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CH 22

The document discusses various machining operations and machine tools used to shape metal parts through material removal. It describes turning and related operations performed on a lathe to generate cylindrical shapes through rotational workpieces. These include facing to cut radially inward, and contour turning where the tool follows a contoured path rather than moving parallel to the axis of rotation. The document classifies machined parts as either rotational or nonrotational based on their geometry.

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Hari Prasad
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65 views8 pages

CH 22

The document discusses various machining operations and machine tools used to shape metal parts through material removal. It describes turning and related operations performed on a lathe to generate cylindrical shapes through rotational workpieces. These include facing to cut radially inward, and contour turning where the tool follows a contoured path rather than moving parallel to the axis of rotation. The document classifies machined parts as either rotational or nonrotational based on their geometry.

Uploaded by

Hari Prasad
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Chapter 22

MACHINING OPERATIONS AND MACHINE TOOLS

Turning

and Related Operations


Drilling and Related Operations
Milling
Machining Centers and Turning
Centers
Other Machining Operations
High Speed Machining
ISE 316 - Manufacturing
Processes Engineering

Machining
A material removal process in which a sharp
cutting tool is used to mechanically cut
away material so that the desired part
geometry remains
Most common application: to shape metal
parts
Machining is the most versatile and
accurate of all manufacturing processes in
its capability to produce a diversity of part
geometries and geometric features
Casting can also produce a variety of shapes, but
it lacks the precision and accuracy of machining
ISE 316 - Manufacturing
Processes Engineering

1.
2.

Classification of Machined Parts


Rotational - cylindrical or disklike shape
Nonrotational (also called prismatic) blocklike or platelike

Figure 22.1 Machined parts are classified as: (a) rotational, or (b)
nonrotational, shown here by block and flat parts
ISE 316 - Manufacturing
Processes Engineering

Machining Operations and Part


Geometry
Each machining operation produces a
characteristic part geometry due to two
factors:
1. Relative motions between the tool and the
workpart

Generating part geometry is determined by


the feed trajectory of the cutting tool

2. Shape of the cutting tool

Forming part geometry is created by the


shape of the cutting tool
ISE 316 - Manufacturing
Processes Engineering

Figure 22.3 Forming to create shape: (a) form turning, (b)


drilling, and (c) broaching
ISE 316 - Manufacturing
Processes Engineering

Turning
A single point cutting tool removes material
from a rotating workpiece to generate a
cylindrical shape
Performed on a machine tool called a lathe
Variations of turning that are performed on
a lathe:

Facing
Contour turning
Chamfering
Cutof
Threading
ISE 316 - Manufacturing
Processes Engineering

Facing
Tool is fed
radially inward

Figure 22.6 (a) facing

ISE 316 - Manufacturing


Processes Engineering

Contour Turning
Instead of feeding the tool parallel to the axis
of rotation, tool follows a contour that is other
than straight, thus creating a contoured form

Figure 22.6 (c) contour turning

ISE 316 - Manufacturing


Processes Engineering

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