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    Feasibility Report 38MnVS6

    Uploaded by

    Amit Kumar Uke
    This document is a feasibility report for a customer's order of 38MnVS6 steel for a cylinder piston rod. It provides details on the customer's requirements including chemistry specifications, mechanical properties, microstructure, and quality certifications. It also includes the supplier's offer to meet the requirements and any observations they have on differences from the customer's specifications.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Feasibility Report 38MnVS6

    Uploaded by

    Amit Kumar Uke
    99 views2 pages
    This document is a feasibility report for a customer's order of 38MnVS6 steel for a cylinder piston rod. It provides details on the customer's requirements including chemistry specifications, mechanical properties, microstructure, and quality certifications. It also includes the supplier's offer to meet the requirements and any observations they have on differences from the customer's specifications.

    Original Description:

    A format example on feasibility report for industrial use in steel making sector.

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    This document is a feasibility report for a customer's order of 38MnVS6 steel for a cylinder piston rod. It provides details on the customer's requirements including chemistry specifications, mechanical properties, microstructure, and quality certifications. It also includes the supplier's offer to meet the requirements and any observations they have on differences from the customer's specifications.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    99 views2 pages

    Feasibility Report 38MnVS6

    Uploaded by

    Amit Kumar Uke
    This document is a feasibility report for a customer's order of 38MnVS6 steel for a cylinder piston rod. It provides details on the customer's requirements including chemistry specifications, mechanical properties, microstructure, and quality certifications. It also includes the supplier's offer to meet the requirements and any observations they have on differences from the customer's specifications.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 2

    Feasibility Report

    Customer's Name
    End User
    Grade
    TDC No.
    Rev.No.
    Date of issue
    Size
    Application
    Description
    Reduction Ratio
    Process Route
    Chemistry

    M/S WIPRO INFRASTRUCTURE ENGG LTD.


    WIPRO
    38MnVS6
    WCS-112 DT 21.04.2008 ; REV: 0
    0
    04.11.2011
    63 MM Round
    Cylinder Piston rod
    Wipro Requirement
    Vardhman T.C
    Not mentioned
    Not Given

    Set Forge
    8:01

    OK
    OK
    OK

    0.405
    1.33
    0.6
    0.01

    0.34 / 0.37
    0.95 / 1.10
    0.50 / 0.80
    0.02 Max
    0.017 / 0.025

    MBF/EAF/LF/VD/
    CCP/RM
    OK

    %C
    %Mn
    %Si
    %P
    %S

    0.36 - 0.39
    1.30 - 1.45
    0.50 - 0.65
    0.025 max.
    0.030 - 0.045

    0.39
    1.39
    0.56
    0.015
    0.008

    %Cr

    0.10 - 0.20

    0.185

    OK

    0.013
    0.15

    %Ni

    0.10 max

    0.045

    OK

    0.07

    %Mo

    0.05 Max

    0.015

    OK

    0.02

    0.05 Max

    %Al

    0.01 - 0.03

    0.024

    OK

    0.02

    0.010 / 0.030

    %Cu

    Carbon Equivalent

    Wipro
    Observation

    Our Offer

    0.20 Max

    0.12

    OK

    0.04

    %V

    0.08 - 0.13

    0.165

    OK

    %Ti

    0.003 -0.010

    0.0085

    OK

    0.15
    0.02

    Micro Structure
    Grain Size as per A

    0.20 / 0.25
    0.015 / 0.025

    0.001 Max

    N2

    100-200 ppm

    152

    OK

    O2

    20 ppm max

    11

    OK

    15 ppm

    H2

    2.0 ppm max

    1.2

    OK

    3.5 ppm

    0.7% Max

    OK

    0.71

    To be supplied in as rolled
    condition
    Uniform Distribution of
    5 OR Finer

    Not specified

    0.015 / 0.020

    0.7
    YS: 622 mpa
    UTS: 862
    MPa
    EL: 19
    BHN :255
    Charpy: 35 J
    at 20-30 Deg
    C

    YS: 670 - 750


    UTS: 900 - 1100
    A: 12 MIN
    Z: 25 MIN

    OK

    F+ P

    Inclusion Rating as A - 1.5/1.5; B - 1.5/1.5;


    per
    IS:4163C - 1.5/.5; D - 1.5/1.5
    1982
    Soundness
    a) Free from surface cracks,
    seams, laps,
    b) Free from Piping &
    Sponginess
    InternalSoundness Macro etch test & UT if specified
    in P.O

    Size tolerence

    0.15 Max

    %B

    YS:678 N/mm2
    YS: 580 N/mm2 (Min)
    UTS: 931 N/mm2
    UTS: 850 - 1000 N/mm2
    %E = 12%
    %E = 14% Min
    Hardness: 260 /270
    Machanical Properti
    Hardness: 250 - 300 BHN
    BHN
    Impact (Charpy) = 30J min at 20 - Impact = 22J
    30 deg C
    Heat Treatment

    0.10 / 0.20

    6.5 / 7.5
    A - 1.5; B - 0.5;
    C - -; D - 1.5
    100% MPI done for
    surface
    Macro etch done

    OK

    F+P & 7% B MAX.


    1% OF SIZE DECARB

    OK

    5 OR LESS

    OK
    a) MPI to be done
    for surface quality
    b) Macro etch test
    to be done.

    k3 20 max DIN 50602

    Macro etch test to


    be done.
    If specified in P.O
    UT to be done
    (20% defect echo
    Asacceptable)
    per IS 3739

    Straightness

    Not specified

    3 mm /meter.

    Identification

    Heat no. & vendor identity shall


    be marked on the material &
    color code shall be done if
    specified in the P.O.

    Heat no & grade


    to be marked on
    the material.
    Customer specific
    color code to be
    marked if
    specified other
    wise UML color
    code to be
    marked.

    Certification

    Supply Condition

    Certificates contents - Chemistry,


    tensile, hardness, inclusion
    rating, Impact & UT if specified in
    P.O
    As rolled condition Or If specified,
    Peeled & Reeled condition

    OK

    As rolled condition

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