear up - ratio change).

42-05-14

13
GA6HP26Z Automatic Transmission

Power Flow in 3rd Gear: As in 1st and 2nd gear, drive clutch A is engaged. Drive clutch
B is now also engaged. Both sun gears in the double planetary gear train are driven (reaction). As a result, the gear train moves as an assembly and the gear ratio is achieved only
by the front single planetary gear train (gear up - ratio change).

42-05-16

Power Flow in 4th Gear: Drive clutches A and E are engaged in 4th gear. Clutch A drives the sun gear 3 (4). Clutch E drives the planet carrier in the double planetary gear train.
Together with the double planet carrier, the long planet gears and the short planet gears
drive the internal gear 2 in the direction of engine rotation (gear up - ratio change).

42-05-17

14
GA6HP26Z Automatic Transmission

Power Flow in 5th Gear: Drive clutches B and E are engaged in 5th gear. The sun gear
2 (3) in the double planetary gear train is driven by clutch B and the planet carrier of the
double planetary gear train by clutch E. Together with the double planet carrier, the long
planet gears and the short planet gears drive the internal gear 2 in the direction of engine
rotation. This results in a gear ratio with a slight overdrive.

42-05-18

Power Flow in 6th Gear: In 6th gear, the sun gear 2 in the double planetary gear train is
blocked by clutch C. The planet carrier is driven by the engaged clutch E. As a result, the
long planet gears are forced to move by rolling contact (reaction) on the fixed sun gear 2
(3) and drive the internal gear in the direction of engine rotation. This results in a large gear
ratio in overdrive. The single gear train is not operative in 6th gear.

42-05-19

15
GA6HP26Z Automatic Transmission

Power Flow in Reverse Gear: The drive clutch B is closed in reverse gear. As a result,
the sun gear 2 (3) in the double planetary gear train is driven while being in mesh with the
long planet gears. The double planet carrier is supported by brake clutch D and the gearbox housing. The internal gear 2 (output shaft) can now be driven by the long planet gears
in the opposite direction of engine rotation (large gear reduction).

42-05-20

Notes:

16
GA6HP26Z Automatic Transmission

Parking Lock
The parking lock secures the vehicle to prevent it from rolling away. When the vehicle is stationary it is electrically applied by a solenoid valve as requested from the selector lever.
The parking lock locks the output shaft of the gearbox when the linking rod (2) is extended to pivot the pawl (4) to engage in the gear teeth of the parking lock disc gear wheel (1).
The parking lock will hold the vehicle on uphill or downhill gradients of up to 32% and will
only engage at speeds below 2 km/h. The Mechatronic Control Module will prevent the
parking lock from engaging at speeds above 2 km/h.

1.
2.
3.
4.
5.

Parking lock disk (gear wheel)


Linking rod
Guide plate
Parking lock pawl
Lock pawl lifting spring

42-05-21
Parking Lock

Principle of Operation
In the electrical parking lock, a combination of
mechanical lock engagement (as described
above) and electric/hydraulic activation are
used. The electrical components include magnetic solenoid valves (MV2 and MV3) mounted
on the valve body. MV3 is mounted into the
parking lock hydraulic cylinder.
Electrical activation of the parking lock is triggered by a push-button on the selector lever or
by removing the ignition key. Activation of the
solenoid valves is controlled by the Mechatronic
Control Module.

42-05-01

17
GA6HP26Z Automatic Transmission

When the parking lock is engaged the solenoid valve (MV3) for the parking lock cylinder is
deactivated, cancelling the electro-mechanical lock and the piston released. The solenoid
valve (MV2) is also deactivated and the chamber of the parking lock cylinder is vented. The
piston is pulled to the parking lock position by a preloaded barrel spring behind the operating lever. The linking rod is extended to pivot the pawl to engage in the parking lock disc.
Spring

Spring

Vent

42-05-01a

When the parking lock is disengaged (below) the MV2 solenoid valve is activated and the
main pressure is applied in the chamber of the parking lock cylinder. This pushes the piston, operating lever and linking rod back to release the parking lock. The parking lock pawl
is lifted by a spring to disengage from the gear teeth of the parking lock disc gear wheel.
The MV3 solenoid valve for the parking lock cylinder is also activated. The piston is additionally held by locking (detent) balls in position N when the engine is not running.
The transmission can be shifted from the park position to position N only with the engine
running (main pressure required). If engine operation is not possible, the parking lock can
be released manually by an additional bowden cable.

Spring

42-05-24

18
GA6HP26Z Automatic Transmission

Examples:
The parking lock is engaged by pressing the P push button on the selector lever
when the speed signal is less than 2 km/h.
The parking lock is automatically engaged when the ignition key is removed and the
speed signal is 0.
Position N is automatically engaged when the engine is turned off (ignition switched
off) with the key remaining in the lock. The park position will be automatically engaged
after approximately 30 minutes. Position N can remain engaged for a further 30 minutes if position N is selected again before the 30 minutes have elapsed.
The parking lock is disengaged only by moving the selector lever in position R, D or N
with the engine running and the brake pedal pressed.

Interaction Between Parking Lock and EMF: An electromechanical parking brake


(EMF), is fitted in the E65. Based on the operating status of the EMF, it is possible to engage
the parking lock when the engine is not running in the event of a fault in the EMF.

Interaction During EMF AUTO HOLD Function: The parking brake and parking lock
is engaged when the driver leaves the vehicle with the engine running with position D or R
engaged, seat is not occupied and the door is opened.

Interaction Between EMF and EGS in the Case of Fault: If the EMF cannot switch from
the "hold" to "lock" mode, the parking lock is engaged following a plausibility check in the
EGS control unit. The plausibility check determines whether position N is engaged, the
speed is 0 km/h and the engine and ignition are off.

Notes:

19
GA6HP26Z Automatic Transmission

Emergency Release for Parking Lock


A mechanical emergency release is provided if the parking lock can not be automatically
released (battery failure, engine, engine electrical system, transmission electrical system,
etc.). This allows the vehicle to be towed or pushed as required.
To tow the vehicle, the emergency release must be operated even if the transmission con trol is fully operable. Depending on the type of fault, the N-hold function cannot be guaranteed during the entire time even if an output speed is recognized (corresponding information in the Owner's Handbook and Towing Instructions for BMW 7 Series).
The emergency release for the parking lock is located in the vehicle interior at the A-pillar
in the footwell on the driver's side (1). On US vehicles, the emergency release can only be
accessed with the vehicle key releasing the locked cover. Before performing this procedure,
apply the brake pedal!
A cable assembly is routed from the operating lever to the gearbox lever on the selector
shaft. The emergency release should not be operated during normal vehicle operation.
After being released, the "gearbox emergency released" message is displayed in the position indicator section of the instrument cluster.

42-05-25

The emergency release must be reset to re-engage the parking lock after eliminating the
fault. The gearbox lever moves during normal operation and must not be influenced by the
cable assembly. Press on the red tab on the back side of the lever and guide the lever
assembly back into the orignal position.
When the emergency release has been operated by mistake or not reset after repairs it is
detected by a plausibility check of the actual position by the two park position sensors in
the gearbox. In this case, the parking lock cannot be engaged automatically. The driver is
informed by an error message in the instrument cluster (Check Control).
20
GA6HP26Z Automatic Transmission

Electric-hydraulic Control
System Components
Mechatronic Module: The mechatronic module is a combination of the hydraulic valve
body and electronic control module which are installed in the oil sump. This is the first time
the mechatronic module is used in a BMW automatic transmission. This offers the advantages of improved shift quality, increased driving comfort and increased reliability due to the
reduced number of electrical connections and interfaces.
The hydraulic valve body contains valves, springs, dampers and electric solenoid valves.
The electronic control module manages the complete electronic control of the transmission
and is an integral part of the valve body (replaceable as a complete unit). The electronic
control module is completely sealed and oil tight.

42-05-26

Electric-Hydraulic Control
1. Output speed sensor
2. Temperature sensor
3. Position switch

4. Turbine (input) speed sensor


5. Hydraulic module (valve body)
6. Electronic Control Module

21
GA6HP26Z Automatic Transmission

The electronic-hydraulic transmission gearshifts in the GA6HP26Z are controlled by 3 solenoid valves and 6 electronic pressure control valves. These components are not separately replaceable at this time.

Solenoid Valves (MV): Three solenoid valves are mounted on the valve body and are 3/2way valves, i.e. valves with three hydraulic connections and two electrically switch positions. The solenoid valves are activated by the electronic control module.

Electronic Pressure Control Valves (EDS): The electronic pressure control valves convert electrical current into a proportional hydraulic pressure. They are regulated by the electronic control module to activate the hydraulic valves (in the valve body) to the pistons in
the clutch assemblies. Two types of EDS valves are used:

EDS with rising characteristic curve


EDS valves 1, 3 and 6 are identified by a
green cap.
The rising characteristic curve starts at
0 mA = 0 bar, up to 700 mA = 4.6 bar.
Operating voltage - 12 V
Resistance at 20 C = 5.05 Ohm

42-05-27

EDS with falling characteristic curve


EDS valves 2, 4 and 5 are identified by a
black cap.
The falling characteristic curve starts at
700 mA = 0 bar, up to 0 mA = 4.6 bar.
Operating voltage - 12 V
Resistance at 20 C = 5.05 Ohm
42-05-28

22
GA6HP26Z Automatic Transmission

Location of Solenoid Valves and Pressure Control Valves


Note: Care must be taken when installing the Mechatronic module to ensure that the piston of the parking lock cylinder (2) is engaged in the position switch (15).

42-05-29
Solenoid Valves and Pressure Control Valves

1.
2.
3.
4.
5.
6.
7.
8.

Position Switch Slide


Parking lock cylinder piston
Solenoid valve 3, parking lock cylinder
EDS
Solenoid valve 1
EDS 4
EDS 5
EDS 3

9.
10.
11.
12.
13.
14.
15.

EDS 2
EDS 1
Electronic plug connector
Electronic module
Hydraulic module (valve body)
Solenoid valve 2
Position switch

23
GA6HP26Z Automatic Transmission

Solenoid Valve and Clutch Logic

R = Reverse

-X-

N = Neutral

-X-

D, 1st gear

-X-

-X-

-X-

-X-

-X-

-X-

-X-

-X-

-X-

-X-

-X-

-XGear logic control


(situation-related)

-X-

System pressure
(situation-related)

Brake D / clutch E

Brake C

P = Park

D, 5th gear

D, 6th gear

X
Parking lock cylinder

Parking lock valve

Shift valve 1

D, 4th gear

X
X

Clutch B

D, 3rd gear

Clutch A

D, 2nd gear

X
-X-

Notes:

24
GA6HP26Z Automatic Transmission

WK

Activated
Situation-related control
Engaged

Planet carrier
(double gear train)

Brake clutches

Situation-related control
of converter lockup
clutch

Drive clutches

Carrier
Double Gear Train

P-EDS

Planet carrier
Single gear train

MV

Clutch logic

Sun gear 1
(double gear train)

Solenoid valve logic

Sun gear 1
(double gear train)

POS / gear

42-06-30

Work Shop Hints


Note:
The transmission requires oil replacement every 100,000 miles.
Contact the BMW Technical Hotline for additional assistance.
Consult the Repair Information (in TIS) and the Service
Information Bulletins regarding static electrical discharge before any repair attempts are made to the
Mechatronic Module!
The oil pan can only be removed at temperatures below 40 C. The oil pan is made of
plastic which will distort at high temperatures.
External seal replacement, torque converter replacement and replacing the Mechatronic
as a unit assembly are the only recommended repairs at this time (aside from replacing
the complete transmission). No repair attempts should be made to the valve body components (mechanical or electrical) or the electronic control module.
The drain plug is found in the rear of the oil pan. There
are final alignment indications embossed in the drain
plug and the oil pan.
When installing the drain plug, observe the tightening
torque. The arrow (embossed in the oil pan) must
locate within the range span (embossed in the plug) .
Do not overtighten the drain plug because the plug and
oil pan will distort or crack!

42-05-52

The inlet oil filter and debris magnets are integral in the oil pan (replaced as a unit).
When installing the oil pan, observe the tightening torque of the bolts.
Do not overtighten the bolts because the oil
pan will distort or crack!
42-05-54

25
GA6HP26Z Automatic Transmission

The harness plug insulating sleeve must be removed


prior to removing the Mechatronic Module from the
transmission housing.
The sleeve is released by sliding the lock lever up as
shown to the right. The sleeve is then pulled from the
transmission housing.
After the sleeve is installed in the transmission housing,
the lock lever must be slid down until it locks.

42-05-53

When unbolting the Mechatronic Module for


replacement, only the Torx T40 bolts (1) and (2)
in the diagram are to be loosened to remove the
assembly from the transmission housing (as per
the Repair Information).
1. = M6 x 58 mm
2. = M6 x 20 mm

Consult the TIS for the correct tightening torque


on installation. When installing the Mechatronic
module, make sure that the piston of the parking lock cylinder and the control lever is
engaged in the position switch.

42-05-14
Mechatronic Removal

Use the Transmission Support (Special Tool)


PN 90 88 6 245 306 in conjunction with 88 88
6 002 030 for removal/installation of the complete transmission.

42-05-13
Transmission Removal

26
GA6HP26Z Automatic Transmission

Electronic Transmission Control


The electronic transmission control module is an integral part of the Mechatronic Module.
The electronic inputs are evaluated in the control module and electronic actuation is output
to control the shifts and regulate shift quality. The control module is integrated in the E65
electrical system by the PT-CAN bus (power train) connection and a separate data link
(hardwire) for signal transfer between components.

42-05-32
Electronic Transmission Control
1.
2.
3.
4.
5.

Automatic transmission
Serial, unidirectional line (hardwire)
Selector lever
Ignition Key
Display, position indicator
CAS module-Car access system

Gateway-Central gateway module (ZGM)


EGS-Electronic transmission control module
SZL-Steering column switch center
PT-CAN (Powertrain)
K-CAN (Body)
SI-Bus-Safety and Information Bus, byteflight
optical fiber

In addition to the bus line, the signal transfer between the steering column switch center
(SZL) and the transmission control module additionally takes place over a unidirectional serial line (hardwire) for safety reasons. The central gateway module (ZGM) is a link in the data
transfer from one bus to another.
The data required for gear shifts are injection timing, engine speed, Valvetronic position,
engine temperature and engine intervention. These signals are transmitted between the
ECM and transmission control module over the PT-CAN bus.
27
GA6HP26Z Automatic Transmission

System Components
Selector Lever: The selector lever is located on upper
right of the steering column. Shift position N, D and R
are possible. The parking lock P is operated with a
push button on the end of the selector lever (2).
All gearshifts are electrically controlled - there is no
mechanical connection to the gearbox from this lever.
The positions are indicated in the instrument cluster.

Selector Lever Positions in Automatic Mode

42-05-14

The shift pattern consists of positions R, N, D and the corresponding arrows. The selector
lever can be moved from its mid-position by pulling back towards the driver (1). The lever
can then be moved in a clockwise or counterclockwise direction and returns from each
position automatically to the mid-position. Position P is separated from the shift pattern and
is activated by pressing the push button at the end of the selector lever (2).
Position R: With the brake pedal pressed, the selector lever must be pulled back and
pressed as far as it will go in the counterclockwise direction (past detent).
Position N: With position R engaged, N can be engaged by pulling the selector lever
back and pressing it in the clockwise direction (up to but not beyond detent). When position D is engaged, position N can be engaged by pulling the selector lever back and
pressing it in the counterclockise direction (up to but not beyond detent). When position
P is engaged, position N can be engaged by pulling the selector lever back and pressing it in either direction.
Position D: With the brake pedal pressed, the selector lever must be pulled back and
pressed as far as it will go in the clockwise direction (past detent).
Position P: Position P is engaged by pressing the push button integrated in the selector lever. The parking lock is released by depressing the brake pedal and engaging position R, N or D.
Special Features
The transmission can be shifted from the park position to position N only with the
engine running (main pressure required) and the brake pedal depressed.
28
GA6HP26Z Automatic Transmission

Automated Functions
The park position is automatically engaged when the ignition key is removed.
Position N is engaged automatically when the engine is turned off and the ignition is
switched off with the key remaining in the lock. The park position is then automatically engaged after approximately 30 minutes. Position N can remain engaged for an
additional 30 minutes if position N is selected again before the 30 minutes have
elapsed.
L/D Push Button in MFL: US vehicles are equipped with the L mode (limiting function)
which allows the driver to suppress certain shifts (ascending or descending steep grades).
Starting from position D, the limitation mode is selected by pressing the L/D push button. Initially, the current gear is retained and the vehicle will not upshift to
a higher gear.
The system returns to the automatic mode by pressing
the L/D button again or pressing the selector lever to
position D.
Example: Position D is engaged and the gearbox is in
4th gear. After pressing the L/D push button in the
MFL, 4th gear is retained and is the upper limit. Gears
1 through 4 will be shifted automatically when the vehicle is driven.

42-05-15

There are two push buttons integrated in the steering wheel facing the driver (ten and two
oclock position as shown above). The limitation stages are manually downshifted by pressing either of these buttons when the L mode is selected. It is not possible to upshift the limitation stages. There is no forced upshift when reaching the maximum engine speed.
When the L mode is selected, the indicator in the instrument cluster will illuminate to indicate L1 through L6.
Impermissible shift requests, such as a down shift that will cause the engine to exceed the
maximum speed are suppressed by the transmission control module and are indicated only
temporarily in the instrument cluster.

29
GA6HP26Z Automatic Transmission

Position Indication with Shift Pattern: The engaged position is only indicated in the
instrument cluster. Depending on what position is selected, the corresponding selection is
illuminated in the shift pattern. The arrows indicating the possible movement directions of
the selector lever are also illuminated. An additional indication is provided in the L mode.

42-05-36

After switching on the ignition and starting the engine, the P


or N positions and all of the arrows are indicated. In positions
D or R, the single arrow for the shift direction to return to N is
indicated (next to the N indicator).
Detailed explanations for Typical Indications:
The shift pattern consists of the locator illumination for the R,
N and D positions with the associated arrows. This is indicated when the ignition is "ON" and the transmission is not in
position P.

42-05-37

The position indicator for R, N or D is highlighted corresponding to the engaged gear position (position D is highlighted
here). The positions are indicated when the ignition is "ON"
and the transmission is not in position P.
42-05-38

30
GA6HP26Z Automatic Transmission

Position P is separate from the actual shift pattern. P is indicated in the instrument cluster only when the park position is
engaged and the ignition is ON.

42-05-39

The L mode is indicated in a separate display and illuminates


L1 through L6 when the L mode is selected. Impermissible
shift requests, such as a down shift that will cause the engine
to exceed the maximum speed are suppressed by the transmission control module and are indicated only temporarily.

42-05-40

The indicator in the instrument cluster is blank when the P


position is engaged and the bus is in sleep mode. This can
also occur when position P is engaged and the bus wakes up,
the CAN signals are valid but terminal 15 is OFF.

42-05-41

The N position indicator will begin to flash before the N-hold


function elapses (30 min). Flashing takes place at a frequency
of 1.5 Hz, controlled by the transmission control module.

42-05-42

31
GA6HP26Z Automatic Transmission

Detailed explanations for Fault Indications:

When the CAN signals are invalid and the activation line is
"high", the shift pattern and P position indicator are illuminated when position P is engaged (Bus is awake).

42-05-43

When the ignition is switched ON and the transmission control module does not detect the P position, position N will
flash in addition to the Check Control message emergency
release may be operated. This can also occur if the Bus is
awake, KL15 is ON and the Bus activation line is "high".

42-05-42

This display is illuminated when the transmission is in the


mechanical emergency operation (with forward movement).
The R and N illumination will remain on and all of the arrows
along with the D position indicator will flash at a frequency 1.5
Hz.

42-05-45

This display is illuminated when the transmission is in the


mechanical emergency operation and in the P position. All of
the arrows will flash at a frequency 1.5 Hz. The shift pattern
locator illumination for R, N, D will remain on and the P position is indicated.
42-05-46

32
GA6HP26Z Automatic Transmission

This display is illuminated when the transmission is in the


mechanical or electrical emergency operation and the CAN
communication is not functional.
In the event of a transmission failure or a CAN bus error, the
instrument cluster assumes control and will illuminate this display. All of the arrows will flash at a frequency 1.5 Hz. The shift
pattern locator illumination for R, N and D will remain on and
the P position indicator is switched off.
42-05-47

Notes:

33
GA6HP26Z Automatic Transmission

Principle of Operation
The data required for gear shifts is transmitted between the ECM and transmission control
module (EGS). The transmission control module requires additional information from the
vehicle for operation. In addition, other control modules in the E65 require information about
the electronic transmission status.
The PT-CAN bus is used for this purpose, below is a list of the the signals and components:
Signals
Selector switch
Ignition terminal status
Central locking system
Transmission data (P/N)
Engine data
Wheel speeds
Deceleration request
Display, transmission data
Check Control message
Torque requirement
Battery voltage
Electric loads (30 min. N hold)

Transmitter
SZL
CAS
CAS
EGS
ECM
DSC
EMF
EGS
EGS
EGS
Power module
EGS

Receiver
EGS
EGS
EGS
CAS
EGS
EGS
EGS
Instrument cluster
Instrument cluster
ECM
EGS
Power module

Note: The turbine (input) and output speeds of the gearbox are determined with Hall sensors that transfer the values directly to the electronic transmission control module. The
position switch also transfers information directly over a hardwire.

As in previous transmission control modules, the flash programmable coding is for the
new control module.
The processor of the transmission control module features a 440 KB internal flash memory. Approximately 370 KB of this is taken up by the basic transmission program. The
remaining 70 KB contain the vehicle specific application data.

34
GA6HP26Z Automatic Transmission

Interlock
The CAS module signals the "ignition key inserted or not inserted" status to the transmission control module. The parking lock is engaged in the transmission when "ignition key not
inserted" is signalled. The parking lock can only be released when the ignition key is inserted, the engine is running, the brake pedal is depressed (Shiftlock) and R, N, or D is selected.
Starter Interlock
The engine will only start in position P or N. The CAS module evaluates two signals from
the transmission control module to activate the starter:
The gearbox P or N position (CAN signal)
Position P over the hardware line from the P position sensors
The engine can still be started in position P in the event of a CAN signal fault. The engine
can not be started if the emergency release is operated (not in P position). In addition to
evaluating these two signals when the ignition is switched OFF, the transmission always
rests in "hydraulic neutral" so the gearbox will not transfer power during an engine start.
Warm-up Program
The warm-up program is selected after every engine start when the engine temperature is
below 60 C (approx.). The upshifts occur at a higher engine rpm allowing the engine and
catalytic converters to reach operating temperature faster. The warm-up program is not in
effect when the engine temperature is above 60 C or after 120 seconds of operation.
Downshift Inhibit
This function prevents a downshift when the maximum engine speed will be exceeded, preventing engine and transmission damage.
Reverse Interlock
This prevents shifting into reverse gear at a speed above 5 km/h. If the reverse gear is
selected at a speed above 5 km/h, the gearbox will shift into neutral and N is indicated in
the instrument cluster. Only when the vehicle has reached a speed of less than 5 km/h is it
possible to select reverse gear by operating the selector lever again.

35
GA6HP26Z Automatic Transmission

Adaptive Transmission Control


As in the previous automatic transmissions, there are different adaptation modes for the
A-program (automatic - in selector lever position D) in the 6-speed automatic transmission.
Adaptive transmission control provides the following features:
Shift points and shift pressures based on driver type
Maintains shift quality over the lifetime of the transmission through adaptive pressure
control
Torque converter lock up clutch.

In the A-program, only the basic shift characteristic map XE (extreme economy) and the
performance-oriented shift characteristic map E (economy) are selected. The A-program
offers the driver comfortable gearshift characteristics with very smooth gear changes.
The control module simultaneously monitors engine speed, turbine (input) speed and output speed. This is necessary to determine the slip ratio and slip time during a shift. Slip ratio
and slip time are influenced by production differences between transmissions and normal
wear.
The control module performs the adaptive pressure control function by modifying the control of the EDS valves increasing the clutch apply pressures to compensate for internal slip.
The adaptive pressure control function optimizes the shift quality and increases the life span
of the clutch plates.
Pressure adaptation takes place automatically while driving. After performing repairs on the
transmission, it is necessary to reset the pressure adaptation with the DISplus. A test drive
should then be performed ensuring that the transmission is driven in all gears.

Driver Type Adaptation


In the 6-speed automatic transmission, the driver type adaptation is based on the values of
kick-fast, cornering evaluation, brake evaluation and constant driving evaluation. The adaptation function evaluates the longitudinal and transverse dynamics from the standard controls such as accelerator pedal, brake and steering. The current driving status and driver's
load choice are calculated from these values.
36
GA6HP26Z Automatic Transmission

Based on these values, the adaptation offers a basic gearshift program. To achieve the
most fuel economy and comfort, a conservative shift characteristic is selected for driving
situations without specific power requirements.
For example, when driving in the highest possible gear and increased power is required, a
downshift is not implemented before the engine outputs the full torque. The downshift
thresholds are very low so that a maximum of 2 gears can be downshifted over the full
pedal travel range. Since this is not the optimum for each situation, the vehicle operation
assessment function automatically provides the most suitable basic gearshift strategy.

Kick-Fast
The kick-fast function can change the basic gearshift program depending on the rate of
speed that the accelerator pedal is pressed. The accelerator pedal value is compared to a
threshold in the control module. As a result, one of two possible functions is selected:
XE, extreme economy

E, economy

Moderate movement results in moderate shifts while a quick application of the throttle initiates performance shifts.

Cornering Evaluation
This feature is activated when the control module detects a variation in front and rear wheel
speeds (while cornering) from the DSC control module. In addition, the DSC monitors the
steering angle sensor, yaw rate and overall vehicle speed to further determine the cornering forces.
When curves are recognized, the control module prohibits up shifting until the wheel speed
signals equalize indicating the vehicle is driving straight ahead. Downshifts in conjunction
with high power while negotiating a curve can have a negative influence on the stability of
the vehicle.

Brake Evaluation
Using the same evaluation method as kick-fast, brake evaluation provides driver type information. Overrun downshifts are triggered at various high speeds depending on the braking
requirement.
37
GA6HP26Z Automatic Transmission

The vehicle deceleration is determined by the change in the speed proportional signals
(wheel speeds or transmission output speed) or the braking pressure in the brake system.
The shift speed for the individual downshifts (determined from one of the characteristic
curves), depends on the set drive mode, the initial speed at the start of braking and the
determined deceleration or brake pressure.

Constant Driving Evaluation


Constant driving evaluation takes place when the driver maintains a constant accelerator
pedal position and the vehicle speed does not change. When requested, a downshift takes
place immediately in the A-program.

Winter Program
The winter program is activated for the best possible stability and driving safety on slippery
roads in winter in addition to control interventions by DSC. Wheel slip is evaluated by the
control module based on wheel speed signal data provided by the DSC system over the
PT-CAN bus. The control module modifies shift characteristics to match winter mode for
better traction.
When active, the transmission will start in second gear and the shift points are lowered.
The purpose of this program is to improve the stability of the vehicle with slippery road conditions. Downshift requests that would cause wheel spin are suppressed.

Hill Recognition Function


The control module activates this feature when it detects a high engine load (constant driving resistance) condition at lower road speeds. When the vehicle is traveling up hill the shift
points are raised to prevent repetitive up/down shifting.
The parameters that reside in the control module for this feature include vehicle weight,
gearbox, differential ratio, rolling resistance and wind resistance.
To adapt for performance reduction of the engine at high altitude, the uphill adaptation is
influenced by the altitude compensation function in the ECM.

38
GA6HP26Z Automatic Transmission

Cruise Control Shift Strategy


The cruise control function supports speed controlled operation to achieve smooth overall
driving characteristics. This function ensures that the acceleration requested of cruise control is achieved while ensuring comfort is not impaired by increased gearshifts.
When cruise control is activated by the ECM, the transmission control module is notified
over the PT-CAN bus. The transmission control module activates the program for cruise
control operation which minimizes locking/unlocking of the torque converter clutch and
up/down shifting. Additionally, the cruise control can request a downshift if the vehicle
speed exceeds the set speed limit when coasting downhill.

Notes:

39
GA6HP26Z Automatic Transmission

Emergency Programs
The following designs of the GA6HP26Z are used to reduce faults:
Reduction of system interfaces by using the Mechatronic (assembly)
Redundant selector lever signals and monitoring (PT-CAN and hardwire)
Multiple substitute programs
Substitute program 1: restricted gear selection
Substitute program 2: corresponds to previous emergency program with only forward,
reverse, neutral and park positions possible
Actuator (MV and EDS) deactivation: hydraulic/mechanical emergency operation

Electrical Emergency Program


The electrical emergency program shifts the transmission into 5th or 3rd gear (speed and
previous gear dependent) after a CAN bus failure. After restarting the engine, 3rd gear is
engaged when selecting position D. After a CAN bus failure, positions P, R, N and D are
selected via a separate serial line (hardwire).
Caution: The Shiftlock function is also deactivated, making it is possible to engage a gear
without pressing the brake pedal. This is also indicated by a Check Control message.
When KL15 is switched OFF, position P will be engaged immediately at speeds below 2
km/h. This is because the "key inserted/key not inserted" signal is not detected. The N-hold
Caution in car wash systems).
function is not possible with "engine off" (C
The instrument cluster can not detect a position change. The position indicator in the
instrument cluster is blanked out. The shift pattern with R, N, D remains and the arrows will
flash.

Notes:

40
GA6HP26Z Automatic Transmission

Mechanical Emergency Program


The following applies in the event of total failure of the transmission control:
No interruption in power transfer while driving forward (no gear changes)
When the vehicle is stationary and "engine off": the parking lock will be engaged
The transmission electronics may still be in operation during the mechanical emergency
program, communication may also still be possible but the power supply to the actuators
(MV and EDS) is deactivated. The hydraulic system of the gearbox is designed so that
restricted operation is still possible.
It is not possible to reselect a drive position with the selector lever. This means the vehicle
can only be driven forward within certain restrictions until the engine is switched off. A drive
position can not be engaged after turning the ignition off and restarting the engine.
Vehicle safety is ensured because the parking lock engages when it is depressurized. As
soon as the pressure in the parking lock cylinder drops the parking lock system is pretensioned mechanically (operating lever spring). The mechanical parking lock will not engage
at speeds > 5 km/h. Once engaged, the parking lock can only be released with the
mechanical emergency release.

When the mechanical emergency program occurs:


While driving forward, it is still possible to continue driving in 3rd/5th gear (3rd gear
when 1st, 2nd or 3rd gear was previously engaged, 5th gear when 4th, 5th or 6th gear
was engaged). This is interrupted by turning off the engine, the parking lock will engage
once the hydraulic pressure has dropped.
While in reverse, the gearbox assumes the neutral position and the parking lock is engaged (< 5 km/h).
While in hydraulic neutral, the parking lock will engage (< 5km/h).
In position P, the gearbox remains in this status and the parking lock remains engaged.
The driver is informed of the different emergency situations by the Check Control messages.

41
GA6HP26Z Automatic Transmission

Feedback in the Event of a Failure


In the event of a total failure of the transmission control or the
SZL, the selector lever operation can not be detected or
implemented. In addition to the flashing shift pattern and the
corresponding error symbols (shown to the right) in the instrument cluster, additional warnings will draw the driver's attention to the situation:
Acoustic warning signal (gong)
Acceleration limitation: This function reduces the start-off
acceleration when the vehicle begins to move. This function
is implemented by the ECM, depending on the restriction
of the transmission control by a request or by PT-CAN
timeout of the signals.

or

Workshop Hints
The GA6HP26Z automatic gearbox requires oil
replacement every 100,000 miles. Only the
approved oil must be used for replacement or
after conducting repairs on the gearbox (consult
the Operating Fluids information). Check oil
level:
The vehicle must be parked flat and level
Check the oil level through fill plug (1) corresponding to the Repair Instructions (TIS)

42-05-12

Observe the oil temperature *


* Diagnosis of this gearbox is carried out with
the DISplus as part of the service and repair
work.
A 16 Pin Adapter Cable PN 90 88 6 246 080 is
used in conjunction with break out box 88 88 6
611 459 to adapt to transmission harness.
42-05-16

42
GA6HP26Z Automatic Transmission

Check Control Messages


The E65 has different warning and information outputs depending on the driving situation
and possible faults. The display provides more detailed information with longer and understandable texts in the control display. The message texts and characteristics are stored in
the instrument cluster and are initiated by the transmission control modules evaluation of
the fault. Only the transmission relevant faults and special messages are shown in the following charts.
Driving Situation
Fault/consequences

Check Control
Message

Supplemental Information
in the control display

Temperature in gearbox high

Transmission Overheated!
Drive moderately

Reverts to default shift program,


reduce response. Avoid high
speeds and engine loads.

Temperature in gearbox very high

Transmission Stop
vehicle carefully

Transmission Overheated. Move


selector lever to pos. P. Leave
engine running. Allow trans.
to cool then carefully cont.
driving if problems persist,
contact BMW Retail Center.

Selector lever CAN fault

Transmission fault!
Drive moderately

Limited transmission operation


Danger of complete trans.
failure! Please contact the
nearest BMW Center.

Key signal, invalid CAS, CAN


fault, P-Magnet short to positive
or open circuit, parking lock
engaged incorrectly.

Trans. Range N only with


engine on!

The transmission automatically


shifts to P when the engine is
switched off. Please contact
your BMW Center as soon as
possible.

Pos. P mechanical emergency


operation active (also applies to
emergency operation triggered
in Pos. R and N)

Gearbox defective
Transmission Fault!

The fault may be resolved by


restarting engine.
Contact the nearest BMW
Center if necessary. Use
emergency release to
disengage park detent prior
to towing or pushing vehicle.

Engine speed invalid


ECM CAN fault

Transmission Failsafe!
Drive moderately

Only P,R,N,D3 and D5 available


Ranges may be engaged
without depressing brake.
Please contact the nearest
BMW Retail Center.
Have checked by nearest
BMW Retail Center.

43
GA6HP26Z Automatic Transmission

Driving Situation
Fault/consequences

Check Control
Message

Supplemental Information
in the control display

Gear, monitoring and shift monitoring

Gearbox position R.
Transmission range R.
Fault!

Reverse gear cannot be


engaged. It maybe impossible
to select R. Reduce
acceleration. Please contact
The nearest BMW center.

Short to ground of an MV, EPS


mechanical emergency operation
and Pos. D Selector level signal
fault (CAN and serial line)

Transmission range
P,R, N Fault!

Only transmission range D is


available. P engages auto.
When engine is switched off
Please contact the nearest
BMW Retail Center.

V>3km/h, P-push-button invalid.


p-sensor implausible

Trans. In P only when


stationary!

Signal from P-push-button invalid.


P-sensor implausible

Transmission range P
Fault!

Transmission range P may be


unavailable. Engage parking
brake when vehicle is stationary
Please contact the nearest
BMW Retail Center.

Parking lock does not engage,


possible P-sensor fault, emergency
release activated

Gearbox in position N!
Transimission in position
N!

Gearbox position P is engaged


Transmission automatically
shifts into P when the remote
control unit is extracted from
the ignition lock or once 30
minutes have elapsed.

Indicate in N-hold phase with door


open or seat occupancy = 0
indication in H-hold phase with
selector lever operation D,R, and N
Detected

Transmission in position
N!

Gearbox position P is engaged.


Transmission automatically
Shifts into P when the remote
control unit is extracted from
the ignition lock or 30 minutes
have elapsed.

EGS CAN interface defective (gearbox


fault probably) instrument cluster
cannot receive valid display message
from EGS. Passive message from
Instrument cluster.

Transmission Fault!
Drive Moderately

No transmission display. Poss.


Reduction of gear selections.
Possible to select new gears
without depressing the brake.
Please contact the nearest
BMW Center.

44
GA6HP26Z Automatic Transmission

Driving Situation
Fault/consequences

Check Control
Message

Supplemental Information
in the control display

Indicate at terminal 15
on and door open or seat
occupancy =0

Gearbox in position N!
Transmission in position N!

Shift lock note

To engage gear, brake

Brake signal invalid


Brake signal implausible

Gear engage without


brake poss!

Indication in the event of sloppy


operation or P-push-button faulty

Repeat gear selection

Messege before N-hold


phase elapse
(30 minutes)

Transmission position P
engaging!

To maintain transmission
range N, press selecto
lever within 10S to position
N.

Gear monitoring
Shift monitoring

Transmission Failsafe!
Drive moderately

Transmission failsafe program


activated. Possilbe reduced
acceleration. Please contact
the nearest BMW Center.

Ignition on and N engine = 0


and gearbox Pos. P and
selector lever push to N

Pos. R, N, D Only within


engine on.

Gearbox position P is
engaged.

Before engaging gear,


Press brake. When
leaving the vehicle,
switch off the engine.
Accident hazzard! Please
contact your BMW
Retail Center as soon
as possilble.

45
GA6HP26Z Automatic Transmission

Review Questions
1. What does the GA6HP26Z designation stand for?
G

HP

26

2. Describe Stand By Control:

3. Name the clutches used in the GA6HP26Z:

4. What is unique about 5th and 6th gear (as compared to the others)?

5. What happens to the Parking Lock when engine operation is not possible?

6. What does the Emergency Release do?

7. The Mechatronic includes what components?

8. Name the two paths of communication for the Selector Lever:


9. What is the L/D Push Button for?

46
GA6HP26Z Automatic Transmission

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