7 8 9 C O F F - H I G H WAY T R U C K

1998 Caterpillar Inc.

785C/789C MAINTENANCE
ice
789C Serv
Procedure

WALK AROUND INSPECTION

10 HOURS/DAILY MAINTENANCE CHECKS

BATTERIES

TRANSMISSION
OIL LEVEL

STEERING OIL LEVEL

HOIST, CONVERTER
AND BRAKE OIL LEVEL

AUTO LUBE RESERVOIR

AIR FILTER,
RESTRICTION INDICATORS
AND PRECLEANERS

SUSPENSION CYLINDER HEIGHT

REAR AXLE OIL LEVEL

COOLANT LEVEL
REAR AXLE AND
BRAKE CYLINDER
BREATHERS

BELTS AND ETHER CYLINDERS

ENGINE OIL LEVEL

FRAME FOR CRACKS AND

BODY SUPPORT PADS

WINDSHIELD WASHER LEVEL

AND A/C FILTER
WASH WINDOWS,
CAB FRESH AIR FILTERS,
SEAT BELT, INDICATORS, GAUGES,
BRAKE TESTS
SECONDARY STEERING AND
BACK-UP ALARM

SUSPENSION CYLINDER HEIGHT,

GREASE BREATHERS
AND WHEEL BREATHERS

WHEEL NUTS

AIR RESERVOIR MOISTURE

LEAKS AND TRASH BUILD-UP

TIRE INFLATION
PRESSURE

FUEL LEVEL AND

DRAIN MOISTURE

GAUGE
CLUSTER
MODULE

SERVICE
LAMP
SERVICE
KEY SWITCH

VIMS

VIMS
RS-232
PORT

MAIN MODULE

SPEEDOMETER/
TACHOMETER
MODULE

12

VIMS
SERVICE TOOL
AND
SOFTWARE

VIMS
INTERFACE
MODULE

MPH
km/h

MESSAGE
CENTER
MODULE

KEYPAD
MODULE

3F

ELECTRONIC
TECHNICIAN/ECAP
DISPLAY
DATA LINK
VIMS
INTERFACE
MODULE

KEYPAD
DATA LINK
CAT DATA LINK

ENGINE
ECM
ACTION
ALARM
ACTION
LAMP
CAT DATA LINK
SENSORS

VITAL INFORMATION
MANAGEMENT SYSTEM
(VIMS)

SENSORS

BRAKE ECM
(ARC/TCS)

TRANSMISSION/
CHASSIS
ECM

ENGINE
ECM

3500B ELECTRONIC CONTROL SYSTEM

COMPONENT DIAGRAM
GROUND
BOLT

ELECTRONIC UNIT
INJECTORS

DISCONNECT SWITCH

MAIN
KEY START
15 AMP POWER RELAY SWITCH
BREAKER

THROTTLE
ENGINE COOLANT TEMPERATURE
REAR AFTERCOOLER TEMPERATURE

ENGINE OIL PRESSURE (FILTERED)

24 V

TIMING PROBE
CONNECTOR
OIL LEVEL
SWITCH (ADD)
SPEED/TIMING SENSOR
ENGINE OIL PRESSURE
(UNFILTERED)

OIL LEVEL
SWITCH (LOW)

ETHER SOLENOID
ATMOSPHERIC PRESSURE

TURBO OUTLET PRESSURE (BOOST)

MANUAL ETHER
SWITCH

GROUND LEVEL
SHUTDOWN SWITCH

RIGHT TURBO INLET PRESSURE

FUEL FILTER
SWITCH
LEFT TURBO INLET PRESSURE

A/C PRESSURE
SWITCH

LEFT TURBO EXHAUST

FAN CLUTCH
SOLENOID
FAN

FAN SPEED SENSOR

CAT DATA LINK

SERVICE TOOL
TRANSMISSION/CHASSIS ECM

CRANKCASE
PRESSURE

RIGHT TURBO EXHAUST

THROTTLE OVERRIDE SWITCH

EXHAUST
WASTEGATE
SOLENOID

BRAKE ECM
VIMS

ENGINE OIL
RENEWAL SOLENOID

SHUTTER SOLENOID
PRE-LUBRICATION RELAY
COOLANT FLOW SWITCH

3500B IMPROVEMENTS
INPUT SWITCHES AND SENSORS
COOLANT FLOW
REAR AFTERCOOLER TEMPERATURE
ENGINE OIL LEVEL
TURBOCHARGER TEMPERATURE
ENGINE OIL FILTER PRESSURE/RESTRICTION
ENGINE FAN SPEED
FUEL FILTER RESTRICTION
AIR CONDITIONER COMPRESSOR PRESSURE
CRANKCASE PRESSURE

3500B IMPROVEMENTS
PREVIOUS LOGGED EVENTS
AIR FILTER RESTRICTION
LOW OIL PRESSURE
HIGH COOLANT TEMPERATURE
ENGINE OVERSPEED

3500B IMPROVEMENTS
ADDITIONAL LOGGED EVENTS
OIL FILTER RESTRICTION

LOW COOLANT FLOW

FUEL FILTER RESTRICTION

USER DEFINED SHUTDOWN

HIGH EXHAUST TEMPERATURE

LOW BOOST PRESSURE

HIGH AFTERCOOLER TEMPERATURE

HIGH BOOST PRESSURE

ENGINE OIL LEVEL LOW

PRE-LUBE OVERRIDE

HIGH CRANKCASE PRESSURE

3500B IMPROVEMENTS
SYSTEMS CONTROLLED BY ECM
ETHER INJECTION
RADIATOR SHUTTER CONTROL
COLD MODE
COLD CYLINDER CUTOUT
ENGINE START FUNCTION
ENGINE OIL PRE-LUBRICATION
VARIABLE SPEED FAN CONTROL
ENGINE OIL RENEWAL SYSTEM

JACKET WATER COOLANT FLOW

THERMOSTAT
HOUSING

SHUNT
TANK

ENGINE
BLOCK

ENGINE OIL COOLER

HOIST, CONVERTER AND
BRAKE OIL COOLER
HOIST, CONVERTER AND
BRAKE OIL COOLER
TRANSMISSION OIL COOLER

RADIATOR
JACKET
WATER PUMP

AFTERCOOLER COOLANT FLOW

SHUNT
TANK
AFTERCOOLER

FRONT BRAKE
OIL COOLER

AFTERCOOLER
WATER PUMP

RADIATOR

ENGINE OIL SYSTEM

ENGINE
BLOCK
ENGINE
OIL RENEWAL
SYSTEM SOLENOID

TO FUEL
SYSTEM

SCAVENGE
PUMP

BYPASS
VALVE
ENGINE
OIL FILTERS

ENGINE
OIL COOLER
ENGINE
OIL PUMP

FUEL SYSTEM
FUEL
PRESSURE
REGULATOR
ENGINE OIL
RENEWAL
SYSTEM SOLENOID

CYLINDER
HEAD

ENGINE
BLOCK

SECONDARY
FUEL FILTERS

FUEL
TANK

PRIMARY
FUEL
FILTER

FUEL
HEATER

FUEL
TRANSFER
PUMP

ENGINE ECM

FROM AIR
FILTERS

3512B
AIR INDUCTION
AND
EXHAUST SYSTEM

MUFFLER

AFTERCOOLER

FROM AIR
FILTERS

POWER TRAIN
785C

LOCKUP PISTON

TURBINE

IMPELLER

TORQUE CONVERTER
STATOR

CONVERTER DRIVE

TORQUE CONVERTER
INLET OIL

FREEWHEEL
ASSEMBLY

TORQUE CONVERTER
LOCKUP OIL PASSAGE

LOCKUP PISTON

TURBINE

IMPELLER

TORQUE CONVERTER
DIRECT DRIVE
STATOR
TORQUE CONVERTER
INLET OIL

STATOR

FREEWHEEL
ASSEMBLY

TORQUE CONVERTER
LOCKUP OIL PASSAGE

TORQUE CONVERTER LOCKUP CLUTCH CONTROL

DIRECT DRIVE
LOCKUP CLUTCH
PILOT PRESSURE
(RV)
SIGNAL OIL
SELECTOR
PISTON

LOCKUP
SOLENOID

LOCKUP
MODULATION
VALVE
TO LOCKUP
CLUTCH (LU)

TO
TRANSMISSION
LUBE

FROM
TRANSMISSION
CHARGE
PUMP

LOCKUP
REDUCING
VALVE

TO
STATION
"D"

SHUTTLE
VALVE
RELAY VALVE

FROM
PARKING BRAKE
RELEASE PUMP (PMP)

TORQUE CONVERTER
HYDRAULIC SYSTEM

FRONT
BRAKES

REAR
BRAKES

TO HOIST
SOLENOID
MANIFOLD

TORQUE CONVERTER
CHARGING FILTER
OUTLET
RELIEF VALVE

FRONT BRAKE
OIL COOLER

INLET
RELIEF VALVE

CONVERTER
LOCKUP
VALVE

DIVERTER
VALVE

PARKING
BRAKE
RELEASE
VALVE

REAR BRAKE
OIL COOLERS
CONVERTER
OUTLET
SCREEN

PARKING
BRAKE
FILTER

CONVERTER
SCAVENGE
SCREEN

POWER SHIFT PLANETARY TRANSMISSION

3
4
5

TRANSMISSION ICM
HYDRAULIC SYSTEM
LOCKUP
SOLENOID

UPSHIFT
PRESSURE

DOWNSHIFT UPSHIFT
SOLENOID SOLENOID

DOWNSHIFT
PRESSURE

ROTARY ACTUATOR

ON
3

E
N1

TO TORQUE CONVERTER
RELAY VALVE

NEUTRALIZER
VALVE
PRIORITY
REDUCTION
VALVE

PILOT OIL
PRESSURE

ROTARY
SELECTOR
SPOOL

PUMP
PRESSURE

FILTERS

CHARGING
PUMP

LUBE
PUMP

SCAVENGE
PUMP

OIL
COOLER

G
D

COOLER
BYPASS
VALVE

LUBE
PRESSURE

RELIEF VALVE
TRANSMISSION
TANK
TRANSMISSION CASE

LUBRICATION
RELIEF VALVE

SELECTOR VALVE GROUP

LOCKUP DUAL
STAGE RELIEF VALVE

PRESSURE CONTROL
GROUP

785C/789C TRANSMISSION HYDRAULIC SYSTEM

TRANSMISSION
CHARGING
FILTER

TRANSMISSION
LUBE FILTER
TRANSMISSION
OIL COOLER

SIGNAL
TO LOCKUP
VALVE RELAY

TRANSMISSION
PUMP

LUBE
PORT

MAGNETIC SCAVENGE
SCREENS

REAR AXLE
OIL COOLING AND FILTER SYSTEM
OIL COOLER

OIL
FILTER

FLOW CONTROL VALVE

TEMPERATURE/
PRESSURE
CONTROL VALVE

DIFFERENTIAL
OIL PUMP

REAR AXLE

SUCTION
SCREEN

FIRST REDUCTION
RING GEAR

SECOND REDUCTION
RING GEAR

SECOND REDUCTION
CARRIER
SECOND REDUCTION
PLANETARY GEAR

FINAL DRIVE

FIRST REDUCTION
SUN GEAR

FIRST REDUCTION
CARRIER
FIRST REDUCTION
PLANETARY GEAR

SECOND REDUCTION
SUN GEAR

"C" SERIES TRUCK

TRANSMISSION/CHASSIS ELECTRONIC CONTROL SYSTEM

INPUT COMPONENTS
TRANSMISSION GEAR
SWITCH

SHIFT LEVER
POSITION SWITCH
TRANSMISSION OUTPUT
SPEED SENSOR

CONVERTER OUTPUT
SPEED SENSOR
SERVICE/RETARDER
BRAKE
PRESSURE SWITCH

ENGINE OUTPUT
SPEED SENSOR

OUTPUT COMPONENTS
CAT DATA LINK
ELECTRONIC SERVICE TOOL
ENGINE ECM
BRAKE ECM
VIMS
UPSHIFT SOLENOID

PARKING/SECONDARY BRAKE
PRESSURE SWITCH

BODY
POSITION SENSOR

DOWNSHIFT SOLENOID
KEY START SWITCH

LOCKUP SOLENOID

LOW STEERING
PRESSURE SWITCH
HOIST LEVER
POSITION SENSOR

STARTER
SOLENOID

BACK-UP ALARM
RELAY

HOIST SCREEN SWITCH

AUTO LUBE SOLENOID

TRANSMISSION OIL
TEMP SENSOR
TRANSMISSION CHARGE
FILTER SWITCH
TRANSMISSION LUBE
FILTER SWITCH
TORQUE CONVERTER
OIL TEMP SENSOR

BODY UP LAMP
HOIST LOWER SOLENOID
HOIST RAISE SOLENOID

STEERING
789C

789C STEERING SYSTEM

HIGH STEERING
PRESSURE SWITCH
SOLENOID AND
RELIEF VALVE
RETURN
MANIFOLD

NO STEER/MAXIMUM FLOW
STEERING
DIRECTIONAL
VALVE

CASE
DRAIN
FILTER

T
LS

PISTON PUMP

LOW STEERING
PRESSURE SWITCH

ACCUMULATOR
CHARGING
VALVE
HAND
METERING UNIT

785C STEERING SYSTEM

HOLD

CASE DRAIN
FILTER
PISTON
PUMP

CROSSOVER
RELIEF
VALVES

PUMP
SWITCH
HAND
METERING
UNIT

SOLENOID AND
RELIEF VALVE
RETURN MANIFOLD

785C STEERING PUMP

MAXIMUM FLOW
SWASHPLATE

PISTON
SUPPLY OIL

OUTPUT
OIL

SPRING

CONTROL PISTON

PRESSURE COMPENSATOR
VALVE

PUMP COMPENSATOR VALVE

MAXIMUM PUMP FLOW

DRAIN PASSAGES

FROM
PUMP
TO
CONTROL PISTON

MINIMUM PUMP FLOW

DRAIN PASSAGES

FROM
PUMP
TO
CONTROL PISTON

785C STEERING PUMP

MINIIMUM FLOW
SWASHPLATE

PISTON
SUPPLY OIL

OUTPUT OIL

CONTROL PISTON

PRESSURE
COMPENSATOR VALVE

789C STEERING PUMP

MAXIMUM FLOW
FROM ACCUMULATORS

TO ACCUMULATORS
ACCUMULATOR
CHARGING
VALVE

PUMP OUTPUT
ACTUATOR
PISTON

LOAD SENSING
PRESSURE

FLOW
COMPENSATOR

LOAD SENSING
CONTROLLER
SWASHPLATE
PISTON

789C STEERING PUMP

LOW PRESSURE STANDBY
FROM ACCUMULATORS

TO ACCUMULATORS
ACCUMULATOR
CHARGING
VALVE

PUMP OUTPUT

ACTUATOR
PISTON

LOAD SENSING
PRESSURE

FLOW
COMPENSATOR
LOAD SENSING
CONTROLLER
SWASHPLATE
PISTON

LOAD SENSING CONTROLLER

FROM
ACCUMULATOR
ACCUMULATOR
CHARGING VALVE
TO
ACCUMULATOR
DISCONNECT AND
PLUG LINE FOR
HIGH PRESSURE
CUTOFF TEST
LOW PRESSURE
STANDBY ADJUSTMENT
SCREW

HIGH PRESSURE CUTOFF

ADJUSTMENT SCREW

TO TANK
TO ACTUATOR PISTON
FROM PUMP OUTPUT PORT

SOLENOID AND RELIEF VALVE MANIFOLD

FROM ACCUMULATORS

TO
TANK

BLEED DOWN
SOLENOID
BACKUP RELIEF
VALVE

LEFT TURN
CYLINDER

TO TANK

RIGHT TURN
CYLINDER

RELIEF/MAKEUP
VALVE

BACK PRESSURE
VALVE
RELIEF/MAKEUP
VALVE

STEERING
DIRECTIONAL VALVE
NO TURN

RIGHT TURN
PILOT OIL

LEFT TURN
PILOT OIL

COMBINER/CHECK
SPOOL

AMPLIFIER SPOOL

PRIORITY SPOOL
LOAD
SENSING PORT
FROM
ACCUMULATOR

HAND METERING
UNIT SUPPLY AND
THERMAL BLEED

LEFT TURN
CYLINDER

TO TANK

RIGHT TURN
CYLINDER

BACK
PRESSURE VALVE

RELIEF/MAKEUP
VALVE
RELIEF/MAKEUP
VALVE

STEERING
DIRECTIONAL VALVE
RIGHT TURN
RIGHT TURN
PILOT OIL

LEFT TURN
PILOT OIL

COMBINER/CHECK
SPOOL

AMPLIFIER SPOOL

PRIORITY SPOOL
LOAD SENSING PORT
FROM
ACCUMULATOR

HAND METERING
UNIT SUPPLY AND
THERMAL BLEED

785C CROSSOVER RELIEF SYSTEM

EXTERNAL IMPACT

CROSSOVER
RELIEF VALVES

HAND
METERING UNIT

HOIST SYSTEM
789C

LOWER
SOLENOID

PARKING BRAKE
RELEASE PRESSURE

"C" SERIES
HOIST CONTROL VALVE
HOLD

REAR BRAKE
OIL COOLER
RELIEF VALVE

TO TANK

TO
HOIST CYLINDER
HEAD END

LOAD CHECK
VALVE

TO
HOIST CYLINDER
ROD END
LOW PRESSURE
RELIEF VALVE
COUNTERBALANCE
VALVE

HIGH PRESSURE
RELIEF VALVE

ROD END
VENT SLOT

DUAL STAGE
RELIEF VALVE
SIGNAL STEM

PUMP
SUPPLY PORT

PARKING BRAKE
RELEASE PRESSURE

RAISE
SOLENOID

TO REAR BRAKE
OIL COOLERS

LOWER
SOLENOID

"C" SERIES
HOIST CONTROL VALVE

PARKING BRAKE
RELEASE PRESSURE

RAISE

REAR BRAKE
OIL COOLER
RELIEF VALVE

TO TANK

TO HOIST CYLINDER
HEAD END

LOAD CHECK
VALVE

FROM HOIST CYLINDER

ROD END

LOW PRESSURE
RELIEF VALVE
COUNTERBALANCE
VALVE

HIGH PRESSURE
RELIEF VALVE

ROD END
VENT SLOT

DUAL STAGE
RELIEF VALVE
SIGNAL STEM

TO REAR BRAKE
OIL COOLERS

PUMP
SUPPLY PORT

PARKING BRAKE
RELEASE PRESSURE

RAISE
SOLENOID

HOIST
COUNTERBALANCE
VALVE

HEAD END
SIGNAL PRESSURE
FROM
PUMP

TO TANK

FROM
HOIST CYLINDER
ROD END

ROD END
PRESSURE
PISTON

RAISE

TO
HOIST CYLINDER
ROD END

CHECK VALVE

LOWER AND FLOAT

LOWER
SOLENOID

PARKING BRAKE
RELEASE PRESSURE

"C" SERIES
HOIST CONTROL VALVE
LOWER (POWER DOWN)

REAR BRAKE
OIL COOLER
RELIEF VALVE

TO TANK

FROM HOIST CYLINDER

HEAD END

LOAD CHECK
VALVE

TO HOIST CYLINDER
ROD END

LOW PRESSURE
RELIEF VALVE
COUNTERBALANCE
VALVE

HIGH PRESSURE
RELIEF VALVE

ROD END
VENT SLOT

DUAL STAGE
RELIEF VALVE
SIGNAL STEM

TO REAR BRAKE
OIL COOLERS

PUMP
SUPPLY PORT

PARKING BRAKE
RELEASE PRESSURE

RAISE
SOLENOID

LOWER
SOLENOID

PARKING BRAKE
RELEASE PRESSURE

"C" SERIES
HOIST CONTROL VALVE
FLOAT

REAR BRAKE
OIL COOLER
RELIEF VALVE

TO TANK

FROM HOIST
CYLINDER
HEAD END

LOAD CHECK
VALVE

TO HOIST
CYLINDER
ROD END
LOW PRESSURE
RELIEF VALVE
COUNTERBALANCE
VALVE

HIGH PRESSURE
RELIEF VALVE

ROD END
VENT SLOT
TO REAR BRAKE
OIL COOLERS
DUAL STAGE
RELIEF VALVE
SIGNAL STEM

PUMP
SUPPLY PORT

PARKING BRAKE
RELEASE PRESSURE

RAISE
SOLENOID

HOIST PUMP
SUCTION
SCREENS

HOIST
SCREENS

FROM PARKING
BRAKE RELEASE
VALVE
PILOT OIL

HOIST SYSTEM
HOLD

REAR
BRAKES

TO HOIST CYLINDER
ROD END

TO HOIST CYLINDER
HEAD END

REAR BRAKE
OIL COOLERS

AIR SYSTEM AND BRAKES

789C

789C AIR CHARGING SYSTEM

AIR COMPRESSOR
AND GOVERNOR
AIR
DRYERS
TO AIR START
SOLENOID

REMOTE
SUPPLY
SERVICE/RETARDER
BRAKE TANK
LOW AIR
SENSOR

TO AUTO LUBE SOLENOID

TO HORN / SEAT / CLEAN-OUT
PRESSURE
PROTECTION
VALVE
PARKING/SECONDARY
BRAKE TANK

TOWING SYSTEM

PARKING
BRAKE
RELEASE
PUMP

PARKING
BRAKE
RELEASE
FILTER

TO
TC LOCKUP
VALVE

FROM CAB SECONDARY

OR PARKING BRAKE VALVE

RELIEF
VALVE
TO HOIST
PILOT
SYSTEM

PARKING BRAKE
RELEASE VALVE

CHECK
VALVE

TOWING PUMP
RELIEF VALVE

TOWING PUMP
AND MOTOR

PARKING/SECONDARY BRAKES
SECONDARY BRAKES RELEASED
PARKING BRAKES ENGAGED

PARKING
BRAKE
VALVE

SECONDARY
BRAKE
VALVE

PARKING /
SECONDARY
BRAKE
SWITCH

PARKING
BRAKE
RELEASE
PUMP

PARKING
BRAKE
RELEASE
VALVE

INVERTER
VALVE
TO TC LOCKUP VALVE
AND HOIST
PILOT SYSTEM

PARKING / SECONDARY
BRAKE TANK

BRAKE CYLINDER
BRAKES ENGAGED
AIR
PISTON

INDICATOR ROD

FROM
MAKEUP
TANK
OIL
PISTON

AIR
INLET

TO
SLACK
ADJUSTER
VALVE
SPRING

ROD

BRAKE SLACK ADJUSTER

OIL FLOW
TO BRAKE
CYLINDER

SMALL PISTON
LARGE PISTON

OIL FLOW
FROM BRAKE
CYLINDER

FROM
WHEEL
BRAKES

FROM
WHEEL
BRAKES

TO
WHEEL
BRAKES

TO
WHEEL
BRAKES

BRAKES RELEASED

BRAKES ENGAGED

SERVICE/RETARDER BRAKE AIR SYSTEM

SERVICE BRAKES ENGAGED

FRONT BRAKE COOLER

DIVERTER VALVE

SERVICE
BRAKE VALVE

SERVICE
RELAY
VALVE

PRESSURE
PROTECTION
VALVE

BRAKE
LIGHT
AND
SERVICE /
RETARDER
SWITCH

RETARDER
VALVE

ARC
VALVE

RETARDER
SWITCH

BRAKE CYLINDERS

ARC
RELAY
VALVE

789C BRAKE
COOLING SYSTEM

HOIST PUMP
HOIST
SCREENS

FRONT
BRAKES

REAR BRAKES

HOIST
VALVE
FRONT BRAKE
OIL COOLER

DIVERTER
VALVE

OUTLET
RELIEF VALVE
INLET
RELIEF VALVE

TORQUE
CONVERTER
CHARGING
FILTER
REAR BRAKE
OIL COOLERS

PARKING BRAKE
RELEASE VALVE

CONVERTER PARKING
OUTLET
BRAKE
FILTER
FILTER

BRAKE ELECTRONIC CONTROL SYSTEM

INPUT COMPONENTS
PARKING BRAKE FILTER
BRAKE OVERSTROKE
SWITCH

CAT DATA LINK

SERVICE TOOL
ENGINE ECM

BRAKE AIR PRESSURE

TRANSMISSION/CHASSIS ECM
VIMS

LEFT BRAKE
RELEASE
PRESSURE
RIGHT BRAKE
RELEASE PRESSURE
DIFFERENTIAL
FILTER

SHIFT LEVER
SWITCH

THROTTLE
SENSOR

ACTUAL GEAR
SWITCH

ENGINE
SPEED/TIMING
SENSOR
PARKING/SECONDARY
BRAKE SWITCH

TRANSMISSION OUTPUT
SPEED SENSOR
SERVICE/RETARDER
BRAKE SWITCH

DIFFERENTIAL OIL
TEMP SENSOR

OUTPUT COMPONENTS

DIFFERENTIAL
PRESSURE
DIFFERENTIAL
OIL LEVEL

ARC
ON INPUT

DIFFERENTIAL FAN RELAY

ENGINE OUTPUT
SPEED SENSOR

OFF INPUT
RETARDER
ARC ON/OFF
PRESSURE SWITCH
SWITCH
AUTO RETARDER
PRESSURE SWITCH

TCS
TCS TEST
SWITCH

ARC SUPPLY
SOLENOID
ARC CONTROL
SOLENOID
RETARDER
ENGAGED LAMP

TCS
ENGAGED LAMP

TCS
TCS SELECTOR SOLENOID
LEFT AND RIGHT

LEFT WHEEL SPEED SENSOR

RIGHT WHEEL SPEED SENSOR

ARC

PROPORTIONAL
(SERVO) SOLENOID

AUTOMATIC RETARDER CONTROL

ENGINE SPEED
SENSOR

BRAKE ECM
(ARC/TCS)
ON INPUT

ARC ON/OFF
SWITCH
OFF INPUT
SERVICE TOOL
ENGINE ECM
TRANSMISSION/
CHASSIS ECM
VIMS

CAT DATA LINK

RETARDER
ENGAGED
LAMP

AIR FROM
SERVICE BRAKE
RESERVOIR

SUPPLY
SOLENOID
VENT

VENT
CONTROL
SOLENOID

SERVICE
BRAKE
VALVE

TO SERVICE /
RETARDER BRAKE
RELAY VALVE

MANUAL
RETARDER
VALVE

AUTOMATIC
RETARDER
VALVE
AUTO RETARDER
PRESSURE SWITCH

RETARDER
PRESSURE
SWITCH

TO ARC
RELAY VALVE

TRACTION CONTROL SYSTEM

BRAKE ECM
(ARC/TCS)
ELECTRONIC
SERVICE TOOL
TCS
ENGAGED
LAMP

SERVICE/RETARDER
BRAKE SWITCH
TRANSMISSION
OUTPUT SPEED
SENSOR

CAT DATA LINK

TCS SELECTOR
SOLENOID
LEFT AND RIGHT

TCS TEST
SWITCH

LEFT WHEEL
SPEED SENSOR
RIGHT WHEEL
SPEED SENSOR

PROPORTIONAL
SOLENOID

+ 10V TO
WHEEL SENSORS

TRACTION CONTROL SYSTEM (TCS)

ENGINE RUNNING/BRAKES RELEASED
TEST
SWITCH
SERVICE/RETARDER
BRAKE SWITCH

LEFT
DRIVE AXLE
INPUT
SIGNALS

BALL CHECK
TRANSMISSION
SPEED SENSOR

OUTPUT
SIGNALS

ORIFICE

SCREEN

TCS ENGAGED
LAMP
SELECTOR
SOLENOID
PARKING
BRAKE
VALVE

RIGHT
DRIVE AXLE
PROPORTIONAL
SOLENOID

TRACTION CONTROL SYSTEM (TCS)

ENGINE RUNNING/LEFT BRAKE ENGAGED
TEST
SWITCH
SERVICE/RETARDER
BRAKE SWITCH

LEFT
DRIVE AXLE
INPUT
SIGNALS

BALL CHECK
TRANSMISSION
SPEED SENSOR

OUTPUT
SIGNALS

ORIFICE

SCREEN

TCS ENGAGED
LAMP
SELECTOR
SOLENOID
PARKING
BRAKE
VALVE

RIGHT
DRIVE AXLE
PROPORTIONAL
SOLENOID