06 - GA6HP26Z Auto Trans
06 - GA6HP26Z Auto Trans
Subject
Page
Subject
Page
Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Starter Inerlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Warm-up Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Downshift Inhibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Reverse Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Adaptive Transmission Control
Driver Type Adaption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Kick-Fast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Cornering Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Brake Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Constant Driving Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Winter Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Hill Recognition Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Cruise Control Strategy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Emergency Programs
Electrical Emergency Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Mechanical Emergency Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Feedback in the Event of a Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Check Control Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Review Questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
1
GA6HP26Z Automatic Transmission
G = Gearbox
A = Automatic
6 = Number of gears (speeds)
HP = Hydraulic planetary gear
26 = size
Z = Gearbox manufacturer ZF
(Zahnradfabrik Friedrichshafen)
42-05-00
GA6HP26Z Auto Transmission
The GA6HP26Z is designed in two versions for the different E65 engines. There is a more
powerful version available for the V-12 that differs with the following components:
The gearbox used in the 745i is designed for a torque of 440 Nm. The more powerful version (760i) is designed for a power output of 320 kW/435 bhp and a torque of 600 Nm. The
fundamental design and function of both gearbox versions are the same.
2
GA6HP26Z Automatic Transmission
1. Output shaft
2. Double gear train
3. Clutch D
4. Clutch C
5. Clutch E
6. Clutch B
7. Clutch A
8. Single gear train
9. Oil pump
10 Torque converter with lockup clutch
42-05-01
3
GA6HP26Z Automatic Transmission
Transmission Control
The gearbox is controlled by the Mechatronic Module that is a combination of the valve
body and electronic control module. The following system overview shows the main components of the electronic control system.
42-05-02
Transmission Control
1.
2.
3.
4.
5.
6.
7.
4
GA6HP26Z Automatic Transmission
The driver's request is transmitted in the form of an electrical signal from the selector lever
on the steering column or from several control buttons in the multifunction steering wheel.
The signals are transferred over the CAN bus to the transmission control module. In the
gearbox, the commands are implemented while evaluating various ambient conditions. The
relevant positions are indicated in the instrument cluster.
Pure electronic transmission control (shift by wire) eliminates the conventional gearshift
lever in the center console and all of the associated components. There are additional safety enhancements, for example the automatic parking lock is active when the ignition key is
removed. In the event of faults or complete failure of electrical connections or system components, numerous measures are provided:
An additional serial data link (hard wire) between the selector lever and Mechatronic
The display of error messages in the instrument cluster and/or in the CC display
The mechanical emergency park release
Technical Data: The following table lists the technical data of the gearbox versions.
Technical Data
Explanation
Gearbox Type
Converter
Transmission Ratios
Control
Weight
5
GA6HP26Z Automatic Transmission
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Pump
Turbine
Stator
Overrunning Clutch
Torque Converter Hub
Stator Shaft
Turbine Shaft
Torque Converter Casing
Piston for lockup clutch
Lined clutch plate
42-05-04
Torque Converter & Lockup Clutch
Examples:
Control of the lockup clutch takes place in the XE program (extreme economy) in gears
1 through 6 at a speed of approx. >30 km/h when a load requirement of <50% is present. The lockup clutch is disengaged if the load requirement is >50%.
The converter clutch is engaged from a speed of approx. 80 km/h in all forward gears.
It is engaged at a speed of 20 km/h at full load or kick-down.
There are small oil channels in the lining of the lockup clutch. This oil circuit quickly reduces
the temperature in the torque converter after the lock-up clutch engages.
The GA6HP26Z has a new feature of reducing the load on the engine when the vehicle is
stationary and the brake pedal pressed. The turbine (input) shaft is uncoupled from the
drive so that only a minimum load remains, reducing fuel consumption. The uncoupling
phase is achieved by a control feature of the A clutch which is called Stand By Control
(SBC). The pressure is reduced in the A clutch allowing the turbine shaft and torque converter to turn freely until acceleration is requested.
Oil Pump: The oil pump supplies the required oil pressure and lubricating oil for the automatic gearbox. It is a crescent-type pump and a delivery control valve is not required. The
converter is supported by a needle bearing in the pump housing.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Intermediate Plate
Centering Plate
Stator shaft
Intake
To Oil Strainer (intake pipe)
O-ring
Bearing
Snap ring
Rotary shaft seal
Impeller
Internal Gear
Pump Housing
42-05-05
Oil Pump
7
GA6HP26Z Automatic Transmission
Multi-disc Clutches: The GA6HP26Z gearbox requires only 5 clutches to engage 6 gears.
The clutches are divided into drive clutches and brake clutches. Clutches A, B and E are
drive clutches while clutches C and D are brake clutches. The A, B and E drive clutches
are dynamic pressure balanced.
42-05-06
A Drive clutch
B Drive clutch
C Brake clutch
D Brake clutch
E Drive clutch
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
42-05-07
Clutch E
8
GA6HP26Z Automatic Transmission
Free wheel gearshifts (using overrunning clutches) are not used in this transmission. In the
GA6HP26Z gearbox, all gearshifts from 1st to 6th gear and from 6th to 1st gear are executed as overlap shifts. The overlap gearshift system saves weight and space. The electrohydraulic gearshift is executed by valves in the valve body that are controlled by pressure
regulators. The speed, pressure and torque curves are shown in the following diagrams.
Engine Speed
Speed
Curve
Output
Torque
Curve
Cut-in Clutch
Control Phase
Cut-out Clutch
Load
Acceptance
42-05-08
9
GA6HP26Z Automatic Transmission
Lepelletier Planetary Gear Train: The Lepelletier planetary gear train provides six forward
gears and one reverse gear using a lightweight design. The planetary gear train consists of
a single carrier planetary gear train and a downstream double planetary gear train.
The single carrier planetary gear train consists of:
1. Internal gear 1
2. Planet gear
3. Planet carrier
4. Planet carrier
5. Turbine shaft
6. Cylinder A
7. Pressure plate A
42-05-10
Lepelletier Planetary Gear Train
10
GA6HP26Z Automatic Transmission
Double Planetary Gear Train: The series connected double planetary gear train consists
of:
42-05-11
1.
2.
3.
4.
5.
6.
7.
8.
Internal gear 2
Planet carrier, clutch E
Output
Double planet gear (long)
Sun gear 3, clutch E
Sun gear 2, clutch A
Planet carrier 1
Planet gear (short)
42-05-12
11
GA6HP26Z Automatic Transmission
42-05-13
Turbine shaft
Stator shaft
Single gear train
Sun gear
Planet carrier
Internal gear
12
GA6HP26Z Automatic Transmission
7.
8.
9.
10.
11.
12.
Power Flow in 1st Gear: Drive clutch A is engaged in 1st gear. The sun gear 3 in the double planetary gear train is driven and is meshed with the short planet gears. Due to clutch
D being engaged, the double planet carrier is held by the gearbox housing. As a result, the
internal drive gear is driven over the long planet gears (large gear reduction) in the direction
of engine rotation.
42-05-15
Planetary Gear Train
1.
2.
3.
4.
5.
6.
B - Drive clutch
C - Brake clutch
D - Brake clutch
E - Drive clutch
Power Flow in 2nd Gear: Clutch A is also engaged in 2nd gear so that sun gear 3 (4) in
the rear gear train is driven. Sun gear 2 (3) in the rear gear train is now blocked by clutch
C. The long planet gears and the short planet gears move on rolling contact (reaction) with
the fixed sun gear 2 and drive the double planet carrier as well as the internal gear 2 in the
direction of engine rotation (gear up - ratio change).
42-05-14
13
GA6HP26Z Automatic Transmission
Power Flow in 3rd Gear: As in 1st and 2nd gear, drive clutch A is engaged. Drive clutch
B is now also engaged. Both sun gears in the double planetary gear train are driven (reaction). As a result, the gear train moves as an assembly and the gear ratio is achieved only
by the front single planetary gear train (gear up - ratio change).
42-05-16
Power Flow in 4th Gear: Drive clutches A and E are engaged in 4th gear. Clutch A drives the sun gear 3 (4). Clutch E drives the planet carrier in the double planetary gear train.
Together with the double planet carrier, the long planet gears and the short planet gears
drive the internal gear 2 in the direction of engine rotation (gear up - ratio change).
42-05-17
14
GA6HP26Z Automatic Transmission
Power Flow in 5th Gear: Drive clutches B and E are engaged in 5th gear. The sun gear
2 (3) in the double planetary gear train is driven by clutch B and the planet carrier of the
double planetary gear train by clutch E. Together with the double planet carrier, the long
planet gears and the short planet gears drive the internal gear 2 in the direction of engine
rotation. This results in a gear ratio with a slight overdrive.
42-05-18
Power Flow in 6th Gear: In 6th gear, the sun gear 2 in the double planetary gear train is
blocked by clutch C. The planet carrier is driven by the engaged clutch E. As a result, the
long planet gears are forced to move by rolling contact (reaction) on the fixed sun gear 2
(3) and drive the internal gear in the direction of engine rotation. This results in a large gear
ratio in overdrive. The single gear train is not operative in 6th gear.
42-05-19
15
GA6HP26Z Automatic Transmission
Power Flow in Reverse Gear: The drive clutch B is closed in reverse gear. As a result,
the sun gear 2 (3) in the double planetary gear train is driven while being in mesh with the
long planet gears. The double planet carrier is supported by brake clutch D and the gearbox housing. The internal gear 2 (output shaft) can now be driven by the long planet gears
in the opposite direction of engine rotation (large gear reduction).
42-05-20
Notes:
16
GA6HP26Z Automatic Transmission
Parking Lock
The parking lock secures the vehicle to prevent it from rolling away. When the vehicle is stationary it is electrically applied by a solenoid valve as requested from the selector lever.
The parking lock locks the output shaft of the gearbox when the linking rod (2) is extended to pivot the pawl (4) to engage in the gear teeth of the parking lock disc gear wheel (1).
The parking lock will hold the vehicle on uphill or downhill gradients of up to 32% and will
only engage at speeds below 2 km/h. The Mechatronic Control Module will prevent the
parking lock from engaging at speeds above 2 km/h.
1.
2.
3.
4.
5.
42-05-21
Parking Lock
Principle of Operation
In the electrical parking lock, a combination of
mechanical lock engagement (as described
above) and electric/hydraulic activation are
used. The electrical components include magnetic solenoid valves (MV2 and MV3) mounted
on the valve body. MV3 is mounted into the
parking lock hydraulic cylinder.
Electrical activation of the parking lock is triggered by a push-button on the selector lever or
by removing the ignition key. Activation of the
solenoid valves is controlled by the Mechatronic
Control Module.
42-05-01
17
GA6HP26Z Automatic Transmission
When the parking lock is engaged the solenoid valve (MV3) for the parking lock cylinder is
deactivated, cancelling the electro-mechanical lock and the piston released. The solenoid
valve (MV2) is also deactivated and the chamber of the parking lock cylinder is vented. The
piston is pulled to the parking lock position by a preloaded barrel spring behind the operating lever. The linking rod is extended to pivot the pawl to engage in the parking lock disc.
Spring
Spring
Vent
42-05-01a
When the parking lock is disengaged (below) the MV2 solenoid valve is activated and the
main pressure is applied in the chamber of the parking lock cylinder. This pushes the piston, operating lever and linking rod back to release the parking lock. The parking lock pawl
is lifted by a spring to disengage from the gear teeth of the parking lock disc gear wheel.
The MV3 solenoid valve for the parking lock cylinder is also activated. The piston is additionally held by locking (detent) balls in position N when the engine is not running.
The transmission can be shifted from the park position to position N only with the engine
running (main pressure required). If engine operation is not possible, the parking lock can
be released manually by an additional bowden cable.
Spring
42-05-24
18
GA6HP26Z Automatic Transmission
Examples:
The parking lock is engaged by pressing the P push button on the selector lever
when the speed signal is less than 2 km/h.
The parking lock is automatically engaged when the ignition key is removed and the
speed signal is 0.
Position N is automatically engaged when the engine is turned off (ignition switched
off) with the key remaining in the lock. The park position will be automatically engaged
after approximately 30 minutes. Position N can remain engaged for a further 30 minutes if position N is selected again before the 30 minutes have elapsed.
The parking lock is disengaged only by moving the selector lever in position R, D or N
with the engine running and the brake pedal pressed.
Interaction During EMF AUTO HOLD Function: The parking brake and parking lock
is engaged when the driver leaves the vehicle with the engine running with position D or R
engaged, seat is not occupied and the door is opened.
Interaction Between EMF and EGS in the Case of Fault: If the EMF cannot switch from
the "hold" to "lock" mode, the parking lock is engaged following a plausibility check in the
EGS control unit. The plausibility check determines whether position N is engaged, the
speed is 0 km/h and the engine and ignition are off.
Notes:
19
GA6HP26Z Automatic Transmission
42-05-25
The emergency release must be reset to re-engage the parking lock after eliminating the
fault. The gearbox lever moves during normal operation and must not be influenced by the
cable assembly. Press on the red tab on the back side of the lever and guide the lever
assembly back into the orignal position.
When the emergency release has been operated by mistake or not reset after repairs it is
detected by a plausibility check of the actual position by the two park position sensors in
the gearbox. In this case, the parking lock cannot be engaged automatically. The driver is
informed by an error message in the instrument cluster (Check Control).
20
GA6HP26Z Automatic Transmission
Electric-hydraulic Control
System Components
Mechatronic Module: The mechatronic module is a combination of the hydraulic valve
body and electronic control module which are installed in the oil sump. This is the first time
the mechatronic module is used in a BMW automatic transmission. This offers the advantages of improved shift quality, increased driving comfort and increased reliability due to the
reduced number of electrical connections and interfaces.
The hydraulic valve body contains valves, springs, dampers and electric solenoid valves.
The electronic control module manages the complete electronic control of the transmission
and is an integral part of the valve body (replaceable as a complete unit). The electronic
control module is completely sealed and oil tight.
42-05-26
Electric-Hydraulic Control
1. Output speed sensor
2. Temperature sensor
3. Position switch
21
GA6HP26Z Automatic Transmission
The electronic-hydraulic transmission gearshifts in the GA6HP26Z are controlled by 3 solenoid valves and 6 electronic pressure control valves. These components are not separately replaceable at this time.
Solenoid Valves (MV): Three solenoid valves are mounted on the valve body and are 3/2way valves, i.e. valves with three hydraulic connections and two electrically switch positions. The solenoid valves are activated by the electronic control module.
Electronic Pressure Control Valves (EDS): The electronic pressure control valves convert electrical current into a proportional hydraulic pressure. They are regulated by the electronic control module to activate the hydraulic valves (in the valve body) to the pistons in
the clutch assemblies. Two types of EDS valves are used:
42-05-27
22
GA6HP26Z Automatic Transmission
42-05-29
Solenoid Valves and Pressure Control Valves
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
EDS 2
EDS 1
Electronic plug connector
Electronic module
Hydraulic module (valve body)
Solenoid valve 2
Position switch
23
GA6HP26Z Automatic Transmission
R = Reverse
-X-
N = Neutral
-X-
D, 1st gear
-X-
-X-
-X-
-X-
-X-
-X-
-X-
-X-
-X-
-X-
-X-
-X-
System pressure
(situation-related)
Brake D / clutch E
Brake C
P = Park
D, 5th gear
D, 6th gear
X
Parking lock cylinder
Shift valve 1
D, 4th gear
X
X
Clutch B
D, 3rd gear
Clutch A
D, 2nd gear
X
-X-
Notes:
24
GA6HP26Z Automatic Transmission
WK
Activated
Situation-related control
Engaged
Planet carrier
(double gear train)
Brake clutches
Situation-related control
of converter lockup
clutch
Drive clutches
Carrier
Double Gear Train
P-EDS
Planet carrier
Single gear train
MV
Clutch logic
Sun gear 1
(double gear train)
Sun gear 1
(double gear train)
POS / gear
42-06-30
42-05-52
The inlet oil filter and debris magnets are integral in the oil pan (replaced as a unit).
When installing the oil pan, observe the tightening torque of the bolts.
Do not overtighten the bolts because the oil
pan will distort or crack!
42-05-54
25
GA6HP26Z Automatic Transmission
42-05-53
42-05-14
Mechatronic Removal
42-05-13
Transmission Removal
26
GA6HP26Z Automatic Transmission
42-05-32
Electronic Transmission Control
1.
2.
3.
4.
5.
Automatic transmission
Serial, unidirectional line (hardwire)
Selector lever
Ignition Key
Display, position indicator
CAS module-Car access system
In addition to the bus line, the signal transfer between the steering column switch center
(SZL) and the transmission control module additionally takes place over a unidirectional serial line (hardwire) for safety reasons. The central gateway module (ZGM) is a link in the data
transfer from one bus to another.
The data required for gear shifts are injection timing, engine speed, Valvetronic position,
engine temperature and engine intervention. These signals are transmitted between the
ECM and transmission control module over the PT-CAN bus.
27
GA6HP26Z Automatic Transmission
System Components
Selector Lever: The selector lever is located on upper
right of the steering column. Shift position N, D and R
are possible. The parking lock P is operated with a
push button on the end of the selector lever (2).
All gearshifts are electrically controlled - there is no
mechanical connection to the gearbox from this lever.
The positions are indicated in the instrument cluster.
42-05-14
The shift pattern consists of positions R, N, D and the corresponding arrows. The selector
lever can be moved from its mid-position by pulling back towards the driver (1). The lever
can then be moved in a clockwise or counterclockwise direction and returns from each
position automatically to the mid-position. Position P is separated from the shift pattern and
is activated by pressing the push button at the end of the selector lever (2).
Position R: With the brake pedal pressed, the selector lever must be pulled back and
pressed as far as it will go in the counterclockwise direction (past detent).
Position N: With position R engaged, N can be engaged by pulling the selector lever
back and pressing it in the clockwise direction (up to but not beyond detent). When position D is engaged, position N can be engaged by pulling the selector lever back and
pressing it in the counterclockise direction (up to but not beyond detent). When position
P is engaged, position N can be engaged by pulling the selector lever back and pressing it in either direction.
Position D: With the brake pedal pressed, the selector lever must be pulled back and
pressed as far as it will go in the clockwise direction (past detent).
Position P: Position P is engaged by pressing the push button integrated in the selector lever. The parking lock is released by depressing the brake pedal and engaging position R, N or D.
Special Features
The transmission can be shifted from the park position to position N only with the
engine running (main pressure required) and the brake pedal depressed.
28
GA6HP26Z Automatic Transmission
Automated Functions
The park position is automatically engaged when the ignition key is removed.
Position N is engaged automatically when the engine is turned off and the ignition is
switched off with the key remaining in the lock. The park position is then automatically engaged after approximately 30 minutes. Position N can remain engaged for an
additional 30 minutes if position N is selected again before the 30 minutes have
elapsed.
L/D Push Button in MFL: US vehicles are equipped with the L mode (limiting function)
which allows the driver to suppress certain shifts (ascending or descending steep grades).
Starting from position D, the limitation mode is selected by pressing the L/D push button. Initially, the current gear is retained and the vehicle will not upshift to
a higher gear.
The system returns to the automatic mode by pressing
the L/D button again or pressing the selector lever to
position D.
Example: Position D is engaged and the gearbox is in
4th gear. After pressing the L/D push button in the
MFL, 4th gear is retained and is the upper limit. Gears
1 through 4 will be shifted automatically when the vehicle is driven.
42-05-15
There are two push buttons integrated in the steering wheel facing the driver (ten and two
oclock position as shown above). The limitation stages are manually downshifted by pressing either of these buttons when the L mode is selected. It is not possible to upshift the limitation stages. There is no forced upshift when reaching the maximum engine speed.
When the L mode is selected, the indicator in the instrument cluster will illuminate to indicate L1 through L6.
Impermissible shift requests, such as a down shift that will cause the engine to exceed the
maximum speed are suppressed by the transmission control module and are indicated only
temporarily in the instrument cluster.
29
GA6HP26Z Automatic Transmission
Position Indication with Shift Pattern: The engaged position is only indicated in the
instrument cluster. Depending on what position is selected, the corresponding selection is
illuminated in the shift pattern. The arrows indicating the possible movement directions of
the selector lever are also illuminated. An additional indication is provided in the L mode.
42-05-36
42-05-37
The position indicator for R, N or D is highlighted corresponding to the engaged gear position (position D is highlighted
here). The positions are indicated when the ignition is "ON"
and the transmission is not in position P.
42-05-38
30
GA6HP26Z Automatic Transmission
Position P is separate from the actual shift pattern. P is indicated in the instrument cluster only when the park position is
engaged and the ignition is ON.
42-05-39
42-05-40
42-05-41
42-05-42
31
GA6HP26Z Automatic Transmission
When the CAN signals are invalid and the activation line is
"high", the shift pattern and P position indicator are illuminated when position P is engaged (Bus is awake).
42-05-43
When the ignition is switched ON and the transmission control module does not detect the P position, position N will
flash in addition to the Check Control message emergency
release may be operated. This can also occur if the Bus is
awake, KL15 is ON and the Bus activation line is "high".
42-05-42
42-05-45
32
GA6HP26Z Automatic Transmission
Notes:
33
GA6HP26Z Automatic Transmission
Principle of Operation
The data required for gear shifts is transmitted between the ECM and transmission control
module (EGS). The transmission control module requires additional information from the
vehicle for operation. In addition, other control modules in the E65 require information about
the electronic transmission status.
The PT-CAN bus is used for this purpose, below is a list of the the signals and components:
Signals
Selector switch
Ignition terminal status
Central locking system
Transmission data (P/N)
Engine data
Wheel speeds
Deceleration request
Display, transmission data
Check Control message
Torque requirement
Battery voltage
Electric loads (30 min. N hold)
Transmitter
SZL
CAS
CAS
EGS
ECM
DSC
EMF
EGS
EGS
EGS
Power module
EGS
Receiver
EGS
EGS
EGS
CAS
EGS
EGS
EGS
Instrument cluster
Instrument cluster
ECM
EGS
Power module
Note: The turbine (input) and output speeds of the gearbox are determined with Hall sensors that transfer the values directly to the electronic transmission control module. The
position switch also transfers information directly over a hardwire.
As in previous transmission control modules, the flash programmable coding is for the
new control module.
The processor of the transmission control module features a 440 KB internal flash memory. Approximately 370 KB of this is taken up by the basic transmission program. The
remaining 70 KB contain the vehicle specific application data.
34
GA6HP26Z Automatic Transmission
Interlock
The CAS module signals the "ignition key inserted or not inserted" status to the transmission control module. The parking lock is engaged in the transmission when "ignition key not
inserted" is signalled. The parking lock can only be released when the ignition key is inserted, the engine is running, the brake pedal is depressed (Shiftlock) and R, N, or D is selected.
Starter Interlock
The engine will only start in position P or N. The CAS module evaluates two signals from
the transmission control module to activate the starter:
The gearbox P or N position (CAN signal)
Position P over the hardware line from the P position sensors
The engine can still be started in position P in the event of a CAN signal fault. The engine
can not be started if the emergency release is operated (not in P position). In addition to
evaluating these two signals when the ignition is switched OFF, the transmission always
rests in "hydraulic neutral" so the gearbox will not transfer power during an engine start.
Warm-up Program
The warm-up program is selected after every engine start when the engine temperature is
below 60 C (approx.). The upshifts occur at a higher engine rpm allowing the engine and
catalytic converters to reach operating temperature faster. The warm-up program is not in
effect when the engine temperature is above 60 C or after 120 seconds of operation.
Downshift Inhibit
This function prevents a downshift when the maximum engine speed will be exceeded, preventing engine and transmission damage.
Reverse Interlock
This prevents shifting into reverse gear at a speed above 5 km/h. If the reverse gear is
selected at a speed above 5 km/h, the gearbox will shift into neutral and N is indicated in
the instrument cluster. Only when the vehicle has reached a speed of less than 5 km/h is it
possible to select reverse gear by operating the selector lever again.
35
GA6HP26Z Automatic Transmission
In the A-program, only the basic shift characteristic map XE (extreme economy) and the
performance-oriented shift characteristic map E (economy) are selected. The A-program
offers the driver comfortable gearshift characteristics with very smooth gear changes.
The control module simultaneously monitors engine speed, turbine (input) speed and output speed. This is necessary to determine the slip ratio and slip time during a shift. Slip ratio
and slip time are influenced by production differences between transmissions and normal
wear.
The control module performs the adaptive pressure control function by modifying the control of the EDS valves increasing the clutch apply pressures to compensate for internal slip.
The adaptive pressure control function optimizes the shift quality and increases the life span
of the clutch plates.
Pressure adaptation takes place automatically while driving. After performing repairs on the
transmission, it is necessary to reset the pressure adaptation with the DISplus. A test drive
should then be performed ensuring that the transmission is driven in all gears.
Based on these values, the adaptation offers a basic gearshift program. To achieve the
most fuel economy and comfort, a conservative shift characteristic is selected for driving
situations without specific power requirements.
For example, when driving in the highest possible gear and increased power is required, a
downshift is not implemented before the engine outputs the full torque. The downshift
thresholds are very low so that a maximum of 2 gears can be downshifted over the full
pedal travel range. Since this is not the optimum for each situation, the vehicle operation
assessment function automatically provides the most suitable basic gearshift strategy.
Kick-Fast
The kick-fast function can change the basic gearshift program depending on the rate of
speed that the accelerator pedal is pressed. The accelerator pedal value is compared to a
threshold in the control module. As a result, one of two possible functions is selected:
XE, extreme economy
E, economy
Moderate movement results in moderate shifts while a quick application of the throttle initiates performance shifts.
Cornering Evaluation
This feature is activated when the control module detects a variation in front and rear wheel
speeds (while cornering) from the DSC control module. In addition, the DSC monitors the
steering angle sensor, yaw rate and overall vehicle speed to further determine the cornering forces.
When curves are recognized, the control module prohibits up shifting until the wheel speed
signals equalize indicating the vehicle is driving straight ahead. Downshifts in conjunction
with high power while negotiating a curve can have a negative influence on the stability of
the vehicle.
Brake Evaluation
Using the same evaluation method as kick-fast, brake evaluation provides driver type information. Overrun downshifts are triggered at various high speeds depending on the braking
requirement.
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GA6HP26Z Automatic Transmission
The vehicle deceleration is determined by the change in the speed proportional signals
(wheel speeds or transmission output speed) or the braking pressure in the brake system.
The shift speed for the individual downshifts (determined from one of the characteristic
curves), depends on the set drive mode, the initial speed at the start of braking and the
determined deceleration or brake pressure.
Winter Program
The winter program is activated for the best possible stability and driving safety on slippery
roads in winter in addition to control interventions by DSC. Wheel slip is evaluated by the
control module based on wheel speed signal data provided by the DSC system over the
PT-CAN bus. The control module modifies shift characteristics to match winter mode for
better traction.
When active, the transmission will start in second gear and the shift points are lowered.
The purpose of this program is to improve the stability of the vehicle with slippery road conditions. Downshift requests that would cause wheel spin are suppressed.
38
GA6HP26Z Automatic Transmission
Notes:
39
GA6HP26Z Automatic Transmission
Emergency Programs
The following designs of the GA6HP26Z are used to reduce faults:
Reduction of system interfaces by using the Mechatronic (assembly)
Redundant selector lever signals and monitoring (PT-CAN and hardwire)
Multiple substitute programs
Substitute program 1: restricted gear selection
Substitute program 2: corresponds to previous emergency program with only forward,
reverse, neutral and park positions possible
Actuator (MV and EDS) deactivation: hydraulic/mechanical emergency operation
Notes:
40
GA6HP26Z Automatic Transmission
41
GA6HP26Z Automatic Transmission
or
Workshop Hints
The GA6HP26Z automatic gearbox requires oil
replacement every 100,000 miles. Only the
approved oil must be used for replacement or
after conducting repairs on the gearbox (consult
the Operating Fluids information). Check oil
level:
The vehicle must be parked flat and level
Check the oil level through fill plug (1) corresponding to the Repair Instructions (TIS)
42-05-12
42
GA6HP26Z Automatic Transmission
Check Control
Message
Supplemental Information
in the control display
Transmission Overheated!
Drive moderately
Transmission Stop
vehicle carefully
Transmission fault!
Drive moderately
Gearbox defective
Transmission Fault!
Transmission Failsafe!
Drive moderately
43
GA6HP26Z Automatic Transmission
Driving Situation
Fault/consequences
Check Control
Message
Supplemental Information
in the control display
Gearbox position R.
Transmission range R.
Fault!
Transmission range
P,R, N Fault!
Transmission range P
Fault!
Gearbox in position N!
Transimission in position
N!
Transmission in position
N!
Transmission Fault!
Drive Moderately
44
GA6HP26Z Automatic Transmission
Driving Situation
Fault/consequences
Check Control
Message
Supplemental Information
in the control display
Indicate at terminal 15
on and door open or seat
occupancy =0
Gearbox in position N!
Transmission in position N!
Transmission position P
engaging!
To maintain transmission
range N, press selecto
lever within 10S to position
N.
Gear monitoring
Shift monitoring
Transmission Failsafe!
Drive moderately
Gearbox position P is
engaged.
45
GA6HP26Z Automatic Transmission
Review Questions
1. What does the GA6HP26Z designation stand for?
G
HP
26
4. What is unique about 5th and 6th gear (as compared to the others)?
5. What happens to the Parking Lock when engine operation is not possible?
46
GA6HP26Z Automatic Transmission
&